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Proline Promass 83

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0% found this document useful (0 votes)
423 views132 pages

Proline Promass 83

Uploaded by

Mohd Faidzal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Operating Instructions

Proline Promass 83
FOUNDATION Fieldbus
Coriolis Mass Flow Measuring System

BA065D/06/en/12.06
71035081
Valid as of version
V 2.00.XX (device software)
Brief operating instructions Proline Promass 83 FOUNDATION Fieldbus

Brief operating instructions


These brief operating instructions show you how to configure your measuring device quickly and
easily:

Safety instructions Page 7

Installation Page 13

Wiring Page 24

Æ
Quick operation guide Page 33

Operating programs Page 41

The measuring device can be configured and operated using the local display and using operating programs from various
manufacturers.

Æ
Basic configuration (device parameters, automation functions) Page 51 ff.

Configuration programs from various manufacturers can be used to configure device-specific parameters and to specify
automation functions for the FOUNDATION Fieldbus.

! Note!
If the measuring device is equipped with a local display, device-specific parameters and functions can be configured easily
and quickly using the "Commissioning" Quick Setup menu, e.g. language of the UI, measured variables, engineering
units, etc. → see next page.

FOUNDATION Fieldbus interface Page 45 ff.


Commissioning the FOUNDATION Fieldbus interface.

Hardware settings Page 43


Information on setting the HW write protection.

Customer-specific configuration

Complex measurement tasks require additional functions to be configured that the user can individually select, set and
adapt to his process conditions by setting the appropriate parameters. You have two options:
• Parameterization using the configuration program (FOUNDATION Fieldbus) → Page 45 ff.
• Parameterization using the local display (optional) → Page 51 ff.

! Note!
All functions and device parameters are described in detail in the Description of Device Functions manual, which is a
separate part of these Operating Instructions.

Æ
Data storage Page 55

The configuration of the transmitter can be stored on the integrated T-DAT data storage device.

! Note!
For time-saving commissioning, the settings stored in the T-DAT can be transmitted:
• For equivalent measuring points (equivalent configuration)
• In the event of device/board replacement.

! Note!
Always start troubleshooting with the checklist on Page 73 if faults occur after commissioning or
during operation. The routine takes you directly to the cause of the problem and the appropriate
remedial measures.

2 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Brief operating instructions

QUICK SETUP "Commissioning"


! Note!
More detailed information on running Quick Setup menus, especially for devices without a local
display, can be found in the "Commissioning" section → Page 51 ff.

++
B
E+ QS 1002
E
XXX.XXX.XX
Quick Setup
Esc
Commission
- + E

2000
HOME-POSITION Language

Pre-setting

m Selection pre-settings Delivery Settings Actual Settings

Selection
n System units
Mass flow Volume flow Corr. Vol. flow Density Temperature Quit

Unit 0400 Unit 0402 Unit 0404 Unit 0420 Unit 0422
Mass flow Volume flow Corr. Vol. flow Density Temperature

Unit 3001 Unit 3001 Corr. Vol. 6460


Totalizer Totalizer calculation

Density
Reference Calculated

Unit 0421 6462


Ref. Density Exp. Coeff. Lin
6461 6463
Fix. Density Exp. Coeff. SQR
6464
Reference temp.

Autom. Configuration
o of Display? Yes No

Another
p Quick Setup? Yes No

Automatic parameterization
of the display

Gas 1004 No
measurement

Carrying out the selected Quick Setup


Quick Setup complete

a0004740-en

Fig. 1: Quick Setup for straightforward commissioning

m The DELIVERY SETTINGS option sets every selected unit to the factory setting.
The ACTUAL SETTINGS option accepts the units you previously configured.

n Only units not yet configured in the current Setup are offered for selection in each cycle. The unit for mass, volume
and corrected volume is derived from the corresponding flow unit.

o The YES option remains visible until all the units have been configured.
NO is the only option displayed when no further units are available.

p The "automatic parameterization of the display" option contains the following basic settings/factory settings:

YES Main line = Mass flow


Additional line = Totalizer 1
Information line = Operating/system conditions

NO The existing (selected) settings remain.

Endress+Hauser 3
Brief operating instructions Proline Promass 83 FOUNDATION Fieldbus

! Note!
• The display returns to the cell SETUP COMMISSIONING (1002) if you press the X key
combination during parameter interrogation. The stored parameters remain valid.
• The system units selected via the Quick Setup are only valid for the local display and for
parameters in the Transducer Blocks. They have no effect on the process variables which are
transmitted via the FOUNDATION Fieldbus.

4 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Table of contents

Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 7 4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 31
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 32
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Installation, commissioning and operation . . . . . . . . 7
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5 Operation . . . . . . . . . . . . . . . . . . . . . . 33
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 33
1.5 Notes on safety conventions and icons . . . . . . . . . . . 8 5.2 Local display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2.1 Display and operating elements . . . . . . . . . 34
2 Identification . . . . . . . . . . . . . . . . . . . . 9 5.2.2 Display (operating mode) . . . . . . . . . . . . . . 35
5.2.3 Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Brief operating instructions on the function matrix . 38
2.1.1 Nameplate of the transmitter . . . . . . . . . . . . 9
5.3.1 General notes . . . . . . . . . . . . . . . . . . . . . . 39
2.1.2 Nameplate of the sensor . . . . . . . . . . . . . . 10
5.3.2 Enabling the programming mode . . . . . . . . 39
2.1.3 Nameplate for connections . . . . . . . . . . . . 11
5.3.3 Disabling the programming mode . . . . . . . . 40
2.2 Certificates and approvals . . . . . . . . . . . . . . . . . . . 12
5.4 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.3 FOUNDATION Fieldbus device certification . . . . . 12
5.4.1 Type of error . . . . . . . . . . . . . . . . . . . . . . . 40
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 12
5.4.2 Error message type . . . . . . . . . . . . . . . . . . . 40
5.5 Operating programs . . . . . . . . . . . . . . . . . . . . . . . . 41
3 Installation . . . . . . . . . . . . . . . . . . . . . 13 5.5.1 Operating program
3.1 Incoming acceptance, transport and storage . . . . . . 13 "ToF Tool - Fieldtool Package" . . . . . . . . . . 41
3.1.1 Incoming acceptance . . . . . . . . . . . . . . . . . 13 5.5.2 Operating via FOUNDATION Fieldbus
3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . 13 configuration programs . . . . . . . . . . . . . . . 41
3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5.5.3 Device description files
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 14 for operating programs . . . . . . . . . . . . . . . 42
3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 14 5.6 FOUNDATION Fieldbus hardware settings . . . . . . 43
3.2.2 Mounting location . . . . . . . . . . . . . . . . . . . 14 5.6.1 Switching hardware write protection
3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . . . . . 16 on and off . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2.4 Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.5 Thermal insulation . . . . . . . . . . . . . . . . . . 19 6 Commissioning . . . . . . . . . . . . . . . . . . 44
3.2.6 Inlet and outlet runs . . . . . . . . . . . . . . . . . 19 6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.2.7 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . 19 6.2 Switching on the measuring device . . . . . . . . . . . . 44
3.2.8 Limiting flow . . . . . . . . . . . . . . . . . . . . . . . 19 6.3 Commissioning via FOUNDATION Fieldbus . . . . . 45
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . 20 6.4 Commissioning via Quick Setup (local display) . . . . 51
3.3.1 Turning the transmitter housing . . . . . . . . 20 6.4.1 Quick Setup "Commissioning" . . . . . . . . . . 51
3.3.2 Installing the wall-mount housing . . . . . . . 21 6.4.2 Quick Setup "Gas Measurement" . . . . . . . . 53
3.3.3 Turning the local display . . . . . . . . . . . . . . 23 6.4.3 Data backup/transmission . . . . . . . . . . . . 55
3.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 23 6.5 Device configuration . . . . . . . . . . . . . . . . . . . . . . . 56
6.5.1 Concentration measurement . . . . . . . . . . . 56
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 24 6.5.2 Advanced diagnostic functions . . . . . . . . . . 61
4.1 FOUNDATION Fieldbus cable specification . . . . . . 24 6.6 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.1.1 Cable type . . . . . . . . . . . . . . . . . . . . . . . . . 24 6.6.1 Zero point adjustment . . . . . . . . . . . . . . . . 63
4.1.2 Maximum overall cable length . . . . . . . . . . 25 6.6.2 Density adjustment . . . . . . . . . . . . . . . . . . 65
4.1.3 Maximum spur length . . . . . . . . . . . . . . . . 25 6.7 Gas measurement . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.1.4 Number of field devices . . . . . . . . . . . . . . . 25 6.8 Purge and pressure monitoring connections . . . . . . 69
4.1.5 Shielding and grounding . . . . . . . . . . . . . . 25 6.9 Data storage device (HistoROM), F-CHIP . . . . . . . . 69
4.1.6 Bus termination . . . . . . . . . . . . . . . . . . . . . 26 6.9.1 HistoROM/S-DAT (sensor-DAT) . . . . . . . . 69
4.1.7 Further information . . . . . . . . . . . . . . . . . . 26 6.9.2 HistoROM/T-DAT (transmitter-DAT) . . . . 69
4.2 Connecting the remote version . . . . . . . . . . . . . . . 27 6.9.3 F-CHIP (Function-Chip) . . . . . . . . . . . . . . . 69
4.2.1 Connecting the connecting cable for sensor/
transmitter . . . . . . . . . . . . . . . . . . . . . . . . 27 7 Maintenance . . . . . . . . . . . . . . . . . . . . 70
4.2.2 Cable specification, connecting cable . . . . . 28
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.3 Connecting the measuring unit . . . . . . . . . . . . . . . 28
7.2 Cleaning with pigs (Promass H, I, S, P) . . . . . . . . . . 70
4.3.1 Connecting the transmitter . . . . . . . . . . . . 28
7.3 Replacing seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.3.2 Fieldbus connector . . . . . . . . . . . . . . . . . . 30
4.3.3 Terminal assignment . . . . . . . . . . . . . . . . 31

Endress+Hauser 5
Proline Promass 83 FOUNDATION Fieldbus Table of contents

8 Accessories . . . . . . . . . . . . . . . . . . . . . 71
8.1 Device-specific accessories: . . . . . . . . . . . . . . . . . 71
8.2 Measuring principle-specific accessories: . . . . . . . . 71
8.3 Service-specific accessories: . . . . . . . . . . . . . . . . . . 72

