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MEDIUM VOLTAGE PRODUCTS

Technical specification for MV

Switchgear
UniGear ZS1
Content
1.  Scope of supply 10 
2.  General specifications of Switchgear 6.6, 1200A, 25kA (IOF panel) 19 
3.  Technical specification of panels 21 
4.  Remarks 22 
5.  Component Selection, Components and parts from Non-PT ABB Sakti Industri 23 
6.  Programming of protection and control relays 23 
MV and LV for WTIP Pertamina EP Bentayan

UniGear type ZS1

Description
Characteristics
• Metal-clad, air-insulated switchboard.
• Suitable for medium voltage distribution.
• Guaranteed arc-proof units.
• Factory-tested for indoor installations.
• Tested in accordance with the main international Standards.
• Wide range of functional units available for all installation solutions.
• Compartments segregated by means of metallic partitions.
• Modular structure, easily built-up.
• Highly effective use of space.
• Extremely compact contactor unit with fuses.
• Fitted with double-level units.
• Start-up, maintenance and service operations can be carried out from the front.
• Apparatus handling with the door closed.
• Limited and simple maintenance activities.
• Complete with mechanical safety interlocks.
• Earthing switch with full making capacity.
• Studied to guarantee maximum service continuity.
• Complete apparatus range: gas and vacuum circuit-breakers, contactors and switch-disconnectors.
• Conventional or integrated protection and measurement systems.
• Fitted with conventional instrument transformers or new generation sensors.

Applications
• Utilities and Power Plants
• Industry
• Transport
• Building
• Service

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MV and LV for WTIP Pertamina EP Bentayan

Basic structure:
Compartments: Main components:
1. Circuit breaker A. Busbar system
2. Busbar B. Bushings
3. Cable C. Current transformer or Combi sensor
4. Auxiliary D. Voltage transormer
E. Earthing switch
F. Cable connectors

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MV and LV for WTIP Pertamina EP Bentayan

Air-insulated
From generating stations down to installation distribution substations, ABB provides the most reliable and top quality
solution for supplying products, systems and services.
As sole partner, ABB is the largest and most complete supplier in the world of switchgear and systems for electric
power transmission and distribution. ABB substations, cables, transformers, control systems and switchboards are
used by our customers for efficient use of electric power.
As a leading company in research, development and innovation, ABB is able to provide the most complete and
suitable solutions for satisfying present needs and future requirements of producers, distributors and users of electric
power.
The medium voltage switchboard is one of the most important links in the electric distribution chain and ABB has
developed the UniGear switchboard with the aim of satisfying all requirements.
UniGear is the combination of consolidated solutions and innovative components, both of which are the fruit of ABB
technology.
UniGear is a medium voltage metal-clad switchboard with a metal enclosure, suitable for indoor installations.
Metal partitions segregate the compartments from each other and the live parts are air-insulated.
The switchgear is modular and is built up by placing standardized units side by side in a coordinated way. The
switchgear is simple to configure and selection of the apparatus and instruments does not imply dedicated solutions.
The functional units of the switchboard are guaranteed arc proof in accordance with the (IEC 62271-200) Standards,
appendix AA, class A accessibility, criteria 1 to 6.
All the start-up, maintenance and service operations can be carried out from the front. The switchgear and the earthing
switches are operated from the front with the door closed. The switchboard can be wall-mounted.
The range of apparatus for the UniGear switchboard is the most complete available on the market, being able to count
on vacuum and gas circuit-breakers and vacuum contactors with fuses.
All this apparatus is interchangeable inside the same switchgear unit. This makes use of a single switchboard-user
interface possible, with the same service and maintenance procedure and operations. The fixed version switch-
disconnector units complete the range of apparatus.
The switchboard can be fitted with conventional (transformers and relays) or innovative (sensors and multi-purpose
unit) measurement and protection components.
Apart from the traditional functional units, the UniGear switchboard is fitted with double-level solutions and compact
units equipped with contactors with fuses. The use of these units allows extremely efficient use of space.

