List of Errors

9
9.1
List of Errors
Miscellaneous Errors and Machine Errors
1
Error No Meaning of the error
1 Unknown character / Axis not recognised by the system
Too many digits after a function
2
Presence of a sign after a function which does not allow signs
Non ISO character
Sequence number over 32767
Slash character / for block skipping is not the rst in the block 3
Spindle speed programming over > 65535
Operation number negative or over 127
Programming a null EF value
Dwell value negative
Minimum radius in tangential feed is negative
4
Syntax error with L900-L925
E.xxx programmable error number is null

5
Unknown memory area in the syntax VAR H.. :s
Executable block in a part program called on RAZ procedure (%110000)
Programming of a rotary modulo axis in incremental mode (G91) with more than 15 revs
Programming of a linear axis whose axis name is forbidden (depending on the current interpolation plane)
Programming of feed F with a null value
Programming of a spindle speed S over 65535
Programming of S several times
6
Programming of K several times
Programming of M3/M4 several times
Programming of {M40 or M41or ....or M45} several times
Spindle already in movement 7
G76+ H... ou G76- H.... program number must be the last data on the line
G76+ N.. .... (block to insert) unknown name eld to add
G76+ N.. .... (block to insert) EA...EZ name eld : block to insert is full
G76+ N.. .... (block to insert) dimension over 100000000
G76+ N.. .... (block to insert) error on a list of polynomial coef cients
8
G76+ N.. .... (block to insert) block to insert is full
G76+ H<bin> = H<source> .... Character '+' is missing after G76
G76+ H<bin> = H<source> .... Reservation si e is null
G76+ H<bin> = H<source> .... Reserved si e must be the last data on the line
9
G76+ H<bin> = H<source> .... Unknown name eld to add
G76+ H<bin> = H<source> .... Syntax error with G76+
Structured programming in polynomial programming
The character after the operator @ (equivalent address) is not alphabetical
Error on axis address value @
The second character in a sequence Ex is not alphabetical
Programming several times the retract axis
Retract axis not existing
Mirror function enabled on axis direction tool
2 Unknown G function or a mandatory argument missing after the G

3 Attribute of a G code wrongly positioned

4 Option not enabled or option parameter con ict

Structured programming, RTCP, synchronised axes, etc.
5 «Geometric» option programming not enabled

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6 «Polynomial interpolation» option missing coef cient table full

7 Error in programming movements parallel to inclined axes (grinder):

- Programming is not in plane G20
- Interpolation is not in G00 or G01
- X is not programmed after G05
- X and Z are not programmed after G07
8 Tool correction number too high

9 A sequence of too many non-working blocks - Endless Loop

15 Invalid line con guration

16 Error in RTCP activation

17 End of block in a comment - close bracket missing

18 (1) Servo error: P50 too small

20 No M02 at the end of the program

Blocks not made executable in a cycle called by a G function
21 Blank de nition incoherent in 3D mode

24 Error in inclined plane declaration

Function reactivated when already active
Function argument declaration incomplete
Pivot point axis does not exist or is not servo-controlled
Incoherent value in one of the matrix terms
25 Subroutine or sequence number does not exist

26 Too many subroutine nesting levels

27 Radius offset: In G52 machine origin programming / With taper threads

28 Syntax error in CCSPD or index table radius de nition

G96 must be followed by S / G97 must be followed by S / initial radius cannot be determined
X or U not programmed in this block or a previous block
29 No range programmed for CCSPD / No range compatible with S in G97
No range search option: S not included between min. and max. values of the range programmed
With range search option: S does not belong to any range
30 Line error detected

32 (1) Homing error / Axis already on limit switch

33 (1) All slides on wait for synchronisation

34 Minimum radius reached in G21 interpolation

35 (1) Sequence number not found in SEARCH

36 (1) Part program memory full

37 Max. feed rate exceeded for thread cutting (COMAND)

38 Spindle already controlled by another channel

39 (1) Axis synchronisation error (with axis synchronisation option)

40-49 (1) Excessive following error on axis 0 to 9

50-59 (1) Excessive following error on axis 10 to 19

60-69 (1) Excessive following error on axis 20 to 29

70-71 (1) Excessive following error on axis 30 and 31

72 Incremental programming after an incomplete block (PGP)

75 Switch from state G20 to G21 or G22:

- last block in G20 incomplete as it is programmed in PGP or radius correction or with X ≤ 0
- rst block in G21 without X and Y or G22 without Y and Z
Switch from state G21 or G22 to G20:
- last block in G21 or
- G22 incomplete or
- rst block in G20 in mode G41 or
- G42: In G21 or G22, initial radius negative or zero

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 List of Errors

76
77
In G21, programming of a xed turning and milling cycle
Tool type incompatible with the machining phase (milling or turning)
1
78 Syntax error in programming channels synchronisation
G78 P: Maximum 4 digits, must be less than the number of P must have a maximum of 4 digits and the index less
than the number of channels
G78 Q: Q must have a maximum of 4 digits and declared in ascending order 2
No M00, M01 or M02 should be encountered when a G78 P... is active
(1)
Machine error

