Nema TS2-2003
Nema TS2-2003
Published by
National Electrical Manufacturers Association
1300 N. 17th Street
Rosslyn, Virginia 22209
© Copyright 2003 by the National Electrical Manufacturers Association. All rights including translation into
other languages, reserved under the Universal Copyright Convention, the Berne Convention or the
Protection of Literary and Artistic Works, and the International and Pan American Copyright Conventions.
TS 2-2003
Page i
CONTENTS Page
Scope ..........................................................................................................................................................xix
TS 2-2003 UPDATE...................................................................................................................................xxv
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1.2.12 SENSOR.............................................................................................................................1-11
1.2.13 VEHICLE DETECTOR SYSTEM .......................................................................................1-11
1.2.14 ZONE OF DETECTION (SENSING ZONE) .......................................................................1-11
1.3 SIGNAL ........................................................................................................................................1-11
1.4 CROSS-REFERENCE DEFINITIONS..........................................................................................1-12
SECTION 2 ENVIRONMENTAL REQUIREMENTS..................................................................................2-1
2.1 ENVIRONMENTAL AND OPERATING STANDARDS ................................................................. 2-1
2.1.1 DEFINITIONS OF MAJOR UNITS OF THE CONTROLLER ASSEMBLY ........................... 2-1
2.1.2 OPERATING VOLTAGE........................................................................................................2-1
2.1.3 OPERATING FREQUENCY................................................................................................... 2-1
2.1.4 POWER INTERRUPTION ...................................................................................................... 2-1
2.1.4.1 FIELD TERMINAL OUTPUTS ....................................................................................... 2-1
2.1.5 TEMPERATURE AND HUMIDITY ......................................................................................... 2-2
2.1.5.1 AMBIENT TEMPERATURE........................................................................................... 2-2
2.1.5.2 HUMIDITY ...................................................................................................................... 2-2
2.1.6 TRANSIENTS, POWER SERVICE ........................................................................................2-2
2.1.6.1 HIGH-REPETITION NOISE TRANSIENTS ................................................................... 2-2
2.1.6.2 LOW-REPETITION HIGH-ENERGY TRANSIENTS...................................................... 2-3
2.1.7 TRANSIENTS, INPUT-OUTPUT TERMINALS...................................................................... 2-3
2.1.8 NONDESTRUCT TRANSIENT IMMUNITY ...........................................................................2-3
2.1.9 VIBRATION ............................................................................................................................ 2-3
2.1.10 SHOCK................................................................................................................................. 2-3
2.2 CONTROLLER UNIT TESTS......................................................................................................... 2-3
2.2.1 TIMING ACCURACY.............................................................................................................. 2-4
2.2.1.1 DEVIATION .................................................................................................................... 2-4
2.2.1.2 SETABILITY AND REPEATABILITY ............................................................................ 2-4
2.2.2 TIMING ................................................................................................................................... 2-4
2.2.3 VIBRATION ............................................................................................................................ 2-4
2.2.4 SHOCK................................................................................................................................... 2-4
2.2.5 TEST FACILITIES .................................................................................................................. 2-4
2.2.6 TEST UNIT ............................................................................................................................. 2-4
2.2.7 TEST PROCEDURE: TRANSIENTS, TEMPERATURE, VOLTAGE, AND HUMIDITY........ 2-4
2.2.7.1 TEST A: PLACEMENT IN ENVIRONMENTAL CHAMBER AND CHECK-OUT OF
HOOK-UP................................................................................................................................... 2-4
2.2.7.2 TEST B: TRANSIENT TESTS (POWER SERVICE) ..................................................... 2-5
2.2.7.3 TEST C—LOW-TEMPERATURE LOW-VOLTAGE TESTS ......................................... 2-7
2.2.7.4 TEST D—LOW-TEMPERATURE HIGH-VOLTAGE TESTS ........................................ 2-8
2.2.7.5 TEST E—HIGH-TEMPERATURE HIGH-VOLTAGE TESTS ........................................ 2-8
2.2.7.6 TEST F—HIGH-TEMPERATURE LOW-VOLTAGE TESTS ......................................... 2-9
2.2.7.7 TEST G—TEST TERMINATION.................................................................................... 2-9
2.2.7.8 TEST H—APPRAISAL OF EQUIPMENT UNDER TEST ............................................. 2-9
2.2.8 VIBRATION TEST................................................................................................................2-10
2.2.8.1 PURPOSE OF TEST....................................................................................................2-10
2.2.8.2 TEST EQUIPMENT REQUIREMENTS........................................................................2-10
2.2.8.3 RESONANT SEARCH .................................................................................................2-10
2.2.8.4 ENDURANCE TEST ....................................................................................................2-11
2.2.8.5 DISPOSITION OF EQUIPMENT UNDER TEST..........................................................2-11
2.2.9 SHOCK (IMPACT) TEST .....................................................................................................2-11
2.2.9.1 PURPOSE OF TEST....................................................................................................2-11
2.2.9.2 TEST EQUIPMENT REQUIREMENTS........................................................................2-11
2.2.9.3 TEST PROCEDURE ....................................................................................................2-13
2.2.9.4 DISPOSITION OF TEST UNIT.....................................................................................2-13
2.2.10 POWER INTERRUPTION TESTS .....................................................................................2-13
2.2.10.1 500-MILLISECOND POWER INTERRUPTION.........................................................2-13
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6.5.2.20 TUNING......................................................................................................................6-15
6.5.2.21 SELF-TRACKING ......................................................................................................6-16
6.5.2.22 RECOVERY FROM RESET.......................................................................................6-16
6.5.2.23 CROSSTALK AVOIDANCE ......................................................................................6-16
6.5.2.24 DELAY/EXTENSION .................................................................................................6-16
6.5.2.24.1 DELAY ...............................................................................................................6-16
6.5.2.24.2 EXTENSION ......................................................................................................6-16
6.5.2.25 CONTROLS AND INDICATORS ...............................................................................6-17
6.5.2.26 OUTPUTS ..................................................................................................................6-18
6.5.2.26.1 SOLID STATE CHANNEL DETECTION OUTPUTS.........................................6-18
6.5.2.26.2 CHANNEL STATUS OUTPUTS........................................................................6-18
6.5.2.26.3 CHANNEL STATUS REPORTING....................................................................6-19
6.5.2.26.4 DATA TRANSMIT OUTPUT (TX) .......................................................................6-20
6.5.2.26.4.1 MARK STATE (BINARY 1)..............................................................................6-20
6.5.2.26.4.2 SPACE STATE (BINARY 0) ............................................................................6-20
6.5.2.26.4.3 HIGH IMPEDANCE STATE.............................................................................6-20
6.5.2.26.4.4 OUTPUT IMPEDANCE DURING POWER OFF.............................................6-20
6.5.2.26.4.5 TX OUTPUT SHORTS.....................................................................................6-20
6.5.2.26.4.6 RISE/FALL TIME .............................................................................................6-20
6.5.2.26.4.7 TRANSIENT WITHSTAND .............................................................................6-20
6.5.2.27 COMMUNICATION PORT FUNCTIONAL REQUIREMENTS ....................................6-20
6.5.2.27.1 COMMUNICATION PORT ELECTRICAL REQUIREMENTS...........................6-20
6.5.2.27.2 BAUD RATE ......................................................................................................6-21
6.5.2.27.3 COMMUNICATION PARAMETERS .................................................................6-21
6.5.2.27.4 SLOT ADDRESSES ..........................................................................................6-21
6.5.2.28 ELECTRICAL CONNECTIONS .................................................................................6-21
6.5.2.28.1 CONNECTOR DESCRIPTION ..........................................................................6-21
6.5.2.28.2 CONNECTOR TERMINATIONS........................................................................6-21
6.5.2.28.3 TYPE A TWO CHANNEL WITHOUT DELAY / EXTENSION TIMING .............6-21
6.5.2.28.4 TYPE B FOUR CHANNEL WITHOUT DELAY / EXTENSION TIMING............6-21
6.5.2.28.5 TYPE C TWO CHANNEL WITH DELAY / EXTENSION TIMING .....................6-21
SECTION 7 CABINETS ............................................................................................................................. 7-1
7.1 DEFINITIONS ................................................................................................................................. 7-1
7.2 MATERIALS ................................................................................................................................... 7-1
7.2.1 CABINETS OF FERROUS MATERIAL .................................................................................7-1
7.2.2 CABINETS OF ALUMINUM ALLOY ..................................................................................... 7-1
7.2.2.1 SHEET ALUMINUM ....................................................................................................... 7-1
7.2.2.2 CAST ALUMINUM ......................................................................................................... 7-1
7.3 CABINET DIMENSIONS ................................................................................................................ 7-2
7.4 TOP SURFACE CONSTRUCTION ................................................................................................ 7-2
7.5 DOORS........................................................................................................................................... 7-2
7.5.1 MAIN CABINET DOOR.......................................................................................................... 7-2
7.5.2 HINGES .................................................................................................................................. 7-2
7.5.3 DOOR STOP .......................................................................................................................... 7-2
7.5.4 LATCHES AND LOCKING MECHANISM ............................................................................. 7-2
7.5.4.1 LATCHING ..................................................................................................................... 7-2
7.5.4.2 ROTATION OF HANDLE............................................................................................... 7-2
7.5.4.3 LOCKS ........................................................................................................................... 7-3
7.5.4.4 PROVISIONS FOR PADLOCK...................................................................................... 7-3
7.5.5 DOOR OPENING ................................................................................................................... 7-3
7.5.6 GASKETING .......................................................................................................................... 7-3
7.5.7 POLICE COMPARTMENT..................................................................................................... 7-3
7.5.7.1 DOOR............................................................................................................................. 7-3
7.5.7.2 LOCKS ........................................................................................................................... 7-3
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Tables
Table 2-1 WET-BULB DRY-BULB RELATIVE HUMIDITY AT BAROMETRIC PRESSURE OF 29.92 In.
Hg. .................................................................................................................................................2-2
Table 3-1 COMMAND FRAMES...........................................................................................................3-7
Table 3-2 RESPONSE FRAMES..........................................................................................................3-8
Table 3-3 COMMAND FRAMES AND FREQUENCY OF TRANSMISSION......................................3-37
Table 3-4 SERVICE, RESPONSE, AND COMMAND VALUES (MILLISECONDS) ..........................3-39
Table 3-5 OBJECT RANGE VALUES FOR ACTUATED SIGNAL CONTROLLERS.........................3-48
Table 3-6 TIMING PLAN.....................................................................................................................3-55
Table 3-7 OFFSET..............................................................................................................................3-56
Table 3-8 SIGNAL PLAN ....................................................................................................................3-56
Table 3-9 I/O MODE BITS (3 PER UNIT)...........................................................................................3-57
Table 3-10 CODED STATUS BITS (3 PER UNIT) .............................................................................3-59
Table 3-11 CODED STATUS BITS (3 PER RING) ............................................................................3-75
Table 3-12 ALTERNATE SEQUENCE ...............................................................................................3-77
Table 3-13 I/O MODE BITS (3 PER UNIT).........................................................................................3-80
Table 3-14 TIMING PLAN...................................................................................................................3-86
Table 3-15 OFFSET............................................................................................................................3-87
Table 5-1 AMPACITY ...........................................................................................................................5-2
Table 5-2 TYPE 1 CONFIGURATIONS................................................................................................5-4
Table 5-3 INPUT / OUTPUT TERMINALS ...........................................................................................5-4
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Figures
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Foreword
This NEMA Standards Publication TS 2-2003, Traffic Controller Assemblies, has been developed as a
design guide for traffic signaling equipment which can be safely installed and provide operational features
not covered by the NEMA TS 1-1989, Traffic Control Systems. Within the standard, any reference to a
specific manufacturer is made strictly for the purpose of defining interchangeability where there exists no
nationally recognized standard covering all the requirements. The manufacturer references do not
constitute a preference.
The TS 2 Standards Publication has been established to reduce hazards to persons and property when
traffic signaling equipment is properly selected and installed in conformance with the requirements herein.
The user's attention is called to the possibility that compliance with this standard may require use of an
invention covered by patent rights. By publication of this standard, no position is taken with respect to the
validity of this claim or of any patent rights in connection therewith.
Comments and suggestions for the improvement of this document are encouraged. They should be sent
to:
Vice President, Engineering Department
National Electrical Manufacturers Association
1300 N.17th Street
Rosslyn, Virginia 22209
tel: (703) 841-3200
fax: (703) 841-3300
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Scope
This Standards Publication covers traffic signaling equipment used to facilitate and expedite the safe
movement of pedestrians and vehicular traffic.
Two approaches to expansion of traffic features of NEMA TS 1, Traffic Control Systems are provided:
Type 1—
° Entirely new performance oriented standard.
Type 2—
° Use of the MSA, B, and C connectors in common use with NEMA TS 1 equipment.
• Port 1 Connector
• High speed full duplex data channel connecting controller unit, conflict monitor
(malfunction management unit), rear panel (terminals and facilities) and detectors.
• All data exchange with rear panel.
• Controller unit and conflict monitor exchange information on a regular basis,
performing redundant checks on each other. Controller unit has access to all conflict
monitor internal information, making enhanced event logging, remote intersection
monitoring, and remote diagnostics feasible.
• All detector information, including detector diagnostics.
• ElA-485 serial communications interface with noise immunity characteristics.
• SDLC (synchronous data link) communication protocol with a bit rate of 153, 600
bits/second, utilizing sophisticated error checking.
• Vast reduction in number of wires in the cabinet.
• Port 2 Connector
• Interface to personal computer.
• Interface to printer.
• Port 3 Connector
• 1200 baud, FSK serial port for on-street communications.
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• Standard Features
• Actuated control.
• Conditional service.
• Additional detectors.
• Delay/extension/switching detectors.
• Dual entry.
• Alternate phase sequences.
• Start-up flash.
• Automatic flash.
• Dimming.
• Coordination: 16 timing plans; one cycle length per timing plan; one split per timing
plan; three offset per timing plan.
• Preemption: six inputs; six sequences.
• Time base: yearly clock; daylight savings; leap year.
• Internal diagnostics: memory diagnostics; processor monitoring; conflict monitoring
checking; detector diagnostics.
° Conflict Monitor (Malfunction Management Unit)
• Port 1 Connector
• Communications with controller unit, as described above.
• MSA, MSB connectors downward compatible with those on a TS 1 conflict monitor;
used primarily for sensing of voltages on field terminals.
• Low voltage monitoring—monitor will be the first unit in a cabinet to sense a low
voltage condition and will put intersection in flash in an orderly manner. This
sequence will be reversed on power up.
• Detectors
• Rack mounted, 16 detector channels per rack, up to four racks.
• Port 1 connector: pluggable, interchangeable Bus Interface unit to convert Port 1 high
speed serial data to format required by individual detectors.
• Communications with controller unit, as described above.
• Per channel diagnostic data: open loop; shorted loop; excessive inductance change;
watchdog failure.
• Detector reset capability.
• Operation from either 12 volt or 24 volt DC power supply.
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HISTORY
This Standards Publication is predicated upon an industry perceived need to overcome limitations of the
NEMA Standards Publication TS 1, Traffic Control Systems, which in 1976 reflected the first industry
documentation of technically adequate and safe traffic control equipment.
The NEMA TS 1 as subsequently revised and expanded and re-affirmed in 1989:
1. Defined effective actuated intersection control.
2. As a complete package defined all equipment within the cabinet and test procedures.
3. Provided equipment interchangeability between manufacturers.
4. As a minimum functional standard facilitated design innovations.
Limitations inherent in NEMA TS 1 were seen as follows:
1. Reliance on point-to-point wire connection for all functions with termination points for all wires, many
of which are not utilized.
a. Numerous connections increase failure potential.
b. Not cost effective.
c. Hardware limited expandability.
2. Out-of-date technology.
3. Lack of uniformity in the implementation of the following functions and the resulting loss in equipment
interchangeability:
a. Coordination.
b. Time base control.
c. Preemption.
d. Uniform Code flash.
e. Communications.
f. Diagnostics.
g. User interface.
The following industry guidelines were established to overcome the limitations in the NEMA TS 1
Standards Publication:
1. Equipment requirements based on valid engineering concepts.
2. Interchangeability, performance oriented, without precluding downward compatibility with TS 1
equipment.
3. Emphasis on use of enhanced diagnostic techniques.
4. Minimize potential for malfunctions.
5. Provide for future expandability.
6. Enhanced user interface.
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Four basic proposals were considered over a four-year period. These were:
1. Standardize the functions being provided on the MSD connector.
2. Free up seldom used pins on the MSA, MSB, and MSC connectors and reassign them to needed
functions.
3. Develop an entirely new, performance oriented standard.
4. Proceed with Proposal 1, then move on to Proposal 3 for a long-term solution.
During the investigations, involving debate within the industry and inputs received from traffic engineers
and those responsible for the selection, installation and maintenance of traffic control equipment actions
were taken on each proposal.
Industry debate of which approach to follow consumed approximately 2.5 years before approval of
Proposal 3—proceed with the development of an entirely new, performance oriented standard. While the
majority of the industry tended to favor this proposal, some members in opposition had concerns, many of
which were valid, and each was carefully studied and evaluated, including joint consultations with
delegations from the Institute of Transportation Engineers (ITE) and the International Municipal Signal
Association (IMSA), as well as at NEMA sponsored open forums at Annual Meetings of ITE.
The advantages of a new performance oriented standard were identified as:
1. Communication between major equipment within the cabinet over a data channel with virtually
unlimited capacity. Potential for future expandability is thereby maximized.
2. Use of a high speed data channel between the controller unit, malfunction management unit,
detectors, and rear panel reduces the number of connections and facilitates diagnostic testing,
thereby reducing the potential for malfunction.
3. Cost effectiveness of communications protocols.
4. Enhanced user interface.
During the development of the new NEMA Standards Publication TS 2 two approaches evolved:
1. Type 1, which utilizes a high speed data channel between all major equipment to maximize the
functionality and expandability.
2. Type 2, which retains the MSA, MSB, and MSC connectors for data exchange with the rear panel,
providing a degree of downward compatibility.
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TS 2-1998 UPDATE
The following is a summary of the changes provided by the 1998 release of this Standards Publication:
SECTION 2:
The Standard Publication has been restructured to move all testing criteria into Section 2.
SECTION 3:
Type 129 MMU Inputs/Status frame has been updated to add ‘Start-Up Flash Call’ bit. This status bit
enables the CU to enter the Start-Up Flash state following any Terminal & Facilities flash mode.
NTCIP Requirements has been added. Additional Controller Unit types with two Conformance Levels
has been added for NTCIP requirements.
Port 1 Frame Fault flash has been modified to limit the number of times the device may exit this fault
state in a specific time without user interaction.
SECTION 4:
Pin Assignments has been modified to add ‘Local Flash Status’ input on Connector B. This and the
Output Relay modification are key to enabling the CU to enter Start-Up Flash following any Terminal &
Facilities flash mode.
Output Relay operation has been modified to add ‘Start-Up Flash Call’ bit in Frame 129.
Display has been modified to add ‘Local Flash Status’ input indication.
Minimum Yellow Change / Red Clearance Interval Monitoring has been modified to remain
enabled when the Load Switch Flash bit is set to 1 in the Type 0 frame from the CU.
Port 1 Timeout operation has been modified to limit the number of times the device may exit the fault
state in a specific time without user interaction.
SECTION 5:
Port 1 Communication Cables shielding has been modified to terminate to Earth Ground.
Malfunction Management Unit wiring has been modified to add ‘Local Flash Status’ input.
SECTION 6:
Detector Configurations has been modified to add four new types (AC, BC, CC, & DC) with
communications port TX & RX capability.
Detection Outputs & Status Outputs condition has been added for the Disable and Reset states.
Detector Connector Terminations has been modified to add Detector Address Bit #3.
SECTION 8:
BIU Configurations has been modified to add one new type (BIU2) with communications port TX &
RX capability.
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TS 2-2003 UPDATE
The following is a summary of the changes provided by the 2003 release of this Standards Publication:
SECTION 3:
Page 3-19 : Clause 3.3.1.4.2.2 Type 129 MMU Inputs/Status (Type 1 ACK) - revised
Page 3-93 : Clause 3.9.3.1.3 Port 1 - revised
SECTION 5:
Page 5-14 : Clause 5.3.3 Port 1 Communication Cables - revised
Page 5-22 : Clause 5.4.2.1 Grounding System - revised
SECTION 6:
Page 6-22 : Table 6-2
CONNECTOR TERMINATIONS - revised
SECTION 8:
Page 8-2 : Clause 8.5 POWER REQUIREMENTS - revised
Page 8-2 : Clause 8.5.1 Initialization - revised
Page 8-3 : Clause 8.7.1 Communication Port Electrical Requirements - revised
Page 8-5 : Clause 8.8.4 Outputs - revised
Page 8-6 : Clause 8.8.4.1.4 TX Output Shorts - revised
Page 8-6 : Clause 8.8.5.2 Opto Inputs - revised
Page 8-7 : Clause 8.8.5.4 24 Volt Signal Inputs - revised
Page 8-7 : Clause 8.8.5.4.2 Function Inputs - revised
Page 8-8 : Clause 8.8.5.5 Data Receive Input (RX) for BIU Type BIU2 - revised
Paragraphs revised in this update are denoted by a wavy line to the right of the paragraph as shown for
this paragraph.
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SECTION 1
DEFINITIONS
These definitions reflect the consensus of the traffic control equipment industry as represented by NEMA
and are intended to be in harmony with terminology in current usage, such as is published in the "Manual
on Uniform Traffic Control Devices” and various technical reports of the Institute of Transportation
Engineers, 525 School Street, S.W., Washington, D.C. 20024.
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1.1.30 Offset
Offset is the time relationship, expressed in seconds or percent of cycle length, determined by the
difference between a defined point in the coordinated green and a system reference point.
1.1.31 Omit, Phase (Special Skip, Force Skip)
A command that causes omission of a selected phase.
1.1.32 Overlap
A Green indication that allows traffic movement during the green intervals of and clearance intervals
between two or more phases.
1.1.33 Passage Time
The time allowed for a vehicle to travel at a selected speed from the detector to the stop line.
1.1.34 Pattern
A unique set of coordination parameters (cycle value, split values, offset value, and sequence).
1.1.35 Phase
1.1.35.1 Traffic Phase
Those green, change, and clearance intervals in a cycle assigned to any independent movement(s) of
traffic.
1.1.35.2 Conflicting Phases
Conflicting phases are two or more traffic phases which will cause interfering traffic movements if
operated concurrently.
1.1.35.3 Nonconflicting Phase
Non-conflicting phases are two or more traffic phases which will not cause interfering traffic movements if
operated concurrently.
1.1.35.4 Pedestrian Phase
A traffic phase allocated to pedestrian traffic which may provide a right-of-way pedestrian indication either
concurrently with one or more vehicular phases, or to the exclusion of all vehicular phases.
1.1.35.5 Phase Sequence
A predetermined order in which the phases of a cycle occur.
1.1.35.6 Parent Phase
A traffic phase with which a subordinate phase is associated.
1.1.35.7 Vehicular Phase
A vehicular phase is a phase which is allocated to vehicular traffic movement as timed by the controller
unit.
1.1.36 Portion
1.1.36.1 Extensible Portion
That portion of the green interval of an actuated phase following the initial portion which may be
extended, for example, by traffic actuation.
1.1.36.2 Initial Portion
The first timed portion of the green interval in an actuated controller unit:
1. Fixed Initial Portion: A preset initial portion that does not change.
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1.1.46 Switch
1.1.46.1 Auto/Manual Switch
A device which, when operated, discontinues normal signal operation and permits manual operation.
1.1.46.2 Flash Control Switch
A device which, when operated, discontinues normal signal operation and causes the flashing of any
predetermined combination of signal indications.
1.1.46.3 Power Line Switch (Disconnect Switch)
A manual switch for disconnecting power to the controller assembly and traffic control signals.
1.1.46.4 Recall Switch
A manual switch which causes the automatic return of the right-of-way to its associated phase.
1.1.46.5 Signal Load Switch
A device used to switch power to the signal lamps.
1.1.46.6 Signal Shut-Down Switch
A manual switch to discontinue the operation of traffic control signals without affecting the power supply
to other components in the controller cabinet.
1.1.47 Time Base Control
A means for the automatic selection of modes of operation of traffic signals in a manner prescribed by a
predetermined time schedule.
1.1.48 Terminals, Field
Devices for connecting wires entering the controller assembly.
1.1.49 Timing
1.1.49.1 Analog Timing
Pertaining to a method of timing that measures continuous variables, such as voltage or current.
1.1.49.2 Concurrent Timing
A mode of controller unit operation whereby a traffic phase can be selected and timed simultaneously and
independently with another traffic phase.
1.1.49.3 Digital Timing
Pertaining to a method of timing that operates by counting discrete units.
1.1.49.4 Timing Plan
The Split times for all segments (Phase/Interval) of the coordination cycle.
1.1.50 Yield
A command which permits termination of the green interval. (See 1.1.22.)
1.2 DETECTORS
1.2.1 Actuation
The operation of any type of detector.
1.2.2 Antenna
The radiating or receiving elements utilized in transmitting or receiving electromagnetic waves.
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1.2.3 Call
See 1.1.4.
1.2.4 Detection
1.2.4.1 Advisory Detection
The detection of vehicles on one or more intersection approaches solely for the purpose of modifying the
phase sequence and/or length for other approaches to the intersection.
1.2.4.2 Passage Detection
The ability of a vehicle detector to detect the passage of a vehicle moving through the zone of detection
and to ignore the presence of a vehicle stopped within the zone of detection.
1.2.4.3 Presence Detection
The ability of a vehicle detector to sense that a vehicle, whether moving or stopped, has appeared in its
zone of detection.
1.2.5 Detector
A device for indicating the presence or passage of vehicles or pedestrians.
1.2.5.1 Bidirectional Detector
A detector that is capable of being actuated by vehicles proceeding in either of two directions and of
indicating in which of the directions the vehicles were moving.
1.2.5.2 Calling Detector
A detector that is installed in a selected location to detect vehicles which may not otherwise be detected
and whose output may be modified by the controller unit.
1.2.5.3 Classification Detector
A detector that has the capability of differentiating among types of vehicles.
1.2.5.4 Directional Detector
A detector that is capable of being actuated only by vehicles proceeding in one specified direction.
1.2.5.5 Extension Detector
A detector that is arranged to register actuations at the controller unit only during the green interval for
that approach so as to extend the green time of the actuating vehicles.
1.2.5.6 Infrared Detector
A detector that senses radiation in the infrared spectrum.
1.2.5.7 Light-Sensitive Detector
A detector that utilizes a light-sensitive device for sensing the passage of an object interrupting a beam of
light directed at the sensor.
1.2.5.8 Loop Detector
A detector that senses a change in inductance of its inductive loop sensor by the passage or presence of
a vehicle near the sensor.
1.2.5.9 Magnetic Detector
A detector that senses changes in the earth's magnetic field caused by the movement of a vehicle near its
sensor.
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1.3 SIGNAL
A device which is electrically operated by a controller assembly and which communicates a prescribed
action (or actions) to traffic.
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SECTION 2
ENVIRONMENTAL REQUIREMENTS
Section 2 relates to environmental standards and operating conditions for intersection traffic control
equipment.
This section establishes the limits of the environmental and operation conditions in which the Controller
Assembly will perform.
This section defines the minimum test procedures which may be used to demonstrate conformance of a
device type with the provisions of the standard. These test procedures do not verify equipment
performance under every possible combination of environmental requirements covered by this standard.
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2. Interruption of More Than 450 Milliseconds and Less than 500 Milliseconds: Shall either continue to
operate (2.1.4.1.1) or shall revert to its start-up state (2.1.4.1.3).
3. Interruption of 500 Milliseconds or More: Shall revert to its start-up state.
2.1.5 Temperature and Humidity
The CA shall maintain all programmed functions when the temperature and humidity ambients are within
the specified limits defined herein (2.1.5.1 and 2.1.5.2).
2.1.5.1 Ambient Temperature
The operating ambient temperature range shall be from -34oC (-30oF) to +74oC (+165oF). The storage
temperature range shall be from -45oC (-50oF) to +85oC (+185oF).
The rate of change in ambient temperature shall not exceed 17oC (30oF) per hour, during which the
relative humidity shall not exceed 95 percent.
2.1.5.2 Humidity
The relative humidity shall not exceed 95 percent non-condensing over the temperature range of +4.4oC
(+40oF) to +43.3oC (+110oF).
Above +43.3oC (110oF), constant absolute humidity shall be maintained. This will result in the relative
humidities shown in Table 2-1 for dynamic testing.
Table 2-1
WET-BULB DRY-BULB RELATIVE HUMIDITY
AT BAROMETRIC PRESSURE OF 29.92 In. Hg.
Dry Bulb Relative Wet Bulb
Humidity
o o o o
F C Percent * F C
40 4.4 75 37 2.8
50 10.0 80 47 8.3
60 15.6 83 57 13.9
70 21.1 86 67 19.4
80 26.7 87 77 25.0
90 32.2 89 87 30.6
100 37.8 89 97 36.1
110 43.3 90 107 41.7
120 48.9 70 109 42.8
130 54.4 50 109 42.8
140 60.0 38 109 42.8
150 65.6 28 109 42.8
160 71.1 21 109 42.8
165 73.9 18 109 42.8
* For dynamic testing
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These tests are intended for type acceptance testing, not production testing. (Authorized Engineering
Information.)
2.2.1 Timing Accuracy
2.2.1.1 Deviation
The CU shall maintain all of the programmed functions within the maximum timing deviation.
2.2.1.2 Setability and Repeatability
The accuracy of the timing of any interval portion is limited by the setability and repeatability error of that
interval portion's readout and setting device.
1. Setability is the difference between the indication and the actual timings obtained.
2. Repeatability is the measure of the duplicating capability for repetitive timings of a given setting.
(Authorized Engineering Information.)
2.2.2 Timing
Timing shall be accomplished by digital methods. The setability shall be in discrete increments. The
timing shall relate to the power line frequency so that no cumulative or drift errors shall occur in timing
intervals. Any interval timed shall not deviate by more than 100 milliseconds from its set value at a power
source frequency of 60 hertz.
2.2.3 Vibration
The CU shall maintain the programmed functions and physical integrity when subjected to a vibration of 5
to 30 Hz up to 0.5g applied in each of three mutually perpendicular planes.
2.2.4 Shock
The CU shall suffer neither permanent mechanical deformation nor any damage that renders the unit
inoperable, when subjected to a shock of 10g applied in each of three mutually perpendicular planes.
2.2.5 Test Facilities
All instrumentation required in the test procedures, such as voltmeters, ammeters, thermocouples, pulse
timers, etc. shall be selected in accordance with good engineering practice. In all cases where time limit
tests are required, the allowance for any instrumentation errors shall be included in the limit test.
1. Variable Voltage Source: A variable source capable of supplying 10 amperes from 89 to 135 volts
AC.
2. Environmental Chamber: An environmental chamber capable of attaining temperatures of -34oC
(-30oF) to +74oC (+165oF) and relative humidities given in Table 2-1.
3. Transient Generator(s): Transient generator(s) capable of supplying the transients outlined in 2.1.6
through 2.1.8.
2.2.6 Test Unit
The test unit shall consist of one CU.
2.2.7 Test Procedure: Transients, Temperature, Voltage, and Humidity
2.2.7.1 Test A: Placement In Environmental Chamber and Check-Out of Hook-Up
1. Place the test unit in the environmental chamber. Connect the test unit AC input circuit to a variable
voltage power transformer, voltmeter, and transient generator. The transient generator shall be
connected to the AC input circuit at a point at least 4.6 meters (15 feet) from the AC power source
and not over 3 meters (10 feet) from the input to the test unit.
2. Connect test switches to the appropriate terminals to simulate the various features incorporated into
the test unit. Place these switches in the proper position for desired operation.
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3. Verify the test hook-up. Adjust the variable-voltage power transformer to 120 volts AC and apply
power to the test unit. Verify that the test unit goes through its prescribed start-up sequence and
cycles properly in accordance with the operation determined by the positioning of test switches in
item 2.
Upon the satisfactory completion and verification of the test hook-up, proceed with Test B.
2.2.7.2 Test B: Transient Tests (Power Service)
1. Program the test unit to dwell. Verify the input voltage is 120 volts AC.
2. Set the transient generator to provide high-repetition noise transients as follows:
a. Amplitude: 300 volts + 5 percent, both positive and negative polarity.
b. Peak Power: 2500 watts.
c. Repetition Rate: One pulse every other cycle moving uniformly over the full wave in order to
sweep once every 3 seconds across 360 degrees of line cycle.
d. Pulse Rise Time: 1 microsecond.
e. Pulse Width: 10 microseconds.
