Chapter 1

BiPAP Focus Ventilator

SERVICE MANUAL

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 1-I
Copyright © 2006-2014. Respironics California, Inc.
ALL RIGHTS RESERVED.

This work is protected under Title 17 of the United States copyright code and is the sole property of Respironics.
No part of this document may be copied or otherwise reproduced, or stored in any electronic information
retrieval system, except as specifically permitted under United States copyright law, without the prior written
consent of Respironics.

Manufacturer
Respironics California, Inc.
2271 Cosmos Court
Carlsbad, CA 92011
USA
+1-800-345-6443

Authorized European Representative

Respironics Deutschland GmbH
Gewerbestrasse 17
D-82211 Herrsching
Germany
+49-8-15-29-30-60

Australian sponsor
Philips Electronics Australia Ltd
65 Epping Road
North Ryde, NSW 2113
Australia

For Technical support, contact:

Respironics, Inc. Customer Service
Within the U.S.A. +1-800-345-6443
Outside the U.S.A. +1-724-387-4000
Facsimile +1-724-387-5012
[email protected]

II BiPAP Focus Ventilator Service Manual © Respironics, Inc. REF 1029568 Rev D
 Table of Contents

Table of Contents

1 Introduction and Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 Tools and Test Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2 Where to Go for Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

2 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

3 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Pneumatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.1 Air Inlet Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.2 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.3 Blower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.4 Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.5 Air Flow Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.6 Diffuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2 Electronic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.2.1 User Interface PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.2.2 Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.2.3 VGA Interface PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.2.4 VGA Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.2.5 External AC/DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.2.6 Internal Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.3 Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

4 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Preliminary Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Cleaning the Reusable Air Inlet Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3 Replacing Air Inlet Filter(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4.1 Battery Operating Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4.2 Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4.3 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4.4 Fully Depleted Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.5 Storing the Ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

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 Table of Contents

5 Diagnostic Mode and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Entering Diagnostic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.2.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Manufacture5-3
5.3 System Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.4 Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.5 Significant Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.6 Sensor Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.7 Setting Up the Serial Interface for DRPT . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.8 Generating a Diagnostic Report (DRPT) . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.9 System Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.10 Significant Event Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

6 Ventilator Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 Connecting the Service PC and Ventilator . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2 Loading USB Drivers to the Service PC. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.3 Installing Operating Software on the Ventilator . . . . . . . . . . . . . . . . . . . . 6-12
6.4 Reprogramming the BiPAP Focus Serial Number. . . . . . . . . . . . . . . . . . . 6-22

7 Testing, Calibration, and Performance Verification . . . . . . . . . . . . . . . . 7-1

7.1 Test Equipment and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2 Recommended Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.3 Ventilator Run-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.4 Battery Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.5 Real-time Clock Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7.5.1 Downloading Real-Time Clock Calibration Software . . . . . . . . . . . . 7-6
7.5.2 Performing the Real-Time Clock Calibration . . . . . . . . . . . . . . . . . 7-8
7.5.3 If Real-Time Clock Calibration Fails . . . . . . . . . . . . . . . . . . . . . . 7-10
7.6 System Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7.6.1 Downloading System Calibration Software. . . . . . . . . . . . . . . . . . 7-11
7.6.2 Performing the System Calibration . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.7 Electrical Safety Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
7.8 Alarm/LED Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
7.9 Pressure Accuracy Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
7.10 Performance Verification Data Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27

8 Component Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1 Disconnecting Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2 Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.3 Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

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 Table of Contents

8.4 User Interface PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

8.5 Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8.6 Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.7 Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
8.8 Backup Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.9 Primary Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.10 Bottom Cover and Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
8.11 Interconnect Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

9 BiPAP Focus Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9.1 Complete Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.2 Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9.3 Front Panel/User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9.4 Ventilator Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.5 Communications Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.6 Electronic Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

10 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 Ventilator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.2 Patient Circuit Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10.3 Maximum Pressure Drop for Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
10.4 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
10.5 Date of Manufacture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10.6 Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
10.7 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13

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vi BiPAP Focus Ventilator Service Manual © Respironics, Inc. REF 1029568 Rev D
 Chapter 1. Introduction and Intended Use

The BiPAP Focus Ventilator System provides noninvasive ventilation for adult
(over 30 kg or 66 lbs.) patients for the treatment of respiratory insufficiency
and distress, and obstructive sleep apnea. The BiPAP Focus is appropriate for
acute, sub-acute, and intra-hospital transport settings.

The BiPAP Focus is intended for use with nasal and full face masks, and is not
intended to be a life-support device.

The BiPAP Focus ventilator meets all applicable safety requirements,

consensus guidelines, US regulatory statutes, and international regulatory
standards for life support/mechanical ventilation devices.

Read this manual thoroughly before performing service or maintenance on the

ventilator. This manual contains advanced troubleshooting, calibration, and
maintenance instructions. All service is to be performed by qualified service
personnel.

Review the BiPAP Focus Operator’s Manual thoroughly before running tests,
checking operational readiness, or initiating patient use. The operator’s
manual includes important information about ventilator safety, operation, and
applicable warnings and cautions.

Read the appropriate instructions before connecting accessories or related

equipment such as humidifiers and remote alarm systems to the BiPAP Focus.

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 1-1
Chapter 1
Introduction and Intended Use

1.1 Tools and Test Table 1-1 lists the tools, test equipment, and materials required to service and
maintain the BiPAP Focus ventilator.
Equipment
Table 1-1: Test Equipment, Tools, and Materials

Description Manufacturer and Model

Test Equipment
Digital multimeter (DMM) accurate to three decimal Local supplier
places
Electrical safety analyzer Dale LT 5440 or equivalent
Flow source capable of providing up to 120 LPM of air
PC or laptop with: Local supplier
• Windows XP or compatible operating system
• 9-pin serial communication port COM1 (or USB to
serial adapter assignable to COM1)
• USB port
• CD-ROM drive
• Internet connection
Pneumatic calibration analyzer capable of measuring Respironics P/N 1040310 or equivalent
low pressure (cmH2O), flow rate (LPM), volume (liters
BTPS), and respiratory rate (/min).
Respironics utility software (required for calibrating Log on to
and testing BiPAP Focus ventilator) http:// my.respironics.com
to download utility software to a PC.

Ventilator Accessories
Connector, 22-mm (quantity 2) Respironics P/N 1002505 or equivalent
Coupling, silicone (qty. 2) P/N 500-1000-43
Flow control valve Respironics P/N 1006120
Inspiratory bacteria filter, 22-mm M/F (qty. 1) Respironics P/N 1014047
Oxygen enrichment adapter Respironics P/N 312710
Oxygen safety valve Respironics P/N 302418
Patient tubing, reusable, 18-in. (qty. 1) Respironics P/N 1003649
Patient tubing, reusable, 42-in. (qty. 1) Respironics P/N 1003643
Silicone cork Respironics P/N 1001735
Test orifice, BiPAP, 0.25-in. (qty. 1) Respironics P/N 332353

Hand Tools and Materials

Antistatic workstation 3M Model 725 or equivalent
Cable kit, BiPAP Focus, communications (USB and Respironics P/N 1039800
serial cables)
Cable, BiPAP Focus, battery charging (NiMH to 9V Respironics P/N 1040421
alkaline)
Cleaning cloth Local supplier
Isopropyl alcohol Local supplier
Mild detergent or antiseptic wipes Local supplier

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 Chapter 1
Introduction and Intended Use

Table 1-1: Test Equipment, Tools, and Materials (Continued)

Description Manufacturer and Model

Pliers Local supplier
Pliers, needle nose Local supplier
Screwdriver, flat, #2 Local supplier
Screwdriver, flat, pen size Local supplier
Screwdriver, Phillips, #1 Local supplier
Screwdriver, Phillips, #2 Local supplier
Screwdriver, Phillips, pen size Local supplier
Torque driver (1 to 25 in.-lbs) Local supplier
Tubing, silicone, 3/16-in. ID x 6.5 ft. Local supplier

Table 1-2: Measurement Accuracy Requirements

Unit of
Range Accuracy
Measure
Pressure -25 to 150 cmH20 +/- 1% of reading or +/- 0.20 cmH20 (whichever is
0-100 psi greater).
Flow (standard) 0-300 SLPM +/- 2% of reading +/- 0.20 SLPM (whichever is greater)
Torque 5 to 25 in-lbs. +/- 1 in-lbs. of reading
Voltage DC: +/- 5 to 50V +/- 2% of reading
AC: 2 to 300 V

1.2 Where to Go for For customer service and product support contact:
Help
Respironics California, Inc.
USA telephone: +1-800-345-6443
Fax: +1-800-886-0245
International telephone: +1-724-387-4000
International fax: +1-724-387-5012
[email protected]
[email protected]
www.philips.com/healthcare

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Chapter 1
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1-4 BiPAP Focus Ventilator Service Manual © Respironics, Inc. REF 1029568 Rev D
 Chapter 2. Warnings and Cautions

Warnings, Cautions, and Notes are used throughout this manual to identify
possible safety hazards, conditions that may result in equipment or property
damage, and important information that must be considered when performing
service procedures on the BiPAP Focus.

WARNING: A condition that could cause injury to a patient, operator or technician if

the instructions in this manual are not followed correctly.

CAUTION: A condition that could cause damage to, or shorten the service life of,
the device.

NOTE: Important information concerning the construction or operation of the

device.

2.1 Warnings • To ensure personal safety and ventilator performance, service is to

be performed only by qualified service personnel.
• To avoid injury to the patient airway, DO NOT use the BiPAP Focus
where ambient room temperature is above 95 °F (35 °C) because
outlet gas temperature may exceed 106° F (41°C).
• Use only Respironics repair/service parts. Using non-Respironics
parts can alter ventilator reliability or result in damage, and
affects the ventilator warranty. Contact Customer Service.
• High voltages are present in the AC/DC power supply, power cord,
and VGA interface PCB. To avoid electrical shock, disconnect
power before cleaning or repairing the ventilator.
• DO NOT immerse this device in liquid or allow liquid to enter the
cabinet or the filter intake.
• To avoid personal injury, always disconnect external AC and DC
power sources from the ventilator before servicing or cleaning.
• To avoid personal injury or the possibility of damage to the
ventilator, regularly inspect the power cord to ensure it is free from
defects and any obvious wear, and is properly grounded.
• Never troubleshoot while a patient is connected to the ventilator,
since normal operation is suspended.
• If the ventilator has been operating, the internal parts may be hot.
Use caution when accessing.

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 2-1
Chapter 2
Warnings and Cautions

• To prevent disease transmission, use personal protective

equipment when handling contaminated bacteria filters or other
patient accessories. Follow manufacturers' labeling and
institutional guidelines for disposal of contaminated accessories.
• To avoid introducing foreign matter into the ventilator, inspect and
replace the air inlet filters at the recommended intervals
• To avoid cross-contamination between the test equipment and
ventilator, always install a bacteria filter between the main outlet
and test device.
• Explosion hazard. Do not operate the ventilator in the presence of
flammable anesthetic agents.
• To avoid the risk of fire, use only Respironics-approved batteries.
All battery connectors are keyed to ensure proper connection. Do
not attempt to connect a battery incorrectly.
• When running on battery, the high flows that occur during a
patient disconnect can deplete the battery in 2 minutes. Connect
AC power immediately if the Battery Depleted alarm occurs to
avoid total loss of power.
• Use only Respironics-supplied cables with the nurse call station/
serial communications connector.
• To avoid personal injury or the possibility of damage to the
ventilator, DO NOT operate this device if it has failed any
diagnostic tests.

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 Chapter 2
Warnings and Cautions

2.2 Cautions • Federal law (US) restricts this device to sale by, or on the order of,
a physician.
• Failure to replace a dirty filter may cause the device to operate at
higher than normal temperatures and damage the device.
• Use only Respironics-approved filters.
• Use only Respironics-approved batteries.
• The gray reusable air inlet filter must be completely dry before
use. Never place a wet filter into the device.
• Never install more than one gray reusable air inlet filter into the
ventilator. The ventilator is designed to accommodate one gray
reusable air inlet filter and one white disposable ultra-fine filter.
• During battery charging, disconnecting AC mains power before
charging completes may result in a Battery Depleted or Missing
alarm. If a Battery Depleted or Missing alarm occurs, connect AC
power immediately to avoid total loss of power.
• To prevent the premature depletion and reduced life expectancy of
the battery, store the ventilator with AC power connected and the
ON/OFF switch in the ON (I) position. When the ventilator is
stored disconnected from AC power with the power ON/OFF switch
ON ( I ) and in standby, the battery may become depleted within
two weeks. When the ventilator is stored with the ON/OFF switch
in the OFF (O) position, the battery typically becomes depleted in
three months.
If a 343 error code is displayed, remove the battery and charge it
using the BiPAP Focus battery charging cable (P/N 1040421).
This cable provides the initial charge required so that the
ventilator can recharge a depleted battery. Refer to the battery
charge instructions supplied with the cable.
• Replace any filter that is damaged.
• Do not attempt to clean or reuse disposable air inlet filters.
• Electronic components used in this device are subject to damage
from static electricity. Perform repairs only in an antistatic,
electrostatic discharge (ESD)-protected environment.
• Avoid exposing the ventilator to extreme environmental conditions.
Allow the ventilator to return to room temperature before
operation.
• Never place liquids on or near the BiPAP Focus.
• The information in this manual is provided for service personnel
reference.
• Do not pull or crimp cables, tubes, or wires.

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Chapter 2
Warnings and Cautions

2.3 Notes • Refer to the BiPAP Focus Operator’s Manual for product use,
additional warnings, cautions, and notes.
• Service calibration procedures require a printer to be assigned to
the service PC: this can be an internal print location (for example,
using Adobe PDF) or a printer connected to the PC. If a print error
occurs at the end of the calibration, the calibration table is
cleared and the calibration must be repeated.

2-4 BiPAP Focus Ventilator Service Manual © Respironics, Inc. REF 1029568 Rev D
 Chapter 3. Theory of Operation

The BiPAP Focus ventilator provides noninvasive breathing support for adult
patients weighing 30 kg (66 lbs.) or more.
The BiPAP Focus offers two ventilation modes:
• Continuous positive airway pressure (CPAP), which provides a single
level of positive pressure to the patient.
• Spontaneous/timed (S/T), which provides two levels of positive
pressure (one during inspiration and one during exhalation), and
delivers timed breaths if the patient does not initiate a breath.
Ventilator alarms occur when high or low pressure, apnea, patient disconnect,
low power, or loss of AC power conditions occur. The system displays a real-
time estimated delivered pressure bar graph.
The BiPAP Focus includes alarm silence and alarm pre-silence features. A fully
charged backup battery provides a minimum of 45 minutes of backup power at
default settings in case AC power is not available (for example, during
transport within the hospital).
The BiPAP Focus features Digital Auto-Trak, which the ventilator to detect and
compensate for unintentional leaks, and adjust its trigger and cycle algorithms
to maintain optimum performance.

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Chapter 3
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3.1 Pneumatic Figure 3-1 shows a pneumatic diagram of the BiPAP Focus ventilator.
System
BiPAP Focus ventilator Diffuser
Bacteria filter
Air inlet (mandatory)
filter(s) Flow sensor

Patient circuit (to

mask outlet)
Blower Flow
Muffler (motor) valve
Air inlet
port

Tubing (elbow) Oxygen enrichment

adapter (if using oxygen)
Pressure sensor
Oxygen safety valve
(if using oxygen)
Outlet port and
pressure sensor

Figure 3-1: BiPAP Focus Pneumatic Diagram

Reusable
3.1.1 Air Inlet Filters
particulate filter
(gray) Air inlet filters:
• The gray reusable filter removes coarse particulate from ambient air
entrained by the blower.
• The white disposable filter is optional, and is recommended for
enhanced particulate filtration.
Disposable particulate
filter (white)

3.1.2 Muffler
The muffler reduces the noise of air flow into the blower. This is done by
channeling the air through a baffled system lined with sound absorbing
material. The channel also provides a path for air recirculation.

Muffler

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 Chapter 3
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3.1.3 Blower
The blower consists of a speed-controlled DC motor coupled to a single stage
Blower impeller. The motor speed is monitored and adjusted by the controller PCB
based on patient settings. A pressure tap at the blower outlet enables
monitoring and comparison with the proximal (patient) pressure.

3.1.4 Flow Valve

The flow valve is a mechanical sliding assembly driven by an electromagnetic
coil. Valve commands from the controller PCB control current (-125 to
Flow
675 mA) to the coil. Flow valve movement is proportional to the current
valve through the coil. The flow valve operates as a closed-loop system, using
feedback from the flow sensor and pressure transducers.

3.1.5 Air Flow Sensor

Air flow
The air flow sensor measures flow from the flow valve. The ventilator uses this
sensor measurement to provide closed loop control of the flow valve to interpret
patient demand and calculated leak rate.

3.1.6 Diffuser
The diffuser is located on the output of the flow valve and is designed to
provide a reduction of air turbulence.

Diffuser

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Chapter 3
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3.2 Electronic System The BiPAP Focus electronic system controls, monitors, and displays patient
and ventilator data. Two microcontrollers (on the user interface and controller
PCBs) interpret user and sensor inputs while controlling inspiratory and
expiratory pressures according to the selected ventilator settings. Figure 3-2
shows an interconnect block diagram of the BiPAP Focus ventilator.

Exter
nal
AC/
DC
Motorola 68332 microcontroller,
A/D, primary alarm, temperature
monitor, primary alarm driver,
voltage monitoring,

Figure 3-2: BiPAP Focus Block Diagram

Communication between the microcontrollers allows each to check the

function of the other, ensures proper transition between AC and DC power
sources, and allows internal battery maintenance.

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 Chapter 3
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3.2.1 User Interface PCB

The user interface PCB (Figure 3-3) includes:
• Motorola 68332 microcontroller
• Inter-processor communication with controller PCB
• VGA display, keyboard, and front panel LED interface
• Primary alarm driver
• Remote alarm relay
• USB and RS-232 serial communication
• Power supply input, monitoring, and distribution
• 18 VDC input voltage/primary working voltage
• 12 VDC-relay control and 3.3 and 5.5 supply sources
• 5 VDC - USB drivers, LCD display, CCFL inverter
• 3.3 VDC - kernel circuits, digital circuits

J9
VGA/UI
ribbon
cable

J13
switch control
cable

J12
primary alarm
connector

J8
battery cable

J1-interprocessor
communications
cable J10
interconnect
Connects to J1 power cable
and J10 of the
controller PCB 18 VDC to
controller PCB

S1
ON/OFF
switch
J3 J4 J6
serial USB power supply
port port connection

Figure 3-3: BiPAP Focus User Interface PCB

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Chapter 3
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3.2.2 Controller PCB

The controller PCB (Figure 3-4) includes:
• Blower on/off/closed-loop speed control
• Air flow valve controller
• Pressure measurement
• RS-232 communication
• Inter-processor communication with user interface PCB
• Backup alarm driver
• Flow sensor measurement and calibration
• Real-time clock with battery backup
• Microprocessor watchdog

MT3 blower sensor port MT4 patient

outlet port

Switch control
cable

Backup alarm
cable

Blower
connection J5

MT2 -P1 connects to air

flow sensor nipple
(closest to patient outlet)

MT2 -P2 connects to air

flow sensor nipple (away
from patient outlet)

Flow valve assembly J9

Interprocessor Interprocessor
communications communications
cable J1 cable J10
Connects to user Connects to user
interface PCB (J1) interface PCB (J1)

Figure 3-4: BiPAP Focus Controller PCB

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 Chapter 3
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3.2.3 VGA Interface PCB

• STN blue mode transmissive viewing
• One-quarter VGA (320 x 240)
• Dot pitch 0.36 x 0.36 mm
• Backlight inverter integrated
• Real-time clock with battery backup
• Microprocessor watchdog

3.2.4 VGA Display

• STN blue mode transmissive viewing
• One-quarter VGA (320 x 240)
• Dot pitch 0.36 x 0.36 mm

3.2.5 External AC/DC Power Supply

• 90-240 VAC, 40-60 Hz input
• 120 W, 18 VDC output
• 3-wire, line cord connection, provides functional earth ground

3.2.6 Internal Battery

• 9.6 V, 3.7 Ah, nickel metal hydride (NiMH)
• In-line thermal fuse
• Built-in thermistor for temperature monitoring
• Nominal charge time under 5 hours
• Nominal run time 45 minutes at default settings

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3.3 Back Panel The back panel has three connection points and the ON/OFF switch.
• Nurse call station/serial communications port
• USB port
• AC/DC power supply input and power cord strain relief clip
• ON/OFF switch

ON/OFF switch
USB AC/DC power shown in the OFF
port supply input (O) position

Nurse call/serial port

Power cord strain relief clip

Figure 3-5: Back Panel

NOTE: The ON/OFF switch controls all power management function. Internal
battery charging and ventilator operation are disabled in the OFF (O)
position.

