C 84020 - 2 en 0802 / MAH 1 (74)

TIM 2300
Maintenance, calibration and troubleshooting

TIM 2300
Maintenance, calibration and
troubleshooting

TIM 2300

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
2 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

CONTENTS

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2. Maintenance tools and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3. General notes for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1. Operating panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2. Central unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3. Sight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4. Feed inclination sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5. Carrier inclination sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6. Boom / upper carriage swing sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.7. Depth measuring unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8. Laser receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3. SYSTEM ALTERNATIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1. Basic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2. Basic system + depth measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3. Basic system + depth measuring with laser . . . . . . . . . . . . . . . . . . . . . 19
4. SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1. Description of modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5. CALIBRATION OF SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1. Installation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.1.1. Type of drilling rig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.1.2. Select feed swing sensor (X) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.1.3. Selecting feed tilt sensor (Y) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1.4. Select carrier inclination sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1.5. Accuracy of blasting direction in aligning mode . . . . . . . . . . . . . . . . . . . 27
5.1.6. Blasting angle accuracy (bench inclination) . . . . . . . . . . . . . . . . . . . . . . 28
5.1.7. Accuracy of aligning indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1.8. Distance between laser receiver and drill bit in centimetres . . . . . . . . 29
5.1.9. Scaling coefficient for drilling depth measuring sensor . . . . . . . . . . . . 29
5.1.10. Determining scaling coefficient by teach--in run . . . . . . . . . . . . . . . . . . 30
5.1.11. Display mode of blasting direction in aligning display mode (B3) . . . . 31
5.1.12. Select depth measuring unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.13. Settings for swing regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.1.14. Settings for tilt regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.1.15. Drilling depth measurement method . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1.16. Rod length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1.17. Boom / upper carriage swing sensor type . . . . . . . . . . . . . . . . . . . . . . . 34
E 2002 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 3 (74)

TIM 2300
Maintenance, calibration and troubleshooting

6. CALIBRATION OF SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1. Calibrating zero point of carrier inclination sensor . . . . . . . . . . . . . . . 35
6.1.1. Checking mechanical zero point of sensor: . . . . . . . . . . . . . . . . . . . . . . 36
6.2. Calibrating zero positions of feed inclination sensors . . . . . . . . . . . 37
6.2.1. Checking mechanical zero points of sensors: . . . . . . . . . . . . . . . . . . . . 37
6.3. Calibrating zero point of boom / upper carriage swing sensor . . . . 38
6.3.1. Checking mechanical zero point of sensor: . . . . . . . . . . . . . . . . . . . . . . 38
6.4. Calibrating zero point of sight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4.1. Checking mechanical zero point of sight: . . . . . . . . . . . . . . . . . . . . . . . . 39
7. TESTING OF FUNCTIONS IN CALIBRATING MODE . . . . . . . . . . . . . . . . . . . . 40
7.1. Testing operating panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.2. Testing CPU inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8. COMPONENT REPLACEMENTS AND MAINTENANCE . . . . . . . . . . . . . . . . . . 44
8.1. Operating panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.2. Central unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2.1. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.3. Sight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.4. Inclination angle sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.5. Carrier inclination sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.6. Boom swing sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.7. Depth measuring sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.8. Laser receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.9. Preassembled cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10.1. Troubleshooting table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10.2. Depth measuring sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10.3. Laser receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
10.4. External prevention of depth measuring . . . . . . . . . . . . . . . . . . . . . . . . 61
10.5. Automatic stop of drilling (extra feature) . . . . . . . . . . . . . . . . . . . . . . . . 61
11. FOLLOW-- UP OF FAULT EVENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
11.1. Checking clock settings in calibrating mode . . . . . . . . . . . . . . . . . . . . 62
11.2. Clock settings in calibrating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
11.3. Printing out event history with test equipment printer . . . . . . . . . . . 63
11.4. Events that are stored in history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
12. FAULT ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
12.1. Other error messages in operating mode . . . . . . . . . . . . . . . . . . . . . . . 70
13. MAINTENANCE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
14. MAINTENANCE RECORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
15. CALIBRATION RECORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
E 2002 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
4 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

1. GENERAL
The TIM system is used on rock drilling rigs made by Tamrock. It facilitates hole aligning
and hole depth measuring.
This manual does not contain specific operating instructions for different rigs. They are
included in the User Manual for the rig in question.
The purpose of this manual is to introduce the TIM system, its operation, as well as
maintenance, calibration, and troubleshooting.
These instructions are intended for the TIM 2300 program, version 1.101.

1.1. Technical data

Operating voltage 10 - 30 VDC

Power requirement 20 - 60 W (depending on system)

Fuse Automatic fuses 8 A and 650 mA

(inside central unit)

Operating temperature range --25 ... + 65 _C

Storage temperature --40 ... + 65 _C

Protection class
-- Components in the cabin IP 50
-- Components outside IP 65

Measuring accuracy
-- Feed X/Y directions ±0.2 _
-- Blasting direction ±0.8 _
-- Blasting angle ±0.5 _
-- Depth measurement ±25 mm of measuring range

Laser receiver
Operating temperature range --20 ... + 50 _C

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 5 (74)

TIM 2300
Maintenance, calibration and troubleshooting

1.2. Maintenance tools and instruments

Measuring instruments
-- accurate inclination angle measuring device, e.g. spirit level
-- measuring tape (min. length 300 cm)
Tools
-- screw driver
-- set of open--ended spanners
-- set of Allen keys

1.3. General notes for maintenance

Read carefully through the instructions before starting the work. Do not
attempt to carry out such tasks that you do not fully understand. If you
HUOMIO feel uncertain, contact Tamrock’s technical service.

Do not disconnect or connect live connectors.

HUOMIO

Components (sensors, etc.) should be replaced with voltage

disconnected.
HUOMIO

When boom or feed is moved during calibration, make sure that the
danger zone (movement area) is clear of persons and objects

VAROITUS

Carry out all maintenance work as scheduled, and fill in the maintenance
and calibration records.
HUOMIO

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
6 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

2. COMPONENTS
2.1. Operating panel

The operating panel has a display and a keyboard.

When depth measuring is used the display shows penetration rate and drilling depth. Even
during drilling you can switch the display to show feed angles.
The aligning indicators show the deviation of feed tilt and swing angles from the set angles.

