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Underground Mining Vehicles: Innovative Drivetrain Solutions

The document discusses drivetrain solutions from Dana for underground mining vehicles. It details Dana's comprehensive product line including transmissions, driveshafts, axles, and controls. The solutions are designed to improve traction, positioning, braking, and reliability for mining vehicles operating in challenging underground environments.

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100% found this document useful (1 vote)
233 views8 pages

Underground Mining Vehicles: Innovative Drivetrain Solutions

The document discusses drivetrain solutions from Dana for underground mining vehicles. It details Dana's comprehensive product line including transmissions, driveshafts, axles, and controls. The solutions are designed to improve traction, positioning, braking, and reliability for mining vehicles operating in challenging underground environments.

Uploaded by

Sales Aydinkaya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Underground Mining Vehicles

Innovative Drivetrain Solutions


Complete Systems | Transmissions | Controls | Driveshafts | Axles

Construction Agriculture Mining Forestry Material Handling


Drivetrain Systems With a comprehensive line of Spicer® brand products designed specifically
for mining vehicles – including scoops, shuttles, mine trucks, load haul dumpers (LHDs), personnel
carriers, self-propelled blast-hole drills, and site utility vehicles – Dana can provide you with the most
innovative and flexible drivetrain solutions in the industry. At Dana, we offer everything from a complete
driveline system to individual components that work within your specified designs. Whatever your
requirements are, you can rely on more than 100 years of Dana innovation to provide products that
work continuously and efficiently in challenging environments where vehicle performance, efficiency,
reliability, and operating costs are key considerations.

Spicer® drivetrain systems for Spicer ® Driveshafts


underground mining vehicles are Spicer driveshafts offer design
designed to improve traction, flexibility and the durability to
positioning, braking, and reliability, work reliably on varied and
as well as providing unique uneven terrains found at mining
features that maximize productivity. sites. More than a century of
And, every Spicer drivetrain quality and innovation is reflected
component is designed, tested, A remote-mounted transmission is available in every Spicer driveshaft, ranging
and manufactured to meet your for the undergroung mining market to
allow for installation flexibility.
from 400 to 15,000,000 Nm.
exacting standards. At Dana, we continuously develop
new designs, materials, and
Spicer ® Transmissions Spicer ® Electronic Controls
processes for Spicer driveshafts,
The Spicer transmission range Spicer electronic controls provide providing more power, greater
offers a variety of options to improved shift quality and reduced efficiency, and better overall
provide vehicle designers acceleration jerk while supplying performance.
with complete flexibility. seamless transitions for the entire
Converter and transmission range of maneuvers. Braking Systems
packages are available with Simple and reliable liquid-cooled
integral, mid-mount, and Spicer ® Axles
braking systems increase
remote configurations. Spicer axles offer a range of stopping power and decrease
Spicer transmissions deliver differential designs that supply brake temperatures by distributing
smooth shift characteristics, excellent torque-bias performance the braking effort over a high
driver comfort, and enhanced and required traction for varying percentage of the axle surface
vehicle performance. They also ground conditions. One example envelope. Posi-Stop™ fail-safe
feature advanced charge pump is the Hydraloc™ torque-biasing service brakes predominantly
systems, providing increased oil differential, which provides used in ramp mining vehicles
flows to maximize performance in optimum maneuverability and are world-renowned for delivering
high-energy duty cycles, as well traction on widely varying ground high-integrity, high-reliability
as cold temperature environments. conditions found at mining sites. performance through spring-applied
hydraulic-release (SAHR) actuation.

The Spicer ® APC120 The RD.120 remote


controller features display is available
state-of-the-art for the APC120
design, ensuring and provides
high reliability basic operating
and seamless information and
integration. diagnostic codes.
Mining Load Haul Dumpers (LHDs)
BUCKET
TRANSMISSIONS AXLES DRIVESHAFTS
LIFT CAPACITY

3–4 14D 4C/5C/6C


Wing Series*
7C
Wing Series*
Tonnes
(3–4 Tons)
T20000 113
1480/1550/1710 10 Series*

14-16D 6C Wing Series*

4.5 – 6.5
Tonnes 114 7C Wing Series*
(5–7 Tons) 32000 33000

37RM116
1550/1710 10 Series*

8–9 19D 7C
Wing Series*
8C/8.5C
Wing Series*
Tonnes
(9–10 Tons) 32000 33000 9C 1710
43RM175 Wing Series* 10 Series*

11 – 13
Tonnes 19D 8.5C
(12–14 Tons) Wing Series*
TE27 6000

14 –15.5 8C/8.5C
Wing Series*
9C
Wing Series*
Tonnes 53R
(15–17 Tons) TE32 6000
1880 10 Series*