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 Chapter 4. Periodic Maintenance

This chapter describes cleaning and maintenance procedures for the

BiPAP Focus ventilator. To ensure correct operation, perform maintenance at
the recommended intervals. Table 4-1 summarizes BiPAP Focus maintenance
procedures.

Table 4-1: BiPAP Focus Periodic Maintenance

Part Interval Procedure

Battery As required. Replace the battery if a Batt. Charge

Failure alarm occurs and battery cannot
be recharged (section 4.4).

Recharge the battery if it has been

unused for 3 months with the ON/OFF
switch in the OFF (O) position.

Reusable air inlet Every month. Clean as described in section 4.2.

filter (gray)
Every year or as required. Replace.

Disposable ultra- As required. Replace. Do not attempt to clean or

fine air inlet filter reuse disposable filters.
(white)

System exterior As required. Clean with using a soft damp cloth. Do

not spray or immerse in liquid. Do not
allow liquid to penetrate the system.

Flow valve 10,000 operating hours. Replace flow valve.

4.1 Preliminary WARNING: To prevent disease transmission, use personal protective equipment when
handling contaminated bacteria filters or other patient accessories. Follow
Cleaning and manufacturers' labeling and institutional guidelines for disposal of
Inspection contaminated accessories.

Before servicing the ventilator, clean and inspect as follows:

• Remove humidifier connections from the ventilator, if applicable.
• Visually inspect the exterior of the ventilator for damage. Replace
damaged parts as needed.
• Clean the exterior of the ventilator with a soft damp cloth moistened
with any of the following solutions: mild detergent or soapy water,
10% bleach solution (90% water), isopropyl alcohol (91%), or
quaternary ammonium germicide (spray or disposable cloth).
• Clean the ventilator interior using an ESD-safe vacuum.
• Remove and inspect the air inlet filters. Clean or replace as necessary.

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Chapter 4
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4.2 Cleaning the Follow these steps to clean the reusable air inlet filter (Figure 4-1):
Reusable Air Inlet 1. Open the filter door and remove the filter. Inspect for damage or
Filter debris.

2. Wash the filter using one of these solutions, then rinse thoroughly:
• Palmolive® or Dawn® dishwashing detergent
• White distilled vinegar (5% acidicy)
• Isopropyl alcohol (99.9%)
• Hydrogen peroxide (3%)
• Clorox Ultra® Bleach
• Sodium hypochloride (6%)

3. Allow the filter to dry completely before reinstalling.

Filter door

Reusable air
inlet filter
(gray)

Figure 4-1: Reusable Air Inlet Filter

WARNING: Failure to replace a dirty filter may cause the device to operate at higher than
normal temperatures and damage the device.

CAUTION: Use only Respironics-approved filters.

CAUTION: The gray reusable air inlet filter must be completely dry before use. Never
place a wet filter into the device.

4.3 Replacing Air The ventilator is designed to accommodate 1 reusable (gray) filter and 1
disposable (white) filter at one time. The disposable filter is optional but
Inlet Filter(s)
recommended for ultra-fine particulate filtration.

CAUTION: Replace the reusable air inlet filter every year or if damage is visible.
Install only 1 reusable filter.

CAUTION: Replace the disposable air inlet filter if debris or damage is visible. Do not
attempt to clean or reuse.

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 Chapter 4
Periodic Maintenance

4.4 Battery WARNING: To avoid the risk of fire, use only Respironics-approved batteries. All battery
connectors are keyed to ensure proper connection. Do not attempt to connect
Maintenance a battery incorrectly.

NOTE: Recharge the battery if a Low Battery or Battery Depleted alarm occurs
during a pre-operational check.

NOTE: If a Batt. Charge Failure alarm occurs or the battery does not begin to
charge after 1 hours, the battery may be fully depleted: see section 4.4.4.

NOTE: Battery alarms sound near the end of the battery test. Gas delivery
continues until the battery is depleted.

Test the battery once per month. A fully charged battery is designed to support
ventilation for 45 minutes at default settings, and should be replaced if it
cannot.

4.4.1 Battery Operating Time

The length of time the ventilator can operate on internal battery power
depends primarily on ventilator CPAP/IPAP settings (Table 4-2).

Table 4-2: Battery Operating Time

Approximate Battery
CPAP or IPAP Setting
Operating Time

10 cmH20 60 minutes

15 cmH20 50 minutes

20 cmH20 40 minutes

25 cmH20 30 minutes

30 cmH20 20 minutes

Operating times based on a fully-charged internal battery.

WARNING: When running on battery, the high flows that occur during a patient
disconnect can deplete the battery in 2 minutes. Connect AC power
immediately if the Battery Depleted alarm occurs to avoid total loss of power.

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Chapter 4
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4.4.2 Battery Charging

The nickel metal hydride (NiMH) internal battery automatically charges when
the ventilator is connected to AC power only if the power switch is in the ON (I)
position. The ON AC Power LED lights to indicate that AC power is connected
and the Battery Charging LED lights to indicate that the charging cycle is in
progress. The battery is fully charged when the Battery Charging LED turns off.

The charging cycle operates in Normal and Standby mode. Battery charge time
is typically less than 5 hours, but can be longer depending on ambient
temperature.

It is important to maintain a fully charged internal battery in case of a power

outage. Recharge the battery if the ventilator has been in storage. An unused,
fully-charged battery depletes within 3 months if the power switch is OFF (O),
and within 2 weeks if the power switch is ON (I).

CAUTION: During battery charging, disconnecting AC mains power before charging

completes may result in a Battery Depleted or Missing alarm. If a Battery
Depleted or Missing alarm occurs, connect AC power immediately to
avoid total loss of power.

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 Chapter 4
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4.4.3 Battery Replacement

Follow these steps to replace the battery (Figure 4-2):

1. Turn the system OFF (O) and disconnect the DC power supply.

2. Remove the two screws that secure the battery compartment door.

3. Remove the old battery: remove from the compartment and unplug the
cable.

4. Install the new battery: plug in the cable and install the battery into
the compartment.

5. Replace the battery compartment door and screws.

6. Reconnect the DC power supply.

CAUTION: Use only Respironics-approved batteries.

7. Allow sufficient time to fully charge the new battery (Battery is fully
charged when the Battery Charging LED turns off).

Battery compartment

Battery cable
connector

Battery
compartment
door

Figure 4-2: Replacing the Battery

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Chapter 4
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4.4.4 Fully Depleted Battery

NOTE: Because reconnecting the charged battery is time-sensitive, read these

instructions before beginning this procedure.

BiPAP Focus charging circuitry is designed to detect a battery with a minimum

voltage of 2.80 VDC as measured across the red and black battery connector
wires. If measured battery voltage measured is < 2.80 VDC, use the BiPAP
Focus battery charging cable (P/N 1040421) to provide the initial charge
required to allow the ventilator to recharge a depleted battery:

1. Turn the ventilator OFF (O) and disconnect the power cord from the
rear of the unit (Figure 4-3).

ON/OFF switch
AC/DC power Shown in the
supply input OFF position

Power cord strain relief

clip

Figure 4-3: Back Panel Connections

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 Chapter 4
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2. Remove the battery compartment screws (Figure 4-4).

Battery
compartment
screws

Figure 4-4: Removing the Battery Compartment Screws

3. Remove the internal battery and disconnect its cable (Figure 4-5).

Disconnect

Figure 4-5: Removing the Internal Battery

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Chapter 4
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4. Attach the battery charging cable between a 9 V battery and the

internal battery (Figure 4-6).

Internal
battery

Battery charging
cable
P/N 1040421
9V
battery

Figure 4-6: Charging the Battery

5. Allow the two to remain connected for a minimum of 15 minutes.

6. Disconnect the battery charging cable and reinstall the BiPAP Focus
battery within 30 seconds.

7. Connect the ventilator AC power cord to wall power and turn the ON/
OFF switch ON (I).

8. Confirm that the green Battery Charging LED lights (Figure 4-7). If
not, repeat the process from step 5 one additional time. If the Battery
Charging LED still does not light after a second attempt, replace the
battery.

U.S. front International front

Battery
Charging LED

Figure 4-7: Front Panel Battery Charging LEDs

9. Allow the battery to fully charge. Charging is complete when the

Battery Charging LED turns off, and may take 5 hours or longer.

NOTE: A fully-depleted battery may require several charge cycles to reach full
capacity.

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 Chapter 4
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4.5 Storing the Store the ventilator in a location that meets environmental specifications. To
avoid premature battery depletion, ensure that the ventilator power switch is in
Ventilator the OFF (O) position.

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 Chapter 5. Diagnostic Mode and
Troubleshooting

This section describes how to use Diagnostic mode for troubleshooting. Use
Diagnostic mode to:
• View product information, including serial numbers and versions of
software and hardware.
• View and adjust system settings, including language, time since last
service, date and time.
• View and adjust preferences, including units of pressure, alarm
volume, contrast, brightness, reverse video and screen lock.
• View the significant event log.
• View real-time sensor readings and status of specific controls.
• Activate and confirm audible, visual, and remote alarms.
• Activate specific controls to test circuits.

WARNING: Diagnostic mode suspends normal ventilation: disconnect the patient from
the ventilator before entering Diagnostic mode.

WARNING: Troubleshooting and repair must be performed only by qualified service

personnel.

5.1 Entering To enter Diagnostic mode:

Diagnostic Mode 1. Press the STANDBY key, then simultaneously press the Alarm/Reset
and Alarm/Silence keys on the ventilator front panel at power up for
15 seconds or until Diagnostic mode appears on the screen.

2. At the warning prompt (Figure 5-1), press OK to start Diagnostic

mode. The Diagnostic mode main menu (Figure 5-2) appears.

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Figure 5-1: Diagnostic Mode Warning Prompt

Figure 5-2: Diagnostic Mode Main Menu

3. Press the arrow keys to highlight the menu selection, then press Enter.

4. To exit Diagnostic mode at any time, turn the ventilator off using the
STANDBY key.

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5.2 Product The product information screen (Figure 5-3) displays serial number and
version number information for hardware and software components of the
Information ventilator.

To view the product information screen, use the arrow keys to highlight
PRODUCT INFORMATION on the diagnostic mode main menu, then press
Enter. Press Menu to return to the main menu.

Ventilator serial number

Internal use only (identical to serial number on
the bottom of ventilator)

Ventilator software version

Internal use only

Figure 5-3: Diagnostic Mode: Product Information Screen

5.2.1 Date of Manufacture

The 12-digit serial number on the base of the unit indicates the date of
manufacture. From left to right, the fifth and sixth digits indicate the year; the
seventh and eighth, the month; the ninth and tenth, the day.

Example 1:
This serial number indicates a manufacture date of 13 March 2009:
S/N 8772 09031301
P/N 1028772

Date: YY/MM/DD Unit number

This serial number has no hyphen

Example 2:
This serial number indicates a manufacture date of 29 July 2006:
S/N 8772 060729-01
P/N 1028772
Date: YY/MM/DD Unit number

Include the hyphen if present (varies by

build date) when recording the serial number

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5.3 System Settings Use the System Settings screen (Figure 5-4) to select language, operating time
(total and service), and date and time. Follow these steps:

1. Use the arrow keys to highlight the parameter to change, then press
Enter.

2. Use the arrow keys to adjust a value or select a setting from a drop-
down menu, then press Enter (or press Cancel to exit without making a
change).

3. Press the Menu key to return to the main menu.

Figure 5-4: Diagnostic Mode: System Settings Screen

NOTE: Operating times increment based on power-on hours.

• Do not adjust Total time unless replacing the user interface PCB. If
so, reset Total time to the original number of hours.
• Once the Since Service time is reset, it starts counting from 0 hours
and cannot be set to a new elapsed time.
• Once a new language is selected, a window appears notifies you that
the language is being updated, and that the ventilator will shut down
in 5 seconds. The new language is displayed when the ventilator
restarts.

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5.4 Preferences Use the Preferences screen (Figure 5-5) to select display units, alarm volume,
contrast, brightness, reverse or normal video, and the screen lock timer
setting.

Figure 5-5: Diagnostic Mode: Preferences Screen

1. Use the arrow keys to highlight the button to change, then press Enter:

2. Adjust the value and press Enter or press Cancel to exit without
making a change.
• Use Display Units to select cmH2O, hPa, or mbar as the unit of
pressure.
• Use Alarm Volume to adjust the volume from 1 to 5. The alarm
volume cannot be turned completely off.
• Use Contrast to adjust the contrast from 20% to 100%.
• Use Brightness, to adjust the contrast from 10% to 100%
• Use Reverse Video to toggle between reverse and normal video.
• Use Screen Lock Timer to turn the screen lock on or off.

3. Press the Menu key to return to the main menu.

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5.5 Significant Event The significant event log (Figure 5-6) displays a log of the 200 most recent
system events, including settings changes, alarms, and codes that can be used
Log for troubleshooting (section 5.10 describes significant event codes in detail).

Figure 5-6: Diagnostic Mode: Significant Event Log

Use the arrow keys to scroll up and down. Press Menu to return to the main
menu.

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 Chapter 5
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5.6 Sensor Readings The Sensor Readings screen (Figure 5-7) displays real-time system voltages,
A/D counts, temperature, and status (1=On, 0=Off)

Measured value A/D counts

Parameter Status

Figure 5-7: Diagnostic Mode: Sensor Readings Screen

Table 5-1 describes sensor readings.

Table 5-1: Sensor Readings Screen

Parameter Description
+3.3V +3.3 V supply measurement.
Range: 883 to 976 counts
Voltage (V) = counts * 0.003662
+5V +5V measurement.
Range: 884 to 977 counts
Voltage (V) = counts *0.005371
+12V +12V supply measurement.
Range: 889 to 983 counts
Voltage(V) = counts *0.012817
+18Vin +18V (mains input) measurement.
Range: 882 to 1008 counts
Voltage(V) = counts * 0.019043
+18V Boost +18V_Boost supply measurement.
Range: 923 to 1020 counts.
Voltage(V) = counts * 0.019043

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Chapter 5
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Table 5-1: Sensor Readings Screen (Continued)

Parameter Description
VBATT/VTEMP Battery temperature measurement when unit operating on AC.
Battery voltage measurement when operating on battery.
Range (voltage): 624 to 936 counts
Voltage (V) = counts * 0.012817
Range (temperature): 79 to 421 counts (battery temperature
is OK if counts are within limits)
VOptoCap Measurement of backup capacitor voltage on user interface
PCB. Capacitor powers backup alarm for minimum 3 minutes
upon system power failure.
Range: 616 to 782 counts
Voltage(V) = counts * 0.005371
Board Temp Measurement of temperature on the user interface PCB.
Range: 233 to 540 counts
Temperature (oC) = ((counts * 0.00244) - 0.6) * 100
Ambient Temp Measurement of ambient temperature within the unit.
Range: 0 to 60 oC.
+18VINCMP Status of high incoming mains voltage (15.64V typical
threshold).
1: Above threshold
0: Below threshold
+18VBSTCMP Status of high 18V_Boost voltage (15.64V typical threshold).
1: Fault
0: No Fault
BattChrgFault Status of battery charging fault.
1: Fault
0: No Fault
BattOnChrg Status of battery charging.
1: Battery charging
0: Battery not charging
BattChrgToc Status of battery top-off charge.
1: Battery NOT in TOC state
0: Battery in TOC state
BattChrgRdy Status of battery ready to charge.
1: Ready for charging
0: Not ready for charging

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 Chapter 5
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Table 5-1: Sensor Readings Screen (Continued)

Parameter Description
PORLATCH Status of processor reset due to a drop in the +3.3V rail. This
signal must be primed by software, with the
EXT_WDOG_LATCH_CLR signal. This can be done using the
PORLATCLK diagnostics label in the System Test screen.
1: Loss of +3.3V supply caused last reset.
0: Last reset not caused by loss of +3.3V supply. Probably
caused by watchdog (software reset).
PWRSWMON Status of user interface STANDBY key monitor.
1: STANDBY key is inactive (released)
0: STANDBY key is active (pressed)
PWRSWLATCH Status of latched STANDBY key monitor. This signal must be
primed by software with the PWR_SW_CLK signal. This can be
done using the PWRSWCLK diagnostics label in the System
Test screen.
1: STANDBY key has NOT been pressed.
0: STANDBY key has been pressed.

5.7 Setting Up the Follow these steps to connect the ventilator and a service PC to create a
diagnostic report (DRPT):
Serial Interface for
DRPT 1. Use the serial cable from communication kit P/N 1039800 to connect
between the PC and BiPAP Focus ventilator. Connect the male end
labeled Diagnostics to the back of the ventilator and the female end to
the PC as described in Chapter 6.

2. Power up the ventilator in Diagnostic mode: simultaneously press the

Alarm/Reset and Alarm Silence keys for approximately 15 seconds
while turning ventilator power on.

3. Launch the HyperTerminal program on the PC by clicking Start >

Programs > Accessories > Communications > HyperTerminal.

4. Enter a name for the connection (Figure 5-8 shows BiPAP Focus),
choose an icon, then click OK.

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Figure 5-8: Entering a Name for the Connection to the BiPAP Focus Ventilator

5. Select the appropriate serial port from the Connect using: drop-down
list (Figure 5-9 shows COM1), then click OK.

Figure 5-9: Selecting the Serial Port

6. Enter these settings for the serial port (Figure 5-10), then click OK.

19200 Bits per second

8 Data bits
Parity = None

1 Stop bit

Flow control = None

Figure 5-10: Serial Port Settings

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7. The blank HyperTerminal window remains. Continue configuring the

properties. Click File > Properties from the menu bar.

