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Design Calculation of Shaft/Pin/Axle: 1.0 Basic Data

This document contains design calculations for a shaft, including material properties, dimensions, loads, and fatigue life calculations. Key parameters include a maximum shaft diameter of 178mm using steel 42CrMo4 with minimum ultimate tensile and yield strengths of 750N/mm2 and 500N/mm2 respectively. Loads on the shaft include 11.5 tons, 2.5 tons, and 3 tons. Fatigue life calculations are performed to determine the shaft can withstand over 3.9 million cycles with a combined stress of 77.06N/mm2 and a fatigue limit of 375N/mm2.

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66 views3 pages

Design Calculation of Shaft/Pin/Axle: 1.0 Basic Data

This document contains design calculations for a shaft, including material properties, dimensions, loads, and fatigue life calculations. Key parameters include a maximum shaft diameter of 178mm using steel 42CrMo4 with minimum ultimate tensile and yield strengths of 750N/mm2 and 500N/mm2 respectively. Loads on the shaft include 11.5 tons, 2.5 tons, and 3 tons. Fatigue life calculations are performed to determine the shaft can withstand over 3.9 million cycles with a combined stress of 77.06N/mm2 and a fatigue limit of 375N/mm2.

Uploaded by

pkvchoudhary
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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Design Calculation of Shaft/Pin/Axle

Sl.No. Parameter Symbol Value Unit Formulae


1.0 Basic Data
1.1 Duty Class - = IV - -
1.2 Duty factor for the approprite mechanism class (as per IS) Cdf = 1.5 - -
1.3 Material of the Shaft = 42CrMo4 - -
1.4 Max. Shaft Dia. Dc = 178 mm -
1.5 Modulus of elasticity E 200000 N/mm2
1.6 Modulus of rigidity G 80 N/mm2
1.7 Minimu UTS of the shaft Material based on max dia Su = 750 N/mm2 -
1.8 Minimu Yield stress of the shaft Material based on max dia Sy = 500 N/mm2
1.9 Factor of safety F.S 2
2 Allowable Combined stress (von mises) 250 N/mm2
2.1 Dia at A 130 mm
2.2 Dia at B 160 mm
2.3 Dia at C 170 mm
2.4 Dia at D 178 mm
2.5 Dia at E 170 mm
2.6 Dia at F 160 mm
2.7 Distance Between B and C 275 mm
2.8 Dia of the Wheel 500 mm
2.9 Load P1 P1 11.5 t
3 Load P2 P2 2.5 t
3.1 Weight of the Drive unit P3 3 t
3.2 Power P 7 kW
3.3 Output RPM N 10.39 rpm
Fatigue calc
1 Surface factor ka = 0.72 - For machined surface
2 Size factor kb = 0.69077817191 - 0.690778171906799
3 Reliability factor kc = 0.814 - 99%
4 Temperature factor kte = 1 -
5 Duty cycle factor ke = 1 -
6 misc. service factor kg = 1 -
7 q 0.81
8 kt 1.6
9 kf 1.486
10 Stress concentration factor kd 0.67294751009
11 Shaft Fatigue limit Se' = 375 N/mm2
12 Yield strength Sy = 500 N/mm2
13 Corrected endurance limit se 102.166370539 N/mm2 2.00930796534273
14 0.9*su 675 N/mm2 2.82930377283102
15 Combined stress sf 77.06 N/mm2 1.88682900467698
16 N 6.44809604957
17 Fatigue Life 2806054.16273
18
19 Shaft cycles 3989760
Sl. No Parameter Sym Value
1 Material of the Shaft = 42CrMo4
2 Max. Diameter of the shaft Dc = 178
3 Minimu UTS of the shaft Material based on max dia Su = 750
6 Minimum yield strength Sy = 500
Units
-
mm
N/mm2
N/mm2

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