16.5 – 20 8C/8.5C
Wing Series*
9C
Wing Series*
Tonnes 53R
(18–22 Tons)
8000
1880 10 Series*
*Other driveshaft series and end-fitting designs available.
Mining Trucks
PAYLOAD
TRANSMISSIONS AXLES DRIVESHAFTS
CAPACITY

6C Wing Series*
114
15 – 20
Tonnes 7C Wing Series*
(16.5 – 22 Tons) 32000
C5000 14D
1550/1610 10 Series*

6C Wing Series*
37RM116

25 – 30 7C Wing Series*

Tonnes 16D
( 28 – 33 Tons) 6000 8.5C Wing Series*

19D
1710 10 Series*

43RM175 7C Wing Series*

35 – 40
Tonnes 19D 8.5C Wing Series*
(39 – 44 Tons)
8000
21D
1710 10 Series*

8C Wing Series*

45 – 50
Tonnes 9C Wing Series*
(50 – 55 Tons)
8000 53R300

1880 10 Series*

*Other driveshaft series and end-fitting designs available.


Mining Drill Carriers
CURB
TRANSMISSIONS AXLES DRIVESHAFTS
WEIGHT

15 – 20 5C/6C
Wing Series*
7C
Wing Series*
Tonnes 123
(16.5 – 22 Tons)
T20000
1480 10 Series*

25 – 30 5C/6C
Wing Series*
7C
Wing Series*
Tonnes 113
(28 – 33 Tons)
T20000
1480 10 Series*

37R

35 – 40 6C
Wing Series*
7C
Wing Series*

Tonnes 113
(39 – 44 Tons) T20000 T24000
114 8.5C Wing Series*

45 – 50 37R 6C
Wing Series*
7C
Wing Series*
Tonnes
(50 – 55 Tons) 32000 33000 114
8.5C Wing Series*

60 37R 6C
Wing Series*
7C
Wing Series*

Tonnes
(67 Tons) T36000 8.5C 1710
43R
Wing Series* 10 Series*

70 7C
Wing Series*
8.5C
Wing Series*
Tonnes 43R
( 77 Tons) T36000
1710 10 Series*
*Other driveshaft series and end-fitting designs available.
AXLES
Maximum
Dynamic Load Input Speed Flange to Flange OHBCD
Product Output Torque Planetary Ratio Ratio Range
(Kg) (RPM) (mm) (mm)
(Nm)

123 12,000 58,000 6 From 14 up to 25 4,000 From 1,660 up to 1,920 335

113 15,000 65,000 6 From 15 up to 25 4,000 From 1,080 up to 2,050 425

114 20,000 110,000 6 From 20 up to 22 4,000 From 1,920 up to 2,180 425

14D2149 18,160 67,800 4.941 From 19 up to 31 4,000 From 1,155 up to 2,514 511

37RM116 18,500 116,000 6 From 22 up to 31 4,000 From 1,235 up to 1,472 511

37R118 33,000 118,000 6 From 22 up to 31 4,000 2,134 500

16D2149 19,068 111,600 4.941 From 23 up to 31 4,000 From 1,472 up to 2,768 511

19D2748 24,955 150,500 4.765 From 26 up to 33 4,000 From 1,702 up to 2,768 511

21D 27,000 211,000 4.667 From 19 up to 31 4,000 From 2,329 up to 2,748 495

43RM175 46,100 175,000 6 From 25 up to 34 3,500 1,997 511

43R183 47,200 175,000 6 From 26 up to 35 3,500 2,852 508

53R300 49,890 282,000 6.25 From 26 up to 41 3,000 From 1,893 up to 3,196 500 or 508

53R312 54,420 312,000 6.833 From 28 up to 45 3,000 From 2,721 up to 3,330 500 or 508

POWERSHIFT TRANSMISSIONS

Input Speed
Product Power Range Speed Number Vertical Drop Installation Disconnect Parking Brake ECU
(RPM)