Standards
The switchboard and main apparatus contained in it comply with the following Standards:
• IEC 60694 for general purpose.
• IEC 62271-200 for the switchboard.
• IEC 62271-102 for the earthing switch.
• IEC 60071-2 for the insulation coordination.
• IEC 62271-100 for the circuit-breakers.
• IEC 60470 for the contactor.
• IEC 60265-1 for the switch-disconnector.
• IEC 60044-1 for the current transformers
• IEC 60044-2 for the voltage transformers.
• IEC 60044-7, IEC 60044-8 for the sensors.

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MV and LV for WTIP Pertamina EP Bentayan

• IEC 60529 for degree of protection.

Normal service conditions

The rated characteristics of the switchboard are guaranteed under the following ambient conditions:
• Minimum ambient temperature: – 5 °C
• Maximum ambient temperature: + 40 °C
• Maximum 24 h average of relative humidity: 95%
• Maximum monthly average of relative humidity: 90%
• Maximum altitude: 1000 m a.s.l.
• Presence of normal, non-corrosive and uncontaminated atmosphere.

Applications
• Utilities and Power Plants
• Industry
• Transport
• Building
• Service

Degrees of protection
The degrees of protection of the switchboards conform with IEC 60529 Standards.
UniGear switchboards are normally supplied with the following standard degrees of protection:
• IP4X on the external housing.
• IP2X partitions between compartments.
On request, the external housing can be supplied with different degrees of protection up to a maximum of IP42.
The electrical characteristics of the switchboard can vary for ambient conditions other than those described and for
higher degrees of protection than the standard ones.

Colour of the external surfaces

RAL7035.

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MV and LV for WTIP Pertamina EP Bentayan

Metal-clad
Compartments
Each unit consists of three power compartments: apparatus, busbars and feeder.
There are two versions available for closing the apparatus and feeder compartment doors with screws or central
handle. Each unit is fitted with an auxiliary compartment, where all the instruments and cabling are housed. The arc-
proof switchgear is normally provided with a duct for evacuation of the gases produced by an arc. All the units are
accessible from the front and the maintenance and service operations can therefore also be carried out with the
switchboard wallmounted.
The compartments are segregated from each other by metallic partitions.
Partition class – PM (metal): i.e. it is provided with metallic shutters and partitions between the operating parts and an
open compartment.
Loss of service continuity – LSC 2B: service of the main busbar and of the cable compartment is guaranteed when
a normal maintenance operation is to be carried out in one of the compartments of the main circuit (e.g. circuitbreaker
compartment). For UniGear 500R, UniGear ZVC, NALF and MCC panels, only LSC 2A applies.
Internal arc classified – IAC A FLR: UniGear is classified as A FLR, i.e. it is accessible from the front, side and rear
having respected the five criteria during the internal arc tests. For UniGear 500R ENA only IAC A F applies.

Main busbars
The busbar compartment contains the main busbar system connected to the fixed upper isolating contacts of the
apparatus by means of branch connections.
The main busbars are made of electrolytic copper.
Up to 2500 A, the system is made with flat busbars; for currents between 3150 A and 4000 A, a special copper section
is used.
The busbars are normally covered with insulating material. There is a single busbar compartment along the whole
length of the switchboard and this can be fitted with segregations for dividing each unit into compartments.

Branch connections
The feeder compartment contains the branch system for connection of the power cables to the fixed lower isolating
contacts of the apparatus.
The branch connections are made of electrolytic copper. They are made with flat busbars for the whole range of
currents and are normally covered with insulating material.

Earthing switch
Each incoming/outgoing feeder compartment can be fitted with an earthing switch for cable earthing.
The same device can also be used to earth the busbar system (measurements and bus-tie units).
It can also be installed directly on the main busbar system in a dedicated compartment (busbar applications).
The earthing switch has short-circuit making capacity.
Control of the apparatus is from the front of the switchboard with either manual or motor-operated operation.
The position of the earthing switch can be seen from the front of the switchboard by means of an indicator.

Earthing busbar
The earthing busbar is made of electrolytic copper. It runs longitudinally all round of the switchboard, thereby
guaranteeing maximum personnel and installation safety.

Insulating bushings and shutters

The insulating bushings contained in the apparatus compartment contain the fixed contacts for connection of the
apparatus with the busbar compartment and feeder compartment respectively.

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MV and LV for WTIP Pertamina EP Bentayan

They are single-pole type and are made of epoxy resin.