TIM 2300

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 7 (74)

TIM 2300
Maintenance, calibration and troubleshooting

TIM 2300

Stand--by
mode Return Return
Switch
(OFF) / original original
Operating over to
value on value on
mode display A
display display
(ON)

Select ver- Select

Read Switch
tical drilling aligning
stored dril- over to
display display
ling data display B
mode mode

Manually
Select
Start/end prevent
depth dis-
drilling depth
play mode
measuring

Enter di- Check di-

Automatic rectional rectional
alignment settings settings

Accept setting
Exchange If in display A
+/-- Switch over to dis-
play B

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
8 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

Indicator lights on keys

Vertical drilling Aligning display

display mode mode

TIM 2300

To stand--by
mode (OFF)

Read stored
drilling data

Start/end
drilling

Automatic alignment Manually prevent Depth measuring

depth measuring display mode

Other indicator lights

Depth measuring mode Vertical drilling mode Aligning mode

Operating volt-
age ON
TIM 2300
Signal horn
indicator light
Device fault

Laser receiver
activated

Set depth
reached

Automatic depth
measuring
prevention

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 9 (74)

TIM 2300
Maintenance, calibration and troubleshooting

ALIGNING INDICATORS

FEED SWING
<SA 1

+SA3

--10 --5 --3 --1 +1 +3 +5 +10

--SA3 -- +

+10
+5
+3

+1 <SA 2
+SA 3
--SA 3
--1
--3
+ --
--5
--10

FEED TILT

The aligning indicators show the direction in which feed is inclined in relation to the set tilt
and swing angles. The above illustration shows the angle differences indicated by the
lights.
In vertical drilling mode, the centremost lights turn off and the green light turns on when
the angle difference is less than the set value in SA3. The value in SA3 is common to both
tilt and swing readings.
In aligning mode, the lights indicate the tilt and swing angles of feed in the same way as
in vertical drilling mode. The green light for blasting direction goes on when the angle
difference is less than the SA1 setting, and the green light for blasting angle turns on when
the angle difference is less than the SA2 setting. When both blasting direction and blasting
angle (bench inclination) are correct and the green indicator lights are illuminated, the
lights of both indicator blocks are switched off even if the tilt and swing values were above
the SA3 setting.
When turning the feed to the correct position with the aid of the aligning indicators, always
first turn feed to the correct tilt angle, and then to the correct swing angle. This is necessary
because changing the swing angle does not affect tilt, whereas changing the tilt does also
change swing angle.
E 2002 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
10 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

2.2. Central unit

The central unit contains the CPU of the TIM 2300 system.
The CPU calculates feed position on the basis of the information it receives from the sight
(aiming unit) and the sensors.

PE 462

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 11 (74)

TIM 2300
Maintenance, calibration and troubleshooting

2.3. Sight
The sight houses a potentiometer that tells the CPU the turning angle of the sight.

B9
AIMU

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
12 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

2.4. Feed inclination sensors

The operation of the inclination sensors is based on gravity. They tell the CPU what the
feed tilt (Y) and swing (X) angles are.

X
B6
IASU 2000 U

+ --
B 5 IASU
2000U
X Y

+ --

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 13 (74)

TIM 2300
Maintenance, calibration and troubleshooting

2.5. Carrier inclination sensor

The operation of the inclination sensor is based on gravity. It tells the CPU the inclination
angles of the carrier.

B7

XY--CLINEPWM

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
14 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

2.6. Boom / upper carriage swing sensor

The sensor houses a potentiometer that tells the CPU what the swing angle is in relation
to the carrier.

B3
BDAI 2000 or
BDAI 2300

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 15 (74)

TIM 2300
Maintenance, calibration and troubleshooting

2.7. Depth measuring unit

The depth measuring unit has two inductive sensors that tell the CPU what the feed
direction and speed are.

B8
HDSU 2000 or
HDSU 2000B

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
16 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

2.8. Laser receiver

The laser receiver tells the CPU the laser level position, when depth measuring is used.

B4
LLSU 2000

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 17 (74)

TIM 2300
Maintenance, calibration and troubleshooting

3. SYSTEM ALTERNATIVES
3.1. Basic system

XY--CLINEPWM

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
18 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

3.2. Basic system + depth measuring

XY--CLINEPWM

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 19 (74)

TIM 2300
Maintenance, calibration and troubleshooting

3.3. Basic system + depth measuring with laser

XY--CLINEPWM

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
20 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

4. SOFTWARE
Software means the programs that operate the TIM 2300 -system.
The software version number can be checked in the stand--by mode by simultaneously

pressing and .
The data entered in the calibrating mode are stored in a battery--backed memory circuit,
which means that the data remain in the memory of the unit even if it is disconnected from
the system. Battery life is 6 - 10 years.

4.1. Description of modes

POWER ON

STAND-- BY CALIBRATING MODE

UES
0
+

OPERATING MODE
0.7
1.2

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 21 (74)

TIM 2300
Maintenance, calibration and troubleshooting

OPERATING MODE
0.7 102.7
1.2 30.4

VERTICAL DRILLING ALIGNING ANGLES

ANGLES

P 46 ALL
381 139.5

DEPTH MEASURING DRILLING MEMORY

Hole is started and ended with

key. Even during drilling, you can switch
the display so that it shows vertical
drilling and directional angles, by

pressing or . To return to

depth display, press .

Use and to select drilling

memory display. To reset memory to

zero, press and

simultaneously.

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
22 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

STAND--BY

In stand--by mode the display and the indica-

tor lights are off, and the ON light is flashing
every few seconds.

To enter calibrating mode from stand--by status, while depressing , press at the

same time for at least 2 seconds.

To return to stand--by mode press

CALIBRATING MODE

UES
0
The basic setting for the TIM system are en-
tered in the calibrating mode.

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 23 (74)

TIM 2300
Maintenance, calibration and troubleshooting

Calibrating mode keys, in brief:

Lists are scrolled in calibrating mode using and .

To change setting shown on display:

-- Press . Number and light start flashing.

-- Type in new value with number keys .......

-- Typing errors can be deleted with

-- If you want to leave setting unchanged, press once.

-- To accept new setting, press

If your setting is not within the acceptable range, you will hear a short beep and the display
shows the following text for a moment.

EEEEEE
-- -- -- -- -- --

When the message has disappeared, type in the correct value or interrupt the session with

You can return from calibrating mode to stand--by mode whenever you want by pressing

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 24 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

5. CALIBRATION OF SYSTEM

List of diagnostics and memory locations in calibrating mode

Display Explanation

b 0.0 X inclination of carrier

b 0.0 Y inclination of carrier
0.0 Feed swing g angle
g (X)
( )
0.0 Feed tilt angle (Y)
H-- --H Boom / upper
pp carriage g swing
g angle.
g
0.0
P-- --P When sight
g handle button is depressed.
p
0.0
UES Select drilling rig type.
0 = Rigid upper carriage
1 = Turning upper carriage
AEC1 Select feed X angleg sensor.
0 = not in use
1 = sensor in use
AEC2 Select feed Y angle g sensor
0 = not in use
1 = sensor in use
AEC3 Select carrier inclination sensor
0 = not in use
1 = XCYSU2000 sensor in use
11...99=XY--CLINEPWM sensor in use
SA1 Accuracy y of blasting
g direction in aligning
g g mode.
0.1_ ... 1.0_
SA2 Accuracy of blasting angle (bench inclination) in aligning mode.
0.1_ ... 1.0_
SA3 Accuracy of aligning indicators.
0.1_ ... 1.0_
LASd Distance between laser receiver and drill bit.
0 = not in use
1 ... 9999 = distance in centimetres / inches
SCPL Depth
p sensor scaling g coefficient
0 = not in use
1 ... 9999 = scaling coefficient