8. Click on the Settings tab (Figure 5-11).

9. Select ANSIW from the Emulation drop-down list box.

Figure 5-11: HyperTerminal Settings Tab

10. Click the Terminal Setup button.

11. Select underline and blink for cursor settings then click OK.

Figure 5-12: Terminal Settings

12. Click the ASCII Setup button (Figure 5-11).

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13. Match the ASCII Setup screen (Figure 5-13), then click OK.

Figure 5-13: ASCII Setup Screen

14. Save this configuration. Select File > Save As and save to the desktop
if you want to create an icon for BiPAP Focus Communications on the
Windows desktop.

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5.8 Generating a 1. With the BiPAP Focus ventilator in Diagnostic mode and the
Diagnostics end of the serial communications cable connected to the
Diagnostic Report ventilator, start HyperTerminal, open the BiPAP Focus
(DRPT) Communications file, or click on the BiPAP Focus Communications
icon on the PC (if created).

2. In the HyperTerminal window menu, select Transfer > Capture Text....

3. In the HyperTerminal Capture Text window, click Browse.

4. In the HyperTerminal Select Capture File window, select where to store

the capture file and enter a filename. Leave Save as type as TXT
(generic text file).

5. In the HyperTerminal Select Capture File window, click Save.

6. In the HyperTerminal Capture Text window, click Start.

7. Type DRPT (all caps) in the dialog box, and press the Enter key. This
retrieves information from the significant event log.

8. If the ventilator is connected and communication occurs, a response

similar to the following appears:

Respironics Inc. BiPAP Focus Ventilator

Serial Number: 8772060206-04
Date & Time: 6/19/09 20:49

Event ID Date Time

905 Pwr On reset 6/19/09 20:43
300 POST Successful 6/19/09 20:43
102 Power Off 6/19/09 20:42
437 Battery Voltage Failed 6/19/09 20:42 V 615,615
639 Disconnect 6/19/09 20:42
635 Battery Depleted 6/19/09 20:42 637,633
644 Apnea 6/19/09 20:42
639 Disconnect 6/19/09 20:
635 Battery Depleted 6/19/09 20:41 687,649
643 Low Battery 6/19/09 20:41 714,723
905 Pwr On reset 6/19/09 20:41
300 POST Successful 6/19/09 20:41
102 Power Off 6/19/09 20:41
905 Pwr On reset 6/19/09 20:26
300 POST Successful 6/19/09 20:26
102 Power Off 6/14/09 16:52

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905 Pwr On reset 6/13/09 16:32

300 POST Successful 6/13/09 16:32
102 Power Off 6/13/09 16:32
639 Disconnect 6/13/09 16:31
905 Pwr On reset 6/13/09 16:27
300 POST Successful 6/13/09 16:27

9. Once HyperTerminal displays the DRPT in the main window, click

Transfer > Capture Text > Stop to finish capturing text to the text file.

NOTE: The DRPT capture file is a TXT file by default: use any word processing
program to view the file.

Figure 5-14 shows how to interpret each line of the DRPT report.

437 Battery Voltage Failed 6/19/09 20:42 V 615,615

615, 615 - previous

and current values

V or T - System errors
V= voltage, T= temperature
(if applicable)
20:42 - Time stamp of occurrence

6/19/09 - MM/DD/YY

Battery Voltage Failed - description

437 - diagnostic Code

Figure 5-14: Interpreting the DRPT Report

NOTE: The last two fields (if applicable) can also show mode/setting changes
and their from/to values.

10. To save the DRPT, highlight the appropriate fields (or Edit>Select All),
copy (Edit>Copy) and then paste into any text editor/word processing/
email program.

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5.9 System Test The System Test screen (Figure 5-15) includes:
• Alarms: toggle the primary alarm speaker, backup alarm speaker, and
remote alarm relay ON or OFF.
• Indicators: toggle the Alarm LED, Silence LED, and On Battery LED
ON or OFF.
• Miscellaneous: toggle miscellaneous settings ON or OFF (Table 5-2).
• When V BattMeasEn is On, the Sensor Readings screen displays
battery voltage; when Off, the Sensor Readings screen displays the
internal battery thermistor temperature.

Figure 5-15: Diagnostic Mode: System Test Screen

Table 5-2: System Test Screen: Miscellaneous Settings

Setting Description
Blower On = Blower on.
Off = Blower off.
V BattMeasEn On = Sensor Readings screen displays battery voltage.
Off = Sensor Readings screen displays battery temperature.
V Out Enable Reserved for future use.
PWRSWCLK On = Clocks “1” to the STANDBY switch latch.
Off = No change.
PWRTUIOFF On = Enters STANDBY mode (removes 18V_Boost, shutting down power).
Off = No change.

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Chapter 5
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Table 5-2: System Test Screen: Miscellaneous Settings (Continued)

Setting Description
PORLATCLK On = No change.
Off = Clocks “1” to power on reset latch.
Can be used to determine if an external power on reset occurred due to +3.3 V supply drop.
WDSTROBE On = External watchdog strobe on, resets the processor to confirm that system reset occurs correctly.
(The external watchdog strobe should reset the system and log two diagnostic codes in memory:
903 - Ext Wdog Unexpected and 310 POST Abnormal Reset.)
Off = No change.

5.10 Significant The BiPAP Focus Ventilator generates a log of system events that can be used
for troubleshooting, including settings changes, alarms, and codes. If a
Event Codes ventilator inoperative condition or unexpected reset occurs, the significant
event log provides a record of any ventilator setting changes, alarm conditions,
or error conditions that were in effect at the time.

The significant event log records up to 200 of the most recent events, with the
most recent events listed first. The ventilator maintains the significant event
log regardless of whether there is power to the ventilator.

Each significant event log entry includes the following:

1. Event ID: A code and brief text description of the event.

2. Date: Each event is date-stamped in a month/day/year format (for

example, 10/20/02).

3. Time: Each event is time-stamped in hour/minute format (for example

09:15).

4. Previous/current value: For settings changes, the previous and current

values are displayed.

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Use the arrow keys to scroll through the log. Table 5-3 lists event IDs and
corrective actions.

NOTE: When performing corrective actions:

• Perform the corrective actions in the order listed.
• Always retrieve and save the DRPT if possible before replacing
parts. If the corrective action suggests swapping the user
interface or controller PCB, retrieve the DRPT before installing
the replacement PCB.
• To verify that replacing a part corrects the problem,
temporarily install (swap) a replacement part. If the
replacement corrects the problem, verify that the problem
recurs with the original part before replacing it.

Table 5-3: Significant Event Codes

Event ID Comment / Corrective Action

1 GENERIC SOFTWARE ERROR Controller processor detected a software error.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
2 SOFTWARE CORRUPT Controller processor detected a program memory checksum error.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
3 EXTERNAL RAM FAILURE Controller processor detected an external RAM memory error.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
4 FIQ STACK OVERFLOW Controller processor detected a stack overflow.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
5 FIQ STACK UNDERFLOW Controller processor detected a stack underflow.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
6 NESTED IRQ STACK Controller processor detected a stack overflow.
OVERFLOW
1. If the problem persists replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
7 NESTED IRQ STACK Controller processor detected a stack underflow.
UNDERFLOW
1. Retrieve the DRPT and contact technical support.
8 IRQ STACK OVERFLOW Controller processor detected a stack overflow.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.

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Chapter 5
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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

9 IRQ STACK UNDERFLOW Controller processor detected a stack underflow.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
10 TIMER STACK OVERFLOW Controller processor detected a stack overflow.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
11 TIMER STACK UNDERFLOW Controller processor detected a stack underflow.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
12 SERVICE STACK OVERFLOW Controller processor detected a stack overflow.

1. Retrieve the DRPT and contact technical support.

13 SERVICE STACK UNDERFLOW Controller processor detected a stack underflow.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
14 THREAD STACK OVERFLOW Controller processor detected a stack overflow.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
15 UNDEFINED INSTRUCTION Controller processor detected an unexpected exception.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
16 UNEXPECTED SOFTWARE Controller processor detected an unexpected exception.
INTERRUPT
1. If the problem persists replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
17 MICROPROCESSOR Controller processor detected an unexpected exception.
PREFETCH EXCEPTION
1. If the problem persists replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
18 DATA ACCESS EXCEPTION Controller processor detected an unexpected exception.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
19 RESERVED EXCEPTION Controller processor detected an unexpected exception.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
20 SPURIOUS DEFAULT Controller processor detected an unexpected interrupt.
INTERRUPT
1. If the problem persists replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
21 SPURIOUS INTERRUPT Controller processor detected an unexpected interrupt.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

22 CORRUPT CALIBRATION Controller processor detected a calibration data checksum error.
TABLE
1. Attempt to recalibrate the system.
2. If calibration fails, replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
23 INVALID ZERO FLOW VALUE Controller processor detected that the flow sensor drift check has failed. (Flow
IN CALIBRATION TABLE sensor drift and calibration information can be monitored using the RASP utility:
select option D) Drift Screen from the RASP utility menu).

1. Attempt to recalibrate the system.

2. If calibration fails, replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
24 UNRECOGNISED VERSION OF Controller processor detected that the calibration table version check has failed.
CALIBRATION TABLE
1. Attempt to recalibrate the system.
2. If calibration fails, replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
25 EXCESSIVE DRIFT ON FLOW Controller processor detected that the flow sensor drift check has failed. Flow
SENSOR sensor drift and calibration information can be monitored using the D) Drift
Screen from the debug screen using the RASP utility, capture screen output to a
file.

1. Attempt to recalibrate the system.

2. If calibration fails, replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
27 EXCESSIVE DRIFT ON Controller processor detected that the drift check on the primary pressure has
PRIMARY PRESSURE failed. Pressure sensor drift and calibration information can be monitored using
SENSOR using the "D) Drift Screen" from the debug screen using the RASP utility, capture
screen output to a file.

1. Attempt to recalibrate the system.

2. If calibration fails, replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
28 EMPTY CALIBRATION TABLE Controller processor detected that the calibration table is blank.

1. Attempt to recalibrate the system.

2. If calibration fails, replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
29 EXCESSIVE DRIFT ON Controller processor detected that the drift check on the secondary pressure has
REDUNDANT PRESSURE failed.
SENSOR
1. Attempt to recalibrate the system.
2. If calibration fails, replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
30 UNRECOGNIZED VERSION OF Controller processor detected an error in format of the calibration data in
PARAMETER STORAGE EEPROM.
1. Attempt to recalibrate the system.
2. If calibration fails, replace the controller PCB.
3. Retrieve the DRPT and contact technical support.

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

31 UN-REPAIRABLE Controller processor detected an error accessing the calibration data in
PARAMETER STORAGE EEPROM.

1. Attempt to recalibrate the system.

2. If calibration fails, replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
32 CORRUPT PARAMETER Controller processor detected a checksum error on the calibration in EEPROM.
STORAGE
1. Attempt to recalibrate the system.
2. If calibration fails, replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
33 TCB NVDATA STORAGE Controller processor detected that the data structure is bigger than the EEPROM
ERROR device.

1. Attempt to recalibrate the system.

2. If calibration fails, replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
34 UNABLE TO QUEUE DATA TO Controller processor detected that the queue to the EEPROM manager thread is
PARAMETER STORAGE full.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
35 UNABLE TO WRITE TO Controller processor detected that a write operation to EEPROM failed the
PARAMETER STORAGE readback check.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
36 PARAMETER OUT OF RANGE Controller processor detected that a write operation to EEPROM failed the range
IN PARAMETER STORAGE check for that data item.

1. If the problem persists replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
37 CORRUPT REAL-TIME CLOCK Controller processor detected that the real-time clock (RTC) time and the RTOS
VALUE tick timer have drifted since it was last tested. When changing the time, this
could happen and an RTC Failure alarm may be annuciated. This alarm can be
reset by pressing Alarm Reset. No action required.
38 REAL-TIME CLOCK NOT Controller processor detected that the RTC time and the RTOS tick timer have
TICKING drifted significantly (>4 seconds) since it was last tested. When changing the
time, this could happen and an RTC Failure alarm may be annuciated. This
alarm can be reset by pressing Alarm Reset.

1. Retrieve the DRPT and contact technical support.

39 UNABLE TO QUEUE DATA TO Controller processor detected a RTOS queue full condition.
USER INTERFACE
1. If the problem persists replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
40 INVALID BUILT-IN SELF TEST Controller processor detected an invalid BIST test was attempted to be run.
CALL
1. If the problem persists replace the controller PCB.
2. Retrieve the DRPT and contact technical support.

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

41 OVER PRESSURE CONDITION Controller processor detected that a high pressure condition (5 cmH20 above
IPAP or CPAP setting) lasted for greater than 10 seconds.

1. Check for kinked tubes on the Primary pressure sensor.

2. Check for blockages near the Primary pressure sensor in the gas outlet port.
3. Replace the controller PCB.
4. If the problem persists replace the pneumatics subassembly (blower and flow
valve).
5. Retrieve the DRPT and contact technical support.
42 OPERATING SYSTEM NOT Controller processor detected that the built in self-test thread is locked.
RESPONDING TO SOFTWARE
1. If the problem persists replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
43 INSUFFICIENT VOLTAGE FOR Controller processor detected that the backup alarm buzzer voltage test failed a
AUDIBLE ALARM limits check for greater than 5 seconds.

1. Enter Diagnostics mode and use the System Test screen to check if the
backup alarm can be turned on and off.
2. Replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
44 12V REFERENCE OUT OF Controller processor detected that the limits test on the 12V reference voltage
RANGE signal failed.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
45 5V REFERENCE OUT OF Controller processor detected that the limits test on the 5V reference voltage
RANGE signal failed.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
46 BULK VOLTAGE OUT OF Controller processor detected that the limits test on the VBULK reference voltage
RANGE signal failed.
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
47 -15V REFERENCE OUT OF Controller processor detected that the limits test on the -15V reference voltage
RANGE signal failed.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
48 RAILED FLOW SENSOR Controller processor detected that the limits test on the Flow sensor signal failed.

1. Replace the controller PCB.

2. If the problem persists replace the pneumatics subassembly (blower and
valve).
3. Retrieve the DRPT and contact technical support.
49 PRESSURE SENSOR FAILURE Controller processor detected that the limits test on the secondary pressure
sensor signal failed.

1. Replace the controller PCB.

2. If the problem persists replace the pneumatics subassembly (blower and
valve).
3. Retrieve the DRPT and contact technical support.

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Chapter 5
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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

50 FLASH MEMORY FAILURE Controller processor detected a boot flash failure.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
51 UNRECOGNIZED TCB PCA Controller processor detected an out of range PCB revision.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
52 BLOWER FAILURE Controller processor detected a stalled blower (less than 1000 RPM).

1. If the problem persists replace the pneumatics subassembly (blower and

valve).
2. If the problem persists, replace the controller PCB. The original pneumatics
subassembly (blower and valve) should be re-inserted and the system retested
and recalibrated.
3. Retrieve the DRPT and contact technical support.
53 BLOWER SPEED OUT OF Controller processor detected an out of tolerance blower speed (outside +/- 5500
TOLERANCE RPM from the target blower speed for longer than 5 seconds).

1. If the problem persists replace the pneumatics subassembly (blower and

valve).
2. If the problem persists, replace the controller PCB. The original pneumatics
subassembly (blower and valve) should be re-inserted and the system retested
and recalibrated.
3. Retrieve the DRPT and contact technical support.
54 MOTOR CURRENT HIGH Controller processor detected a current draw of more than 100mA for longer than
WHILE BLOWER OFF 5 seconds when the motor is powered off.
1. If the problem persists replace the pneumatics subassembly (blower and
valve).
2. If the problem persists, replace the controller PCB. The original pneumatics
subassembly (blower and valve) should be re-inserted and the system retested
and recalibrated.
3. Retrieve the DRPT and contact technical support.
55 BUFFER OVERFLOW Controller processor detected a buffer overflow while outputting serial data.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
56 MOTOR CURRENT HIGH Controller processor detected a current draw of more than 3000mA for more
WHILE BLOWER ON than 10 seconds when the motor is powered on.

1. If the problem persists replace the pneumatics subassembly (blower and

valve)
2. If the problem persists, replace the controller PCB.
3. The original pneumatics subassembly (blower and valve) should be re-inserted
and the system retested and recalibrated.
4. Retrieve the DRPT and contact technical support.
57 UNABLE TO QUEUE DATA TO Controller processor detected a RTOS queue full condition.
PROVIDE THERAPY
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

58 STUCK KEY Controller processor detected a stuck key.

1. Inspect keypad for pushed-in key.

2. Replace keypad.
3. Replace user interface PDB.
4. Retrieve the DRPT and contact technical support.
59 RAILED OUTLET PRESSURE Controller processor detected that the limits test on the Primary pressure sensor
SENSOR signal failed.

1. Replace the controller PCB.

2. If the problem persists replace the pneumatics subassembly (blower and
valve).
3. Retrieve the DRPT and contact technical support.
60 RAILED BLOWER PRESSURE Controller processor detected that the limits test on the Secondary pressure
SENSOR sensor signal failed.

1. Replace the controller PCB.

2. If the problem persists replace the pneumatics subassembly (blower and
valve).
3. Retrieve the DRPT and contact technical support.
61 RTC BATTERY DEPLETED Controller processor detected that the RTC time and the RTOS tick timer have
drifted significantly since it was last tested. When changing the time, this could
happen and an RTC battery depleted alarm may be annuciated: press Alarm
Reset.

1. Retrieve the DRPT and contact technical support.

62 BLOWER SPEED EXCEEDED Controller processor detected an out of tolerance blower speed (above 23337
RPM for more than 3 seconds).

1. If the problem persists replace the pneumatics subassembly (blower and

valve).
2. If the problem persists, replace the controller PCB. The original pneumatics
subassembly (blower and valve) should be re-inserted and the system retested
and recalibrated.
3. Retrieve the DRPT and contact technical support.
63 TCB INT. WATCHDOG Controller processor detected an internal watchdog failure.
FAILURE
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
64 TCB EXT. WATCHDOG Controller processor detected an external watchdog failure.
FAILURE
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
65 UNEXPECTED WATCHDOG Controller processor detected an unexpected watchdog failure.
RESET
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
66 Unused
67 OPERATING SYSTEM FAILED Controller processor detected an initialization failure when starting the RTOS.
INITIALIZATION
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

68 UNABLE TO QUEUE DATA Controller processor detected a RTOS queue full condition.
FOR COMMUNICATIONS
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
69 SAMPLING THREAD LOCKED Controller processor detected that the sampling thread is locked.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
70 EXECUTION THREAD LOCKED Controller processor detected that the main execution thread is locked.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
71 INTERNAL RAM FAILURE Controller processor detected an internal RAM memory checksum error.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
72 UNABLE TO QUEUE DATA Controller processor detected a RTOS queue full condition.
FOR LOGGING
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
73 Unused
74 Unused
75 TCB IPC MESSAGE TOO BIG Controller processor detected an IPC message that was too big.
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
76 TCB BUZZER SUPERCAP Controller processor detected that the backup alarm buzzer capacitor test failed
FAILURE a limits check for greater than five minutes.

1. Enter Diagnostics mode and use the System Test screen to check if the
backup alarm can be turned on and off.
2. If the problem persists replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
77 HIGH PRESSURE CONDITION Controller processor detected a high pressure condition and annuciated the Hi P
Reg alarm. No action necessary. If this condition persists for greater than 10
seconds the system declares error code 41
78 LOW PRESSURE CONDITION Controller processor detected a low pressure condition and annuciated the Lo P
Reg alarm. No action necessary.
79 UNABLE TO MAINTAIN Unable to maintain Pressure Support. System error declared after condition is
PRESSURE SUPPORT present for one minute.