The shutters are metallic and are activated automatically during movement of the apparatus from the racked-out
position to the service position and vice versa.

Cables
Single and three-core cables up to a maximum of six per phase can be used depending on the rated voltage, the unit
dimensions and the cable cross-section.
The switchboard can be wall-mounted in the station because the cables are easily accessible from the front.

Gas exhaust duct

The gas exhaust duct is positioned above the switchboard and runs along its whole length.
Each power compartment is fitted with a flap positioned on the top of it.
The pressure generated by the fault makes it open, allowing the gas to pass into the duct.
Evacuation from the room of the hot gases and incandescent particles produced by the internal arc must normally be
carried out. The UniGear switchboard is fitted with a complete range of solutions to deal with all requirements, either in
the case where evacuation is possible directly at the end of the switchboard, or when solutions from the front or rear
are requested.
Some installations, such as marine ones, do not allow conveyance of the gases to the outside of the room and
therefore dedicated solutions have been realised to guarantee personnel safety and conformity with the
Standards, such as expansion chambers, absorbent filters and longitudinal evacuation chimneys.

Busbar applications
Each switchgear unit can be fitted with an accessory busbar application:
• current or voltage transformers for busbar measurements
• busbar system earthing switch
• top entry duct to make interconnections between different switchboards.

Safe
The UniGear switchboard is fitted with all the interlocks and accessories needed to guarantee the high level of safety
and reliability both for the installation and operators.

Interlocks
The safety interlocks can either be the standard ones or those available on request. The former are foreseen by the
Standards and are therefore necessary to guarantee the correct operation sequence. The latter can be supplied on
request and they must be foreseen by the installation service and maintenance procedures. Their presence
guarantees the highest level of reliability even in the case of an accidental error and allows what ABB defines as an
“error-free” system of interlocks.

Keys
The use of key interlocks is very important in realising the interlocking logics between units of the same switchboard, or
of other medium, low and high voltage switchboards. The logics are realised by means of distributors or by ringing the
keys. The apparatus truck can be locked in the racked-out position and the relevant lock key can only be removed with
the apparatus in this position. The earthing switch closing and opening operations can be locked by means of keys.
The latter can only be removed with the earthing switch in an opposed position to the lock to be made. These locks
can also be applied to the earthing switch of busbar applications. The apparatus racking-in/out operations and earthing
switch opening/closing can be prevented by means of key locks, which prevent insertion of the relevant operating
levers. The key lock can also be applied to the earthing switch of busbar applications.

Padlocks

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MV and LV for WTIP Pertamina EP Bentayan

The apparatus and feeder compartment doors can be locked in the closed position by means of padlocks. These can
be applied to both door closing versions - with screws or central handle.
The operations for apparatus racking-in/out and earthing switch opening/closing can be prevented by applying the
padlocks to the insertion slots of the relevant operating levers. The padlock can also be applied to the earthing switch
of busbar applications.
The metallic segregation shutters can be locked by means of two independent padlocks in both the open and closed
positions.
The switchboard is preset for using padlocks with a 4 to 8 mm diameter.

Locking magnets
The locking magnets are used to make automatic interlock logics without human intervention.
The apparatus racking-in/out and the earthing switch opening/closing operations can be prevented. This magnet can
also be applied to the earthing switch of busbar applications.
The doors of the apparatus and feeder compartments can be locked in the closed position.
The magnets can be applied to both door closing versions with screws or with central handle.
The magnets operate with active logics and therefore the lack of auxiliary voltage makes the lock become operative.

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MV and LV for WTIP Pertamina EP Bentayan

1. Scope of supply
Panel Qty
Switchgear
per Switchgear name Switchgear Information
Qty
Switchgear
1 12 Switchgear 6.6, 1200A, 25kA 7.2kV, 1250A, 25kA
Switchgear 6.6, 1200A, 25kA
4 1 7.2kV, 1250A, 25kA
(IOF panel)

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MV and LV for WTIP Pertamina EP Bentayan