9 Troubleshooting . . . . . . . . . . . . . . . . . 73
9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . . 73
9.2 System/process error messages . . . . . . . . . . . . . . . 77
9.2.1 List of system error messages . . . . . . . . . . 78
9.2.2 List of process error messages . . . . . . . . . . . 84
9.3 Process errors without messages . . . . . . . . . . . . . . 86
9.4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.5 Removing and installing electronics boards . . . . . . . 88
9.5.1 Field housing: removing and installing
electronics boards (Fig. 35) . . . . . . . . . . . . 88
9.5.2 Wall-mount housing: removing and
installing electronics boards (Fig. 36) . . . . . 90
9.6 Replacing the device fuse . . . . . . . . . . . . . . . . . . . . 92
9.7 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
9.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
9.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . 93

10 Technical data . . . . . . . . . . . . . . . . . . . 95
10.1 Technical data at a glance . . . . . . . . . . . . . . . . . . . 95
10.1.1 Applications . . . . . . . . . . . . . . . . . . . . . . . . 95
10.1.2 Function and system design . . . . . . . . . . . . 95
10.1.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
10.1.4 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
10.1.5 Power supply . . . . . . . . . . . . . . . . . . . . . . 100
10.1.6 Performance characteristics . . . . . . . . . . . 101
10.1.7 Operating conditions: Installation . . . . . . . 107
10.1.8 Operating conditions: Environment . . . . . 107
10.1.9 Operating conditions: Process . . . . . . . . . 108
10.1.10 Mechanical construction . . . . . . . . . . . . . 118
10.1.11 Human interface . . . . . . . . . . . . . . . . . . . 123
10.1.12 Certificates and approvals . . . . . . . . . . . . 124
10.1.13 Ordering information . . . . . . . . . . . . . . . 124
10.1.14 Accessories . . . . . . . . . . . . . . . . . . . . . . . 125
10.1.15 Documentation . . . . . . . . . . . . . . . . . . . 125

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

6 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Safety instructions

1 Safety instructions

1.1 Designated use


The measuring device described in these Operating Instructions is to be used only for measuring the
mass flow rate of liquids and gases. At the same time, the system also measures fluid density and
fluid temperature. These parameters are then used to calculate other variables such as volume flow.
Fluids with widely differing properties can be measured.
Examples:
• Chocolate, condensed milk, liquid sugar
• Oils, fats
• Acids, alkalis, lacquers, paints, solvents and cleaning agents
• Pharmaceuticals, catalysts, inhibitors
• Suspensions
• Gases, liquefied gases, etc.
Resulting from incorrect use or from use other than that designated the operational safety of the
measuring devices can be suspended. The manufacturer accepts no liability for damages being
produced from this.

1.2 Installation, commissioning and operation


Note the following points:
• Installation, connection to the electricity supply, commissioning and maintenance of the device
must be carried out by trained, qualified specialists authorized to perform such work by the
facility's owner-operator. The specialist must have read and understood these Operating
Instructions and must follow the instructions they contain.
• The device must be operated by persons authorized and trained by the facility's owner-operator.
Strict compliance with the instructions in these Operating Instructions is mandatory.
• Endress+Hauser will be happy to assist in clarifying the corrosion-resistant properties of materials
wetted by special fluids, including fluids used for cleaning. However, minor changes in
temperature, concentration or in the degree of contamination in the process may result in
variations in corrosion resistance. For this reason, Endress+Hauser does not accept any
responsibility with regard to the corrosion resistance of materials wetted by fluids in a specific
application. The user is responsible for the choice of suitable wetted materials in the process.
• If carrying out welding work on the piping, the welding unit may not be grounded by means of
the measuring device.
• The installer must ensure that the measuring system is correctly wired in accordance with the
wiring diagrams. The transmitter must be grounded, unless the power supply is galvanically
isolated.
• Invariably, local regulations governing the opening and repair of electrical devices apply.

1.3 Operational safety


Note the following points:
• Measuring systems for use in hazardous environments are accompanied by separate "Ex
documentation", which is an integral part of these Operating Instructions. Strict compliance with
the installation instructions and ratings as stated in this supplementary documentation is
mandatory.
The symbol on the front of this supplementary Ex documentation indicates the approval and the
certification body ( 0 Europe, 2 USA, 1 Canada).
• The measuring device complies with the general safety requirements in accordance with
EN 61010-1 , the EMC requirements of EN 61326/A1, and NAMUR recommendation NE 21,
NE 43 and NE 53.
• For measuring systems used in SIL 2 applications, the separate manual on functional safety must
be observed.

Endress+Hauser 7
Safety instructions Proline Promass 83 FOUNDATION Fieldbus

• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser distributor will supply you with current information and updates to these
Operating Instructions.

1.4 Return
The following procedures must be carried out before a flowmeter requiring repair or calibration, for
example, is returned to Endress+Hauser:
• Always enclose a duly completed "Declaration of contamination" form. Only then can
Endress+Hauser transport, examine and repair a returned device.
• Enclose special handling instructions if necessary, for example a safety data sheet as per
EN 91/155/EEC.
• Remove all residues. Pay special attention to the grooves for seals and crevices which could
contain residues. This is particularly important if the substance is hazardous to health, e.g.
flammable, toxic, caustic, carcinogenic, etc.
With Promass A and Promass M the threaded process connections must first be removed from the
sensor and then cleaned.

! Note!
You will find a preprinted "Declaration of contamination" form at the back of this manual.

# Warning!
• Do not return a measuring device if you are not absolutely certain that all traces of hazardous
substances have been removed, e.g. substances which have penetrated crevices or diffused
through plastic.
• Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be
charged to the owner-operator.

1.5 Notes on safety conventions and icons


The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the
factory in a condition in which they are safe to operate. The devices comply with the applicable
standards and regulations in accordance with EN 61010-1 "Protection Measures for Electrical
Equipment for Measurement, Control, Regulation and Laboratory Procedures". The devices can,
however, be a source of danger if used incorrectly or for other than the designated use.
Consequently, always pay particular attention to the safety instructions indicated in these Operating
Instructions by the following icons:

# Warning!
"Warning" indicates an action or procedure which, if not performed correctly, can result in injury
or a safety hazard. Comply strictly with the instructions and proceed with care.

" Caution!
"Caution" indicates an action or procedure which, if not performed correctly, can result in incorrect
operation or destruction of the device. Comply strictly with the instructions.

! Note!
"Note" indicates an action or procedure which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.

8 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Identification

2 Identification

2.1 Device designation


The flow measuring system consists of the following components:
• Transmitter Promass 80 and 83
• Sensor (Promass F, Promass M, Promass E, Promass A, Promass H, Promass I, Promass S or
Promass P)
Two versions are available:
• Compact version: transmitter and sensor form a single mechanical unit.
• Remote version: transmitter and sensor are installed separately.

2.1.1 Nameplate of the transmitter

5 6

Promass 83
1 Order Code: 83F25-XXXXXXXXXXXX IP67 / NEMA/Type 4X
Ser.No.: 12345678901
TAG No.: ABCDEFGHJKLMNPQRST

2 20-55VAC/16-62VDC
50-60Hz 15VA/W

3 FOUNDATION Fieldbus ITK 5.0


DEVICE ID 452B481051-12345678901
4

FEK0713
i
-20°C (-4°F) < Tamb < +60°C (+140°F)
R Pat. US 6,412,355 6,453,753
Pat. EP 261 435 EP 262 573 EP 618 680
Pat. US 5,479,007 5,648,616
N12895
FOUNDATION Pat. US 4,768,384 4,801,897

a0004707

Fig. 2: Nameplate specifications for the "Promass 83" transmitter (example)


1 Ordering code/serial number: see the specifications on the order confirmation for the meanings of the individual
letters and digits.
2 Power supply/frequency: 20 to 55 V AC / 16 to 62 V DC / 50 to 60 Hz
Power consumption: 15 VA / 15 W
3 FOUNDATION Fieldbus: equipped with FOUNDATION Fieldbus-H1 interface
ITK 5.0: certified by the Fieldbus Foundation; Interoperability Test Kit, revision 5.0
DEVICE ID: FOUNDATION Fieldbus device identification
4 Reserved for information on special products
5 Ambient temperature range
6 Degree of protection

Endress+Hauser 9
Identification Proline Promass 83 FOUNDATION Fieldbus

2.1.2 Nameplate of the sensor

1 PROMASS F
Order Code: 83F25-XXXXXXXXXXXX
Ser.No.: 12345678901
2 TAG No.: ABCDEFGHJKLMNPQRST
K-factor: 2.5100 / -11 Size: DN25 / 1” 3
4 DN25 DIN/EN PN100 pnom =PS= 100bar
5 Materials: 1.4539 / 904L
TMmax.: 200°C / 392°F
6 40bar / 600psi Container
7 Density cal.: +/- 0.001g/cc
5P-CAL, 3.1
8
9 IP67
10 -20°C (-4°F) < Tamb < +60°C (+140°F) NEMA/Type 4X 12
i

11
N12895
Pat. US 5,796,011 5,610,342

14 13

a0004688

Fig. 3: Nameplate specifications for the "Promass F" sensor (example)


1 Ordering code/serial number: see the specifications on the order confirmation for the meanings of the individual
letters and digits.
2 Calibration factor with zero point
3 Device nominal diameter/nominal pressure
4 Flange nominal diameter/nominal pressure
5 Measuring tube material
6 Max. fluid temperature
7 Secondary containment pressure range
8 Density accuracy
9 Additional information (examples):
– 5P-CAL: with 5-point calibration
– 3.1 B: with 3.1 B certificate for wetted materials
10 Reserved for information on special products
11 Ambient temperature range
12 Degree of protection
13 Flow direction
14 Reserved for additional information on device version (approvals, certificates)

10 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Identification

2.1.3 Nameplate for connections

A: active
See operating manual 2
P: passive
Betriebsanleitung beachten
NO: normally open contact
Observer manuel d'instruction 3
NC: normally closed contact
1 2

20(+) / 21(-)
22(+) / 23(-)
24(+) / 25(-)
26(+) / 27(-)
1 Ser.No.: 12345678912
Supply / L1 / L+

4 Versorgung / N / L-
Tension d'alimentation
PE
26 = FF +
FOUNDATION Fieldbus 27 = FF – X

Ex–works / ab Werk / réglages usine Update 1 Update 2


6 Device SW: XX.XX.XX (WEA)
7 Communication: XXXXXXXXXX
8 Drivers: ID XXXX (HEX)
9 Date: DD. MMM. YYYY
319475-00XX

10
a0002083

Fig. 4: Nameplate specifications for Proline transmitter (example)


1 Serial number
2 Possible configuration of current output
3 Possible configuration of relay contacts
4 Terminal assignment, cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
5 Signals present at inputs and outputs → Page 95 ff.;
Possible configuration and terminal assignment
6 Version of device software currently installed (incl. language group)
7 Installed communication type
8 Information on current communication software
9 Date of installation
10 Current updates to data specified in points 6 to 9

Endress+Hauser 11
Identification Proline Promass 83 FOUNDATION Fieldbus

2.2 Certificates and approvals


The devices are designed in accordance with good engineering practice to meet state-of-the-art
safety requirements, have been tested, and left the factory in a condition in which they are safe to
operate. The devices comply with the applicable standards and regulations in accordance with
EN 61010-1 "Protection Measures for Electrical Equipment for Measurement, Control, Regulation
and Laboratory Procedures" and with the EMC requirements of EN 61326/A1.
The measuring system described in these Operating Instructions thus complies with the statutory
requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by
affixing to it the CE mark.
The measuring system meets the EMC requirements of the Australian Communications and Media
Authority (ACMA).