3. Apply the transient generator output to the AC voltage input for at least 5 minutes. Repeat this test for
at least two conditions of dwell for the test unit. The test unit must continue to dwell without
malfunction.
4. Program the test unit to cycle. Turn on the transient generator (output in accordance with item 2) for
10 minutes, during which time the test unit shall continue to cycle without malfunction.
5. Set a transient generator to provide high-repetition noise transients as follows:
a. Amplitude: 300 volts +5 percent, both positive and negative polarity.
b. Source Impedance: Not less than 1000 ohms nominal impedance.
c. Repetition: One pulse per second for a minimum of five pulses per selected terminal.
d. Pulse Rise Time: 1 microsecond.
e. Pulse Width: 10 microseconds.
Program the test unit to dwell. Verify the input voltage is 120 volts AC.
6. Apply the transient generator (output in accordance with item 5) between logic ground and the
connecting cable termination of selected Connector A, B, or C input/output terminals of the test unit.
A representative sampling of selected input/output terminations shall be tested. The test unit shall
continue to dwell without malfunction.
7. Program the test unit to cycle. Turn on the transient generator (output in accordance with item 5) and
apply its output to the selected Connector A, B, or C input/output terminations. The test unit shall
continue to cycle without malfunction.
8. Set a transient generator to provide low-repetition high-energy transients as follows:
a. Amplitude: 600 volts +5 percent, both positive and negative polarity.
b. Energy Discharge Source: Capacitor, oil-filled, 10 microfarads.
c. Repetition Rate: One discharge each 10 seconds.
d. Pulse Position: Random across 360 degrees of line cycle.
9. Program the test unit to dwell. Verify the input voltage is 120 volts AC.
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10. Discharge the oil-filled 10-microfarad capacitor ten times for each polarity across the AC voltage
input. Repeat this test for at least two conditions of dwell. The test unit shall continue to dwell without
malfunction.
11. Program the test unit to cycle. Discharge the capacitor ten times for each polarity while the test unit is
cycling, during which time the test unit shall continue to cycle without malfunction.
12. During the preceding transient tests (item 3 through 11), the test unit must continue its programmed
functions.
The test unit shall not skip intervals or interval portions when cycling; place false calls or produce
false indications while in dwell; disrupt normal sequences in any manner; or change timings.
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Figure 2-1
TEST PROFILE
NOTES:
o o
1. The rate of change in temperature shall not exceed 17 C (30 F) per hour.
2. Humidity controls shall be set in conformance with the humidities given in Table 2-1 during the temperature change between
Test D and Test E.
3. If a change in both voltage and temperature are required for the next test, the voltage shall be selected prior to the temperature
change.
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control to maintain constant absolute humidity; 43oC (109oF) wet bulb which results in the relative
humidities shown in Table 2-1. Verify that the test unit continues to cycle satisfactory during the
period of temperature increase and at established levels of relative humidity.
a. Allow the test unit to cycle for a minimum of 15 hours at 74oC (165oF) and 18 percent relative
humidity. Then operate the test switches as necessary to determine that all functions are
operable.
b. With the test unit at 74oC (165oF) and 18 percent relative humidity and the input voltage at 135
volts AC, the following items shall be evaluated against the respective standards:
1) 2.2.10 Power Interruption Tests
2) 2.2.11 Timing Accuracy Tests
3) 2.2.11.2 Repeatability
On satisfactory completion of this test, proceed to Test F.
2.2.7.6 Test F—High-Temperature Low-Voltage Tests
1. Definition of Test Conditions
a. Environmental Chamber Door: Closed.
b. High Temperature: 74oC (165oF).
c. Low Voltage: 89 volts AC.
d. Humidity Controls: 18 percent relative humidity and 43oC (109oF) wet bulb.
2. Test Procedure: Adjust the input voltage to 89 volts AC and proceed to operate the test switches to
determine that all functions are operable. With the test unit at 74oC (165oF) and 18 percent relative
humidity, 43oC (109oF) wet bulb, and the input voltage at 89 volts AC, the following items shall be
evaluated against the respective standards:
2.2.10 Power Interruption Tests
2.2.11 Timing Accuracy Tests
2.2.11.2 Repeatability
On satisfactory completion of this test, proceed to Test G.
2.2.7.7 Test G—Test Termination
1. Program the test unit to cycle.
2. Adjust the input voltage to 120 volts AC.
3. Set the controls on the environmental chamber to return to room temperature, 15oC (60oF) to 27oC
(80oF), with the humidity controls in the off position. The rate of temperature change shall not exceed
17oC (30oF) per hour.
4. Verify the test unit continues to cycle properly.
5. Allow the test unit to stabilize at room temperature for 1 hour. Proceed to operate the test switches to
determine that all functions are operable.
2.2.7.8 Test H—Appraisal Of Equipment Under Test
1. A failure shall be defined as any occurrence which results in other than normal operation of the
equipment. (See item 2 for details.) If a failure occurs, the test unit shall be repaired or components
replaced, and the test during which failure occurred shall be restarted from its beginning.
2. The test unit is considered to have failed if any of the following occur:
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a. If the test unit skips intervals or interval portions, places false calls, presents false indications,
exhibits disruption of normal sequence, or produces changes in timing beyond specified
tolerances, or
b. If the test unit fails to satisfy the requirements of 2.2.7 Tests A to G, inclusive.
3. An analysis of the failure shall be performed and corrective action taken before the test unit is
retested in accordance with this standard. The analysis must outline what action was taken to
preclude additional failures during the tests.
4. When the number of failures exceeds two, it shall be considered that the test unit fails to meet these
standards. The test unit may be completely retested after analysis of the failure and necessary
repairs have been made in accordance with item 3.
5. Upon completion of the tests, the test unit shall be visually inspected. If material changes are
observed which will adversely affect the life of the test unit, the cause and conditions shall be
corrected before making further tests.
6. Upon satisfactory completion of all of the tests described in 2.2.7.1 through 2.2.7.7, the test unit shall
be tested in accordance with 2.2.8.
2.2.8 Vibration Test
2.2.8.1 Purpose of Test
This test is intended to duplicate vibrations encountered by the test unit when installed at its street-
corner location.
The test unit shall be fastened securely to the vibration test table prior to the start of the test.
2.2.8.2 Test Equipment Requirements
1. Vibration table with adequate table surface area to permit placement of the test unit.
2. Vibration test shall consist of:
a. Vibration in each of three mutually perpendicular planes.
b. Adjustment of frequency of vibration over the range from 5 to 30 Hertz.
c. Adjustment of test table excursion (double amplitude displacement) to maintain a ‘g’ value,
measured at the test table, of 0.5g; as determined by the following formula:
g = 0.0511df2
Where:
d = excursion in inches
f = frequency in Hertz
2.2.8.3 Resonant Search
1. With the test unit securely fastened to the test table, set the test table for a double amplitude
displacement of 0.015 inch.
2. Cycle the test table over a search range from 5 to 30 Hz and back within a period of 12-1/2 minutes.
3. Conduct the resonant frequency search in each of the three mutually perpendicular planes.
4. Note and record the resonant frequency determined from each plane.
a. In the event of more than on resonant frequency in a given plane, record the most severe
resonance.
b. If resonant frequencies appear equally severe, record each resonant frequency.
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c. If no resonant frequency occurs for a given plane within the prescribed range, 30 Hz shall be
recorded.
2.2.8.4 Endurance Test
1. Vibrate the test unit in each plane at its resonant frequency for a period of 1 hour at an amplitude
resulting in 0.5g acceleration.
2. When more than one resonant frequency has been recorded in accordance with 2.2.8.3.4, the test
period of 1 hour shall be divided equally between the resonant frequencies.
3. The total time of the endurance test shall be limited to 3 hours, 1 hour in each of three mutually
perpendicular planes.
2.2.8.5 Disposition of Equipment Under Test
1. The test unit shall be examined to determine that no physical damage has resulted from the vibration
tests.
2. The test unit shall be checked to determine that it is functionally operable in all modes of its
prescribed operation.
3. The test unit may be removed from the test table. Upon satisfactory completion of the vibration test,
proceed with the shock (impact) test described in 2.2.9.
2.2.9 Shock (Impact) Test
2.2.9.1 Purpose of Test
The purpose of this test is to determine that the test unit is capable of withstanding the shock (impact) to
which it may reasonably be subjected during handling and transportation in the process of installation,
repair, and replacement. It is to be noted that the test unit is not, at this time, in its shipping carton.
The test unit shall be firmly fastened to the specimen table. In each of its three planes the test unit shall
be dropped from a calibrated height to result in a shock force of 10g.
2.2.9.2 Test Equipment Requirements
1. Shock (impact) test fixture equivalent to that suggested by the simplified sketch shown in Figure 2-2.
2. The test table shall have a surface area sufficient to accommodate the test unit.
3. The test table shall be calibrated and the items tested as indicated. This shock test defines the test
shock to be 10g +1g.
a. Calibration of the test equipment for these shock tests shall be measured by three
accelerometers having fixed shock settings of 9g, 10g, and 11g. They shall be Inertia Switch
Incorporated ST-355, or the equivalent. These devices shall be rigidly attached to the test table.
b. Calibration of the fixture for each item to be tested shall be as follows:
1) Place a dummy load weighing within 10 percent of the test unit on the table.
2) Reset the three accelerometers and drop the test table from a measured height.
3) Observe that the accelerometers indicate the following:
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Figure 2-2
SHOCK TEST FIXTURE
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power supplies to Bleed down to 0 VDC before restoring AC power to the MMU. Verify that the AC
power interruption does not cause reset of the fault or alter any fault data display indications.
3. Apply 89 volts RMS AC to the Red Enable input. Apply 70 volts RMS AC to all Red inputs for at least
2 seconds and verify that no faults are recognized within that interval.
4. With Red Enable input at 70 volts RMS AC and Red inputs at zero volts for at least 2 seconds, verify
that no faults are recognized within that interval.
2.3.8 Minimum Yellow Change/Red Clearance Interval
1. With Red Enable signal connected to AC Line and all channels programmed to disable Minimum
Yellow Change monitoring, apply the following sequence to any conflicting channels:
2. With Red Enable signal connected to AC Line, apply the following sequence to any channel enabled
to monitor minimum Yellow Change interval:
3. With the MMU in the Minimum Yellow Change/Red Clearance fault state, remove AC power from the
MMU, allow enough time for the internal power supplies to Bleed down to 0 VDC before restoring AC
power to the MMU. Verify that the AC power interruption does not cause reset of the fault or alter any
fault data display indications.
2.3.9 Port 1 Timeout
With the MMU setup with Port 1 communications and the Type Select input set True (Low), verify that
the Output relay contacts transfer to the fault condition after 300 milliseconds but before 400 milliseconds
if a Type 0 frame is not received within this interval. Verify that no timeout occurs if the Port 1 Disable
input is a True (Low) state.
2.3.10 DC Voltage Monitoring
For tests 2.3.10.1 to 2.3.10.6 apply 24 VDC to the +24 Volt Inhibit input.
1. Apply 22 VDC to both +24 Volt Monitor inputs. Verify that the MMU is in the no fault condition.
2. Apply 18 VDC to each +24 Volt Monitor input with the other input at 22 volts. Verify that applying the
18 VDC to either input is recognized as a +24 Volt Failure and the Output relay contacts transfer to
the fault condition within the time parameter specified in 4.4.7.1. Verify that reapplying 22 VDC to the
input(s) being tested restores the MMU to the no fault condition.
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3. With the MMU in the no fault condition, verify that applying 16 VDC to the Controller Voltage
Monitor (CVM) input is recognized as a CVM failure and the Output relay contacts transfer within the
time parameter specified in 4.4.8. Verify that applying 8 VDC to the CVM input restores the MMU to
the no fault condition.
For tests 2.3.10.4 to 2.3.10.5 enable latching 24 volt failures.
4. Apply 18 VDC to either +24 Volt Monitor input and verify that a +24 Volt Failure is recognized and
the Output relay contacts transfer within the time parameter specified in 4.4.7.1. Verify that
reapplying 22 VDC to the input(s) being tested does not restore the MMU to the no fault condition or
alter any fault data display indications.
5. With the MMU in the latched +24 Volt failure state, remove AC power from the MMU, allow enough
time for the internal power supplies to Bleed down to 0 VDC before restoring AC power to the MMU.
Verify that the AC power interruption does not cause reset of the fault or alter any fault data display
indications.
For tests 2.3.10.6 to 2.3.10.7 enable latching CVM failures.
6. Apply 16 VDC to the Controller Voltage Monitor (CVM) input and verify that a CVM failure is
recognized and the Output relay contacts transfer within the time parameter specified in 4.4.8. Verify
that reapplying 8 VDC to the CVM input does not restore the MMU to the no-fault condition or alter
any fault data display indications.
7. With the MMU in the latched CVM failure state, remove AC power from the MMU, allow enough time
for the internal power supplies to Bleed down to 0 VDC before restoring AC power to the MMU. Verify
that the AC power interruption does not cause reset of the fault or alter any fault data display
indications.
8. Over the voltage range of 0 to +30 volts DC, verify that the maximum current into or out of the +24
Volt Monitor inputs is less than 10 milliamps.
2.3.11 MMU Power Failure
1. Remove AC power for 450 milliseconds and verify that both the Start-Delay and Output relays
remain in the no fault condition for at least 100 milliseconds beyond the end of this interval.
2. Remove AC power for 500 milliseconds and verify that the MMU recognizes the 500 millisecond
MMU Power Failure. Verify that both the Start-Delay and Fault Output relays transfer to the fault
condition within 525 milliseconds following the start of the power failure interval. Verify that the MMU
executes a Start-Delay and Minimum Flash time power-up sequence as specified in 4.3.4.2 and
4.4.2 upon restoration of AC power.
3. Slowly lower the AC Line input voltage level until the MMU recognizes an MMU Power Failure.
Slowly raise the AC Line input voltage level until the MMU recognizes power restoration. Verify that
the Off voltage level occurs above 89 volts RMS AC and that the On voltage level occurs below 98
volts RMS AC. Also verify that the hysteresis from Off to On, or On to Off is at least 3 volts.
2.3.12 Permissive Programming
With a program card programmed for all channels to be permissive, apply AC Line to all channels. Verify
that no conflicts are recognized.
2.3.13 Continuous Reset
Create a conflict on at least two channels. Activate the front panel manual reset or Reset input. While the
reset input is maintained, verify that the Output relay contacts transfer to the no fault condition and that a
conflict failure is again recognized.
2.3.14 Transient Tests
The MMU shall maintain all defined functions while the independent test pulse levels specified in 2.1.6.1
and 2.1.6.2 are applied to the AC field inputs and AC Line input of the MMU.
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The MMU shall be capable of withstanding a high energy transient specified in 2.1.8 applied to the AC
field inputs and AC Line input (no other power connected to these inputs) of the MMU without failure of
the unit under test. The MMU shall perform all defined functions upon application of power to the AC Line
input of the MMU.
Figure 2-3
PIV AND DV/DT TEST CIRCUIT (SOLID STATE LOAD SWITCH OR FLASHER)
NOTES:
1. R2 and R3 shall be low inductance resistors such as carbon pile devices.
2. The load connected to x-x shall be between 500k ohms and 250 megohms (resistive).
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1. With the power removed from the load, connect pins 1 (AC Line) and 11 (AC Neutral) of the load
switch to terminal A of the test circuit.
2. Connect terminal B of the test circuit to pin 3 (Circuit A) of the load switch.
3. Set Vp to 500 VDC.
4. Decrease R2 until the load switch output conducts or the value of R2 reaches zero. If the load switch
starts conducting when the test pulse is applied, back R2 off slightly to a higher resistance point
above which the load switch does not conduct. Conduction of the load switch circuit due to either PIV
or DV/DT can be observed by the flickering or dipping of the Vp meter.
5. Measure the time required for the wave form at points x-x to reach 200 VDC DV/DT = 200/time
measured.
6. Repeat the test steps 4 and 5 with terminals A and B of the test circuit reversed.
7. Connect terminal B of the test circuit to pin 5 (Circuit B) of the load switch and connect terminal A of
the test circuit to pins 1 and 11 of the load switch.
8. Repeat steps 3 through 6 for circuit B of the load switch.
9. Connect terminal B of the test circuit to pin 7 (Circuit C) of the load switch and connect terminal A of
the test circuit to pins 1 and 11 of the load switch.
10. Repeat steps 3 through 6 for circuit C of the load switch.
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Figure 2-4
TEST CONFIGURATIONS
TEST CONDITIONS:
1. The transient generator is described in 2.1.7.
2. The input voltage shall be 10.8 to 26.5 volts DC measured at the input terminal to the loop detector unit under test.
3. The DC power source must be capable of supplying at least 50 milliamperes per channel.
4. When testing for the reverse polarity transient, the diode shown shall be reversed.
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Figure 2-5
LOOP INPUT TERMINAL TRANSIENT TESTS
2.8.1.6 Shock
The loop detector unit shall suffer neither permanent mechanical deformation nor any damage which
renders it permanently inoperable after being subjected to the shock test described in 2.2.9.
This test shall be run at room environmental conditions without power applied to the unit.
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SECTION 3
CONTROLLER UNITS
This section defines the physical, interface, and functional requirements of solid state controller units,
which fully conform, to this Standards Publication.
3.1 DEFINITIONS
These definitions define the nomenclature frequently used in this part of the Standard Publication.
3.1.1 CRC (Cyclic Redundancy Check)
An error checking technique where a mathematically derived code follows the transmission of a block of
data. The code is recalculated and compared to be sure that the data has not changed during
transmission.
3.1.2 Load Switch Driver Group
The set of three outputs which are used to drive load switch inputs to provide a Green, Yellow, or Red
output condition for vehicle signals or Walk, Pedestrian Clear, or Don’t Walk output condition for
pedestrian signals.
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* Pin 10 shall be connected to pin 8 when it is desirable to disable all Port 1 communications
activity. This shall be accomplished by mating a connector (as described above) to this Port 1
connector, in which pin 8 and pin 10 are connected.
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Port 1 shall be utilized to facilitate communications between the CU, the TF, the MMU, and the DRs, as
defined in this standard. Port 1 may also be used for manufacturer's use. In such instances, conformance
with this standard shall be required.
It will be necessary to disable all Port 1 communications activity when a CU meeting the requirements of
this standard is installed in a CA that has no accommodations for Port 1, such as a CA meeting the
requirements of NEMA Standard TS 1-1989. (Authorized Engineering Information.)
3.3.1.2 Electrical Interface
3.3.1.2.1 Logic Ground and Earth Ground
1. Logic Ground—Voltage reference point and current return point for CU input and output logic
circuits. This output shall not be connected to AC Neutral or Earth Ground within the CU.
2. Earth Ground—Terminal for connection to the chassis of the CU. Earth Ground shall be electrically
connected to the shell of the connector(s) where applicable. This input shall not be connected to
Logic Ground or AC Neutral within the CU.
3.3.1.2.2 Data and Clock Links
1. Tx Data +, Tx Data -, Tx Clock +, Tx Clock -, Rx Data +, Rx Data -, Rx Clock +, and Rx Clock -
shall consist of four interface links conforming to the requirements of the Electronic Industries
Association EIA-485, Standard for Electrical Characteristics of Generators and Receivers for use in
Balanced Digital Multipoint Systems, dated April 1983. Where differences occur between the EIA-485
standard and this standard, this standard shall govern. Tx Data + shall be the non-inverting line and
Tx Data - shall be the inverting line of one link. Tx Clock + shall be the non-inverting line and Tx
Clock - shall be the inverting line of the second link. Rx Data + shall be the non-inverting line and Rx
Data - shall be the inverting line of the third link. Rx Clock + shall be the non-inverting line and Rx
Clock - shall be the inverting line of the fourth link.
2. All voltage potentials on the Tx Data, Tx Clock, Rx Data, and Rx Clock interface links shall be
referenced to logic ground within the CA.
3. The interface links shall be connected within the CA in a full duplex party line configuration, as shown
in Figure 3-1 for a Type 1 CU and Figure 3-2 for a Type 2 CU. The TF interface shall consist of up to
eight identical stations, each as shown. The Detector interface shall consist of up to eight identical
stations, each as shown. The Rx Data and Rx Clock links shall be terminated within the CU with
resistors of 120 ohms, plus or minus 5%, connected between the + and - sides of the links, as shown
in Figure 3-1 and Figure 3-2 (total of two resistors within the CU).
4. Data and Clock Links: Additional Considerations
a. The Tx Data, Tx Clock, Rx Data, and Rx Clock link connections within the CA shall utilize the
TF as the common connection point. Refer to 5.3.3, Port 1 Communications Cables for details.
b. The Tx Data and Tx Clock links shall be terminated within the MMU with resistors of 120 ohms,
plus or minus 5%, connected between the + and - sides of the links, as shown in Figure 3-1 and
Figure 3-2 (total of two resistors within the MMU).
c. The data and clock link connections may be used for purposes not defined in this standard at the
manufacturers discretion. In the event that the data and clock link connections are used in this
manner, such use shall conform to the requirements of 3.3.1.4, Information Field Formats, and
3.3.1.5, Frame Timing, of this standard. Further, any auxiliary equipment utilizing the data and
clock link connections shall not have terminating resistors connected to these links.
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Figure 3-1
PORT 1 CONNECTIONS, TYPE 1 CONTROLLER ASSEMBLY
Figure 3-2
PORT 1 CONNECTIONS, TYPE 2 CONTROLLER ASSEMBLY
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1. Data shall be transmitted by the sending station on the Tx Data + and Tx Data - lines. The receiving
station shall consider the data to be a binary 1 when the voltage potential of the Tx Data + line is
more positive than the voltage potential of the Tx Data - line. The receiving station shall consider the
data to be a binary 0 when the voltage potential of the Tx Data + line is more negative than the
voltage potential of the Tx Data - line.
2. A clocking signal shall be transmitted by the sending station on the Tx Clock + and Tx Clock - lines.
The receiving station shall read the data on the Tx Data + and Tx Data - lines when the voltage
potential of the Tx Clock + line makes a positive going transition with respect to the Tx Clock - line,
as shown in Figure 3-3.
Figure 3-3
PORT 1 TIMING
3. The data transfer rate shall be 153,600 bits per second, plus or minus 1 percent. The width of the bit
cell on the Data links shall be the reciprocal of the data transfer rate.
4. The clocking signal from the sending station shall be a square wave with a frequency of 153,600
hertz, plus or minus 1 percent, and shall be synchronous with the data on the Data links. The clocking
signal shall make its positive going transition at the midpoint of the bit cell, plus or minus 10 percent
of the bit cell width, as measured at the sending station.
5. Only one secondary station shall be sending data at a time, all others shall have their Tx Data link
outputs and Tx Clock link outputs in the high impedance state.
6. The frame format of the data transmitted on the Tx Data links shall be as shown in Figure 3-4.
a. The frame shall be bounded at the beginning and end by the opening and closing flags,
respectively. The hexadecimal representation of these flags shall be 7E(hex).
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b. The address field shall be 8 bits in length. The usage of the address field shall be as shown
below:
Address Usage
0–18 Defined by TS 2
19–127 Reserved for TS 2
128–254 Manufacturers Use
255 Defined by TS 2
The CU shall be the primary station, the MMU shall be secondary station 16 (address=16), the TF
shall be secondary stations 0 through 7 (addresses=0 through 7), and the Detectors shall be
secondary stations 8 through 15 (addresses=8 through 15). Address 17 shall be used for
diagnostic purposes, as described in 3.3.1.4. The CU shall be secondary station 18 (address=18)
for the purpose of secondary to secondary messaging, as described in 3.3.1.4.3. When the
primary station sends a frame it shall place the address of the station to whom it is sending the
frame in the address field. The receiving station shall respond by sending a frame to the primary
station with its own address in the address field. Secondary stations shall transmit only in
response to a correctly received frame from the primary station. Frames transmitted by the
primary station with an address of 255 shall be considered broadcast frames and shall be
accepted by all secondary stations. Secondary stations shall not respond to broadcast frames.
Frames transmitted to the TF and to the DRs shall be received by BIUs. There shall be a
maximum of eight BIUs at the TF. There shall be a maximum of eight DRs, each having one BIU.
There shall be programming means in the CU to identify the BIUs that are present in the CA. The
addresses, usage, and descriptions of these BIUs are:
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h. All stations transmitting a frame shall have the capability to abort the transmission of the frame by
sending a minimum of eight consecutive binary 1's. All stations receiving a frame shall have the
capability of recognizing the abort sequence and terminating the reception of the frame.
3.3.1.4 Information Field Formats
Each station shall be responsible for transmitting frames containing information fields. Frames transmitted
by the primary station shall be referred to as command frames and frames transmitted by secondary
stations or other auxiliary equipment shall be referred to as response frames. Command frames
transmitted to BIUs in the TF and in the DRs shall be transmitted only to those BIUs that are present, as
determined by the programming entries made in the CU. Response frames shall only be transmitted as a
result of receiving a command frame. Unless otherwise indicated, a transmitted binary 1 shall represent
the active state and a binary 0 shall represent the inactive state. The first eight bits in each information
field shall contain the frame Type Number. There shall be a maximum of 64 different command frame
types defined by this standard and 64 different response frame types defined by this standard.
Additionally, there shall be 64 different command frame types reserved for manufacturers use and 64
different response frame types reserved for manufacturers use, as outlined below.
Frame Types Function
0–63 Command Frame, Defined by TS 2
64–127 Command Frame, Manufacturers Use
128–191 Response Frame, Defined by TS 2
192–255 Response Frame, Manufacturers Use
The specific frame types, their usage, their destinations, the addresses that must be in their address
fields, and their functions are summarized in the Command Frame table and the Response Frame
table. The 1 in the usage column indicates that the indicated frame type is used in a Type 1 CA. The 2 in
the usage column indicates that the indicated frame type is used in a Type 2 CA.
The information fields of frame types 64 through 127 shall contain a manufacturer specific code. The
manufacturer specific code is a 16 bit binary number which shall be placed in bits 9–24 of the information
field. These codes are maintained and issued by NEMA.
Reserved bits shall always be set to zero by the transmitting station.
The intention in placing manufacturer specific codes in frame types that are reserved for manufacturers
use is to allow equipment to differentiate between frames that may contain the same frame type.
(Authorized Engineering Information.)
Table 3-1
COMMAND FRAMES
Type Usage Dest Address Function
0 1&2 MMU 16 Load Switch Drivers
1 1&2 MMU 16 MMU Inputs / Status Request
3 1&2 MMU 16 MMU Programming Request
9 1&2 ALL 255 Date And Time Broadcast to ALL
10 1 TF 0 TF BIU #1 Outputs / Inputs Request
11 1 TF 1 TF BIU #2 Outputs / Inputs Request
12 1 TF 2 TF BIU #3 Outputs / Inputs Request
13 1 TF 3 TF BIU #4 Outputs / Inputs Request
18 1 ALL 255 Output Transfer Frame Broadcast to TF BIUs
20 1&2 DR 8 DR BIU #1 Call Data Request
21 1&2 DR 9 DR BIU #2 Call Data Request
22 1&2 DR 10 DR BIU #3 Call Data Request
23 1&2 DR 11 DR BIU #4 Call Data Request
24 1&2 DR 8 DR BIU #1 Reset / Diagnostic Request
25 1&2 DR 9 DR BIU #2 Reset / Diagnostic Request
26 1&2 DR 10 DR BIU #3 Reset / Diagnostic Request
27 1&2 DR 11 DR BIU #4 Reset / Diagnostic Request
30 1&2 (1) 17 Diagnostic Request
40 1&2 ALL 0–254 Poll for Service
41 Reserved
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Table 3-1
COMMAND FRAMES
Type Usage Dest Address Function
42 1&2 ALL 0–254 Secondary Destination Message
43 1&2 ALL 0–254 Secondary Exchange Status
(1) Frame Type 30 is for Diagnostic Purposes
Table 3-2
RESPONSE FRAMES
Type Usage Source Address Function
128 1&2 MMU 16 MMU (Type 0 ACK)
129 1&2 MMU 16 MMU Inputs/Status (Type 1 ACK)
131 1&2 MMU 16 MMU Programming (Type 3 ACK)
138 1 TF 0 TF BIU #1 Inputs (Type 10 ACK)
139 1 TF 1 TF BIU #2 Inputs (Type 11 ACK)
140 1 TF 2 TF BIU #3 Inputs (Type 12 ACK)
141 1 TF 3 TF BIU #4 Inputs (Type 13 ACK)
148 1&2 DR 8 DR BIU #1 Call Data (Type 20 ACK)
149 1&2 DR 9 DR BIU #2 Call Data (Type 21 ACK)
150 1&2 DR 10 DR BIU #3 Call Data (Type 22 ACK)
151 1&2 DR 11 DR BIU #4 Call Data (Type 23 ACK)
152 1&2 DR 8 DR BIU #1 Diagnostic (Type 24 ACK)
153 1&2 DR 9 DR BIU #2 Diagnostic (Type 25 ACK)
154 1&2 DR 10 DR BIU #3 Diagnostic (Type 26 ACK)
155 1&2 DR 11 DR BIU #4 Diagnostic (Type 27 ACK)
158 1&2 17 Diagnostic (Type 30 ACK)
168 1&2 ALL 0–254 No Service Required (Type 40 ACK)
169 1&2 ALL 0–254 Secondary Source Message (Type 40 ACK)
170 1&2 ALL 0–254 Secondary Negative Acknowledge (Type 42 NACK)
171 1&2 ALL 0–254 Secondary Acknowledge (Type 42/43 ACK)
(DET = Detector Rack, ALL = All secondary stations, ACK = Acknowledge)
The detailed formats for the information fields of the frame types summarized above follows:
3.3.1.4.1 Primary Station (CU)
The primary station shall transmit command frames containing information fields as follows:
3.3.1.4.1.1 Type 0 Load Switch Drivers
The destination of these frames is the MMU. The Channel numbers in the Function column below refer
to the channel numbers of the MMU. The CU shall include a definition, via program entry, of the MMU
Channel to CU signal driver group utilization in the terminal facilities. The Load Switch Flash bit, when
set to 1 shall cause the MMU to disable its Red Monitoring function, such that a Red Failure does not
occur during times when the CU load switch drivers are flashing the load switch outputs. All states of CU
No Fault Flash (i.e., Startup, Automatic, and Preempt) shall set Type 0 Frame Load Switch Flash bit to 1.
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If both the Load Switch + and Load Switch - bits are 0, then the corresponding load switch shall not turn
on. If the Load Switch + bit is 1 and the Load Switch - bit is 0, then the corresponding load switch shall
cause the field indication to be dimmed by eliminating positive half wave segments from the alternating
current sinusoid applied to the field indications. If the Load Switch + bit is 0 and the Load Switch - bit is
1, then the corresponding load switch shall cause the field indication to be dimmed by eliminating
negative half wave segments from the alternating current sinusoid applied to the field indications. If both
the Load Switch + and the Load Switch - bits are 1, then the corresponding load switch shall turn on
continuously. See 3.9.2 for further information on dimming.
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Bits 9–64 of this frame shall contain the real time as it currently exists within the CU. This time shall be
referred to as the CU real time. The transmission of this frame shall begin within + 100 milliseconds of the
CU real time contained within the frame.
Bits 9–16 of this frame shall contain a binary coded representation of the current month of year of the CU
real time, in the range 1–12.
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Bits 17–24 of this frame shall contain a binary coded representation of the current day of month of the CU
real time, in the range 1–31.
Bits 25–32 of this frame shall contain a binary coded representation of the last two digits of the current
year of the CU real time, in the range 0–99.
Bits 33–40 of this frame shall contain a binary coded representation of the current hour of the CU real
time, in the range 0–23.
Bits 41–48 of this frame shall contain a binary coded representation of the current minute of the CU real
time, in the range 0–59.
Bits 49–56 of this frame shall contain a binary coded representation of the current second of the CU real
time, in the range 0–59.
Bits 57–64 of this frame shall contain a binary coded representation of the current tenths of seconds of
the CU real time, in the range 0–9.
Bits 65–80 of this frame shall contain an exact representation of the programming data in the CU that
signifies the presence or absence of TF BIUs 1–8 and Detector Rack BIUs 1–8. A value of 1 shall indicate
the presence of the associated BIU and a value of 0 shall indicate the absence of the associated BIU.
All reserved bits in this frame shall be set to zero.