2. General specifications of Switchgear 6.6, 1200A, 25kA

UniGear type Single Busbar
Delivery version Complete panels
Standard IEC
Packing Wooden pallet
FAT Test on typical panel by Manufacturer standard FAT 
program
Altitude of installation less than 1000 m
Rated voltage 7.2 kV
Service voltage 6.6 kV
Rated frequency 50 Hz
Power frequency withstand voltage at altitude <= 1000 m 20 kV rms
BIL at altitude <= 1000 m 60 kV peak
Short time withstand current 25 kA rms - 3 s
Peak withstand current 63 kA peak
Busbar rated current 1250 A
Busbars partitioning According to manual
Loss of service continuity LSC 2B
Internal arc classified IAC A FLR
Internal Arc Proof Withstand Current 25 kA
Internal Arc Duration 1s
Protection degree outer cover (IEC 60529) IP41
Protection degree inner partitions (IEC 60529) IP2X
Ambient temperature (IEC 60694) -5 to +40 °C
Painting colour RAL 7035
Gasduct Compact duct with top chimneys
Anticondensation heater In cable compartment
LV compartment internal lighting No
Apparatus spring loading voltage 110 VDC
Control auxiliary voltage 110 VDC
Signalling auxiliary voltage 110 VDC
Lighting & heating voltage 230 VAC 50Hz
Panel control ABB IEDs
Communication protocol 1 MODBUS TCP
Communication connection media Metallic

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MV and LV for WTIP Pertamina EP Bentayan

Switchgear 6.6, 1200A, 25kA

6.6 kV; 1250 A; 25 kA/3 s
12 panels
Feeder name Feeder Current [A] Width Estimated Qty
designation [mm] weight
*[kg]
Metering Panel A12 630 650 850 1
Out to Spare Panel, Out to TRF 001, Out to TRF A07, A08, A09, 630 650 850 5
002, Out to TRF 003, Out to TRF 004 A10, A11
Incoming GEG 01, Incoming GEG 02, Incoming A01, A02, A03, 630 650 850 4
GEG 03, Incoming GEG 04 A04
Bus Tie A05 1250 650 850 1
Riser with VT A06 1250 650 850 1
Total number of feeders: 12

Overall dimensions and weight

Height 2530 mm
Depth 1340 mm
Width 7860 mm
Minimum switchgear room height 3100 mm
Estimated overall weight including accessories* 10200 kg

*: ABB wishes to highlight that values of dimensions and weights provided herein are preliminary and may change
after final design preparation, based on final scope of supply and installation details of the switchgear. As a
consequence, provided values of dimensions and weights are NOT to be considered as final but only for standard
reference purposes.
ACCORDINGLY, YOU EXPRESSLY ACKNOWLEDGE AND AGREE THAT VALUES OF DIMENSIONS AND
WEIGHTS PROVIDED HEREIN ARE NEITHER FINAL NOR BINDING AND THAT THE RESULT OF THEIR USE IS
NEITHER FEASIBLE NOR ACCURATE NOR ERROR FREE.

Switchgear accessories
Qty Name
2 Unigear Single End Cover
1 Service Trolley for VD4_650mm
1 Others (Including 2 sets of:Hand crank for drawout unit ,Charging handle for VCB )

Nonstandard requirements

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MV and LV for WTIP Pertamina EP Bentayan

3. Technical specification of panels - Switchgear 6.6,

1200A, 25kA
3.1. A12, Metering Panel
2530

2200

650
1340

Consisting of :

1 Measurement (M) cubicle 630A 650mm

1 Compact gasduct with top chimneys
Voltage presence indicators
palocks function on both shutters
Feeder compartment inspection window
Feeder compartment door lock with padlock
Apparatus compartment door lock with padlock
Mimic diagram
Ith Limiter
LV compartment door lock closing with quarter turn lock

1 Line earthing switch: EK6

Group of auxiliary contacts 5NO+5NC
Mechanical interlock between feeder compartment door and earthing switch position
Padlock on insertion of the earthing switch operating lever

1 Withdrawable VT Truck 12kV 650mm

1 Anti-Ferroresonance Resistance 600W 25 ?
1 3*2A
3 VT Single pole withdrawable (650mm) ;Up=6.6/V3kV
- Core 1 : Us=0.11/V3 kV; 50 VA; 0.5
- Core 2 : Us=0.11/3 kV; 50 VA; 6P