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Maintenance, calibration and troubleshooting

SELd Select display

p y mode in aligning
g g mode
0 = blastingg direction in relation to tracks
1 = directional deviation from set direction
COrF Depth
p measuring g display
p y mode
0 = centimetres
1 = inches
APP1 Settings
g for automatic aligning
g g (swing)
( g)
0 = not in use
1111... 19999 = scaling coefficient
APP2 Settings
g for automatic aligning
g g (tilt)
( )
0 = not in use
1111... 19999 = scaling coefficient
rOdC Drilling
g depth
p measurement method
0 = drilling
g depth
p measurement method based on percussion p
4 = drilling depth measurement method based on rod length
rOdL Rod lengh in centimetres / inches
bOSE Boom / upper
pp carriageg swing g sensor type
yp
0 = BDAI 2000 LA or LS (operating
( p g range
g --82_ ... +82_))
1 = BDAI 2300 LA or LS (minimum operating range --95_ ... +95_)

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Maintenance, calibration and troubleshooting

5.1. Installation parameters

5.1.1. Type of drilling rig

UES
0

0 = Rigid upper carriage

1 = Turning upper carriage
E.g. Select Ranger

Press

5.1.2. Select feed swing sensor (X)

AEC1
0

0 = not in use
1 = swing sensor in use
Example: Swing sensor in use

Press

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5.1.3. Selecting feed tilt sensor (Y)

AEC2
0

0 = not in use
1 = tilt sensor in use
Example: Tilt sensor in use

Press

5.1.4. Select carrier inclination sensor

AEC3
0

0 = sensor not in use

1 = XCYSU2000 sensor in use (ID xxxxxxxx SCALE 1)
11...99=XY--CLINEPWM sensor in use (ID xxxxxxxx AEC3 = 11...99)
E.g. Carrier inclination sensor is a XY--ICLINEPWM sensor with a scaling coefficient
AEC3=56 shown on type plate.

Press

5.1.5. Accuracy of blasting direction in aligning mode

SA1
0.5

Setting range 0.1_ - 1.0_

Green light (H10) goes on when blasting direction deviation is less than the SA1 setting.
Example: Set accuracy to 0.4 degrees

Press

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Maintenance, calibration and troubleshooting

5.1.6. Blasting angle accuracy (bench inclination)

SA2
0.5

Setting range 0.1_ - 1.0_

Green light (H11) goes on when blasting angle deviation is less than the SA2 setting.
E.g. Desired accuracy 1.0 degrees.

Press

5.1.7. Accuracy of aligning indicators

SA3
0.5

Setting range 0.1_ - 1.0_

This setting determines the accuracy of the first indicator block segments. The setting is
common to both tilt and swing indicators.
In vertical drilling mode, the green light goes on when the indicator block goes off.
In aligning mode, the blocks show tilt and swing deviations until both green lights go on.
E.g. Desired accuracy 1.0 degrees.

Press

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5.1.8. Distance between laser receiver and drill bit in centimetres

LASd
0

0 = laser receiver not in use

1 - 9999 = distance in centimetres / inches
E.g. Distance is 530 cm.

Press

5.1.9. Scaling coefficient for drilling depth measuring sensor

SCPL
0

0 = depth measuring not in use

1 - 9999 = scaling coefficient
Enter scaling coefficient using number keys
If scaling coefficient is known, number keys can be used for entering the value.
E.g. Coefficient is 3640

Press

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5.1.10. Determining scaling coefficient by teach-- in run

Depth measuring can be calibrated using teach--in run. Either inches or centimeters can
be selected for depth measuring display. The setting COrF shall be set to correspond to
the calibrating value.
Teach--in run is started by selecting the depth to be run.
The depth of teach--in run can be 100, 200, 300 or 400 depth measuring units.

Press and hold and press , , or

Run feed over the selected depth and press

To interrupt teach--in run, press

Example. 300 cm teach--in run.

1. Measure the travel (300 cm) on the feed.

2. Press and hold and press

3. Display shows the following text.

CAL300
0

Display B shows the number of pulses from the sensor.

4. Run feed precisely 300 cm downwards. You can reverse the required amount, if
you run too far.
5. When running downwards, the pulse reading should increase.

6. Press to cause the measuring unit to calculate the new SCPL scaling
coefficient.

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5.1.11. Display mode of blasting direction in aligning display mode (B3)

SELD
0

0 = Display A shows feed direction in relation to tracks.

1 = Display A shows deviation of feed direction from set blasting direction.

E.g. Select deviation display.

Press

5.1.12. Select depth measuring unit

COrF
0

0 = depth measuring calibrated to centimetres

1 = depth measuring calibrated to inches
This setting determines the display mode of depth measuring, penetration rate, and drilling
memory values. If inches is selected, depth and penetration rate are shown in the form
xxxFyy (xxx feet yy inches).
E.g. Select centimetres

Press

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5.1.13. Settings for swing regulator

APP1
0

0 = automatic control not in use

1111....19999 = regulator setting value
E.g. Automatic control not in use

Press

5.1.14. Settings for tilt regulator

APP2
0

0 = automatic control not in use

1111....19999 = regulator setting value
E.g. Automatic control not in use

Press

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Maintenance, calibration and troubleshooting

5.1.15. Drilling depth measurement method

rOdC
0

0 = Drilling depth measurement method based on percussion; automatic depth measuring

prevention when percussion is off. Measuring can also be prevented manually with the
depth measuring prevention button (C2).
4 = Drilling depth measurement method based on rod length. The use of percussion does
not affect drilling depth measurement. Rod replacement is automatically taken into
account when the rock drill is lifted from its lowest position a minimum of 20 centimetres
over the rod length.
E.g. Automatic control not in use

Press

5.1.16. Rod length

rOdL
360

The rod length must be entered if the drilling depth measurement method based on rod
length is used. Rod length is entered in centimetres or inches, depending on the
measuring unit selected.
E.g. Enter a rod length of 360.

Press

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5.1.17. Boom / upper carriage swing sensor type

bOSE
1

0 = BDAI 2000 LA or LS (operating range --82_ ... + 82_)

1 = BDAI 2300 LA or LS (minimum operating range --95_ ... + 95_)
E.g. Select a sensor with a wider --95_ ... + 95_ measuring range

Press

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Maintenance, calibration and troubleshooting

6. CALIBRATION OF SENSORS
When the installation values have been set, the zero points of sensors must be calibrated
for the measuring unit.
Before calibration, carry out the following procedures:
1. If you have a turning upper carriage (e.g., Ranger), turn the upper carriage
precisely in line with the tracks, or, if the boom is turning (Pantera), turn the boom
precisely in line with the tracks.
2. Position the rig so that the boom / upper carriage swing axle is precisely vertical
(use a spirit level).
3. Turn feed precisely vertical (use a spirit level).
4. Turn the sight with its swing arm to normal operating position.
Carry out calibration in the instructed order.