3.3.1.4.1.5 Type 10 TF BIU #1 Outputs / Inputs Request
The destination of these frames is the TF. Refer to Section 5 of this document for a complete list of BIU
#1 signal assignments. Input / Output pins below that are designated as Inputs or Reserved in Section 5
must be driven to the logic 0 state at all times in this Type 10 Frame.
Input / Output pins below that are designated as Spares in Section 5 may be driven to the logic 0 state or
logic 1 state, at the manufacturer's discretion, in this Type 10 Frame. (Authorized Engineering
Information.)
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If both the Load Switch + and Load Switch - bits are 0, then the corresponding load switch shall not turn
on. If the Load Switch + bit is 1 and the Load Switch - bit is 0, then the corresponding load switch shall
cause the field indication to be dimmed by eliminating positive half wave segments from the alternating
current sinusoid applied to the field indications. If the Load Switch + bit is 0 and the Load Switch - bit is
1, then the corresponding load switch shall cause the field indication to be dimmed by eliminating
negative half wave segments from the alternating current sinusoid applied to the field indications. If both
the Load Switch + and the Load Switch - bits are 1, then the corresponding load switch shall turn on
continuously. See 3.9.2 for further information on dimming.
3.3.1.4.1.6 Type 11 TF BIU #2 Outputs / Inputs Request
These frame types are identical to Type 10 Frame except that the frame type numbers and addresses are
as noted in the Command Frame summary.
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The conditions under which this frame shall be transmitted is not defined.
3.3.1.4.1.13 Type 25-27 DR BIUs #2-4 Reset / Diagnostic Request
These frame types are identical to Type 24 Frame except that the frame type numbers and addresses are
as noted in the Command Frame summary.
3.3.1.4.1.14 Type 30 Diagnostic Request
There shall be programming means in the CU to enable and disable the transmission of this command
frame.
The destination of this frame is not defined in this standard. It is intended, however, that this frame will be
used by diagnostic test equipment which may be utilized for testing the CU. (Authorized Engineering
Information.)
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When Bit 80 is set to 1 for two consecutive Type 129 transfers, the CU shall go to the beginning of the
Start-Up Flash period/state (see 3.9.1.1) and begin timing same, except when bit 80 is set to 1 as a
result of exiting the Start-Up Flash period/state. No input, other than the lack of AC power, shall prevent
this transition to the Start-Up Flash period/state.
Spare fault bits are used to indicate MMU detected failures which are not defined in this document.
(Authorized Engineering Information.)
3.3.1.4.2.3 Type 131 MMU Programming (Type 3 ACK)
The source of these frames is the MMU. This frame type shall be transmitted only if a Type 3 Frame has
been correctly received from the primary station. If a Type 3 Frame is received from the primary station
with a CRC error, then this frame type shall not be issued.
Bits 9–128 of this frame represent an exact image of the compatibility programming status of the MMU. A
bit value of 1 indicates that the MMU has been programmed for compatibility between the associated 2
channels. In the event that the MMU has fewer than 16 channels, the bit positions corresponding to the
nonexistent channels shall be set to 0.
Bits 129–144 of this frame represent an exact image of the Minimum Yellow Change Disable status of the
MMU. A bit value of 1 indicates that the Minimum Yellow Change feature has been disabled for the
associated channel.
Bits 145–148 of this frame represent a binary coded image of the minimum flash time setting in the MMU,
in the range 6–16 seconds. Bit 145 shall be the least significant bit and bit 148 shall be the most
significant bit. A binary value of 5 shall represent a minimum flash time setting of 6 seconds. Each
increment of the binary value shall represent a one second increment of the minimum flash time setting,
up to a maximum binary value of 15. Binary values of 0–4 shall not be used.
Bit 149 of this frame represents an exact image of the latch setting for 24 volt failures in the MMU. A bit
value of 1 indicates that the MMU has been programmed to latch 24 volt failures in the fault condition.
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Bit 150 of this frame represents an exact image of the latch setting for the controller voltage/fault monitor
input in the MMU. A bit value of 1 indicates that the MMU has been programmed to latch CVM failures in
the fault condition.
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The two detector call status bits for each detector channel shall be defined as follows:
The 16 detector time stamp bits for each detector channel (bits 0 through 15) shall contain the value of
the detector BIU internal time stamp generator at the instant in time when the detector call last changed
status. Each detector BIU shall contain an internal time stamp generator. This generator shall be a free
running 16 bit binary counter that starts counting at 0 following the application of power to the BIU and
counts up to 65,535. At the next increment after reaching a value of 65,535, the counter shall roll over to
0 and start over. The detector bus interface unit time stamp generator shall increment every 1.0
milliseconds + 0.05 percent. The time stamp generator shall not be effected by the reception of a Type 9
Frame from the CU (date and time broadcast).
The detector BIU internal time stamp generator is intended to provide the means by which precision
timing information about detector calls can be obtained. When only detector call status is needed without
any timing information, then it is only necessary to use detector Call Status Bit 0 for each channel. When
precision occupancy data is needed or precision speed data for any detector pair(s) is needed, then the
time stamp generator data for each detector channel may be used, with a resolution of 1.0 milliseconds.
Since the time stamp generator in each detector BIU is not synchronous with the time stamp generators
in the other detector BIUs, only pairs of detectors on a single BIU should be used for speed
measurements. (Authorized Engineering Information.)
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3.3.1.4.2.7 Types 149–151 DR BIU #2-4 Call Data (Type 21-23 ACK)
These frame types are identical to Type 148 Frame except that the frame type numbers and addresses
are as noted in the Response Frame summary.
Type 149 Frame is the response data from BIU #2 for detectors 17–32; Type 150 Frame is the response
data from BIU #3 for detectors 33–48; Type 151 Frame is the response data from BIU #4 for detectors
49–64.
3.3.1.4.2.8 Type 152 DR BIU #1 Diagnostic (Type 24 ACK)
The source of these frames is the Detector Rack BIU #1. This frame type shall be transmitted only if a
Type 24 Frame has been correctly received from the primary station. If a Type 24 Frame is received from
the primary station with a CRC error, then this frame type shall not be issued.
The bits designated Watchdog Failure, Open Loop, Shorted Loop, and Excessive Change In
Inductance shall indicate failures. The logical 1 state shall represent the failed state and the logical 0
state shall represent the good state.
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There shall be a programming means in the CU to identify the secondary station addresses which will
receive the Type 40 Frame. The primary station shall transmit a Type 40 Frame to each designated
secondary station on the link in a sequential fashion. The broadcast address (255) shall be invalid as a
destination address. If a secondary station has a message to exchange it shall respond to the Type 40
Frame with a Type 169 Frame. If the secondary station does not have a message to exchange, it shall
respond with a Type 168 Frame. Upon correct receipt of the Type 169 Frame from the source secondary
station, the primary station shall transmit the message data to the destination secondary station in a Type
42 Frame. Upon correct receipt of the Type 42 Frame from the primary station, the destination secondary
station shall acknowledge receipt with either a Type 171 or Type 170 Frame. The primary station shall
complete the message exchange by transmitting a Type 43 Frame to the source secondary with the
status of the exchange. This command frame shall be acknowledged by the source secondary station
with a Type 171 Frame.
Secondary stations shall respond to command frames within the service time defined in 3.3.1.5.2.
A determined access time for service may not be provided due to variations in the number of stations, the
amount of secondary messages transmitted, etc. Therefore, time critical (real time) messages should be
discouraged. Since the message data contents are specific only to the source and destination stations, it
is dependent on the user of manufacturer specific messages to assure validation of the sender and
contents of the message. (Authorized Engineering Information.)
3.3.1.5 Frame Timing
3.3.1.5.1 Primary Station
The CU shall be designated the Primary Station. The transmission of Port 1 command frames shall be
controlled by the CU. The primary station shall transmit all frame types within a one second window, with
the window repeating itself in a cyclical manner every second that the primary station is operating. Each
one second window shall start with the beginning of the transmission of Type 9 Frame, the date and time
broadcast to all secondary stations. The beginning of the transmission of Type 9 Frame shall occur every
1.0 seconds + 0.01 seconds. Each frame type shall have a defined frequency of transmission, such that
some frames shall be transmitted more frequently than once per second. Table 3-3 shows the command
frames and their frequency of transmission. If the command frames are required to be transmitted, as
determined by CU programming means described elsewhere in this standard, then the frequency of
transmission shall be exactly as shown. The minimum number of command frames transmitted by the CU
each second shall be determined by Equation 3-1, where T represents the number of TF BIUs present
(as determined by CU programming means) and D represents the number of Detector Rack BIUs present
(as determined by CU programming means).
Equation 3-1
#Command Frames = 32 + 11D (T = 0)
#Command Frames = 42 + 10T + 11D (T >> 0)
Table 3-3
COMMAND FRAMES AND FREQUENCY OF TRANSMISSION
Type Freq. Of Trans. Description
0 10 Times/Second Load Switch Drivers
1 10 Times/Second MMU Inputs / Status Request
3 1 Time/Second MMU Programming Request
9 1 Time/Second Date And Time Broadcast
10 10 Times/Second TF BIU #1 Outputs / Inputs Request
11 10 Times/Second TF BIU #2 Outputs / Inputs Request
12 10 Times/Second TF BIU #3 Outputs / Inputs Request
13 10 Times/Second TF BIU #4 Outputs / Inputs Request
18 10 Times/Second Output Transfer Frame
20 10 Times/Second DR BIU #1 Call Data Request
21 10 Times/Second DR BIU #2 Call Data Request
22 10 Times/Second DR BIU #3 Call Data Request
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Table 3-3
COMMAND FRAMES AND FREQUENCY OF TRANSMISSION
Type Freq. Of Trans. Description
23 10 Times/Second DR BIU #4 Call Data Request
24 1 Time/Second DR BIU #1 Reset / Diagnostic Request
25 1 Time/Second DR BIU #2 Reset / Diagnostic Request
26 1 Time/Second DR BIU #3 Reset / Diagnostic Request
27 1 Time/Second DR BIU #4 Reset / Diagnostic Request
30 1 Time/Second Diagnostic Request
40* 10 Times/Second Poll for Service
* The Type 40 Frame may be replaced by a Type 42 or 43 Frame, as required, during
secondary to secondary messaging (See 3.3.1.5.4).
COMMAND TIME DEAD TIME FRAME COMMAND TIME DEAD TIME FRAME COMMAND TIME
FRAME (N) (N) FRAME (N+1) (N+1) FRAME (N+2)
Where Service (N) represents the maximum service time at secondaries for any frame (i.e., 0.5
milliseconds), Response (N) represents the maximum response frame transmission time at a secondary
in responding to a given frame (i.e., frame number N), Dead (N) represents the minimum dead time
following the transmission of a given frame (i.e., frame number N), and Command (N+1) represents the
minimum command frame transmission time for the next frame in the prescribed sequence (i.e., frame
number N+1). Thus, the Dead Time following the transmission of each command frame shall have a
© NEMA
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minimum value that meets the requirements of Equation 3-3, where Dead (N), Service (N), Response
(N), and Command (N+1) are as described above. In no event, however, shall the Dead Time be less
than 0.5 milliseconds.
Equation 3-3
Dead(N) = Service(N) + Response(N) - Command(N+1)
For the purpose of calculating the minimum Dead Time from Equation 3-3, the values for Service,
Response, and Command for each command frame type shall be taken from Table 3-4, where each of
the values shown represents milliseconds.
Table 3-4
SERVICE, RESPONSE, AND COMMAND VALUES
(MILLISECONDS)
Frame Type Service Response Command
0 0.5 0.442 1.031
1 0.5 1.074 0.360
3 0.5 1.705 0.360
9 0.5 n/a 0.825
10 0.5 0.758 0.773
11 0.5 0.758 0.773
12 0.5 0.758 0.618
13 0.5 0.758 0.618
18 0.5 n/a 0.360
20 0.5 2.715 0.360
21 0.5 2.715 0.360
22 0.5 2.715 0.360
23 0.5 2.715 0.360
24 0.5 1.453 0.412
25 0.5 1.453 0.412
26 0.5 1.453 0.412
27 0.5 1.453 0.412
30 0.5 1.957 0.360
40 0.5 2.652 0.360
42 0.5 0.442 2.166
43 0.5 0.442 0.360
The values shown in Table 3-4 are based on the following considerations: The maximum service time at
secondaries shall be 0.5 milliseconds. The maximum response frame transmission time at secondaries
shall be equal to the total number of bits in the response frame (which is equal to the number of
information field bits specified in 3.3.1.4 plus 48) divided by the minimum data transfer rate specified in
3.3.1.3 and multiplied by 1.2 (to account for the extreme of maximum zero bit insertion). Thus the
maximum response frame transmission time at secondaries shall be equal to the total number of bits in
the response frame divided by 126,720. The minimum command frame transmission time shall be equal
to the total number of bits in the command frame (which is equal to the number of information field bits
specified in 3.3.1.4 plus 48) divided by the maximum data transfer rate specified in 3.3.1.3 (to account for
the extreme of no zero bit insertion). Thus the minimum command frame transmission time shall be equal
to the total number of bits in the command frame divided by 155,136.
In the event that manufacturer specific command and response frames are generated, the calculation of
the minimum Dead Time following the transmission of each command frame shall be based on the same
considerations specified above.
3.3.1.5.4 Command Frame Scheduling
The one second window described in 3.3.1.5.1, during which time all frame types shall be transmitted,
shall be divided into ten 100 millisecond windows, each of which shall have a duration of 100 + 10
milliseconds. The summation of the durations of the ten 100 millisecond windows in each one second
window shall be 1.0 + 0.01 seconds.
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All command frames shown in Table 3-3 and shown as having a frequency of transmission of 10
times/second and required to be transmitted by the CU, as determined by CU programming means, shall
be transmitted in their entirety in each of the 100 millisecond windows. The scheduling of the transmission
of these frames shall be such that they are transmitted in the following order in each of the 100
millisecond windows: frame Type 0, 1, 10, 11, 12, 13, 18, 20, 21, 22, 23, 40.
All command frames shown in Table 3-3 and shown as having a frequency of transmission of 1
time/second and required to be transmitted by the CU, as determined by CU programming means, shall
be transmitted in their entirety in each of the one second windows. The scheduling of the transmission of
these frames shall be such that they are transmitted in the following order in each of the one second
windows: frame Type 9, 3, 24, 25, 26, 27, 30. Only one of these frames shall be transmitted in each of the
100 millisecond windows. Thus frame Type 9 shall be transmitted in the first 100 millisecond window of
each one second window, frame Type 3 shall be transmitted in the second 100 millisecond window, etc.
At a minimum, one Type 40, 42, or 43 Frame shall be transmitted in each 100 millisecond window. Only
one command frame type shall be transmitted within each 100 millisecond window. In the event of link
errors caused by CRC or timeouts, retries by the primary station shall be optional and shall occur within
the same 100 millisecond window. Receipt of a new Type 40 Frame by a source secondary instead of the
Type 43 Frame will indicate to the source secondary that the current message exchange may not have
been completed successfully and has been aborted.
At the manufacturers discretion, the transmission of manufacturer specific command frames may take
place at any point in the one second window, except that frame Type 9 shall be the first frame transmitted
in each one second window. The use of manufacturer specific command and response frames shall not
preclude the transmission of frame Types 9, 3, 24, 25, 26, 27, 30, 0, 1, 10, 11, 12, 13, 18, 20, 21, 22, 23,
40 and their response frames, in the manner specified on the previous page.
3.3.2 Port 2 Interface
An EIA/TIA-232-E Data Terminal Equipment (DTE) interface and connector shall be provided for
interconnecting to a printer or personal computer.
The connector shall be mounted on the front of the CU and shall be a 25 pin metal shell “D” subminiature
type connector. The connector shall utilize female contacts with 15 millionths of an inch minimum gold
plating in the mating areas. The connector shall be equipped with latching blocks. The connector shall
mate with a 25 pin “D” type connector, AMP Incorporated part number 205208-1, or equivalent, which is
equipped with spring latches, AMP Incorporated part number 745013-1, or equivalent.
Pin Function I/O
1 Earth Ground [-]
2 Transmitted Data................................. [O]
3 Received Data [I]
4 Request To Send ................................ [O]
5 Clear To Send [I]
6 Not Used ............................................. [-]
7 Logic Ground [-]
8 Received Line Signal Detector ............ [I]
9–19 Not Used [-]
20 DTE Ready .......................................... [O]
21–25 Not Used
The EIA/TIA-232-E function reference for Pin 1 is Shield and Pin 7 is Signal Common.
3.3.2.1 Unit to Printer
The CU timing data, operational data, and reports shall be capable of being transmitted to the printer. The
CU shall interface with a printer capable of eighty columns or more. The CU shall provide for
asynchronous serial data communications with X-On/X-Off handshaking protocols, a word structure of 1
Start Bit + 7 Data Bits + 1 Parity Bit (Even) + 1 Stop Bit, transmit and receive ASCII coded 1200 Bits Per
Second serial data.
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Pins 6 and 9 are provided for connection to an external cable shield, if appropriate. (Authorized
Engineering Information.)
3.3.3.2 Interface
The system interface shall provide four-wire full duplex communications over an unconditioned Type 3002
voice grade private line channel or equivalent customer owned cable.
3.3.3.2.1 Transmission Method
Communications over the system interface shall utilize time division multiplex techniques. Transmissions
shall use phase coherent frequency shift keying (FSK) modulation at a data rate of 1200 bps. Data format
shall be asynchronous, bit serial.
3.3.3.2.2 Transmitter Characteristics
The transmitter portion of the system interface shall be a digital to FSK modulator. Output level shall be 0
dBm +15% into a 600 ohm load. Frequency stability of the transmitted signal shall be +5% over the CU
operating temperature range. Transmit frequencies shall be 1200 Hz for MARK (logic 1) and 2200 Hz for
SPACE (logic 0).
3.3.3.2.3 Receiver Characteristics
The receiver portion of the system interface shall be a FSK to digital demodulator. Receiver sensitivity
shall be a minimum of -34dBm. In band signal-to-noise ratio shall be 10dB or greater.
3.3.4 Type 1—Interface Standards
A Type A1 or P1 CU shall provide an Input / Output interface to meet the following requirements.
The connector shall have a metallic shell, be connected to the Earth Ground internally, be mounted on
the front of the unit, and intermate with a MS3106( )-18-1S.
Input / Output connector pin terminations shall be as follows:
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d. The High state impedance shall not exceed 11K ohms to 24 volts DC.
e. Any external steady-state voltage applied to an output terminal shall not exceed +30 volts DC,
nor shall it cause flow of more than 3 milliamperes into the terminal, when the output is in the
High state.
f. Any valid True output signal, except Load Switch Driver outputs when Dimming is enabled, shall
dwell in this state for at least 50 milliseconds.
2. Regulated 24 Volts DC for External Use
a. Positive 24 + 2 volts DC shall be regulated over an AC line voltage variation from 89 to 135 volts
and from no load to full load.
b. Current capability shall be 500 milliamperes continuous with less than 0.5 volt peak-to-peak
ripple.
3.3.5.2 Pin Connections
The Type A2 and P2 CU shall provide Input / Output interface pin connections per 3.3.5.2.1 and 3.3.5.2.2.
3.3.5.2.1 Connectors Used
The connector on the CU shall have a metallic shell. The connector shall be connected to the chassis
internally. The connectors shall be mounted on the front of the unit in accordance with the following:
1. Connector A shall intermate with a MS3116( )-22-55S
2. Connector B shall intermate with a MS3116( )-22-55P
3. Connector C shall intermate with a MS3116( )-24-61P
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The CU shall implement conformance groups as defined in NEMA TS 3.5 Actuated Signal Controller
Object Definitions in accordance with the following:
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requirements should not expect those features unless the user specification includes a definition of
additional conformance groups from the standard or defines and lists specific alternates.
All objects required by this standard shall support all values within its standardized range. The
standardized range is defined by a size, range, or enumerated listing indicated in the object’s SYNTAX
field and/or through descriptive text in the object’s DESCRIPTION field of the relevant standard. The
following provides the current listing of known variances for this standard:
Table 3-5
OBJECT RANGE VALUES FOR ACTUATED SIGNAL CONTROLLERS
Object MINIMUM PROJECT REQUIREMENTS
TS 3.4-1996
moduleType Value 3
dbCreateTransaction All Values
dbErrorType All Values
globalDaylightSaving Values 2 & 3
maxTimeBaseScheduleEntries 16
maxDayPlans 15
maxDayPlanEvents 10
maxEventLogConfigs 50
eventConfigMode Values 2 thru 5
eventConfigAction Values 2 & 3
maxEventLogSize 255
maxEventClasses 7
maxGroupAddress 2
TS 3.5-1996
maxPhases 8
phaseStartup Values 2 thru 6
phaseOptions All Values
maxPhaseGroups 1
maxVehicleDetectors 64
vehicleDetectorOptions All Values
maxPedestrianDetectors 8
unitAutoPedestrianClear All Values
unitControlStatus All Values
unitFlashStatus All Values
unitControl All Values
maxAlarmGroups 1
maxSpecialFunctionOutputs 8
coordCorrectionMode Values 2 thru 4
coordMaximumMode Values 2 thru 4
coordForceMode Values 2 & 3
maxPatterns 48
patternTableType Either 2, 3, or 4
maxSplits 16
splitMode Values 2 thru 7
localFreeStatus Values 2 thru 11
maxTimebaseASCActions 48
maxPreempts 6
preemptControl All Values
preemptState Values 2 thru 9
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3.4.2.1.1 Cycles
The CU shall be capable of providing a minimum of one cycle length for each timing plan. Each cycle
length shall be adjustable over a range of 30 to 255 seconds in 1 second increments.
3.4.2.1.2 Splits
The CU shall be capable of providing a minimum of one set of splits for each timing plan. Each split shall
provide an adjustable time for each interval in the sequence in accordance with the following:
a. 0 to 25.5 seconds in 0.1 second increments, and
b. 0 to 255 seconds in 1 second increments, or
c. 0 to 99 percent (of cycle length) in 1% increments.
3.4.2.2 Intervals
The CU shall be capable of providing a minimum of 24 intervals per Timing Plan. When less than 24
intervals are required, it shall be possible to program only the number used.
3.4.2.3 Signal Plans
The CU shall be capable of implementing four different signal plans. All signal plans shall have the same
number of intervals.
Signal plans shall be capable of being selected based on program entry, interconnect inputs, time base
control events, and a system interface.
The CU shall provide the following capability within each signal plan:
3.4.2.3.1 Minimum Time
Means shall be provided, for user definition, of a Minimum Time for each interval (0 to 25.5 seconds in 0.1
second increments).
3.4.2.3.2 Load Switch Driver Condition
Means shall be provided, for user definition, of the output condition (Green, Yellow, or Red) of each
Vehicle Load Switch Driver Group for each interval. A circuit closure to Logic Ground shall be
maintained at one of these three outputs at all times. The three outputs shall energize the appropriate
vehicle signal load switching circuit to result in a Green, Yellow, or Red indication for the duration of such
required indication.
Means shall be provided, for user definition, of the output condition (Walk, Pedestrian Clear, or Don’t
Walk) of each Pedestrian Load Switch Drivers Group for each interval. A circuit closure to Logic Ground
shall be maintained on at least one of these three outputs at all times. The three outputs shall energize
the appropriate pedestrian signal load switching circuit to result in a Walk, Pedestrian Clearance, or
Don’t Walk indication. The Don’t Walk output shall flash only during the Pedestrian Clearance
interval(s).
3.4.2.3.3 Timing Plan Transfer
Means shall be provided, for user definition, of the interval end at which a Timing Plan transfer may occur.
3.4.2.3.4 Signal Plan Transfer
Means shall be provided, for user definition, of the interval end at which a Signal Plan transfer may occur.
3.4.2.3.5 Variable Interval
Means shall be provided, for user definition, of the intervals which shall be considered variable for offset
correction, force off, and manual control enable operation.
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4. Any Preemption
3.4.3 Initialization
Initialization shall occur under either of the following conditions:
1. Restoration of power after a defined power interruption.
2. Activation of External Start input.
A program entry for initialization shall be provided to cause the CU to start at the beginning of the defined
signal plan interval.
As part of the initialization routine, calls shall be placed on all actuated movements and retained until
serviced.
3.4.4 Actuated Movements
The CU shall provide actuated operation to the extent that the signal sequence may be dependent on
vehicle and/or pedestrian detector actuations.
3.4.4.1 Provision for Storing a Demand
There shall be a provision for storing a call for vehicle service on four vehicle movements when the
specific movement is not displaying a Green indication. The vehicle memory feature shall be capable of
being disabled via program entry.
There shall be a provision for storing a call for pedestrian service on each of the four movements, when
the movement is not displaying a Walk indication.
3.4.4.2 Placement of Vehicle Recall
Means shall be provided, via program entry, to place a recurring demand for vehicle service on the
movement when that movement is not in its Green interval.
3.4.4.3 Placement of Pedestrian Recall
Means shall be provided, via program entry, to place a recurring demand for pedestrian service on the
movement when that movement is not in its Walk interval.
3.4.5 External Interface
The CU shall operate with an external interface as follows:
3.4.5.1 Pin Connections
A Type P2 CU shall provide input-output connector pin terminations in accordance with the following:
Connector “A” Pin/Function
55 Pin (Plug) Type # -22-55P
Pin Function I/O
A Fault Monitor [O]
B +24 VDC (External)................... [O]
C Voltage Monitor [O]
D Vehicle 1 Red............................ [O]
E Pedestrian 1 Don’t Walk [O]
F Vehicle 2 Red............................ [O]
G Pedestrian 2 Don’t Walk [O]
H Pedestrian 2 Pedestrian Clear .. [O]
J Pedestrian 2 Walk [O]
K Vehicle 2 Detector..................... [I]
L Pedestrian 2 Detector [I]
M Mode* Input 2............................ [I]
N Stop Time [I]
P Reserved................................... [I]
R External Start [I]
S Interval Advance ....................... [I]
T Ind. Lamp Control [I]
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* Input / Output Functions are dependent on the I/O Mode Bit inputs. See 3.4.5.2(17) for a definition of the
function assigned to each mode.
3.4.5.2 Inputs
1. AC Line—Current protected side of 120 VAC 60 Hertz power source within the CU.
The CU shall have a front panel mounted over-current protection device in the 120 VAC input to the
unit.
2. AC Neutral—Unfused and unswitched side of 120 VAC 60 Hertz power source taken from neutral
output of AC power source.
This input must not be connected to Logic Ground or Earth Ground within the CU.
3. Earth Ground—Terminal for connection to the chassis of the CU. Earth Ground shall be electrically
connected to the shell of the connector(s) where applicable. This input shall not be connected to
Logic Ground or AC Neutral within the CU.
4. External Start—An input to cause the CU to revert to its programmed initialization interval upon
application. Upon removal of this input the CU shall commence normal timing.
5. Interval Advance—A complete On-Off operation of this input shall cause immediate termination of
the interval in process of timing. The CU shall select the next interval to service based on it's normal
sequence control method.
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Interval Advance shall be used in conjunction with Manual Control Enable to produce manual
control of the programmable variable intervals with the remaining intervals self timing (see Manual
Control Enable).
Interval Advance shall be used in conjunction with Stop Time to advance through all serviceable
intervals. The termination of all signal plan intervals will be controlled by the Interval Advance input.
6. Stop Timing—An input which when activated causes cessation of CU interval timing for the duration
of such activation. Upon removal of activation from this input, all portions which were timing will
resume timing.
During Stop Timing, the CU shall not terminate any signal plan, interval, or interval portion, except by
activation of the Interval Advance input.
7. Force Off—An input when active causes the termination of the signal plan variable interval subject to
the completion of any programmed signal plan Minimum Interval timing.
8. Manual Control Enable—An input to place calls on all actuated movements, stop CU timing in
programmed variable intervals, and inhibit the operation of Interval Advance during all other
intervals.
9. External Recall—Input to place a recurring demand for service on all actuated vehicle movements.
10. Indicator Lamp Control—Input to disable CU indicators.
The CU might not employ this input. (Authorized Engineering Information.)
11. Test Input (Two per Unit)—Test Input, two per unit, for manufacturer's use only.
12. Pattern Inputs—The CU shall select the pattern to be used, according to the current status of the
Timing Plan and Offset requests. In the applicable mode, seven inputs for a hardwire type
interconnect interface shall be available.
Pattern inputs shall be interpreted as command requests in accordance with Table 3-6 and Table
3-7.
Table 3-6
TIMING PLAN
Command TP A TP B TP C TP D
Request Input Input Input Input Reference
TP 00 OFF OFF OFF OFF Dial 1 Split 1
TP 01 OFF OFF ON OFF Dial 1 Split 2
TP 02 OFF OFF OFF ON Dial 1 Split 3
TP 03 OFF OFF ON ON Dial 1 Split 4
TP 04 ON OFF OFF OFF Dial 2 Split 1
TP 05 ON OFF ON OFF Dial 2 Split 2
TP 06 ON OFF OFF ON Dial 2 Split 3
TP 07 ON OFF ON ON Dial 2 Split 4
TP 08 OFF ON OFF OFF Dial 3 Split 1
TP 09 OFF ON ON OFF Dial 3 Split 2
TP 10 OFF ON OFF ON Dial 3 Split 3
TP 11 OFF ON ON ON Dial 3 Split 4
TP 12 ON ON OFF OFF Dial 4 Split 1
TP 13 ON ON ON OFF Dial 4 Split 2
TP 14 ON ON OFF ON Dial 4 Split 3
TP 15 ON ON ON ON Dial 4 Split 4
For the purpose of utilization in an existing traditional interconnect system, a Reference with Dial and
Split numbers is provided.
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Table 3-7
OFFSET
Command Off 1 Off 2 Off 3
Request Input Input Input
Offset 1 ON OFF OFF
Offset 2 OFF ON OFF
Offset 3 OFF OFF ON
Sync OFF OFF OFF
Voltage Levels: OFF = +24V; ON = 0V
13. Signal Plan Inputs—The CU shall select the signal plan to be used, according to the current status of
the Signal Plan requests. In the applicable mode, two inputs for a hardwire type interconnect
interface shall be available.
Signal Plan inputs shall be interpreted as command requests in accordance with Table 3-8.
Table 3-8
SIGNAL PLAN
Command Sig Plan A Sig Plan B
Request Input Input
Signal Plan 1 OFF OFF
Signal Plan 2 ON OFF
Signal Plan 3 OFF ON
Signal Plan 4 ON ON
Voltage Levels: OFF = +24V; ON = 0V
a. Type P1 CU—10
b. Type P2 CU—4 (10 in the applicable mode)
As a minimum, each Vehicle Detector input shall be enabled by assignment to any one movement,
via program entry. Each shall be capable of Delay, and Extension as follows:
a. Delay—The vehicle detector actuation (input recognition) shall be capable of being delayed, by
an adjustable program entered time (0–255 seconds in increments of 1 second), when the
movement is not green. Once the actuation has been present for the delay time it shall be
continued for as long as it is present.
b. Extension—The vehicle detector actuation (input duration) shall be capable of being extended
from the point of termination by an adjustable program entered time (0–25.5 seconds in
increments of 0.1 second), when the movement is green.
The special vehicle detector functions shall be capable of being used in any combination.
As a minimum, the following number of Vehicle Detector inputs shall be capable of assignment
to a System Detector function, via program entry.
1) Type P1 Unit—8
2) Type P2 Unit—6 (in the applicable mode)
15. Pedestrian Detector—Provision to enter a pedestrian call into the CU.
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As a minimum, each Pedestrian Detector input shall be enabled by assignment to any one
movement, via program entry.
16. System Address Bits—Five System Address inputs shall be provided. The CU shall respond to the
system address defined by the binary decoding of these five inputs.
17. Input / Output Mode (Three per Unit)—The CU shall select the Input / Output function of specific
hardware I/O based on the current status of these three inputs.
Table 3-9
I/O MODE BITS (3 PER UNIT)
Mode Bit States State
# A B C Names
0 OFF OFF OFF Not Used
1 ON OFF OFF Hardwire Interconnect
2 OFF ON OFF System Interface
3 ON ON OFF Hardwire Interconnect
4 OFF OFF ON Reserved
5 ON OFF ON Reserved
6 OFF ON ON Manufacturer Specific
7 ON ON ON Manufacturer Specific
Voltage Levels: OFF = +24V; ON = 0V
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Inputs Outputs
Pin Function Pin Function
A-v Local Flash Status A-d Automatic Flash Status
B-j Address Bit 0 B-r TBC Auxiliary 3
B-x Address Bit 1 B-K Reserved
B-T Address Bit 2
B-k Address Bit 3
B-m Address Bit 4
B-n MMU Flash Status
A Terminal and Facilities wired to utilize Mode 6 or Mode 7 may not be compatible with other
manufacturer's CUs. (Authorized Engineering Information.)