2 VOLTAGE TEST BLOCK

1 VOLTAGE TEST PLUG
1 POWER METER CLASS 0.2s (1A)
1 PILOT LIGHT WHITE (110V AC/DC)
1 PILOT LIGHT RED (110V AC/DC)
1 PILOT LIGHT GREEN (110V AC/DC)
1 RELAY REU615 IEC CONF. A

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MV and LV for WTIP Pertamina EP Bentayan

3.2. A07, A08, A09, A10, A11, Out to Spare Panel, Out to TRF 001, Out to TRF
002, Out to TRF 003, Out to TRF 004

P1

P2
2530

2200

650
1340

Consisting of :

1 Incoming/Outgoing feeder (IF) cubicle 630A 650mm

1 Compact gasduct with top chimneys
Voltage presence indicators
palocks function on both shutters
Feeder compartment inspection window
Feeder compartment door lock with padlock
Apparatus compartment door lock with padlock
Mechanical interlock between apparatus compartment door and apparatus position
Padlock on insertion of the apparatus racking in/out lever
Mimic diagram
Ith Limiter
LV compartment door lock closing with quarter turn lock

1 Vacuum Circuit Breaker Type VD4/P 12.06.25 P150

Spring charging motor
Shunt opening release
Shunt closing release
Truck blocking magnet
Operation counter
Auxiliary contacts
Truck position signalling contacts
Additional auxiliary contacts

1 Line earthing switch: EK6

Group of auxiliary contacts 5NO+5NC
Mechanical interlock between feeder compartment door and earthing switch position
Padlock on insertion of the earthing switch operating lever
1 3*MWD07

3 Cast Epoxy DIN CT, Ip=630A

- Core 1 : Is=5 A; 15 VA; 0.5;
- Core 2 : Is=5 A; 15 VA; 5P20

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MV and LV for WTIP Pertamina EP Bentayan

2 CURRENT TEST BLOCK

1 SELECTOR SWITCH OFF-ON
1 SELECTOR SWITCH LOCAL-REMOTE (KEY)
1 SELECTOR SWITCH TRIP
1 PILOT LIGHT WHITE (110V AC/DC)
1 PILOT LIGHT RED (110V AC/DC)
1 PILOT LIGHT GREEN (110V AC/DC)
1 POWER METER CLASS 0.2s (5A)
1 RELAY REF615 IEC CONF. F

3.3. A01, A02, A03, A04, Incoming GEG 01, Incoming GEG 02, Incoming GEG
03, Incoming GEG 04

P2

P1
2530

2200

650
1340

Consisting of :

1 Incoming/Outgoing feeder (IF) cubicle 630A 650mm

1 Compact gasduct with top chimneys
Voltage presence indicators
palocks function on both shutters
Feeder compartment inspection window
Feeder compartment door lock with padlock
Apparatus compartment door lock with padlock
Mechanical interlock between apparatus compartment door and apparatus position
Padlock on insertion of the apparatus racking in/out lever
Mimic diagram
Ith Limiter
LV compartment door lock closing with quarter turn lock

1 Vacuum Circuit Breaker Type VD4/P 12.06.25 P150

Spring charging motor
Shunt opening release
Shunt closing release
Truck blocking magnet
Operation counter
Auxiliary contacts
Truck position signalling contacts
Additional auxiliary contacts

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MV and LV for WTIP Pertamina EP Bentayan

1 Line earthing switch: EK6

Group of auxiliary contacts 5NO+5NC
Mechanical interlock between feeder compartment door and earthing switch position
Padlock on insertion of the earthing switch operating lever
1 3*MWD07

3 Cast Epoxy DIN CT, Ip=630A

- Core 1 : Is=5 A; 15 VA; 0.5;
- Core 2 : Is=5 A; 15 VA; 5P20

1 Removable VT Truck 12kV 650mm

1 Anti-Ferroresonance Resistance 600W 25 ?
1 3*2A
3 VT Single pole removable(650mm) ;Up=6.6/V3kV
- Core 1 : Us=0.11/V3 kV; 30 VA; 0.5
- Core 2 : Us=0.11/3 kV; 30 VA; 6P