1. Retrieve the DRPT and contact technical support.

80 UNABLE TO QUEUE DATA TO Controller processor detected a RTOS queue full condition.
IPC
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
81 INVALID IPC MESSAGE ID Controller processor detected an IPC message with an invalid message id.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

82 IPC COMMS FAILURE Controller processor detected an IPC message failure.

1. Check the interprocessor communications cable.

2. If the problem persists replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
83 IPC CKSUM FAILURE Controller processor detected an IPC message with an invalid checksum.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
84 TUI SOFT RESET Controller processor detected an IPC soft reset message which was sent from the
user interface processor.

1. If the problem persists replace the controller PCB.

2. Replace the user interface PCB.
3. Retrieve the DRPT and contact technical support.
85 MODE SETTING FAIL Controller processor detected that the mode setting change is not consistent with
the value stored in EEPROM.
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
86 ST IPAP SETTING FAIL Controller processor detected that the ST mode IPAP setting change is not
consistent with the value stored in EEPROM.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
87 ST EPAP SETTING FAIL Controller processor detected that the ST mode EPAP setting change is not
consistent with the value stored in EEPROM.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
88 ST RISE SETTING FAIL Controller processor detected that the ST mode rise time setting change is not
consistent with the value stored in EEPROM.
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
89 ST RATE SETTING FAIL Controller processor detected that the ST mode breath rate setting change is not
consistent with the value stored in EEPROM.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
90 ST I-TIME SETTING FAIL Controller processor detected that the ST mode inspiratory time setting change is
not consistent with the value stored in EEPROM.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
91 ST RAMP TIME SETTING FAIL Controller processor detected that the ST mode ramp time setting change is not
consistent with the value stored in EEPROM.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

92 ST RAMP START SETTING Controller processor detected that the ST mode ramp start setting change is not
FAIL consistent with the value stored in EEPROM.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
93 CPAP SETTING FAIL Controller processor detected that the CPAP mode CPAP setting change is not
consistent with the value stored in EEPROM.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
94 CPAP RAMP TIME SETTING Controller processor detected that the CPAP mode ramp time setting change is
FAIL not consistent with the value stored in EEPROM.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
95 CPAP RAMP START SETTING Controller processor detected that the CPAP mode ramp start setting change is
FAIL not consistent with the value stored in EEPROM.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
96 APNEA ALARM SETTING FAIL Controller processor detected that the APNEA alarm setting change is not
consistent with the value stored in EEPROM.

1. Replace the controller PCB.

2. Retrieve the DRPT and contact technical support.
97 APNEA RATE ALARM Controller processor detected that the APNEA rate alarm setting change is not
SETTING FAIL consistent with the value stored in EEPROM.
1. Replace the controller PCB.
2. Retrieve the DRPT and contact technical support.
98 ERR TUI SYSTEM ERROR IND A system error has occurred on the UI processor and the controller processor has
been informed of the fact. The controller processor shuts down.

1. If the problem persists replace the UI PCB.

2. Replace the controller PCB.
3. Retrieve the DRPT and contact technical support.
1XX: power ON/OFF related codes
101 Unused
102 POWER OFF The system has been powered off normally (using the STANDBY key on the front
panel).
103 UNKNOWN RESET The system has detected a software anomaly which causes the system to reset. If
the user interface PCB detected the anomaly, the code 801 is logged. If the
controller PCB detected the anomaly the code 907 is logged.
104 Unused
105 UNEXPECTED PWR OFF Unexpected power off - shutdown interrupt.

1. No action required if due to the system being powered off using the ON/OFF
(I/O) switch.
2. Otherwise, replace user interface PCB.
2XX: boot block error codes. Not logged to the significant event log because they are detected very early in the power on
sequence. The system annunciates a system error alarm and displays the error code and the text on the screen.

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

201 MONITOR PROCESSOR TEST User interface processor integrity test failed during POST.
FAILURE
1. Replace user interface PCB.
202 MONITOR RAM TEST User interface processor detected that the RAM memory test failed during POST.
FAILURE
1. Replace user interface PCB.
203 MONITOR BOOT CRC TEST User interface processor detected that the boot software CRC test failed during
FAILURE POST.

1. Replace user interface PCB.

204 MONITOR WATCHDOG TEST User interface processor detected a watchdog circuit failure during POST.
FAILURE
1. Replace user interface PCB.
205 MONITOR PROGRAM CRC User interface processor detected that the monitor application software CRC test
FAILURE failed during POST.

1. Re-download application software to ventilator (the ventilator must be on AC

power during software download procedure).
2. Replace user interface PCB.
206 MONITOR COMPATIBILITY User interface processor detected that the monitor application software is not
FAILURE compatible with the user interface boot software.

1. Re-download application software to ventilator.

2. Replace user interface PCB.
The 3XX: user interface processor POST codes
300 POST SUCCESSFUL No action required. The screen should display the message STARTING UP -
PLEASE WAIT.
301 POST BLOWER SWITCH User interface processor detected that the blower switch control test failed
CONTROL FAILED during POST.

1. Check the blower switch control cable.

2. Replace the controller PCB.
3. Replace the user interface PCB.
302 S/W VERSION MISMATCH User interface processor detected that the user interface and controller
processors have mismatched software versions.

1. Ensure that the download of the released software completes without any
errors reported.
303 POST TCB NOT RESPONDING During POST the user interface processor detected that the controller processor
timed out.

1. Check the interprocessor communications cable.

2. If the problem persists replace the controller PCB.
3. Replace the user interface PCB.
304-307 Unused

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Chapter 5
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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

308 POST MAX. SYS. RESETS The system has detected 5 soft resets early in the UI processor POST, or the
system declared a system error because 3 resets occurred in the last 24 hours.
NOTE the screen should also
display the text: 1. Check all internal cables.
2. Examine the significant event log for recent error codes that might indicate a
THE FOLLOWING SYSTEM controller PCB or user interface PCB problem.
ERRORS HAVE OCCURRED: 3. Replace the user interface PCB.
MAX RESETS IN 24HRS. 4. Replace the controller PCB.
PLEASE SWITCH UNIT OFF
309 INDICATOR FAILURE User interface processor detected faulty LED during POST.

1. Enter Diagnostics mode and use the System Test screen to test and identify
The screen should also display
the faulty LED.
INDICATOR FAILURE
2. Replace the user interface PCB.
310 POST ABNORMAL RESTART The system has detected an unexpected soft reset.

1. Examine the significant event log for recent error codes that might indicate a
controller PCB or user interface PCB problem.
2. Replace the user interface PCB.
3. Replace the controller PCB.
311 - 331 Unused
332 POST VBATTERY MON FAIL User interface processor detected that the VBATT test failed during POST.
1. If running on battery, ensure that the battery is fully charged.
The screen should also display
BATTERY VOLTAGE FAILURE 2. Check if the problem occurs during AC and battery operation.
3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.
333 POST 3_3VMON FAIL User interface processor detected that the 3.3V test failed during POST.

1. If running on battery, ensure that the battery is fully charged.

2. Check if the problem occurs during AC and battery operation.
3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.
334 POST 5_0VMON FAIL User interface processor detected that the 5.0V test failed during POST.

1. If running on battery, ensure that the battery is fully charged.

The screen should also display
5.0V VOLTAGE RAIL FAILED 2. Check if the problem occurs during AC and battery operation.
3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.
335 POST 12VMON FAIL User interface processor detected that the 12V test failed during POST.
1. If running on battery, ensure that the battery is fully charged.
The screen should also display
12V VOLTAGE RAIL FAILED 2. Check if the problem occurs during AC and battery operation.
3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

336 POST 18VINMON FAIL User interface processor detected that the 18VIN test failed during POST. Signal
is only present while on mains.
The screen should also display
18VIN VOLTAGE RAIL FAILED 1. Check if the problem occurs during AC and battery operation.
2. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
3. Replace the user interface PCB.
337 POST 18VBOOSTMON FAIL User interface processor detected that the 18VBOOST test failed during POST.

The screen should also display 1. If running on battery, ensure that the battery is fully charged.
18VBOOST VOLTAGE RAIL 2. Check if the problem occurs during AC and battery operation.
FAILED 3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.
338 POST SUPERCAPMON FAIL User interface processor detected that the SUPERCAP test failed during POST.

1. If running on battery, ensure that the battery is fully charged.

The screen should also display
SUPERCAP VOLTAGE TEST 2. Check if the problem occurs during AC and battery operation.
FAILED 3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.
339 POST HIGH TEMP. VIO User interface processor detected that the enclosure high temperature test failed
during POST (> 60 oC)
The screen should also display
1. Ensure that the system is at room temperature or within operating
ENCLOSURE TEMPERATURE
specifications.
TOO HIGH
2. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
3. Replace the user interface PCB.
340 POST LOW TEMP. VIO User interface processor detected that the enclosure low temperature test failed
during POST. (< -3 °C)
The screen should also display
ENCLOSURE TEMPERATURE 1. Ensure that the system is at room temperature or within operating
specifications (5-35 °C / 41-95 °F).
TOO LOW
2. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
3. Replace the user interface PCB.
341 POST BOARD OVER TEMP User interface processor detected that the PCB high temperature test failed
during POST.
The screen should also display
1. Ensure that the system is at room temperature or within operating
BOARD TEMPERATURE TOO
HIGH specifications.
2. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
3. Replace the user interface PCB.
342 POST BOARD UNDER TEMP User interface processor detected that the PCB low temperature test failed
during POST.
The screen should also display
1. Ensure that the system is at room temperature or within operating
BOARD TEMPERATURE TOO
specifications.
LOW
2. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
3. Replace the user interface PCB.

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Chapter 5
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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

343 BATTERY FAULTY OR User interface processor detected that the battery charger ready signal test failed
MISSING during POST.

The screen should also display 1. Check battery connection.

BATTERY FAULTY OR 2. See section 4.4.4 for instructions on recharging a depleted battery.
MISSING 3. Enter Diagnostics mode and use the Sensor Readings screen to check battery
charger status.
4. Replace the battery.
5. Replace the user interface PCB.
344 BATTERY CHARGER FAULT User interface processor detected that the battery fault ready signal test failed
during POST.
The screen should also display
1. Enter Diagnostics mode and use the Sensor Readings screen to check battery
BATTERY CHARGER FAULT
charger status.
2. Replace the battery.
3. Replace the user interface PCB.
345 POST BATTERY THERMISTOR User interface processor detected that the battery thermistor test failed during
FAILURE POST.

1. Ensure that the ventilator is at room temperature or within operating

The screen should also display
BATTERY THERMISTOR specifications.
FAILURE 2. Verify that the battery is present.
3. Check the battery wiring for shorts or opens.
4. Enter Diagnostics mode and use the Sensor Readings screen to check voltage
and ADC readings.
5. Replace the battery.
6. Replace the user interface PCB.
4XX: Continuous built-in test (CBIT) codes
401 CBIT MON. RAM FAIL User interface processor detected that the RAM memory test failed during CBIT.

1. Replace the user interface PCB.

402 Unused
403 CBIT MON. CRC FAIL User interface processor detected that the UI program memory checksum test
failed during CBIT.

1. Replace the user interface PCB.

404-408 Unused
409 INDICATOR FAIL User interface processor detected that the led test failed during CBIT.

1. Replace the user interface PCB.

410-416 Unused
417 CBIT HIGH TEMP. ALARM User interface processor detected high enclosure temperature (> 58 oC)

1. Ensure that the system is at room temperature or within operating

specifications.
2. Enter Diagnostics mode and use the Sensor Readings screen to check the
temperature and ADC readings.
3. Replace the user interface PCB.
418 Unused

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

419 CBIT HIGH TEMP. VIO User interface processor detected that the enclosure high temperature test failed
during CBIT (> 60 oC).

1. Ensure that the system is at room temperature or within operating

specifications.
2. Enter Diagnostics mode and use the Sensor Readings screen to check
temperature and ADC readings.
3. If the problem persists replace the user interface PCB.
420-425 Unused
426 CBIT LOW TEMP. ALARM UI processor detected low enclosure temperature (< 0 oC).
1. Ensure that the system is at room temperature or within operating
specifications.
2. Enter Diagnostics mode and use the Sensor Readings screen to check
temperature and ADC readings.
3. Replace the user interface PCB.
427-431 Unused
432 3.3V VOLTAGE RAIL FAILED User interface processor detected that the 3.3V test failed during CBIT.

1. If running on battery, ensure that the battery is fully charged.

2. Check if the problem occurs during AC and battery operation.
3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.
433 5.0V VOLTAGE RAIL FAILED User interface processor detected that the 5.0V test failed during CBIT.

1. If running on battery, ensure that the battery is fully charged.

2. Check if the problem occurs during AC and battery operation.
3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.
434 12V VOLTAGE RAIL FAILED User interface processor detected that the 12V test failed during CBIT.

1. If running on battery, ensure that the battery is fully charged.

2. Check if the problem occurs during AC and battery operation.
3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.
435 18VIN VOLTAGE RAIL FAILED User interface processor detected that the 18VIN test failed during CBIT.

1. Check if the problem occurs during AC and battery operation.

2. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
3. Replace the user interface PCB.
436 CBIT 18VBOOST MONITOR User interface processor detected that the 18VBOOST test failed during CBIT.
FAIL
1. If running on battery, ensure that the battery is fully charged.
2. Check if the problem occurs during AC and battery operation.
3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.

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Chapter 5
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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

437 CBIT VBATT MONITOR FAIL User interface processor detected that the VBATT test failed during CBIT.

1. If running on battery, ensure that the battery is fully charged.

2. Check if the problem occurs during AC and battery operation.
3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.
438 CBIT BATTERY THERMISTOR User interface processor detected that the battery thermistor test failed during
FAILURE CBIT.

1. Ensure that the system is at room temperature or within operating

specifications.
2. Verify that the battery is present.
3. Check the battery wiring for shorts or opens.
4. Enter Diagnostics mode and use the Sensor Readings screen to check
temperature and ADC readings.
5. Replace battery.
6. Replace the user interface PCB.
439 BOARD OVER TEMPERATURE User interface processor detected that the PCB high temperature test failed
during CBIT.

1. Ensure that the system is at room temperature or within operating

specifications.
2. Enter Diagnostics mode and use the Sensor Readings screen to check
temperature and ADC readings.
3. Replace the user interface PCB.
440 BLOWER SWITCH CONTROL User interface processor detected that the blower test failed during CBIT.
FAILURE
1. Enter Diagnostics mode and use the System Test screen to check if the blower
can be turned on.
2. Check the blower switch control cable.
3. Replace the user interface PCB.
4. Replace the controller PCB.
5. Replace the blower.
441 IPC CBIT TEST FAILURE User interface processor detected that the IPC test failed during CBIT.

1. Enter Diagnostics mode and use the System Test screen to check if the blower
can be turned on and off. Also check that the backup alarm can be turned on
and off.
2. Check the interprocessor communications cable.
3. Replace the user interface PCB.
442 BOARD UNDER User interface processor detected that the PCB low temperature test failed
TEMPERATURE during CBIT.
1. Ensure that the system is at room temperature or within operating
specifications.
2. Enter Diagnostics mode and use the Sensor Readings screen to check
temperature and ADC readings.
3. Replace the user interface PCB.

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

443 CBIT LOW INT TEMP VIO User interface processor detected that the enclosure low temperature test failed
during CBIT. (< -3 oC).

1. Ensure that the system is at room temperature or within operating

specifications.
2. Enter Diagnostics mode and use the Sensor Readings screen to check the
temperature.
3. Replace the user interface PCB.
444 CBIT MONSUPERCAP FAIL User interface processor detected that the SUPERCAP test failed during CBIT.

1. If running on battery, ensure that the battery is fully charged.

2. Check if the problem occurs during AC and battery operation.
3. Enter Diagnostics mode and use the Sensor Readings screen to check the
voltage and ADC readings.
4. Replace the user interface PCB.
445 SETTINGS TEST FAILURE User interface processor detected that the settings cross check test failed during
CBIT.

1. Replace the user interface PCB.

2. Replace the controller PCB.
5XX: Setting change codes. Previous and new settings are recorded.
500 SETTING BASE
501 Unused
502 Unused
503 MODE SETTING CHANGE No action required
504 RATE SETTING CHANGE No action required
505 IPAP SETTING CHANGE No action required
506 EPAP SETTING CHANGE No action required
507 RAMP TIME SETTING No action required
CHANGE
508 RAMP START SETTING No action required
CHANGE
509 CPAP SETTING CHANGE No action required
510 RISE TIME SETTING CHANGE No action required
511 I TIME SETTING CHANGE No action required
512 APNEA ALARM SETTING No action required
CHANGE
513 APNEA RATE ALARM No action required
SETTING CHANGE
514 TIME AND DATE CHANGE No action required
FROM
515 TIME AND DATE CHANGE TO No action required
6XX: Ventilator alarm codes.
600-634 Unused
635 BATTERY DEPLETED 1. See alarms information in Operator's Manual.

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Chapter 5
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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

636 ABNORMAL RESTART 1. Retrieve the DRPT and contact technical support.
637 BATT CHARGE FAILURE 1. See alarms information in Operator's Manual.
638 INDICATOR FAILURE 1. See pre-operational check information in Operator's Manual.
639 DISCONNECT 1. See alarms information in Operator's Manual.
640 HI P REG 1. See alarms section of Operator's Manual.
641 LO P REG 1. See alarms information in Operator's Manual.
642 LOSS OF AC 1. See alarms information in Operator's Manual.
643 LOW BATTERY 1. See alarms information in Operator's Manual.
644 APNEA 1. See alarms information in Operator's Manual.
645 APNEA RATE 1. See alarms information in Operator's Manual.
646 KEY STUCK 1. See alarms information in Operator's Manual.
647 RTC FAILURE 1. Retrieve the DRPT and contact technical support.
648 HIGH TEMPERATURE 1. See alarms information in Operator's Manual.
649 LOW TEMPERATURE 1. See alarms information in Operator's Manual.
7XX: Unused codes.
8XX: User interface processor software anomaly codes.
801 Soft. Anomaly Software anomaly error code that identifies a file and line number of the
assertion.

1. Retrieve the DRPT and contact technical support.

802 TUI RTOS Error User interface RTOS error.

1. Retrieve the DRPT and contact technical support.

803 Alarm Corrupt Stat. User interface processor detected an invalid/inconsistent alarm status.

1. Retrieve the DRPT and contact technical support.

804 Task Monitor The task monitor on the user interface processor detected a task that did not
check in within the scheduled time.

1. Retrieve the DRPT and contact technical support.

805 Unused
806 68332M Trap User interface processor encountered a processor trap.

1. Retrieve the DRPT and contact technical support.

807 TUI IPC Message too big An inter-process communication (IPC) message sent between the user interface
and controller processors is too large.

