Manual For Air Compressor PDF
Manual For Air Compressor PDF
COPYRIGHT NOTICE
Copyright© 2015 Taurus Healthcare Pvt. Ltd., New Delhi
This work is protected under section of copyright act of India and is the sole property of
Taurus Healthcare Pvt. Ltd. No part of this document may be copied or reproduced, or
stored in any electronic information retrieval system, except as specially permitted under
copyright act of India, without the prior written consent of Taurus Healthcare Pvt. Ltd.
For more information, details are mentioned below:
Head Office:
TRADEMARK NOTICE
Ventiair Air Compressor is a deemed registered trademark of Taurus Healthcare Pvt.
Ltd. All other brand names and product names mentioned in this manual are
trademarks, registered trademarks, or names of their respective holders.
WARRANTY
The Ventiair Air Compressor is warranted to be free from defects in material and
workmanship to meet the published specification for one (1) year or 5,000 hours
whichever occurs first or as per terms agreed with the customer with the following
exceptions:-
The liability of Taurus Healthcare Pvt. Ltd., under this warranty is limited for replacing,
repairing or issuing credit, at the discretion of Taurus Healthcare Pvt. Ltd., for parts
those become defective or fail to meet published specification during the warranty
period.
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Any authorization of Taurus Healthcare Pvt. Ltd., for repair or alteration by the buyer
must be in writing to prevent the warranty. In no event shall Taurus Healthcare Pvt. Ltd.,
be liable to the buyer for loss of profit, loss of use, consequential damage or damages of
any kind based upon a claim for breach of warranty, other than the purchase price of
any defective product covered hereunder.
Taurus Healthcare Pvt. Ltd., warranties as herein and above set forth shall not be
enlarged, diminished or affected by, and no obligation or liability shall arise or grow out
of the rendering of technical advice or service by Taurus Healthcare Pvt. Ltd. or its
agents in connection with the buyer‟s order furnished hereunder.
LIMITATIONS OF LIABILITIES
This warranty does not cover normal maintenance such as cleaning, adjustment or
lubrication of equipment parts. This warranty shall not apply if the equipment is used
with accessories or parts not manufactured by Taurus Healthcare Pvt. Ltd. or authorized
used without taking authorization in writing by Taurus Healthcare Pvt. Ltd. or if the
equipment is not maintained in accordance with a prescribed schedule of maintenance.
EMC NOTICE
The equipment generates, uses, and can radiate frequency energy. If not installed and
used in accordance with the instructions in this manual, electromagnetic interference
may result. The equipment has been tested and found to comply with the limits set
forth in IEC 601-1-2 and EN 60601-1 for medical products. These limits provide
reasonable protection against electromagnetic interference when operated in the
intended use environments described in this manual.
MRI NOTICE
This equipment contains electromagnetic components whose operation can be affected
by intense electromagnetic fields. Do not operate the air compressor unattended in an
MRI environment or in the vicinity of high frequency surgical diathermy equipment,
defibrillators, or short wave therapy equipment. Electromagnetic interference could
disrupt the operation of air compressor.
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CONTENTS
1. GENERAL INFORMATION 05
Purpose 05
Warning 06
Caution 06
Equipment Symbols 08
2. INTRODUCTION 09
3. PNEUMATIC DIAGRAM 10
4. ELECTRIC DIAGRAM 11
5. EQUIPMENT DESCRIPTION 12
VA-11/VA-12 12
VA-09 13
6. INSTALLATION OF COMPRESSOR 15
8. MAINTENANCE 20
Maintenance Schedule 20
9. TROUBLESHOOTING 22
APPENDIX A - GLOSSARY
APPENDIX B - PRODUCT SPECIFICATION
APPENDIX C - SPARE PARTS LIST
APPENDIX D -LIST OF ACCESSORIES FOR ALL MODELS
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GENERAL INFORMATION
Purpose
• This section can be referred for setup, operation and maintenance of the Ventiair
compressor. After reading this section, you will understand :
• Intended use of the air compressor
• Controls and Indicators
• Operational use of the air compressor
• Setup of the compressor and how to attach a ventilator
The manual has been specially designed to make the information search easy.