6.1. Calibrating zero point of carrier inclination sensor

Select carrier inclination angles on the display by using the key.

The zero calibrated carrier angles are shown when the display is as follows

b 1.6 carrier X inclination

b 2.5 carrier Y inclination

Check that the boom / upper carriage swing axle is vertical.

To set the readings to zero, press and hold and press

If the sensor’s absolute X or Y inclination is over 10 degrees when setting to zero is
attempted, you will hear a short beep, and the display shows EEEEEE for a moment to
indicate that setting is not acceptable.

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6.1.1. Checking mechanical zero point of sensor:

Switch display to absolute angles of sensor by pressing .

Absolute X inclination of carrier sensor.

A 3.3
A-- 1.9 Absolute Y inclination of carrier sensor.

To return to the zero calibrated angles, press again.

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6.2. Calibrating zero positions of feed inclination sensors

Select feed inclination angles on the display by using the keys and
Feed inclination angles are shown when the display is as follows

-- 4.9 X inclination

-- 1.8 Y inclination

Check that feed is in vertical position.

To set the readings to zero, press and hold and press

If the absolute inclination of X or Y sensor is over 10 degrees when setting to zero is
attempted, you will hear a short beep, and the display shows EEEEEE for a moment to
indicate that setting is not acceptable.

6.2.1. Checking mechanical zero points of sensors:

Switch to displaying absolute angles of sensors by pressing .

r 3.3 Absolute value of inclination sensor X

r-- 1.9 Absolute value of inclination sensor Y

To return to the zero calibrated angles, press again.

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6.3. Calibrating zero point of boom / upper carriage swing sensor

Switch display to show boom / upper carriage swing by pressing and

The zero calibrated swing angle is shown when the display is as follows

H -- -- H
-- 3.6 Zero calibrated swing angle.

Check that the boom / upper carriage is in line with the tracks.

To set the angle readings to zero, press and hold and press
If the absolute swing angle of the sensor is over 10 degrees when setting to zero is
attempted, you will hear a short beep, and the display shows EEEEEE for a moment to
indicate that setting is not acceptable.

6.3.1. Checking mechanical zero point of sensor:

Press to make the display show the absolute angle of the swing sensor.

H -- -- H
r 2.1 Absolute swing angle of sensor.

To return to the zero calibrated angle, press again.

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6.4. Calibrating zero point of sight

Switch display to showing boom / upper carriage swing by pressing and

Swing angle is shown when the display is as follows

H -- -- H
-- 3.6

Press the sight handle button.

The display now shows the zero calibrated direction of sight.

P -- -- P
-- 3.7

Turn the sight precisely in line with the tracks while still pressing the button.

To set the sight angle to zero, press and hold and press
If the absolute direction of the sight is over 10 degrees when setting to zero is attempted,
you will hear a short beep, and the display shows EEEEEE for a moment to indicate that
setting is not acceptable.

6.4.1. Checking mechanical zero point of sight:

Switch to display of the absolute direction of the sight by pressing

P -- -- P
r -- 2.1 Absolute direction of sight.

To return to the zero calibrated direction, press again.

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7. TESTING OF FUNCTIONS IN CALIBRATING MODE

7.1. Testing operating panel

Switch to display of boom / upper carriage swing by pressing and

H -- -- H
-- 3.6

In this state, all indicator lights of the operating panel should illuminate, except the sound
alarm light.

The sound alarm and its indicator light can be tested in this state by pressing

The following tests can be carried out in this state:

Testing keyboard
The operating panel keys are tested one by one, and the unit also checks that each key
has been tested.

While depressing , press to switch over to key test status, and the display
will be as follows:

PrESS
SH

Note! The key is used for ending the test; therefore, do not press it before
completing other parts of the test.

Press , whereupon display B should show --SH-- if the key is working.

The code of the key pressed last remain on the display (codes in Fig. 1.1).
When a key is being pressed display shows dashes and a number.
Press another key three times and display shows the code of the key, and a short beep
is heard.
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The unit registers the key as tested and sounds a beep when the same key has been
pressed three times in a row. The operation of the SHIFT and ON/OFF keys are not
registered by the unit.
Test all other keys by pressing them three times. The order of testing can be chosen freely.

When you have tested all keys, press

If all keys are working, the display returns to boom / upper carriage display H--H.
If some key was not tested or did not work properly, display shows the code and text of
that key.

CHEC
12

You can continue the test by pressing the keys again or interrupt it by pressing

TIM 2300

21 17 13
24 20 16 12
23 19 15
22 18 14 SH 10 11

Fig 1.1 Test mode key codes

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Testing digital display and indicator lights

While depressing , press to start the test. The test takes about 30 seconds.
Verify that the numbers and indicator lights are working.

To interrupt the test, press

The test runs the following series of numbers to test displays A and B:
000000 111111 222222 333333 444444
555555 666666 777777 888888 999999
------ ......

and number eight separately at each position

8_____ _8____ __8___ ___8__ ____8_ _____8

Finally the test goes through the aligning indicators and the other indicator lights one by
one.
When the test is completed, a short beep is heard.

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7.2. Testing CPU inputs and outputs

Select feed inclination angles on the display by using the and keys.

-- 4.9
-- 1.8

The unit is now in diagnostics mode, where the digital inputs and the ‘stop drill’ output can
be tested.
Operate the drilling functions and observe the indicator lights:

Depth measuring sensor Depth measuring sensor

switch A switch B

Press the drilling key

to test operation of
’DRILL STOP’ out-
put. LEVEL light TIM 2300
goes on when key is
pressed.

Laser level (goes

on at laser level)

Depth measuring prevention Prevention of automatic aligning

(goes off during drilling) (goes on during drilling), if installed

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Maintenance, calibration and troubleshooting

8. COMPONENT REPLACEMENTS AND MAINTENANCE

8.1. Operating panel

TIM 2300

Service
Wipe the operating panel clean with a damp cloth (do not use strong solvents).

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8.2. Central unit

3 4
1. Serial port connector
2. Display cable connector
3. Programming connector
4. Breather

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8.2.1. Connections

1. Neutral
2. Depth measuring sensor
8 9 10 11
3. Swing angle sensor (X)
4. Tilt angle sensor (Y)
5. Carrier inclination sensor
6. Swing angle sensor
7. Voltage 24 DC
8. Operating panel
9. Sight
10. Laser receiver
5 6 7 11. Neutral
1 2 3 4

Replacing
Before connecting the sensor cables, connect the power supply cable and switch power
on. The display should now have two dots to indicate that the supply voltage and its polarity
are correct. If no dots are shown, the polarity of the power supply cable is incorrect, or the
voltage is missing.
Switch off supply voltage before connecting the sensor cables!

