580N 580SN-WT 580SN 590SN Tractor Loader Backhoe SERVICE MANUAL Part number 84516378 English My 201 Replaces part number 84390833Contents INTRODUCTION HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS A PRIMARY HYDRAULIG POWER SYSTEM... 2.0.2.2... 2-2 .e ce eeeeeeeecteeee cece ATOA SECONDARY HYDRAULIC POWER SYSTEM. ...... 00.200 ccc ceceee ce ee eee eeeeeeeeeere AAZA ELECTRICAL POWER SYSTEM . - ADA FAULT CODES ..............-.--- - ASOA ENGINE AND PTO IN ....0....eccecee cece wicataaea sees eeaceeaie By ENGINE ...... es ies Whi aninicanae Vani ectiael nate ointeeante BIOA FUEL AND INJECTION SYSTEM. Sentient EXHAUST SYSTEM........ 020... 02. oe. e eee eee B40A ENGINE COOLANT SYSTEM tise mn . B50.A STARTING SYSTEM. itis Tiina ae TRANSMISSION, DRIVE AND PTO OUT.... a Cc TRANSMISSION Power Shultle...... 20.0.0... .cceeeeeee +» C.20.C TRANSMISSION Powershift ............... Wibsseia oa Sted eabtetine vee CIVE AXLES, BRAKES AND STEERING.......... FRONT AXLE ... REAR AXLE... STEERING Hydraulic. 2... eee ee cee eee cee cee eee cee terete ear eneete teres ereeteetereere D2OC SERVICE BRAKE Hythaullowsi sitesi iia DIOS. PARKING BRAKE Mechanical ...... .. .. 032.8 WHEELS AND TRACKS Wheels. . FRAME AND CAB . .. DADA - DAA FRAME Primary frame ....... . SHIELD. .. iss peace area Teta creams rnen EOD AS USER CONTROLS AND SEAT .. ete ae eee a »- E320 E34.A USER CONTROLS AND SEAT Operator seat . USER PLATFORM ........ Bs Tee OSOTIAOTTENVIRONMENT CONTROL Air-conditioning system ...... 2... .06e:e0eeeeeeetereee reese) EOC FRAME POSITIONING . STABILISING Working stabilising TOOL POSITIONING. G LIFTING .. wots e . GAOA HITCH AND WORKING TOOL..............2-20006 cl BOOM Lift .... BOOM Swing DIPPER Lift DIPPER Extension ............ ARM TOOL ATTACHMENT Tilt ti 6 2 H.30.C EXCAVATING AND LANDSCAPING .............. J DIGGING Non-articulated digging tools .......2.0....ccesccreeee cee teeeeseeeereeeeerees S2OB CORRS Mi EG iis siicssiisiccccicnssonnissosaxmonmuaincnenemcrencvasmcncs: AAS pares SoDBs TeaTe OSOTAOTTCASE INTRODUCTION Parewe SoDContents INTRODUCTION Safety rules . Safety rules .. Safety rules Safety rules Battery - Basic instructions ........ ELECTRONIC SYSTEM - Basic instructions Heater - Basic instructions Basic instructions ...... Basic instructions Torque Abbreviation Measurements . Capacities . Consumables .......INTRODUCTION Safety rules A DANGER improper operation or service of this machine can result in an accident. Do not operate this machine or perform any lubrication, maintenance, or repair on it until you have read and understood the operation, lubrication, maintenanoo, and repair information, Failure to comply will result in death or serious Injury. AWARNING Maintenance hazard! Always perform all service procedures punctually at the intervals stated in this manual. This ensures ‘optimum performance levels and maximum safety during machine operation, Failure to comply could result in death or serious injury. A WARNING Pressurized system! Before attempting any service procedure, it is your responsibility to know the number of accumulators ‘on the machine, and the correct procedure for releasing the pressure of each accumulator. Failure to comply could result in death or serious injury. NOTICE: Extreme working and environmental conditions require shortened service intervals. Use Case fluids, lubricants, and filers for the best protection and perfomance of your machine. Al fluids, lubricants, and filters must be disposed of in compliance with environmental standards and regulations, Cortact your dealer with any questions regarding the service and maintenance of this machine. Read the safety decals and information decals on the machine, Read the Operator's Manual and safety manual Understand the operation af the machine before you start any service. Before you service the machine, put a Do Not Operate tag on the steering wheel or over the key switch. Ensure the tag is at a location where everyone who might operate or Service the machine may see clearly. One tag is included ‘with your new machine. Additonal tags are avaiable from your dealer. Plastic and resin parts + Avoid using gasoline, paint thinner, etc, when cleaning plastic parts, console, instrument cluster, ete, + Use only water, mild soap, and a soft cloth when you clean these parts. + Using gasoline, thinners, etc. can cause discoloration, cracking, or deformation of the part being cleaned. Parewe oD 3INTRODUCTION Safety rules Before you weld, cut, or drill holes on any part of this machine, make sure the part is not cast ductile iron. See your dealer if you do not know if a part is cast ductile iron. The following are cast ductile iron parts: . two wheel drive steering link + dump links . front axle + stabiizers + extendable dipper . ‘swing tower + bucket linkage Unauthorized modifications to cast ductile iron parts can cause injury or death. Welding, cutting, or driling can cause cast ductile iron to break. Donot weld, cut, or dri to repair or to attach items to cast ductile iron parts on this machine. BETTE OSOTROT 4INTRODUCTION Safety rules Before welding on the machine you must do the following, Ifyou have any questions about welding on the machine ‘contact your dealer. + Disconnect the batteries. + Disconnect the altemator terminal wires. + Disconnect the instrument cluster. + One connector for mechanical fue! injection engines + Two connectors for HPCR (high pressure common rail) engines. + Disconnect the engine control unit (ECU), if ‘equipped (three connectors). NOTE: The third connectors behind the hose inthe iustraion. + Disconnect the controlar for backhoe pilot controls, if equipped (one connector) + Disconnect the transmission controller, if equipped (one connector, located under the front steering cowling), + Disconnect the controller for the loader 4 in 1 bucket connector, cara aroraINTRODUCTION Safety rules Untess otherwise instructed, always perform these steps before you service the machine: Park the machine on a fat, level surface, Place the backhoe in the transport position with the swing lock pin installed for transport Place the loader bucket on the ground, with the bottom of the loader bucket paraliel tothe surface. Place the direction control lever and the transmission in neutral I you need to open the hood to perform service, raise the loader arms and install the support strut ‘Shut down the engine. 