Insulated Roof KS1000 LP/CR

& Wall Panels Data Sheet

Lo-Pitch/Curved Roof Panels

I n s u l a t e d Pa n e l s
 KS1000 LP/CR
Technical Data

Product Overview
Kingspan roofs present a superior system compared to
conventional multi-part site assembled systems. They are quicker
to install, require less manual labour and provide guaranteed
thermal performance.

The Lo-Pitch (KS1000 LP) roof panel is suitable as a roof product

on all building applications, and can be used on roof slopes of
1.5º and above. It is a hidden fixing and concealed side joint panel
that provides a robust and modern roofing profile.

The Curved (KS1000 CR) roof panel is suitable as a roof product Manufacture
on all building applications, and can be used on curved roofs with Panels are manufactured in a Kingspan owned facility in the UK.
a minimum radius of 150m. It is a hidden fixing and concealed Lead times are typically 10-12 weeks for stocked coatings and
side joint panel that provides a robust and modern roofing profile. colours. Non stocked coatings/colours require extra lead time.

Panel Performance Available Lengths

Standard lengths are from 2m to 11.8m including endlap/gutter
Panel Properties and Thermal Performance
cutback. (Eg. 11.725m + 0.075m end lap).
Core Thickness (mm) 45 60 80 100
Factory made cutbacks are available in 0.075m or flush.
Overall Dimension (mm) 80 95 115 135
R Values (m2/kW) 2.17 3.23 4.00 5.00
Weight kg/m2 0.5/0.4 steel 9.70 10.30 11.10 11.90

1000mm cover width

External weather sheet

52.5 62.3 52.5 51.3 52.5 36.5

B
A

Internal liner sheet

NZBC Sprinkler Code NZS 4541:2007

The KS1000 LP/CR panel is compliant with the following clauses The Sprinkler Standard NZS 4541:2007 contains levels of sprinkler
of the NZBC, when Kingspan standard details are utilised: protection required for buildings constructed with “Approved” and
B1 Structure B2 Durability C Fire “Not Approved” panels - refer to section 212 and Appendix J.
E2 External Moisture H1 Energy Efficiency
Kingspan PIR panels are classed as “approved” as they have FM
Global approval.
Internal Surface Finish (NZBC Cl 4.17)
Standard Details Firewall Details

Group 2S N/A
007

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 KS1000 LP/CR
Technical Data

Insurance Technical Assistance

Kingspan panels have achieved FM Global Our technical team is available to provide specific advice on panel
 FM4880 Class 1 - unlimited height spans, product specifications, standard and bespoke detailing,
(the highest classification available) panel optimisation, project specific acoustic solutions, panel

guarantees, thermal condensation risk calculation along with
FM4771 - External Roof
general building science cladding advice.
 LPCB Certificated PIR (LPCB 1181) 007
Kingspan Technical Services can provide ‘side by side’ assistance
Acoustic Performance with regard to project detailing, attending design meetings,
For sound transmission reduction, Kingspan panels typically have a providing training and undertaking site visits when required.
single figure weighted sound reduction index (SRI) of Rw=25dB.
Guarantees
For New Zealand specific acoustic solutions contact Kingspan
Kingspan will provide product guarantees on an individual project
Technical Services.
basis.

Frequency Guarantee’s are typically up to 15 years in a non marine /

(Hz) 63 125 250 500 1000 2000 4000 8000 RW geothermal environment. All guarantees are subject to maintenance
regime. Specialist coatings are available for marine and other more
SRI (dB) 20 18 20 24 20 29 39 47 25
corrosive areas.

Environmental
Materials
Kingspan has undertaken a Life Cycle assessment of the
Exterior Weather Sheet
KS1000LP/CR panels, and have published an Environmental
 0.5mm thick S220GD + ZA hot dip zinc/aluminium Galfan steel
Product Declaration (EPD) on their performance. The
to BS EN10346: 2009
KS1000LP/CR roof panels have a Green Guide A + rating as per
 Colours as per the Kingspan UK Spectrum Colour Collection the BRE Global "The Green Guide to Specification", Green Guide
www.kingspanpanels.co.nz 2008 ratings. Green Guide element no. 81255001.