Adjustments
The central unit has no mechanical adjustments, but the basic software settings in
calibrating mode must always be done. They are listed in the ‘Calibration’ section of this
manual. If possible, use the calibrating data from the old operating panel or the calibration
records.

Service
Check that the cable connectors sit tight. Clean the ventilator once a year or as necessary.

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Maintenance, calibration and troubleshooting

8.3. Sight

The sight is used as the aiming unit for determining blasting direction for the TIM 2300
series system. The unit is activated by pressing the button on the sight handle.
Replacing
Mount the sight to its holder. Connect the sight cable. See Calibration display H_ _ H.
Service
Check mechanical condition and tightness of mounting screws periodically.

Never turn sight over the mechanical limit.

HUOMIO

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Maintenance, calibration and troubleshooting

8.4. Inclination angle sensors

The inclination angle sensors give information on the swing (X) and tilt (Y) angles of feed.
The sensor boxes house an electronic gravitation sensor element, that presupposes that
the sensors must always be mounted in the correct position as shown in the mounting
illustration.
Replacing
The swing sensor (X) is located on the feed cradle and the tilt sensor (Y) on the turning
cradle. The sensor positions are shown in the illustration.

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Remove the box cover and mount the sensor with screws to the moun ting plate. Install
the cover and check that the sealing is seated properly. Fill the cable connector with
non--conductive grease and connect it. Make sure that the first supporting point of the
cable is less than 300 mm from the connector. Carry out calibration.
Service
Check measuring accuracy at regular intervals. Check also the mechanical condition and
mounting of the sensor and the cables.

8.5. Carrier inclination sensor

The inclination sensor gives information on the position of the carrier. The sensor boxes
house an electronic gravitation sensor element that presupposes that the sensor must
always be mounted in the correct position.
Replacing
The inclination sensor is located on the carrier, near the cabin. Remove the box cover and
mount the sensor with screws to the moun ting plate. Install the cover and check that the
sealing is seated properly. Fill the cable connector with non--conductive grease and
connect it. Carry out calibration.
Service
Check measuring accuracy at regular intervals. Check also the mechanical condition and
mounting of the sensor and the cables.

B7

XY--CLINEPWM

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Maintenance, calibration and troubleshooting

8.6. Boom swing sensor

82_ or 95_ 82_ or 95_

+
---

B3
BDAI 2000 or
BDAI 2300
swing pin
locking screws, 2 pcs

The sensor measures the boom / upper carriage swing angle in relation to the carrier.
Replacing
Fasten the sensor, with its mounting plate, to the drilling rig frame and connect the swing
pin with the flexible mounting to the boom / upper carriage so that the measuring range
of the sensor covers the whole movement area of the boom / upper carriage.
The mounting parts have adjusting slots. Adjust the sensor axle centre in line with the
centre of the boom swing axle. Visual accuracy is sufficient.
Tighten the screws after adjustment and check tightness of the swing pin Allen screws.
Fill the connector housing of the sensor cable with non--conductive grease before
connecting it.
Calibrate as instructed.
Service
Check calibration of sensor at regular intervals. Also check the bearings, the shaft seal,
and the condition of the mounting screws and the cables.

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Maintenance, calibration and troubleshooting

8.7. Depth measuring sensor

The drilling depth measuring sensor measures the travel of the feed mechanism chain /
cogged belt with a sprocket / belt pulley. A pulse wheel is connected to the sprocket / belt
pulley, and two inductive proximity switches are sensing its rotation. The sensor provides
information of both depth measuring and travel direction.

Replacing

Fasten the sensor unit and adjust the sprocket / belt pulley to run centrally on the feed
chain / belt. Tighten the mounting screws carefully after the adjustment.

Check on the type plate or visually that the sprocket of the new sensor is of the correct type.

Fill the connector housing of the sensor cable with non--conductive grease before
connecting it. Make sure that the cable is properly supported over its whole length.

Replacing proximity switches

Take in the switches with their cables into the sensor housing through the Canon
connector hole.

Fasten the Canon connector with screws secure its fastening with thread locking
compound and sealing with suitable sealing mastic.

Take the switches through the hole in the gasket to their respective places on the sensor
body: A=lower, B=upper.

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Maintenance, calibration and troubleshooting

brown
black
blue

brown
black
blue

Adjust the switches to a distance of 0.9 0.1 mm from the pulse wheel. Correct tightening
torque is 9 Nm. Use a feeler gauge.
Secure the fastening of the switches with thread locking compound.

B
Canon connector

To check the operation of the switches: rotate the pulse wheel slowly, whereby the LED
indicators of the switches should flash in the following pattern when the pulse wheel
rotates the distance a = cog + gap.

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Maintenance, calibration and troubleshooting
B

Switch A Switch B

Note! Check the operation of the switches in both directions of rotation. See section 10.2,
Depth sensor.
The counting direction can be reversed by interchanging the wires to the terminals C and
D of the Canon connector.
Fill the connecting box with non-- conductive grease.
Fasten the connecting box to the sensor body with screws.
Calibrate as instructed.
Service
Check the bearings. Pump grease into the bearing housing until grease starts coming out
between the pulse wheel and the axle. Check the axial play; it should not be more than
0.2 mm. Check measuring accuracy. Clean away possible dirt and dust between the pulse
wheel and the inductive switches.
E 2002 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
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Maintenance, calibration and troubleshooting

8.8. Laser receiver

Checking operation
When checking the operation of the laser receiver, it is necessary that the laser transmitter
is in operation. Remove the drill rod and turn the boom vertical so that you can run the rock
drill sufficiently far down.
Turn the transmitter on and switch over to drilling mode.
Run the rock drill up and down with percussion on, and observe how the L sign on the
display or the laser indicator light up at the laser level.

Service
Check the mechanical condition of the laser receiver, its mountings and cables at regular
intervals. Check the moving sensor cable shows no signs of wear, and that the connectors
are in good condition. Clean the window daily.

Received signal:
-- Visible red light
-- Wave length 630 -- 680 nm
-- Rotation speed of beacon more than 180 rpm
-- Max. distance of beacon 150 m with 1 mW power

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
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TIM 2300
Maintenance, calibration and troubleshooting

8.9. Preassembled cables

The cables have specific lengths for each rig type and their spare parts codes are given
in the spare parts manuals.
The preassembled cables include the cable and the necessary connectors.
Installing
Fill the connector housing of the cable with non-- conductive grease.
Do not bend the cable too sharply. Minimum bending radius is 4 x cable diameter.
The first cable support should not be farther than 200 -- 300 mm from the connector.
Service
Do not attempt to repair connectors, replace the whole cable.

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
56 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

9. WIRING DIAGRAM

XY--CLINE PWM

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 57 (74)

TIM 2300
Maintenance, calibration and troubleshooting

10. TROUBLESHOOTING

10.1. Troubleshooting table

NOTE! A good instrument for searching an electrical fault is a normal test probe with a 12
or 24VDC bulb. The test probe can be used for switching on the signals of control lines
to GND level. The bulb of the test probe does not light up from a control signal, but the
indicator lights of the TIM 2300 will be switched on.