2.3 FOUNDATION Fieldbus device certification


The flowmeter has passed all the test procedures implemented and has been certified and registered
by the Fieldbus FOUNDATION. The flowmeter thus meets all the requirements of the specifications
listed below:
• Certified to FOUNDATION fieldbus specification
• The flowmeter meets all the specifications of the FOUNDATION Fieldbus-H1.
• Interoperability Test Kit (ITK), revision 5.0: The device can also be operated in conjunction with
other-make certified devices.
• Physical Layer Conformance Test by Fieldbus Foundation

2.4 Registered trademarks


KALREZ® and VITON®
Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Registered trademark of Ladish & Co., Inc., Kenosha, USA
SWAGELOK®
Registered trademark of Swagelok & Co., Solon, USA
FOUNDATION™ Fieldbus
Registered trademark of the Fieldbus FOUNDATION, Austin, USA
HistoROM™, S-DAT®, T-DAT™, F-CHIP®, FieldCare®, ToF Tool - Fieldtool® Package,
Fieldcheck®, Applicator®
Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH

12 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Installation

3 Installation

3.1 Incoming acceptance, transport and storage

3.1.1 Incoming acceptance


On receipt of the goods, check the following points:
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches your
order.

3.1.2 Transport
The following instructions apply to unpacking and to transporting the device to its final location:
• Transport the devices in the containers in which they are delivered.
• The covers or caps fitted to the process connections prevent mechanical damage to the sealing
faces and the ingress of foreign matter to the measuring tube during transportation and storage.
Consequently, do not remove these covers or caps until immediately before installation.
• Do not lift measuring devices of nominal diameters >DN 40 (>1½") by the transmitter housing
or the connection housing in the case of the remote version (Fig. 5). Use webbing slings slung
round the two process connections. Do not use chains, as they could damage the housing.
• In the case of the Promass M / DN 80 sensor, use only the lifting eyes on the flanges to lift the
assembly.

# Warning!
Risk of injury if the measuring device slips. The center of gravity of the assembled measuring device
might be higher than the points around which the slings are slung.
At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip.

a0004294

Fig. 5: Instructions for transporting sensors with >DN 40 (>1½")

Endress+Hauser 13
Installation Proline Promass 83 FOUNDATION Fieldbus

3.1.3 Storage
Note the following points:
• Pack the measuring device in such a way as to protect it reliably against impact for storage (and
transportation). The original packaging provides optimum protection.
• The permitted storage temperature is: –40 to +80 °C (–40 °F to +176 °F),
preferably +20 °C (+68 °F).
• Do not remove the protective covers or caps on the process connections until you are ready to
install the device.
• The measuring device must be protected against direct sunlight during storage in order to avoid
unacceptably high surface temperatures.

3.2 Installation conditions


Note the following points:
• No special measures such as supports are necessary. External forces are absorbed by the
construction of the instrument, for example the secondary containment.
• The high oscillation frequency of the measuring tubes ensures that the correct operation of the
measuring system is not influenced by pipe vibrations.
• No special precautions need to be taken for fittings which create turbulence (valves, elbows,
T-pieces, etc.), as long as no cavitation occurs.
• For mechanical reasons and in order to protect the pipe, it is advisable to support heavy sensors.

3.2.1 Dimensions
All the dimensions and lengths of the sensor and transmitter are provided in the separate
documentation "Technical Information".

3.2.2 Mounting location


Entrained gas bubbles in the measuring tube can result in an increase in measuring errors.
Avoid the following locations:
• Highest point of a pipeline. Risk of air accumulating.
• Directly upstream of a free pipe outlet in a vertical pipeline.

a0003605

Fig. 6: Mounting location

14 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Installation

The proposed configuration in the following diagram, however, permits installation in a vertical
pipeline. Pipe restrictors or the use of an orifice plate with a smaller cross-section than the nominal
diameter prevent the sensor from running empty during measurement.

5
a0003597

Fig. 7: Installation in a vertical pipe (e.g. for batching applications)


1 = Supply tank , 2 = Sensor, 3 = Orifice plate, pipe restrictor (see Table), 4 = Valve, 5 = Batching container

∅ Orifice plate, pipe ∅ Orifice plate, pipe


restrictor restrictor

DN mm inch DN mm inch

1 1/24" 0.8 0.03 40 1 ½" 22 0.87


2 1/12" 1.5 0.06 40 FB 1 ½" 35 1.38

4 1/8" 3.0 0.12 50 2" 28 1.10

8 3/8" 6 0.24 50 FB 2" 54 2.00

15 1/2" 10 0.40 80 3" 50 2.00

15 FB 1/2" 15 0.60 100 4" 65 2.60

25 1" 14 0.55 150 6" 90 3.54

25 FB 1" 24 0.95 250 10" 150 5.91

FB = Full bore versions of Promass I

System pressure
It is important to ensure that cavitation does not occur, because it would influence the oscillation
of the measuring tube. No special measures need to be taken for fluids which have properties similar
to water under normal conditions.
In the case of liquids with a low boiling point (hydrocarbons, solvents, liquefied gases) or in suction
lines, it is important to ensure that pressure does not drop below the vapor pressure and that the
liquid does not start to boil. It is also important to ensure that the gases that occur naturally in many
liquids do not outgas. Such effects can be prevented when system pressure is sufficiently high.
For this reason, the following installation locations are preferred:
• Downstream from pumps (no danger of vacuum)
• At the lowest point in a vertical pipe.

Endress+Hauser 15
Installation Proline Promass 83 FOUNDATION Fieldbus

3.2.3 Orientation
Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of
flow (direction in which the fluid flows through the pipe).

Orientation of Promass A

Vertical:
Recommended orientation with upward direction of flow. When fluid is not flowing, entrained
solids will sink down and gases will rise away from the measuring tube. The measuring tubes can
be completely drained and protected against solids buildup.

Horizontal:
When installation is correct the transmitter housing is above or below the pipe. This arrangement
means that no gas or solid deposits can accumulate in the curved measuring tube (single-tube
system).
Do not install the sensor in such a way that it is suspended in the pipe, in other words without
support or attachment. This is to avoid excessive strain at the process connection. The base plate of
the sensor housing is designed for mounting on a tabletop, wall or post.

a0003606

Fig. 8: Vertical and horizontal orientation (Promass A)

16 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Installation

Orientation of Promass F, M, E, H, I, S, P
Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of
flow (direction in which the fluid flows through the pipe).

Vertical:
Recommended orientation with upward direction of flow (View V). When fluid is not flowing,
entrained solids will sink down and gases will rise away from the measuring tube. The measuring
tubes can be completely drained and protected against solids buildup.

Horizontal (Promass F, M, E):


The measuring tubes of Promass F, M and E must be horizontal and beside each other. When
installation is correct the transmitter housing is above or below the pipe (View H1/H2). Always
avoid having the transmitter housing in the same horizontal plane as the pipe.

Horizontal (Promass H, I, S, P):


Promass H and Promass I can be installed in any orientation in a horizontal pipe run.

Promass F, M, E, H, I, S, P

Promass F, M, E, H, I, S, P

High-temperature,

High-temperature,
Standard, compact

Standard, remote

Promass F

Promass F
compact

remote
Fig. V:
ÃÃ ÃÃ ÃÃ ÃÃ
Vertical orientation

a0004572

✘ Ã
Fig. H1:
TM > 200 °C TM > 200 °C
Horizontal orientation ÃÃ ÃÃ
(392 °F) (392 °F)
Transmitter head up
m m
a0004576

Fig. H2:
ÃÃ ÃÃ ÃÃ ÃÃ
Horizontal orientation
n n n n
Transmitter head down
a0004580

ÃÃ = Recommended orientation
à = Orientation recommended in certain situations
✘ = Impermissible orientation

In order to ensure that the maximum permissible ambient temperature for the transmitter is not
exceeded (–20 to +60 °C (–4 to +140 °F), optionally –40 to +60 °C (–40 to +140 °F)), we
recommend the following orientations:
m = For fluids with very high temperatures > 200 °C (392 °F), we recommend the horizontal
orientation with the transmitter head pointing downwards (Fig. H2) or the vertical orientation
(Fig. V).
n = For fluids with low temperatures, we recommend the horizontal orientation with the
transmitter head pointing upwards (Fig. H1) or the vertical orientation (Fig. V).

Endress+Hauser 17
Installation Proline Promass 83 FOUNDATION Fieldbus

Special installation instructions for Promass F, E, H, S and P

" Caution!
If the measuring tube is curved and the unit is installed horizontally, the position of the sensor has
to be aligned with the fluid properties!

1 2

a0004581

Fig. 9: Horizontal installation for sensors with a curved measuring tube


1 Not suitable for fluids with entrained solids. Risk of solids accumulating.
2 Not suitable for outgassing fluids. Risk of air accumulating.

3.2.4 Heating
Some fluids require suitable measures to avoid loss of heat at the sensor. Heating can be electric,
e.g. with heated elements, or by means of hot water or steam pipes made of copper.