7, Place a ‘Do Not Operate’ tag on the key switch so that itis visible to other workers orremove the key, onrena BETTE OSOTAOT 6INTRODUCTION Battery - Basic instructions A WARNING Explosive gas! Batteries emit explosive hydrogen gas and other furnes while charging. Ventilate the charging area. Keep the battery away from sparks, open flames, and other ignition sources. Naver charge a frozen battery. Failure to comply could result in death or serious injury. WARNING Hazardous chemicals! Battery contains sulfuric acid. Contact with skin and eyes could result in severe irritation and bums. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling. Failure to comply could result in death or serious injury. yosis = Do net run the engine with the altemator wires disconnected, + Before using an electric welder, disconnect the alternator wires, instrument cluster and batteries. Disconnect the ECU connectors. + Do not use a steam cleaner ora cleaning solvent to dean the altemator. + Keep the battery vants clean. Ensure the battery vents are not restricted. Disconnect Battery 1. Park the machine on a level surface. Raise the joader and lock the support strut to hold the loader in the upright position. . 2. Remove the battery cover hardware. Paras TDA3. Remove the batwry cover. 4, Disconnect the negative battery cable from the neg- ative battery terminal, Sana SaraINTRODUCTION ELECTRONIC SYSTEM - Basic instructions ‘The diagnosticiservice tool port is located in the fuse box at the side console. Connect the Electronic Service Tod (EST) of DATAR to this port to update software and/or perform service and diagnostic tests. EX 1, Tum the thumb screws (1) to loosen the panel cover wo (2) forthe fuse box. Remove the panel cover. pes et a VX 2, Unscrew the cap for the diagnostic/service tool port. NOTE: You do nat have to remove the fuse box covers. Parewe oD 9INTRODUCTION Heater - Basic instructions ‘The heater coolant shutoff valve controls the flow of hot ‘coolant to the heater. + In warm ambient temperatures, turn the shutoff valve clockwise to stop hot coolant flow to the eater. + In-cold ambient temperatures, tum the shutoff valve ‘counter-clockwisa 10 allow hot coolant to flew to the BS TeTE OORT 10INTRODUCTION Basic instructions AWARNING Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support ‘strut. Lower the lift arms onto the support strut. Failure to comply could result in death or serious injury. Raise and suppor loader lift arms: 1. Empty the loader bucket. 2, Raise the loader!ift arms to the maximum height. 3. Shut down the engine. 4, Remove the retaining pin. Lower the support strut onto the cylinder rod. 6, _ Install the retaining pin. x ‘Start the engine, 8. Slowly lower the lift arms so that the endof the sup- port strut rests on the cylinder, carer sara 1‘and secure with the retaining pin, as shown, WE Bs TeaTe COTA 2INTRODUCTION Basic instructions ‘Open the hood: i - ~ 41. Shut down the engine. Zi x 2. Tum the handle countordoctwise 1 release tho A Pp vo OS “say 3. Lift the hood and rotate fonward. NOTICE: To avoid damage to the hood parts, always close the hood before moving the loader. Close the hood: 1. Lower the hood. 2. Tum the handle clockwise to lock the hood latch. meena 2 eerewe CDT 13INTRODUCTION Torque Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC ‘and UNF threads a6 received from suppliers dry, or when lubricated with engine o¥. Not applicable if special graphite lubricants, Malydisulfide greases, or other extreme pressure lubricants are used. Decimal hardware Grade 5 bolts, nuts, and studs ‘Size cs ibivib 1/4 in 12-15 Nm 108 ~ 132 Ib in 5/16 in 23 - 28 Nm 204 ~ 252 Ib in in 48 - $7 Nm 420 ~ tb in 7/16 In 73 - 87 Nm. 94 - 64 Ib ft 1/2 in 109 - 130 Nm_ 80 - 96 ib ft 19/46 in 149 - 179 Nm 4110 - 132 Ib ft 5/8 in [203 - 244 Nm 150 - 180 Ib ft 3/4 in 366 - 439 Nm [270 - 324 Ib ft 76 in 542 - 651 Nm [400 - 480 Ib ft 787 = 944 Nm 580 « 696 Ib ft 1085 - 1193 Nm 1-1/4 in 1519 - 1681 Nm. 1420 - 1240 Ib ft 3/8 in 1980 - 2278 Nm 1460 - 1680 Ib ft 4-9/2 inn 2631 - 2983 Nm 1940 - 2200 lib Markings for Grade 5 hardware © © 2) Grade 8 bolts, nuts, and studs ‘Size, ia in 16-20 Nm 144 160 1b In 5/16 in [33-39 Nm 288 - 348 Ib in [318 in [61-73 Nm 7/16 in [95-114 Nm 1/2 in 149 - 179 Nm 110- 132 Ib ft 9/16 in [217 - 260 Nm 160 - 192 Ib R ‘5/8 in. [298 - 358 Nm 220 - 264 Ib ft [3/4 in 515-618 Nm. 7/8 in [s14-976 Nm 1220 - 1465 Nm 8 4736 - 1953 Nm 1-1/4 in. [2468 - 2712 Nm [3227 - 3688 Nm [4285 - 4827 Nm ‘Markings for Grade 6 hardware © NOTE: Use thick nuts with Grade & bolts. BSE CSOT 14INTRODUCTION Metric hardware Grade 8.8 bolts, nuts, and studs ‘Size im ive 4mm 3-4 Nm 124 - 36 Ib in Simm 7 - & Nem 160 - 72 Ib in 6mm 41 - 12 Nm 196 - 108 Ib in 8mm 126 - 34 Nm 1226 = 276 Ib in met [52-61 Nm {456 — 540 Ib in. 2mm [90 - 107 Nm [66-79 Ibe 44mm 144 = 172Nm 106 = 127 Ib ft 46 mm [217 - 271 Nm 160 - 200 Ib ft 20 mm [434-515 Nm [320-380 b ft 24mm. }675 - 615 Nm 500 = 600 Ib ft 30 mm 41250 - 1500 Nm 1920 ~ 1100 lb ft 36 mm. 2175 - 2600 Nm 1600 - 1950 Ib ft Markings for Grade 8.8 hardware © Grade 10.9 bolts, nuts