PROBLEM / ERROR MESSAGE POSSIBLE CAUSE / CHECK

Indicator light (H1) does not go on when Incorrect polarity of supply cable (W1).
operating voltage is switched on. Supply cable not connected.
Supply voltage fuse blown.
Cable between operating panel and control
unit disconnected.
In operating mode, display A shows E Feed swing sensor not working, or fault in
-------- cable.
In operating mode, display B shows E -------- Feed tilt sensor not working, or fault in
cable.
In calibrating mode: Feed tilt sensor not working, or fault in
Feed swing (X) reading shows -------- cable.
Feed tilt (Y) reading shows -------- Feed swing sensor not working, or fault in
cable.
In calibrating mode: Carrier inclination angle sensor not work-
Carrier inclination X reading shows b -------- ing, or fault in cable.
Carrier inclination Y reading shows b -------- Carrier inclination angle sensor not work-
ing, or fault in cable.
In vertical drilling mode, display A shows Calibrating mode setting AEC1=0. Enter
0.0, not changing. correct value.
In vertical drilling mode, display B shows Calibrating mode setting AEC2=0. Enter
0.0, not changing. correct value.
Inaccuracy in boom / upper carriage swing. Setscrew of boom / upper carriage swing
sensor pin loose. Carry out mechanical and
electric setting of zero.
Parameter UES is incorrect.
Parameter BOSE is incorrect.
Swing sensor faulty.
Incorrect set values of inclination sensors.
Feed sensor setting AEC1 or AEC2 either
zero or incorrect.
Carrier inclination sensor setting AEC3=0,
in which case carrier inclination is omitted.

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 58 (74) C 84020 - 2 en 0802 / MAH

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Maintenance, calibration and troubleshooting

Inaccuracy after moving rig and new aim- Inaccurate aiming.

ing. Faulty sight.

Display readings unstable during aiming. Faulty sight.

Unable to enter drilling mode with key (C1). Calibrating mode setting SCPL=0. Enter
correct value.
When switching over to drilling mode, Stopping depth HdEP/FIEL is set to zero.
LEVEL indicator light and display B start
flashing at once.
No depth measuring. Oxidized wiring connections.
Sensor not working.
Faulty cable.
Error in depth measuring. Calibrating mode setting SCPL incorrect.
Distance of inductive sensor from pulse
wheel incorrectly adjusted.
Fast feed speed too high.
Disturbances in measuring prevention line
RODL parameter is incorrect when
RODC=4.
The lengths of all the rods following the first
rod do not correspond to RODC=4.

Laser not working. Calibrating mode setting LASd=0. Enter

correct value.
Receiver faulty.
Faulty cable.
Transmitter in blind spot
Laser measuring incorrectly. Calibrating mode setting LASd incorrect.
Enter correct value.
Laser resets or gives reading during dril- False information from receiver.
ling.
Display shows L as soon as drilling mode Laser receiver faulty.
key C1 is pressed. Fault in cable.

CONTINUED...

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 59 (74)

TIM 2300
Maintenance, calibration and troubleshooting

Red FAULT indicator Press SHIFT to see the error message.

light flashing.
ON DISPLAY A
FAUL U Supplied operating voltage exceeds 31.5V.
Check battery connections and operation of charger.
FAUL P 8 A automatic fuse tripped.
Fault in automatic fuse cables or in sight.
ON DISPLAY B
1---------- Feed swing sensor not working, or fault in cable.
2----------
3----------
--1-------- Feed tilt sensor not working, or fault in cable.
--2--------
--3--------
----3------ X direction of carrier inclination sensor not working, or fault in
cable.
------3---- Y direction of carrier inclination sensor not working, or fault in
cable.
--------H-- Boom / upper carriage swing sensor not working, or fault in
cable.
----------P Tripped 650 mA automatic fuse of sensor auxiliary voltage.

Tilt and swing sensors, carrier inclination sensor and boom

swing sensor are not working, either, when the automatic fuse
has tripped.
Fault in some sensor cable or in sensor.

ERROR CODE MAY ALSO BE ANY COMBINATION OF THE ABOVE.

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
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Tel. +358 205 44 121
Telefax +358 205 44 120
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Maintenance, calibration and troubleshooting

10.2. Depth measuring sensor

Use calibrating mode test display (switch over to calibrating mode and press )

to test the operation of the indicator lights and when the sensor rotates
slowly.
The signal can also be measured using an oscilloscope or a voltmeter, between the
terminals J7: 2(sign. A), 3(sign. B), and 4(--) of the central unit.
If a sensor signal is missing or is constantly on, it is likely that the fault is in the cables or
the inductive switches.
To test the cable:
-- Turn control voltage on and switch over to calibrating mode test display (in

calibrating mode, press )

-- Disconnect cable connector from sensor.
-- Connect test probe clip to frame (--GND)

-- Touch cable connector contact D with test probe point. Indicator light should
go on.

-- Touch cable connector contact C with test probe point. Indicator light should
go on.
-- If an indicator light is constantly illuminated or not working at all, disconnect cable
W8 from the operating panel. If indicator lights now go off, the fault is in the cable.
-- Touch cable connector contact Ewith probe point. Probe bulb should now light.
-- Using test probe, check if there is operating voltage between contacts B (--GND)
and E (+).

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 61 (74)

TIM 2300
Maintenance, calibration and troubleshooting

10.3. Laser receiver

To test the cable:
-- Turn on control voltage and switch over to calibrating mode and test display by

pressing
-- Disconnect cable connector from laser receiver.
-- Connect test probe clip to frame (--GND)
-- Touch cable connector contact E with test probe point. Laser indicator light H4
should now go on.
-- If indicator light H4 is constantly illuminated, disconnect signal wire of laser J6:6
from the operating panel. If the indicator light goes off, the cable is faulty.
-- Touch cable connector contact A with test probe point. Probe bulb should now
light.
-- Using test probe, check if there is operating voltage between contacts B (--GND)
and A (+).
-- Replace faulty cable, if necessary.

10.4. External prevention of depth measuring

Turn control voltage on, then switch over to calibrating mode and test display by pressing

Turn percussion on. The EXT indicator light H6 should go on. If percussion is working,
but the indicator light does not go on, check the percussion pressure switch and the cable.

10.5. Automatic stop of drilling (extra feature)

-- Turn control voltage on, then switch over to calibrating mode and test display by

pressing
-- Connect test probe clip between terminals J7:32 and J6:20.

-- When is pressed, the test probe bulb should light.

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
62 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

11. FOLLOW--UP OF FAULT EVENTS

The CPU stores the last 100 faults and their time of occurrence in the battery--backed
memory. When a fault occurs, it is stored in the event history memory. The same fault is
not stored again until the operating voltage is switched off. The list of events can be printed
out on paper.

11.1. Checking clock settings in calibrating mode

The time setting of the CPU calendar clock can be checked by simultaneously pressing

and , whereby display A shows the time and display B the date.