2 CURRENT TEST BLOCK

1 CURRENT TEST PLUG
2 VOLTAGE TEST BLOCK
1 VOLTAGE TEST PLUG
1 POWER METER CLASS 0.2s (1A)
1 SELECTOR SWITCH OFF-ON
1 SELECTOR SWITCH LOCAL-REMOTE (KEY)
1 SELECTOR SWITCH TRIP
1 PILOT LIGHT WHITE (110V AC/DC)
1 PILOT LIGHT RED (110V AC/DC)
1 PILOT LIGHT GREEN (110V AC/DC)
1 RELAY REG615 IEC CONF. A

3.4. A05, Bus Tie

P1

P2
2530

2200

650
1340

Consisting of :

1 Bus tie (BT) cubicle 1250A 650mm

1 Compact gasduct with top chimneys
Voltage presence indicators
palocks function on both shutters
Feeder compartment inspection window

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MV and LV for WTIP Pertamina EP Bentayan

Feeder compartment door lock with padlock

Apparatus compartment door lock with padlock
Mechanical interlock between apparatus compartment door and apparatus position
Padlock on insertion of the apparatus racking in/out lever
Mimic diagram
Ith Limiter
LV compartment door lock closing with quarter turn lock

1 Vacuum Circuit Breaker Type VD4/P 12.12.25 P150

Spring charging motor
Shunt opening release
Shunt closing release
Truck blocking magnet
Operation counter
Auxiliary contacts
Truck position signalling contacts
Additional auxiliary contacts

1 Line earthing switch: EK6

Group of auxiliary contacts 5NO+5NC
Mechanical interlock between feeder compartment door and earthing switch position
Padlock on insertion of the earthing switch operating lever
1 3*MWD07

3 Cast Epoxy DIN CT, Ip=1250A

- Core 1 : Is=5 A; 15 VA; 0.5;
- Core 2 : Is=5 A; 15 VA; 5P20

2 CURRENT TEST BLOCK

1 SELECTOR SWITCH OFF-ON
1 SELECTOR SWITCH LOCAL-REMOTE (KEY)
1 SELECTOR SWITCH TRIP
1 PILOT LIGHT WHITE (110V AC/DC)
1 PILOT LIGHT RED (110V AC/DC)
1 PILOT LIGHT GREEN (110V AC/DC)
1 POWER METER CLASS 0.2s (5A)
1 RELAY REF615 IEC CONF. F

3.5. A06, Riser with VT

2530

2200

650
1340

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MV and LV for WTIP Pertamina EP Bentayan

Consisting of :

1 Bus Riser with measurement (RM) cubicle 1250A 650mm

1 Compact gasduct with top chimneys
Voltage presence indicators
palocks function on both shutters
Feeder compartment inspection window
Feeder compartment door lock with padlock
Apparatus compartment door lock with padlock
Mimic diagram
Ith Limiter
LV compartment door lock closing with quarter turn lock

1 Line earthing switch: EK6

Group of auxiliary contacts 5NO+5NC

1 Withdrawable VT Truck 12kV 650mm

1 Anti-Ferroresonance Resistance 600W 25 ?
1 3*2A
3 VT Single pole withdrawable (650mm) ;Up=6.6/V3kV
- Core 1 : Us=0.11/V3 kV; 30 VA; 0.5
- Core 2 : Us=0.11/3 kV; 30 VA; 6P

2 VOLTAGE TEST BLOCK

1 VOLTAGE TEST PLUG
1 POWER METER CLASS 0.2s (1A)
1 PILOT LIGHT WHITE (110V AC/DC)
1 PILOT LIGHT RED (110V AC/DC)
1 PILOT LIGHT GREEN (110V AC/DC)
1 RELAY REU615 IEC CONF. A

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MV and LV for WTIP Pertamina EP Bentayan