" Caution!
• Risk of electronics overheating! Consequently, make sure that the adapter between sensor and
transmitter and the connection housing of the remote version always remain free of insulating
material. Note that a certain orientation might be required, depending on the fluid temperature.
→ Page 16
• With a fluid temperature between 200 and 350 °C (392 to 662 °F), heating is not permitted for
the compact version of the high-temperature version.
• When using electrical heat tracing whose heat is regulated using phase control or by pulse packs,
it cannot be ruled out that the measured values are influenced by magnetic fields which may
occur, (i.e. at values greater than those permitted by the EC standard (Sinus 30 A/m)). In such
cases, the sensor must be magnetically shielded (except for Promass M).
The secondary containment can be shielded with tin plates or electric sheets without privileged
direction (e.g. V330-35A) with the following properties:
– Relative magnetic permeability μr ≥ 300
– Plate thickness d ≥ 0.35 mm (0.0011")
• Information on permissible temperature ranges → Page 108
Special heating jackets which can be ordered as accessories from Endress+Hauser are available for
the sensors.

18 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Installation

3.2.5 Thermal insulation


Some fluids require suitable measures to avoid loss of heat at the sensor. A wide range of materials
can be used to provide the required thermal insulation.

max. 60 (2.4)

max. 60 (2.4)
E
+
Esc
-
mm (inch)

a0004614-ae

Fig. 10: In the case of the Promass F high-temperature version, a maximum insulation thickness of 60 mm (2.4") must
be observed in the area of the electronics/neck.

If the device is installed horizontally (with transmitter head pointing upwards), an insulation
thickness of min. 10 mm (0.4") is recommended to reduce convection. The maximum insulation
thickness of 60 mm (2.4") must not be exceeded.

3.2.6 Inlet and outlet runs


There are no installation requirements regarding inlet and outlet runs. If possible, install the sensor
well clear of fittings such as valves, T-pieces, elbows, etc.

3.2.7 Vibrations
The high oscillation frequency of the measuring tubes ensures that the correct operation of the
measuring system is not influenced by pipe vibrations. Consequently, the sensors require no special
measures for attachment.

3.2.8 Limiting flow


Information on limiting flow is provided under "Measuring range" in the technical data section.
→ Page 95

Endress+Hauser 19
Installation Proline Promass 83 FOUNDATION Fieldbus

3.3 Installation instructions

3.3.1 Turning the transmitter housing

Turning the aluminum field housing

# Warning!
The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the
same as that described here. The procedure for turning these housings is described in the Ex-specific
documentation.
1. Loosen the two securing screws.
2. Turn the bayonet catch as far as it will go.
3. Carefully lift the transmitter housing as far as it will go.
4. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction).
5. Lower the housing into position and reengage the bayonet catch.
6. Retighten the two securing screws.

2 4

1 3
6

a0004302

Fig. 11: Turning the transmitter housing (aluminum field housing)

Turning the stainless steel field housing


1. Loosen the two securing screws.
2. Carefully lift the transmitter housing as far as it will go.
3. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction).
4. Lower the housing into position.
5. Retighten the two securing screws.

1 2
5
a0004303

Fig. 12: Turning the transmitter housing (stainless steel field housing)

20 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Installation

3.3.2 Installing the wall-mount housing


There are various ways of installing the wall-mount housing:
• Mounted directly on the wall
• Installation in control panel (separate mounting set, accessories) → Page 22
• Pipe mounting (separate mounting set, accessories) → Page 22

" Caution!
• At the mounting location, make sure that the permitted ambient temperature range
(–20 to +60 °C (–4 to +140 °F), optionally –40 to +60 °C (–40 to +140 °F)) is not exceeded.
Install the device in a shady location. Avoid direct sunlight.
• Always install the wall-mount housing in such a way that the cable entries are pointing down.

Mounted directly on the wall


1. Drill the holes as illustrated in the diagram.
2. Remove the cover of the connection compartment (a).
3. Push the two securing screws (b) through the appropriate bores (c) in the housing.
– Securing screws (M6): max. Ø 6.5 mm (0.26")
– Screw head: max. Ø 10.5 mm (0.41")
4. Secure the transmitter housing to the wall as indicated.
5. Screw the cover of the connection compartment (a) firmly onto the housing.

35 (1.38)

b
c c

81.5 (3.2)
a

90 (3.54) 192 (7.56)

mm (inch)
a0001130-ae

Fig. 13: Mounted directly on the wall

Endress+Hauser 21
Installation Proline Promass 83 FOUNDATION Fieldbus

Panel mounting
1. Prepare the opening in the panel as illustrated in the diagram.
2. Slide the housing into the opening in the panel from the front.
3. Screw the fasteners onto the wall-mount housing.
4. Screw threaded rods into holders and tighten until
the housing is solidly seated on the panel wall. Afterwards, tighten the locking nuts.
Additional support is not necessary.

+0.5 (+0.019)
–0.5 (–0.019)
210 (8.27)

+0.5 (+0.019)
–0.5 (–0.019)
245 (9.65)

mm (inch) ~110 (~4.33)


a0001131-ae

Fig. 14: Panel installation (wall-mount housing)

Pipe mounting
The assembly should be performed by following the instructions in the diagram.

" Caution!
If a warm pipe is used for installation, make sure that
the housing temperature does not exceed the max. permitted value of +60 °C (+140 °F).

Ø 20…70
(Ø 0.79…2.75)

~155 (~ 6.1)

mm (inch)
a0001132-ae

Fig. 15: Pipe mounting (wall-mount housing)

22 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Installation

3.3.3 Turning the local display


1. Unscrew cover of the electronics compartment from the transmitter housing.
2. Press the side latches on the display module and remove the module from the electronics
compartment cover plate.
3. Rotate the display to the desired position (max. 4 x 45 ° in both directions), and reset it onto
the electronics compartment cover plate.
4. Screw the cover of the electronics compartment firmly back onto the transmitter housing.

4 x 45°

a0003236

Fig. 16: Turning the local display (field housing)

3.4 Post-installation check


Perform the following checks after installing the measuring device in the pipe:

Device condition and specifications Notes

Is the device damaged (visual inspection)? -

Does the device correspond to specifications at the measuring point, including → Page 7 ff.
process temperature and pressure, ambient temperature, measuring range, etc.?

Installation instructions Notes

Does the arrow on the sensor nameplate match the direction of flow through the -
pipe?

Are the measuring point number and labeling correct (visual inspection)? -

Is the orientation chosen for the sensor correct, in other words suitable for sensor → Page 14 ff.
type, fluid properties (outgassing, with entrained solids) and fluid temperature?

Process environment / process conditions Notes

Is the measuring device protected against moisture and direct sunlight? -

Endress+Hauser 23
Wiring Proline Promass 83 FOUNDATION Fieldbus

4 Wiring
# Warning!
• When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement
to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office
if you have any questions.

! Note!
The device does not have an internal splitter. For this reason, assign the device a switch or power-
circuit breaker which can be used to disconnect the power supply line from the power grid.

4.1 FOUNDATION Fieldbus cable specification

4.1.1 Cable type


Twin-core cable is recommended for connecting the flowmeter to the FOUNDATION Fieldbus H1.
By analogy with IEC 61158-2 (MBP) protocol four different cable types (A, B, C, D) can be used
with the FOUNDATION Fieldbus Protocol, only two of which (cable types A and B) are shielded.

• Cable types A or B are particularly preferable for new installations. Only these types have cable
shielding that guarantees adequate protection from electromagnetic interference and thus the
most reliable data transfer. With cable type B more than one fieldbus (with the same degree of
protection) may be operated in a cable. No other circuits are permissible in the same cable.
• Practical experience has shown that cable types C and D should not be used due to the lack of
shielding, since the freedom from interference generally does not meet the requirements
described in the standard.
The electrical data of the fieldbus cable has not been specified but determines important
characteristics of the design of the fieldbus, such as distances bridged, number of participants,
electromagnetic compatibility, etc.

Type A Type B

Cable structure twisted pair, shielded one or more twisted pairs, fully
shielded

Wire size 0.8 mm2 (AWG 18) 0.32 mm2 (AWG 22)

Loop resistance (DC) 44 Ω/km 112 Ω/km

Impedance at 31.25 kHz 100 Ω ± 20% 100 Ω ± 30%

Attenuation at 39 kHz 3 dB/km 5 dB/km

Capacitive asymmetry 2 nF/km 2 nF/km

Envelope delay distortion 1.7 μs/km *


(7.9 to 39 kHz)

Shield coverage 90% *

Max. cable length (inc. spurs >1 m) 1900 m (6233 ft) 1200 m (3937 ft)

* not specified

24 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Wiring

Suitable fieldbus cables (Type A) from various manufacturers for the non-hazardous area are listed
below:
• Siemens: 6XV1 830-5BH10
• Belden: 3076F
• Kerpen: CeL-PE/OSCR/PVC/FRLA FB-02YS(ST)YFL

4.1.2 Maximum overall cable length


The maximum network expansion depends on the type of ignition protection and the cable
specifications. The overall cable length is made up of the length of the main cable and the length of
all spurs (>1 m/3.28 ft). Note the following points:

• The maximum permissible overall cable length depends on the cable type used (→ Page 24).
• If repeaters are used the maximum permissible cable length is doubled. A maximum of three
repeaters are permitted between user and master.

4.1.3 Maximum spur length

The line between distribution box and field unit is described as a spur.
In the case of non Ex-rated applications the max. length of a spur depends on the number of spurs
(>1 m/3.28 ft):

Number of spurs 1 to 12 13 to 14 15 to 18 19 to 24 25 to 32

Max. length per spur 120 m (393 ft) 90 m (295 ft) 60 m (196 ft) 30 m (98 ft) 1 m (3.28 ft)

4.1.4 Number of field devices

According to IEC 61158-2 (MBP) a maximum of 32 field devices may be connected per fieldbus
segment. However, this number may be restricted in certain circumstances (type of ignition
protection, bus power option, current consumption of field device).
A maximum of four field devices can be connected to a spur.

4.1.5 Shielding and grounding

The optimum electromagnetic compatibility of the fieldbus system is guaranteed only when system
components and in particular lines are shielded and the shielding provides the most complete
coverage possible. Shield coverage of 90% is ideal.
Shielding should be connected as often as possible with the reference ground. The national
regulations and guidelines governing the installation of electrical equipment also apply where
relevant!
Where there are large differences in potential between the individual grounding points, only one
point of the shielding is connected directly with the reference ground. In systems without potential
equalization, cable shielding of fieldbus systems should therefore only be grounded on one side, for
example at the fieldbus supply unit or at safety barriers.