1058.32
27.04.99 Here, date is 27.04.99 and time
10:58.32

11.2. Clock settings in calibrating mode

E.g. The desired clock setting is: date 29.05.1999 time 12:58.00

Select parameter UES on display using the and keys.

Press and hold while pressing

Reading on display A starts flashing.

Type in time (hours, minutes, seconds)

and press
Reading on display B starts flashing.

Type in date (day, month, year)

and press ,
and the new clock settings are taken into use.

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 63 (74)

TIM 2300
Maintenance, calibration and troubleshooting

11.3. Printing out event history with test equipment printer

Switch off operating voltage of CPU.
Open CPU cover.

Connect the connecting cable of test equipment printer to the serial port connector (1) on
the processor board.
Switch operating voltage on to CPU and the printer.

Press for longer than 10 seconds, and printing of the event history will start.

To interrupt printing, press and hold the key. The printer has some buffer memory
, and it may continue printing for some time after interruption.
The printing of buffer memory contents can be stopped by switching the printer off.
Example of printout
******** TAMROCK TIM SYSTEM - DIAGNOSTICS REPORT ********
PRINTED 27.04.99 17:39.30
TIM SOFTWARE VERSION 1.081
DRILLED HOLES 193
DRILLED DEPTH 1648 m
AVERAGE PENETRATION 54 cm/min
PENETRATION HOURS 50 h
CALIBRATED NULL POINT ANGLES
BODY X = 0.8 Y = - 0.4
FEED X = 1.2 Y = 0.3

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
64 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting
BOOM SWING = -3.1
AIMING = 5.0
CONFIGURATION PARAMETERS
UES : 0
AEC1 : 1
AEC2 : 1
AEC3 : 56
SA1 : 0.5
SA2 : 0.5
SA3 : 0.5
LASd : 4000

SCPL : 3640
SELd : 1
COrF : 0
APP1 : 0
APP2 : 0

******************** EVENT HISTORY ********************

DATE TIME EVENT
1. 27.04.1999 17:37.33 FAULT: BOOM SWING SENSOR
2. 27.04.1999 17:37.06 INFO: AIMING SENSOR CALIBRATED BY USER

3. 27.04.1999 17:36.57 INFO: BOOM SENSOR CALIBRATED BY USER

4. 27.04.1999 17:36.46 FAULT: FEED TILT SENSOR (Y TRIG1)
5. 27.04.1999 17:36.46 FAULT: FEED SWING SENSOR (X TRIG1)
6. 27.04.1999 17:36.20 FAULT: BOOM SWING SENSOR
7. 27.04.1999 17:36.00 INFO: FEED SENSOR CALIBRATED BY USER
8. 27.04.1999 17:35.58 INFO: FEED SENSOR CALIBRATED BY USER
9. 27.04.1999 17:35.42 INFO: PARAMETER SCPL EDITED BY USER
10. 27.04.1999 17:35.33 INFO: PARAMETER LASd EDITED BY USER

11. 27.04.1999 17:35.26 INFO: PARAMETER AEC2 EDITED BY USER

12. 27.04.1999 17:35.22 FAULT: FEED TILT SENSOR (Y TRIG1)
13. 27.04.1999 17:35.22 FAULT: FEED SWING SENSOR (X TRIG1)
14. 27.04.1999 17:35.22 INFO: PARAMETER AEC1 EDITED BY USER
15. 27.04.1999 17:35.13 INFO: PARAMETER LIST 1 LOADED BY USER
16. 27.04.1999 17:34.53 *** EVENT HISTORY CLEARED BY USER ***

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 65 (74)

TIM 2300
Maintenance, calibration and troubleshooting

11.4. Events that are stored in history

FAULT: RESET CAUSED BY VOLTAGE DISTURBANCES

Voltage disturbances caused processor reset.
FAULT: RESET CAUSED BY SOFTWARE FAIL
Running of program stopped. Possible device or software fault.
FAULT: POWER INPUT OVERVOLTAGE
Supplied operating voltage exceeded 31.5 V.
FAULT: FEED SWING SENSOR (X TRIG1)
Feed swing sensor not working.
FAULT: FEED SWING SENSOR (X TRIG2)
Feed swing sensor not working.
(Sensor response normal to TRIG1 pulse.)
FAULT: FEED TILT SENSOR (Y TRIG1)
Feed tilt sensor not working.
FAULT: FEED TILT SENSOR (Y TRIG2)
Feed tilt sensor not working.
(Sensor response normal to TRIG1 pulse.)
FAULT: FEED SWING SENSOR (ENABLE X)
Feed swing sensor not working (select AEC1=1).
FAULT: FEED TILT SENSOR (ENABLE Y)
Feed tilt sensor not working (select AEC2=1).
FAULT: BODY SWING SENSOR (ENABLE X)
Swing of carrier inclination sensor not working.
FAULT: BODY TILT SENSOR (ENABLE Y)
Tilt of carrier inclination sensor not working.
FAULT: BOOM SWING SENSOR
Boom / upper carriage swing sensor not working.
FAULT: FUSE OVERLOAD IN DEPTH/AIMING/PWM LINE
Tripped 8 A fuse of power supply line for depth measuring / sight / PWM.

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
66 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

FAULT: FUSE OVERLOAD IN ANGLE SENSORS

Tripped 650 mA fuse of power supply line for angle sensors.
FAULT: BACKUP BATTERY EMPTY (bA LO CHAnGE)
Memory backup battery voltage low, below 1.4 V.
FAULT: PARAMETER DATA MAY BE LOST (PArA LOS)
Data stored in memory may be lost.
FAULT: PARAMETER DATA NOT OK (CHEC ErrOr)
Incorrect values detected in parameter check.
INFO: PARAMETER xxxx EDITED BY USER
Calibrating mode installation parameter xxxx edited by user.
INFO: PARAMETER LIST 9 SAVED BY USER
User has saved parameter list number 9.
INFO: PARAMETER LIST x LOADED BY USER
User has loaded parameter list number x.
INFO: xxxx SENSOR CALIBRATED BY USER
User has calibrated zero point of sensor xxxx.
*** EVENT HISTORY CLEARED BY USER ***
User has cleared event history.

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 67 (74)

TIM 2300
Maintenance, calibration and troubleshooting

12. FAULT ALARMS

If the red FAULT indicator light starts flashing in operating or calibrating mode, the
measuring device has detected a fault situation.
If the FAULT indicator light is flashing, check the fault by pressing SHIFT.
-- A dash on the display indicates that the corresponding sensor/function is OK.
-- If there is a number or a letter, a fault has been detected.

U Supply voltage exceeding 31.5 V.

FAUL --
In processor unit, tripped 8 A automatic
P
-- -- -- -- -- -- fuse for auxiliary voltage of automatic
aligning valve unit / sight. Fault in cable,
valve unit, or sight.

P In processor unit, tripped 650 mA automatic fuse for aux-

iliary voltage of inclination sensors and boom / upper
carriage swing sensor. Fault in cable or sensor.