and studs ‘Size Nm Ib ini ft 4mm [4-5 Nev 36 - 48 Ib in ‘Smm [9-14 Nm [24-96 ib in 6mm 415 = 18 Nm 132 = 156 Ib in 8mm 37 - 43 Nn 324 - 384 Ib in 10 mm [73-87 Nm 54 - 64 Ib 42mm 425 = 150 Nm 193 = 192 tb ft 14mm [200 - 245 Nm [149 - 179 bb fi 46mm 310 - 380 Nm |230 - 280 Wb ft 20 mm, |610 - 730 Nm }450 - 540 tb ft mm 4050 - 1275 Nm [780 - 940 30mm. 2000 - 2400 Nm. 1470 - 1770 Ib ft 36 mm [3500 - 4200 Nm 12580 - 3090 Ib ft Markings for Grade 109 hardware Grade 12.9 bolts, nuts, and studs Sie, Nin ib inlib ft ‘Typically tho torque values specified for grade 10.9 hardware can be used salisfacionly on grade 12.9hardware. Markings for Grade 12.9 hardware © pore 15INTRODUCTION Steel hydraulic fittings 37° flare fitting Tube outside diameter/Hose inside Thread size Tb injib tt 7.9 mm 5/16 in 172-20 in, [41 - 22 Nm (96 = 192 Ib in 9.5 mm 378 in 916-18 in 14-34 Nm 120 - 300 Ibin 12.7 mm 42 in [3/416 in [20 - 57 Nm. 7180 - 504 Ib in 15.9 mm 5/6 In 718-14 in 34-79 Nm '300 = 696 tb in 18.0 rev 3/4 In 1-1/16-12 18 [54 - 108 Nei [40 - 80 tb f [22.2 mm, 718 in 4-3/16-12 in fet -135 Nm [60-100 Ib 25.4 mm tin 1-5016-12 in, 102 - 158 Nm. 75117 ib ft 31.8 mm 4-414 Tn 1-518-12 in 169 -223 Nm 125 - 165 Ib ft 38.1 mm 4-4/2 in 1-778-12 in 285 -338 Nm [210 - 250 Itt Straight threads with O-ring Tubs outside diameteriHose inside Thread size Nm 1 infib tt 64mm Tain 7716-20 in 16-26 Nm 44 = 228 Ib in 7.9 mm 5/16 in 172-20 In [22-34 Nm 192 - 300 Ib in 9.5 mm 378 in (9/1618 in [34-54 Nm [300 - 480 Ib in 92.7 mm 42 in [314-16 in 57-91 Nm 540 = 806 1b in 15.9 me 5/6 In 718-14 79 - 124 Nei 58-92 1b ft 18.0 mm 3/4 in 4-1/16-12 in 108 - 174 Nm [80 - 128 tb 22.2 mm 778 in 1-3/16-12 in, 136-216 Nm. 100 = 160 Ib ft 25.4 mm tin 1-5H46-12 in. 159 -253 Nm. 447 - 487 Ib fe 31.8 mm 44/410 4-5/8-12 in [224 - 357 Nm. 165 - 264 Ib ft 36.1 mm 1-4i2in 1-778-12 in 339 542 Nm. [250 = 400 Ib ft Split flange mounting bolts [5/16-18 in (20-27 Nm 780 - 240 1b in (378-16 in 27 = 34NM [240 = 300 1b in. 746-14 in 47-61 Nm [420 - 840 Ib in. [1/2-43 in 74-88Nm [55-65 bft (5/8-41 in 190 = 203 Nm 140 - 150 Ib ft O-ring face seal end ib nib (9716-18 In 14-16 Nm 120 - 144 1b in, 44/16-16 in. 13/16-16 in. [24-27 Nm [384 - 480 1b in, 1-14 in 4-3/46-42 In Bs ere OSOTIAOTT 16INTRODUCTION O-ring boss end fitting or lock nut [1 - 88 Nm 19.0 rom, 3/4 in -16-12in |115-122Nm [85-90 Ib ft 4 [22.2 mm, 7/8 in 4-43996-12 in [129-436.Nm__ [95-100 Ib 16 [25.41 mm 7.0 in. 4-56-12 in [156 = 169Nm 1115-125 tb ft 20 34.8 mom, 4-414 Ta 516-12 in [204-217 Nm __|150 - 160 Ib ft 24 38.4 mm, 14/2 in 1-78-12 in [258-271Nm [190 - 200 Ib ft Parere oD 17INTRODUCTION Abbreviation Measurements Typical applications | Metric unit Name [Area (Land area] 3] FE PREP] Be cr itz, He imi ———Trer««—a——eeea 18INTRODUCTION —er—wrrer sas 19INTRODUCTION Capacities Engine crank case “Specification Case Akcola No. 1 15W-40, API CL-AISL Capacity: With fter change 12.6 1(144US at) Fuel tank Specification: No. 2 diesel Capacity. 159 1 (42 US gal) Cooling system Specitication 50 % water and 50% ethylene ghcot Capaaty: 580N Without heater 16.11 (17.0 US qt) With heater 46.8 1 (17.8 US qt) 580SN, 580SN-WT, 590SN Without heater 17.31 (18.3 US qt) With heater 48.01 (19.0 US qt) Hydraulic system Specification: Case Akcela Hy-Tran® Ultra Capacity: 580N Total system 406.0 1 (112.0 US qt) “otal system wih Extndahoe 411.71 (118.0 US qt) Reservoir with filter change 47.11(12.45 US gal) Reservoir without filter change 45.2 | (14.95 US gal) 580SN Total system 419.2 | (126 US qt) Total system with Extendahoe 1249 1 (132 US gt) Reservoir with filter change ‘47.4 1 (12.45 US gal) Reservoir without filter change. 45.2 1 (11.95 US gal) ‘S80SN-WT Total systom 1249 1(132 US qt) Total system with Extendahoe 1306 1 (138.0 US qt) Reservoir with filter change 47.41 (12.45 US gal) Reservoir without fiter change 45.2 1(11.95 US gal) 590SN Total system 132 1(139 US qt) Total system with Extendahoe 437.7 1 (445 US. Reservoir with filter change 47.11(12.45 US gal) Reservoir without filter change 45.2 | (11.95 US gal) BETTE OSTEO 20INTRODUCTION Transmission Spectfcation Case Akcola Hy-Tran® Utra Capacity: Manual (powershuttie) Two wheel drive Four wheel drive Total system 47.01 (18 US 1941 (21 US Refil (with orwithout iter change) 10.51 (11 US at) 13011 (14 US at) Powershift S-type Two whee! drive Four whee! drive Total system 21.7123 US @t) 207 1 (22 US at) Refi (with or without filter change) 15.51 (16 US qt) 4431 (15 US qt) Poworshift H-typo Four wheel dive Jbtal system 18.01 (19 US qt) Rofl (with or without iter change) 11.4 1(12US qt) Front drive axle - Two wheel drive Specification: Case Akcola Transaxle SAE 8OW140 ‘Capacity: Each hub 981 (0.8 US gt) Front drive axle - Four wheel drive Specification: Gase Akoola Transaxle SAE 8OW140 Capacity: 580N, 5805N Difierential 7.71 8.1 US qt) Each planetary hub 0.51 (0.5 US qt) S80SN-WT, 590SN Diflerential 8619.1 Us Each planwiary hub 4.01 (7.4 US at) Rear axle (differential) Spectfication: Case Transade Akcola Capacity: 580N, $80SN, 13.61 (14.4 US at S80SN-WT, SG0SN 18.61 (19.7 US qt) Brake master cylinder Brake fluid supplied by the transmission. pares oD 24INTRODUCTION Consumables Engine oil recommendations AKCELA NO. 1 ENGINE OIL 15W.40 is recommended for use in your machine's engine. The recommended cl wll lubricate your engine correctly under all operating conditions. If he recommended oil is not available in a mutt-viscosity grade engine oil itis okay to use a singe ‘grade engine oil in the recommended off brand, Ifthe recommended engine oil is not available in mut viseosity or single grade, only use oil meeting API engine ol service category CH-4, Refer to the chart for recommended viscosity at ambient air temperature ranges, NOTE: Do nat put Performance A ddtives or other oll ad- ditive products in the engine crankcase. The oil intervals given in the operators manual and service chart are ac- cording fo tests with GASE AKGELA Jubricants, Dye and black light procedure for detecting oil leaks lis and grease have natural phosphors and will lluminate diflerently under the black light. Oil, bluish-white, grease, briliant-white, anti-freeze, greenish-yelow, sealing compounds, red to orange, Kit part number 360040182 consisting of: Fart Number Description Unit of ‘Comments Usage 3e0002254 Black Light 2 uae Volet — 380002357 Dye-unigiow F2HF_| 10 mi (0.34 US. ox) |GO*S Greenin Black) Engine Oil / 380002358 Dye-uniglow F4HF | 65 ml (2.2 US fl 02) |S** et BOK] yeraue OF 380002359 Dyo-unigiow 1750 | 10 mi (0.34 US az) aaa “Thana OM: NOTE: Each dyo is formulated to work in conjunetion with a specific fuid, therefore the dyes are not interchangoable and should only be used as described.INTRODUCTION Prior to adding dye, connect the black light to the machines batiory and investigate suspected areas. ‘Once suspected leak areas are found, attempt to trace the leak completely to the origin. NOTE: At the origin, the leak should be the brightest in color. ‘After confirmation of the suspected leak, thoroughly lean the area of the leak to remove any existing flu- ids. Recheck the area with the black ight to assure the area is ean. Good ceaningis important for the following reasons: + Fluids captured by threaded joints or other cavities wil continue to shaw signs of leakage unless completely clean. amma + Casting surfaces can hold residual of, Use the entire contents of the bottle of dye in the systemisystems of the suspected leak. Run the unit for 5 to 10 minutes and cycle through suspect system functions to ensure that the dye is available to al possible leak points. NOTE: The hyciraulic oi! should be heated fo 71°C (160 °F), engine at normal operating temperature, ‘andtransmission should be inthe normal eperating range on the gauge. Usea clean cloth and wipe the dipstick or the inside surface of the filer tube on each of the 3 sumps. \View traces of dyed fluid on the cloth under the black light to ensure good samples. Use these 3 sampiesas yourbasoline when inspact- ing the unit with the biack light. NOTE: high hour engine oil can reduce the effec- tiveness of the dye. In this event change the oil. ‘Avoid commen errors + Fanairflow blowing leaking fluid. + Gravity pulling leak paths down, + When paint at a joint is not broken, the joint is not leaking. NOTE: It is not necessary fo change oils after this check teers camn 23INTRODUCTION Diesel fuel Use No. 2 diese! fuel in the engine of this machine. The use of other fuels can cause the loss of engine power and high fuel consumption. In very cold temperatures, a mixture of Na 1 and No. 2 diesel fuels is temporarily permitted. NOTICE: See your fue! deaior for winter fuatroquiromerts in your area. If the temperatura of the fual is below the cloud point (wax appearance point), wax crystals in the fuel wil cause the engine to lose power or not start ‘The dieselfuel used in this machine must meet the specifi- cations inthe chart or Specification D975-81 of the Amer- ican Society for Testing and Materials. Fuel Storage Myou keep fuel in storage for a period ofttime, youcan get foreign material cr water in the fuel storage tank, Many ‘engine problems are caused by water in the fud. Keep the fuel storage tank outside and keep the fual as, cool as possible. Remove water from the storage con- tainer al regular periods of time. BETTE CSOT 24CASE SERVICE MANUAL HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS pares GaContents HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS -A PRIMARY HYDRAULIC POWER SYSTEM. ti Lorene dene Senn RRR COe ASO.A SHON , SHOSN WT, SAO8N, SOGGN SECONDARY HYDRAULIC POWER SYSTEM.......0. 02. 000cccceccee tees cee eee eee eee ene AAZA, SQ0N, S808N WT , S808N , S208N BL ECTRICAL POWER SYRTEM eiiccstisncinicsscani icnenmcernmnenaennen AOE S8ON , S8OSN WT , S8OSN , 590SN FAULT CODES . S80N , BeOSN WT, S808N ———Tre« eeCASE HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS -A PRIMARY HYDRAULIC POWER SYSTEM - 10.A 580N 580SN WT 580SN 590SN pares GoD AIO.A/1Contents HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS - A PRIMARY HYDRAULIC POWER SYSTEM - 10.4 TECHNICAL DATA PRIMARY HYDRAULIC POWER SYSTEM Special tools . General specification ........ Accumulator General specification - Ride control ‘Special tools - Ride control... FUNCTIONAL DATA PRIMARY HYDRAULIC POWER SYSTEM Exploded view Exploded view - Pipa gee pe, Sant. peReaeram: ee: Exploded view Hydraulic Pump 580SN, S8OSN WT and 590SN Poa 13 Exploded view - Hydraulic gear pump seal, SBON only... cee 14 Hydeaule schema Regusted manifold hydraule schema, Plot Contos Only i 15 Exploded view - Regulated manifold, Pilot Controls only ——— course Exploded view S80N Pilot Machines only ............ Tree 7 Exploded view 580SN, SG0SN WT and SS0SN machines wih plot contro naesennsee 18 Remote valve ‘Component diagram - Pilot control color codes .:...:... 19 Drawing Remote Clam Valve for 580SN, S80SN WT and 590SN with Pilot Controlled Backhoe ...... 20 Drawing 580N Mechanically Contralled Machines Drawing S80SN, S80SN WT and 590SN Mechanicaly Controlled Machines . Relief valve — Drawing si 4 Resco, oki Cant Veto fo C00, STERN, EN WT rel AY Pilot Controlled Machines, Drawing Rolit ae, Loader Duo, Backhoe Swing cn mechanicaly controled Backhoes . a Drawing Relief Valve, 4000 psi Bails Coppa cose Aalvac 580SN, SBOSNWTandS80SN machines ‘with mochanical backhoe controls... Drawing Single Stage Ral Valve, 680 Main ali wih machorical backhoe corto =... * Drawing Relief Valve, Main System Dual Stage for 580N with Pilot Controlled Backhoe 27 Drawing Load Sense Relief Valve, 580N with Pilot Controlled Backhoe .. - ws rer 28 Hydraulic pump Sectional view Hydraulic Pump, S80N only ....... SeAMoe ieee BS TeTE OSOTEOT AMOA/2Sectional view Hydraulic Pump, 580SN, 580SN WT and 590SN with Power Lift . .. Drawing- Output Test Hose Connections, 580SN, 580SN WT and S90SN 3 Drawing Power Lift Valve 580SN, 580SN WT and 590SN machines with Mechanical Controls ....... 