T20000 Up to 100 Kw 2 or 3 or 6 IL-ID-LD HR-MHR-R 3,100 YES YES OPTIONAL

T24000 Up to 120 Kw 3 or 4 or 6 SD-LD HR-MHR-R 3,100 YES YES OPTIONAL

32000/33000 Up to 170 Kw 3 or 4 or 6 SD-LD HR-MHR-R 3,100 YES YES OPTIONAL

T36000 Up to 240 Kw 3 or 4 or 6 SD-LD HR-MHR-R 2,800 YES YES OPTIONAL

TE27 Up to 275 Kw 4 LD H 3,100 YES — YES

TE32 Up to 320 Kw 4 SD-LD H-MT 2,550 — YES YES

6000 Up to 300 Kw 4 LD R 2,800 YES NO OPTIONAL

8000 Up to 400 Kw 4 or 8 LD R 2,800 YES NO OPTIONAL

SPICER® WING™ SERIES DRIVESHAFTS SPICER® 10 SERIES DRIVESHAFTS


Functional Torque Limit Swing Diameter Functional Torque Limit Swing Diameter
Driveshaft Driveshaft
Nm ft-lb mm in Nm ft-lb mm in
4C 3,300 2,434.1 116.0 4.570 1480 5,500 4,000 134.9 5.310
5C 5,600 4,180.3 123.0 4.840
1550 7,000 5,100 152.4 6.000
6C 7,200 5,310.0 150.0 5.910
1610 Use Spicer Life Series® (SPL® 100)
7C 10,700 7,892.0 158.0 6.220
8C 15,500 11,432.0 216.0 8.500 1710 15,700 11,500 200.2 7.880
8.5C 20,300 14,972.0 175.0 6.890 Use Spicer ® Wing™ Series (9C and above)
1880
9C 27,400 20,206.0 223.0 8.730 Use Spicer ® Compact 2000™ (2060 or 2065)

For additional configurations, contact Spicer Driveshaft Engineering for specific application information.
Dana Power Technologies
In addition to our established global position in drivetrain products, we offer a line of sealing and thermal-management
technologies for the engine and transmissions of mining vehicles.

Victor Reinz® Sealing Products Long® Thermal-Management Products


We offer a comprehensive range of innovative sealing solutions for We provide heat-transfer solutions that are uniquely engineered
gasoline, diesel, and alternative-fuel underground mining vehicles. for the specific needs of underground mining vehicles.

Our product offerings include: Our product offerings include:


n Cylinder-head gaskets n Engine oil coolers
n Cylinder-head cover n Transmission oil coolers
modules n Charge-air coolers
n Exhaust gaskets n Special coolers for thermal
n Valve stem seals management of batteries
n Heat shields and electronic components
n Secondary gaskets
n Cam covers

Dana Global Replacement Parts and Service


We are proud to operate global service parts distribution centers
and more than 60 authorized Spicer Service Centers for our
customers in more than 100 countries. This global presence
ensures that you get local access to the parts and technical
support that you need. We also provide a single source for
Long thermal-management and Victor Reinz sealing system
replacement parts. Precision-engineered and rigorously tested,
only these genuine parts can provide the reliable performance
required to minimize downtime and costs.


The torsional durability test Every Spicer ®


validates original design drivetrain component
calculations and exemplifies is designed, tested,
the constant pursuit of and manufactured to
quality at every stage of meet your exacting
systems development. standards.
About Dana Holding Corporation
Dana is an integral partner for virtually
every major vehicle and engine
manufacturer worldwide. We are a
leading supplier of drivetrain, sealing,
and thermal technologies to the global
automotive, commercial-vehicle, and
off-highway markets. Founded in
1904, we employ thousands of people
across five continents.
About Dana Off-Highway
Driveline Technologies
Dana Off-Highway Driveline
Technologies includes research and
development, manufacturing,
and assembly operations in Belgium,
Brazil, China, Hungary, India, Italy,
Mexico, the United Kingdom, and
the United States. We design,
manufacture, assemble, and market
Spicer® axles and transaxles,
driveshafts and end-fittings,
transmissions, torque converters,
electronic controls, and brakes.
We also provide genuine
replacement parts and service.
Dana Off-Highway Driveline
Technologies serves more than 1,000
vehicle assembly and manufacturing
facilities in 30 countries. Construction,
agriculture, forestry, underground
mining, material handling, outdoor
power, leisure/utility vehicles, and
industrial equipment are just some of
the markets that demand the quality
found in Spicer products and genuine
service parts.

Sales Office – Europe Sales Office – North America Sales Office – Asia-Pacific
Zona Industriale 3939 Technology Drive 7th Floor, Tower B
Arco, Italy 38062 Maumee, Ohio, USA 43537 Hongwell International Plaza
1602 Zhongshan Road West
Shanghai, China 200235

APPLICATION POLICY
www.dana.com/offhighway Capacity ratings, features, and specifications vary depending upon the model and type of service. Application approvals must
be obtained from Dana Off-Highway Driveline Technologies. We reserve the right to change or modify our product specifications,
configurations, or dimensions at any time without notice. © 2012 Dana Limited. OHSMIN-042012

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