" Caution!
If the cable shielding is grounded at more than one point in systems without potential equalization,
network frequency equalization currents can occur that damage the bus cable or the bus shielding
and substantially affect signal transmission.

Endress+Hauser 25
Wiring Proline Promass 83 FOUNDATION Fieldbus

4.1.6 Bus termination

The start and end of each fieldbus segment are always to be terminated with a bus terminator. With
various junction boxes (not Ex-rated) the bus termination can be activated via a switch. If this is not
the case a separate bus terminator must be installed. Note the following points in addition:
• In the case of a branched bus segment the device furthest from the segment connector represents
the end of the bus.
• If the fieldbus is extended with a repeater then the extension must also be terminated at both
ends.

4.1.7 Further information

General information and further notes on connections can be found on the website
(www.fieldbus.org) of the Fieldbus Foundation or in the Operating Instructions "FOUNDATION
Fieldbus Overview" (acquired at: → www.endress.de → Download).

26 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Wiring

4.2 Connecting the remote version

4.2.1 Connecting the connecting cable for sensor/transmitter

# Warning!
• Risk of electric shock. Switch off the power supply before opening the device.
Do not install or wire the device while it is connected to the power supply.
Failure to comply with this precaution can result in irreparable damage to the electronics.
• Risk of electric shock. Connect the protective ground to the ground terminal on the housing
before the power supply is applied.
• You may only connect the sensor to the transmitter with the same serial number. Communication
errors can occur if this is not observed when connecting the devices.
1. Remove the cover (d) from the connection compartment or the sensor housing.
2. Feed the connecting cable (e) through the appropriate cable runs.
3. Establish the connections between sensor and transmitter in accordance with the wiring
diagram (see Fig. 17 or wiring diagram inside cover).
4. Seal the connection compartment or the transmitter housing again.

S1 S1 S2 S2 GND TM TM TT TT
a b + + + +

4 5 6 7 8 9 10 11 12 41 42

d
d

d
e

c 4 5 6 7 8 9 10 11 12 41 42
+ + + +
S1 S1 S2 S2 GND TM TM TT TT
a0003681

Fig. 17: Connecting the remote version


a Wall-mount housing: non-hazardous area and ATEX II3G / Zone 2 → see separate Ex documentation
b Wall-mount housing: ATEX II2G / Zone 1 /FM/CSA → see separate Ex documentation
c Remote version, flange version
d Cover of the connection compartment or connection housing
e Connecting cable
Terminal No.: 4/5 = gray; 6/7 = green; 8 = yellow; 9/10 = pink; 11/12 = white; 41/42 = brown

Endress+Hauser 27
Wiring Proline Promass 83 FOUNDATION Fieldbus

4.2.2 Cable specification, connecting cable


The specifications of the cable connecting the transmitter and the sensor of the remote version are
as follows:
• 6 x 0.38 mm2 (PVC cable with common shield and individually shielded cores)
• Conductor resistance: ≤ 50 Ω/km
• Capacitance: core/shield: ≤ 420 pF/m
• Cable length: max. 20 m (3.28 ft)
• Permanent operating temperature: max. +105 °C (+221 °F)

! Note!
The cable must be installed securely to prevent movement.

4.3 Connecting the measuring unit


Field instruments can be connected to the FOUNDATION Fieldbus in two ways:
• Connection via conventional cable gland → Chap. 4.3.1
• Connection using prefabricated fieldbus connector (option) → Chap. 4.3.2

4.3.1 Connecting the transmitter

# Warning!
• Risk of electric shock. Switch off the power supply before opening the device. Do not install or
wire the device while it is connected to the power supply. Failure to comply with this precaution
can result in irreparable damage to the electronics.
• Risk of electric shock. Connect the protective ground to the ground terminal on the housing
before the power supply is applied (not required for galvanically isolated power supply).
• Compare the specifications on the nameplate with the local supply voltage and frequency. The
national regulations governing the installation of electrical equipment also apply.
Procedure (Fig. 18):
1. Unscrew the connection compartment cover (f) from the transmitter housing.
2. Feed the power supply cable (a) and the fieldbus cable (b) through the appropriate cable
entries.
! Note!
The device can also be supplied with the option of a ready-mounted fieldbus connector. More
information on this can be found on → Page 30.
3. Perform wiring in accordance with the respective terminal assignment and the associated
wiring diagram.
" Caution!
– Risk of damage to the fieldbus cable!
Observe the information about shielding and grounding the fieldbus cable → Page 25.
– We recommend that the fieldbus cable not be looped using conventional cable glands. If you
later replace a measuring device, the bus communication will have to be interrupted.
! Note!
– The terminals for the fieldbus connection (26/27) have integrated reverse polarity
protection. This ensures correct signal transmission via the fieldbus even if lines are
confused.
– Cable cross-section: max. 2.5 mm2
– Between the stripped fieldbus cable shielding and the ground terminal (e), the cable
shielding should not exceed a length of 5 mm (0.20 in)
4. Screw the cover of the connection compartment (f) back onto the transmitter housing.

28 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Wiring

d
A
b
C
a

d
B a
b
b d

N (L–) FF–
L1 (L+) FF+

FF– 27
FF+ 26 f
25 d 1 2 20 21 22 23 24 25 26 27
24
23 e
22
21
20
f
N (L–) 2 c
L1 (L+) 1
b

b c e d

a0004723

Fig. 18: Connecting the transmitter; cable cross-section: max. 2.5 mm2
A View A (field housing)
B View B (stainless steel field housing)
C View C (wall-mount housing)
a Connection compartment cover
b Cable for power supply: 20 to 260 V AC, 20 to 64 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
c Ground terminal for protective ground
d Fieldbus cable:
Terminal No. 26: FF + (with reverse polarity protection)
Terminal No. 27: FF – (with reverse polarity protection)
e Fieldbus cable shield ground terminal
Observe the following:
– The shielding and grounding of the fieldbus cable → Page 25
– Make sure the stripped and twisted lengths of cable shield do not exceed a length of 5 mm (0.20 in) up to the
ground terminal.
f Service adapter for connecting service interface FXA193 or FXA291 with Proline Adapter Cable (Fieldcheck, ToF-
Tool/Fieldtool package)

Endress+Hauser 29
Wiring Proline Promass 83 FOUNDATION Fieldbus

4.3.2 Fieldbus connector

The connection technology of FOUNDATION Fieldbus allows measuring devices to be connected


to the fieldbus via uniform mechanical connections such as T-boxes, junction boxes, etc.
This connection technology using prefabricated distribution modules and plug-in connectors offers
significant advantages over conventional wiring:
• Field devices can be removed, replaced or added at any time during normal operation.
Communication is not interrupted.
• This simplifies installation and maintenance significantly.
• Existing cable infrastructures can be used and expanded instantly, e.g. when constructing new
star distributors using 4-channel or 8-channel junction boxes.
The device can therefore be supplied with a ready-mounted fieldbus connector. Fieldbus connectors
for retrofitting can be ordered from Endress+Hauser as a spare part. → Page 71

A B
C D

Esc
- + E

26.5 mm
(1.040")

2.2 2.3 190 mm

2.1 2.4
7/8-16 UNC M 20.5

1 2
a0006390

Fig. 19: Connector for connecting to the FOUNDATION Fieldbus


A Wall-mount housing
B Field housing
C Protective cap for connector
D Fieldbus connector
1 Protective cap for connector
2 Fieldbus connector (pin assignment/color codes)
2.1 Brown wire: FF + (terminal 26)
2.2 Blue wire: FF– (terminal 27)
2.3 Not assigned
2.4 Green/yellow: ground (notes on connection → Page 25, 28)

Technical data, connector:


– Degree of protection IP 67
– Ambient temperature range: –40 to +150 °C (–40 to +302 °F)

30 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Wiring

4.3.3 Terminal assignment

! Note!
The electrical characteristic quantities are listed in the "Technical data" section.

Terminal No. (inputs/outputs)

Order version 20 (+) / 21 (–) 22 (+) / 23 (–) 24 (+) / 25 (–) 26 = FF + 1)


27 = FF – 1)

FOUNDATION
83***-***********G - - -
Fieldbus Ex i

FOUNDATION
83***-***********K - - -
Fieldbus
1)
With integrated reverse polarity protection

4.4 Degree of protection


The measuring device fulfill all the requirements for IP 67.
Compliance with the following points is mandatory following installation in the field or servicing,
in order to ensure that IP 67 protection is maintained:
• The housing seals must be clean and undamaged when inserted into their grooves.
The seals must be dried, cleaned or replaced if necessary.
• The threaded fasteners and screw covers must be firmly tightened.
• The cables used for connection must be of the specified outside diameter
→ Page 101, cable entries.
• The cable entries must be firmly tighten (point a → Fig. 20).
• The cable must loop down in front of the cable entry ("water trap") (point b → Fig. 20).
This arrangement prevents moisture penetrating the entry.
! Note!
The cable entries may not be point up.

a b

a0001914

Fig. 20: Installation instructions, cable entries

• Remove all unused cable entries and insert plugs instead.


• Do not remove the grommet from the cable entry.

" Caution!
Do not loosen the screws of the sensor housing, as otherwise the degree of protection guaranteed
by Endress+Hauser no longer applies.

Endress+Hauser 31
Wiring Proline Promass 83 FOUNDATION Fieldbus

4.5 Post-connection check


Perform the following checks after completing electrical installation of the measuring device:

Device condition and specifications Notes

Are cables or the device damaged (visual inspection)? -

Electrical connection Notes

Does the supply voltage match the specifications on the nameplate? 85 to 260 V AC (45 to 65 Hz)
20 to 55 V AC (45 to 65 Hz)
16 to 62 V DC

Do the cables comply with the specifications? → Page 24

Do the cables have adequate strain relief? -

Is the cable type route completely isolated? -


Without loops and crossovers?

Are the power supply and signal cables correctly connected? See the wiring diagram inside
the cover of the terminal
compartment

Are all screw terminals firmly tightened? -

Are all cable entries installed, firmly tightened and correctly sealed? → Page 31
Cables looped as "water traps"?

Are all housing covers installed and firmly tightened? -

Electrical connection of FOUNDATION Fieldbus-H1 Notes

Are all the connecting components (T-boxes, junction boxes, connectors, etc.) -
connected with each other correctly?