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9.2 Parametric Programming Errors

Error No Meaning of the error

91 Parameter No. not recognised

92 Negative parameter assigned to a function which does not take a sign

Parameter value higher than the maximum value of the function to which it is assigned
93 Error in parameter declaration or test expression
L function not followed by symbols =,<,>, &, !
Association with a prohibited function by a linking character -, +, *, /.
94 Operation prohibited in a parametric expression:
Square root of a negative number / Division by 0
95 Attempt to write in an external input parameter or a read-only parameter

96 The block preceding the external parameter declaration is incomplete

Programming of L100 ... in a contour de nition in G64
97 Parameter update impossible in G76:
- No symbol = after the parameter number
- Less than 10 characters allocated for entry of the value
98 Write by a channel of a dynamic operation already used by another channel

99 Error related to the N/M AUTO function:

- More than 5 N/M AUTO axes de ned
- Non-servo-controlled axis de ned as N/M AUTO
- De nition of an N/M AUTO axis of another channel

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 List of Errors

9.3
9.3.1
Pro le Geometry Programming (PGP) Errors
The end point cannot be calculated from the elements in the blocks
1
Error No Meaning of the error
101 PGP: Insuf cient data for programming a circle

102
Circle programmed on two parallel axes (with R / see Error 107)
Line programmed by an angle and one coordinate with no way of calculating the other coordinate
2
106 In G02, G03, programming of the third axis without «helical» option

107 PGP: Circle programmed by its radius and end point, with the end point separated from the start point by more than 2

3
* radius
Circle programmed by X, Z, I K with a start radius different from the end point (20 microns) / Helical: dimension of 3rd
axis missing
Circle programmed on two parallel axes (with I, J, K / see Error 101)

9.3.2 An intermediate point cannot be calculated from the data in two blocks
4
Error No Meaning of the error
110 PGP: Syntax error in the rst of two blocks of a PGP entity

111
Circle programmed on two parallel axes (with R / see Error 107)
PGP: Line/line intersection in which:
5
- First block starting point = second block end point, or
- First line angle = second line angle
113 PGP: The values programmed in the two blocks do not allow determination of an intersection or tangency point

114 PGP: Intersection or tangency point not determined by ET+, ET-, ES+ or ES-
6
9.3.3 An intermediate point cannot be calculated from the data in three blocks
Error No Meaning of the error 7
121 PGP: Syntax error in the last of the three blocks of a PGP entity

122 PGP: The rst two blocks are non-intersecting lines

123 PGP: The data programmed in the three blocks do not allow determination of the tangent point

124 PGP: Tangent point of the second and third blocks not speci ed by ET+ or ET- 8
9.3.4 Fillet or chamfer de nition errors
Error No Meaning of the error
9
130 Zero displacement in one of the two blocks connected by a llet or a chamfer

131 Fillet or chamfer programmed in a block including M0, M1 or M2

Programming insuf cient in a sequence of blocks, not allowing determination of the end point
135 A chamfer can only connect two straight lines

9.3.5 Miscellaneous errors in PGP

Error No Meaning of the error
136 More than two blocks without movement between two geometric elements whose intersection or tangency point is to
be calculated
137 Change of interpolation plane with an invalid block

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9.4 Miscellaneous Errors

Error No Meaning of the error

138 Change of interpolation plane when not in G40 (FCU)

139 Two carried parallel axes programmed in the same block outside G52 and outside G00

140 Radius correction programming error:

- Too many extraneous blocks between two consecutive paths
The following functions cannot be programmed when radius offset is active:
- M00, M01, M02, access to external parameters, writing of parameters E8xxxx or L > 100
141 Carried parallel axes:
- Programming of a circle whose start point was programmed with one axis and whose end point was
programmed with the associated parallel axis
143 Scale factor cancelled or enabled with radius offset

144 Movement of a quanti ed axis different from the increment

145 G29: ABS VAL (P * P + Q * Q + R * R - 1000 mm) > 1 mm (normal vector not a unit vector)

146 Offset in space / G29:

- At least one of dimensions P, Q or R missing
- At least one of dimensions X/U, Y/V or Z/W missing
148 Number of axes programmed exceeds the maximum authorised number

149 Tool radius too large with respect to programmed path

9.5 Request for Movements Outside the Machine Travel Limits

Error No Meaning of the error

150 Travel overrun on the X axis

151 Travel overrun on the Y axis

152 Travel overrun on the Z axis

153 Travel overrun on the U axis

154 Travel overrun on the V axis

155 Travel overrun on the W axis

156 Travel overrun on the A axis

157 Travel overrun on the B axis

158 Travel overrun on the C axis

159 Request for programmed movement on an UN-HOMED axis

9.6 Structured Programming Errors

Error No Meaning of the error

190 Too many branch or loop nesting levels (maximum 15)

191 Non-compliance with the syntax in structured programming structured programming prohibited in MDI mode
the index of a FOR loop must be:
- an L variable, a symbolic variable or a parameter E80000
- E81000 or E82000 non-compliance with the syntax of PUSH and PULL instructions
- DO missing after WHILE programming of IF, THEN, ELSE in MDI mode
192 Keyword not recognised or prohibited in the context