18. Free Mode—An input when activated causes the CU to operate in Free Mode (See 3.4.2.7).
3.4.5.3 Outputs
1. Logic Ground—Voltage reference point and current return for CU input and output logic circuits. This
output must not be connected to AC Neutral or Earth Ground within the CU.
2. Fault Monitor—An open collector output which is maintained True (Low state) as long as the
voltages within the CU do not drop below predetermined levels required to provide normal operation.
The output will also be False (High state) during CU generated flash modes as defined elsewhere in
this section.
3. CU Voltage Monitor (Type P2 Only)—An open collector output which is maintained True (Low state)
as long as the voltages within the CU do not drop below predetermined levels required to provide
normal operation.
The output will also be False (High state) during CU generated flash modes as defined elsewhere in
this section.
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This output operates concurrently with Fault Monitor output except during periods of No Fault Flash
(i.e., Automatic Flash and Preempt Flash).
9. Signal Plan Outputs—In the applicable mode, two outputs for master type interconnect interface
drivers shall be available. The outputs shall echo the active signal plan.
Signal plan outputs shall be interpreted as command requests in accordance with Table 3-8.
10. Coded Status Bits—Only one of the coded status codes shall be active when the following
conditions are present in the CU:
Table 3-10
CODED STATUS BITS (3 PER UNIT)
Code Bit States State
# A B C Names
0 OFF OFF OFF Minimum
1 ON OFF OFF Variable
2 OFF ON OFF Not Used
3 ON ON OFF Not Used
4 OFF OFF ON Not Used
5 ON OFF ON Not Used
6 OFF ON ON Not Used
7 ON ON ON Undefined
Voltage Levels: OFF = +24V; ON = 0V
Code 0: Minimum—When timing the Signal Plan Minimum portion of the Interval.
Code 1: Variable—That portion of the interval following the completion of the Signal Plan
Minimum time.
Code 2: Not Used.
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7. Interval Counter
8. Presence of vehicle call
9. Presence of pedestrian call
Figure 3-6
DUAL RING CONTROLLER UNIT
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Figure 3-7
SINGLE RING CONTROLLER UNIT
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* Input / Output Functions are dependent on the I/O Mode Bit inputs. See for a definition of the function
assigned to each mode.
3.5.3 Per Phase
The following inputs, outputs, functions, and programming controls shall be provided on a per phase
basis:
3.5.3.1 Time Settings
The following functions, with the associated minimum timing ranges and maximum increments, shall be
provided as a minimum when required by the application. For timing accuracy See 2.2.1.
Range, Increments,
Function Seconds Seconds
Min Green 1–255 1
Passage Time 0–25.5 0.1
Maximum 1 1–255 1
Maximum 2 1–255 1
Yellow Change 3–25.5 0.1
Red Clearance 0–25.5 0.1
Walk 0–255 1
Pedestrian Clearance 0–255 1
Added Initial 0–25.5 per Actuation
Time to Reduce 1–255 1
Time Before Reduction 1–255 1
Minimum Gap 0–25.5 0.1
Zero shall be satisfied by any time between zero and 100 milliseconds.
3.5.3.2 Phase Intervals
1. Green Interval—Actuated Phase
a. Without Volume Density—The Green interval is a variable interval dependent upon vehicle
actuations. The Green interval time shall be limited by the Maximum Green time function which
shall commence timing upon registration of a serviceable conflicting call. The Minimum Green
time shall not be preempted by a Maximum Green termination.
Three time settings shall be provided for determination of Green timing on an actuated phase
without volume density.
1) Minimum Green—The first timed portion of the Green interval which may be set in
consideration of the storage of vehicles between the zone of detection for the approach
vehicle detector(s) and the stop line.
2) Passage Time (Vehicle Interval, Preset Gap)—The extensible portion of the Green shall be
a function of vehicle actuations that occur during the Green interval. The phase shall remain
in the extensible portion of the Green interval as long as the passage timer is not timed out.
The timing of this portion of the Green interval shall be reset with each subsequent vehicle
actuation and shall not commence to time again until the vehicle actuation is removed from
the CU. The duration of the Green interval shall be subject to the limit of the Maximum
Green.
3) Maximum Green—This time setting shall determine the maximum length of time this phase
may be held Green in the presence of a serviceable conflicting call. In the absence of a
serviceable conflicting call the Maximum Green timer shall be held reset.
b. With Volume Density—In addition to Minimum Green, Passage Time, and Maximum Green
timing functions, phases provided with Volume Density operation shall include Variable Initial
timings and Gap Reduction timings. The effect on the Initial timing shall be to increase the
timing in a manner dependent upon the number of vehicle actuations stored on this phase while
© NEMA
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its signal is displaying Yellow or Red. The effect on the extensible portion shall be to reduce the
allowable gap between successive vehicle actuations by decreasing the extension time in a
manner dependent upon the time waiting of vehicles on a conflicting phase.
1. Variable Initial (see Figure 3-8)—The Variable Initial timing period shall be determined by
an interrelationship of two time settings as described below:
a. Minimum Green setting shall determine the minimum Variable Initial time period.
Seconds/Actuation setting shall determine the time by which the Variable Initial time
period will be increased from zero with each vehicle actuation received during the
associated phase Yellow and Red intervals.
b. The maximum of the Variable Initial timing period shall be settable (on a per-phase
basis) in the range of 0–255 seconds with increments of 1 second. The maximum
Variable Initial setting shall be subordinate to Minimum Green time setting.
c. Initial timing shall equal (Seconds/Actuation) multiplied by (number of actuations) within
the constraint of Maximum Initial and shall be not less than Minimum Green.
2. Gap Reduction (see Figure 3-9)—The Gap Reduction function shall be accomplished by
means of the following functional settings:
a. Time Before Reduction
b. Passage Time
c. Minimum Gap
d. Time To Reduce
Figure 3-8
VARIABLE INITIAL TIMING
© NEMA
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Figure 3-9
GAP REDUCTION
NOTES:
1. to = Start of phase Green.
2. t1 = Registration of serviceable conflicting call.
3. Time Before Reduction shall not start timing before t1.
4. Maximum timer start shall be conditional upon being in the Green interval and registration of a serviceable conflicting call -
vehicle or pedestrian.
5. Passage Time portion of Green interval must time concurrently with Initial subject to vehicle actuation.
The Time Before Reduction period shall begin when the phase is Green and there is a
serviceable conflicting call. If the serviceable conflicting call is withdrawn while timing this
period, the timer shall be reset and remain reset until the next serviceable conflicting call is
received.
Upon completion of the Time Before Reduction period, the linear reduction of the allowable
gap from the Passage Time level shall begin.
The rate of reduction shall be based on the setting of the Passage Time, Minimum Gap, and
Time To Reduce controls. This method shall reduce the allowable gap at a rate equal to the
difference between the Passage Time and Minimum Gap setting divided by the setting of
the Time To Reduce control.
The reduction of the allowable gap shall continue until the gap reaches a value equal to or
less than the Minimum Gap as set on the Minimum Gap control after which the allowable
gap shall remain fixed at the values set on the Minimum Gap control. In the presence of a
continuous vehicle actuation, the phase shall not gap out even if the gap is reduced to zero
(i.e., Minimum Gap set at zero).
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If at any time the serviceable conflicting call is withdrawn, the gap shall revert to the Passage
Time setting value, and the Time Before Reduction period timer shall be reset and remain
reset until the next serviceable conflicting call is received.
a. Walk—This shall control the amount of time the Walk indication shall be displayed.
b. Pedestrian Clearance—This shall control the duration of the Pedestrian Clearance output and
the flashing period of the Don’t Walk output.
When a pedestrian call is stored in pedestrian memory and pedestrian indications are concurrent
with an associated vehicle phase, the pedestrian sequence shall commence service when
entering the vehicle Green of that phase unless the Pedestrian Omit line is activated.
During the display of the Walk and Pedestrian Clearance indications, a concurrent Green
vehicle indication shall be shown. It shall be possible to recycle the pedestrian indications in
response to succeeding pedestrian calls for service subject to absence of serviceable conflicting
calls (vehicle or pedestrian) and nonactivation of the Pedestrian Omit line.
These phases shall be considered to have the four Green states indicated in Figure 3-10.
a. State A shall be the minimum timing state. The duration of State A shall be equal to the
Walk time setting. Signal indications for State A shall be Green and Walk.
b. State B shall be a state immediately following the minimum timing state. The CU shall dwell in
this state in the presence of a Hold signal or when the Walk Rest Modifier is active and no
© NEMA
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serviceable conflicting call exists. The signal indications shall remain in Green and Walk. The CU
shall leave this state when the Hold input is not active and Walk Rest Modifier is not active; or
when the Hold input is active, a serviceable conflicting call exists, and the Force-Off input is
activated. If the phase Hold is active and the Force-Off is activated when the phase is active and
a serviceable conflicting call does not exist, the CU shall continue to dwell in State B of the
phase.
c. State C shall be the Pedestrian Clearance state. During State C, the phase shall activate its
Pedestrian Clearance output and flash its Don’t Walk output. The duration of the state shall be
equal to the Pedestrian Clearance setting. The phase shall time the clearance and, upon
completion of the timing, advance to State D.
d. State D shall be a Green Dwell/Select state from which the CU may select the next phases(s) to
be serviced. During State D signal indications shall be Green and steady Don’t Walk. When a
serviceable conflicting call does not exist and the Pedestrian Recycle input is active, or when a
serviceable conflicting call does not exist and the Walk Rest Modifier is active, the phase shall
return to State A and retime the Walk interval. If the Pedestrian Recycle input is not active and
the Walk Rest Modifier is not active, the pedestrian movement shall not recycle.
In the presence of external signals which may be used for coordination, the sequence of these
states shall be as follows.
The Green interval begins with the existence of State A. Upon the completion of this state the CU
exits to State B. If the Hold input is active at this point, the CU shall remain in this state. If Force-
off is applied and if a serviceable conflicting call exists, the CU shall advance to State C;
otherwise State B exists as long as Hold remains active. If Hold is released while the CU is in
State B, the CU shall advance to State C without regard to the presence of a serviceable
conflicting call (Walk Rest modifier does not matter?). If the CU advances to State C, it shall
advance to State D even in the presence of Hold. When in State D, the CU shall terminate the
phase if a serviceable conflicting call exists. If no serviceable conflicting call exists, the CU
returns to State A of this interval if Pedestrian Recycle is active. If Pedestrian Recycle is not
active and no serviceable conflicting call exists, the CU rests in State D. The Hold function has
no effect on the duration of State D.
The duration of the Green interval shall not be less than the setting of the Minimum Green
control. In those instances where the sum of the Walk setting, the Hold state duration, and the
Pedestrian Clearance setting is less than the setting on the Minimum Green control, the CU
shall remain in State C until the phase has displayed a Green indication for a time equal to the
Minimum Green time setting, and shall display a steady Don’t Walk. Refer to Figure 3-11.
4. Termination of Green Timing—Green timing termination shall occur in response to one of the
following conditions:
a. Interval Advance when timing the last portion of the Green interval, as described in 3.5.5.5.6.
b. Interval Advance with Manual Control Enable activated as described in 3.5.5.5.7.
c. Initial including variable portion completed, the pedestrian service completed, a serviceable
conflicting call, and one of the following:
1) Passage Time timed out without Hold applied.
2) Reduced gap timed out without Hold applied.
3) Maximum Green termination without Hold applied.
4) Force-Off applied.
d. Initial including the variable portion completed, the pedestrian service completed, Red Rest
activated and Passage Time timeout without Hold applied.
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Figure 3-11
ACTIVATED PHASE OPERATING IN THE NONACTIVATED MODE
NOTE—MINIMUM GREEN time out during state A, B, or C. State D shall not be entered until MINIMUM GREEN is timed out.
Two time settings shall be required on the phase, Walk and Pedestrian Clearance, as described in
3.5.3.2.3.
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When a pedestrian call is stored in pedestrian memory, the Exclusive Pedestrian phase shall be
serviced with appropriate consideration of its order in the priority of phase sequencing.
The Exclusive Pedestrian phase shall rest with a steady Don’t Walk indication displayed. It shall be
possible to recycle the pedestrian indication in response to succeeding pedestrian calls for service,
subject to absence of serviceable conflicting calls (vehicle or pedestrian) and nonactivation of the
Pedestrian Omit line.
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De-energization of Hold input shall allow the CU to advance into the Green Dwell/Select state
when all Green periods are timed out.
De-energization of Hold input with all intervals timed out, shall allow the CU to recycle the Walk
interval if there is no conflicting demand for service and a pedestrian call exists for that phase.
However, if there is any serviceable demand on a conflicting phase with the Hold de-energized
and with all intervals timed-out, the CU shall advance into the Yellow Change interval and not
recycle the Walk on that phase until those demands have been served.
2. Phase Omit (In the applicable mode)—Input to cause omission of a phase, even in presence of
demand, by application of an external signal. It shall affect phase selection. The omission shall
continue in effect until the signal is removed. The phase to be omitted shall not present a conflicting
call to any other phase, but shall accept and store calls. Activation of this input shall not affect a
phase in the process of timing.
3. Pedestrian Omit (In the applicable mode)—Input to inhibit the selection of a phase due to a
pedestrian call on that phase and to prohibit the servicing of a pedestrian call on the phase. This input
when active shall prevent the starting of the pedestrian movement of that phase. After the beginning
of the phase Green, a pedestrian call shall be serviced or recycled only in the absence of a
serviceable conflicting call and with Pedestrian Omit on the phase nonactive. Activation of this input
shall not affect a pedestrian movement in the process of timing.
3.5.3.12 Outputs
1. Load Switch Drivers, Basic Vehicle (Three Per Phase)—Provision for separate Green, Yellow, and
Red outputs for each basic vehicle phase. A circuit closure to Logic Ground shall be maintained at
one of these three outputs at all times. The three outputs shall energize the appropriate vehicle signal
load switching circuit to result in a Green, Yellow, or Red indication for the required duration of such
indication.
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2. Load Switch Drivers, Pedestrian (Three Per Phase)—Provision of separate Walk, Pedestrian
Clearance, and Don’t Walk outputs for each pedestrian movement. A circuit closure to Logic
Ground shall be maintained on at least one of these three outputs at all times. The three outputs
shall energize the appropriate pedestrian signal load switching circuit to result in a Walk, Pedestrian
Clearance, or Don’t Walk indication. The Don’t Walk output shall flash only during the Pedestrian
Clearance interval as shown in Figure 3-12.
Figure 3-12
LOAD SWITCH DRIVERS, PEDESTRIAN
The Don’t Walk flashing shall provide an alternating True/False output at 1 pulse per second
repetition rate with 50 + 2 percent duty cycle.
3. Check (In the applicable mode)—An output to indicate call status (vehicle or pedestrian, or both) of
the phase, activated when the CU is not in the Green interval of that phase, which has a demand in
that phase. Neither the Phase Omit nor Pedestrian Omit inputs shall affect the Check output.
4. Phase On (In the applicable mode)—An output to indicate phase status. The Phase On output of a
particular phase is activated during the Green, Yellow, and Red Clearance intervals of that phase. It
shall be permissible for this output to be active during the Red Dwell state.
5. Phase Next (In the applicable mode)—An output of a particular phase activated when the phase is
committed to be next in sequence and remains present until the phase becomes active. The phase
next to be serviced shall be determined at the end of the Green interval of the terminating phase;
except that if the decision cannot be made at the end of the Green interval, it shall not be made until
after the end of all Vehicle Change and Clearance intervals.
3.5.4 Per Ring
The following inputs, outputs, functions, and programming controls shall be provided on a ring basis:
3.5.4.1 Inputs
1. Force Off—Provision for termination of the Green timing in the actuated mode or Walk Hold in the
nonactuated mode of the active phase in the timing ring by application of this signal, such terminating
subject to presence of a serviceable conflicting call. The Force Off function shall not be effective
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during the timing of the Initial, Walk, or Pedestrian Clearance. The Force Off input shall be
effective only as long as the input is sustained. (See 3.5.3.8.)
2. Red Rest—Input to require rest in Red of all phases in the timing ring by continuous application of an
external signal. Registration of a serviceable conflicting call shall result in immediate advance from
Red Rest to Green of the demanding phase. Registration of a serviceable conflicting call before entry
into the Red Rest state, even with this signal applied, shall result in termination of the active phase
and selection of the next phase in the normal manner and with appropriate change and clearance
intervals. (See 3.5.5.7.)
3. Inhibit Maximum Termination—An input to disable the maximum termination functions of all phases
in the selected timing ring. The input shall not inhibit the timing of Maximum Green.
4. Omit Red Clearance—An input to cause omission of Red Clearance interval timing(s).
5. Pedestrian Recycle—An input to control the recycling of the pedestrian movement. The recycling
operation is dependent upon whether the phase is operating in the actuated or nonactuated mode:
a. When the phase is operating in the actuated mode, if a serviceable pedestrian call exists on the
phase and the Hold input is active, the pedestrian movement shall be recycled when the
Pedestrian Recycle input is active, regardless of whether a serviceable conflicting call exists.
b. When the phase is operating in the nonactuated mode, if the phase has reached State D (see
3.5.3.2.3), the Pedestrian Omit is not active on the phase and a serviceable conflicting call does
not exist, the pedestrian movement shall be recycled when the Pedestrian Recycle input is
active.
6. Stop Timing—An input which when activated causes cessation of CU ring timing for the duration of
such activation. Upon removal of activation from this input, all portions which were timing will resume
timing. During stop timing, vehicle actuations on non-Green phases shall be recognized; vehicle
actuations on Green phase(s) shall reset the Passage Time timer in the normal manner; and the CU
shall not terminate any interval or interval portion or select another phase, except by activation of the
Interval Advance input. Operation of the Interval Advance with Stop Time activated shall clear any
stored calls on a phase when the CU is advanced through the Green interval of that phase.
7. Maximum II Selection—Input to allow the selection of a second maximum time setting on all phases
of the timing ring.
3.5.4.2 Outputs
One or more of the coded status bit states shown in Table 3-11 might be omitted from a normal cycle of
operation. (Authorized Engineering Information.) Only one of the coded status codes shall be active when
the following conditions are present in the CU:
Table 3-11
CODED STATUS BITS (3 PER RING)
Code Bit States State
# A B C Names
0 OFF OFF OFF Min Green
1 ON OFF OFF Extension
2 OFF ON OFF Maximum
3 ON ON OFF Green Rest
4 OFF OFF ON Yellow Change
5 ON OFF ON Red Clearance
6 OFF ON ON Red Rest
7 ON ON ON Undefined
Voltage Levels: OFF = +24V; ON = 0V
1. The active phase is in its Green interval and operating in the actuated mode.
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Code 0 Minimum Timing—When timing in Initial, Walk, or Pedestrian Clearance portions of the
Green interval.
Code 1 Extension Timing—That portion of the Green interval following the completion of the
minimum timings (Initial, Walk, and Pedestrian Clearance) when timing an extension(s).
Code 2 Maximum Timing—That portion of the Green interval following the completion of the
minimum timings, (Initial, Walk, and Pedestrian Clearance) when not timing an extension and the
Maximum Green is timing (e.g., when the Hold input is active).
Code 3 Green Rest—That portion of the Green interval when the minimum timings (Initial, Walk,
and Pedestrian Clearance) are complete, Passage Timer is timed out and the Maximum Green
timer is either timed out or has not started.
2. The active phase is in its Green interval and operating in the nonactuated mode.
Code 0 Walk Timing—When timing the Walk portion of the Green interval (nonactuated State A).
Code 1 Walk Hold—When the Walk output is active, Walk timing is complete and the Hold input is
active (nonactuated State B).
Code 2 Pedestrian Clearance Timing—When timing the Pedestrian Clearance interval or the
remaining portion of Minimum Green (nonactuated State C).
Code 3 Green Rest—When the timing of Pedestrian and Minimum Green intervals are complete
(nonactuated State D).
Code 7 Undefined
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When timing phases concurrently with the next serviceable call on a phase that conflicts with more than
one of the phases timing (about to cross a barrier), Simultaneous Gap Out, if enabled via program entry,
shall insure that all phases which will terminate, must simultaneously reach a point of being committed to
terminate before Green timing termination shall begin (i.e., Gap-Out, Max-Out, or Force-Off). When all
phases have not yet reached such a point, any gapped out phase shall revert to the extensible portion
and time passage intervals based on vehicle calls.
Under the conditions as defined above, Simultaneous Gap Out, if disabled, shall allow a phase to reach a
point of being committed to terminate independently of any other phase and shall not revert to the
extensible portion from a gapped out condition.
3.5.5.3 Dual Entry
Dual Entry is a mode of operation (in multi-ring CUs) in which one phase in each ring must be in service,
where possible subject to compatibility, at all times.
If a call does not exist in a ring when the CU is committed to cross a barrier, a phase may be selected, via
program entry, in that ring to be active.
3.5.5.4 Alternate Sequences
The CU shall provide the capability of fifteen alternates to the standard sequence. The alternates shall be
variations to the sequence based on four groups of two phases (Phase Pair) being serviced in reverse
order.
As a minimum, the sixteen sequences shall provide every combination of lead-lag (phase pair reversal)
for an eight phase dual ring CU configuration. For the purpose of this minimum requirement, the Alternate
Sequences (AS) shall be capable of:
1. AS A—Phase 1 and Phase 2 Reversed
2. AS B—Phase 3 and Phase 4 Reversed
3. AS C—Phase 5 and Phase 6 Reversed
4. AS D—Phase 7 and Phase 8 Reversed
The alternate sequences may be selected by the Alternate Sequence external interface inputs (in the
applicable mode) or the coordinator as a function of the pattern (Timing Plan/Offset) in effect. When the
internal coordinator is running, the external interface inputs for alternate sequences shall be ignored.
Alternate Sequence inputs shall be interpreted as command requests in accordance with Table 3-12.
Table 3-12
ALTERNATE SEQUENCE
Command AS A AS B AS C AS D
Request Input Input Input Input
Sequence 00 OFF OFF OFF OFF
Sequence 01 ON OFF OFF OFF
Sequence 02 OFF ON OFF OFF
Sequence 03 ON ON OFF OFF
Sequence 04 OFF OFF ON OFF
Sequence 05 ON OFF ON OFF
Sequence 06 OFF ON ON OFF
Sequence 07 ON ON ON OFF
Sequence 08 OFF OFF OFF ON
Sequence 09 ON OFF OFF ON
Sequence 10 OFF ON OFF ON
Sequence 11 ON ON OFF ON
Sequence 12 OFF OFF ON ON
Sequence 13 ON OFF ON ON
Sequence 14 OFF ON ON ON
Sequence 15 ON ON ON ON
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Table 3-12
ALTERNATE SEQUENCE
Command AS A AS B AS C AS D
Request Input Input Input Input
Voltage Levels: OFF = +24V; ON = 0V
Connector Pins—In the applicable mode, input pin terminations shall be provided in accordance with the
following:
1. Alternate Sequence A
2. Alternate Sequence B
3. Alternate Sequence C
4. Alternate Sequence D
3.5.5.5 Inputs
1. AC Line—Current protected side of 120 VAC 60 Hertz power source within the CU.
The CU shall have a front panel mounted over-current protection device in the 120 VAC input to the
unit.
2. AC Neutral—Unfused and unswitched side of 120 VAC 60 Hertz power source taken from neutral
output of ac power source.
This input must not be connected to Logic Ground or Earth Ground within the CU.
3. Earth Ground—Terminal for connection to the chassis of the unit. Earth Ground shall be electrically
connected to the shell of the connector(s) where applicable. This input shall not be connected to
Logic Ground or AC Neutral within the CU.
4. Vehicle Detector—Provision to enter a vehicle call into the CU.
Vehicle Detector inputs shall be provided as follows:
a. Type A1 CU—32
b. Type A2 CU—8 (20 in the applicable mode—see 3.5.5.5.15)
As a minimum, each Vehicle Detector input shall be enabled by assignment to any one phase, via
program entry. Each shall be capable of Delay, Extension, and Switching as follows:
c. Delay—The vehicle detector actuation (input recognition) shall be capable of being delayed, by
an adjustable program entered time (0–255 seconds in increments of 1 second), when the phase
is not Green. Once the actuation has been present for the delay time it shall be continued for as
long as it is present. If an actuation is removed prior to delay timing out, no call is placed.
d. Extension—The vehicle detector actuation (input duration) shall be capable of being extended
from the point of termination by an adjustable program entered time (0–25.5 seconds in
increments of 0.1 second), when the phase is Green.
e. Switch—The vehicle detector actuation shall be capable of being switched to another phase
when the assigned phase is Yellow or Red and the program entered phase is Green. Detector
Switching provides a per detector entry identifying the program entered phase that will receive the
switched actuations.
The special vehicle detector functions shall be capable of being used in any combination.
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As a minimum, eight Vehicle Detector inputs shall be capable of assignment to a System Detector
function, via program entry.
5. Pedestrian Detector Call (8 per unit)—Provision to enter a pedestrian demand for service into the
appropriate phase of the CU.
As a minimum, each Pedestrian Detector Call input shall be enabled by assignment to any one
phase, via program entry.
6. Interval Advance—A complete On-Off operation of this input shall cause immediate termination of
the interval in process of timing. Where concurrent interval timing exists, use of this input shall cause
immediate termination of the interval which would terminate next without such actuation.
Phases without stored vehicle or pedestrian calls shall be omitted from the resultant phase
sequencing of the CU unless External Min. Recall To All Vehicle Phases or Manual Control
Enable inputs are activated.
The CU shall select the next phase to service based on its normal sequence control method. If
Interval Advance is activated during the Green interval and no serviceable call exists, the CU shall
not advance beyond the Green Dwell/Select state, except when Red Rest is active.
If Interval Advance is applied when the CU is displaying Green and Walk indications, the unit shall
advance to the state of displaying Green and Pedestrian Clearance. If Interval Advance is applied
when the unit is displaying Green and Pedestrian Clearance, the unit shall display a steady Don’t
Walk indication and advance to the Green Dwell/Select state, from which it shall immediately select
a phase next and advance to the Yellow subject to the presence of a serviceable conflicting call and
the constraints of concurrent timing.
If no pedestrian provisions exist, application of the Interval Advance signal at any point in the Green
interval shall cause the unit to advance to the Green Dwell/Select state from which it shall
immediately select a phase next and advance to the Yellow subject to the presence of a serviceable
conflicting call and the constraints of concurrent timing.
Interval Advance may be used in conjunction with Manual Control Enable to produce manual
control of the CU with timed vehicle change and clearance intervals.
Interval Advance shall be used in conjunction with Stop Time to advance through all serviceable
intervals except that the CU shall not advance beyond the Green Dwell/Select state without a
serviceable conflicting call, except when Red Rest is active.
7. Manual Control Enable—An input to place vehicle and pedestrian calls on all phases, stop CU
timing in all intervals except vehicle change and clearance intervals, and inhibit the operation of
Interval Advance during vehicle change and clearance intervals. When this function is used in
conjunction with Interval Advance, the operation of the CU shall be as follows:
a. When concurrent pedestrian service is not provided, an activation of the Interval Advance shall
advance the CU to Green Dwell/Select, from which it shall immediately select a phase next and
advance to the Yellow, subject to the constraints of concurrent timing.
b. When concurrent pedestrian service is provided, an activation of the Interval Advance input shall
terminate the Walk interval. When Automatic Pedestrian Clearance is enabled, the Pedestrian
Clearance interval is timed internally by the CU (see 3.5.3.10). When Automatic Pedestrian
Clearance is not enabled, a second activation of the Interval Advance input is required to
terminate the Green interval, including the Pedestrian Clearance interval.
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c. All vehicle change and clearance intervals are timed internally by the CU. Actuations of the
Interval Advance input during vehicle change and clearance intervals shall have no effect on the
CU.
8. Call To Nonactuated Mode (Two per Unit)—Two inputs shall be provided which when activated shall
cause any phases(s) appropriately programmed to operate in the Nonactuated Mode.
The two inputs shall be designated Call To Nonactuated Mode I and Call To Nonactuated Mode II.
When both inputs are active, all phases programmed for Nonactuated Mode shall operate in the
Nonactuated Mode as described in 3.5.3.2.3.
Only phases equipped for pedestrian service shall be used for Nonactuated Mode operation.
9. External Minimum Recall To All Vehicle Phases—Input to place a recurring demand on all vehicle
phases for a minimum vehicle service.
10. Indicator Lamp Control—Input to disable CU indicators.
The CU might not employ this input. (Authorized Engineering Information.)
11. Test Input (Two or three per Unit)—Test input, two or three per CU, for manufacturer's use only.
12. External Start—An input to cause the CU to revert to its programmed initialization phase(s) and
interval(s) upon application. Upon removal of this input the CU shall commence normal timing.
13. Walk Rest Modifier—This input when true shall modify nonactuated operation only. With this input
active, nonactuated phase(s) shall remain in the timed-out Walk state (rest in Walk) in the absence of
a serviceable conflicting call without regard to the Hold input status. With this input nonactive,
nonactuated phase(s) shall not remain in the timed-out Walk state unless the Hold input is active.
The CU shall recycle the pedestrian movement when reaching State D in the absence of a
serviceable conflicting call. See 3.5.3.2.3.d.
14. System Address Bits—Five System Address inputs shall be provided. The CU shall respond to the
system address defined by the binary decoding of these five inputs.
15. Input / Output Mode (Three per Unit)—The Type A2 CU shall select the Input / Output function of
specific hardware I/O based on the current status of these three inputs.
Table 3-13
I/O MODE BITS (3 PER UNIT)
Mode Bit States State
# A B C Names
0 OFF OFF OFF TS 1 Compatible
1 ON OFF OFF Hardwire Interconnect
2 OFF ON OFF System Interface
3 ON ON OFF Reserved
4 OFF OFF ON Reserved
5 ON OFF ON Reserved
6 OFF ON ON Manufacturer Specific
7 ON ON ON Manufactured Specific
Voltage Levels: OFF = +24V; ON = 0V
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Inputs Outputs
Pin Function Pin Function
C-m Phase 5 Hold C-N Phase 5 Phase On
C-p Phase 6 Hold C-CC Phase 6 Phase On
C-EE Phase 7 Hold C-NN Phase 7 Phase On
C-X Phase 8 Hold C-GG Phase 8 Phase On
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Inputs Outputs
Pin Function Pin Function
B-U Vehicle Detector 11 B-A Preempt 2 Status
B-S Vehicle Detector 12 B-C Preempt 4 Status
B-R Vehicle Detector 17 B-t Preempt 5 Status
B-g Vehicle Detector 18 B-f Preempt 6 Status
C-n Vehicle Detector 19 C-M Offset 3
C-q Vehicle Detector 20 C-DD Timing Plan C
C-r Alarm 1 C-PP Timing Plan D
C-s Alarm 2 C-HH Reserved
d. Mode 3, 4, and 5 are reserved for future definition and use by NEMA. The CU shall not recognize
any mode dependent input as valid nor shall it provide a valid output on any mode dependent
output when this Input / Output Mode is active.
e. Mode 6 and 7 Input / Output Functions
Mode 6 and 7 are for manufacturer specific applications.
A Terminal and Facilities wired to utilize Mode 6 or Mode 7 may not be compatible with other
manufacturer's CUs. (Authorized Engineering Information.)
3.5.5.6 Outputs
1. Logic Ground—Voltage reference point and current return for CU input and output logic circuits. This
output must not be connected to AC Neutral or Earth Ground within the CU.
2. Fault Monitor—An open collector output which is maintained True (Low state) as long as the
voltages within the CU do not drop below predetermined levels required to provide normal operation.
The output will also be False (High state) during CU generated flash modes as defined elsewhere in
this section.
3. Controller Unit Voltage Monitor (Type A2 Only)—An open collector output which is maintained
True (Low state) as long as the voltages within the CU do not drop below predetermined levels
required to provide normal operation.
The output will also be False (High state) during CU generated flash modes as defined elsewhere in
this section.
This output operates concurrently with Fault Monitor output except during periods of No Fault Flash
(i.e., Automatic Flash, and Preempt Flash).
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6. Load Switch Drivers, Vehicle Overlap (Three per Overlap)—Provision of separate Green, Yellow,
and Red outputs for each overlap when determined internal to the CU, four overlaps maximum. A
circuit closure to Logic Ground shall be maintained at one of these three outputs at all times. The
three outputs shall energize the appropriate overlap signal load switching circuit to result in a Green,
Yellow, or Red indication for the duration of such required indication.