4. General specifications of Switchgear 6.6, 1200A, 25kA

(IOF panel)
UniGear type Single Busbar
Delivery version Complete panels
Standard IEC
Packing Wooden pallet
FAT Test on typical panel by Manufacturer standard FAT 
program
Altitude of installation less than 1000 m
Rated voltage 7.2 kV
Service voltage 6.6 kV
Rated frequency 50 Hz
Power frequency withstand voltage at altitude <= 1000 m 20 kV rms
BIL at altitude <= 1000 m 60 kV peak
Short time withstand current 25 kA rms - 3 s
Peak withstand current 63 kA peak
Busbar rated current 1250 A
Busbars partitioning According to manual
Loss of service continuity LSC 2B
Internal arc classified IAC A FLR
Internal Arc Proof Withstand Current 25 kA
Internal Arc Duration 1s
Protection degree outer cover (IEC 60529) IP41
Protection degree inner partitions (IEC 60529) IP2X
Ambient temperature (IEC 60694) -5 to +40 °C
Painting colour RAL 7035
Gasduct Standard duct with side extension
Anticondensation heater In cable compartment
LV compartment internal lighting No
Apparatus spring loading voltage 110 VDC
Control auxiliary voltage 110 VDC
Signalling auxiliary voltage 110 VDC
Lighting & heating voltage 230 VAC 50Hz
Panel control ABB IEDs
Communication protocol 1 MODBUS TCP
Communication connection media Metallic

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MV and LV for WTIP Pertamina EP Bentayan

Switchgear 6.6, 1200A, 25kA (IOF panel)

6.6 kV; 1250 A; 25 kA/3 s
1 panels
Feeder name Feeder Current [A] Width Estimated Qty
designation [mm] weight
*[kg]
IOF Truck Panel for Inc Genset A13 630 650 850 1
Total number of feeders: 1

Overall dimensions and weight

Height 3175 mm
Depth 1840 mm
Width 710 mm
Minimum switchgear room height 0 mm
Estimated overall weight including accessories* 850 kg

*: ABB wishes to highlight that values of dimensions and weights provided herein are preliminary and may change
after final design preparation, based on final scope of supply and installation details of the switchgear. As a
consequence, provided values of dimensions and weights are NOT to be considered as final but only for standard
reference purposes.
ACCORDINGLY, YOU EXPRESSLY ACKNOWLEDGE AND AGREE THAT VALUES OF DIMENSIONS AND
WEIGHTS PROVIDED HEREIN ARE NEITHER FINAL NOR BINDING AND THAT THE RESULT OF THEIR USE IS
NEITHER FEASIBLE NOR ACCURATE NOR ERROR FREE.

Switchgear accessories
Qty Name
2 Gasduct extension
2 Unigear Single End Cover
1 Service Trolley for VD4_650mm
1 Others (Including 2 sets of:Hand crank for drawout unit ,Charging handle for VCB )

Nonstandard requirements

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MV and LV for WTIP Pertamina EP Bentayan

5. Technical specification of panels - Switchgear 6.6,

1200A, 25kA (IOF panel)
5.1. A13, IOF Truck Panel for Inc Genset
3175

2200

650
1840

Consisting of :

1 Incoming/Outgoing Cable entry (IOF) cubicle 630A 650mm

1 Standard gasduct with side or rear extension
Voltage presence indicators
palocks function on both shutters
Feeder compartment inspection window
Feeder compartment door lock with padlock
Apparatus compartment door lock with padlock
Mechanical interlock between apparatus compartment door and apparatus position
Padlock on insertion of the apparatus racking in/out lever
Mimic diagram
Ith Limiter
LV compartment door lock closing with quarter turn lock

1 Isolating Truck 650mm 1250A

1 Line earthing switch: EK6

Group of auxiliary contacts 5NO+5NC
Mechanical interlock between feeder compartment door and earthing switch position
Padlock on insertion of the earthing switch operating lever

1 SELECTOR SWITCH OFF-ON

1 SELECTOR SWITCH LOCAL-REMOTE (KEY)
1 PILOT LIGHT WHITE (110V AC/DC)
1 PILOT LIGHT RED (110V AC/DC)
1 PILOT LIGHT GREEN (110V AC/DC)

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MV and LV for WTIP Pertamina EP Bentayan

6. Remarks
To achieve best delivery time and for effective engineering, the customer should provide information to the
following technical details necessary for the comprehensive submittal within Purchase Order or according the
project schedule submitted by Project Manager. This will be reflected in Manufacturers documentation issued
for client‘s approval. Unless otherwise mentioned documentation for approval shall contain ABB standard
solutions.