1. Retrieve the DRPT and contact technical support.

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Table 5-3: Significant Event Codes (Continued)

Event ID Comment / Corrective Action

9XX: Reset reason codes. (Some of these can be generated using the Diagnostic mode System Test screen.)
900 Unused
901 Unused
902 EXT WDOG TEST No action required if the System Test screen in Diagnostic mode is being used to
test the External watchdog. Code 310 POST Abnormal Restart should be logged
with the same timestamp.
1. If not deliberately generated, replace user interface PCB.
2. Retrieve the DRPT and contact technical support.
903 EXT WDOG UNEXPECTED An unexpected external watchdog occurred. Code 310 POST Abnormal Restart
should be logged with the same timestamp.

1. Retrieve the DRPT and contact technical support.

904 SOFT RESET An unexpected external watchdog soft reset occurred. Code 310 POST Abnormal
Restart should be logged with the same timestamp.

1. Retrieve the DRPT and contact technical support.

905 PWR ON RESET No action required: the device has been powered on and this event is expected.
906 SET CAL MODE FAILURE Failure detected when attempting to enter Calibration mode. Check that the
system is in Diagnostics mode first, then start the PC calibration software. No
action required if the system was in Normal mode when the PC calibration
software was started.
1. If this event occurred in Diagnostics mode, retrieve the DRPT and contact
technical support
907 TCB SOFT RESET Controller PCB has detected a software reset condition and attempted to send it
to the user interface processor.

1. Retrieve the DRPT and contact technical support.

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 Chapter 6. Ventilator Communications

This chapter describes how to install operating software onto the BiPAP Focus
ventilator.

1. Connect the service PC to the ventilator and enter ventilator Download

mode (section 6.1).

2. Install USB driver software onto the service PC (section 6.2).

3. Install operating software onto the ventilator (section 6.3).

4. Reprogram the ventilator serial number (section 6.4).

CAUTION: To avoid possible interruption due to power loss, ensure that the ventilator
is running on AC power (not battery) during this process.

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Ventilator Communications

6.1 Connecting the The service PC must include:

Service PC and • Windows XP or compatible operating system
Ventilator • USB port and a serial port or
• USB port with a USB to serial port adapter (such as Keyspan Model
USA-19HS P/N 1022895)

If your service PC does not have a serial port you can use a USB to serial port
adapter such as Keyspan model USA-19HS. You must install the USB to serial
port drivers included with the adapter before installing the adapter.

NOTE: Do not connect or use the BiPAP Focus USB cable while connected to a
docking station. Do not connect the BiPAP Focus USB cable through a
USB hub. Using docking stations or USB hubs causes communication
errors.

1. Connect the serial cable from BiPAP Focus communications cable kit
(P/N 1039800):
• Connect the double ended serial cable (Figure 6-1) labeled
SOFTWARE/RASP to the ventilator serial port.
• Connect the other end of the cable to the service PC serial port.

Connect this end to

the service PC serial
port
SOFTWARE/RASP:
connect to ventilator DIAGNOSTICS:
serial port Connect this end to
the ventilator serial
port (DRPT)

Figure 6-1: Serial Cable

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2. Connect the USB cable (from BiPAP Focus communications cable kit
P/N 1039800): insert the Type B end into the ventilator USB port,
and the Type A end to the service PC (Figure 6-2).

USB Type B end USB Type A end

to ventilator to service PC

Figure 6-2: USB Cable

Figure 6-3 shows the ventilator back panel.

DC power ON/OFF switch

USB supply shown in OFF
port input position

Nurse call/serial Power cord strain

communications port relief clip

Figure 6-3: Back Panel

3. Ensure that the DC power supply and AC power are connected, then
turn the ON/OFF switch to the ON (l) position.

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4. Press the STANDBY key and then immediately press and hold the UP
and DOWN arrow keys (Figure 6-4) until the message WAITING FOR
DOWNLOAD SERVER appears.

2. Immediately press and

hold the UP and
DOWN arrow keys until
the unit passes POST.
Alarm sounds and
WAITING FOR
DOWNLOAD SERVER
appears

1. Press the
STANDBY key

Figure 6-4: Entering Download Mode

5. Install USB driver software as described in section 6.2.

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 Chapter 6
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6.2 Loading USB Before installing ventilator operating software, USB drivers must be installed
onto the service PC. This is only done once per service PC. The USB drivers are
Drivers to the Service on software CD P/N 1063919.
PC
1. Insert the software CD (P/N 1063919) into the service PC CD-ROM
drive.

2. Using Windows Explorer to navigate to the CD-ROM drive, then

double-click to display the CD files (Figure 6-5).

Figure 6-5: Files on the CD (P/N 1063919)

3. At Can Windows connect to Windows Update to search for software?

click Yes, this time only then Next.

4. Select Install the Software Automatically (Recommended) then click

Next (Figure 6-6). The Wizard begins searching.

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Figure 6-6: Install the Software Automatically (Recommended)

5. At the prompt indicating that the software you will be installing has
not passed Windows logo testing, click Continue Anyway (Figure 6-7).

Figure 6-7: Windows Logo Testing Window

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6. At the Files Needed window (Figure 6-8), click Browse and select the
CD-ROM drive.

Figure 6-8: Files Needed Window

7. Double-click the Drivers folder (Figure 6-9).

Figure 6-9: Locate File Window - Drivers

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8. Double-click the WinXP folder (Figure 6-10).

Figure 6-10: Locate File Window - WinXP

9. Click on the BiPAPFocus.inf file then click Open (Figure 6-11).

Figure 6-11: Locate File Window - BiPAPFocus.inf

10. Use the file path suggested then click OK (Figure 6-12).

Figure 6-12: Files Needed Window - File Path

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11. If prompted to insert the Respironics CD (already in the drive), click

OK (Figure 6-13).

Figure 6-13: Insert Disk Window

12. At the Files Needed window, click Browse and select the CD-ROM
drive (Figure 6-14).

Figure 6-14: Files Needed Window

13. Double-click the Drivers folder (Figure 6-15).

Figure 6-15: Locate File Window - Drivers

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14. Double-click the WinXP folder (Figure 6-16).

Figure 6-16: Locate File Window - WinXP

15. Click on the BiPAPFocus.sys file then click Open (Figure 6-17).

Figure 6-17: Locate File Window - BiPAPFocus.sys

16. Use the file path suggested then click OK (Figure 6-18).

Figure 6-18: Files Needed Window - File Path

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17. The Found New Hardware Wizard begins installing the software
(Figure 6-19).

Figure 6-19: Found New Hardware Wizard - Progress Window

18. Once the software installation is complete, click Finish to complete

the installation (Figure 6-20).

Figure 6-20: Found New Hardware Wizard Complete

19. Leave the ventilator in Download mode to begin ventilator software

Installation.

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6.3 Installing Follow these steps to install operating software onto the ventilator.
Operating Software 1. With the software CD (P/N 1063919) into the CD-ROM drive, use
on the Ventilator Windows Explorer to view the CD files (Figure 6-21).

Figure 6-21: Files on the BiPAP Focus Software CD

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2. Double-click Install_Focus_Software.exe to launch the BiPAP Focus

Wizard (Figure 6-22), then click Next.

Figure 6-22: BiPAP Focus Wizard

3. Select Install new BiPAP Focus Software (Figure 6-23), then click
Next.

Figure 6-23: Install New BiPAP Focus Controller Software

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4. A window describes how to connect the communication cables to the

ventilator (Figure 6-24). (The cables have already been connected as
described in section 6.1.) Click Next.

Figure 6-24: Communications Cable Connection Screen

5. When Phase 1 BiPAP Focus Wizard appears, click Next (Figure 6-25).
The software erases the controller PCB software (Figure 6-26), and
then installs new software (Figure 6-27).

Figure 6-25: Do Not Interrupt Upgrade Message

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Figure 6-26: Erasing Controller PCB Software

Figure 6-27: Reprogramming Controller PCB Software

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6. When the controller PCB reprogram is complete, click the Phase 2

button (Figure 6-28).

Figure 6-28: Phase 1 Complete, Start Phase 2

7. The Phase 2 BiPAP Focus Wizard opens to begin installing software on

the user interface PCB. The ventilator should still be in Download
mode and the cables connected. Click Next and follow the screen
prompts (Figure 6-29).

Figure 6-29: Welcome to Phase 2 BiPAP Focus Wizard

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8. The Wizard then offers instructions to connect the ventilator to the

service PC. If the cables are still connected, select No Thanks, I'll skip
the instructions and click Next (Figure 6-30).

Figure 6-30: Option to View Cable Connection Instructions

9. The Wizard verifies that it can communicate with the ventilator. When
the Next button is enabled click Next (Figure 6-31).

Figure 6-31: Detecting Ventilator Connection

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10. The Wizard software then gathers the ventilator configuration

information. Click Next (Figure 6-32).

Figure 6-32: Searching for BiPAP Focus Ventilator window

11. When the ventilator configuration is displayed, click Next

(Figure 6-33).

Figure 6-33: Ventilator Configuration Window

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12. At the prompt that asks what operation to perform, select I want to
install new software into the ventilator and click Next (Figure 6-34).

Figure 6-34: Selecting to Install new software

13. At available software window, select (in this example) Version 2.00
(File: D:\Loads\P2.00.004. TUI.scl) then click Next (Figure 6-35).

Figure 6-35: Available Software Window

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14. At the Verify Software Download Settings window (Figure 6-36), click
Next.

Figure 6-36: Verify Software Download Settings

15. The Installing User Interface Software window shows installation

progress as the software erases the old user interface software, installs
new software, and then updates ventilator software configuration
information (Figure 6-37).

Figure 6-37: Installing User Interface Software

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16. When software installation is complete click Next (Figure 6-38).

Figure 6-38: Software Installation Complete

17. When BiPAP Focus Wizard Phase 2 Completion window appears, click
Finish (Figure 6-39).

Figure 6-39: BiPAP Focus Wizard Phase 2 Completion window

18. The ventilator restarts in Normal mode using the default settings.
Depending on the ventilator configuration, you may need to perform a
calibration as described in Chapter 7.

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6.4 Reprogramming The serial number of each BiPAP Focus Ventilator is stored in non-volatile
memory on the user interface PCB, and must be reprogrammed if you replace
the BiPAP Focus the PCB.
Serial Number
1. Write down the serial number from the bottom of the unit, include
hyphens if the serial number includes them. Do this before
reprogramming the serial number.

2. All necessary software should already be installed. If not, follow the

instructions in this chapter from the beginning.

3. Enter Download mode and ensure that BiPAP Focus communication

cables are still connected to the service PC.

4. Double-click on TUI_download_wizard.exe on the software CD

(Figure 6-40).

Figure 6-40: BiPAP Focus Software CD Files

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5. When the BiPAP Focus wizard asks what operation to perform (Figure
6-41), select I want to perform advanced configuration operations,
then click Next.

Figure 6-41: Selecting Advanced Configuration Operations

6. Select I want to modify the BiPAP Focus ventilator’s configuration,

then click Next (Figure 6-42).

Figure 6-42: Selecting Modify Ventilator Configuration

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7. Click Ventilator Serial Number, enter the serial number exactly as it

appears on the bottom of the ventilator, then click the Update
Configuration button (Figure 6-43).

Figure 6-43: Entering the Serial Number

8. When the configuration is successfully updated, click Next

(Figure 6-44).

Figure 6-44: Configuration Update Successful

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9. At the BiPAP Focus Wizard Phase 2 Completion window appears, click

Finish (Figure 6-45).

Figure 6-45: Phase 2 Wizard Complete

10. The ventilator restarts in Normal mode using the default settings.
Depending on the ventilator configuration, you may need to perform a
calibration as described in Chapter 7.

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 Chapter 7. Testing, Calibration, and
Performance Verification

This section describes:

• Test equipment and accessories (section 7.1)
• Recommended test procedures (section 7.2)
• Ventilator run-in procedure (section 7.3)
• Battery testing (section 7.4)
• Real-time clock calibration (section 7.5)
• System calibration procedures (section 7.6)
• Electrical safety testing (section 7.7)
• Alarm/LED testing (section 7.8)
• Pressure accuracy testing (section 7.9)
A performance verification consists of the electrical safety, alarm/LED, and
pressure accuracy tests. Record test results on the performance verification
data form (section 7.10).

WARNING: To prevent disease transmission, use personal protective equipment when

handling contaminated bacteria filters or other patient accessories. Follow
manufacturers' labeling and institutional guidelines for disposal of
contaminated accessories.
Before servicing the ventilator, clean and inspect as described in periodic
maintenance procedures (Chapter 4).

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7.1 Test Equipment Table 7-1 lists required test equipment and service accessories. Check the
calibration status of all test equipment before use.
and Accessories
Table 7-1: Required Test Equipment and Service Accessories

Description Recommended Manufacturer/Model

Digital multimeter (DMM) accurate to three decimal places Local supplier
Electrical safety analyzer Dale LT 5440 or equivalent
Pneumatic calibration analyzer(s) capable of measuring low Respironics P/N 1040310 or
pressure (cmH2O), flow rate (LPM), volume (Liters BTPS), and equivalent
respiratory rate (BPM).
Flow source capable of providing up to 120 LPM of air. This is
used to provide negative/reverse flow in to the device during
calibration.
PC or laptop with: Local supplier
• Windows XP or compatible operating system
• 9-pin serial communication port COM1 (or USB to serial
adapter assignable to COM1)
• USB port
• CD-ROM drive
• Internet connection
Respironics utility software (required for calibrating and Log on to
testing BiPAP Focus ventilator) http:// my.respironics.com
to download utility software to a PC.
Inspiratory bacteria filter, 22-mm M/F Respironics P/N 1014047
Connector, 22-mm (quantity 2) Respironics P/N 1002505
Coupling, silicone (quantity 2) Respironics P/N 500-1000-43
Oxygen enrichment adapter (used for pressure testing) Respironics P/N 312710
Patient tubing, reusable, 18-in. Respironics P/N 1003649
Patient tubing, reusable, 42-in. Respironics P/N 1003643
Test orifice, BiPAP, 0.25-in. Respironics P/N 332353
Silicone cork Respironics P/N 1001735
Cable kit, BiPAP Focus communications Respironics P/N 1039800
(USB and serial cables)
Tubing, silicone, 3/16-in. ID x 6.5 ft. Local supplier
(for manometer connection)
Flow control valve Respironics P/N 1006120

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7.2 Recommended Table 7-2 summarizes recommended testing following part replacement.
Testing
Table 7-2: Recommended Testing After Parts Replacement

Alarm Real Time Install

Electrical LED System Battery Clock BiPAP Focus Ventilator Performance
Component Replaced Safety Test Test Run-In Test Calibration Calibration Software Verification
AC/DC power supply X X X
Air flow sensor X X X X
Alarm primary X X X
Alarm backup X X X
Battery X X X
Blower X X X X X
Cable, interprocessor X X X
communications
Cable, interconnect power X X X
Cable, internal battery X X X
Cable, switch control X X X
Cable, UI/VGA ribbon X X X
Connector, silicone X
Diffuser X
Flow valve X X X X X
Keypad membrane panel X X X
LCD, 1/4 VGA X X X X
Muffler and baffle assembly X X X X
Outlet port X
PCB, controller X X X X X2* X X
PCB, user interface X X X X X2* X X
PCB, VGA interface X X X X
Power cord X X X
X2* After installing new controller PCB and /or user interface PCB, load ventilator software, perform real-time clock
calibration, calibrate ventilator, perform run-in, calibrate ventilator.

NOTE: Replacing the controller PCB and/or user interface PCB clears the calibration tables. Perform the system
run-in once, between the two calibration procedures. (Do not perform system run-in before the first
calibration.)

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7.3 Ventilator Run-in Perform the ventilator run-in procedure for at least 120 minutes to avoid
possible calibration failures.
Required equipment:
• Test orifice, BiPAP, 0.25-in. (P/N 332353)
Follow these steps:

1. Connect the test orifice to the ventilator outlet port.

2. Run the ventilator for at least 2 hours (120 minutes) before

performing the calibration at default settings:

S/T mode RR = 4/min

IPAP = 12 cmH2O I-Time = 1 sec

EPAP = 4 cmH2O Ramp Time = 0 min

Rise-Time = 2 Ramp Start = 4 cmH2O

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7.4 Battery Test WARNING: To avoid the risk of fire, use only Respironics-approved batteries. All battery
connectors are keyed to ensure proper connection. Do not attempt to connect
a battery incorrectly.

NOTE: A Low Battery or Battery Depleted alarm during the pre-operational check
indicates that the battery must be charged. A Batt. Charge Failure alarm
indicates that the battery may be fully depleted. Recharge the battery
before proceeding. If the battery does not begin to charge after one hour
and the Batt. Charge Failure persists, replace the battery.

NOTE: Battery alarms sound near the end of the battery test. Gas delivery
continues until the battery is depleted.
Test the battery once a month. A fully charged battery is designed to support
ventilator operation for 45 minutes at default settings:

S/T mode RR = 4/min

IPAP = 12 cmH2O I-Time = 1 sec

EPAP = 4 cmH2O Ramp Time = 0 min

Rise-Time = 2 Ramp Start = 4 cmH2O

Replace the battery if it cannot do so.

The 3.7 amp-hour (Ah) nickel metal hydride (NiMH) battery provides 45
minutes of operation at default settings. System automatically activates the
battery charge cycle when connected to AC power and the ON/OFF switch is
ON ( | ) during normal operation or Standby mode.
Recharge time is typically under 5 hours, but may extend further depending on
machine settings if operating on battery prior to recharge, or if operating in
elevated ambient temperature (above 28 °C). The green CHARGING LED turns
off when battery recharge is complete.

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7.5 Real-time Clock Calibration software compares the ventilator real-time clock to service PC time
to determine exactly when an event occurs, Because the calibration fails if the
Calibration times do not match, perform the real-time clock calibration before you proceed
to the calibration procedure.

7.5.1 Downloading Real-Time Clock Calibration Software

Follow these steps to download the most current software to the service PC,
then perform the real-time clock calibration:

1. From the service PC, go to http://my.respironics.com and click on

Service Software (Figure 7-1).

Figure 7-1: Select Service Software

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2. Click on Utility Tools (Figure 7-2).

Figure 7-2: Select Utility Tools

3. At Service Center Tools Suite click Download (Figure 7-3).

Figure 7-3: Service Center Suite

4. When the download is complete, extract the file Service-Center-

Tools.exe and launch the installation wizard.

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7.5.2 Performing the Real-Time Clock Calibration

Required equipment:
• BiPAP Focus communications cable kit (P/N 1039800)
• Utility software

NOTE: The utility software requires you to use COM1 on the service PC. Do not
connect or use the BiPAP Focus USB cable while connected to a docking
station. Do not connect the BiPAP Focus USB cable through a USB hub.
Use of docking stations or USB hubs cause communication errors.

1. Record the serial number and model number exactly as they appear on
the bottom of the ventilator for use during calibration. This
information is required during system calibration (section 7.6).

2. Ensure that the ventilator is connected to AC power, then power up in

Diagnostic mode.

3. Connect the serial communications cable between the service PC and

the ventilator, with the software/RASP end connected to the ventilator.

4. On the service PC, open the Service Center Tools and select Real-time
Clock Calibration, then click the Execute Tool (Figure 7-4).

Figure 7-4: Selecting Real Time Clock Calibration

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5. Select SET RT CLOCK (Figure 7-5).

Figure 7-5: Selecting Set RT Clock

6. At the Real-Time Calibration Tool window, click the RT Clock to begin

calibration (Figure 7-6).