32 Drawing Power Lift Valve 580SN, 580SN WT and 590SN machines with Pot Controlled Backhoe ... 33 Filter Sectional view Accumulator Exploded view- Ride control ....... oe se Detailed view - Ride control . Control valve Crasengnettine Conire hes, 6 Spoet, cereiation et et Goniolt GUSH: BaNER/ WT as GEN machines : PF Drawing Backhoe Contel Vale, 8 Spool, Extandahe wih Pilot Contos, S80N machines. . Drawing Loader Valve, 2 Spool for S80N with mechanical controls ......... Drawing Loader Valve, 2 Spool for SBON with plot controls. ... . set Drawing Loader Valve, 3 Spool for 5B0N with mechanical backhoe controls 7 Drawing Loader Valve, 3 Spool for SBON with plot controls... esse cece teteeeeeee Drawing Loader valve, 3 Spool for SBOSN, SBOSN WT and S0SN with mechanical backhoe controls 43 Drawing Loader Valve, 3 Spool for S80SN, S80SN WT and 590SN with Pilot Controls... Drawing Backhoe Valve, 8 Spool feot swing seawaie a Sectional view Stabilizer Section, 580N, 580SN, 580SN WT and 590SN machines with Pilot Controls 47 Sectional view Boom, Dipper, Bucket, Extendahoe Sections, 580N, 580SN, 580SN WT and 590SN ma- chines with Pilot Conirols . é Fa Exploded Vow - Ride cont solenoid vahe =... ceevetencersetsternerereee AD Exploded view - Boom lock solenoid valve .... soieassnete SERVICE PRIMARY HYDRAULIC FOWES: SYSTEM: ‘Assemble - Regulated manifold .... , Prepare - Machine Preparation, S80N Plot machines . Test Pressure Test, 580N Pilot machines .... Chock -Flowmedor Check Sheet, SON Plot machines . savour 8 Prepare - Machine Preparation, S80N Mechanically Contoed machinas . o78 Test Pressure Test, 5B0N Mechanically Controlled machines ........4...:. ns Check - Flowmeter Check Sheet, 560N Mechanically Controlled machines. .........+.++ a Prepare Machine Preparation, All SBOSN, S80SN WT and S90SN machines ............ 8? Test Pressure Test, All SQOSN, S8OSN WT and S90SN machines .......... 89 Check Flowmeter Check Sheet, All S80SN, 580SN WT and 590SN machines re) ‘Acjust Torque Cond Adusiment, SO0SN, SO0SN WT and S9OSN machines win Mechanical Contois ‘Adjust Torque Control Adjustment, SBOSN, S80SN WT and 590SN machines with Pilot Controts Remote valve 107 teers caiman ANO.A/3Remove - Remote control valves: . m1 Install -Remote control valves , 113 Remove - Loader control valve 15 Install - Loader control val 120, Remove - Clam control pilot valve 126 Install -Clamcontrol pilot valve ..... 125 Remove - Pilot controls backhoe valve .. 126 Install - Pilot controls backhoe valve 3 128 Remove - Mechanical controls backhoe valve .. + 130) Install - Mechanical controls backhoe valve 182 Check - Pilot control unit... - : wees 134 Relief valve ‘Adjust Main Relief Valve, 580N with mechanical controls... 138 Remove - Circuit reief valve, S8ON, S80SN, SSN YT and SEOSN machine wan Pi Contos Sing and Bi-Directional relief valves only) .... i a Cleaning Reef Valve, Backhoe Main Relief Valve, 580N with Plot Backhoe Controls .......2..... 142 Eraomre ipl Lom nol mshi Fai Adv for SN mcr masta: Lace Mala Relief Valve for 580N machine with Pilot Controls. . a mn oreo Pressure test -| Load Sense Rete Valve for SBON Backtoe relet Fit Controls only. i We Adjust - 580N Backhoe relief Plot Controls only... oi. ser ere rer ser eee rer sr stseenete rer se 145 Adjust Dual Stage Relief Vaive, S80N Pilot Controlled Backhoe Valves ..- 2. 146 Replace - Load Sense Relief Vaive . ARKH ME one ae 147 Hydraulic pump Remove - S80SN, SBOSN-WT and S30SN 152 Install - 580SN, 580SN.WT and 580SN sAtWReeKRIaTS HAC ON RHEE ee set seine 1B Disassemble - Priority Valve, S80N only . ‘ piahicwets x meee Inspect - Priority Valve, SBON only AST Assemble - Priority Valve, SB0N only . . g uapanasers 158, Prepare Work Surface ....... ee imarririamenuasteeerrcc MD Disassemble - Single Section Gear Pump ...... eee : woes 160) Assemble - Single Section Gear PUMP 6.05.5. se00se severe AeA ASS 169 = cece es 7B. 182 + coves 183) 2 184 N85 186 188 BS TeTS OSOTEOT ANOA/4Pressure test Right Solenoid Valve for Ride Control (Accumulator) ....... Pressure test Checking the Nitrogen Charge in the Accumulator Charging - Charging the Accumulator With Dry Nitrogen... Control valve Cleaning 580N Pitot machines only . Cleaning - Swing, Bi-Dir Aux and Stabilizer sections .... Cleaning 580SN, 580SN WT and 590SN machines .... Disassemble - Ride control solenoid valv Assemble - Ride control solenoid valve Disassemble Boom lock solenoid valve Inspect - Boom lock solenoid valve... it ‘Assemble - Boom lock solenoid WANE... ee... DIAGNOSTIC PRIMARY HYDRAULIC POWER SyereM Testing - Problem ina loader circuit ‘Testing - Problem in the 4x1 Giam Gircuit Testing 580N Machines only ....... ee Testing - Single func wil ot work dependently om ober funciona 7 23 Testing Testing . Texing - Noise tom te backhoe hycroulc ysiom - Testing - All pilot controks stop working Testing - Pict pattern change does not function ‘Testing - Fault codes for pilot controlar. . Hydraulic pump: Testing ...... ean oe we aa azo cece Reservoir Testing - Hydraulic oll reservoir... wees - 2B teers cmon ANOA/ 5HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Special tools DATAR CAS-10000 Hand Pump CAS-10899 Charging Kit PRIMARY HYDRAULIC POWER SYSTEM - General specification Make and Model [Parker P330 Single Section Gear Pump Nominal Capacity of Hydraulic _|115 Umin (30.5 US gpm) Pump 580N @ 2200 RPM 100 Min 2.251 ber 28.5 US apm 2.9250 pal [Steering Relief Pressure 1622100 bar Pressure Settings Main Rae Valve [231 bar (3350 pl) + 3.5 bar (50 psi) [Acoumutator for ride contro! [25 bar (362.5 psi) 1 bar (14.5 psi) (Nitrogen charge: ) [Circuit relief valves (Hand pump setting only) Bs TeTS CSOT ANOAI6HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 'BGON Single Gear Pump ‘Backhoe bucket A (upper) port [296 bar (4293 psi) + 3 bar (43.5 psi) Backhoe bucket 8 283 bar (4105 psi) 2 3 bar (43.5 psi} ‘Swing A (upper) and B (lower) ports| Loader bucket A (upper) and B lower Boom A. (upper) port with Mechanical Controls 207 bar (3000 psi) + 3 bar (43.5 psi) 224 bar (3205 psi) + 3 bar (43.5 psi) 221 bar (8205 psi) + 3 bar (43.5 psi) ‘Boom A (upper) port with Pilot Controls 230 bar (8335 psi) 2 3 bar (43.5 psi) ‘Boom B (ower) port with Mechanical] Controls ‘Boom 8 (lower) port with Pilot Controls ‘340 bar (4930 psi) = 3 bar (43.5 pel) 360 bar (5220 psi) 2 3 bar (43.5 psi) Dipper A. port B Sower) port ‘Make and Model — [250 bar (3625 psi) + 3 bar (43.5 psi) 283 bar (4103 psi) + 3 bar (43.5 psi) ‘Bosch Rexroth Series 31 Variable Displacement Axial Piston Pump. Pump Controls ‘Nominal Gapacity @ 2200 RPM Without Power Lift Optien: High Pressure Cutoff (HPCO) control in pump set to 23843.5 bar (3450 250 psi) ‘No Load: 156 limin (41 US gpm) Loader: 156 min @ 161 bar (41 US gpm @ 2335 psi) 103 min @ 238 bar (27 US gpm @ 3450 psi) Backhoe: 156 limin @ 214 bar ( 41 US gpm @ 3100 psi) 132 \lmin @ 236 bar (35 US gpm @ 3450 psi) Pump Settings: HPCO: 23823.5 bar (3450450 psi) ‘Steating relief pressure 162#10/-0 bar (2349.02150-0 psi) ‘Standard Main Relief Pressure. ‘Heavy Lift Main Refef Pressure 73823.5 bar (3450250 psi 25023.5 bar (3625.0250 psi) ‘Backhoe bucket A (upper) port. Backhoe bucket B ‘Swing A (upper) and & (lower) port Loader bucket A (upper) and B ‘Boom A (upper) port with ‘Mechanical Controls Zotar E582 pal 23 ba 465 cad 283 bar (4103 psi) + 3 bar (43.5 257 bar 9000 paz bar pal 250 bar (3625 psi) + 3 bar (43.5 psi) 221 bar (3205 psi) 2 3 bar (43.5 psi) Boom A (upper) port with Pilot Controls ‘Boom B (lower) port with Mechanical] Controls 230 bar (3335 psi) + 3 bar (43.5 psi) ‘340 bar (4930 psi) # 3 bar (43.5 psi) ‘Boom B (lower) port with Plot Controls ‘340 bar (4930 psi) 2 3 bar (43.5 psi) Dipper A (upper) port 283 bar (4103 psi) + 3 bar (43.5 psi) Dipper B (lower) part ‘Swing Relief Pressure 250 bar (9625 psi) + 3 bar (43.5 psi) 2077/3 bar (3001.5+100/-50 psijat 53 Umin (14.0 US gpm) Pump Controls ‘Nominal Capacity @ 2200 RPM ‘Make & Model ‘Bosch Rewoth Series 31 Variable Displacement Axial Piston Pump 1. LS Control with remote LS Relief Valve. 2. Primary remote LS relief in Power Lift valve for main relief pressure 3_ Secondary remote LS rebel in Power Lift for “Power Lift” pressure ‘No Load: 156 limin (41 US gpm) Loader: 156 I/min @ 161 bar (41 US gpm @ 2335 psi) 103 min @ 238 bar (27 US gom @ 3450 psi) Bscsticn: $58 ven €)214 hav( 41 US gam @ 3100 pat) 4132 limin @ 238 bar (35 US gom @ 3450. pares oD ANOA/7HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM [Power Lift capacty [Steering rellel pressure [Standard Main Relief Pressure 5808N With Optional Power Lift [No load: $9.3 min (26.2 US gpm). Max. Heavy ift capacity: 55 min (14.5 US gpm) 250 bar (3625.0 psi)@ 1400 RPM. /162210/-0 bar (2349.02150-0 psi) [23883.5 bar (3450350 psi) Heavy Lift Main Retief Pressure [Backhoe bucket A (upper) port Backhoe bucket B (lower) port '25023.5 bar (3625050 psi) [296 bar (4292 psi) + 3 bar (43.5 psi) [283 bar (4103 psi) + 3 bar (43.5 psi) Swing A (upper) and B (lower) ports| '207 bar (3000 psi) 3 bar (43.5 psi) Loader bucket A (upper) and B [Cowen ports [Boom A (upper) port with Mechanical Controls [250 bar (3625 psi) + 3 bar (43.5 psi) [221 bar (3205 psi) #3 bar (43.5 psi) IBoom A (upper) port with Pilot Controls, [230 bar (3335 pal) = 3 bar (43.5 psi) Controls, [Boom B (lower) port with Plot Controls [Boom B (lower) portwith Mechanical] '340 bar (4930 psi) £3 bar (43.5 psi) [340 bar (4930 pal) = 3 bar (43.5 psi) Dipper A. Dipper B (lower) port [283 bar (4103 psi) = 3 bar (43.5 psi }250 bar (3625 psi) + 3 bar (43.5 psi) [Swing Relief Pressure [2077/3 bar (3001 5+ 100/-50 psijat $3 min (14.0 US gpm) Make & Model ‘S60SN WI With Standard Power Lift [Bosch Rexroth Series 31 Variable Displacement Axial Piston Pump [Pump Controls 1. LS Contra with remote LS Relief Valve. 2. Primary remote LS relief in Power Lift valve for main relief pressure. }3. Secondary remote LS rafiaf in Power Lift for “Paver Lift pressure [Nominal Capacity @ 2200 RPM INo Load: 156 Umin (41 US gpm) Loader: 156 min @ 161 bar (41 US gpm @ 2335 psi) 103 limin @ 238 bar ( 27 US gpm @ 3450 psi) Backhoe: 156 Uimin @ 214 bar ( 41 US gpm @ 3100 pl) 132 limin @ 238 bar ( 35 US gpm @ 3450 psi) [Power Lift capacity @ 1400 RPM [Sterng relef pressure Standard Main Relief Pressure Heavy Lift Main Relief Pressure INo load: $9.3 min (26.2 US gpm). Max. Power Lift capacity: 55 Vinin (14.5 US gpm) 261 bar (3780 psi)@ 1400 RPM, 162210/-0 bar (2349.02150-0 psi) [238#3.5 bar (3450250 [25023.5 bar (3625.0250 psi) [Backhoe bucket B (lower) port [Backhoe bucket A (upper) port |296 bar (4292 psi) + 3 bar (43.5. [283 bar (4103 psi) 3 bar (43.5 psi) [Swing A (upper) and 8 (lower) ports|207 bar (3000 psi) « 3 bar (43.5 psi) [Loader bucket A (upper) and B [Boom A (upper) port with Pilet Controls IControts. [Boom B (lower) port with Pilot Controls [Boom B (lower) port with Mechanical] '250 bar (3625 psi) + 3 bar (43.5 psi) '221 bar (3205 psi) # 3 bar (43.5 psi) [230 bar (3335 psi) = 3 bar (43.5 psi) '340 bar (4930 psi) #3 bar (43.5 psi) 340 bar (4930 psi) + 3 bar (43.5 psi) Dipper A (upper) port [283 bar (4103 psi) + 3 bar (43.5 psi) Dipper B (lower) port Swi Bs TeTS OSOTEOT ANOA IBHYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM ‘Make & Model ‘Basch Rexroth Series 31 Variable Displacement Axial Piston Pump Pump Controls ‘Nominal capacity Power Lift capacity 1. LS Control with remote LS Relief Valve. 