 Documentation will be prepared :

o In Digital format distributed via Email or CD
o In English language
o Detail schematic diagrams by Typical Units

 Information for Basic Submittal

o Cable bottom plates (number of cables , cable diameter)
o Situation of switchgear room (positioning of gas duct exhausts, busbar bridges, etc...)
o Complex overview SLD with relations to upstream / downstream connections if available
o List of Protection functions required (overcurrent, phase reversal protection, etc...)
for respective individual panels

 Information for Detail Engineering Drawings:

o List(s) of Protection relay(s) binary and analogue inputs / outputs (if available)
o Design details
 Electrical and mechanical Interlocks in switchgear and related systems (ABT, communication,
etc…)
 Measuring ( measured electrical Parameters)
 Preferred colors of indicator lights / buttons / mimic diagram
 Auxiliary voltage connection position (Bus riser; Bus riser & Measuring; Measuring; Left edge
panel; Right edge panel)

 Design and documentation

o The World of Computer Aided Engineering - it's Eplan P8 CAE system we use for our electrical
documentation. Eplan P8 (v1.9.10) as a global ABB PPMV standard allows us to keep both high level
of drawings quality and engineering efficiency of drawings quality and engineering efficiency.

 Wiring and Terminals

o Wiring and terminals are by manufacturer standard, please contact manufacturer when necessary.

 Painting of metal sheet

o Otherwise specially mentioned or highlighted in offer documentation, the painting procedure and
material are by manufacturer’s standard, if any concern or request of reviewing manufacturer’s
standard procedure, please contact manufacturer.

 Packing of material
o Packing method and details, please contact PT ABB Sakti Industri. Otherwise specially mentioned,
manufacturer’s standard packing which is suitable for container for shipping mentioned in commercial
terms

 Exclusive in the scope of work

Otherwise specially mentioned or highlighted in the scope of work, The following materials and/or services are
not included in our scope:
o A network study or calculation of the short circuit current
o a CT calculation for adjustment to the protection relays
o protection calculation
o pressure calculation of the building
o supervision for installation and commissioning

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o test of protection relays

o high voltage test on site
o voltage and current test adapter
o fitting of window type current transformers below the panels
o supply of floor frame
o supply of cable plugs
o supply of low voltage cables for connection of the panels to the DC supply
o supply of cable clamps
o equipment to connect panel earth bars to the building earth system
o laptop or computer for setting of control and protection unit
o bit test of SCADA interface card
o spare parts

7. Component Selection, Components and parts from

Non-PT ABB Sakti Industri qualified supplier
For make sure the quality and purchasing, components selection are by Manufacturer Standard, please
contact manufacturer for detail if necessary.
When non- manufacturer standard components are nominated to be used by customer and purchased by
manufacturer, customer need to confirm the component supplier’s quality and to provide the detail supplier
information to manufacturer.
Generally, all primary parts should use manufacturer qualified components from qualified suppliers.

8. Programming of protection and control relays

a. For Relay supplied by PT ABB Sakti Industri: wiring/programming of protection and control relay will be
implemented by PT ABB Sakti Industri. Protection relay testing as below to be included as part of factory
routine testing
Relay power-on properly
Trip & Close CB from CT & VT injection
CT&VT injection
b. Free issued protection and control relays
In case the protection Relay is free issued by buyer or customer and wired by PT ABB Sakti Industri, the
programming of protection and control relays is not in the scope of PT ABB Sakti Industri, and it should be
done by an external party, e.g. the client himself,
Protection relay testing as below to be included as part of factory routine testing
Relay power-on properly
Trip & Close CB from CT & VT injection
CT&VT injection
* Function test for FAT should be carried out by customer
A correct functionality and perfect match between the switchgear and the externally programmed protection
and control relays needs to be ensured.
In order to achieve this we offer the following possibility of project execution:
The originator of the programming or his delegated representative attends the functional routine test period of
the switchgear in our factory in Tangerang, Indonesia, for support, interface clarification and potential
alignment of the programming. PT ABB Sakti Industri will not bear any costs associated with the attendance of

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MV and LV for WTIP Pertamina EP Bentayan

the nominated person, e.g. salary, travel expenses, accommodation etc. but expects this person to be made
available free of charge.
Typically, the functional routine test period lasts between two days and one week, depending on the size of the
switchboard and the complexity of the protection and control philosophy.
The preferred option needs to be clearly communicated with order placement.
Please inform our project manager within two weeks from order placement about the name and contact details
of the person who is going to attend the routine test period.

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