Figure 7-6: Real Time Clock Calibration Tool

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7. When the Success window appears, click OK (Figure 7-7).

Figure 7-7: Calibration Success Window

7.5.3 If Real-Time Clock Calibration Fails

If calibration fails, confirm that ventilator time and date are set to within 5
minutes of the service PC. Re-run the calibration. If the calibration fails again,
replace the controller PCB and retest.

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7.6 System Calibration software compares the ventilator real-time clock to service PC time
to determine exactly when an event occurs, Because the system calibration
Calibration fails if the times do not match, perform the real-time clock calibration (section
7.5) before you start this calibration procedure.

7.6.1 Downloading System Calibration Software

Follow these steps to download the most current calibration software to the
service PC, then perform the calibration procedure:

1. From the service PC, go to http://my.respironics.com and click on

Service Software (Figure 7-8).

Figure 7-8: Select Service Software

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2. Click on Utility Tools (Figure 7-9).

Figure 7-9: Select Utility Tools

3. At BiPAP Focus Calibration Software click Download (Figure 7-10).

Figure 7-10: BiPAP Calibration Software

4. When the download is complete, extract the file BiPAP-Focus-

Calibration_Software.exe and launch the installation wizard.

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7.6.2 Performing the System Calibration

The calibration procedure provides instructions for the remote calibration of
the BiPAP Focus. The results of this calibration must be printed to a local
printer.

NOTE: The real-time clock calibration (section 7.5) must be complete before
attempting the system calibration procedure.
Required equipment:
• Utility Software, Respironics Utility Tools
(http://my.respironics.com and click on BiPAP Focus Calibration
Software)
• Pneumatic calibration analyzer (P/N 1040310 or equivalent) capable
of measuring low pressure (cmH2O) and flow rate (LPM).
• Flow source capable of providing up to 120 LPM of air to provide
negative/reverse flow
• Windows-compatible personal computer running Windows XP version
software.
• A working default printer connected to the computer before beginning
the calibration procedure.
• BiPAP Focus communications cable kit (P/N 1039800)
• Flow control valve (P/N 1006120)
• Oxygen enrichment adapter (P/N 312710))
• Pressure tubing
• Smooth-bore patient tubing

NOTE: Service calibration procedures require a printer to be assigned to the

service PC: this can be an internal print location (for example, using
Adobe PDF) or a printer connected to the PC. If a print error occurs at the
end of the calibration, the calibration table is cleared and the calibration
must be repeated.

NOTE: Serial port must be set to COM1.

NOTE: If not already done, perform the ventilator run-in (section 7.3).

1. Record the serial number and model number exactly as they appear on
the bottom of the ventilator.

2. Connect the serial communications cable between the service PC and

the ventilator, with the software/RASP end connected to the ventilator.

3. Ensure that the ventilator is connected to AC power, then power up in

Diagnostic mode.

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4. At the Diagnostic mode main menu, highlight Product Information and

press Enter.

5. At the Product Information screen (Figure 7-11), verify the serial

number. If the serial number does not match, reprogram the serial
number as described in section 6.4.

Figure 7-11: Product Information Screen

6. Ensure the ventilator is in Diagnostic mode. Remove the bacteria filter

from the ventilator if connected.

Pressure calibration:

7. Connect the oxygen enrichment adapter to the patient outlet of the

ventilator, and use the silicone cork to occlude the adapter.

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8. Connect the pressure tubing from the oxygen port of the oxygen
enrichment adapter to the pneumatic calibration analyzer
(Figure 7-12).

Figure 7-12: Pressure Calibration Setup

9. On the service PC, open the Service Calibration Software and start the
calibration by clicking on the white Run arrow in the upper left corner
of the window (Figure 7-13).

Run
arrow

Figure 7-13: Starting Calibration

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10. At the prompt, enter the ventilator serial number exactly as it appears,
then click OK.

11. At the prompt, enter the ventilator model number and click OK.

12. Enter operator name and click OK.

13. Verify that the label is BiPAP Focus and click PASS.

14. The program runs an alarm test: follow the onscreen instructions.

15. At the prompt (Figure 7-14), attach the manometer and occlude the
test orifice, then click OK to start sensor calibration.

Figure 7-14: Pressure Sensor Calibration

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16. Allow pressures to stabilize for at least one minute, then note the
pneumatic calibration analyzer pressure reading; click DECREASE
BLOWER SPEED or INCREASE BLOWER SPEED onscreen
(Figure 7-15) to achieve a pressure of 4.00 cmH2O, then click DONE.

Figure 7-15: Increase/Decrease Pressure

17. Enter in the pressure reading from the analyzer and press ENTER on
the keyboard.

Figure 7-16: Entering Pressure Reading

18. The program prompts you to calibrate at various pressure levels using
the onscreen buttons to increase or decrease blower speed to achieve
the correct pressures.

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Positive flow calibration:

19. The window (Figure 7-17), indicates the start of the flow calibration,
beginning with positive flow.

Figure 7-17: Flow Calibration

20. Press ENTER on the keyboard. Unblock the oxygen enrichment

adapter, then connect patient tubing or a coupling between the oxygen
enrichment adapter and the flowmeter inlet. Connect another length of
patient tubing from the flowmeter outlet of the to the control valve
(completely open the flow valve) (Figure 7-18).

Figure 7-18: Positive Flow Calibration Measurement Setup

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21. Click OK to begin the flow calibration.

22. Note the flowmeter reading: click INCREASE BLOWER SPEED or

DECREASE BLOWER SPEED to achieve a flow of 150 to 160 LPM,
then click DONE (Figure 7-19).

Figure 7-19: Increase/Decrease Flow

23. Note the flowmeter reading and adjust the flow control valve to
achieve a flow of 146 LPM, then click OK.

24. The screen then prompts you to adjust the flow valve to achieve
various flow settings. Ensure that each flow setting is achieved before
clicking OK.

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Negative flow calibration:

25. The window (Figure 7-20) indicates the start of the negative flow
calibration.

Figure 7-20: Negative Flow Calibration

26. Connect a length of patient tubing between the flow control valve
outlet and the negative flow source outlet (Figure 7-21). Turn on the
negative flow source and click OK.

NOTE: For the negative flow source, a REMstar device may be used with the
pressure set at 20 cmH2O

Air flow into

ventilator
from external
negative flow
source

Figure 7-21: System Calibration With Negative Flow Source

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27. Adjust the flow control valve until 10 LPM is displayed on the
flowmeter, then click OK (Figure 7-22).

As the program calibrates the negative portion of the flow table, the
flow meter may not display a negative flow. However, pressure against
the normal flow direction is considered a negative flow.

Figure 7-22: Negative Flow Value Display

28. Enter the flow reading (Figure 7-23). Be sure to enter the negative or
minus symbol first. The software rejects a positive value at this point.

Figure 7-23: Entering The Negative Flow Value

29. At the prompts, adjust the flow control valve to achieve various
negative flows, enter the flowmeter readings, then click OK.

30. At the Remove Negative Flow Resource prompt, remove the negative
flow source and click OK.

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Pressure and flow accuracy:

31. Positive flow accuracy: completely open the flow valve and follow the
onscreen prompts to achieve the various flow settings. Click OK only
after the flow has been set.

32. Negative flow accuracy: connect the patient tubing between the flow
valve outlet and the negative flow source. Turn on the negative flow
source and follow the onscreen prompts to achieve the various flow.
Click OK only after the flow has been set.

33. Turn off the negative flow source. Disconnect the patient tubing and
occlude the O2 port at the ventilator outlet port.

34. Pressure accuracy: the program instructs the ventilator to produce

specific pressures. Note the analyzer pressure readings and enter
them as prompted. (This step is performed twice to test the blower
and the flow valve.)

35. At the green PASS prompt on service PC, click OK to view the test
data sheet (Figure 7-24). Click OK on the print results button to print
the test results. Figure 7-25 shows an example of a print error.

NOTE: Service calibration procedures require a printer to be assigned to the

service PC: this can be an internal print location (for example, using
Adobe PDF) or a printer connected to the PC. If a print error occurs at the
end of the calibration, the calibration table is cleared and the calibration
must be repeated.

Figure 7-24: BiPAP Focus Test Results

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Figure 7-25: Print Error - No Printer Connected

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7.7 Electrical Safety The electrical safety test verifies that the forward and reverse leakage current
are within specified limits.
Test
Required equipment:
• Electrical safety analyzer

NOTE: During this test the neutral switch should be closed, not open.
IAW IEC 60601-1 test procedures.
Follow these steps:

1. To connect to ventilator ground, connect the electrical safety analyzer

to serial port shell on the ventilator back panel (Figure 7-26).

Figure 7-26: Serial Communications Port

1. Attach the test orifice to the gas outlet port, and turn the ventilator on
and to begin gas delivery.

2. Check that forward and reverse leakage current is:

< 300 uA for ventilators connected to 100-120 VAC
< 500 uA for ventilators connected to 220-240 VAC.

3. The electrical safety test is complete.

NOTE: Ground impedance testing (25 A for US and Europe, 40 A for Canada) is
not applicable to the BiPAP Focus ventilator system. The earth
connection from the rear panel of the ventilator is a functional earth for
EMC purposes only. The Protective Earth system is within the power
supply unit as it has no conductive exposed parts. The accessible
functional earth is allowed by IEC 60601-1 because the BiPAP Focus
meets enclosure leakage and separation requirements.
It should be noted that the ground impedance test per IEC 601 is a type
test and not a production line or routine safety test. Respironics
recommends against testing Ground Impedance since it would require
opening the power supply. The functional earth from the ventilator should
be checked by continuity testing (ohmmeter or battery/buzzer) to assure
the ground is intact. The shield of the power supply output cable provides
the EMC ground connection to the protective earth conductor inside of
the power supply unit.

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7.8 Alarm/LED Test The Alarm/LED Test confirms that alarms and LEDs are working properly.

1. Connect the ventilator to AC power and enter Diagnostic mode.

2. Confirm that the ON AC POWER LED is on.

3. Remove the AC power from the back of the ventilator for at least one
minute then reconnect the AC power to the back of the ventilator.

4. Confirm the green BATTERY CHARGING LED lights.

5. At the System Test screen (Figure 7-27), select Primary Audible On

and press Enter to test the alarm.

6. Select Backup Audible On and press Enter to test the alarm.

Figure 7-27: Diagnostic Mode: System Test Screen

7. Set the DMM to measure resistance:

• Connect the DMM to pins 1 and 6 and verify that resistance is
infinite (open circuit) when Remote Alarm Off is selected on the
System Test screen.
• When Remote Alarm On is selected, verify that the DMM
measures 0 ± 3  (closed circuit).
• Connect the DMM to pins 1 and 9 and verify that resistance is
infinite (open circuit) when Remote Alarm On is selected.
• When Remote Alarm Off is selected, verify that the DMM
measures 0 ± 3  (closed circuit).

8. Remove the DMM leads and return to the System Test screen.

9. Select Alarm LED On, then Silence LED On, and then On Battery LED
On to test LEDs.

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 7-25
Chapter 7
Testing, Calibration, and Performance Verification

7.9 Pressure The pressure accuracy test verifies that pressures are within specified limits.
Accuracy Test 1. Attach an oxygen enrichment adapter to the ventilator outlet port and
occlude.

2. Set the pneumatic analyzer pressure range to measure at least 20

cmH2O, and connect the analyzer to the oxygen enrichment adapter.

3. If the ventilator is not already in normal ventilation mode, cycle power

to the ventilator to enter normal ventilation mode.

4. Select CPAP mode and set the pressure to 4 cmH2O. Verify the
pressure reading and record the results.

5. Set the pressure to 20 cmH2O. Verify pressure reading and record the
results.

6. Select: S/T mode, IPAP = 10 cmH2O, EPAP = 5 cmH2O, Rate = 10

BPM, and I-Time = 2.0.

7. Verify that the BiPAP Focus switches between IPAP and EPAP. Record
the results.

8. Activate the ramp time setting and set ramp time to 5 minutes.

9. Observe the display and the analyzer reading. Verify that the pressure
increases to the target pressure in 5 minutes and record the results on
the data form.

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 Chapter 7
Testing, Calibration, and Performance Verification

7.10 Performance A performance verification consists of all the electrical safety, alarm/LED, and
pressure tests.
Verification Data
Complete this form at every performance verification. Make copies of this form
Form for data collection.

BiPAP Focus Performance Verification Data Form

Service notification
Ventilator serial no. (Respironics use only)

Model no. Total operating time

Hospital name and
address Technician name
Date

Preliminary cleaning and inspection Circle one

Damage to ventilator exterior? Yes No
If yes, brief description:

Cleaned ventilator exterior Yes No

Cleaned ventilator interior Yes No
Inspected inlet filters Yes No

Value after
Electrical safety test Passed value Failed value
repair
Forward leakage current: uA uA uA
< 100 microamperes (100-120 VAC)
< 300 microamperes (230-240 VAC)
Reverse leakage current: uA uA uA
< 300 microamperes (100-120 VAC)
< 500 microamperes (230-240 VAC)

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 7-27
Chapter 7
Testing, Calibration, and Performance Verification

Alarm/LED test Circle one

ON AC POWER LED turns on Yes No
Green BATTERY CHARGING LED turns on Yes No
Primary alarm sounds Yes No
Backup alarm sounds Yes No
Remote Alarm Off: resistance at pins 1 and 6 = open circuit Yes No
Remote Alarm On: resistance at pins 1 and 6 = closed circuit Yes No
Remote Alarm On: resistance at pins 1 and 9 = open circuit Yes No
Remote Alarm Off: resistance at pins 1 and 9 = closed circuit Yes No
ALARM, ALARM SILENCE, and ON BATTERY LEDs turn on Yes No

Value after
Pressure accuracy test Passed value Failed value
repair
When CPAP = 4 cmH2O, measured pressure = 3.6-4.4 cmH2O
cmH2O cmH2O cmH2O

When CPAP = 20 cmH2O, measured pressure = 18-22 cmH2O

cmH2O cmH2O cmH2O

When IPAP = 10 cmH2O, measured pressure = 9-11 cmH2O

cmH2O cmH2O cmH2O

When EPAP = 5 cmH2O, measured pressure = 4.5-5.5 cmH2O

cmH2O cmH2O cmH2O

When IPAP = 10 cmH2O, measured pressure = 9-11 cmH2O

cmH2O cmH2O cmH2O

When EPAP = 5 cmH2O, measured pressure = 4.5-5.5 cmH2O

cmH2O cmH2O cmH2O
after 5 minutes

7-28 BiPAP Focus Ventilator Service Manual © Respironics, Inc. REF 1029568 Rev D
 Chapter 8. Component Removal/Installation

This chapter describes how to remove and install replaceable ventilator

components.

WARNING: To avoid personal injury, always disconnect external AC and DC power

sources from the ventilator before servicing or cleaning.

CAUTION: Electronic components used in this device are subject to damage from
static electricity. Perform repairs only in an antistatic, electrostatic
discharge (ESD)-protected environment.

NOTE: Always retrieve and save the DRPT if possible before replacing parts.
Removing the user interface PCB deletes the serial number, significant
event log entries, and ventilator preference settings. Review the
significant event log before removing the user interface PCB.

NOTE: To avoid damaging the controller PCB pressure transducers, carefully

remove tubing to avoid pulling on the sensors.

NOTE: When reconnecting the tubing to the controller PCB sensors, ensure that
the tubing fits tightly. If the tubing has become loose, clip a short length
(2 mm) from the end of the tubing to ensure a snug fit.

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 8-1
Chapter 8
Component Removal/Installation

8.1 Disconnecting Before removing any components from the ventilator, disconnect AC and
battery power sources (Figure 8-1).
Power
1. Turn the ventilator OFF (O) and disconnect the AC power cord.

2. Remove the 2 battery cover screws.

3. Remove the battery cover and battery pack.

4. Disconnect the battery

Battery compartment

Screws (x2)
(5 lbf-in., 57 N cm)

Battery cable
connector

Figure 8-1: Disconnecting Battery Power

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 Chapter 8
Component Removal/Installation

8.2 Top Cover Follow these steps to remove the top cover (Figure 8-2, Figure 8-3, and Figure
8-4). Reverse to install.

1. From the underside of the ventilator, remove the screws that hold the
side covers (2 screws on each side cover) to the ventilator and remove
the side covers.

2. Remove the 4 screws that hold the display assembly to the ventilator
(2 screws at either side of the display and 2 screws under the display
assembly).

Screws (x2) Screws (x2)

(5 lbf-in., 57 N cm) (5 lbf-in., 57 N cm)
Side panel

Display
assembly

Screws (x2)
Side panel (8 lbf-in., 90 N cm)
Screws (x2)
(5 lbf-in., 57 N cm)

Figure 8-2: Bottom Cover

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 8-3
Chapter 8
Component Removal/Installation

Figure 8-3: Removing Side Panels

3. Use a 5-mm nut driver remove the 2 jack screws from the 9-pin serial
port on the back panel.

4. Remove the ON/OFF switch bezel: gently apply downward pressure to

the top of the bezel allowing it to spring outward. Then, gently apply
upward pressure to the bottom of the bezel allowing it to spring
outward.

Jack screws (2) ON/OFF switch bezel

Figure 8-4: Bipap Focus Back Panel

5. Tilt the bottom of the display assembly outward to separate it from the
bottom and top covers.

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 Chapter 8
Component Removal/Installation

6. Remove the four screws holding the top and bottom covers together (8
lbf-in., 90 N cm). Lift front edge of top cover and remove, ensuring
that the back panel cut-outs clear the serial port and switch.

Top cover

Screws (x4)
(8 lbf-in., 90 N cm)

Bottom cover

Figure 8-5: Top and Bottom Covers

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 8-5
Chapter 8
Component Removal/Installation

8.3 Display Assembly Follow these steps to remove or replace the display assembly (Figure 8-6,
Figure 8-7, Figure 8-8, Figure 8-9, Figure 8-9). Reverse to install.

1. Remove top cover (section 8.2).

2. Disconnect the VGA/UI ribbon cable from the user interface PCB.

3. Disconnect the ground cable from the user interface PCB.

Display assembly UI/VGA ribbon cable User interface PCB

UI/VGA ground cable

Figure 8-6: Display Assembly and User Interface PCB

8-6 BiPAP Focus Ventilator Service Manual © Respironics, Inc. REF 1029568 Rev D
 Chapter 8
Component Removal/Installation

Side cover
Screws (x5)
(5 lbf-in., 57 N cm)

Ground cable retaining screw

Figure 8-7: Display Assembly and Ground Cable Connection

4. Remove the screw from the ground cable retainer on the display
assembly.

5. Remove the 5 screws from back of the display assembly.

6. Remove the side cover.

7. Carefully open the display assembly, taking care not to damage the
ribbon cable and ground cable between the VGA LCD and VGA
interface PCB.

8. Pull the ground cable through the rear display cover and completely
open the display assembly.

9. Remove the 4 screws that secure the VGA LCD and VGA interface
PCB.

10. Disconnect the cables from the VGA interface PCB.

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 8-7
Chapter 8
Component Removal/Installation

Screws (x4)
(5 lbf-in., 57 N cm)

VGA LCD

VGA interface
PCB

Figure 8-8: VGA LCD and VGA Interface PCB

Display front cover UI/VGA ribbon

VGA interface PCB cable connector

Ribbon cable from

Cables from keypad membrane panel
VGA LCD
Ground cable

Figure 8-9: VGA Interface PCB Cable Connections

11. Replace the display assembly or its replaceable components as

necessary.