2. Primary remote LS relief in Power Lift valve for main relief pressure. 3. Secondary remote LS relief in Power Lift for “Power Lif pressure ‘No Loact: 162.6 Umin (43 US gpm) Loader: 162:6 Uimin @ 164 bar (43 US gpm @ 2335 psi) 107.8 min @ 236 bar ( 28.4 US gpm @ 3450 psi) Backhoe: 162.6 Umin @ 214 bar ( 43 US gpm @ 3100 psi) 425 Umin @ 238 bar (33 US gom @ 3450 psi) ‘No load: 107 Vmin (28.3 US gpm), Max. Heavy lit capacity: 66 min (17.4 US gpm) 250 bar (3625.0 psij@ 1400 RPM Steering relel pressure 46221 0/-0 bar (2349,02150-0 psi) ‘Standard Main Relief Pressure. Heavy Lift Main Rotel Pressure ‘Backhoe bucket A (upper) port, '73823.5 bar (3450250 psi) 25023.5 bar (9625.0250 296 bar (4292 psi) + 3 bar (43.5 psi) Backhoe bucket B. 283 bar (4103 psi) + 3 bar (43.5 psi) ‘Swing A (upper) and B (lower) ports Loader bucket A (upper) and B lower ‘Boom A (upper) port with ‘Mechanical Controls 207 bar (3000 psi) + 3 bar (43.5 psi) 250 bar (3625 psi) + 3 bar (43.5 psi) 221 bar (3205 psi) 2 3 bar (43.5 psi) Boom A (upper) port with Pilot ‘Boom B (lower) port with Mechanical] Controls 230 bar (3335 psi) = 3 bar (43.5 pel) '340 bar (4930 psi) + 3 bar (43.5 psi) Boom 8 (lower) port wih Pot Controls: [Dipper A (upper) port Dipper B (lower) part ‘Swing Relief Pressure, “340 bar (4930 pel) 2 3 bar (43.5 pal) 283 bar (4103 psi) + 3 bar (43.5 psi) 250 bar (3625 psi) + 3 bar (43.5 psi) 207+7/3 bar (3001.5+100/-50 psijat 53 Umin (14.0 US gpm) Bares SoD ANO.A/ 9HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Accumulator - General specification - Ride control Torque, accumuator charging wave cap___1.1 Nm (10 Ib in) Weiait (approximate) 4.9 kg (10.8 tb} Accumulator - Special tools - Ride control Nitrogen charging kit with reguator 380001737 BS TeTEOSOTROT AI0A/10HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Exploded view 1. Hoses swing control 5. Hydraulic fiter ©. Left stablizer hoses 2. Backhoe valve 6. Loader valve 10. Right stabilizer hoses 3. Left stabilizer load check valve 7. Pressure to backhoe valve 11. Right stabilizer load check valve 4. Return to filter 8. Swing cushion valve ee AAOAI 1HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Exploded view - Hydraulic gear pump, 580N only 41. Input shaft 11, Front housing 2. Retaining ring fe 12. Vent 3. Shatt seal 8. Thrust plate (4) 13. Rear housing 4, Seal 9. Thust plate seal 14. Cap screws 5. Bearing 10. Load sensing input NOTE: Torque cap screws (14) to 339 Num (250 Ib ft). RSIS OSOTROT AMOAS 12HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Exploded view Hydraulic Pump 580SN, 580SN WT and 590SN eerewe Ose AAOAY 13HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Exploded view - Hydraulic gear pump seal, 580N only (ae WS a IO A.lnput shaft 4, O-ring 2. Retaining ring 5. Seal 6. Seal 3. Seal retainer NOTE: Seal (6) must be pressed flush with face of recess with ip toward gear as shown, Bs TeTe OSOTIROTT AIOA/ 14HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schema Regulated manifold hydraulic schematic, Pilot Controls Only 7. Pressure reducing valve 8, Pilot control on/off solenoid 9. Orifice 40. Check valve 11, Auxiliary hydraulics 12. Screen Parewe aD AAO.AY 15HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Exploded view - Regulated manifold, Pilot Controls only eaionnaane 7 Palen control selection solenoxis: (6. Diagnostic port 2. Pressure valve 7, Right stablizer control sdlenoWs 3. Wire mesh fiter 6, Left stabilizer control solenoids [4 Check vaNe [9. Pilot control on/off solenoid. [5.1.8 mm (0.074 In) otfice 10. Accumulator port BSTeTE OSTEO AIOASI6HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Exploded view 580N Pilot Machines only neoucrimccan 1 1. Cap for test port "MF (11/16-16 4. Contral module 7. Load sense relief valve ORFS) 2. Pilot manifold test port 5. Gas sinit for Pilot Control Adjustment 8. Regulated LS Drain 3. Swing Dampening Valve 6. Regulated Manifold NOTE: Connect 3 gauge capable of 344.8 bar (5000 psi) to "M” port (1) using adapter (PN 190119A1). Connect a {Gouge copabl of 68.0 bar (7000 psi) fo th plot manfou pressure fest port (2) teers can AAOA! IZHYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Exploded view 580SN, 580SN WT and 590SN machines with pilot controls cowenaccan 1. Cap for test port "Wr (11/16-16 4. Control module ORFS) 2, Pilot manifold test port 5. Gas strut for Pilot Control Adjustment 3. Swing Dampening Valve 6. Regulated Manifold NOTE: Connect a gauge capable of 3448 bar (5000 psi) to “M” port (1) using adapter (PN 19011941). Connect a {poup0 capabio oF 68.0 bar (3000 pi) tthe pict maou prossure ‘test port (2), ‘Bsierecsoraa AIOA 16HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Remote valve - Component diagram - Pilot control color codes LEFT oraTCK GMT JOSTIK teers ann AAO.A1 19HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Remote valve - Drawing Remote Clam Valve for 580SN, 580SN WT and 590SN with Pilot Controlled Backhoe 1. Pump pressure hose 4, Accumulator 7. Loader valve 2, Pressure hose to spool 5, Clam control block 8, Return to reservoir 3. Pressure to dam manifold 6, Pressure hose to spool ‘Bsierecsoraan ‘A10.A/20HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Remote valve - Drawing 580N Mechanically Controlled Machines 1. Retum to reservoir 4, Clam contra block 7, Pressure to clam manifold 2, Pressure hose to spoo! 5. Accumulator 3. Loader valve 6, Pressure hase to spool Barewe aD AAOA/ 21HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Remote valve - Drawing 580SN, 580SN WT and 590SN Mechanically Controlled Machines 4. Retum to reservoir 4. Clam control block 7. Pressure to dam manifold 2, Pressure hose to spool ‘5, Accumulator 3. Loader valve 6, Pressure hose to spool BS TeTEOSOTROT AIOA/22HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Relief valve - Drawing Swing and Bi-Dir Aux section, Backhoe Control Valves for 580N, 580SN, 580SN WT and 590SN Pilot Controlled Machines. 