H No signal from boom / upper carriage swing sensor.

3 Y direction of carrier inclination sensor not responding to

ENABLE Y signal.

3 X direction of carrier inclination sensor not responding to

ENABLE X signal.
1 Y sensor of feed is of 45_ type and not responding to TRIG Y1 signal.
2 Y sensor of feed is of 45_ type and not responding to TRIG Y2 signal.
3 Y sensor of feed is of 360_ type and not responding to ENABLE Y signal.

1 Y sensor of feed is of 45_ type and not responding to TRIG X1 signal.

2 Y sensor of feed is of 45_ type and not responding to TRIG X2 signal.
3 Feed Y sensor is of 360_ type and not responding to ENABLE X signal.
E 2002 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
68 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

When you press and the display shows the following texts:

bA LO
CHANGE

the memory backup battery is almost dead, i.e. its voltage is below 1.4 V.
The same message also appears if the battery is dead when operating voltage is switched
on.
Data is reliably stored in memory down to 2 V battery voltage.
Generally, the data is not lost as long as battery voltage is above 1.0 V.

Replacing of battery
Note! Carefully read the following instructions before starting to replace the battery.
The battery is a 3 V button battery, type CR2430.
When you are replacing the battery and the stored data should not be lost, take care that
the metal retainer strip of the battery holder does not touch the bottom part of the holder.
Without the battery, the data remains stored for approx. 15 seconds. So, have the new
battery ready before disconnecting and removing the old one.

1. Write down all the installation parameters of calibrating mode.

2. Switch operating voltage off.

3. Open the processor unit cover by

removing the four screws (2).

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
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Tel. +358 205 44 121
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 C 84020 - 2 en 0802 / MAH 69 (74)

TIM 2300
Maintenance, calibration and troubleshooting

4. Remove the processor unit shield after

undoing the four screws (3).

5. Pull the battery (4) carefully out of its

4 holder on the processor board. Take
care not to drop the battery onto the
processor board.

6. Push the new battery into the holder.

7. Install the shield and fasten it with the

four screws.

8. Close the cover carefully.

9. Verify that the installation parameters are correct. The system gives a CHEC ErrOr
message or an alarm when operating voltage is switched on, if some of the
installation parameters is not within the permissible range.

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
70 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

12.1. Other error messages in operating mode

Stored data changed
If the display shows the following text when operating voltage is switched on,

the battery backed memory has not

PArA kept all information stored.

LOS

Check set values.

Incorrect installation parameters
If the display shows the following text when operating voltage is switched on,

one or more of the installation parame-

CHEC ters in the battery--backed memory is
incorrect.
ErrOr

When the message appears, the incorrect installation parameters are corrected to default
values.
Check and correct installation parameters.
Battery--backed clock time / date incorrect
If the display shows the following text when operating voltage is switched on,

CLOCK clock settings are incorrect.

ErrOr

The user must enter the correct time.

Backup battery of memory / clock is dead.

bA LO
CHANGE

backup battery is nearly dead and should be replaced.

E 2002 SANDVIK TAMROCK CORP., Tampere Plant
P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120
 C 84020 - 2 en 0802 / MAH 71 (74)

TIM 2300
Maintenance, calibration and troubleshooting

13. MAINTENANCE TABLE

10h 200h 2400h
Operating panel Clean: Clean:
--externally --ventilator
Sight Check:
--measuring accuracy
--mounting
Inclination angle sen- Check:
sors --measuring accuracy
--mounting
--mechanical condition
--sealing
Boom swing sensor Check: Clean:
--measuring accuracy --ventilator
--bearings
--mounting
Depth measuring sen- Check:
sor --measuring accuracy
--bearings
--axial play
Clean:
--switches
--pulse wheel
Lubricate:
--bearing
Laser receiver Clean: Check:
--window --mounting
--mechanical condition
Proportional control Check:
--mechanical condition
--sealing
Cables and connection Check:
boxes --mechanical condition
--mounting
--sealing

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P.O.Box 100
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72 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

14. MAINTENANCE RECORDS

DATE BY ENGINE DISTURBANCE ACTION USED

HOURS SPARE PARTS
ID--CODE

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
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 C 84020 - 2 en 0802 / MAH 73 (74)

TIM 2300
Maintenance, calibration and troubleshooting

15. CALIBRATION RECORDS

List of diagnostics and memory locations in calibrating mode

Display Explanation Date Date

b X inclination of carrier
0.0 Y inclination of carrier
b
0.0
0.0 Feed swing g angle
g (X)
( )
0.0 Feed tilt angle (Y)
H-- --H Boom / upper
pp carriage g swing
g angle.
g
0.0
P-- --P When sight
g handle button is depressed.
p
0.0
UES Select drilling rig type.
0 = Rigid upper carriage
1 = Turning upper carriage
AEC1 Select feed X angleg sensor.
0 = not in use
1 = sensor in use
AEC2 Select feed Y angle g sensor
0 = not in use
1 = sensor in use
AEC3 Select carrier inclination sensor
0 = not in use
1 = XCYSU2000 sensor in use
11...99=XY--CLINEPWM sensor in use
SA1 Accuracy y of blasting
g direction in aligning
g g mode.
0.1_ ... 1.0_
SA2 Accuracy of blasting angle (bench inclination) in aligning
mode.
0.1_ ... 1.0_
SA3 Accuracy of aligning indicators.
0.1_ ... 1.0_
LASd Distance between laser receiver and drill bit.
0 = not in use
1 ... 9999 = distance in centimetres / inches
SCPL Depth
p sensor scaling g coefficient
0 = not in use
1 ... 9999 = scaling coefficient

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P.O.Box 100
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74 (74) C 84020 - 2 en 0802 / MAH

TIM 2300
Maintenance, calibration and troubleshooting

Display Explanation Date Date

SELd Select display

p y mode in aligning
g g mode
0 = blastingg direction in relation to tracks
1 = directional deviation from set direction
COrF Depth
p measuring g display
p y mode
0 = centimetres
1 = inches
APP1 Settings
g for automatic aligning
g g (swing)
( g)
0 = not in use
1111... 19999 = scaling coefficient
APP2 Settings
g for automatic aligning
g g (tilt)
( )
0 = not in use
1111... 19999 = scaling coefficient
rOdC Drilling depth measurement method
0 = drilling depth measurement method based on percus percus-
sion
4 = drilling depth measurement method based on rod length
rOdL Rod length in centimetres / inches
bOSE Boom / upper carriage swing sensor type
0 = BDAI 2000 LA or LS ((operating ti range --82_
82_ ... +82_)
82_)
1 = BDAI 2300 LA or LS (minimum operating range --95 --95_ ...
+95_)

E 2002 SANDVIK TAMROCK CORP., Tampere Plant

P.O.Box 100
FIN--33311 TAMPERE, Finland
Tel. +358 205 44 121
Telefax +358 205 44 120