3.5.5.7 Red Revert
A provision within the CU whereby an adjustable (2–6 seconds)* minimum Red indication will be timed
following the Yellow Change interval and prior to the next display of Green on the same phase.
* Not less than 2 seconds and in increments not greater than 1 second.
3.5.6 Priority of Input Functions
The priority of input functions shall be in the following order:
1. Power-Up
2. External Start
3. Preemption
4. Phase Omit
5. Pedestrian Omit
6. Interval Advance
7. Stop Time
8. Automatic Flash
9. Manual Control Enable
10. Ring Force Off
11. Phase Hold
12. Pedestrian Recycle
Lower priority inputs shall condition those of higher priority as defined elsewhere in this standard.
3.5.7 Indications
Indications shall be provided on the display and appropriately identified to facilitate the determination of
the operation of the CU. These indications shall consist of the following as a minimum requirement:
The indications shall provide for the simultaneous (i.e., concurrent) presentation, where concurrent states
exists, of the following states/functions:
Phase Information:
1. Phase or phases in service
2. Phase or phases next to be serviced
3. Presence of vehicle call
4. Presence of pedestrian call
The above information shall be displayed simultaneously for all phases.
Status of Active Phase in the Ring:
1. Initial
2. Extension
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3. Yellow change
4. Red clearance
5. Walk
6. Pedestrian clearance
7. Reason for Green termination
a. Gap-out
b. Maximum time-out
c. Force-off
8. Rest state (dwell)
The above information shall be presented simultaneously for two rings in a multi-ring CU.
3.5.8 Overlaps
All CUs shall include internally generated overlaps.
Overlaps are designated alphabetically A, B, C, and D. The generation of control for overlap signal
indications shall be programmable and shall provide Green, Yellow, and Red load switch drivers for each
of four overlap signals. Change and Clearance Timing—The timing for Yellow Change and Red
Clearance overlap signals shall be determined by either:
1. The phase terminating the overlap, or
2. An independent adjustment for each overlap signal.
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3.6.2.1.1 Cycles
The coordinator shall be capable of providing a minimum of 1 cycle length for each timing plan. Each
cycle shall be adjustable over a range of 30 to 255 seconds in 1-second increments.
3.6.2.1.2 Splits
A minimum of 1 set of splits shall be provided for each timing plan. Each split shall provide an adjustable
time for each phase, each adjustable from 0 to 100 percent in 1-percent increments or from 0 to 255
seconds in 1-second increments.
3.6.2.2 Offset
Coordination shall include a minimum of three offsets per timing plan, each adjustable from 0 to 100
percent in 1 percent increments or from 0 to 254 seconds in 1 second increments.
The values shall determine the latest time that the starting point of the coordinated phase Green, local
time zero, shall lag the Synchronization pulse, system time zero.
The Coordinator shall recognize when the sync reference and local offset in control indicate local zero is
not correct. When establishing its offset based on the sync pulse, the coordinator shall reference only the
leading edge, regardless of the width of the sync pulse. The pulse width shall be a minimum of 3 seconds
or 3 percent of the cycle.
It shall be possible to enact Free Mode as a function of the Timing Plan plus Offset in effect. This shall be
accomplished via program entry.
3.6.2.3 Sync Monitor
The coordinator shall monitor the Offset command requests for validity of the imposed sync reference.
The coordinator shall cause the CU to revert to Free mode when:
1. No sync pulse is received for three consecutive cycles.
2. No offset line is active for 15 seconds.
3. More than one offset line is active for 15 seconds.
During Sync Monitor Free mode, the Offset command requests shall continue to be monitored and should
the command request return to valid operation, the coordinator shall implement the pattern commanded.
The Sync Monitor Free mode may be replaced by a TBC event. See the On-Line definition in the Time
Base section.
3.6.2.4 Manual Control
The coordinator shall be capable of being set to manually operate in any pattern (Timing Plan plus Offset)
via program entry. A manual selection of pattern overrides all other pattern interface commands.
3.6.2.5 Free Mode
The coordinator shall be capable of Free mode of operation. During this mode all coordinator control of
the CU operation shall be removed.
The coordinator shall be capable of being set to the Free mode defined under Sync Monitor and via
program entry.
The coordinator shall recognize input requests that conflict with the internal coordination operation and
automatically revert to Free mode while the inputs are active. The inputs that conflict with internal
coordination are:
1. Manual Control Enable
2. Any Stop Time
3. Automatic Flash
© NEMA
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4. Any Preemption
3.6.3 Command Priority
The coordination patterns are capable of being selected based on program entry, Interconnect Inputs,
Time Base Control events, and a System Interface. The pattern select priority shall be as follows:
1. Program Entry
2. System Interface
3. Time Base Control Event
4. Interconnect Inputs
3.6.4 External Interface
The coordinator external interface for Type A1 CUs shall be via Port 1 (see 3.3.1). The external interface
for Type A2 CUs shall be via Connectors A, B, and C (see 3.3.5).
The coordinator shall operate with an external interface as follows:
1. Coord Inputs—The Coordinator shall select the pattern to be used, according to the current status of
the Timing Plan and Offset requests. In the applicable mode, seven inputs for a hardwire type
interconnect interface shall be available.
2. Coord Outputs—Seven outputs for master type interconnect interface drivers shall be available. The
coord outputs shall echo the active pattern. All outputs shall be constantly On when active except
offset which is Off for a minimum of 3 seconds or 3 percent of the cycle once each cycle beginning at
the “0” point of the cycle.
3. Levels—All logic signals shall be Low state (nominal 0 volts dc) for the operate condition of all coord
inputs and outputs.
4. Connector Pins—Input / Output pin terminations shall be provided in accordance with the following
table:
5. Input / Output Command Association—Coord inputs and outputs shall be interpreted as command
requests in accordance with Table 3-14 and Table 3-15.
Table 3-14
TIMING PLAN
Command TP A TP B TP C TP D
Request Input Input Input Input Reference
TP 00 OFF OFF OFF OFF Dial 1 Split 1 0x00
TP 01 OFF OFF ON OFF Dial 1 Split 2
TP 02 OFF OFF OFF ON Dial 1 Split 3
TP 03 OFF OFF ON ON Dial 1 Split 4
TP 04 ON OFF OFF OFF Dial 2 Split 1
TP 05 ON OFF ON OFF Dial 2 Split 2
TP 06 ON OFF OFF ON Dial 2 Split 3
TP 07 ON OFF ON ON Dial 2 Split 4
TP 08 OFF ON OFF OFF Dial 3 Split 1
TP 09 OFF ON ON OFF Dial 3 Split 2
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Table 3-14
TIMING PLAN
Command TP A TP B TP C TP D
Request Input Input Input Input Reference
TP 10 OFF ON OFF ON Dial 3 Split 3
TP 11 OFF ON ON ON Dial 3 Split 4
TP 12 ON ON OFF OFF Dial 4 Split 1
TP 13 ON ON ON OFF Dial 4 Split 2
TP 14 ON ON OFF ON Dial 4 Split 3
TP 15 ON ON ON ON Dial 4 Split 4
For the purpose of utilization in an existing traditional interconnect system, a Reference with Dial and
Split numbers is provided.
Table 3-15
OFFSET
Command Off 1 Off 2 Off 3
Request Input Input Input
Offset 1 ON OFF OFF
Offset 2 OFF ON OFF
Offset 3 OFF OFF ON
Sync OFF OFF OFF
Voltage Levels: OFF = +24V; ON = 0V
3.6.5 Indications
Indications shall be provided on the display and appropriately identified to facilitate the determination of
coord operation.
Coordinator settings and activity shall be capable of being monitored on the display (i.e., Hold, Omit, and
Force Off indication shall denote when these functions are used).
As a minimum, the indications shall provide the following:
Current Status
1. Running Pattern, Control Source
2. Running Pattern, Timing Plan plus Offset
3. Correction In Progress
4. System Zero
5. Cycle Counter
3.7 PREEMPTION
The CU shall include provisions for an internal preemptor with the capability of 6 unique preempt
sequences.
3.7.1 Definitions
These definitions define the nomenclature frequently used in this part of the Standard Publication.
3.7.2 Operation
Internal Preemption shall be a special program operating within the CU. The preemption program shall
accept commands from 6 preempt inputs and provide the timing and signal display programmed to occur
in response to each.
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Preemption controls shall be internally applied. Internally applied preempt controls shall have priority as
defined in 3.5.6.
The preemption program shall recognize the current signal display at the time of preempt and shall
provide transition timing and signal display to a programmed preempt condition. Once the preempt has
been satisfied, the preemption program shall provide an exit transition timing and signal display to a
programmed (one for each of the six preempt inputs) return-to-normal condition.
3.7.2.1 Input Priority
The Preemption program shall provide for setting priorities of the preemption inputs with respect one to
the other and to other inputs. The priorities shall be as follows:
1. Preempt 1 shall normally have priority over Preempt 2. If Preempt 1 becomes active while the
Preemption program is in the Preempt 2 routine, the CU shall immediately terminate the Preempt 2
routine and enter the Preempt 1 routine. When Preempt 2 has been terminated by Preempt 1, control
shall not return to Preempt 2 at the end of Preempt 1 except when Preempt 2 demand is still present
at the end of Preempt 1.
The priority of Preempt 1 over Preempt 2 shall be capable of being canceled via program entry. If the
priority has been canceled and the Preempt 1 becomes active while the preemption program is in the
Preempt 2 routine, the Preempt 2 routine shall complete normally. After Preempt 2 is complete, the
CU shall enter the Preempt 1 routine only if the Preempt 1 demand is still present.
When Preempt 2 becomes active while the preemption program is in the Preempt 1 routine, the
Preempt 1 routine shall complete normally regardless of the priority of Preempt 1 versus Preempt 2.
After Preempt 1 is complete, the CU shall enter the Preempt 2 routine only if the Preempt 2 demand
is still present. Whenever both inputs become active at the same time, Preempt 1 shall occur first.
Preempt 2 shall normally have priority over Preempt 3. The priority of Preempt 2 over Preempt 3 shall
be capable of being canceled via program entry.
Preempt 3, 4, 5, and 6 shall normally have equal status (priority canceled). A priority of Preempt 3
over Preempt 4, Preempt 4 over Preempt 5, and Preempt 5 over Preempt 6 shall be capable of being
established via program entry.
Operation capability as described above for Preempt 1 and 2 shall be provided for Preempt 2 and 3, 3
and 4, 4 and 5, and 5 and 6.
The default priorities above were established assuming Preempt 1 and Preempt 2 as railroad and
Preempt 3 to Preempt 6 as emergency vehicle. (Authorized Engineering Information.)
2. All Preempt routines shall normally have priority over Automatic Flash. If any Preempt becomes
active while the CU is in Automatic Flash, Automatic Flash shall terminate normally and the CU shall
enter the Preempt routine.
The priority of Preempt over Automatic Flash shall be capable of being canceled via program entry. If
the priority of Preempt over Automatic Flash has been canceled and a Preempt input becomes active
while the CU is in Automatic Flash, the CU shall remain in Automatic Flash until the demand (both
Automatic Flash and Preempt) is terminated.
3. Start-Up Flash shall always have priority over all Preempt routines. If a Preempt input becomes active
or is active during Start-Up Flash, the CU shall maintain the Start-Up Flash condition for the duration
of the both Preempt demand and Start-Up Flash time.
4. External Start shall always have priority over all Preempt routines. If External Start becomes active
during a Preempt routine, the CU shall revert to Start-Up Flash rather than the Initialization condition.
© NEMA
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The CU shall maintain the Start-Up Flash condition for the duration of the External Start, Preempt
demand, and Start-Up Flash time.
3.7.2.2 Memory
The preemption program shall provide input memory which shall be capable of being set to locking or
non-locking via program entry.
When input memory is set for non-locking, termination of the input prior to implementation of the routine
shall not initiate preempt operation.
3.7.3 External Interface
The preemptor external interface for Type A1 and P1 CUs shall be via Port 1 (see 3.3.1). The external
interface for Type A2 and P2 CUs shall be via Connectors A, B, and C (see 3.3.5).
The preemptor shall operate with an external interface as follows:
1. Preempt Inputs—The Preemptor shall select the preempt routine to be active, according to the
current status of the inputs and the preempt priority entries. In the applicable mode, six inputs for
preempt actuation shall be available.
2. Preempt Outputs—Six outputs, one for each preempt routine shall be available. The outputs shall be
On when their respective preempt is in control.
3. Input Levels—All logic signals shall be Low state (nominal 0 volts DC) for the operate condition of all
preempt inputs.
4. Connector Pins—Input pin terminations shall be provided in accordance with the following table:
Preemption Inputs Preemption Outputs
Preempt 1 Detector Preempt 1 Status
Preempt 2 Detector Preempt 2 Status
Preempt 3 Detector Preempt 3 Status
Preempt 4 Detector Preempt 4 Status
Preempt 5 Detector Preempt 5 Status
Preempt 6 Detector Preempt 6 Status
3.7.4 Indications
Indications shall be provided on the display and appropriately identified to facilitate the determination of
preempt operation.
As a minimum, the indications shall provide the following:
Current Status
1. Preempt Call
2. Preempt In Control
3. Preempt Interval
4. Preempt Interval Counter
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3.8.4 Indications
Indications shall be provided on the display and appropriately identified to facilitate the determination of
time base operation.
As a minimum, the indications shall provide the following:
Current Status
1. Date, Time, Day-Of-Week
2. Current Event Pattern
3. Current Event Auxiliary Functions
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3.9 MISCELLANEOUS
3.9.1 Flash
3.9.1.1 Start-Up Flash
The CU shall have provisions whereby an adjustable time period/state (Start-Up Flash—0 to 255 seconds
in increments of 1 second) shall occur prior to the Initialization routine.
During the Start-Up Flash state, the Fault Monitor and Voltage Monitor outputs shall be inactive.
When power is restored following a defined power interruption, the Start-Up Flash state shall become
operational. No input, other than the lack of AC power, shall prevent this state from the completion and/or
exit to the Initialization routine except as noted in this standard.
If a Preempt Input is active during Start-Up Flash timing, the CU shall maintain the Start-Up Flash state
for the duration of the Preempt demand and/or Start-Up Flash time.
3.9.1.2 Automatic Flash
The activation of this input shall cause the following operation to occur:
1. Actuated CUs
The CU shall assure the completion of the Minimum Green or Walk plus PED Clearance time on the
current phase(s). Thereafter, if necessary, it shall proceed to the vehicle clearance intervals followed
by the programmed Entry Phase(s). After the Entry Phase(s) Minimum Green or Walk plus PED
Clearance, the CU shall proceed to the vehicle clearance intervals. Upon completion of the vehicle
Red Clearance interval, the CU shall initiate flashing operation. The CU shall maintain this condition
as long as the Automatic Flash input is active.
When the input becomes inactive, the CU shall move immediately to the beginning of the phase(s)
programmed as the Exit Phase(s), with a Green/Walk display, calls on all phase vehicle and
pedestrian, and shall cease flashing operation.
2. Pretimed CUs
The CU shall cycle normally to the programmed Entry Interval. Upon completion of the interval, the
CU shall initiate flashing operation. The CU shall maintain this condition as long as the Automatic
Flash input is active.
When the input becomes inactive, the CU shall move immediately to the beginning of the
programmed Exit Interval, with calls on all actuated vehicle and pedestrian movements, and shall
cease flashing operation.
3. Method
The method by which flashing operation is accomplished shall be determined via program entry and
shall be either:
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3.9.2 Dimming
The CU shall be programmed to provide output dimming based on a Time Base Auxiliary Event and
Dimming Enable input (both must be active to enable). The dimming function shall be accomplished by
controlling the load switch driver outputs with respect to the AC line voltage.
For a Type A1 and P1 CU, the dimming function shall be accomplished within the TF.
For a Type A2 and P2 CU, the dimming function shall be integral to the CU.
The dimming function shall be accomplished by the elimination of alternate one-half wave segments from
the AC sinusoid applied to the field indications. When Dimmed by this method, the control transition from
the On (Low state) to Off (High state) and vice versa should not occur within 20o of AC line zero
crossing.
Dimming control shall provide selection, via program entry (individual Green, Yellow, Red, Walk,
Pedestrian Clear, and Don’t Walk output), of which load switch driver shall have a Dimmed output and
which half cycle (+ or -) shall be eliminated.
When the Type A2 and P2 CU is used in a cabinet that employs Absence of Red Monitoring with a NEMA
TS 1 Monitor, the user may be required to make a choice between:
1. Absence of Red Monitoring.
2. Dimming the Red Display.
For additional information about this subject, reference is made to Federal Highway Administration Report
No. FHWA-TS-85-213 entitled “Traffic Signal Brightness: An Examination of Nighttime Dimming.”
(Authorized Engineering Information.)
Some types of signals may not operate properly or may be damaged if dimmed. (Authorized Engineering
Information.)
3.9.3 Diagnostics
The CU shall be provided with a resident series of diagnostic capabilities describing its own internal state.
It shall not require internal access or changes to the CU to initiate diagnostic programs.
3.9.3.1 Automatic Diagnostics
The CU shall perform diagnostics automatically (i.e., without operator request) to verify essential
elements are operating properly and take the action defined herein based on those diagnostics.
3.9.3.1.1 Memory
The CU shall contain provisions to verify all memory elements on power up. When a fault is detected, an
appropriate Message shall be displayed and the unit shall maintain the Start-Up Flash state.
As a minimum, the following memory diagnostics shall be performed:
1. RAM Diagnostic—This test shall verify that all RAM is operating correctly. Patterns shall be
automatically written to RAM. Each write shall be followed by a read and compare to verify that it
contains the pattern.
2. ROM Diagnostic—This test shall verify that the Operating System ROM contains the proper program.
The routine shall perform a check on ROM and make a comparison with a pre-programmed value.
3. Non-Volatile Memory Diagnostic—This test shall verify whether the Non-Volatile Memory contain data
and that data has not changed since the last write. The routine shall perform a check on Non-Volatile
Memory and make a comparison with a preprogrammed value.
The CU shall continue to verify ROM and Non-Volatile Memory during normal operation at a minimum
rate of 1024 bytes per second. When a fault is detected, the unit shall initiate and maintain the Start-Up
Flash state.
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A Response Frame Fault shall be logged in event history when more than 5 out of the most recent 10
Response Frame transfers are not received.
Actuated CUs shall verify the MMU Channel to Signal Driver Group Utilization (see 3.3.1.4.2.3) with
the phase sequence.
Following a power interruption, when the compatibility defined in the Response Frame does not
compare to the resident channel utilization or a Response Frame Fault occurs, the CU shall not exit
the Start-Up Flash state.
Otherwise (actuated CUs only), when the program entry definition is not compatible with the
sequence, the compatibility defined in the Response Frame does not compare to the resident channel
utilization, or a Response Frame Fault occurs, the CU shall initiate flashing operation (Fault Monitor
and Voltage Monitor Output inactive and Load Switch Driver Red Output Flashing).
A Response Frame Fault shall be logged in event history when more than 5 out of the most recent 10
response Frame transfers are not received.
The CU shall evaluate the Response Frame with the MMU Channel to Signal Driver Group Utilization
(see 3.3.1.4.2.2) and determine if incompatible channels are active.
When the above conditions have been true for 10 consecutive Response Frame transfers and the
Response Frame indicates the MMU has not transferred to the Fail State or a Response Frame Fault
occurs, the CU shall initiate flashing operation (Fault Monitor and Voltage Monitor Output inactive
and Load Switch Driver Red Output Flashing).
© NEMA
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A Response Frame Fault shall be logged in event history when more than 5 out of the most recent 10
Response Frame transfers are not received.
When a Response Frame Fault occurs, the CU shall initiate flashing operation (Fault Monitor and
Voltage Monitor Output inactive and Load Switch Driver Red Output Flashing).
A Response Frame Fault shall be logged in event history when more than 5 out of the most recent 10
Response Frame transfers (138–141 exclusive) are not received.
When a Response Frame Fault occurs, the CU shall initiate flashing operation (Fault Monitor and
Voltage Monitor Output inactive and Load Switch Driver Red Output Flashing).
5. Detector Racks
Command Frame : 20–23
Response Frame : 148–151
A Response Frame Fault shall be logged in event history when more than 5 out of the most recent 10
Response Frame transfers (148–151 exclusive) are not received.
When a Response Frame Fault occurs, the CU shall operate as though a continuous call is present
on all enabled respective detectors.
6. Detector Racks
Command Frame : 24–27
Response Frame : 152–155
A Response Frame Fault shall be logged in event history when more than 5 out of the most recent 10
Response Frame transfers (152–155 exclusive) are not received.
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A Response Frame Fault shall be logged in event history when more than 5 out of the most recent 10
Response Frame transfers are not received.
A Transfer Outputs Frame Fault shall be logged in event history when the Transfer Outputs Frame
has not been transmitted for 500 milleseconds.
When a Transfer Outputs Frame Fault occurs, the CU shall initiate flashing operation (Fault Monitor
Output inactive and Load Switch Driver Red Output Flashing).
When the cause of the Frame Fault flash in 1, 2, 3, 4, and 8 above ceases to exist, the CU shall exit to
the beginning of the Start-Up Flash period/state (see 3.9.1.1) except when an address (MMU, T&F BIU 1,
etc.) has caused three Frame Fault flash conditions in a calendar day or 24 hour period. The CU shall not
exit this Third Time Frame Fault flash state prior to user interaction or AC power being removed and
reapplied.
A user interaction shall reset all address Frame Fault counts to zero. AC power interruptions shall not
reset any address Frame Fault counts and the next Frame Fault from an address with three or more
Frame Faults in the same calendar day or 24 hour period shall enter the Third Time Frame Fault flash
state.
3.9.3.1.4 Detector Diagnostics
Each active detector (Vehicle and Pedestrian enabled by assignment) shall be capable of being tested by
diagnostics for conformance to specified parameters. The detector diagnostics shall monitor activity on
each active detector for constant calls, absence of calls, or erratic output.
An active detector is classified as On-Line when the results of the Diagnostic procedures indicate that
data from the detector is within the allowable range of values.
An active detector is classified as Failed when the results the Diagnostic procedures indicate that data
from the detector is not within the allowable range of values.
1. No Activity—If an active detector does not exhibit an actuation during a program entered period (00–
255 minutes in one minute increments), it is considered a fault by the diagnostics and the detector is
classified as Failed.
2. Maximum Presence—If an active detector exhibits continuous detection for a program entered
period (00–255 minutes in one minute increments), it is considered a fault by the diagnostics and the
detector is classified as Failed.
3. Erratic Output—If an active detector exhibits excessive actuations (program entered maximum
counts per minute 00–255 in increments of one), it is considered a fault by the diagnostics and the
detector is classified as Failed.
4. Fault Status—When a Fault status defined in the respective Response Frame 152 to 155 is True for
an active detector, it is considered a fault by the diagnostics and the detector is classified as:
a. Failed—Watchdog,
b. Failed—Open Loop,
c. Failed—Shorted Loop,
d. Failed—Excess Change.
Indications shall be provided to facilitate the determination of current diagnostic status of each detector.
© NEMA
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The CU shall include a program entry for No Activity, Maximum Presence, and Erratic Output for each
detector. The respective diagnostic shall be disabled when the program entry is “00.”
When a detector is classified as Failed by these diagnostics, the CU shall operate as though a
continuous call is present until such time as the detector is classified as On-Line.
The CU shall log detector diagnostic status (i.e., On-Line or Failed) in non-volatile memory event history.
Each logged event shall denote the date and time of occurrence.
The Detector Report shall have the capacity to store a minimum of 50 events. The events once logged
shall remain until the report capacity is exceeded at which time the oldest event shall be deleted and the
new one shall be added.
3.9.3.1.5 Events Report
The CU shall monitor activity and log status in non-volatile memory event history. Events to be logged
shall be selected via program entry. Each logged event shall denote the date and time of occurrence.
The following events shall be monitored and the status of each selected event shall be logged in the
Events Report:
1. Cycle Fault—When the local CU is operating in the coordinated mode and cycling diagnostics
indicate that a serviceable call exists that has not been serviced for two cycles, the Status shall be
logged as a Cycle Fault. The local intersection shall automatically revert to Free.
2. Coord Fault—When a Cycle Fault is in effect and the serviceable call has been serviced within two
cycles after the Cycle Fault, the Intersection Status shall be logged as a Coord Fault. A coordination
retry shall be attempted. If a Cycle Fault does not occur again within two cycles, the Status shall be
logged as Coord Active, if no other failure or coord fault condition exists.
3. Coord Failure—When a Coord Fault is in effect and a Cycle Fault occurs again within two cycles of
the coordination retry, the Status shall be logged as a Coord Failure and shall not attempt another
coordination retry prior to entry of phase, unit, or coord data or the AC power being recycled to the
CU.
4. Cycle Failure—When a local CU is operating in the non-coordinated mode, whether the result of a
Cycle Fault or Free being the current normal mode, and cycling diagnostics indicate that a
serviceable call exists that has not been serviced for two cycles, the Status shall be logged as a
Cycle Failure. The intersection shall automatically and immediately revert to Flash (Fault Monitor
and Voltage Monitor Inactive). The CU shall not exit this state prior to the entry of phase or unit data
or AC power being removed and reapplied.
The cycling diagnostic shall be a phase by phase test. For the purpose of this test, the following
definitions are included:
© NEMA
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5. MMU Flash—Should the CU MMU Flash input remain active for a period of time exceeding the Start-
Up Flash time, the Status is logged as a MMU Flash. If subsequent to a MMU Flash logging the MMU
Flash input is removed, the Status shall be logged as On-Line if no other failure is present.
6. Local Flash—Should the CU Local Flash input become active, MMU Flash input is not active, and
Flash is not commanded by the Master, the Status shall be logged as a Local Flash. If subsequent to
a Local Flash logging the Local Flash input is removed, the Status shall be logged as On-Line if no
other failure is present.
7. Preempt—Should any of the CU Preempt inputs become active, the Status shall be logged as a
Preempt #. If subsequent to a Preempt logging the Preempt input is removed, the Status shall be
logged as On-Line if no other failure is present.
8. Local Free—Should any of the CU inputs and/or programming cause it to not respond to coordination
control, the Status shall be logged as Local Free. If subsequent to a Local Free logging the CU
becomes able to respond to coordination control, the Status shall be logged as Coord Active if no
other failure is present.
9. Power On/Off—Should a power interruption occur, the Status shall be logged as Power Off. When
power returns the Status shall be logged as Power On.
10. Low Battery—Should any battery voltage fall below the required level, the Status shall be logged as
Low Battery.
11. Response Fault—Should a response fault occur (3.9.3.1.3 Port 1), the Status shall be logged as
Response Fault along with the Response Frame number which caused the fault.
12. Alarm 1 and Alarm 2—Should any of the CU Alarm inputs become active, the Status shall be logged
as an Alarm #.
The Events Report shall have the capacity to store a minimum of 100 alarms. The alarms once logged
shall remain until the report capacity is exceeded at which time the oldest alarm shall be deleted and the
new one shall be added.
3.9.3.2 Operator Initiated Diagnostics
The CU shall perform diagnostics enabling operator verification of properly operating inputs, outputs,
keypad, and display.
The “operator initiated” diagnostics shall be performed only after an operator request through the CU
keypad. The intersection shall automatically and immediately revert to Flash (Fault Monitor and Voltage
Monitor Inactive) during this diagnostic. The diagnostics evaluation shall be displayed on the CU front
panel display and/or indications on a Controller Test Set as an operator interface.
This diagnostic is not intended for use while the CU is in control of intersection operation. (Authorized
Engineering Information.)
3.9.3.2.1 Inputs
The CU shall provide test routines to enable operator verification that input functions are proper. This test
shall determine whether the input buffers are operating correctly. The user shall activate each input. The
routine shall identify each input by an indication on the front panel.
The user shall observe the front panel display and determine correct operation.
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3.9.3.2.2 Outputs
The CU shall provide test routines to enable operator verification that output functions are proper. This
test shall determine whether the output drivers are operating correctly. Each output shall be actuated in a
fixed sequence. The user shall observe the output sequence and determine correct operation.
3.9.3.2.3 Integral Display
The CU shall provide test routines to enable operator verification that display functions are proper. This
test shall determine whether front panel drivers and decoders are operating properly. All the indicators
shall be activated. The user shall observe the front panel display and determine correct operation.
3.9.3.2.4 Integral Keypad
The CU shall provide test routines to enable operator verification that keypad functions are proper. This
test shall determine whether the keypad is operating correctly. The operator shall test each of the CU
keys. The display shall indicate the key pressed. The user shall observe the front panel display and
determine correct operation.
3.10 FUTURE
The CUs defined by this standard includes provision for future addition and/or modification that shall not
be deemed to be impossible due to Input-Output Interface limitations.
Future functional capabilities may be limited to Type A1 and P1 Cus. (Authorized Engineering
Information.)
3.11 PROGRAMMING
The CU shall provide means to enter and view variable data, view current status, and view the event
report.
3.11.1 Entry
The method of entering CU variables shall be by:
1. An integral keypad on the face of the unit, and
2. Via Port 2 Interface and a Personal Computer
3.11.2 Display
The method provided to view CU variables, current status, and the event report shall be by:
1. Integral Indication on the face of the unit, and
2. Via Port 2 Interface and a Personal Computer
The method provided shall include a simultaneous display of a minimum of two lines, 16 characters per
line of ASCII text (HEX 20 through HEX 7A).
3.11.3 Security
The CU shall maintain user programmable variables in non-volatile memory to assure continued proper
CU operation with return of power after power loss.
3.11.4 Backup
The CU shall contain a reserve data base of all CU variables stored in Non-Volatile Memory. The reserve
data base may be manually copied into active memory by the user.
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© NEMA
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© NEMA
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SECTION 4
MALFUNCTION MANAGEMENT UNIT
4.1 OVERVIEW
The standards in Section 4 respond to the need for a Malfunction Management Unit (MMU) to
accomplish the detection of, and response to, improper and conflicting signals and improper operating
voltages in a Controller Assembly (CA). This standard provides interchangeability between units of
different manufacturers and downward compatibility to NEMA Standards Publication TS 1-1989.
The MMU shall detect the presence of voltage on conflicting field connection terminals, the absence of
proper voltages on all of the signal field connection terminals of a channel, and shall be capable of
monitoring for the presence of satisfactory operating voltages within the Controller Unit (CU) and the
MMU itself.
The MMU upon sensing any of these conditions, shall cause the transfer of the traffic signals to Flashing
Operation, and the CA shall be wired in such a manner as to provide Flash Transfer if the MMU is
removed from service (refer to 5.3.3).
The standards in Section 4 describe an MMU for 12 or 16 channels. The MMU shall operate in two
modes determined by the signal level on the Type Select input. If the Type Select input is at Logic
Ground potential then the MMU will operate as a Type 16 with sixteen channels, otherwise it will operate
as a Type 12 with twelve channels.
Type 16—Each of the sixteen channels consists of three 120 volt AC inputs: Green/Walk; Yellow; and
Red/Don’t Walk.
Type 12—Each of the twelve channels consists of four 120 volt AC inputs: Green; Yellow; Walk; and
Red.
The Type 16 MMU is intended for those applications in which there are three circuits per channel and the
MMU channels have been wired in a one-to-one correspondence with the load switches, as defined in
5.5.3 paragraph 9 of this standard. The Type 12 MMU is intended to provide downward compatibility with
conflict monitors conforming to TS 1-1989. (Authorized Engineering Information.)
4.1.1 Basic Capability
The Signal Monitor portion of the MMU shall be capable of monitoring for the presence of voltage on
conflicting field connection terminals in the CA. For the purpose of conflict determination, a signal on any
of the Green, Yellow, or Walk inputs associated with a channel shall be considered as that channel
being active.
The Signal Monitor portion of the MMU shall also detect the absence of any required signal voltage on
each channel at the field connection terminals in the CA. For this purpose a signal on the Green, Yellow,
Walk, or Red/Don’t Walk inputs associated with a channel shall be considered as that channel being
active.
The Voltage Monitor portion of the MMU shall be capable of monitoring the Controller Unit Voltage
Monitor output which indicates satisfactory operating voltage in the CU and the +24 volt direct current
inputs.
4.1.2 TS 1-1989 Compatibility
The MMU shall be capable of operation in a cabinet designed to TS 1 specification with no loss of TS 1
functionality. Some areas of TS 1 functionality will be superseded by this specification. Unless noted
© NEMA
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otherwise all functions of TS 1-1989, Part 6, shall be complied with by an MMU when it is installed in a CA
wired to the requirements of TS 1.