Insulation Core Biological

 Polyisocyanurate (PIR), with zero Ozone Depletion Potential (Zero Kingspan panels are normally immune to attack from mould, fungi,
ODP). Available in both FM Global and LPCB certificated PIR core. mildew, and vermin. No urea or formaldehyde is used in the

construction, and the panels are not considered deleterious to
PIR foam is a thermosetting material. It does not melt, flow or
health.
drip when exposed to fire. It will form a strong char that helps
protect the foam core and prevent flame spread within the Quality and Durability
panels. KS1000 LP/CR panels are manufactured to ISO 9001 standards
Internal Liner Sheet from the highest quality materials, using state of the art production

equipment to rigorous quality control standards, ensuring long term
0.4mm thick hot dip zinc steel coated to BS EN 10346:2009
reliability and service life. The panels have also been manufactured
 Rib Profile under Environmental Management System Certification ISO 14001.
 Colour - Bright White with an easily cleaned surface Compliant to BS OHSAS 18001 Occupational Health and Safety.

– other colours available on extended lead time and price Delivery & Packing
– Aquasafe (White) stocked in limited quantities for High Standard Packing
Humidity Environments Protective film is applied to the external face.
Fabrication Kingspan roof panels are stacked horizontally.
Kingspan also provides cover caps (all side caps have a factory The number of panels in each pack depends on panel thickness.
applied anti condensation tape), profiled foam closers, butyl tapes, Delivery
insulated gutters, and other fabrication items. All deliveries (unless indicated otherwise) are by road transport to
project site by flat bed truck for off loading by crane or fork hoist.
Product Selection Assistance
Off loading is the responsibility of the installer.
Sales representatives are available nationwide to answer queries on
Handling guidelines are available from Kingspan Technical Services.
product options, assist with detailing, spans, colour swatches and
other queries. They can also provide early stage budget estimates Site Installation Procedure
and co-ordinate the provision of project specifications. A site assembly instruction brochure is available from Kingspan
Technical Services.

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 KS1000 LP
Roof Span Tables

Roof Span Tables - Lo-Pitch

Outer Sheet 0.5mm (Steel), Inner Sheet 0.4mm (Steel)

Single Span Condition L

Panel Load Span L in metres
Thickness Type 1.4 1.8 2.2 2.6 3.0 3.4 3.8
mm Uniformly distributed loads kN/m2
Ultimate Limit State (ULS)
Pressure 4.68 3.31 2.41 1.81 1.41
45
Suction 5.67 4.09 2.73 1.95 1.48
Pressure 6.30 4.63 3.49 2.68 2.10 1.68
60
Suction 7.78 5.22 3.48 2.49 1.89 1.48
Pressure 8.23 6.30 4.87 3.82 3.04 2.46 2.02
80
Suction 10.42 6.88 4.59 3.28 2.49 1.95 1.57
Pressure 9.84 7.75 6.13 4.90 3.96 3.24 2.68
100
Suction 12.72 8.56 5.70 4.09 3.09 2.41 1.96
Serviceability Limit State (SLS)
Pressure 3.76 2.02 1.14 0.65 0.31
45
Suction 5.40 3.14 1.96 1.30 0.90
Pressure 5.12 2.96 1.79 1.11 0.69 0.41
60
Suction 7.37 4.55 2.99 2.05 1.46 1.07
Pressure 6.74 4.15 2.67 1.76 1.18 0.79 0.53
80
Suction 9.74 6.35 4.37 3.12 2.29 1.72 1.33
Pressure 8.07 5.18 3.48 2.40 1.68 1.18 0.84
100
Suction 11.68 7.91 5.63 4.15 3.13 2.41 1.89

Double Span Condition L L

Panel Load Span L in metres
Thickness Type 1.4 1.8 2.2 2.6 3.0 3.4 3.8
mm Uniformly distributed loads kN/m2
Ultimate Limit State (ULS)
Pressure 4.68 3.31 2.41 1.81 1.41 1.11 0.88
45
Suction 5.67 4.09 2.73 1.95 1.48 1.17 0.96
Pressure 6.30 4.63 3.49 2.68 2.10 1.68 1.36
60
Suction 7.78 5.22 3.48 2.49 1.89 1.48 1.21
Pressure 8.23 6.30 4.87 3.82 3.04 2.46 2.02
80
Suction 10.42 6.88 4.59 3.28 2.49 1.95 1.57
Pressure 9.84 7.75 6.13 4.90 3.96 3.24 2.68
100
Suction 12.72 8.56 5.70 4.09 3.09 2.41 1.96
Serviceability Limit State (SLS)
45 Pressure 2.06 1.37 0.99 0.75 0.58 0.46 0.37
Suction 1.59 1.15 0.91 0.76 0.65 0.58 0.52
Pressure 2.31 1.56 1.14 0.87 0.68 0.55 0.44
60
Suction 1.67 1.21 0.96 0.81 0.71 0.63 0.57
Pressure 2.58 1.76 1.29 0.99 0.78 0.63 0.52
80
Suction 1.72 1.24 0.99 0.84 0.73 0.66 0.60
Pressure 2.80 1.92 1.41 1.09 0.86 0.70 0.58
100
Suction 1.72 1.24 0.99 0.84 0.73 0.66 0.61