√ Table of contents: It shows the topics and the order in which they are covered under
this manual
√ Index: The index contains all the topics. If you cannot find any topic in the table of
contents, just scroll through the index. All the entries have been cross-referenced
for easy reference.
Operator’s safety information
Terms
Symbols
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WARNING
Listed below are the following warnings those apply all the time during the lifetime of the
compressor whether operating or servicing:
CAUTION
Listed below are the following cautions those apply anytime you operate or service the
air compressor:
• Abrasive agents such as scouring pads should not be used when cleaning the
exterior surface.
• Caustic cleaning agents or solvents should not be used to clean any internal or
external part of the air compressor.
• Do not sterilize the Ventiair compressor in a sterilization chamber.
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Equipment Symbol
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INTRODUCTION
Intended Use of Air Compressor
The Ventiair compressor is designed to supply clean, dry, filtered, compressed air
for ventilator or other respiratory care devices. The ambient air, ranging from a
low relative humidity to 85%, is compressed and delivered at a working pressure
of 50 PSI (3.5 bar). The air compressor is capable of delivering a continuous flow
of 50 LPM.
What to do if the compressor fails
WARNING
WARNING! WARNING!
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PNEUMATIC DIAGRAM
Water Output
Solenoid valve
Water
Water Tray Air Storage
Accumulator Tank
Exhaust
Accumulator
Water Auto Drain
Pressure Water Trap 1
Relief
Output
Pressure Display
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ELECTRICAL DIAGRAM
Display
Lower Fan
Hour Meter
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EQUIPMENT DESCRIPTION
VA-11/VA-12
(A)
(D)
(B) (E)
(C)
(H)
(F)
(I)
(G)
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VA-09
(B)
(A)
(J)
(D)
(E) (K)
(C)
(L)
(I)
(F)
(G)
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(A) Power Switch
Turn the Air Compressor to ON position. A red light in the switch will indicate that
the compressor is ON. Air Compressor equipped with standby /back up mode
(central distribution line) will supply compressed air only if the primary air source
fails. If the compressor is not connected to a primary air source, the power switch
will turn the compressor on.
(L) Basket
For storage purpose only.
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Installation of Compressor
Method-I
General Instructions
Remove all internal as well as outer packing before switching on the unit as
shown in further pictures.
This is done as the compressor pump inside the compressor is mounted on the
teflon orange o-rings for lower vibrations as well as noise level.
Method-II
VA-11/VA-12
(a) (b)
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(c) (d)
4) Now, unit is ready for operation and it can be operated by connecting to power
supply and controlled by ON/FF switch.
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VA-09
1) Slide down the unit horizontally on soft base so that cabinet is not scratched as
shown in picture.
2) Open 4 LN screws (packing screws) as screwed to base trolley by 4mm LN key
as shown in picture (b).
(a) (b)
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The Ventiair compressor is intended to be used as both a compressed air source and, if
configured, as an emergency backup air source. The air compressor will sense pressure
drop in a primary air source, and at a preset level, will override the primary air source to
maintain air pressure.
WARNING
WARNING! WARNING!
3. If desired, connect air inlet to 55 +/- 5 PSIG (3.6+/-.34 bar) air supply.
4. Attach equipment to air outlet.
6. While the compressor is operating, observe the pressure gauge to verify operating
pressure (50-65 PSI).
7. For Ventilator Air Compressor, if the pressure of 50 PSI is not obtained at 50 LPM
flow .Contact Taurus Healthcare Pvt. Ltd.
8. For Bubble CPAP, if the pressure of 40 PSI is not obtained at 20 LPM flow. Contact
Taurus Healthcare Pvt. Ltd.
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Please note that the air supply from the central distribution line entering
the compressor must be medical grade air (particle size, humidity). The
compressor does not modify the air form the central distribution line.
The power cord must not be stressed or have any tension exerted upon it,
and must always be free.
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Maintenance
MAINTENANCE SCHEDULE
* Very important.
Shut Down
If the compressor is not going to be used for long period of time disconnect it from the main
power supply.
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Air intake filter should be cleaned at least once a week located on the front side of the unit.