NOTE: Tuck ribbon cables under VGA interface PCB before securing screws. Do
not twist or pinch cables between covers.

8-8 BiPAP Focus Ventilator Service Manual © Respironics, Inc. REF 1029568 Rev D
 Chapter 8
Component Removal/Installation

8.4 User Interface Follow these steps to remove the user interface PCB (Figure 8-10). Reverse to
install.
PCB
1. Remove top cover (section 8.2).

Switch control cable

Primary alarm
connector
Primary alarm

Battery cable

Interprocessor
communications
cable

Interconnect
power cable

Retaining screw

Figure 8-10: User Interface PCB

2. Disconnect these cables:

• Switch control cable
• Primary alarm connector
• Battery cable (from battery housing)
• Interconnect power cable (controller PCB) and retaining screw
• Interprocessor communications cable

3. Remove the 4 screws from the spacer nuts.

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 8-9
Chapter 8
Component Removal/Installation

8.5 Controller PCB Follow these steps to remove the controller PCB (Figure 8-11, Figure 8-12).
Reverse to install.

1. Remove top cover (section 8.2).

2. Remove the user interface PCB (section 8.4).

3. Disconnect the interconnect power cable.

4. Remove the 3 spacer nuts and nylon washers.

Spacer nuts (x3)

Nylon washers (x3)

Controller
PCB Low-profile
service clip

Interconnect
power cable

Figure 8-11: Controller PCB

5. Lift the PCB to expose the remaining cables and tubing.

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 Chapter 8
Component Removal/Installation

MT2-P2 connects
to air flow sensor
nipple (away from
patient outlet) MT2-P1 connects
to air flow sensor
Switch control
nipple (closest to
cable
patient outlet)

MT3 blower
sensor port

Flow valve J9 MT4 patient

outlet port

Interconnect
power cable J7

Backup alarm
cable

Interprocessor
Blower cable
communications
J5
cable J1 and J10

Figure 8-12: Controller PCB connection points

6. Disconnect as needed:
• Flow valve cable
• Switch control cable
• Backup alarm cable
• Blower cable
• Interprocessor communications cable
• Interconnect power cable
• Tubing from the pressure transducers (MT2-P1, MT2-P2, MT3,
MT4): label tubing to ensure correct reassembly.

NOTE: To avoid damaging the controller PCB pressure transducers, carefully

remove tubing to avoid pulling on the sensors.

NOTE: When reconnecting the tubing to the controller PCB sensors, ensure that
the tubing fits tightly. If the tubing has become loose, clip a short length
(2 mm) from the end of the tubing to ensure a snug fit.

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 8-11
Chapter 8
Component Removal/Installation

8.6 Flow Valve Follow these steps to remove the flow valve (Figure 8-13). Reverse to install.

1. Remove top cover (section 8.2).

2. Remove the user interface PCB (section 8.4).

3. Remove the controller PCB (section 8.5).

Valve
strap
Rubber
elbow

Primary alarm

Tubing connects to
controller PCB MT3

Blower
Screws (x3)
(6 lbf-in., 68 N cm)
Grommets (x3)

Tubing connects to
controller PCB MT4
Outlet port

Flow valve
Diffuser

Silicone Flow valve (includes

Air flow connector 3 grommets)
sensor

Figure 8-13: Flow Valve

4. Remove the 3 screws, 3 grommets, and valve strap from the valve
assembly.

5. Disconnect the rubber elbow from the blower outlet.

CAUTION: Do not pull the rubber elbow away from the flow valve. If the rubber elbow
is separated from the flow valve, you must replace the entire assembly.

6. Disconnect the diffuser from the flow valve.

7. Remove or replace the flow valve.

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 Chapter 8
Component Removal/Installation

8.7 Blower Follow these steps to remove the Blower (Figure 8-14, Figure 8-15). Reverse
to install.

1. Remove top cover (section 8.2).

2. Remove the user interface PCB (section 8.4).

3. Remove the controller PCB (section 8.5).

Screws (x2)
(5 lbf-in., 57 N cm)

Diffuser
Blower

Figure 8-14: Blower

4. Remove the 2 screws that anchor the blower to the muffler.

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 8-13
Chapter 8
Component Removal/Installation

Blower tab

Silicone gasket

Cut-out in gasket and

muffler housing

Figure 8-15: Aligning blower tabs

5. Pull the blower from the silicone gasket.

NOTE: When replacing the blower and silicone blower gasket, align the gasket
tabs with the cut-outs in the blower muffler housing, then install the
blower tabs into the gasket cut-outs. Align the blower screw holes with
the screw holes in the muffler.

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 Chapter 8
Component Removal/Installation

8.8 Backup Alarm Follow these steps to remove the backup alarm (Figure 8-16). Reverse to
install.

1. Remove top cover (section 8.2).

2. Remove the user interface PCB (section 8.4).

3. Remove the user controller PCB (section 8.5).

4. Move the outlet port and air flow sensor, without disconnecting them,
to access the backup alarm (Figure 8-13).

5. Remove the 2 screws that attach the backup alarm.

6. Remove the backup alarm and foam gasket.

Screws (x2)
(3 lbf-in., 34 N cm)

Backup
alarm Diffuser

Figure 8-16: Backup Alarm

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 8-15
Chapter 8
Component Removal/Installation

8.9 Primary Alarm Follow these steps to remove the primary alarm (Figure 8-17). Reverse to
install.

1. Remove top cover (section 8.2).

Screws (x2)
(2 lbf-in., 23 N cm)

Primary
alarm
connector Primary User
alarm interface
PCB

Figure 8-17: Primary Alarm

2. Disconnect the primary alarm connector from the user interface PCB.

3. Remove the 2 primary alarm screws.

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 Chapter 8
Component Removal/Installation

8.10 Bottom Cover Follow these steps to remove the bottom cover and muffler (Figure 8-18).
Reverse to install.
and Muffler
1. Remove top cover (section 8.2).

2. Remove the user interface PCB (section 8.4).

3. Remove the controller PCB (section 8.5).

4. Remove the flow valve (section 8.6) and the outlet port, air flow
sensor, silicone connector, and diffuser.

5. Remove blower (section 8.7).

6. Remove the four screws from the muffler that anchor it to the bottom
cover.

7. Remove the foam if necessary, and clean any adhesive residue with
isopropyl alcohol. Install new foam if needed, and apply product
labeling if replacing the bottom cover.

Screws (x4)
8 lbf-in., 90 N cm

Low-profile service
clip
Muffler Foam

Bottom
cover

Bottom cover with Bottom cover with

muffler installed muffler removed

Figure 8-18: Bottom Cover

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 8-17
Chapter 8
Component Removal/Installation

8.11 Interconnect This section shows power (Figure 8-19) and communication (Figure 8-20)
interconnections.
Diagrams

External AC/DC power supply

Figure 8-19: Power Interconnection

8-18 BiPAP Focus Ventilator Service Manual © Respironics, Inc. REF 1029568 Rev D
 Chapter 8
Component Removal/Installation

The BiPAP Focus ventilator has the following communications requirements:

• Interprocessor communication (IPC) between the controller PCB and
the user interface PCB.
• Serial port for calibration and controller PCB software upgrade.
• USB port for user interface PCB software upgrade.

Figure 8-20: Communications Interconnection

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 8-19
Chapter 8
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8-20 BiPAP Focus Ventilator Service Manual © Respironics, Inc. REF 1029568 Rev D
 Chapter 9. BiPAP Focus Replacement Parts
List

This chapter lists and illustrates the major components of the BiPAP Focus
ventilator, including:
• Exterior
• Front panel/user interface
• Ventilator interior
• Electronic parts

NOTE: When replacing the bottom cover, order the main cover assembly
(P/N 1052538) and a main label (P/N 1031229). Contact product
support (+1-800-345-6443) to request a replacement serial number
label.

9.1 Complete Parts Table 9-1 is a complete list of all BiPAP Focus repair parts.
List Table 9-1: Complete BiPAP Focus Service Parts List

Description Quantity Part number

Alarm, backup 1 1039803
Alarm, primary 1 1041089
Battery 1 1028006
Bezel, ON/OFF switch 1 1031160
Blower assembly (includes: damper strap, blower cap, 1 1023818
blower gasket, screws)
Cable kit, BiPAP Focus communications 1 1039800
Cable, battery 1 1025776
Cable, UI/VGA GND 1 1040723
Cable, interprocessor communications 1 1040722
Cable, interconnect power 1 1025764
Cable, UI/VGA ribbon 1 1031239
Cable, switch control 1 1031159
CD, operating software, BiPAP Focus 1 1063919
Clamp, cable, 6.4 mm 1 1031162
Clip, service, low-profile (plastic, adhesive-backed, ribbon 1 1030057
cable)
Connector, silicone 1 1056850

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 9-1
Chapter 9
BiPAP Focus Replacement Parts List

Table 9-1: Complete BiPAP Focus Service Parts List (Continued)

Description Quantity Part number

Cover assembly, display, BiPAP Focus 1 1052539
Cover, display front 1 n/a
Cover, display rear 1 n/a
Cover, display side 2 n/a
Cover assembly, main, BiPAP Focus 1 1052538
Cover, battery 1 1025761
Cover, bottom 1 n/a
Cover, side 2 n/a
Cover, top 1 n/a
Door, filter 1 1025766
Diffuser 1 1018156
Filter, particulate, disposable (white) 1 1005945
Filter, particulate, reusable (gray) 1 1005964
Flow sensor, air 1 1008490
Flow valve 1 1017912
Foam, strain relief hole inlay 1 1031226
Foot, black rubber (package of 4) 4 1031227
Gasket, backup alarm, foam 1 1031224
Gasket, blower, silicone 1 1056851
Gasket, display, foam 1 1031225
Gasket, plate seal 1 1031228
Keypad membrane panel, international 1 1025773
Keypad membrane panel, USA 1 1025774
Label, main 1 1031229
Label, power ON/OFF 1 1031230
LCD, 1/4 VGA 1 1012282
Muffler assembly 1 1017913
Packaging, box/foam 1 1031231
PCB, controller 1 1035076
PCB, user interface 1 1025750
PCB, VGA interface 1 1012280
Plate, user interface connector support 1 1031232
Port, outlet, kit 1 1062043
Power cord, Australia 1034956
Power cord, Denmark 1 1029991
Power cord, Europe 1 1029985
Power cord, India/RSA 1 1034954

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 Chapter 9
BiPAP Focus Replacement Parts List

Table 9-1: Complete BiPAP Focus Service Parts List (Continued)

Description Quantity Part number

Power cord, Italy 1 1034953
Power cord, Switzerland 1 1034955
Power cord, UK/Ireland 1 1029982
Power cord, USA 1 1029989
Power supply, AC/DC, 120 W, 18 V 1 1025775
Screw, M2 x 6, Pozi PH, stainless steel 2 1031234
Screw, M3 x 10 CSK Pozi (package of 2) 2 1031233
Screw, M3 x 20 PH, stainless steel (package of 10) 4 1030119
Screw, M3 x 8 Pozi PH (package of 10) 16 1030148
Screw, M4 x 10 Pozi PH (package of 10) 9 1030145
Seal, flow valve, foam 1 1011998
Spacer, M3 x 8 x 5A/F hex 4 1031235
Strain relief clip, power cord 1 1031223
Strap, flow valve 1 1031236
Strip, strain relief hole cover 1 1031238
Washer, #4, type B narrow flat (package of 10) 1 1030151
Washer, 3.18 x 15.88 x 1.57, nylon 4 1031240
Washer, M3, split-lock (package of 10) 5 1030149

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 9-3
Chapter 9
BiPAP Focus Replacement Parts List

9.2 Exterior
Washer (x4) P/N 1031240
Spacer (x4) P/N 1031235
Place standoffs after installing controller PCB

BiPAP Focus top cover assembly NOTE: When replacing the bottom cover, order the
(P/N 1052538) includes the main cover assembly (P/N 1052538) and a
following individual pieces. main label (P/N 1031229). Contact product
• Bottom cover support (+1-800-345-6443) to request a
• Top cover replacement serial number label.
• Side covers (2)
• Rear access door
• Battery cover

Side cover

Black rubber foot (x4)

P/N 1031227

M3 x 8 screws (x4)
P/N 1030148
Battery cover
Rear access door
P/N 1025761
P/N 1025766

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 Chapter 9
BiPAP Focus Replacement Parts List

Keypad membrane panel,

USA P/N 1025774

Keypad membrane panel,

international P/N 1025773

Display front cover

BiPAP Focus display cover assembly
P/N 1052539 Includes these components
• Cover, display front
• Cover, display rear
• Cover, display side

Display side cover Display rear cover

ON/OFF switch bezel Power cord strain relief Main label

P/N 1031160 clip P/N 1031229
P/N 1031223

Reusable particulate Disposable particulate

filter (gray) filter (white)
P/N 1005964 P/N 1005945

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 9-5
Chapter 9
BiPAP Focus Replacement Parts List

9.3 Front Panel/User

Interface

VGA interface PCB VGA LCD

P/N 1012280 P/N 1012282

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 Chapter 9
BiPAP Focus Replacement Parts List

9.4 Ventilator Interior

Air flow sensor

P/N 1008490

Connector, silicone Diffuser

P/N 1056850 P/N 1018156

Outlet port kit

P/N 1062043

Blower assembly
P/N 1023818
Flow valve seal, foam
P/N 1011998

Grommet (x3)

Flow valve
P/N 1017912

Flow valve strap

P/N 1031236

Blower gasket, silicone

P/N 1056851

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 9-7
Chapter 9
BiPAP Focus Replacement Parts List

Backup alarm Primary alarm

P/N 1039803 P/N 1041089

Muffler assembly
P/N 1017913

9-8 BiPAP Focus Ventilator Service Manual © Respironics, Inc. REF 1029568 Rev D
 Chapter 9
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9.5 Communications
Cables
BiPAP Focus communications cable kit
P/N 1039800

USB cable Serial cable

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 9-9
Chapter 9
BiPAP Focus Replacement Parts List

9.6 Electronic Parts

User interface PCB
Controller PCB
P/N 1025750
P/N 1035076

AC/DC power supply assembly

Battery
P/N 1025775
P/N 1028006

Power cord
Denmark P/N 1029991
Europe P/N 1029985
India/RSA P/N 1034954
Italy P/N 1034953
Switzerland P/N 1034955
UK/Ireland P/N 1029982
USA P/N 1029989

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 Chapter 9
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Interprocessor
communications
cable
P/N 1040722

Interconnect power cable

P/N 1025764

Battery cable
P/N 1025776

Switch control cable

P/N 1031159

UI/VGA ribbon cable

P/N 1031239

UI/VGA GND cable

P/N 1040723

Low-profile service clip

(plastic, adhesive-
backed, ribbon cable)
P/N 1030057

REF 1029568 Rev D BiPAP Focus Ventilator Service Manual © Respironics, Inc. 9-11
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 Chapter 10. Specifications

10.1 Ventilator
Specifications
Default Settings

S/T mode RR = 4/min

IPAP = 12 cmH2O I-Time = 1 sec

EPAP = 4 cmH2O Ramp Time = 0 min

Rise-Time = 2 Ramp Start = 4 cmH2O

Settings: CPAP Mode

CPAP Range: 4-20 cmH2O (4-20 hPa)

Resolution: 1 cmH2O (1 hPa)
Dynamic accuracy: ± 5 cmH2O (5 hPa)

Ramp Time Range: 0-45 min.

Resolution: 5 min.
Accuracy: ±10% of setting

Ramp Start Range: 4 cmH2O to CPAP setting (4 hPa to CPAP setting)

Resolution: 1 cmH2O (1 hPa)

Settings: S/T Mode

IPAP Range: 4-30 cmH2O (4-30 hPa)

Resolution: 1 cmH2O (1 hPa)
Dynamic accuracy: ± 5 cmH2O (5 hPa)
IPAP cannot be set below EPAP.

EPAP Range: 4-25 cmH2O (4-25 hPa)

Resolution: 1 cmH2O (1 hPa)
Dynamic accuracy: ± 5 cmH2O (5 hPa)

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Chapter 10
Specifications

Settings: S/T Mode (Continued)

Rise-Time Range: 1-6 (where 1 = 0.1 sec and 6 = 0.6 sec)

Resolution: 1
Accuracy: ± (0.15 + 10% of setting) sec

Rate Range: 1-30/min

Resolution: 1/min
Accuracy: ±1/min or ±10% of setting, whichever is greater
over a 4-minute period.
I-Time and Rate settings cannot allow I-Time to exceed
expiratory time.

I-Time Range: 0.5-3 sec

Resolution: 0.1 sec
Accuracy: ± (0.1 + 10% of setting) sec
I-Time and Rate settings cannot allow I-Time to exceed
expiratory time.

Ramp Time Range: 0-45 min

Resolution: 5 min
Accuracy: ±10% of setting

Ramp Start Range: 4 cmH2O to EPAP (4 hPa to EPAP)

Resolution: 1 cmH2O (1 hPa)

Measured Data

Patient circuit Range: 0-35 cmH2O (0-35 hPa)

pressure bar graph
Resolution: 1 cmH2O (1hPa)
(continuous display)
Accuracy: ±10% of scale
In the event of total loss of power, the inspiratory and
expiratory pressure measured at the patient exhalation port
at 60 L/min is less than 1 cmH2O duet to mask and
ventilator design.

Rate Range: 0-60/min

Resolution: 1/min
Accuracy: ± (1 + 10% reading)

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Measured Data (Continued)

Est. Vt Range: 0-4000 mL

Resolution: 1 mL
Accuracy (S/T Mode): ± (50 mL + 10% reading) (when leak
<60 L/min, using the Vision circuit)
Accuracy (CPAP Mode): ± (100 mL + 10% reading) (when
leak <60 L/min, using the Vision circuit)
Vt display flashes when peak inspiratory flow for successive
breaths varies by more than 15 L/min.

Est. MV Range: 0-99 L/min

Resolution: 0.1 L/min
Accuracy: ± 1 L or ± 10% actual, whichever is greater (when
leak is <60 L/min using the Vision circuit).

Leak Range: 0-150 L/min

Resolution: 1 L/min
Accuracy: ± (15 L/min +10%)

#Apnea Range: 0-99/hour

Resolution: 1/hour
Accuracy: ± 1/hour (after 1 hour)

Trigger Range: Patient or Timed (ventilator)

NOTE: Est. Vt and Est. MV estimates are at ambient temperature and pressure, dry
(ATPD). Pressure signals are filtered using a 50-Hz low-pass Butterworth filter.

Alarm Settings

Apnea Range: 20, 40, 60 sec or OFF

Default setting: 20 sec

#Apnea Range: 5, 10, 20, or OFF

NOTE: For the first hour, this value is an estimate Default setting: OFF
only.

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Chapter 10
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Options

Display Units Range: cmH2O, hPa, or mbar

Alarm Volume Range: OFF, or minimum

volume, to maximum volume, in
5 discrete settings.