Has each fieldbus segment been terminated at both ends with a bus terminator? -

Has the max. length of the fieldbus cable been observed in accordance with the → Page 25
FOUNDATION Fieldbus specifications?

Has the max. length of the spurs been observed in accordance with the → Page 25
FOUNDATION Fieldbus specifications?

Is the fieldbus cable fully shielded (90%) and correctly grounded? → Page 25

32 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Operation

5 Operation

5.1 Quick operation guide


You have a number of options for configuring and commissioning the flowmeter:
1. Local display (option) → Page 34
The local display enables you to read all important parameters directly at the measuring point,
configure device-specific parameters in the field and perform commissioning.
2. Operating programs → Page 41
FOUNDATION Fieldbus functions and device-specific parameters are configured primarily via
the fieldbus interface. You can obtain special configuration and operating programs from the
various manufacturers for these purposes.
3. Jumpers for diverse hardware settings → Page 43
Jumpers on the I/O board provide the means of setting the following hardware parameters for
the FOUNDATION Fieldbus:
• Enabling/disabling the simulation mode in the Function Blocks (e.g. AI, DO Function Block)
• Switching hardware write protection on and off

2A 2B

FXA193 /
FXA291

Esc
Esc - + E
- + E

3
1
XXX.XXX.XX

Esc
- + E

a0006391

Fig. 21: FOUNDATION Fieldbus operating options


1 Local display for device operation in the field (option)
2A Configuration/operating programs for operating via the FOUNDATION Fieldbus (FF functions, device parameters)
2B Configuration/operating program for operating via the FXA193
service interface
(e.g. ToF Tool - Fieldtool Package)
3 Jumper/miniature switches for hardware settings (write protection, simulation mode)

Endress+Hauser 33
Operation Proline Promass 83 FOUNDATION Fieldbus

5.2 Local display

5.2.1 Display and operating elements


The local display enables you to read all important parameters directly at the measuring point and
configure the device using the "Quick Setup" or the function matrix.
The display consists of four lines; this is where measured values and/or status variables (direction
of flow, empty pipe, bar graph, etc.) are displayed. You can change the assignment of display lines
to different variables to suit your needs and preferences (→ See the "Description of Device
Functions" manual).

1
v
+24.502 x
y
S 3 +1863.97 xy
v –50 +50 %

Esc
- + E
2

3 4
a0001172

Fig. 22: Display and operating elements


1 Liquid crystal display
The backlit, four-line liquid-crystal display shows measured values, dialog texts, fault messages and notice
messages. The display as it appears when normal measuring is in progress is known as the HOME position
(operating mode).
Display
2 Optical sensors for Touch Control
3 O/ S keys
– HOME position → Direct access to totalizer values and actual values of inputs/outputs
– Enter numerical values, select parameters
– Select different blocks, groups and function groups within the function matrix
Press the X keys simultaneously to trigger the following functions:
– Exit the function matrix step by step → HOME position
– Press and hold down the X keys for longer than 3 seconds → Return directly to the HOME position
– Cancel data entry
4 F key
– HOME position → Entry into the function matrix
– Save the numerical values you input or settings you change

34 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Operation

5.2.2 Display (operating mode)


The display area consists of three lines in all; this is where measured values are displayed, and/or
status variables (direction of flow, bar graph, etc.). You can change the assignment of display lines
to different variables to suit your needs and preferences (→ See the "Description of Device
Functions" manual).
Multiplex mode:
A maximum of two different display variables can be assigned to each line. Variables multiplexed in
this way alternate every 10 seconds on the display.
Error messages:
Display and presentation of system/process errors → Page 40

4 5 6

v
+24.502 x
y
1

S 3 +1863.97 x
y
2

v –50 +50 % 3

a0001173

Fig. 23: Typical display for normal operating mode (HOME position)
1 Main line: shows main measured values
2 Additional line: shows additional measured variables and status variables
3 Information line: shows additional information on the measured variables and status variables, e.g. bar graph
display
4 "Info icons" field: icons representing additional information on the measured values are shown in this field.
5 "Measured values" field: the current measured values appear in this field.
6 "Unit of measure" field: the units of measure and time defined for the current measured values appear in this field.

! Note!
In the HOME position, you can use the O/S keys to call up a list containing the following
information:
• Totalizer values (including overflow)
• Tag name (DEVICE PD-TAG
OS → View individual values in the list
X (Esc key) → Back to HOME position

Endress+Hauser 35
Operation Proline Promass 83 FOUNDATION Fieldbus

5.2.3 Icons
The icons which appear in the field on the left make it easier to read and recognize measured
variables, device status, and error messages.

Icon Meaning Icon Meaning

S System error P Process error

$ Fault message ! Notice message (measuring


(measuring is interrupted) continues despite the message)

Σ 1 to n Totalizer 1 to n AI 1 (to n) Analog Input Function Block


1 (to n), output value OUT

PID PID Function Block:


A PID Function Block value as listed below is output, depending on the assignment of the lines in
the local display:
– OUT value (= manipulated variable)
– IN value (= control variable)
– CAS_IN value (= external set point)

The messages listed below describe the status of the OUT value of the Analog Input Function Block and the value
assigned to the PID Function Block.

OK Status = GOOD (valid) UNC Status = UNCERTAIN (valid to a


certain extent)

BAD Status = BAD (not valid) Example:

a0006255

Measuring mode: Measuring mode:


a0001182
SYMMETRY (bidirectional) a0001183 STANDARD

Counting mode, totalizer:


Counting mode, totalizer:
BALANCE (forward and reverse
a0001184 a0001185 forward
flow)

Counting mode, totalizer:


a0001186
Volume flow
reverse
a0001188

Target volume flow % Target volume flow


a0001189 a0001193

Target corrected volume flow Carrier volume flow


a0001190 a0001191

% Target volume flow Carrier corrected volume flow


a0001194 a0001192

36 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Operation

Icon Meaning Icon Meaning

Mass flow Target mass flow


a0001196
a0001195

% Target mass flow Carrier mass flow


a0001197 a0001198

% Carrier mass flow Fluid density


a0001199
a0001200

Fluid temperature
Reference density

a0001208 a0001207

Endress+Hauser 37
Operation Proline Promass 83 FOUNDATION Fieldbus

5.3 Brief operating instructions on the function matrix


! Note!
• See the general notes → Page 39
• Function descriptions → See the "Description of Device Functions" manual
1. HOME position → F → Enter the function matrix
2. O / S → Select a block (e.g. MEASURED VARIABLES) → F
3. O / S → Select a group (e.g. SYSTEM UNITS) → F
4. O / S → Select a function group (e.g. CONFIGURATION) → F
5. Select a function (e.g. UNIT VOLUME FLOW)
Change parameter / enter numerical values:
O / S → Select or enter enable code, parameters, numerical values
F → Save your entries
6. Exit the function matrix:
– Press and hold down Esc key (X) for longer than 3 seconds → HOME position
– Repeatedly press Esc key (X) → Return step by step to HOME position

Esc

- + E


Esc Esc
>3s
– + – +


E

➂ ➃ ➄
E E E E E E E

– + – + – +

+ –

➁ +

a0001210

Fig. 24: Selecting functions and configuring parameters (function matrix)

38 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Operation

5.3.1 General notes


The Quick Setup menu contains the default settings that are adequate for commissioning. Complex
measuring operations on the other hand necessitate additional functions that you can configure as
necessary and customize to suit your process parameters. The function matrix, therefore, comprises
a multiplicity of additional functions which, for the sake of clarity, are arranged on a number of
menu levels (blocks, groups, and function groups).
Comply with the following instructions when configuring functions:
• You select functions as described on → Page 38.
Each cell in the function matrix is identified by a numerical or letter code on the display.
• You can switch off certain functions (OFF). If you do so, related functions in other function groups
will no longer be displayed.
• Certain functions prompt you to confirm your data entries. Press OS to select "SURE [ YES ]" and
press F again to confirm. This saves your setting or starts a function, as applicable.
• Return to the HOME position is automatic if no key is pressed for 5 minutes.
• Programming mode is disabled automatically if you do not press a key within 60 seconds
following automatic return to the HOME position.

" Caution!
All functions are described in detail, as is the function matrix itself, in the "Description of Device
Functions" manual, which is a separate part of these Operating Instructions.

! Note!
• The transmitter continues to measure while data entry is in progress, i.e. the current measured
values are output via the signal outputs or the fieldbus communication in the normal way.
• If the supply voltage fails all preset and parameterized values remain safely stored in the EEPROM.

5.3.2 Enabling the programming mode


The function matrix can be disabled. Disabling the function matrix rules out the possibility of
inadvertent changes to device functions, numerical values or factory settings. A numerical code
(factory setting = 83) has to be entered before settings can be changed.
If you use a code number of your choice, you exclude the possibility of unauthorized persons
accessing data (→ See the "Description of Device Functions" manual).
Comply with the following instructions when entering codes:
• If programming is disabled and the OS operating elements are pressed in any function, a prompt
for the code automatically appears on the display.
• If "0" is entered as the customer's code, programming is always enabled.
• The Endress+Hauser service organization can be of assistance if you mislay your personal code.

" Caution!
• Changing certain parameters such as all sensor characteristics, for example, influences numerous
functions of the entire measuring system, particularly measuring accuracy. There is no need to
change these parameters under normal circumstances and consequently, they are protected by a
special code known only to the Endress+Hauser service organization. Please contact
Endress+Hauser if you have any questions.
• With FOUNDATION Fieldbus, programming is enabled separately in the Transducer Block.

Endress+Hauser 39
Operation Proline Promass 83 FOUNDATION Fieldbus

5.3.3 Disabling the programming mode


Programming mode is disabled if you do not press an operating element within 60 seconds following
automatic return to the HOME position.
You can also disable programming in the "ACCESS CODE" function by entering any number (other
than the customer's code).