193 Structure error

195 Program stack saturated / Too many constants de ned for the space allocated

196 Error in array index declaration

197 Use of a symbol not declared as VAR

198 Syntax error in variable symbol declaration

199 Incorrect variable declaration syntax

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 List of Errors

9.7 Axis Errors

1
Error No Meaning of the error
200 ÷ 203 Hardware error on handwheel 1 to 4

2
210 ÷ 219 (1) Poor signal or sensor complementarity error on axis 0 to 9

220 ÷ 229 (1) Poor signal or sensor complementarity error on axis 10 to 19

230 ÷ 239 (1) Poor signal or sensor complementarity error on axis 20 to 29

240, 241 (1) Poor signal or sensor complementarity error on axis 30 and 31

3
245 (1) Fault on digital servo-control

248 DISC NT Drive in fault

(1)
Machine error.

9.8 CNC - PLC Communication 4

Error No Meaning of the error
249 Cyclic CNC - PLC communication fails

5
9.9 System options errors

Error No Meaning of the error

6
250 Invalid PERSOChip

251 Inconsistent PERSOChip Data

252
253
Invalid Licence File
Nesting of subroutine called by M functions is forbidden
7

9.10 Axes Not Identi ed on the Bus 8

Error No Meaning of the error
300 ÷ 309 (1) Axis 0 to 9 declared in P2 but not detected on the bus

310 ÷ 319
320 ÷ 329 (1)
(1) Axis 10 to 19 declared in P2 but not detected on the bus
Axis 20 to 29 declared in P2 but not detected on the bus
9
330, 331 (1) Axis 30 and 31 declared in P2 but not detected on the bus
(1)
Machine error. Caution: For this type of error a CNC reset causes a general reset (CNC reset + PLC reset).

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9.11 Dynamic Operators in C

Error No Meaning of the error

400 Loading dynamic operators in C: The size of user code is too big

401 Loading dynamic operators in C: Format error

402 Loading dynamic operators in C: Checksum error

403 The system has insuf cient memory for dynamic operators in C

404 Loading dynamic operators in C: Open error

405 Loading dynamic operators in C: Read error

406 Loading dynamic operators in C: Close error

407 Loading dynamic operators in C:The directory is empty

410 Dynamic operators in C: Number of parameters passed doesn’t tally

411 Dynamic operators in C: USER ERROR from INIT: negative return

413 Unrecognised dynamic operators in C

414 Dynamic operators in C without MAIN

420 Dynamic operators in C: USER ERROR from the QUIT function

421 Dynamic operators in C: USER ERROR from the QUIT function: negative return

423 Dynamic operators in C: Range of function in C not from [0..100]

9.12 Spline Curve Interpolation Errors

Error No Meaning of the error

600 Curve number zero

601 N.. N.. must be programmed

602 No axes programmed in the rst block of the contour

603 Curve slope unde ned

604 Less than three blocks in the pro le

605 Curve number unknown

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 List of Errors

9.13 Cycle Programming Errors

1
Error No Meaning of the error
830 Positioning not completed

2
831 Spindle stopped

832 End point, P and K must be programmed

833 Retraction clearance too small

834 EB value: -90 < EB < +90

3
835 The values of P, Q, R and K are absolute values

836 The interpolation plane must be G81 or G20

837 Bad value of F or S

838 Threading resume : incoherent data

4
862 P or R and end point to be programmed

863 End point incoherent with EA

864 Milling tool prohibited in G66

871 Finished pro le limits not de ned

5
872 No dimensions in blank de nition

873 P or R not programmed

874 Blank inconsistent with nished pro le

875 No intersection of EA with the pro le

6
876 Relief angle EB incorrectly de ned

880 Cycle axis unknown

881 Parameter value not compatible

882 Hole bottom dimension not programmed

7
883 Pitch (I J K) or clearance (P) not programmed

884 More than 9 thread starts

885 Pocket incompatible with the plane selected

886 Tool incompatible with the radius programmed

8
887 Cut > tool diameter

888 Dwell prohibited in this cycle

889 Syntax error

890 Tool orientation incompatible

9
891 Return plane = bottom of hole

892 Axial feed missing

893 Lateral feed missing

894 ER prohibited in G20

895 G21, G22 prohibited in cycle

896 Dimension incompatible with tool radius

897 Length of oblong pocket < diameter

898 Tool corrector missing

899 Spindle not assigned to this channel or spindle or channel incompatible

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