4.2 PHYSICAL
4.2.1 Accessibility
All operating circuitry and components within the MMU shall be readily accessible for maintenance.
4.2.2 Material and Construction of Printed Circuit Assemblies
All printed circuit boards shall meet all requirements as outlined in 3.2.3.
4.2.3 Environmental Requirements
The MMU shall perform its specified functions under the conditions set forth in Section 2, Environmental
Requirements.
4.2.4 Size
The overall dimensions of the MMU, including mating connector(s) and harness, shall not exceed 11.43
cm (4.5 in.) width, 26.67 cm (10.5 in.) height, and 27.94 cm (11 in.) depth.
© NEMA
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4.3.2.1 Connectors
The connectors on the MMU shall have a metallic shell. The connectors shall be connected to the chassis
internally. The connectors shall be mounted on the front of the unit in accordance with the following:
1. Connector A shall intermate with a MS 3116 22-55 SZ
2. Connector B shall intermate with a MS 3116 16-26 S
4.3.2.2 Pin Assignments
Input/output pin terminations shall conform with the following tabulations:
Type 16 Connector-A Pin Terminations
Pin Function I/O
A AC Line [I]
B Output Relay 1 Open ................ [O]
(closes when fault occurs)
C Output Relay 2 Closed [O]
(opens when fault occurs)
D Channel 12 Green..................... [I]
E Channel 11 Green [I]
F Channel 10 Green..................... [I]
G Channel 9 Green [I]
H Channel 8 Green....................... [I]
J Channel 7 Green [I]
K Channel 6 Green....................... [I]
L Channel 5 Green [I]
M Channel 4 Green....................... [I]
N Channel 3 Green [I]
P Channel 2 Green....................... [I]
R Channel 1 Green [I]
S +24 Monitor I ............................. [I]
T Logic Ground [I]
U Earth Ground ............................ [I]
V AC Neutral [I]
W Output Relay 1 Common .......... [I]
X Output Relay 2 Common [I]
Y Channel 12 Yellow .................... [I]
Z Channel 11 Yellow [I]
a Channel 10 Walk....................... [I]
(Type 12 only)
b Channel 10 Yellow [I]
c Channel 9 Yellow ...................... [I]
d Channel 8 Yellow [I]
e Channel 7 Yellow ...................... [I]
f Channel 6 Yellow [I]
g Channel 5 Yellow ...................... [I]
h Channel 3 Yellow [I]
I Channel 15 Green..................... [I]
j Channel 2 Yellow [I]
k Channel 1 Yellow ...................... [I]
m Controller Voltage Monitor [I]
n +24V Monitor Inhibit.................. [I]
p Output Relay 1 Closed [O]
(opens when fault occurs)
q Output Relay 2 Open ................ [O]
(closes when fault occurs)
r Channel 12 Walk [I]
(Type 12 only)
s Channel 11 Walk....................... [I]
(Type 12 only)
t Channel 9 Walk (Type 12 [I]
only)
u Channel 16 Yellow .................... [I]
v Channel 15 Yellow [I]
w Channel 13 Yellow .................... [I]
x Channel 4 Yellow [I]
y Channel 14 Green..................... [I]
© NEMA
TS 2-2003
Page 4-4
© NEMA
TS 2-2003
Page 4-5
© NEMA
TS 2-2003
Page 4-6
Connector-B pins: S, T, W, X, Y are called out as spare pins in TS 1-1989. (Authorized Engineering
Information.)
Open contacts of the Output relay are the contacts which are open when the MMU is in the no conflict
state and all voltages are sufficient for proper operation of the CA. (Authorized Engineering Information.)
4.3.3 Inputs
4.3.3.1 AC Line
The over-current protected side of 120 volt AC 60 hertz source. This input shall be employed to generate
the voltages required to operate the monitoring logic.
The MMU shall have a front panel mounted over-current protection device in the 120 volt AC input to the
unit.
4.3.3.2 AC Neutral
The unfused and unswitched return side of 120 volt AC 60 hertz power source taken from the neutral
output of AC power source. This input shall be the reference signal for all field terminal voltage sensing
inputs. This input shall not be connected to Logic Ground or Earth Ground within the unit.
4.3.3.3 Earth Ground
The MMU shall have an input terminal providing an independent connection to the chassis of the unit.
This input shall not be connected to the Logic Ground or AC Neutral within the unit.
4.3.3.4 Logic Ground
A voltage reference point and current return for the Reset input, Controller Voltage Monitor input, +24V
Monitor I input, +24V Monitor II input, Type Select input, +24V Monitor Inhibit input, and Port 1
Disable input logic circuits. This termination shall not be connected to either the AC Neutral or Earth
Ground within the unit.
4.3.3.5 +24V Monitor Dc Inputs
Two +24 volt DC inputs are monitored to assure proper +24 volt DC levels.
4.3.3.6 Control Inputs
The Reset input, Controller Voltage Monitor input, +24V Monitor Inhibit input, Type Select input ,
Local Flash Status input, and Port 1 Disable input are logic level inputs and shall conform to the
requirements of 3.3.5.1.1. The MMU shall respond to these inputs as indicated in 4.4.9, 4.4.8, 4.4.7,
4.3.3.10, and 4.4.6.
4.3.3.7 Cabinet Interlock
The MMU shall have two terminals internally connected (#22AWG minimum jumper) to indicate the
presence of the unit to the external circuitry. These terminals shall be identified as Cabinet Interlock A
and Cabinet Interlock B.
© NEMA
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Page 4-7
© NEMA
TS 2-2003
Page 4-8
Type 12—Each of the twelve channels consists of four 120 volt AC inputs: Green; Yellow; Walk; and
Red.
All Port 1 communications activity shall be disabled when the MMU is selected to operate as a Type 12.
4.3.3.11 Local Flash Status
The MMU shall transfer the Output Relay contacts to the Conflict state and set the Local Flash Status bit
in the Type 129 Frame to 1 when this input is TRUE. At all other times Local Flash Status bit of the Type
129 Frame shall be set to 0.
4.3.4 Outputs
4.3.4.1 Output Relay
The Output relay of the MMU shall have two sets of isolated Form C contacts. These relay contacts shall
be capable of switching all loads in the range from 2 milliamperes at 18 volts direct current to 3 amperes
at 135 volts RMS AC.
The open circuit of the Output relay shall be the circuits which are open when the unit is in the No Fault
state and all voltages are sufficient for proper operation of the CA. The relay coil shall be energized in the
No Fault state.
Prior to the MMU transferring the Output Relay contacts from the Fault state to the No Fault state, a
Transition state with a duration of 500 milliseconds shall occur. During the Transition state the Output
Relay contacts shall be the same as the Fault state and the MMU shall set Start-Up Flash Call bit in the
Type 129 Frame to 1. At all other times Start-Up Flash Call bit of the Type 129 Frame shall be set to 0.
4.3.4.2 Start-Delay Control
The MMU shall include a means of detecting an MMU Power Failure (4.4.1). Upon restoration of AC Line
following an MMU Power Failure, the Start-Delay relay shall maintain continuity between its common and
open contacts for a period of 2.0 + 0.5 seconds. Following this 2.0 second period of time, the Start-Delay
relay shall cause continuity to occur between its common and closed contacts.
The Start-Delay relay shall have a Form C relay output contact. These relay contacts shall be capable of
switching all loads in the range from 2 milliamperes at 18 volts direct current to 3 amperes at 135 volts
RMS AC.
The operation of the Start-Delay relay normally results in initiating a start-up sequence within the CU by
interrupting the AC Line input to the CU.
4.3.5 Display
The minimum indication shall be as follows:
1. Triggering of the Conflict monitoring portion of the unit.
2. Triggering of the Voltage monitoring portion of the unit.
3. Triggering of the Red monitoring portion of the unit.
4. Triggering of the Minimum Yellow Change/Red Clearance monitoring portion of the unit.
5. Timeout failure on Port 1.
6. Triggering of the microprocessor or memory monitoring portion of the unit.
7. One per channel which indicates the presence of an active Green, Yellow, or Walk field input on that
channel during non-fault conditions. The channel indicator display shall latch when the Conflict
monitor portion of the unit triggers. The channel indicator display shall show the channels which
caused the Red monitoring or Minimum Yellow Change / Red Clearance monitoring portion of the unit
to trigger.
8. Local Flash Status input is TRUE.
© NEMA
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Page 4-9
The displays specified in 1, 2, 3, 4, 5, 6, and 7 shall not be reset by an MMU Power Failure and shall be
retained in their latched state until the unit is reset by the activation of the front panel control or the
activation of the Reset input. If a voltage monitor fault is non-latching, the display specified in 2 shall
indicate the state of the Voltage monitoring portion of the MMU.
4.3.6 Control and Programming
The MMU shall have a front panel control for manual reset.
Programming the Minimum Flash time, Minimum Yellow Change channel disable inputs, +24 Volt
Latch input, and CVM Latch input shall be accomplished through the use of soldered wire jumpers on an
interchangeable Programming Card (Figure 4-1).
Figure 4-1
PROGRAMMING CARD
© NEMA
TS 2-2003
Page 4-10
NOTES:
1. All dimensions are in metric.
2. Tolerances: x.xx = +0.254 mm; x.xxx = + 0.127 mm
3. Printed Circuit Board thickness: 1.60 mm
4. The 94.615 mm & 102.235 mm dimensions are to the center of connector mounting holes.
© NEMA
TS 2-2003
Page 4-11
by channel pairs. A soldered wire jumper in a jumper hole pair shall define a pair of channels as
permissive or compatible.
4.3.7.1 Connector P1 Programming Card Pin Connections
Connector P1
Row A Row B Row C
Pin Channel Pair Channel Pair Channel Pair
1 1-2 1-3 1-4
2 1-5 1-6 1-7
3 1-8 1-9 1-10
4 1-11 1-12 1-13
5 1-14 1-15 1-16
6 2-3 2-4 2-5
7 2-6 2-7 2-8
8 2-9 2-10 2-11
9 2-12 2-13 2-14
10 2-15 2-16 3-4
11 3-5 3-6 3-7
12 3-8 3-9 3-10
13 3-11 3-12 3-13
14 3-14 3-15 3-16
15 4-5 4-6 4-7
16 4-8 4-9 4-10
17 4-11 4-12 4-13
18 4-14 4-15 4-16
19 5-6 5-7 5-8
20 5-9 5-10 5-11
21 5-12 5-13 5-14
22 5-15 5-16 6-7
23 6-8 6-9 6-10
24 6-11 6-12 6-13
25 6-14 6-15 6-16
26 7-8 7-9 7-10
27 7-11 7-12 7-13
28 7-14 7-15 7-16
29 8-9 8-10 8-11
30 8-12 8-13 8-14
31 8-15 8-16 9-10
32 Common Common Common
Connector P2
Row A Row B Row C
Pin Channel Pair Channel Pair Channel Pair
1 9-11 9-12 9-13
2 9-14 9-15 9-16
3 10-11 10-12 10-13
4 10-14 10-15 10-16
5 11-12 11-13 11-14
6 11-15 11-16 12-13
7 12-14 12-15 12-16
8 13-14 13-15 13-16
9 14-15 14-16 15-16
10 MYCD-1 MYCD-2 MYCD-3
11 MYCD-4 MYCD-5 MYCD-6
12 MYCD-7 MYCD-8 MYCD-9
13 MYCD-10 MYCD-11 MYCD-12
14 MYCD-13 MYCD-14 MYCD-15
15 MYCD-16 Reserved Reserved
16 Reserved Reserved Reserved
17 Reserved Reserved Reserved
18 Reserved Reserved Reserved
19 Reserved Reserved Reserved
20 Reserved Reserved Reserved
© NEMA
TS 2-2003
Page 4-12
Connector P2
Row A Row B Row C
Pin Channel Pair Channel Pair Channel Pair
21 Minimum Minimum Minimum
Flash b8 Flash b4 Flash b2
22 Minimum 24V Latch CVM Latch
Flash b1 Enable Enable
23 Reserved Reserved Reserved
24 Reserved Reserved Reserved
25 Reserved Reserved Reserved
26 Reserved Reserved Reserved
27 Reserved Reserved Reserved
28 Reserved Reserved Reserved
29 Reserved Reserved Reserved
30 Reserved Reserved Reserved
31 Reserved Reserved Reserved
32 Common Common Common
NOTE—MYCD-n refers to Minimum Yellow Change Disable input for channel n
4.4 FUNCTIONS
4.4.1 MMU Power Failure
The MMU shall respond to a Power Failure by entering into a non-latching flash state. The MMU shall
respond to a Power Failure whether it is the result of overcurrent protection device operation, failure of
the MMU power supply, or absence of proper operating AC Line as defined below.
A proper operating AC Line input shall be considered to be On if the voltage level is greater than 98 volts
RMS AC and it shall be considered to be Off if the voltage level is less than 89 volts RMS AC. The
hysteresis from the Off state to the On state or vice versa shall be at least 3 volts RMS AC.
The MMU shall respond to a Power Failure as follows:
1. If the AC Line input is Off for 450 milliseconds or less, the MMU shall continue to operate as though
the AC Line had remained On. The Output relay contacts shall not transfer to the fault condition
during this interval. The Start-Delay relay contacts shall maintain continuity between its common and
closed contacts.
2. If the AC Line input is Off for 500 milliseconds or more, the MMU shall transfer the Output relay
contacts to the fault condition. The Start-Delay relay contacts shall cause continuity to occur between
its common and open contacts. The time interval from the start of the AC Line input being Off and the
transfer of both relays to these states shall not exceed 525 milliseconds. Both relays shall maintain
these states for the duration of the Power Failure.
3. If the AC Line input is Off for more than 450 milliseconds and less than 500 milliseconds, the MMU
shall either continue to operate (4.4.1.1) or shall cause a non-latching flash state (4.4.1.2).
4.4.2 Minimum Flashing Indication
The MMU shall include a means of detecting an MMU Power Failure (4.4.1). The detection of an MMU
Power Failure shall transfer the Output relay contacts to the fault condition. The state of the Output
relay contacts shall be maintained for a timed interval following restoration of power to the AC Line input.
This timed interval shall be the Minimum Flash time. The duration of the Minimum Flash time shall be
adjustable between the limits of 6 seconds and 16 seconds and with a maximum incremental adjustment
of 1 second.
All MMU initiated flash conditions will last for the programmed Minimum Flash time unless terminated by
the front panel reset or Reset input command.
4.4.3 Conflict Monitoring
When voltages on any conflicting channels are detected as concurrently active for less than 200
milliseconds, the MMU shall not transfer the Output relay contacts to the fault condition. When voltages
© NEMA
TS 2-2003
Page 4-13
on any conflicting channels are detected as concurrently active for 450 milliseconds or more, the MMU
shall transfer the Output relay contacts to the fault condition. When voltages on any conflicting channels
are detected as concurrently active for more than 200 milliseconds but less than 450 milliseconds, the
MMU may or may not transfer the Output relay contacts to the fault condition. The time interval between
the beginning of the concurrently conflicting channels and the transfer of the Output relay contacts to the
fault condition shall not exceed 450 milliseconds. A status bit shall be set in the Type 129 Frame (3.3.1.4)
and transmitted to the CU through Port 1.
When the MMU transfers the Output relay contacts to the fault condition it shall cause continuity between
the open (see 4.3.2.2) and common contacts of the Output relay. These contacts shall remain in this fault
condition until the unit is reset by the activation of a front panel control or the activation of the Reset input.
An MMU Power Failure shall not reset the MMU when it has been triggered by a conflict prior to the
MMU Power Failure.
4.4.4 Red Monitoring
The MMU shall be capable of monitoring for the absence of voltage on all of the inputs of a channel.
When an absence of all signal voltage to a channel is detected for less than 700 milliseconds, the MMU
shall not transfer the Output relay contacts to the fault condition. When an absence of all signal voltage
to a channel is detected for 1000 milliseconds or more, the MMU shall transfer the Output relay contacts
to the fault condition. When an absence of all signal voltage to a channel is detected for more than 700
milliseconds but less than 1000 milliseconds, the MMU may or may not transfer the Output relay contacts
to the fault condition. The time interval between the beginning of the absence of signal voltage on a
channel and the transfer of the Output relay contacts to the fault condition shall not exceed 1000
milliseconds. A status bit shall be set in the Type 129 Frame (3.3.1.4) and transmitted to the CU through
Port 1.
Red Monitoring shall be disabled when the Red Enable input is not active or if the Load Switch Flash bit
is set to 1 in the Type 0 Frame from the CU.
When the MMU transfers the Output relay contacts to the fault condition it shall cause continuity between
the open (see 4.3.2.2) and common contacts of the Output relay. These contacts shall remain in this fault
condition until the unit is reset by the activation of a front panel control or the activation of the Reset input.
An MMU Power Failure shall not reset the MMU when it has been triggered by detection of absence of
signal voltage on a channel prior to the MMU Power Failure.
4.4.5 Minimum Yellow Change / Red Clearance Interval Monitoring
4.4.5.1 Yellow Plus Red Interval
The MMU shall verify that the Yellow Change plus Red Clearance interval between the end of an active
Green signal and the beginning of the next conflicting Green signal is at least 2.7 + 0.1 seconds. When
the minimum Yellow Change plus Red Clearance interval is not satisfied, the MMU shall transfer the
Output relay contacts to the fault condition. A status bit shall be set in the Type 129 Frame (3.3.1.4) and
transmitted to the CU through Port 1.
4.4.5.2 Yellow Change Interval
The MMU shall verify that the Yellow Change interval is at least 2.7 + 0.1 seconds. When the minimum
Yellow Change interval is not satisfied, the MMU shall transfer the Output relay contacts to the fault
condition. A programming means shall be provided on the programming card to disable Minimum Yellow
Change interval monitoring on a per channel basis.
Minimum Yellow Change/Red Clearance Interval (4.4.5.1 and 4.4.5.2) monitoring shall be disabled when
the Red Enable input is not active.
When the MMU transfers the Output relay contacts to the fault condition it shall cause continuity between
the open (see 4.3.2.2) and common contacts of the Output relay. These contacts shall remain in this fault
condition until the unit is reset by the activation of a front panel control or the activation of the Reset input.
© NEMA
TS 2-2003
Page 4-14
An MMU Power Failure shall not reset the MMU when it has been triggered by detection of fault prior to
the MMU Power Failure.
4.4.6 Port 1 Timeout
The MMU shall transfer the Output Relay contacts to the Fault state when a Type 0 Frame (see 3.3.1.4)
has not been received from the CU for 300 milliseconds.
When receipt of a Type 0 Frame again occurs, the MMU shall transfer the Output Relay contacts to the
No Fault state except when three Port 1 timeouts have occurred in a calendar day. The MMU shall not
exit this Third Timeout state prior to user interaction (front panel control or activation of the Reset input) or
AC power being removed and reapplied.
A status bit shall be set to 1 in the Type 129 Frame (3.3.1.4) when the Output Relay Fault state was
caused by a Port 1 Timeout.
A user interaction shall reset Port 1 Timeout counts to zero. AC power interruptions shall not reset this
count and the next Port 1 Timeout in the same calendar day or 24 hour period shall enter the Third
Timeout state.
A Port 1 Timeout failure during the programmed Minimum Flash time or during an MMU Power Failure
shall not cause a latched fault condition. The Port 1 Timeout function shall be disabled if the Port 1
Disable input is at a True (Low) state or the MMU is selected to operate as a Type 12 (see 4.3.3.10).
4.4.7 Voltage Monitoring
The MMU shall include the capability of monitoring two +24 volt direct current sources applied to its +24
Volt Monitor inputs. Absence of the proper voltage level at either of the inputs shall cause the unit to
transfer the Output relay contacts to the fault condition. Restoration of all proper voltage levels shall reset
the Voltage Monitoring portion of the MMU. A +24 volt DC failure during the programmed Minimum
Flash time or during an MMU Power Failure shall not cause a fault condition.
A programming means shall be provided on the programming card to cause +24 volt failures to latch in
the fault condition until the unit is reset by the activation of the front panel control or the activation of the
Reset input. A latched +24 volt DC failure shall not be reset by an MMU Power Failure.
4.4.7.1 Volt Direct Current Supply Monitor
A voltage greater than +22 volts DC applied to both of the +24 Volt Monitor inputs shall be recognized by
the MMU as adequate for proper operation of the CA. A voltage less than +18 volts DC applied to either
of the +24 Volt Monitor inputs shall be recognized by the MMU as inadequate for proper operation of the
CA. Voltages between +22 volts DC and +18 volts DC may or may not be considered inadequate for
proper operation of the CA.
When a +24 Volt Monitor input is detected as inadequate for less than 125 milliseconds, the MMU shall
not transfer the Output relay contacts to the fault condition. When a +24 Volt Monitor input is detected
as inadequate for more than 175 milliseconds, the MMU shall transfer the Output relay contacts to the
fault condition. When a +24 Volt Monitor input is detected as inadequate for more than 125 milliseconds
but less than 175 milliseconds, the MMU may or may not transfer the Output relay contacts to the fault
condition. The time interval between the beginning of the inadequate voltage level and the transfer of the
Output relay contacts to the fault condition shall not exceed 450 milliseconds. A status bit shall be set in
the Type 129 Frame (3.3.1.4) and transmitted to the CU through Port 1.
If only one +24 volt direct current supply is monitored, the two +24 Volt Monitor inputs should be
jumpered and connected to that +24 volt direct current supply. Over the voltage range of 0 to +30 volts
direct current the maximum current In or Out of the +24 Volt Monitor input terminals shall be less than
10 milliamperes. The input impedance of these terminals shall not exceed 11K ohms to Logic Ground.
The surge impedance shall not be less than 100 ohms.
4.4.7.2 Volt Monitor Inhibit Input
Application of a TRUE (Low) state to this input shall inhibit the operation of the +24 Volt Monitor.
© NEMA
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Page 4-15
4.5 DIAGNOSTICS
The MMU shall be provided with a resident series of self-check diagnostic capabilities.
4.5.1 Memory
The MMU shall contain provisions to verify all memory elements on power up. When a fault is detected,
the Output relay contacts shall remain in the fault condition. Failure of any of these diagnostics may
result in a status bit being set in the Type 129 Frame (3.3.1.4) and transmitted to the CU through Port 1.
As a minimum, the following memory diagnostics shall be performed:
1. RAM Diagnostic—This test shall verify that all RAM elements are operating correctly. Patterns shall
be written to RAM. Each Write shall be followed by a Read to verify that it contains the pattern.
2. ROM Diagnostic—This test shall verify that the Operating System ROM(s) contain the proper
program. The routine shall perform a check on each ROM and make a comparison with a
preprogrammed value.
3. Non-Volatile Memory Diagnostic—This test shall verify whether the Non-Volatile Memory contains
valid data and that the data has not changed since the last write. The routine shall perform a check
on each Non-Volatile Memory Element and make a comparison with a preprogrammed value.
The MMU shall continue to verify ROM and Non-Volatile Memory during normal operation at a minimum
rate of 1024 bytes per second. When a fault is detected, the unit shall transfer the Output relay contacts
to the fault condition.
© NEMA
TS 2-2003
Page 4-16
© NEMA
TS 2-2003
Page 5-1
SECTION 5
TERMINALS AND FACILITIES
These standards define the minimum requirements for Terminals and Facilities (TF) within the cabinet.
Specific construction and performance standards are established for the purpose of achieving greater
utility and safety.
These standards define the performance and construction requirements of cabinet terminals and facilities
that are considered to be of the attached or nonplug-in type. The emphasis is placed upon electrical
requirements, cabling, supporting terminal facilities, and labeling.
Any tests or procedures referenced in this section of the standards publication are intended to facilitate
type testing of equipment designs and are not intended to be performed on all production units.
5.1 DEFINITIONS
5.1.1 Cabinet
An outdoor enclosure designed for base, pedestal, or pole mounting providing protection, support,
ventilation, and security for the enclosed facilities and equipment.
5.1.2 Flash Bus
An AC Line feed supplying flashing power to the flash-transfer device(s) from an output of a flasher.
5.1.3 Earth Ground
An electrical connection between a circuit or piece of equipment and the earth.
5.1.4 Logic Ground
Voltage reference point and current return for DC logic circuits.
5.1.5 Primary Feed
The primary feed is the 120 VAC single phase input to the cabinet from the local power distribution
system. The primary feed includes the neutral conductor.
5.1.6 Signal Bus
The signal bus is the AC Line feed supplying power to the signal load switches from the output of the
signal bus relay.
5.1.7 Terminal(s)
A terminal is an electrically conductive member serving as a junction to electrically connect two or more
conductors and to also provide a means to individually connect or disconnect conductors. No more than
three conductors are permitted to be connected to a terminal.
5.2 PHYSICAL
5.2.1 Material
All ferrous metal parts shall be protected against corrosion. All materials shall be moisture and fungus
resistant.
5.2.2 Terminal Identification
Each electrical terminal within the facilities shall be uniquely identified and shall be referenced by the
cabinet wiring diagram.
© NEMA
TS 2-2003
Page 5-2
Terminal(s) nomenclature shall be adjacent to the terminal(s). The nomenclature for terminals accessible
from the front of a panel shall be visible from the front of the panel. Nomenclature shall be permanent and
legible.
5.2.3 Component Identification
All load switches, relays, flasher(s), circuit breakers, fuses, and switches within the facilities shall be
uniquely identified, and shall be referenced on the cabinet diagram. Component nomenclature on
nonplug-in devices shall be on or adjacent to the component. Component nomenclature for plug-in
devices shall be adjacent to the receptacle for the device. Nomenclature shall be permanent and legible.
5.2.4 Printed Circuits
Printed circuits shall meet the requirements of 3.2.3.
Each circuit shall have current carrying capacity for handling the maximum load. The device protecting
the circuit shall trip in a direct short circuit condition before the track is damaged in any manner.
If a plug-in base for a load switch, flasher, or flash relay is connected directly to a printed circuit board, the
base shall be rigidly connected to another facility surface so that no mechanical strain is placed on the
printed circuit solder connections when the plug-in device is inserted or removed.
Connectors used for BIUs and Detectors attached directly to a printed circuit board shall be secured to
the printed circuit board by means other than the solder connections.
5.2.5 Wire
1. All wire used in controller cabinets shall be copper. All wire #14 to 30 AWG shall be stranded. Wires
shall be sized per the ampacity ratings of Table 5-1.
Table 5-1
AMPACITY
AWG Wire Size Ampacity Rating
30–24 0.25
22 2
20 4
18 5
16 10
14 15
12 20
10 30
8 50
6 70
© NEMA
TS 2-2003
Page 5-3
Cabling shall be routed to prevent conductors from being in contact with metal edges. Cabling shall be
arranged so that any removable assembly may be removed without disturbing conductors not associated
with that assembly.
5.2.7 Layout
The terminals and facilities layout shall be arranged in a manner that allow all equipment to be readily
accessible.
Terminals and facilities shall be located within the cabinet as follows:
1. Terminals for CU inputs and outputs together with load switch and flasher supports shall be located
on the rear portion of the cabinet.
2. Power distribution components as required by 5.4.2 shall be located on the lower right portion of the
cabinet.
3. Terminals for auxiliary functions and detector loop field terminal connections shall be located on the
left portion of the cabinet.
4. Load Switch Field Terminals shall be located on the lower half of the back or side of the cabinet.
Terminals shall be mounted not less than 152.4 mm (6.0 in.) from the bottom of the cabinet in ground
or foundation mounted cabinets. This distance shall be not less than 76.2 mm (3.0 in.) in cabinets
mounted in other configurations. These terminals shall be readily accessible from the front of the
cabinet.
All shelf mounted equipment shall be arranged to allow removal and replacement without the removal of
adjacent equipment.
5.2.8 Load Switch and Flasher Support
At least one point of support shall be provided to the load switch or flasher within the area designated as
the area of required support as shown in Figure 5-1. The load switch or flasher handle or gripping device
shall be readily accessible to allow installation or removal. Flasher and load switch bases shall be
mounted so that they are oriented in the manner shown in Figure 5-2 or Figure 5-3.
At least 50% of the area above and beneath the load switch or flasher, between 12.7 and 38.1 mm (0.5
and 1.5 in.) either side of the centerline of the device, shall be open to allow for the free flow of air across
the load switches or flashers. There shall be no obstruction within 24.4 mm (1.0 in.) above and below the
units within the open area.
5.3 INTERFACE
This standard defines TF interfaces for both Type 1 and Type 2 CUs as defined in Section 3.
5.3.1 Type 1 Controller Interface
The Type 1 TF shall utilize a Bus Interface Unit (BIU) conforming to the requirements of Section 8 for all
CU input/output functions except Controller Fault Monitor output.
5.3.1.1 Load Switch And Flasher Positions
Wired sockets and BIUs shall be provided as a minimum in the quantities listed in Table 5-2 for the
configuration selected.
It shall be possible to flash either the Yellow or Red indication on any load switch output assigned to a
vehicle movement and to change from one color indication to the other by use of simple tools without the
need to unsolder or resolder connections. All flash change means shall be readily accessible from the
cabinet door opening.
© NEMA
TS 2-2003
Page 5-4
Table 5-2
TYPE 1 CONFIGURATIONS
Load Flash TF
Sw. Relay Flasher BIUs Detector MMU
Config Sockets Sockets Sockets Required Rack Type
Type
1 4 2 1 1 1 16
2 8 4 1 1 1 16
3 12 6 1 2 2 16
4 16 6 1 2 2 16
Table 5-3
INPUT / OUTPUT TERMINALS
Terminals and
Facilities
Input Functions Configurations
1 2 3 4
1. Stop Time Ring 1 X X X X
2. Stop Time Ring 2 X X
3. Call To Nonactuated I X X X X
4. Walk Rest Modifier X X X X
5. Manual Control Enable X X X X
6. Interval Advance X X X X
7. External Minimum Recall X X X X
8. External Start X X X X
9. Test Input A X X X X
10. Test Input B X X X X
11. Preempt 1 Input X X X X
12. Preempt 2 Input X X X X
13. Preempt 3 Input X X
14. Preempt 4 Input X X
15. Automatic Flash X X X X
16. Dimming Enable X X X X
17. TBC ON Line X X X X
Output Functions
1. TBC Auxiliary # 1 Output X X X X
2. TBC Auxiliary # 2 Output X X X X
3. TBC Auxiliary # 3 Output X X
4. Preempt 1 Output X X X X
5. Preempt 2 Output X X X X
6. Preempt 3 Output X X
7. Preempt 4 Output X X
8. Fault Monitor X X X X
© NEMA
TS 2-2003
Page 5-5
Figure 5-1
LOAD SWITCH OR FLASHER SUPPORT
© NEMA
TS 2-2003
Page 5-6
Figure 5-2
FRONT VIEW—LOAD SWITCH SUPPORT DIMENSIONS
© NEMA
TS 2-2003
Page 5-7
Figure 5-3
FRONT VIEW—FLASHER SUPPORT DIMENSIONS
© NEMA
TS 2-2003
Page 5-8
The BIU rack design shall accommodate BIU units as defined in Section 8. A dual row 64 pin female DIN
41612 Type B connector shall be provided for each BIU rack position. Card guides shall be provided for
both edges of the BIU (reference Figure 8-1). Each BIU rack position shall be labeled with the BIU
number corresponding to the associated BIU functions. The BIU address pins for each BIU rack position
connector shall be connected to correspond to the BIU number as shown in Table 5-4.
© NEMA
TS 2-2003
Page 5-9
Table 5-4
BIU ADDRESS ASSIGNMENT
BIU Function BIU Address
NO Table Bit 0 Bit 1 Bit 2 Bit 3
1 Table 5-5 OFF OFF OFF OFF
2 Table 5-6 ON OFF OFF OFF
3 Table 5-7 OFF ON OFF OFF
4 Table 5-8 ON ON OFF OFF
5 Reserved OFF OFF ON OFF
6 Reserved ON OFF ON OFF
7 Spare OFF ON ON OFF
8 Spare ON ON ON OFF
Voltage Levels: OFF = Not Connected
ON = Connected to Logic Ground
At least 30% of the area above and beneath each BIU shall be open to allow for the free flow of air
through the BIU rack. There shall be no obstruction within 25.4 mm (1.0 in.) above and below the BIU
rack within the open area.
5.3.1.4.2 BIU Input/Output Functions
The TF BIU address inputs shall control the assignment of input/output functions to the various BIUs as
shown in Table 5-5 through Table 5-8. Signal assignments shown correspond to the requirements of both
actuated and pretimed controllers. Signals not required by a pretimed controller shall be considered as
reserved.