5.4 Error messages

5.4.1 Type of error


Errors that occur during commissioning or measuring are displayed immediately. If two or more
system or process errors are present, the error with the highest priority is the one shown on the
display.
The measuring system distinguishes between two types of error:
• System error: This group includes all device errors, for example communication errors, hardware
errors, etc. → Page 78
• Process error: This group includes all application errors, e.g. fluid not homogeneous, etc.
→ Page 84

+24.502
1 P XXXXXXXXXX
#000 00:00:05

2 4 5 3
a0001211

Fig. 25: Error messages on the display (example)


1 Error type: P = process error, S = system error
2 Error message type: $ = fault message, ! = notice message
3 Error designation
4 Error number
5 Duration of most recent error occurrence (hours: minutes: seconds)

5.4.2 Error message type


The measuring device always assigns system and process errors which occur to two types of error
messages (fault or notice messages), resulting in different weightings. → Page 77.
Serious system errors, e.g. module defects, are always identified and classed as "fault messages" by
the measuring device.
Notice message (!)
• The error in question has no effect on measurement currently in progress.
• Displayed as → Exclamation mark (!), type of error (S: system error, P: process error)
• Presentation on the FOUNDATION Fieldbus → Notice messages are transmitted to subsequent
Function Blocks or higher-level process control systems by means of the status "UNCERTAIN" of
the output value OUT (AI Block).
Fault message ( $)
• The error in question interrupts or stops measurement currently in progress.
• Displayed as → Lightning flash ( $ ), type of error (S: system error, P: process error)
• Presentation on the FOUNDATION Fieldbus → Fault messages are transmitted to subsequent
Function Blocks or higher-level process control systems by means of the status "BAD" of the
output value OUT (AI Block).

40 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Operation

5.5 Operating programs

5.5.1 Operating program "ToF Tool - Fieldtool Package"


Modular software package consisting of the service program "ToF Tool" for configuration and
diagnosis of ToF level measuring devices (time-of-flight measurement), pressure measuring devices
(evolution series) and the "Fieldtool" service program for the configuration and diagnosis of Proline
flowmeters. The Proline flowmeters are accessed via a service interface or via the service interface
FXA193 or FXA291 with Proline Adapter Cable.
Contents of the "ToF Tool - Fieldtool Package":
• Commissioning, maintenance analysis
• Configuring flowmeters
• Service functions
• Visualization of process data
• Troubleshooting
• Access to the verification data and updating the software of the "Fieldcheck" flow simulator

5.5.2 Operating via FOUNDATION Fieldbus configuration programs


The user can obtain special configuration and operating programs offered by the different
manufacturers for use in configuration. These can be used for configuring both the FOUNDATION
Fieldbus functions and all the device-specific parameters. The predefined Function Blocks allow
uniform access to all the network and fieldbus device data.
A step-by-step description of the procedure for commissioning the FF functions is given on
Page 44 ff., along with the configuration of device-specific parameters.
General information on FOUNDATION Fieldbus is provided in the Operating Instructions
"FOUNDATION Fieldbus Overview" (BA013S) acquired at: → www.endress.de → Download.

System files
You will need the following files for commissioning and network configuration:
• Commissioning → Device description (Device Description: *.sym, *.ffo)
• Network configuration → CFF file (Common File Format: *.cff)
You can obtain these files as follows:
• Free of charge via the Internet → www.endress.com / www.endress.de
• From Endress+Hauser stating the order number (No. 56003896)
• Via the Fieldbus Foundation Organization → www.fieldbus.org

! Note!
Ensure you use the correct system files for linking the field devices into the host system. Appropriate
version information can be called up via the following functions/parameters:
Local display:
• HOME → BASIC FUNCTIONS → FOUND. FIELDBUS → INFORMATION → DEVICE
REVISION (6243)
• HOME → BASIC FUNCTIONS → FOUND. FIELDBUS → INFORMATION → DD REVISION
(6244)
FOUNDATION Fieldbus interface
• Resource Block → Parameter DEV_REV
• Resource Block → Parameter DD_REV
Example (with local display):
Display in the DEVICE REVISION (6243) function → 03
Display in the DD REVISION (6244) function → 01
Device description file (DD) required → 0301.sym / 0301.ffo

Endress+Hauser 41
Operation Proline Promass 83 FOUNDATION Fieldbus

5.5.3 Device description files for operating programs


The following section illustrates the suitable device description file for the operating program in
question and then indicates where this can be obtained.
Operation via FOUNDATION Fieldbus:
Valid for device software 2.00.XX → Function "Device software" (8100)

Device data FOUNDATION


Fieldbus
Manufacturer ID: 11hex (ENDRESS+HAUSER) → Function "Manufacturer ID" (6040)
Device ID: 1051hex → Function "Device ID" (6041)

FOUNDATION Fieldbus
version data Device Revision 3/DD Revision 1

Software release 01.2007


Operating program How to acquire:

Device Description (DD) and • www.endress.de (→ Download → Software → Driver)


Capability File (CFF) • www.fieldbus.org
• CD-ROM (Endress+Hauser order number: 56003896)

Device driver for FF host How to acquire:


systems:

ABB (FieldController 800) see FF standard device driver

Allen Bradley (Control Logix) see FF standard device driver

Emerson (Delta V) www.easydeltav.com

Endress+Hauser (ControlCare) see FF standard device driver

Honeywell (Experion PKS) see FF standard device driver

SMAR (System 302) see FF standard device driver

Yokogawa (CENTUM CS 3000) www.yokogawa.com


Device drivers for additional Sources for obtaining updates:
FF operating programs:

Handheld terminal 375 www.fieldcommunicator.com

! Note!
The device drivers can be added and updated via the update function of the handheld
terminal 375.

Access via the service protocol:


Valid for device software 2.00.XX → Function "Device software" (8100)

Software release 01.2007

Operating program Sources for obtaining device descriptions:

ToF Tool – Fieldtool Package • www.tof-fieldtool.endress.com


• Update CD-ROM (Endress+Hauser order number: 50099820)

Tester/simulator Sources for obtaining device descriptions:


Fieldcheck • Update by means of ToF Tool - Fieldtool Package via Fieldflash module

42 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Operation

5.6 FOUNDATION Fieldbus hardware settings

5.6.1 Switching hardware write protection on and off


A jumper on the I/O board provides the means of switching hardware write protection on or off.

# Warning!
Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power
supply is switched off before you remove the cover of the electronics compartment.
1. Switch off power supply.
2. Remove the I/O board → Page 88
3. Configure hardware write protection and simulation mode appropriately using the jumpers
(see graphic).
4. Installation of the I/O board is the reverse of the removal procedure.

1.1 1.2
1
LED

2.1 2.2

A0004731

Fig. 26: Hardware configuration (I/O board)


1 Jumper for hardware write protection:
1.1 Disabled (factory default) = access to device parameters via FF interface is possible
1.2 Enabled = access to device parameters via FF interface is not possible
2 Jumper for simulation mode:
2.1 Enabled (factory default) = simulation in the Analog Input Function Block and in the Discrete Output Function
Block is possible
2.2 Disabled = simulation in the Analog Input Function Block and in the Discrete Output Function Block is not possible
LED (light emitting diode):
– Continuously lit → Ready (no communication via FF active)
– Not lit → Not ready
– Flashes slowly → Ready (communication via FF active)
– Flashes quickly → Device error present (error message type "fault message") → Page 73 ff.

Endress+Hauser 43
Commissioning Proline Promass 83 FOUNDATION Fieldbus

6 Commissioning

6.1 Function check


Make sure that the following function checks have been performed successfully before switching on
the supply voltage for the measuring device:
• Checklist for "Post-installation check" → Page 23
• Checklist for "Post-connection check" → Page 32

6.2 Switching on the measuring device


Once the function check has been performed successfully, the device is operational and can be
switched on via the supply voltage. The device then performs internal test functions and the
following messages are shown on the local display:

PROMASS 83
Start-up message
START-UP
RUNNING

Æ
PROMASS 83
Current software version
DEVICE SOFTWARE
V XX.XX.XX

FOUND. FIELDBUS

SYSTEM OK
Beginning of normal measuring mode
→ OPERATION

Normal measuring mode commences as soon as startup completes.


Various measured value and/or status variables appear on the display (HOME position).

! Note!
If startup fails, an error message indicating the cause is displayed.

44 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

6.3 Commissioning via FOUNDATION Fieldbus


Note the following points:
• The files required for commissioning and network configuration can be obtained as described on
Page 41.
• The device is identified by the FOUNDATION Fieldbus in the host or configuration system via
the device ID (DEVICE_ID). The DEVICE_ID is a combination of the manufacturer ID, device
type and device serial number. It is unique and can never be duplicated.

The DEVICE_ID of the Promass 83 is composed as follows:

452B48 1051- XXXXXXXXXXX

Device serial number (11-digit)

Device type (Promass 83)

Endress+Hauser

Commissioning
The following description allows step-by-step commissioning of the measuring device and all the
necessary configuration for the FOUNDATION Fieldbus:
1. Switch on the measuring device.
2. Note the DEVICE_ID on the device nameplate (→ Page 9).
3. Open the configuration program.
4. Load the device description file or CFF file into the host system or into the configuration
program. Ensure you use the correct system files. Refer to the example on Page 41.
The first time it is connected the measuring device reports as follows:

– E+H_PROMASS_83_ xxxxxxxxxxx (Tag name PD-TAG)


– 452B481051- xxxxxxxxxxx (Device_ID)
– Block structure:

Display text (xxx... = serial number) Base index Description


RESOURCE_ xxxxxxxxxxx 400 Resource Block

TRANSDUCER_FLOW_xxxxxxxxxxx 1400 "Flow" Transducer Block

TRANSDUCER_DIAG_xxxxxxxxxxx 1600 "Diagnosis" Transducer Block

TRANSDUCER_DISP_xxxxxxxxxxx 1800 "Display" Transducer Block

TRANSDUCER_TOT_xxxxxxxxxxx 1900 "Totalizer" Transducer Block

TRANSDUCER_CDENS_xxxxxxxxxxx 2000 "Calculated Density" Transducer Block

TRANSDUCER_VISC_xxxxxxxxxxx 2100 "Viscosity" Transducer Block

TRANSDUCER_ADVD_xxxxxxxxxxx 2200 "Advanced Diagnostics" Transducer Block

ANALOG_INPUT_1_ xxxxxxxxxxx 500 Analog Input Function Block 1

ANALOG_INPUT_2_ xxxxxxxxxxx 550 Analog Input Function Block 2

ANALOG_INPUT_3_ xxxxxxxxxxx 600 Analog Input Function Block 3

ANALOG_INPUT_4_ xxxxxxxxxxx 650 Analog Input Function Block 4

ANALOG_INPUT_5_ xxxxxxxxxxx 700 Analog Input Function Block 5

ANALOG_INPUT_6_ xxxxxxxxxxx 750 Analog Input Function Block 6

ANALOG_INPUT_7_ xxxxxxxxxxx 800 Analog Input Function Block 7

ANALOG_INPUT_8_ xxxxxxxxxxx 850 Analog Input Function Block 8

DISCRETE_OUTPUT_ xxxxxxxxxxx 900 Discrete Output Function Block (DO)