Contrast Range: 20% to 100%

Brightness Range: 10% to 100%

Reverse Video Range: ON or OFF

Screen Lock Timer Range: ON or OFF

Nurse Call Station/Serial Communications Connector Pinout

Pin Signal

Nurse Call Station

1 Nurse call station common

6 Normally open (NO) during normal (non-alarm) operation
9 Normally closed (NC) during normal (non-alarm) operation

Serial Communications

2 Respironics advanced serial protocol (RASP) RS-232 Transmit (Tx)

3 RASP RS-232 Receive (Rx)
4 Not used
5 RS-232 signal ground
7 RS-232 Tx (reserved for Respironics Technical Support)
8 RS-232 Rx (reserved for Respironics Technical Support)

NOTE:
• When pins 1 and 6 are used, the relay is open during normal operation,
and closed during an alarm condition including loss of power.
• When pins 1 and 9 are used, the relay is closed during normal
operation, and open during an alarm condition including
loss of power.
• Female DB9 connector pin configuration:

WARNING: Use only Respironics-supplied cables with the nurse call station/serial
communications connector.

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 Chapter 10
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Power

Input range 100-240 V +/- 10%, 47-63Hz, 3.0A - 1.5A

Battery backup 3.7 amp-hour (Ah) nickel metal hydride (NiMH) battery
provides 45 minutes of operation at default settings.
System automatically activates the battery charge cycle
when connected to AC power and the ON/OFF switch is
ON ( | ) (during normal operation or Standby mode).
Recharge time is typically under 5 hours, but may
extend further depending on machine settings if
operating on battery prior to recharge, or if operating in
elevated ambient temperature (above 28°C). Charge is
complete when the green CHARGING LED extinguishes.

Nurse call station The nurse call station port is intended to connect only to
relay a SELV (Safety Extra-Low Voltage) and ungrounded
system with basic insulation to ground, in accordance
with IEC 60601-1. To prevent damage to the nurse call
circuit, the signal input should not exceed the maximum
rating of 24 VAC or 36 VDC at 500 mA, with a minimum
current of 1 mA.

Fuse type No replaceable fuses.

Power cord Use the BiPAP Focus power cords listed in Chapter 9.

Physical

Ventilator 355 mm (H) x 290 mm (W) x 140 mm (D)

dimensions 14.0 in. (H) x 11.4 n. (W) x 5.5-in. (D)
Excluding accessories, gas inlets, patient connections.

Weight 4.5 kg (10 lbs.)

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Chapter 10
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10.2 Patient Circuit The BiPAP Focus System automatically compensates for pressure drops
associated with a Vision single patient use circuit and the mandatory bacteria
Details filter. The pressure drop increases as restrictive elements (for example,
humidifiers) are added to the circuit. Always use a manometer to verify patient
mask pressure.

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 Chapter 10
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10.3 Maximum The Disconnect alarm relies on a fixed relationship between the patient
Pressure Drop for pressure settings and the open circuit flow of the Vision single patient use
circuit. The alarm works correctly unless the circuit is excessively restrictive.
Disconnect Use the pre-operational check to confirm that the Disconnect alarm operates
properly with the circuit.

Triggers and cycles

Volume-based trigger
Flow reversal cycle
Shape signal
Timed trigger
IPAP maximum of 3.0 seconds
Peak flow cycle

Supplemental oxygen

Flow and pressure into Maximum flow: 15 L/min at ambient pressure

oxygen valve

10.4 Environmental

Environmental

Temperature Operating: +5 to +35°C at 10 to 95% relative

humidity
Storage: -20 to 60°C at 95% relative humidity

Atmospheric pressure Operating: 83 to 102 kPa (830 to 1020 mBar)

Storage When the ventilator is not in use for periods of 2

weeks or longer, it is recommended that the unit
be stored in a clean, sanitized plastic bag.

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Chapter 10
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10.5 Date of The 12-digit serial number on the base of the unit indicates the date of
manufacture. From left to right, the fifth and sixth digits indicate the year; the
Manufacture seventh and eighth, the month; the ninth and tenth, the day.
Example 1:
This serial number indicates a manufacture date of 13 March 2009:
S/N 8772 09031301

P/N 1028772
Date: YY/MM/DD Unit number
This serial number has no hyphen

Example 2:
This serial number indicates a manufacture date of 29 July 2006:
S/N 8772 060729-01
P/N 1028772
Date: YY/MM/DD Unit number

Include the hyphen if present (varies by

build date) when recording the serial number

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 Chapter 10
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10.6 Compliance International Standards

• EN60601-1 1988
Medical Electrical Equipment Part 1: General Requirements for Safety,
plus 1st and 2nd Amendments to the standard
• EN 60601-1-2 + A1:2000, Second Edition
Medical Electrical Equipment - Electromagnetic Compatibility
Requirements and Tests
• EN ISO 10651-6:2004
Lung Ventilators for Medical Use - Particular Requirements for Basic
Safety and Essential Performance
IEC 601-1 Classification
Class I, Type BF, internally powered, drip-proof equipment, continuous
operation.
WEEE Recycling Directive
WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT AND
RESTRICTION OF THE USE OF CERTAIN HAZARDOUS SUBSTANCES IN ELECTRICAL
AND ELECTRONIC EQUIPMENT (WEEE) RECYCLING DIRECTIVE

Compliant with the WEEE recycling directive.

If you are subject to the WEEE directive, refer to www.respironics.com for the
passport for recycling this product.

NOTE: The backlight display includes a cold cathode fluorescent light (CCFL),
which contains mercury. Follow all applicable regulations for disposal.
Electromagnetic Emissions

WARNING: Using cables other than those supplied by Respironics may result
in increased emissions and/or decreased immunity of the BiPAP Focus
System.

Guidance and manufacturer’s declaration: electromagnetic emissions, IEC

60601-1-2 + A1:2000.
The BiPAP Focus System is suitable for use in the specified electromagnetic
environment. The customer and/or the user of the BiPAP Focus System should
ensure that it is used in an electromagnetic environment as described below:

Electromagnetic Environment
Emissions Test/Compliance
Guidance

RF emissions CISPR 11/Group 1 The BiPAP Focus System uses RF

energy only for its internal function.
Therefore, its RF emissions are very
low and are not likely to cause any
interference in nearby electronic
equipment.

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Chapter 10
Specifications

Electromagnetic Environment
Emissions Test/Compliance
Guidance

RF emissions CISPR 11/Class B The BiPAP Focus System is suitable

for use in all establishments other
Harmonic emissions IEC 61000-3-2/ than domestic and those directly
(not applicable) connected to the public low-voltage
power supply network that supplies
Voltage fluctuations/flicker emissions
buildings used for domestic purposes.
IEC 61000-3-3/ (not applicable)

Guidance and manufacturer’s declaration: electromagnetic immunity, IEC

60601-1-2 + A1:2000.
The BiPAP Focus System is suitable for use in the specified electromagnetic
environment. The customer and/or the user of the BiPAP Focus System should
ensure that it is used in an electromagnetic environment as described below:

IEC 60601 Compliance Electromagnetic Environment

Immunity Test
Test Level Level Guidance

Electrostatic ± 6 kV ± 6 kV Floors should be wood, concrete, or

discharge (ESD) contact contact ceramic tile. If floors are covered
IEC 61000-4-2 ± 8 kV air ± 8 kV air with synthetic material, the relative
humidity should be at least 30%.

Electrical fast ± 2 kV for ± 2 kV for Mains power quality should be that

transient/burst power supply power supply of a typical commercial and/or
IEC 61000-4-4 lines lines hospital environment.
± 1 kV for ± 1 kV for
input/output input/output
lines lines

Surge ± 1 kV ± 1 kV Mains power quality should be that

IEC 61000-4-5 differential differential of a typical commercial and/or
mode mode hospital environment.
± 2 kV ± 2 kV
common common
mode mode

NOTE: UT is the AC mains voltage prior to application of the test level.

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 Chapter 10
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IEC 60601 Compliance Electromagnetic Environment

Immunity Test
Test Level Level Guidance

Voltage dips, <5% UT <5% UT Mains power quality should be that

short (>95% dip (>95% dip of a typical commercial and/or
interruptions and in UT) for in UT) for hospital environment. If the BiPAP
voltage variations 0,5 cycle 0,5 cycle Focus System user requires
on power supply 40% UT 40% UT continued operation during power
input lines (60% dip in (60% dip in mains interruptions, it is
IEC 61000-4-11 UT) for 5 UT) for 5 recommended that the BiPAP
cycles cycles Focus System be powered from an
uninterruptable power supply or a
70% UT 70% UT
battery.
(30% dip in (30% dip in
UT) for 25 UT) for 25
cycles cycles
<5% UT <5% UT
(>95% dip (>95% dip
in UT) for 5 in UT) for 5
sec sec

Power Frequency 3 A/m 3 A/m Power frequency magnetic fields

(50/60 Hz) should be at levels characteristic of
magnetic field a typical location in a typical
IEC 61000-4-8 commercial and/or hospital
environment.

NOTE: UT is the AC mains voltage prior to application of the test level.

Guidance and manufacturer’s declaration: electromagnetic immunity, IEC

60601-1-2.

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Chapter 10
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The BiPAP Focus System is suitable for use in the specified electromagnetic
environment. The customer and/or the user of the BiPAP Focus System should
ensure that it is used in an electromagnetic environment as described below:

IEC
Immunity 60601-1- Compliance
Electromagnetic Environment Guidance
Test 2 Test Level
Level

Conducted 3 Vrms 3V Portable and mobile RF communications

RF 150kHz to equipment should be used no closer to
IEC 61000- 80MHz any part of the BiPAP Focus System,
4-6 including cables, than the recommended
separation distance calculated from the
Radiated RF 3 V/m 3 V/m equation appropriate for the frequency of
IEC 61000- 80mHz to the transmitter.
4-3 2.5GHz
Recommended separation distance:

d = 1.2 P

d = 1.2 P 80MHz to 800MHz

d = 2.3 P 800MHz to 2.5GHz
where P is the maximum output power
rating of the transmitter in watts (W)
according to the transmitter
manufacturer and d is the recommended
separation distance in meters (m).
Field strengths from fixed RF
transmitters, as determined by an
electromagnetic site surveya, should be
less than the compliance level in each
frequency rangeb.
Interference may occur in the
vicinity of equipment marked
with the following symbol:

a. Field strengths from fixed transmitters, such as base stations for radio (cellular/
cordless) telephones and land mobile radios, amateur radio, AM and FM radio
broadcast, and TV broadcast cannot be predicted theoretically with accuracy.
To assess the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field
strength in the location in which the BiPAP Focus System is used exceeds the
applicable RF compliance level above, the BiPAP Focus System should be
observed to verify normal operation. If abnormal performance is observed, addi-
tional measures may be necessary, such as reorienting or relocating the BiPAP
Focus System.
b. Over the frequency range 150kHz to 80MHz, field strengths should be less
than 3 V/m.
Note: These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects, and people.

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 Chapter 10
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Recommended separation distances between portable and mobile RF communications

equipment and the BiPAP Focus IEC 60601-1-2:

Frequency of 150 kHz to 150 kHz to 800 MHz to 2.5

transmitter 80 MHz 800 MHz GHz
Equation
d = 1.2 P d = 1.2 P d = 2.3 P
Rated maximum Separation Separation Separation
output power of distance (m) distance (m) distance (m)
transmitter (W)
0.01 0.12 0.12 0.23
0.1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.8 3.8 7.3
100 12 12 23
For transmitters rated at a maximum output power not listed above, the
separation distance can be estimated using the equation in the corresponding
column, where P is the maximum output power rating of the transmitter in
watts (W) according to the transmitter manufacturer.
NOTE: These guidelines may not apply in all situations. Electromagnetic
propagation is affected by absorption and reflection from structures, objects, and
people.

10.7 Warranty Respironics warrants the BiPAP Focus Ventilator to be free from defects in
material and workmanship for a period of 12 months from the date of
purchase, provided that the unit is operated under conditions of normal use as
described in this manual. At its discretion, Respironics will make
replacements, repairs, or issue credits for equipment or parts that are found to
be defective.
THE WARRANTY SET FORTH ABOVE IS THE SOLE AND EXCLUSIVE
WARRANTY WITH RESPECT TO THE PRODUCT AND RESPIRONICS DOES
NOT MAKE, AND HEREBY SPECIFICALLY DISCLAIMS, ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION,
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE. THE REPAIR, REPLACEMENT
OR CREDIT REMEDY SET FORTH ABOVE WILL BE THE SOLE REMEDY FOR
BREACH OF WARRANTY. IN NO EVENT SHALL RESPIRONICS BE LIABLE
FOR LOST PROFITS, LOSS OF GOOD WILL, OR INCIDENTAL OR
CONSEQUENTIAL DAMAGES EVEN IF RESPIRONICS HAS BEEN ADVISED
OF THE POSSIBILITY OF THE SAME.
Exclusions
This warranty does not apply to any unit or individual parts which have been
repaired or altered in any way that in Respironics’ judgement, affect its ability
or reliability, or which has been subjected to misuse, negligence, abuse, or
accident.

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Chapter 10
Specifications

Unauthorized service and/or failure to perform periodic maintenance may void

this warranty.
This warranty does not cover damage that may occur in shipment.
This warranty does not cover internal battery replacement.

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 Index

A Block diagram, BiPAP Focus, 3-4

AC/DC power supply Blower
description, 3-7 description, 3-3
ON/OFF switch, 3-8 part number, 9-7
part number, 9-10 removal/installation, 8-13
Accessories for service, 1-2, 7-2 Bottom cover
Air flow sensor part number, 9-4
description, 3-3 removal/installation, 8-17
part number, 9-7 Brightness, selecting, 5-5
Air inlet filters
description, 3-2 C
part numbers, 9-5 Cable, serial communications, 6-2
replacement intervals, 4-2 Calibration
reusable, cleaning, 4-2 negative flow, 7-18
Alarm volume, selecting, 5-5 pressure, 7-14
Alarm, backup real-time clock, 7-6
removal/installation, 8-15 system, 7-11

Alarm, primary Calibration, positive flow, 7-18

removal/installation, 8-16 Cautions, warnings, and notes, 2-1
Assembly, 8-6 Cleaning
exterior, 4-1
B reusable air inlet filter, 4-2
Back panel, 3-8 Codes, significant event, 5-16
Backup alarm Communications cable kit
part number, 9-8 part number, 9-9
removal/installation, 8-15 Connecting PC and ventilator to install operating
Battery, 4-5 software, 6-2
charging, 4-4 Contrast, selecting, 5-5
charging harness, 4-8 Controller PCB
charging indicator, 4-8 description, 3-6
description, 3-7 part number, 9-10
maintenance, 4-3 removal/installation, 8-10
operating time, 4-3 Customer service and technical support, 1-3
part number, 9-10
recharging when fully depleted, 4-6 D
replacement, 4-5 Date and time, setting, 5-4
Battery cable Date of manufacture, 5-3, 10-8
part number, 9-11
Default settings, 7-4, 10-1
Diagnostic mode
date and time, 5-4

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Index

entering, 5-1 Form, performance verification, 7-27

language, 5-4
main menu, 5-2 I
operating time, 5-4 Installing operating software, 6-12
preferences, 5-5 Intended use, 1-1
product information, 5-3
Interconnect diagrams, 8-18
sensor readings, 5-7
Interconnect power cable
system settings, 5-4
part number, 9-11
system test, 5-13
Interprocessor communications cable
Diagnostic report (DRPT)
part number, 9-11
generating, 5-13
interpreting, 5-14
K
ventilator and PC setup, 5-9
Keyboard
Diffuser
part number, 9-5
description, 3-3
part number, 9-7 Keypad
part number, 9-8
Display assembly
part number, 9-5
L
removal/installation, 8-6
Language, setting, 5-4
Download mode, entering, 6-4
LCD
Downloading
part number, 9-6
real-time clock software, 7-6
system calibration software, 7-11
M
Drivers, installing to service PC, 6-5
Maintenance schedule, 4-1
E Modes, ventilation, 3-1

Electronic system, theory of operation, 3-4 Muffler

description, 3-2
F removal/installation, 8-17

Filter, disposable Muffler assembly

periodic maintenance, 4-1 part number, 9-8

Filter, reusable
N
periodic maintenance, 4-1
Negative flow calibration, 7-18
Flow and pressure accuracy, 7-22
Notes, cautions, and warnings, 2-1
Flow valve
description, 3-3 Nurse call/serial port, 3-8
part number, 9-7 pinout, 10-4
removal/installation, 8-12
O
ON/OFF switch bezel
part number, 9-5

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 Index

removal/installation, 8-4 Replacement interval, air inlet filters, 4-2

Operating software, installing, 6-12 Replacement parts list, 9-1
Operating time, setting, 5-4 Reprogramming ventilator serial number, 6-22
Outlet port Reverse video, selecting, 5-5
part number, 9-7
S
P Screen lock timer, selecting, 5-5
Parts list, replacement, 9-1 Sensor readings screen, 5-7
Performance verification data form, 7-27 Serial cable
Performance verification tests, 7-24, 7-25, 7-26 installing, 6-2
Periodic maintenance summary, 4-1 part number, 9-9
Pinout, nurse call/serial port connector, 10-4 Serial number, 5-3, 10-8
Pneumatic diagram, 3-2 reprogramming, 6-22

Pneumatic system, theory of operation, 3-2 Serial port/nurse call

descriptions, 3-8
Positive flow calibration, 7-18
Side panels
Power cord
part number, 9-4
part number, 9-10
removal/installation, 8-4
strain relief clip, 3-8
Significant event codes, 5-16
Power cord strain relief clip
part number, 9-5 Significant event log
viewing, 5-6
Pressure accuracy test, 7-26
Specifications
Pressure and flow accuracy, 7-22
alarm settings, 10-3
Pressure calibration, 7-14
compliance, 10-9
Primary alarm CPAP mode settings, 10-1
part number, 9-8 environmental, 10-7
removal/installation, 8-16 maximum pressure drop for disconnect, 10-7
Product information screen, 5-3 measured data, 10-2
options, 10-4
R patient circuit details, 10-6
Real-time clock power, 10-5
calibration, 7-6 S/T mode settings, 10-1
downloading software, 7-6 warranty, 10-13
performing calibration, 7-8 Storage, 4-9
Switch control cable
part number, 9-11
System, 7-11
System calibration, 7-11
downloading software, 7-11
performing, 7-13

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Index

System settings, 5-4 W

System test screen, 5-13 Warnings, cautions, and notes, 2-1
Warranty, 10-13
T
Technical support and customer service, 1-3
Tools and test equipment for service, 1-2, 7-2
Top cover
part number, 9-4
removal/installation, 8-3

U
UI/VGA ground cable
part number, 9-11
UI/VGA ribbon cable
part number, 9-11
Unit of pressure, selecting, 5-5
USB cable
installing, 6-3
part number, 9-9
USB drivers, installing to service PC, 6-5
USB port, 3-8
User interface PCB
description, 3-5
part number, 9-10
removal/installation, 8-9

V
Ventilation modes, 3-1
Ventilator storage, 4-9
VGA display
description, 3-7
VGA interface PCB
description, 3-7
part number, 9-6
removal/installation, 8-6
VGA LCD
removal/installation, 8-6

Index-4 BiPAP Focus Ventilator Service Manual © Respironics, Inc. REF 1029568 Rev D