Table 5-5
BIU 1 SIGNAL ASSIGNMENT
Signal Function
Output 1 Load Switch 1 Red Driver
Output 2 Load Switch 1 Yellow Driver
Output 3 Load Switch 1 Green Driver
Output 4 Load Switch 2 Red Driver
Output 5 Load Switch 2 Yellow Driver
Output 6 Load Switch 2 Green Driver
Output 7 Load Switch 3 Red Driver
Output 8 Load Switch 3 Yellow Driver
Output 9 Load Switch 3 Green Driver
Output 10 Load Switch 4 Red Driver
Output 11 Load Switch 4 Yellow Driver
Output 12 Load Switch 4 Green Driver
Output 13 Load Switch 5 Red Driver
Output 14 Load Switch 5 Yellow Driver
Output 15 Load Switch 5 Green Driver
© NEMA
TS 2-2003
Page 5-10
Table 5-5
BIU 1 SIGNAL ASSIGNMENT
Signal Function
Input / Output 14 Preempt 1 Detector [I]
Input / Output 15 Preempt 2 Detector [I]
Input / Output 16 Test A [I]
Input / Output 17 Test B [I]
Input / Output 18 Automatic Flash [I]
Input / Output 19 Dimming Enable [I]
Input / Output 20 Manual Control Enable [I]
Input / Output 21 Interval Advance [I]
Input / Output 22 External Minimum Recall [I]
Input / Output 23 External Start [I]
Input / Output 24 TBC ON Line [I]
Table 5-6
BIU 2 SIGNAL ASSIGNMENT
Signal Function
Output 1 Load Switch 9 Red Driver
Output 2 Load Switch 9 Yellow Driver
Output 3 Load Switch 9 Green Driver
Output 4 Load Switch 10 Red Driver
Output 5 Load Switch 10 Yellow Driver
Output 6 Load Switch 10 Green Driver
Output 7 Load Switch 11 Red Driver
Output 8 Load Switch 11 Yellow Driver
Output 9 Load Switch 11 Green Driver
Output 10 Load Switch 12 Red Driver
Output 11 Load Switch 12 Yellow Driver
Output 12 Load Switch 12 Green Driver
Output 13 Load Switch 13 Red Driver
Output 14 Load Switch 13 Yellow Driver
© NEMA
TS 2-2003
Page 5-11
Table 5-6
BIU 2 SIGNAL ASSIGNMENT
Signal Function
Output 15 Load Switch 13 Green Driver
© NEMA
TS 2-2003
Page 5-12
Table 5-7
BIU 3 SIGNAL ASSIGNMENT
Signal Function
Output 1 Timing Plan A
Output 2 Timing Plan B
Output 3 Timing Plan C
Output 4 Timing Plan D
Output 5 Offset 1
Output 6 Offset 2
Output 7 Offset 3
Output 8 Automatic Flash Status
Output 9 System Special Function 1
Output 10 System Special Function 2
Output 11 System Special Function 3
Output 12 System Special Function 4
Output 13 Reserved
Output 14 Reserved
Output 15 Reserved
© NEMA
TS 2-2003
Page 5-13
Table 5-7
BIU 3 SIGNAL ASSIGNMENT
Signal Function
Address Bit 3
Table 5-8
BIU 4 SIGNAL ASSIGNMENT
Signal Function
Output 1 Phase 1 Phase On
Output 2 Phase 2 Phase On
Output 3 Phase 3 Phase On
Output 4 Phase 4 Phase On
Output 5 Phase 5 Phase On
Output 6 Phase 6 Phase On
Output 7 Phase 7 Phase On
Output 8 Phase 8 Phase On
Output 9 Phase 1 Phase Next
Output 10 Phase 2 Phase Next
Output 11 Phase 3 Phase Next
Output 12 Phase 4 Phase Next
Output 13 Phase 5 Phase Next
Output 14 Phase 6 Phase Next
Output 15 Phase 7 Phase Next
© NEMA
TS 2-2003
Page 5-14
Table 5-8
BIU 4 SIGNAL ASSIGNMENT
Signal Function
Input 8 Phase 8 Pedestrian Omit
Address Bit 1
Address Bit 2
Address Bit 3
© NEMA
TS 2-2003
Page 5-15
impedance of 120 ohms nominal. Overall cable length shall not exceed 15 feet. The communication cable
shall include an overall shield or alternately each twisted pair within the cable shall be shielded. The
shield(s) shall be connected to Earth Ground only at the Port 1 connector (pin 12). The other end of the
shield(s) shall be left floating.
Because of the transmission line characteristics required the communications cable used should be
recommended by its manufacturer for EIA-485 applications. (Authorized Engineering Information)
Each communication cable connector shall be a 15 pin metal shell “D” subminiature type. The connector
shall utilize male contacts with 15 millionths of an inch gold plating in the contact area. The connector
shall intermate with an Amp Incorporated part number 205205-1 or equivalent and be equipped with
spring latches, Amp Incorporated part number 745012-1 or equivalent. Pin connections shall be as
follows:
Pin Function
1 Twisted Pair 1 +
2 Not Used
3 Twisted Pair 2 +
4 Not Used
5 Twisted Pair 3 +
6 Not Used
7 Twisted Pair 4 +
8 Not Used
9 Twisted Pair 1 -
10 Not Used
11 Twisted Pair 2 -
12 Shield(s)
13 Twisted Pair 3 -
14 Not Used
15 Twisted Pair 4 -
Any communication cables provided for manufacturer specific, diagnostic, or test purposes shall
correspond to the above requirements.
5.3.4 Detector Rack
The TF shall include a detector rack that accommodates as a minimum the two and four channel detector
configurations shown in Table 5-9. Multiple detector racks shall be capable of being combined to support
a quantity of detectors in excess of the configurations listed.
Table 5-9
DETECTOR RACK CONFIGURATIONS
No. of 2/4 Channel
Detector Rack Detector Channels Detectors
Configuration BIU Req'd
1 8 4/2 1
2 16 8/4 1
The Type 2 CU Interface allows connecting detector outputs directly to the CU. As such the use of the
detector rack is optional when using a Type 2 CU. (Authorized Engineering Information.)
Pretimed CU may not require the use of detectors. As such, the detector rack is optional when using a
pretimed CU. (Authorized Engineering Information.)
5.3.4.1 Dimensions
The detector rack shall be capable of being shelf mounted or in a EIA 482.6 mm (19 in.) rack (EIA
Standard RS-310) and shall not exceed 152.40 mm (6.0 in.) in height and have a maximum depth of
215.90 mm (8.50 in.).
© NEMA
TS 2-2003
Page 5-16
5.3.4.2 Design
The detector rack shall provide a 44 terminal, double row, 3.962 mm (0.156 in.) contact spacing, Cinch
Jones card edge connector 50-44A-30M, or equivalent centered vertically for each detector module.
Connector center to center spacing shall be 30.48 mm (1.20 in.). In addition, a dual row 64 pin female
DIN 41612 Type B connector centered vertically shall be provided for the Detector Rack BIU. Pin 1 for
these connectors shall be located at the top of the detector rack. Card guides shall be provided on the top
and bottom of the card rack for each connector position.
The BIU connector shall be the first connector in the detector rack, with all other connectors located to the
right of the BIU. The detector module connectors shall be numbered sequentially from Slot 1 through Slot
8. The detector rack signals shall be interconnected to allow inserting a two channel detector in each slot
and a four channel detector in each even numbered slot. Detector module outputs shall be assigned to
channel numbers in pairs sequentially starting with Slot 1. Reference 6.5 for detector module pin
assignments.
The detector module communication address inputs shall be connected to correspond to the connector
slot number as shown in Table 5-10.
The detector communications address is intended for future use by detectors. (Authorized Engineering
Information.)
Table 5-10
DETECTOR MODULE COMMUNICATIONS ADDRESS
Communications Address
Slot Channels Bit 0 Bit 1 Bit 2 Bit 3
1 3–4 OFF OFF OFF OFF
2 1–2 ON OFF OFF OFF
3 7–8 OFF ON OFF OFF
4 5–6 ON ON OFF OFF
5 11–12 OFF OFF ON OFF
6 9–10 ON OFF ON OFF
7 15–16 OFF ON ON OFF
8 13–14 ON ON ON OFF
Voltage Levels: OFF = Not Connected
ON = Connected to Logic Ground
At least 30% of the area above and beneath each detector shall be open to allow for the free flow of air
through the detector rack. There shall be no obstruction within 25.4 mm (1.0 inches) above and below the
detector rack within the open area.
The front portion of the detector rack shall be provided with a marker strip to allow identification of
detector phase assignment or function.
5.3.4.3 Detector Rack BIU
The Detector Rack shall utilize a BIU conforming to the requirements of Section 8 for all detector interface
functions. The detector rack BIU address inputs shall control the assignment of detector functions as
shown in Table 5-11 and Table 5-12.
© NEMA
TS 2-2003
Page 5-17
Table 5-11
DETECTOR RACK BIU ADDRESS
ASSIGNMENT
BIU Detector BIU Address
# Channels Bit 0 Bit 1 Bit 2 Bit 3
9 1–16 OFF OFF OFF ON
10 17–32 ON OFF OFF ON
11 33–48 OFF ON OFF ON
12 49–64 ON ON OFF ON
13 Reserved OFF OFF ON ON
14 Reserved ON OFF ON ON
15 Spare OFF ON ON ON
16 Spare ON ON ON ON
Voltage Levels: OFF = Not Connected
ON = Connected to Logic Ground
Table 5-12
BIU 9 SIGNAL ASSIGNMENT
Signal Function
Output 1 Detector Reset Slot 1 & 2
Output 2 Detector Reset Slot 3 & 4
Output 3 Detector Reset Slot 5 & 6
Output 4 Detector Reset Slot 7 & 8
Output 5 Reserved
Output 6 Reserved
Output 7 Reserved
Output 8 Reserved
Output 9 Reserved
Output 10 Reserved
Output 11 Reserved
Output 12 Reserved
Output 13 Reserved
Output 14 Reserved
Output 15 Reserved
© NEMA
TS 2-2003
Page 5-18
Table 5-12
BIU 9 SIGNAL ASSIGNMENT
Signal Function
Detector functions for channels 17–64 shall be assigned to BIU number 10–12 in the same sequence as
shown in Table 5-12.
The Detector Reset outputs shall be connected to pin C of both assigned slots to provide for two channel
or four channel detector reset functions.
The Data Transmit and Data Receive functions are intended for future use by detectors. (Authorized
Engineering Information.)
5.3.4.4 Detector Loop Connections
The channel 1 and 2 loop input pins of each detector connector position actually required for a particular
application shall be connected to field terminals using twisted pairs having a minimum of 20 AWG
stranded conductor wire with 19 strands. Three adjacent field Terminals shall be provided for each loop
input.
Field installation practices or detector unit design may require connecting the shield of the loop lead-in
cable to the third terminal. (Authorized Engineering Information.)
5.3.4.5 Power Supply Connections
The detector rack shall provide terminals or other connection means for the following power supply
signals:
+12 VDC
+24 VDC
Logic Ground
Earth Ground
© NEMA
TS 2-2003
Page 5-19
The +12 VDC is intended to provide power only to detectors. (Authorized Engineering Information.)
3. Under full load conditions the power supply shall provide 50 milliseconds of hold up time for +12 VDC
and +24 VDC upon loss of AC Line voltage. During the hold up period the +12 VDC shall not drop
below +10.8 VDC and the +24 VDC shall not drop below +18 VDC.
4. The +12 VDC and +24 VDC outputs shall withstand a 10 millisecond 10 ampere load surge.
5. The front panel of the power supply shall include over current protection devices for the AC Line and
all output voltages.
6. A line frequency output shall provide a reference to the AC Line frequency. This output shall alternate
at the line frequency (nominally 60 pulses per second) and shall be True in phase with the positive
half cycle and shall switch within 5 degrees of the zero crossing point of the AC Line.
The line frequency output shall have the following characteristics:
© NEMA
TS 2-2003
Page 5-20
Table 5-13
FIELD TERMINALS
Function Type Size Characteristics
Signal Feeds Screw or Compression #10 or larger 7.93 mm (5/16 10 Amps min. Shall
inch) minimum terminate minimum of three
#14 AWG wires
Detector Lead-In Screw or Compression #8 or larger 6.35 mm (1/4 Shall terminate minimum of
inch ) minimum one #12 AWG wire
Interconnect Screw or Compression #6 or larger 6.35 mm (1/4 Shall terminate minimum of
inch) minimum one #12 AWG wire
Primary Feeds Compression Not Applicable Shall terminate minimum of
one #6 AWG wire
Earth Ground Compression Not Applicable Shall terminate minimum of
one #8 AWG wire
© NEMA
TS 2-2003
Page 5-21
1. Terminal connections shall be made with slotted head screws or equivalent connecting means. Screw
size shown in Table 5-13 is not applicable to compression type Terminals.
2. All materials, including screws and threaded portions, used in terminals and terminal blocks shall be
nickel plated brass or stainless steel.
3. A terminal block shall be capable of withstanding without breakdown for one minute the application of
a 60 Hz sinusoidal potential of 600 volts RMS applied to the terminal between live parts that are not
conductively interconnected and between live parts and the surface to which the terminal block is
mounted.
4. Terminal blocks shall have mechanical characteristics to properly support wiring without warping the
block.
5.3.6.2 Number and Size of Terminals
1. One terminal shall be provided for each load switch output.
2. It shall be possible to terminate a minimum of 16 #14 AWG or 5 #10 AWG neutral leads.
5.3.6.3 Field Terminal Nomenclature
Field terminals shall be numbered using the following format:
1. Load Switch Field Terminals shall be labeled with the load switch number and output per the following
example:
Signal Function
Load Switch 1 Green 1G
Load Switch 1 Yellow 1Y
Load Switch 1 Red 1R
2. Detector loop field terminals shall be labeled with the letter “L” followed by the detector channel
number and loop connection (A or B) per the following example:
Function Label
Detector Channel 1 Loop L1A & L1B
Detector Channel 2 Loop L2A & L2B
3. Pedestrian call field terminals shall be labeled with the letters “PC” followed by the detector number
per the following example:
Function Label
Pedestrian Detector 1 PC1
Pedestrian Detector 2 PC2
Pedestrian Call Common PC COMM
4. Preempt call field terminals shall be labeled with the letters “PE” followed by the preempt number per
the following example:
Function Label
Preempt 1 Detector PE1
Preempt 2 Detector PE2
5. Coordination interconnect field terminals shall be labeled as follows:
Function Label
Timing Plan A TPA
Timing Plan B TPB
Timing Plan C TPC
Timing Plan D TPD
Offset 1 OFT1
Offset 2 OFT2
© NEMA
TS 2-2003
Page 5-22
Function Label
Offset 3 OFT3
Interconnect Common IC COMM
6. The AC power service field terminals shall be labeled as follows:
Function Label
AC Line LINE
AC Neutral NEUTRAL
Earth Ground EARTH
7. The system interface field terminals shall be labeled as follows:
Function Label
Transmit 1 TX1
Transmit 2 TX2
Receive 1 RX1
Receive 2 RX2
5.3.7 Terminal Types and Practices
1. All terminals carrying 120 VAC in normal operation shall be covered unless otherwise protected by
recessing or by terminal strip barriers. This includes all terminals exposed when the front door of the
cabinet is open and all panels and covers are in their normal operation position.
2. All MMU input channels that can be used to monitor the maximum number of signals available in a
given configuration in Table 5-2 or Table 5-9 shall be terminated. Provision shall be made to
terminate any unused red monitoring inputs.
3. The MMU supply, control input and control output leads actually required to be used in a particular
configuration shall be terminated.
All other points not enumerated above, including Spare, Reserved, Manufacturers Use Only, and No
Connection shall not be required to be installed in the CU, MMU, or detector harness.
© NEMA
TS 2-2003
Page 5-23
Figure 5-4
CABINET POWER DISTRIBUTION SCHEMATIC
The purpose of this requirement is to eliminate ground loops, adequately direct transients to ground, and
to allow for testing of the separation between the grounding circuits by temporarily removing the jumpers.
(Authorized Engineering Information.)
Field installation practices may require separating AC Neutral and/or Logic Ground from Earth Ground
within the cabinet (i.e., when connected together external to the cabinet). (Authorized Engineering
Information.)
1. The AC Neutral Bus is the set of terminals within the cabinet to which all of the neutral conductors
are terminated. The AC Neutral Bus shall be a solid metallic multi-terminal strip located in close
proximity to the primary feed entering the cabinet. Subsidiary neutral bus terminal strips may be
located as necessary in the cabinet for use with the control equipment. Neutral terminal strip(s) shall
be insulated from the cabinet.
2. The Earth Ground Bus is the set of terminals within the cabinet that is directly and permanently
connected to the cabinet shell and the earth. The Earth Ground Bus shall be a solid metallic multi-
terminal strip located in close proximity to the primary feed service entering the cabinet. This Earth
Ground shall be connected to the cabinet shell in a manner that minimizes the length of the
conducting path.
It is intended that the Earth Ground Bus be connected to a good earth ground such as a driven
ground rod or rods. (Authorized Engineering Information.)
The Earth Ground connection to each unit in the cabinet shall be run separately and directly to this
terminal strip or to subsidiary Earth Ground Busses. Each metallic connector shell on a cable
carrying 120 VAC shall be connected to Earth Ground.
© NEMA
TS 2-2003
Page 5-24
3. The Logic Ground Bus is that set of Terminals within the cabinet to which all Logic Ground
conductors are terminated.
All dc circuits shall use the Logic Ground as the return circuit.
© NEMA
TS 2-2003
Page 5-25
2. Interlock
The facilities shall be so constructed that the intersection will revert to flashing operation if the MMU is
disconnected (see Figure 5-5).
© NEMA
TS 2-2003
Page 5-26
3. Red Enable
The Red Enable input to the MMU shall be connected to the AC Line side of the signal bus relay coil
(see Figure 5-5).
4. 24-Volt Monitoring
The MMU 24V Monitor I input shall be connected to the +24 volt feed to the load switches. The 24V
Monitor II shall be used to monitor any other +24 volt supply(s) required for safe operation of the
intersection.
If only one +24 volt power source is used in the cabinet, 24V Monitor I and II shall be connected
together.
If a Type 2 CU is used, connection to the MMU Controller Voltage Monitor input will depend on the
controller input/output mode. If mode 0 is used the MMU Controller Voltage Monitor input shall be
connected to the CU Controller Voltage Monitor output. For all other modes (1–7) the CU Fault
Monitor output shall be used.
6. Restart
Actuation of the Start-Delay shall remove power from the CU and power supply.
7. Stop Time
Stop Time shall be applied to all rings of the CU whenever the MMU is in the Fault condition (see
Figure 5-5).
8. Flash on Fault
The MMU shall place the intersection into flashing operation when in the Fault condition (see Figure
5-5).
Table 5-14
MMU CHANNEL ASSIGNMENTS
MMU Channel Load Switch
Channel 1 Load Switch 1
Channel 2 Load Switch 2
Channel 3 Load Switch 3
Channel 4 Load Switch 4
Channel 5 Load Switch 5
Channel 6 Load Switch 6
Channel 7 Load Switch 7
Channel 8 Load Switch 8
Channel 9 Load Switch 9
Channel 10 Load Switch 10
Channel 11 Load Switch 11
Channel 12 Load Switch 12
© NEMA
TS 2-2003
Page 5-27
Table 5-14
MMU CHANNEL ASSIGNMENTS
MMU Channel Load Switch
Channel 13 Load Switch 13
Channel 14 Load Switch 14
Channel 15 Load Switch 15
Channel 16 Load Switch 16
Current interrupting devices should not be placed between the point at which the load switch output is
monitored and the field connection as this may prevent the MMU from detecting the absence of a field
signal if the interrupting device opens. (Authorized Engineering Information.)
When the circuit connected to the sensing input of the MMU exhibits high impedance characteristics
such as an unconnected load, burned out lamp, or dimmers, it may be necessary to place a low
impedance device external to the MMU between the MMU input and AC Line. (Authorized
Engineering Information.)
All unused Red/Don’t Walk signal inputs shall be terminated to AC Line. (Authorized Engineering
Information.)
Figure 5-5
TERMINAL & FACILITIES WIRING
A T&F wired in accordance with this standard will provide a full Start-Up Flash period following the
transfer of the Auto-Flash switch to the AUTO position or transfer of the MMU Output relay to the No Fault
state when used with a CU and MMU developed in accordance with this standard.
Utilization of a CU or MMU developed in accordance with the TS 2-1992 in a T&F wired in accordance
with this standard will NOT provide a Start-Up Flash period following the transfer of the Auto-Flash switch
to the AUTO position or transfer of the MMU Output relay to the No Fault state.
© NEMA
TS 2-2003
Page 5-28
© NEMA
TS 2-2003
Page 5-29
© NEMA
TS 2-2003
Page 6-1
SECTION 6
AUXILIARY DEVICES
This section defines the minimum requirements for auxiliary devices within the cabinet consisting of solid
state load switches, solid state flashers, flash transfer relays, and inductive loop detector units.
6.1 DEFINITIONS
(Reserved)
© NEMA
TS 2-2003
Page 6-2
b. Conductors
The walls of all plated-through holes shall have a minimum copper plating thickness of 0.0254
mm (0.001 in.). All circuit tracks shall have a conductivity equivalent to at least 0.0610 gm/cm2 (2
oz/ft2) of copper.
c. Component Identification
The unit shall be designed so that each component is identified by a circuit reference symbol.
This identification shall be affixed to the printed circuit board(s), to the cover of the unit, or in an
assembly drawing provided with the unit.
9. The switch shall be so constructed that personnel inserting or removing the load switch will not be
exposed to parts having live voltage nor be required to insert their hands or fingers into the mounting
rack.
6.2.2 General Electrical Characteristics
1. Switching capabilities shall be provided for three independent circuits in each load switch.
2. Connector pin assignments shall be as shown in Figure 6-1.
Figure 6-1
CONNECTOR PIN ASSIGNMENT
NOTES:
1. The terminal reference is a pin side view of the male connector.
2. Parenthetical notations associated with A, B, C inputs and outputs denote the normal usage of the termination with vehicle
or pedestrian signals.
R = Red Y = Yellow G = Green
W = Walk DW = Don’t Walk
3. Pin 4 Logic Ground is for special function use only, not to be used for normal switching circuit currents. During normal
operation standard load switch functions shall not require a connection to this pin.
3. The switch input and direct current voltage input shall be so isolated from the power line that
transients as described in 2.1.6 applied to the power line with a 25 watt lamp load shall not cause a
destructive failure in the load switch, and shall not cause more than 0.5 volts to appear across a 10K
ohm resistor connected across a switch input and the direct current voltage input. When the
transients of 2.1.6.1 are applied to the load switch at a temperature of 21oC + 6oC, they shall not
cause the load switch to conduct, as measured by an oscilloscope.
© NEMA
TS 2-2003
Page 6-3
4. The switch shall turn On within 10 degrees of the zero voltage point of the AC Line sinusoid on the
first turn-on cycle. All subsequent cycles shall turn On within 5 degrees of the zero voltage point of
the AC line sinusoid. The switch shall turn On within one half cycle following the application of the
input signal. The switch shall turn Off within 5 degrees of the zero current point of the AC line
sinusoid and within one half cycle following the removal of the input signal.
5. Each load switch shall have electrical isolation between all inputs (pins 6, 8, 9, and 10) and all outputs
(pins 1, 3, 5, and 7) of at least 2000 volts DC and at least 100 megohms resistive.
6. Logic Ground shall not be connected to either Earth Ground or AC Neutral within the unit.
7. Earth Ground shall not be connected to either Logic Ground or AC Neutral within the unit.
8. All metal portions of the enclosure including the handle of the load switches shall be connected to
Earth Ground within the unit.
9. The load switch shall perform all of its defined functions when supplied from a 24 + 2 volt DC source.
6.2.3 Input Electrical Characteristics
1. All inputs shall be negative true logic which is referenced to the common of the +24 volt DC supply
and which is characterized by the following:
a. The transition zone of the input circuitry from the conducting state to the non-conducting state
(and vice versa) shall occur between 6 and 16 volts.
b. A voltage between 0 and 6 volts shall cause the output device to conduct.
c. A voltage greater than 16 volts shall cause the output device not to conduct.
2. In absence of an input signal, the voltage at the input shall rise to the level of the +24 VDC supply
when the input is connected to this supply through an external 10 K ohm pull-up resistor.
3. The load switch shall not draw more than 20 milliamperes from a +26 VDC supply unless more than
one circuit is energized in which case it shall not draw more than 20 milliamperes times the number of
circuits energized.
4. Each input circuit of the load switch shall have reverse polarity protection.
6.2.4 Output Electrical Characteristics
1. The output current from the load switch through a 1200 watt load when the load switch is in the OFF
state shall not exceed 10 milliamperes peak at 135 volts RMS AC.
2. Each load switch output shall have a peak stand-off voltage of 500 volts or greater.
3. Each load switch output shall have a dv/dt rating of at least 100 volts per microsecond when
measured at 21o C using the circuit in Figure 2-3.
4. Each switching circuit shall have a minimum rating of 10 amperes RMS for either a tungsten lamp
load or power factor corrected gas tubing transformer loads (power factor greater than 0.8) over a
voltage range of 89 to 135 volts RMS AC at 60 hertz. Additionally, each load switch shall be capable
of switching currents as low as 100 milliamperes. The load switch shall be rated for 10 amperes
continuous load divided between the circuits in any proportion, and additionally each circuit shall be
capable of continuously conducting 10 amperes. These ratings shall be for operation in still air when
the load switch is oriented as normally mounted.
5. Each load switch circuit shall be designed to switch a 1200 watt tungsten lamp load operating from a
120 volts RMS AC source for a minimum of 10 million operations.
6. Each load switch circuit shall be capable of withstanding a one second surge current of 40 amperes
RMS (56.6 peak) at 60 hertz.
7. Each load switch circuit shall be capable of withstanding a one cycle surge current of 175 amperes
RMS (247.5 peak) at 60 hertz while operating from a 120 volts RMS AC source.
© NEMA
TS 2-2003
Page 6-4
b. Conductors
The walls of all plated through holes shall have a minimum copper plating thickness of 0.0254
mm (0.001 in.). All circuit tracks shall have a conductivity equivalent to at least 0.0610 gm/cm2 (2
oz/ft2) of copper. All electrical mating surfaces shall be made of non-corrosive material.
c. Component Identification
The unit shall be designed so that each component is identified by circuit reference symbol. This
identification may be affixed to the printed circuit board(s), the cover of the unit, or in an assembly
drawing provided with the unit.
9. All metal portions of the enclosure including the handle of the load switches shall be connected to
Earth Ground within the unit.
© NEMA
TS 2-2003
Page 6-5
Figure 6-2
CONNECTOR PIN ASSIGNMENTS SOLID STATE FLASHER
(VIEWED—CONNECTOR END)
10. The front panel of the flasher shall provide two indicators to indicate the state of the output circuits of
the flasher.
11. The flasher shall operate for a minimum of 10 million operations when switching an 1800 watt
tungsten lamp operating from a 135 volts RMS AC source or an open circuit load.
12. Each flasher output circuit shall be capable of withstanding a one second surge current of 40
amperes RMS (56.6 peak) at 60 hertz.
© NEMA
TS 2-2003
Page 6-6
13. Each flasher output circuit shall be capable of withstanding a one cycle surge current of 175 amperes
RMS (247.5 peak) at 60 hertz.
© NEMA
TS 2-2003
Page 6-7
Figure 6-3
FLASH TRANSFER RELAY WIRING DIAGRAM
© NEMA
TS 2-2003
Page 6-8
© NEMA
TS 2-2003
Page 6-9
Table 6-1
DETECTOR UNIT TYPES
Rack Mount Detector NEMA Detector Unit Delay/Extension Communication
Unit Type Designations Timing Port RX & TX
2 Channel Type A None No
4 Channel Type B None No
2 Channel Type C Included No
4 Channel Type D Included No
2 Channel Type AC None Yes
4 Channel Type BC None Yes
2 Channel Type CC Included Yes
4 Channel Type DC Included Yes
Each channel shall be provided with independent loop input terminals and shall deliver detection
information on independent output terminals.
© NEMA
TS 2-2003
Page 6-10
6.5.2.2.2 Dimensions
1. Two-channel card rack units shall be 28.96 mm (1.14 in.) max. W x 114.3 mm (4.5 in.) H x 177.8 mm
(7.00 in.) D, excluding the handle as shown in Figure 6-4.
Figure 6-4
TWO CHANNEL CARD RACK UNIT
2. Four-channel card rack units shall be 59.44 mm (2.34 in.) max. W x 114.3 mm (4.5 in.) H x 177.8 mm
(7.00 in.) D, excluding the handle as shown in Figure 6-5.
© NEMA
TS 2-2003
Page 6-11
Figure 6-5
FOUR CHANNEL CARD RACK UNIT
6.5.2.3 Accessibility
The Detector Unit shall be easily disassembled to gain access for maintenance. When thus
disassembled, the Detector Unit shall be operational for trouble shooting.
6.5.2.4 Material and Construction of Rigid Printed Circuit Assemblies
6.5.2.4.1 Materials
All printed circuit boards shall be per 3.2.3.1.
6.5.2.4.2 Component Identification
All components shall be identified per 3.2.3.3.
6.5.2.5 Power Inputs
6.5.2.5.1 Detector Unit DC Supply Voltage
1. Voltage Range–The voltage range shall be 10.8 VDC minimum to 26.5 VDC maximum.
2. Ripple–The maximum supply ripple shall be 500 millivolts peak to peak.
This input supplies power. The current consumption shall not exceed 50 milliamperes per channel. The
return for this input is Logic Ground as described in 6.5.2.6. This input shall not be connected within the
unit to any loop input. The input shall draw a surge current not to exceed 5 amps at the time of power
application to the input. The Detector Unit shall not be damaged by insertion to or removal from a
powered Detector Rack.
6.5.2.5.2 Low Supply Voltage Automatic Reset
A Reset Unit condition shall be activated anytime the input DC supply voltage falls below that which is
required for operation, as defined in this standard.
A Reset Unit condition shall not be activated when the DC Supply Input falls below 10 volts for less than
0.25 milliseconds.
6.5.2.6 Logic Ground
This input is the return for the Detector Unit DC Supply input. This point shall not be connected within the
unit to AC Neutral, Earth Ground, or to any loop input terminal.
6.5.2.7 Earth Ground
The loop Detector Unit shall have a terminal for connection to the chassis of the unit. This input shall not
be connected to Logic Ground, AC Neutral, or to any other point within the unit, except that it shall be
permissible to use this input as a return for transient protection devices.
If the unit has a metallic case or front panel, the case and/or front panel shall be connected to Earth
Ground.
6.5.2.8 DC Control Inputs
Control inputs shall have the following characteristics as measured from Logic Ground.
6.5.2.8.1 Low or Active State
A voltage between 0 and 8 volts shall be considered the Low or active state.
6.5.2.8.2 High or Inactive State
A voltage greater than 16 volts shall be considered the High or inactive state.
© NEMA
TS 2-2003
Page 6-12
© NEMA
TS 2-2003
Page 6-13
© NEMA
TS 2-2003
Page 6-14
Figure 6-6
TEST LOOP CONFIGURATIONS
Construction–Loop dimension tolerances shall be +50.8 mm (2 in.). Connections shall be soldered and waterproofed. Loops shall be
installed in a non-reinforced pavement and located at least 0.914 m (3 feet) from any conductive material. Lead-in cable shall
be spooled. Loop leads shall exit at one corner of the loop structures. All loop corners shall be chamfered 0.305m (12 in.).
Loop Wire–Each loop shall be three turns of AWG #14 cross-linked polyethylene insulated, stranded copper wire, such as IMSA
(International Municipal Signal Association) Specification 51-3, 1984, or equivalent. Loop inductance shall be between 60–80
microhenries.
Lead-in Wire–The lead-in wire shall be AWG #14 twisted pair, aluminum polyester shield, polyethylene insulation, polyethylene
jacket, inductance between 20 uH and 24 uH per 30.48 m (100 feet), such as IMSA Specification 50-2, 1984, or equivalent. For
standardized test purposes, the shield shall be insulated from ground.
Field installation practices or Detector Unit design may require grounding the shield of the loop lead-in cable. Such grounding should
be in accordance with the Detector Unit manufacturer’s recommendation. (Authorized Engineering Information).
Sawslot–The conductors shall be placed at the bottom of a 38.1 mm + 6.35 mm (1-1/2" +1/4 in.) deep by 6.35 mm (1/4 in.) wide
sawslot. Pavement sawslot shall be filled with a suitable polyurethane or equivalent sealant.