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 KS1000 CR
Roof Span Tables

Roof Span Tables - Curved

Outer Sheet 0.5mm (Steel), Inner Sheet 0.4mm (Steel)

Single Span Condition L

Panel Load Span L in metres
Thickness Type 1.0 1.2 1.4 1.6 1.8
mm Uniformly distributed loads kN/m2
Ultimate Limit State (ULS)
Pressure 4.61 3.78 2.96 2.29 1.62
45
Suction 4.67 4.04 3.42 3.03 2.64
Pressure 5.70 4.80 3.91 3.11 2.30
60
Suction 5.83 5.16 4.50 4.05 3.59
Pressure 7.27 6.17 5.08 4.13 3.17
80
Suction 7.29 6.58 5.88 5.36 4.83
Pressure 8.24 7.16 6.09 5.02 3.94
100
Suction 8.59 7.89 7.14 6.57 5.99

Double / Multi Span Condition L L

Panel Load Span L in metres
Thickness Type 1.0 1.2 1.4 1.6 1.8
mm Uniformly distributed loads kN/m2
Ultimate Limit State (ULS)
45 Pressure 3.18 2.49 1.81 1.50 1.18
Suction 3.33 2.67 2.01 1.72 1.43
60 Pressure 3.50 2.76 2.02 1.68 1.34
Suction 3.67 2.96 2.26 1.94 1.65
80 Pressure 3.86 3.06 2.27 1.90 1.52
Suction 4.08 3.32 2.56 2.21 1.85
100 Pressure 4.15 3.31 2.48 2.08 1.67
Suction 4.43 3.62 2.82 2.44 2.05
* Servicability Limit State (SLS) does not apply to KS1000 CR

Notes:
1. Values have been calculated in accordance with AS/NZS 1170.0, and also take into account the methods described in EN 14509:2006 titled ‘Self-supporting
double skin metal face insulating panels (Light coloured) - Factory made products - Specifications’, taking imposed loads (excluding snow), temperature and
creep into account.
2. The serviceability limit state is defined by local buckling, bending or crushing failure at an intermediate support or the exceedance of a specified deflection limit.
3. Deflection limit for pressure loading is L/200 and suction loading is L/150.
4. The allowable steelwork tolerance between bearing panels of adjacent supports is +/- 5mm, or L/600 whichever is the least.
5. The actual wind suction load resisted by the panel is dependant on the number of fasteners used and the support width as well as the fastener material. This
table is based on a support width of 60mm.
6. For FM approved applications, a maximum span of 2000mm applies.
7. The fastener calculation should be carried out in accordance with the appropriate standards. For further advice please contact Kingspan Technical Services.
8. Load span tables for the panel specification not shown are available from Kingspan Technical Services.

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 Installation

KS1000 LP Installation Details

P4

P2

2 No. Main Fasteners

per purlin at sides of
panel (minimum)
75mm
15mm
P3
P1 Nominal 10
mm
Max. 20mm

Factory fitted end

lap stitching plate
30
18mm x 4mm U min. 10
section butyl
min.
rubber sealant

P5
KS1000 CR Installation Details

P4

P3

P7

P2

P6 Snap on cover cap

Stitching screw (or sealed
P1 rivet) at eaves and through
capping end lap Anti-condensation
tapes (factory applied)

Concealed through fastener

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 Case
Studies

Yealands Estate Winery, Blenheim Kingspan Office, Christchurch

 New build  Roof: KS1000 CR  Walls: KS1000 AWP  New build  Roof: KS1000 LP  Wall: KS1000 AWP

Orion Office Building, Christchurch Te Wharekura School, Invercargill

 New build  Roof: KS1000 LP  Wall: KS1000 EVO  Refurbishment  Roof: KS1000 LP

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New Zealand: Kingspan Ltd
15 Ron Guthrey Road, Christchurch, New Zealand
Freephone (0800) 12 12 80
t: +64 (03) 358 7536 f: +64 (03) 358 7539 e: [email protected] www.kingspanpanels.co.nz
For the product offering in other markets please contact your local sales representative or
visit www.kingspanpanels.com
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Ltd and its subsidiary companies do not accept responsibility for errors or for information
that is found to be misleading. Suggestions for, or descriptions of, the end use or application of products or methods of working are for information only and Kingspan Ltd and its
subsidiaries accept no liability in respect thereof.

I n s u l a t e d Pa n e l s 11/2013