Wash the filter in warm soapy water, rinse thoroughly and allow it to dry.
II. Clean Suction Filter, suction filter with PVC module assembly (Drawing and Pictorial
view)
PVC module
Felt
Suction Filter
Felt inside the PVC module should be replaced once a year. Suction filter to be cleaned after
7000 hrs or once a year. (Depending on environmental conditions)
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TROUBLESHOOTING
Prior to servicing the equipment, disconnect the equipment from the main power
supply. Only trained service personnel can perform the activities listed in the
troubleshooting guide.
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High humidity Pressure Relief or Pressure Calibrate the unit again and check the
output Regulator is out of calibration or performance for 5-6 hrs.
broken
Leakage of air from Pneumatic Inspect pneumatic distribution system
distribution system –seal loose connection and other
components.
Dirty air suction filter Replace the dirty air suction filter
Dirty air intake filter Clean or replace the dirty air intake
filter
Dirty cartridge of the water trap Dip the cartridge in hot water & clean
through normal brush. If cartridge still
seems to be dirty, replace them.
Low Pressure Pressure gauge not working Check pressure gauge & replace it.
Compressor pump not making Check the pressure at the outlet of the
enough pressure due to wear pump using some external pressure
and tear of piston rings or gauge in parallel with flow meter. It
bearing should be 50 LPM at 50 PSI or
visually feel the pressure at outlet. If
pressure is low, contact
manufacturer/authorized dealer.
Leakage in the unit Open the unit; visually inspect the
various components, if there is
leakage, use the Teflon tap/sealant
and reconnect the component. If still
there is leakage, replace the
corresponding component.
Pressure regulator/Pressure Recalibrate the unit. Check the
relief valve not working working for some time. If again
calibration is out. Replace the
components
Solenoid valve not working First check the wire connection. If
connection is OK then replace
solenoid valve.
Pressure switch not working Replace the pressure switch.
Dirty air suction filter Replace dirty air suction filter.
High temp. Non-functioning of fans Replace the fan which is not working
indicator is Alarm malfunctioning Check high temperature sensor/PCB
activated and replace corresponding part.
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APPENDIX A: GLOSSARY
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SPARE PARTS VA 09
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S.No. Item Code Item Name
1 THC/CA-004 Cabinet
2 THC/ACC-012 Ventiair - Base / Basket / Basket Clip
3 THC/MA-005 Twin Wheel Castor - 4'' (Supo)
4 THC/MA-014 Twin Wheel Castor - 4'' (Supo) without Break
5 THC/MA-001 Back Handle
6 THC/MA-010 Chassis Plug
7 THC/MT-001 Motor
8 THC/EL-060 Fan
9 THC/EL-031 Socket 6 amp
10 THC/EL-016 Power Cord-(3mtr.)
11 THC/EL-048 Switch-Red
12 THC/PN-042 Pressure Gauge (0-100 PSI)
13 THC/PN-118 Cooling Coil (7x7x4)
14 THC/PN-060 Steel Braided Tubing -18"
15 THC/PN-080 SS-Cylinder
16 THC/PN-112 Water Trap Auto Drain AL1 (5micron)
17 THC/PN-069 Water Trap Auto Drain AL2 (25micron)
18 THC/PN-045 Relief Regulator
19 THC/PN-124 Pressure Regulator
20 THC/PN-055 Solenoid Valve
21 THC/PN-065 External Water Trap (Janatic)
22 THC/PN-008 Diss. Fitting (Janatic)
23 THC/PN-006 Air Outlet Nozzle (Janatic)
24 THC/PN-035 Plastic-T
25 THC/BC-037 BC-Safety Valve - 150 PSI
26 THC/CO-021 Module
27 THC/PM-019 Foam Filter Jali (Thin)
28 THC/PM-020 Foam Filter Jali (Thick)
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Nozzle THC/PN-001
01
02
OUT-Compressor THC/PN-008
Air Outlet (J)
THC/PN-020
Compressor
04 Suction Filter
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PHYSICAL INSPECTION
MOTOR SR .NO.
Authorized by :
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Model No :
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Serial No :
WARRANTY OF PERFORMANCE
Authorized Signatory
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