6.5.2.14 Sensitivity
The Detector Unit shall be capable of detecting any of the vehicles defined in 6.5.2.13 on any of the test
loops defined in 6.5.2.12.
6.5.2.15 Sensitivity Control
When detecting test vehicles as described in 6.5.2.13 and operating on any of the test loop configurations
described in 6.5.2.12, each channel of the Detector Unit shall include means to adjust the sensitivity such
that it shall not produce an output when the nearest point of any test vehicle of 6.5.2.13 is 0.914 m (36 in.)
or more outside the loop(s) perimeter. A minimum of three sensitivity selections shall be provided for each
detection channel.
6.5.2.16 Approach Speed
The Detector Unit shall detect any vehicle described in 6.5.2.13. over any of the single loops described in
6.5.2.12 traveling within the speed range of 8.045 km to 128.72 km (5 to 80 miles) per hour.
The Detector Unit shall detect any vehicle described in 6.5.2.13 over all of the loops of the four loop
configurations described in 6.5.2.12 traveling within the speed range of 8.045 km to 64.36 km (5 to 40
miles) per hour.
© NEMA
TS 2-2003
Page 6-15
All channels of a multichannel Detector Unit shall be operating at the same sensitivity and connected to
equivalent inductances for the purpose of these tests.
6.5.2.17 Modes of Operation
Each Detector Unit channel shall be capable of functioning in the following two front panel selectable
modes:
6.5.2.17.1 Presence
When a Class 2 vehicle defined in 6.5.2.13, or larger vehicle occupies the center of any test loops
described in 6.5.2.12, the Detector Unit shall be capable of maintaining a detection output for a minimum
of 3 minutes.
6.5.2.17.2 Pulse
A detection output between 100 and 150 milliseconds shall be initiated when a vehicle enters the sensor
loop zone of detection.
If this vehicle remains in the zone of detection, the Detector Unit shall become responsive within a
maximum of 3 seconds to additional test vehicles entering the zone of detection. The Detector Unit shall
produce one and only one output pulse for a test vehicle traveling at 16.09 km (10 miles) per hour across
the zone of detection of the single sensor loops defined in 6.5.2.12.
6.5.2.18 Recovery from Sustained Occupancy
When operating in the presence mode, and following an occupancy of any duration, the Detector Unit
shall recover to normal operation with at least 90 percent of its selected sensitivity within five seconds
after the zone of detection is vacated.
6.5.2.19 Response Time
When operating in the presence mode, the Detector Unit shall be capable of being set to produce an
output in response to a step decrease in inductance equivalent to the minimum decrease from a class
one vehicle as defined in 6.5.2.13 within not more than 100 milliseconds when tested on either of the
single loop test configurations described in 6.5.2.12. In response to step return to the original inductance,
the Detector Unit shall terminate its output within no more than 100 milliseconds.
6.5.2.19.1 Variation in Response Time
The difference between the minimum measured response time and the maximum measured response
time for input changes in either direction, over any number of tests, to an input change equivalent to a
Class 1 vehicle shall not exceed 10 milliseconds per channel multiplied by the number of active channels.
The Detector Unit must be set to the proper sensitivity to detect a Class 1 vehicle.
The difference between the minimum measured response time and the maximum measured response
time for input changes in either direction, over any number of tests, to an input change equivalent to a
Class 3 vehicle shall not exceed 5 milliseconds per channel multiplied by the number of active channels.
The Detector Unit must be set to the proper sensitivity to detect a Class 3 vehicle.
All channels of a multichannel Detector Unit which are ON shall be operating at the same sensitivity and
connected to equivalent inductances for the purpose of these tests.
For certain specific surveillance applications involving vehicle speeds in excess of 72.405 km (45 miles)
per hour, a more precise response time will be required. (Authorized Engineering Information.)
6.5.2.20 Tuning
Each Detector Unit channel shall include means for accommodating the range of sensor loop/lead-in
inductance.
The unit shall tune automatically upon the application of power. It shall operate with at least its minimum
sensitivity within 2 seconds after application of power, and at 90 percent of its selected sensitivity within 5
seconds after application of power.
© NEMA
TS 2-2003
Page 6-16
6.5.2.21 Self-Tracking
The Detector Unit shall automatically accommodate those after-tuning changes in the loop/lead-in
electrical characteristics as might reasonably be expected to occur in undamaged loops, properly
installed in sound pavement and exhibiting the electrical properties outlined in 6.5.2.11, without producing
a false output or change in sensitivity.
6.5.2.22 Recovery From Reset
After any reset, Reset Unit or Reset Channel, the Detector Unit shall operate with at least its minimum
sensitivity within 2 seconds after the removal of the reset condition, and at 90 percent of its selected
sensitivity within 5 seconds after the removal of the reset condition.
6.5.2.23 Crosstalk Avoidance
Each Detector Unit channel shall include means to prevent that channel from adversely interacting with
any other channel. The means to prevent such interaction shall be either inherent, automatic, or manual
switch.
6.5.2.24 Delay/Extension
Each channel of a unit with delay/extension shall have at least three modes of operation–delay,
extension, and normal (neither delay nor extension). Channels 1 and 2 of four-channel Detector Units
shall be the channels to include the delay/extension feature. Delay and extension timing shall be setable
on a per channel basis with the timing programmed independently.
6.5.2.24.1 Delay
When selected, the output is delayed for the time set. If the vehicle departs before the time set, an output
does not occur and the timer is reset. If a vehicle is present and the delay timer is active, when the delay
inhibit is applied, the output shall become active. See Figure 6-7. This delay timing is controlled by the
Delay/Extension input defined in 6.5.2.8.7.
The delay time shall be adjustable over the range from 0 to 30 seconds. The setability shall be within one
second in the 0 to 15 second range and within two seconds in the 16 to 30 second range. The accuracy
shall be + 1/2 second or + 5 percent of the setting, whichever is greater. When the Delay/Extension input
is active, the delay shall be zero (0 to 0.1 second).
6.5.2.24.2 Extension
When selected, the output is extended after the vehicle departs the zone of detection for the time set. If a
new vehicle arrives before the extension timer times out, the timer is reset, the output is maintained, and
the timer resumes timing when the vehicle departs. See Figure 6-8. This extension timing is controlled by
the Delay/Extension input defined in 6.5.2.8.7.
The extension time shall be adjustable in the range from 0 to 7-1/2 seconds. The setability shall be within
1/2 second. The accuracy shall be + 1/2 second. When the Delay/Extension input is inactive, the
extension shall be zero (0 to 0.1 second).
© NEMA
TS 2-2003
Page 6-17
Figure 6-7
DELAY OPERATION
Figure 6-8
EXTENSION OPERATION
© NEMA
TS 2-2003
Page 6-18
delay/extension timing control to zero. Card mounting of the control(s) shall be permitted where
actuation does not require disassembly.
7. Delay/Extension Timing Control—The type C, D, CC, and DC Detector Units shall provide a means to
permit setting of the time duration of the delay/extension period for each channel as described in
6.5.2.24. Card mounting of this control shall be permitted where actuation does not require
disassembly.
8. Enable/disable—Means to turn ON (enable) or OFF (disable) a channel or number of channels on a
Detector Unit.
6.5.2.26 Outputs
6.5.2.26.1 Solid State Channel Detection Outputs
The output interface of each channel shall be an independent, isolated, solid-state output. Each output
device shall have the following characteristics:
1. Output Solid-State Device—The output shall be conducting when a vehicle is detected or when the
loop circuit is in a failed state (i.e. open loop or shorted loop). The channel Disabled (OFF) condition
shall have the output in the non-conducting state. During a Reset (Reset Unit or Reset Channel)
condition the output shall be in the conducting state.
2. DC Supply Voltage Failure Condition—The output shall be conducting when it is terminated to a
NEMA defined input, indicating a detection output condition.
3. Output Circuit Isolation—The isolation between each output device terminal pair and all other
terminals shall exceed:
a. Resistance >106 ohms
b. Breakdown >1000 V rms
4. Output Rating—The output shall conduct a minimum of 20 milliamperes with a maximum 3.5 volt drop
across the output terminals in the conducting state. The output shall conduct a maximum of 500
microamperes with any voltage between 0 and 26 VDC applied across the output terminals in the
non-conductive state.
5. Transition Time—When switching to or from a steady state current in the range of 2.4 to 20
milliamperes, the transition time from 8 to 16 volts and vice versa shall be 0.1 milliseconds or less.
The circuit(s) to which the output is connected is defined in 3.3.5.1.3.
6. Maximum Voltage—When in the non-conducting state, the output shall tolerate a voltage as high as
30 VDC without damage.
6.5.2.26.2 Channel Status outputs
Each Detector Unit channel shall provide a channel status output. The channel status output shall be a
solid state device with the following characteristics:
1. Output Solid State Device—The output shall be conducting when the channel is operating properly.
The channel Disabled (OFF) condition shall have the output in the non-conductive state. During a
Reset (Reset Unit or Reset Channel) condition the output shall be in the non-conducting state.
2. DC Supply Voltage Failure Condition—Output device is nonconductive, indicating a fault condition.
3. Status Outputs shall be referenced to logic ground.
4. Output Rating—The output shall conduct a minimum of 20 milliamperes with a maximum 3.5 volt drop
across the output terminals in the conducting state. The output shall conduct a maximum of 100
microamperes with any voltage between 0 and 26 VDC applied across the output terminals in the
non-conductive state.
© NEMA
TS 2-2003
Page 6-19
5. Transition Time—When switching to or from a steady state current in the range of 2.4 to 20
milliamperes, the transition time from 8 to 16 volts and vice versa shall be 0.1 milliseconds or less.
The circuit(s) to which the output is connected is defined in 3.3.5.1.3.
6. Maximum Voltage—When in the non-conducting state, the output shall tolerate a voltage as high as
30 VDC without damage.
6.5.2.26.3 Channel Status Reporting
The Channel Status Output shall provide for the communication of eight distinct status states as defined
below:
1. Normal operation (Detector Unit and loop OK).
2. Detector Unit failure (watch dog time-out, channel currently in RESET, or channel disabled).
3. Open loop (An open loop may be reported when the terminal inductance is >1000 microhenries and
<2500 microhenries. The open loop shall be reported when the terminal inductance is >2500
microhenries).
4. Shorted loop (A shorted loop may be reported when the terminal inductance is <50 microhenries and
>20 microhenries. A shorted loop shall be reported when the terminal inductance is <20
microhenries).
5. Excessive inductance change (+25%).
6. Reserved.
7. Reserved.
8. Reserved.
Pulse width modulation shall be utilized to encode the eight possible states as described below:
1. Continuous Low or On state.
2. Continuous High or Off state.
3. 50 milliseconds Off time.
4. 100 milliseconds Off time.
5. 150 milliseconds Off time.
6. 200 milliseconds Off time.
7. 250 milliseconds Off time.
8. 300 milliseconds Off time.
The tolerance for all times listed above shall be + 10 milliseconds; the On time between pulses shall be
50 milliseconds + 10 milliseconds.
The Channel Status Output shall reflect the current fault status of the channel (i.e., the fault status shall
be self clearing in the event that a fault condition clears).
The Channel Status Output shall maintain an output state, other than a condition generated during a
Reset, for a minimum of 5 seconds. The Channel Detection Output shall maintain the conducting state
during a fault condition only while the fault condition exists.
The Channel Status Output shall be in State 2 during RESET. Once the RESET is complete and the
Detector Unit resumes normal operation, the channel status output shall return to State 1.
The Channel Status Output shall be in State 2 for channels that are disabled (OFF). The Channel
Detection Output shall maintain the non-conductive state (State 2) for channels that are disabled.
© NEMA
TS 2-2003
Page 6-20
The last channel failure status shall be stored in memory for future reference. Enunciation of the last
failure status shall be accomplished through the use of the front panel indicators. If power is removed or
the Reset is activated, the last channel status information shall be cleared.
The particular method employed to enunciate past failure status is not specified and will be manufacturer
specific. (Authorized Engineering Information.)
6.5.2.26.4 Data Transmit Output (TX)
This output shall have 3 states: Mark, Space, and High Impedance. The output shall be in the High
Impedance state except when transmitting to the BIU. The transmitter output shall go from the High
Impedance state to the Mark state until the first Start Bit is sent. The Transition Region shall be defined
as any voltage between a Mark and a Space.
6.5.2.26.4.1 Mark State (Binary 1)
During Mark, the TX output shall be less than 0.5 VDC when sinking 4 milliamps current.
6.5.2.26.4.2 Space State (Binary 0)
During Space, the TX output shall be greater than 3.5 VDC when sourcing 4 milliamps current.
6.5.2.26.4.3 High Impedance State
The TX output shall have an impedance greater that 1 Megohm in the High Impedance state. When
connected to the following loads, the TX output in the High Impedance state:
1. Shall be >8.5 VDC when connected to +12 VDC through 30 Kohm.
2. Shall be >16 VDC when connected to +22 VDC through 11 Kohm.
6.5.2.26.4.4 Output Impedance During Power Off
When power is OFF, the output impedance shall be greater that 300 ohms when measured with an
applied voltage not greater than 2 volts in magnitude to circuit common.
6.5.2.26.4.5 TX Output Shorts
The TX output shall not be damaged under these situations:
1. The TX output shall be capable of withstanding a continuous short to DC common.
2. The TX output shall be capable of withstanding a continuous short to +26 VDC through 600 ohms.
6.5.2.26.4.6 Rise/Fall Time
The transition time from the Space to the Mark voltage or from the Mark to the Space voltage shall be less
than 2.5 microseconds or 4% of a bit time, whichever is less. This shall apply with 3750 picofarads attached
to the TX output. There shall be no reversal of the direction of voltage change while the signal is in the
Transition Region. The Transition Region shall not be reentered until the next change of signal condition.
6.5.2.26.4.7 Transient Withstand
The TX output shall not be damaged by application of the transients described in 2.1.7.1 through 2.1.7.5.
6.5.2.27 Communication Port Functional Requirements
The protocol for this port is under definition.
Inductive Loop Detector Unit types AC, BC, CC, and DC have this communication port.
6.5.2.27.1 Communication Port Electrical Requirements
This port, RX and TX and DC Common, is an unbalanced, +5 volt nominal, standard NRZ (Mark/Space)
format, asynchronous serial communication port. For compatibility with systems currently in use, when TX
is shorted to the Ch 2(+) Output and when RX is shorted to the Ch 4(+) Output, TX and RX must not
© NEMA
TS 2-2003
Page 6-21
interfere with Ch 2(+) or Ch 4(+) operation See 6.5.2.9 for RX specification details and 6.5.2.26.4 for TX
specification details.
6.5.2.27.2 Baud Rate
The port shall be capable of operation at a baud rate of 9600 bps ±1%. The width of 1 bit shall be the
reciprocal of the baud rate.
6.5.2.27.3 Communication Parameters
The standard NRZ (Mark/Space) format shall be used. Further specifications are under definition.
6.5.2.27.4 Slot Addresses
The address of a Detector Unit slot is "hard-wired" at each Detector Rack connector. A logic 1 shall be
created by wiring an address pin to DC Common. Open or +24VDC shall be a logic 0. Slot 1 shall be
Address 0 and Slot 15 shall be Address 14.
6.5.2.28 Electrical Connections
6.5.2.28.1 Connector Description
Two and four channel card rack units shall mate with a 44 terminal, double row, 3.2 mm (0.156 in.)
contact spacing, Cinch Jones card edge connection 50-44A-30M, or equivalent.
6.5.2.28.2 Connector Terminations
Input / Output connector pin terminations shall be as shown in Table 6-2.
6.5.2.28.3 Type A Two Channel Without Delay / Extension Timing
The following pins shall be inactive: P, R, S, T, U, V, Y, Z, 1, 2, 13, 14, 16, 17, 18, and 22.
6.5.2.28.4 Type B Four Channel Without Delay / Extension Timing
The following pins shall be inactive: 1 and 2.
6.5.2.28.5 Type C Two Channel With Delay / Extension Timing
The following pins shall be inactive: P, R, S, T, U, V, Y, Z, 13, 14, 16, 17, 18, and 22.
© NEMA
TS 2-2003
Page 6-22
Table 6-2
CONNECTOR TERMINATIONS
Pin Function Pin Function
Pin 1 through 22 is on the top (component) side and pin A through Z is on the back (solder side).
Polarization keys shall be located at three positions:
Between B/2 and C/3
Between M/11 and N/12
Between E/5 and F/6
Pins 3, 6, 10, and 15 are address pins for Type AC, BC, CC and DC Inductive Loop Detector Units. When
one of these Detector Unit types are installed, it will be assigned an address associated with the Detector
Unit position in the Detector Rack.
Pins 19 and 21 are the TX output and RX input for communication with the Detector Unit. The
communication protocol is under definition. (Authorized Engineering Information.)
© NEMA
TS 2-2003
Page 7-1
SECTION 7
CABINETS
This section defines the physical and functional requirements of cabinets which fully conform to this
standard publication.
7.1 DEFINITIONS
These definitions define the nomenclature frequently used in this part of the Standard Publication.
The abbreviations used in this section are defined as follows:
ASTM—American Society for Testing and Materials
7.2 MATERIALS
Cabinets shall be of either a ferrous material or of an aluminum alloy.
7.2.1 Cabinets of Ferrous Material
Cabinets shall be fabricated of carbon sheet steel having a minimum thickness of 1.85 millimeters (0.073
in.), minimum. The material shall meet the requirements in ASTM Specification No. A-245-48T
(paragraph4) or have a heat treated zinc coating of 0.015 mm (0.0006 in.) minimum thickness on both
sides. All exterior seams shall meet the requirements for Type 4 enclosures according to NEMA
Standards Publication 250-1991.
7.2.2 Cabinets of Aluminum Alloy
Cabinets shall be fabricated of either sheet aluminum or cast aluminum.
7.2.2.1 Sheet Aluminum
Cabinets shall be fabricated from 3.175 mm (0.125 in.) minimum thickness aluminum alloy sheet meeting
the requirements in ASTM Specification No. 5052-H32 or equivalent. All exterior seams shall meet the
requirements for Type 4 enclosures according to NEMA Standards Publication 250-1991.
7.2.2.2 Cast Aluminum
Cabinets shall be fabricated from aluminum alloy meeting the requirements in ASTM Specification No.
356-75 or equivalent. Flat cast surfaces exceeding 30.48 cm (12 in.) in both directions shall have a
thickness of 6.35 mm (0.25 in.), minimum. Flat cast surfaces not exceeding 30.48 cm (12 in.) in both
directions shall have a thickness of 4.75 mm (0.187 in.).
© NEMA
TS 2-2003
Page 7-2
Table 7-1
OUTLINE DIMENSIONS
Size Width Height Depth
1 40.64 (16) 60.96 (24) 30.48 (12)
2 50.80 (20) 81.28 (32) 35.56 (14)
3 60.96 (24) 101.60 (40) 38.10 (15)
4 60.96 (24) 116.84 (46) 40.64 (16)
5 76.20 (30) 121.92 (48) 40.64 (16)
6 111.76 (44) 132.08 (52) 60.96 (24)
7 111.76 (44) 182.88 (72) 60.96 (24)
All dimensions are in centimeters (inches). Tolerance on all
dimensions is +10%/-0%. These are outside dimensions
exclusive of hinges, handle, overhangs, vents, and adapters.
Cabinet heights are measured to the lowest point of the top
surface of the cabinet.
7.5 DOORS
7.5.1 Main Cabinet Door
The cabinet shall have a hinged main door which permits access to all equipment within the cabinet and
visual inspection of all indications and controls. Doors shall be hinged on the right side of the cabinet as
viewed from the outside facing the cabinet door opening.
7.5.2 Hinges
Door hinges, pins, and bolts shall be made of stainless steel; except that hinges on aluminum cabinets
may be aluminum with stainless steel hinge pins. The hinge pins and mounting shall be tamperproof.
7.5.3 Door Stop
In Size 3 and larger cabinets, the cabinet door shall be provided with a door stop which holds the door
open at the 90o (+10o) and 180o (+10o) positions. A means shall be provided to minimize the accidental
release of the door stop. The stop-and-catch arrangement shall be capable of holding the door open at
90o (+10o) with a load of 73.2 Kilograms per square meter (15 pounds per square foot) applied uniformly
over the face of the door.
7.5.4 Latches and Locking Mechanism
7.5.4.1 Latching
A three-point latch is required on the main door of Size 3, or larger, cabinets. The latching means shall be
operable without the use of tools.
7.5.4.2 Rotation of Handle
The main door handle shall rotate from the locked position such that the handle does not extend beyond
the perimeter of the main door at anytime. The operation of the handle shall not interfere with the key,
police door, or any other cabinet mechanism or projection.
© NEMA
TS 2-2003
Page 7-3
7.5.4.3 LOCKS
All cabinets shall be provided with a main door lock, Corbin No. 15481RS, or equivalent, constructed of
brass or stainless steel which shall operate with a traffic industry conventional No. 2 key, Corbin No.
1R6380, or equivalent. Two keys shall be furnished with each cabinet. When in the locked position, the
lock shall prevent the movement of latching mechanism.
7.5.4.4 Provisions for Padlock
Cabinets with three-point latches shall be provided with a means of externally padlocking the latching
mechanism. A lock with a 9.525 mm (0.375 in.) diameter shackle shall be accommodated.
7.5.5 Door Opening
The main door opening of all cabinets shall be at least 80 percent of the area of the side which the door
closes, exclusive of the area for plenums.
7.5.6 Gasketing
Gasketing shall be provided on all door openings and shall be dust-tight. Gaskets shall be attached with a
permanent adhesive bond. The mating surface of the gasketing shall be covered with a silicone lubricant
to prevent sticking to the mating surface.
7.5.7 Police Compartment
7.5.7.1 Door
A hinged police compartment door shall be provided on the outside face of the main cabinet door. The
door shall permit access to a switch panel, but shall not allow access to exposed electrical terminals or
other equipment within the cabinet.
7.5.7.2 Locks
The police compartment door shall be provided with a lock which can be operated by a police key, Corbin
Type Blank No. 04266 or equivalent. Two keys shall be furnished with each cabinet.
7.5.7.3 Compartment Size
The volume of the police panel compartment with the door closed shall be 1147 cubic centimeters (70
cubic inches), minimum. Minimum internal dimensions shall be 12.70 cm (5 in.) high, 25.40 cm (10 in.)
wide and 7.62 cm (3 in.) deep.
7.6 SHELVES
The cabinet shall be provided with a sufficient number and sizes of substantial metal shelves or brackets
to support the controller unit and auxiliary equipment. The equipment and shelves shall be arranged so
that it is possible to remove any piece of auxiliary equipment from the cabinet without removing any other
piece of auxiliary equipment.
7.6.1 Positioning
Size 3, 4, and 5 cabinets shall have provision for positioning shelves to within 30.48 cm (12 in.) of the
bottom of the cabinet and to within 20.32 cm (8 in.) of the top of the cabinet in increments of not more
than 5.08 cm (2 in.).
Size 6 and 7 cabinets shall have provisions for positioning shelves within 60.96 cm (24 in.) of the bottom
of the cabinet and to within 20.32 cm (8 in.) of the top of the cabinet in increments of not more than 5.08
cm (2 in.).
© NEMA
TS 2-2003
Page 7-4
© NEMA
TS 2-2003
Page 7-5
Figure 7-1
FOUNDATION FOR SIZES 3, 4, AND 5 BASE-MOUNTED CABINETS
© NEMA
TS 2-2003
Page 7-6
Figure 7-2
FOUNDATION FOR SIZE 6 AND 7 BASE-MOUNTED CABINETS
© NEMA
TS 2-2003
Page 8-1
SECTION 8
BUS INTERFACE UNIT
8.1 GENERAL
The BIU performs the interface between Port 1 at the CU and the TF, Loop Detector Rack(s), and other
devices. Its functions include controlling load switch outputs, Detector Resets, communicating with
Inductive Loop Detectors and other devices (BIU2), and the conditioning and conversion of TF and Loop
Detector call inputs for the CU.
8.2 PHYSICAL
8.2.1 Material
All ferrous metal parts shall be protected against corrosion. All materials shall be moisture and fungus
resistant.
8.2.2 Printed Circuits
Printed circuits shall meet the requirements of 3.2.3.
8.2.3 Dimensions
The BIU shall be 59.436 mm (2.34 in.) W x 114.3 mm (4.50 in.) H x 165.1 mm (6.50 in.) D as illustrated in
Figure 8-1.
The BIU assembly shall slide freely into two card guides, each having a nominal slot width of 1.905 mm
(.075 in.) and a maximum slot depth of 3.175 mm (.125 in.). The edges of the BIU assembly shall be clear
of protrusions on both sides for an area of 3.175 mm (.125 in.) in height for the entire length of the
assembly. The nominal thickness of the edges of the BIU assembly shall be 1.575 mm (.062 in.) + 0.203
mm (.008 in.).
8.3 CONFIGURATIONS
This standard covers Bus Interface Unit configurations as shown in Table 8-1. The BIU type shall be
shown on the front panel of the BIU.
Table 8-1
BIU TYPES
NEMA BIU Designation Rack Communication Port RX & TX
BIU No
BIU2 Yes
The two BIU types are not keyed differently. It is up to the user to ensure the correct BIU type required
for the user’s application is inserted into the rack. (Authorized Engineering Information.)
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Figure 8-1
BUS INTERFACE UNIT
3. Following the loss of DC power to the BIU for more than 700 milliseconds and less than 1.5 seconds,
the BIU shall operate in accordance with 8.5.1.2 or 8.5.1.4.
4. Following the loss of DC power to the BIU for 1.5 seconds or greater, the BIU shall turn off all of its
outputs and reinitialize all internal operations upon restoration of DC power.
5. Within 8 milliseconds of loss of power, the BIU shall cease Port 1 Communications. If DC power is
restored to the BIU within 700 milliseconds following the loss of DC power, the BIU shall resume Port
1 Communications within 200 milliseconds of restoration of power.
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8.6 INDICATORS
The BIU shall have two status indicators to represent adequate supply voltage, internal operations, and
valid communications.
8.6.1 Power On Indicator
This indicator shall illuminate when the applied DC voltage is considered adequate as described in 8.5
and the BIU internal logic is operating properly. This indicator shall be OFF if either of these conditions
are false.
8.6.2 Port 1 Indicator
This indicator shall illuminate for a duration not less than 20 milliseconds and not more than 50
milliseconds each time the BIU transmits on its Port 1 output.
8.6.3 Rack TX Indicator (BIU2 Only)
This indicator shall illuminate for a duration not less than 20 milliseconds and not more than 50
milliseconds each time the BIU transmits on its rack TX output.
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NOTE—Tx pins at the BIU = Rx pins at the CU; Rx pins at the BIU = Tx pins at the CU.
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8.8.4 Outputs
BIU pins labeled Output (n) and Input / Output (n) shall provide output from the BIU to the TF and
Detector Racks as programmed in the respective Command Frame (3.3.1.4). The On (Low) state for an
output shall require a logic 1 bit in the respective Command Frame, and the Off (High) state for an output
shall require a logic 0 bit in the respective Command Frame.
Output characteristics shall be as follows:
1. The Low (operate) voltage shall be between 0 and 4 volts.
2. Current sinking capability in the Low state (True) shall be at least 50 milliamperes.
3. With an external impedance of 100k ohms or greater, the transition from 4 to 16 volts (and vice versa)
shall be accomplished within 0.1 millisecond.
4. The High state (False) impedance shall not exceed 11 K ohms to +24 volts DC. The High (False)
output voltage may track the +24 VDC input.
5. Any external steady-state voltage applied to an output terminal shall not exceed +30 volts DC, nor
shall it cause flow of more than 3 milliamperes into the terminal, when the output is in the High state.
6. Any valid True output signal, except Load Switch Driver outputs when Dimming is enabled (3.3.1.4),
shall dwell in this state for at least 50 milliseconds.
7. For the purpose of synchronizing all outputs of TF BIUs, Command Frames shall be transferred to the
BIU output pins only upon receipt of a Type 18 Frame. The Type 18 Frame is received
simultaneously by all BIUs. All TF BIUs shall update their outputs within 20 milliseconds after the
receipt of the Type 18 Frame.
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3. The Opto inputs shall not recognize 3 volts RMS (AC sinusoid or DC) or less relative to the common
input.
4. The Opto inputs shall recognize 8 volts RMS (AC sinusoid or DC) or more relative to the common
input.
5. Any steady state voltage applied between an Opto input and the Opto Common shall not exceed 35
VAC RMS.
6. Opto inputs shall not be acknowledged when active for 25 milliseconds or less, and shall be
acknowledged when active for 50 milliseconds or more.
7. The Opto inputs to the BIU shall conform to 3.3.5.1.2 for voltage transient immunity.
8.8.5.3 Line Frequency Reference
The Line Frequency Reference input pin receives a square wave signal from the cabinet power supply
for the purpose of synchronizing BIU outputs with the AC line.
Electrical characteristics for this input shall be as follows:
1. A voltage between 0 and 8 volts shall be considered the Low state, and shall occur when the AC line
is in the positive half cycle.
2. A voltage between 16 and 26 volts shall be considered the High state, and shall occur when the AC
line is in the negative half cycle.
3. The Line Frequency Reference input shall exhibit a nominal impedance of 10 K ohms + 10% to the
+24 VDC input, and shall not have more than 1000 picofarads of load capacitance.
4. The rise and fall time of the signal connected to this input shall not exceed 50 microseconds.
T&F BIUs shall exclude dimming operation when no transition occurs in the Line Frequency Reference
input between Frame 18 transfers.
8.8.5.4 24 Volt Signal Inputs
The 24 Volt Signal Inputs to the BIU shall conform to 3.3.5.1.2 and 3.3.5.1.3 except as noted herein.
8.8.5.4.1 Address Select Inputs
The Address Select input bits define the logical position of each BIU. The pins are left open or floating
for a logical False, and are connected to Logic Ground for a logical True. There shall be 16 unique
address positions selected with a binary code, using bit 0 as least significant and bit 3 as most significant.
Address bit connections are illustrated in Section 5, TF.
8.8.5.4.2 Function Inputs
When the Address Select 3 input to the BIU is inactive, the BIU pins labeled Input (n) and Input/Output
(n) shall provide input to the BIU from the TF as required in 5.3.1.2.
When the Address Select 3 input to the BIU is active (activating Detector Mode), the Function Input
timing shall accommodate Loop Detector Calls and channel status as follows:
1. A Detector Call signal dwelling in a defined logic state for less than 0.25 milliseconds shall not be
recognized.
2. A Detector Call signal dwelling in a defined logic state for 2 millisecond or more shall be recognized.
3. Each Call input shall activate a time stamp feature within the BIU to enable accurate pulse width
measurement. Details on this time stamp may be found in 3.3.1.4.2.6.
4. Detector Channel Status shall be derived from pulse width modulation encoding. These shall conform
to the eight status states as outlined in 6.5.2.26.3.
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5. The BIU shall have sufficient buffering to accumulate multiple states of Detector Channel Status
between the once-per-second polls. Channel Status pulse width sequences already in process at the
time of Type 152–155 Frames shall not be missed or truncated due to asynchronous polling, but shall
be sent in the next poll.
8.8.5.5 Data Receive Input (RX) for BIU Type BIU2
The data receive input, RX, shall have an input impedance 3 Kohm to 7 Kohm and an input capacitance
less than 250 picofarads. This input impedance shall terminate to Logic Ground. The input’s open circuit
voltage shall be less than 0.9 VDC. This input shall be functional when voltages over the range of ±25 VDC
are applied to it. The Transition Region is any voltage between a Mark and a Space.
8.8.5.5.1 Mark State (Binary 1)
During Mark, the RX input shall recognize as a Mark voltages less than 0.9 VDC.
8.8.5.5.2 Space State (Binary 0)
During Space, the RX input shall recognize as a Space voltages greater than 3.0 VDC.
8.8.5.5.3 Transient Withstand
The RX input shall not be damaged by application of the transients described in 2.1.7.1 through 2.1.7.5.
8.8.5.6 +24 VDC Input
The +24 VDC input connects to the cabinet power supply 24 volt output to the BIU.
8.8.5.7 Earth Ground
The Earth Ground input connects only to exposed electrically conductive panels or covers on the BIU.
This input connects to Earth Ground in the TF, and shall not connect to Logic Ground within the BIU.
8.8.5.8 Logic Ground
This pin supplies the current return path to the power supply and all 24 volt inputs and outputs, and shall
not connect to Earth Ground within the BIU.
© NEMA