1. Gireuit relief valve 4. Spool 2. Dampened compensator (Bi-Aux) 5. Centering spring 3. Solid compensator (Swing) 6. Check valve teers cman AAOAI 23HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Relief valve - Drawing Relief Valve, Loader Dump, Backhoe Swing on mechanically controlled Backhoes 1. ving 4, Phunger 7. Cap 2. Poppet - Relief Vave 5, Back up Ring 8. Nut 3. Spring 6. Sleeve, Poppet BaeTS COTO AIOA 24HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Relief valve - Drawing Relief Valve, 4000 psi Spike Clipper for Loader Valve on 580SN, 580SN WT and 590SN machines with mechanical backhoe controls. 41. Ovting 4, Back up Ring 7. Screw, Adjust 2. Poppet 5. Washer, Flat B Phig 3. Spring 6, Nut 9, Seal, Special Parews aD AAOA! 25HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Relief valve - Drawing Single Stage Relief Valve, 580 Main Relief with mechanical backhoe controls 1. Oring 4, Piston 7. Screw, Adust 2. Poppet 5, Back up Ring 8. Nut, Special 3. Spring & Plug Bsierecsoraan AIO.A/ 26HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Relief valve - Drawing Relief Valve, Main System Dual Stage for 580N with Pilot Controlled Backhoe 1. O-ring 4. Piston 7. Screw, Adjust 2. Poppet 5, Back up Ring 8. Nut, Special 3. Spring 6, Plug 9. Spocial Fitting, ORFS prea AAOA! 27HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Relief valve - Drawing Load Sense Relief Valve, 580N with Pilot Controlled Backhoe 3. Spring 5. Adjustment screw 4, Back up Ring 6. Jam Nut 2 3 ae ‘Bsierecsoraan AIO.A/26HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Sectional view Hydraulic Pump, 580N only neawonsoncaw 1 1. Inlet 3. CF Port 5. Priority Valve 2. EF Port 4, Load Sensing Port pare AAOAL 2HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Sectional view Hydraulic Pump, 580SN, 580SN WT and 590SN with Power Lift 1. Load Sense Spool 5. Inlet ‘8. Tomue Control Variable Relief 2. Case Drain 1 6. Outlet 9. Case Drain 2 3, Load Sense Port (LS) 7, Gage Port 10. Torque Regulation Selection Solenoid 4. Torque Control Spool BS TeTEOSOTROT A10.A/30HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Drawing - Output Test Hose Connections, 580SN, 580SN WT and 590SN 1, Load sense hose 2, Retum hose from loadervave 3, Pressure to backhoe valve 4. Attenuator hose to hydraulic pump 5. Back pressure check valve 6. To hydraulic fter 7. Attenuator hose 8, Test Adapter NOTE: Connect flowmeter input hose to attenuator hose. NOTE: Remove hydraulic tank filer cap and piace flowmeter outlet hose (6) below oil jovel. Ensure hose is secured. pare a AAO.A/ 3HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Drawing Power Lift Valve 580SN, 580SN WT and 590SN machines with Mechanical Controls Power Lift Valve 7 Main relief valve Return to tank 2) Power Lift relief valve (6) Load sense gauge port 3) Load sense port (Out to pump) (7) Power Lift solenoid ay [Pressure Inlet (3) Orifice BS TeTE OSTEO AIOA/32HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - Drawing Power Lift Valve 580SN, 580SN WT and 590SN machines with Pilot Controlled Backhoe Power Lift Valve 1. Low pressure relief valve 6. Filter screen 2. High pressure relief valve 7, Load sense gauge pot 3. Load sense port (Out to pump) 8. Power ift solenoid 4.Load sense port (in) 9. Non adjustable LS drain (Pilot Controls Only) 5, Return to tank 10. Orifice Barer aD AAO.A! 33HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Filter - Sectional view ‘Bib TeaTe OSOTAOTT AIOA S34HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Accumulator - Exploded view - Ride control teers aman AAO.A1 35HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Accumulator - Detailed view - Ride control 7 Tube, 5. Quad ring [s. Guad 2. Gland with pas waive (6. O-ring 10, Gas vahe assembly 3, Piston 7. Backsp ring, if used hi. O-ring ja. Seal [8. Cap screw 12. Gland without gas valve: BS TeTEOSOTEOT AIO. 36HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Control valve - Drawing Backhoe Control Valve, 8 Spool, Extendahoe with Pilot Controls, 580SN, 580SN WT and 590SN machines 4. Inlet 4, Loft Stabilizer 7. Bucket 2. Swing 5, Right Stabilizer 8, Extendahoe 3. Boom. ‘6. Dipper 9. Bi-Dir Aux 10 Outtet per AAOA! 37HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Control valve - Drawing Backhoe Control Valve, 8 Spool, Extendahoe with Pilot Controls, 580N machines Bsierecsoraa AI0.A/36HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Control valve - Drawing Loader Valve, 2 Spool for 580N with mechanical controls f Power Beyond port [Gage Por Inlet port (6) in secon: 0 Main Rete [Bucket section pore AAO! 39HYDRAULIC, PNEUMATIG, ELECTRICAL, ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Control valve - Drawing Loader Valve, 2 Spool for 580N with pilot controls BS TeTE OSTEO A10.A/40HYDRAULIC, PNEUMATIC, ELECTRICAL, ELEGTRONIG SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Control valve - Drawing Loader Valve, 3 Spool for 580N with mechanical backhoe controls town if Power Beyond port Lin section: Inlet Bucket section 6) Main Retef 7). 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