Endress+Hauser 45
Commissioning Proline Promass 83 FOUNDATION Fieldbus

Display text (xxx... = serial number) Base index Description

PID_ xxxxxxxxxxx 1000 PID Function Block (PID)

ARITHMETIC_xxxxxxxxxxx 1100 Arithmetic Function Block (ARTH)

INPUT_SELECTOR_xxxxxxxxxxx 1150 Input Selector Function Block (ISEL)

SIGNAL_CHARACT_xxxxxxxxxxx 1200 Signal Characterizer Function Block (CHAR)

INTEGRATOR_xxxxxxxxxxx 1250 Integrator Function Block (INTG)

! Note!
This measuring device is supplied with the bus address "250" and is thus in the address range
reserved for readdressing field devices, between 248 and 251. This means that the LAS (Link Active
Scheduler) automatically assigns the device a free bus address in the initialization phase.
5. Identify the field device using the DEVICE_ID that you noted down and assign the desired field
device tag name (PD_TAG) to the fieldbus device in question.
Factory setting: E+H_PROMASS_83_xxxxxxxxxxx

A0004732

Fig. 27: Screen display in the configuration program "NI-FBUS Configurator" (National Instruments) after connecting

Configuration of the "Resource Block" (base index 400)


6. Open the Resource Block.
7. On delivery, hardware write protection is disabled so that you can access all the write
parameters via FOUNDATION Fieldbus. Check this status via the parameter WRITE_LOCK:
– Write protection activated = LOCKED
– Write protection deactivated = NOT LOCKED

Deactivate the write protection if necessary → Page 43.


8. Enter the desired block name (optional).
Factory setting: RESOURCE_ xxxxxxxxxxx
9. Set the operating mode in the parameter group MODE_BLK (parameter TARGET) to AUTO.

46 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

Configuration of the "Transducer Blocks"


The individual Transducer Blocks comprise various parameter groups ordered by device-specific
functions:

Transducer Block Base index Description

"Flow" Transducer Block 1400 Flow measurement

"Diagnosis" Transducer Block 1600 Diagnostic functions

"Display" Transducer Block 1800 Local display functions

"Totalizer" Transducer Block 1900 Totalizer 1 to 3

"Calculated Density" Transducer Block 2000 Density functions


"Viscosity" Transducer Block 2100 Viscosity measurement

"Advanced Diagnostics" Transducer Block 2200 Advanced diagnostic functions

The following description provides an example for the "Flow" Transducer Block (base index: 1400).
10. Enter the desired block name (optional).
Factory setting: TRANSDUCER_FLOW_xxxxxxxxxxx
11. Open the "Flow" Transducer Block.
12. Now configure the device-specific parameters relevant for your application:
! Note!
– Note that changes to the device parameters can only be made after entering a valid access
code in the parameter "Access – Code".
– The selection of the system units in the "Flow" Transducer Block has no effect on the output
value OUT (AI Block). Units of the process variables which are transmitted via the
FOUNDATION Fieldbus interface must be specified separately in the Analog Input Function
Block via the XD_SCALE and OUT_SCALE parameter group.
13. Set the "Flow" and "Totalizer" Transducer Blocks to AUTO in the MODE_BLK parameter
group (TARGET parameter). Only then is it ensured that the process variables can be processed
correctly by the downstream AI Function Block.

Configuration of the "Analog Input Function Blocks"


The measuring device has seven Analog Input Function Blocks that can be assigned to the various
process variables. The following description provides an example for the Analog Input Function
Block 1 (base index: 500).
14. Enter the desired name for the Analog Input Function Block (optional).
Factory setting: ANALOG_INPUT_1xxxxxxxxxxx
15. Open the Analog Input Function Block 1.
16. Set the operating mode in the parameter group MODE_BLK (parameter TARGET) to OOS, i.e.
block Out Of Service.
17. Using the parameter CHANNEL select the process variable that is to be used as the input value
for the Function Block algorithm (scaling and limit value monitoring functions). The following
configurations are possible:

Process variable Channel parameter


Mass flow 1

Volume flow 2

Corrected volume flow 3

Density 4

Reference density 5

Temperature 6

Endress+Hauser 47
Commissioning Proline Promass 83 FOUNDATION Fieldbus

Process variable Channel parameter

Totalizer 1 7

Totalizer 2 8
The following process variables are available if the "Concentration
measurement" add-on is installed in the measuring device (order option)

Target fluid mass flow 40


Target fluid % mass 41

Target fluid volume flow 42

Target fluid % volume 43

Target fluid corrected volume flow 44

Carrier fluid mass flow 45

Carrier fluid % mass 46


Carrier fluid volume flow 47

Carrier fluid % volume 48

Carrier fluid corrected volume flow 49

% Black liquor 41

°Baume

°API

°Plato 50
°Balling

°Brix

The following process variables are available if the "Viscosity" add-on is


installed in the measuring device (order option)

Dynamic viscosity 90

Kinematic viscosity 91

Temperature-compensated dynamic viscosity 92

Temperature-compensated kinematic viscosity 93

The following process variables are available if the "Advanced diagnostics" add-
on is installed in the measuring device (order option)

Mass flow deviation 71

Density deviation 71

Reference density deviation 72

Temperature deviation 73

Tube damping deviation 74

Electrodynamic sensor deviation 75

Deviation of operating frequency fluctuation 76

Deviation of tube damping fluctuation 77

18. In the parameter group XD_SCALE, select the desired engineering unit and the block input
range (measurement range of the flow application) for the process variable in question (see
following example).
" Caution!
Make sure that the selected unit is suitable for the measurement variable of the selected
process variable. Otherwise the parameter BLOCK_ERROR will display the error message
"Block Configuration Error" and the block operating mode cannot be set to AUTO.

48 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

19. In the L_TYPE parameter, select the mode of linearization for the input variable (Direct,
Indirect, Indirect Sq Root) → See the "Description of Device Functions" manual.
" Caution!
Note that with the type of linearization "Direct" the configuration of the parameter group
OUT_SCALE must agree with the configuration of the parameter group XD_SCALE.
Otherwise the block operating mode cannot be set to AUTO. Such incorrect configuration is
indicated via the parameter BLOCK_ERROR with the "Block Configuration Error" message.
Example:
– The measurement range of the sensor is 0 to 30 kg/h.
– The output range to the process control system should be 0 to 30 kg/h as well.
The following settings should be made:
– Analog Input Function Block / parameter CHANNEL (selection of input value),
selection: 1 → Mass flow
– Parameter L_TYPE → Direct
– Parameter group XD_SCALE
XD_SCALE 0% = 0
XD_SCALE 100% = 30
XD_SCALE UNIT = kg/h

– Parameter group OUT_SCALE


OUT_SCALE 0% = 0
OUT_SCALE 100% = 30
OUT_SCALE UNIT = kg/h
20. Use the following parameters to define the limit values for alarm and warning messages:
– HI_HI_LIM → Limit value for the upper alarm
– HI_LIM → Limit value for the upper warning
– LO_LIM → Limit value for the lower warning
– LO_LO_LIM → Limit value for the lower alarm
The limit values entered must be within the value range specified in the parameter group
OUT_SCALE.
21. In addition to the actual limit values you must also specify the action taken if a limit value is
exceeded using so-called "alarm priorities" (parameters HI_HI_PRI, HI_PRI, LO_PR,
LO_LO_PRI) → See the "Description of Device Functions" manual. Reporting to the fieldbus
host system only takes place if the alarm priority is higher than 2.
22. System configuration/connection of Function Blocks (→ Fig. 28):
A concluding "overall system configuration" is essential so that the operating mode of the
Analog Input Function Block can be set to AUTO and so that the field device is integrated into
the system application. To do this, configuration software such as the NI-FBUS Configurator
from National Instruments is used to connect the Function Blocks to the desired control
strategy - generally graphically - and then the sequence of the individual process control
functions is specified.

Endress+Hauser 49
Commissioning Proline Promass 83 FOUNDATION Fieldbus

a0004739

Fig. 28: Connecting Function Blocks using the NI-FBUS Configurator

23. After specifying the active LAS, download all the data and parameters into the field device.
24. Set the operating mode in the parameter group MODE_BLK (parameter TARGET) to AUTO.
This is only possible under two conditions, however:
– The Function Blocks are correctly connected with each other.
– The Resource Block is in operating mode AUTO.

50 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

6.4 Commissioning via Quick Setup (local display)


If the measuring device is equipped with a local display, all device-specific parameters important for
standard measuring operation can be configured easily and quickly using the Quick Setup menus
described below (Fig. 29, Fig. 30).
The individual parameters and functions must be configured via an operating program on measuring
devices which do not have a local display.

6.4.1 Quick Setup "Commissioning"

++
B
E+ QS 1002
E
XXX.XXX.XX
Quick Setup
Esc
Commission
- + E

2000
HOME-POSITION Language

Pre-setting

m Selection pre-settings Delivery Settings Actual Settings

Selection
n System units
Mass flow Volume flow Corr. Vol. flow Density Temperature Quit

Unit 0400 Unit 0402 Unit 0404 Unit 0420 Unit 0422
Mass flow Volume flow Corr. Vol. flow Density Temperature

Unit 3001 Unit 3001 Corr. Vol. 6460


Totalizer Totalizer calculation

Density
Reference Calculated

Unit 0421 6462


Ref. Density Exp. Coeff. Lin
6461 6463
Fix. Density Exp. Coeff. SQR
6464
Reference temp.

Autom. Configuration
o of Display? Yes No

Another
p Quick Setup? Yes No

Automatic parameterization
of the display

Gas 1004 No
measurement

Carrying out the selected Quick Setup


Quick Setup complete

a0004740-en

Fig. 29: Quick Setup "Commissioning" (only with local display)

m The DELIVERY SETTINGS option sets every selected unit to the factory setting.
The ACTUAL SETTINGS option accepts the units you previously configured.

n Only units not yet configured in the current Setup are offered for selection in each cycle. The unit for mass, volume
and corrected volume is derived from the corresponding flow unit.

o The YES option remains visible until all the units have been configured.
NO is the only option displayed when no further units are available.

(Continued on next page)

Endress+Hauser 51
Commissioning Proline Promass 83 FOUNDATION Fieldbus

p The "automatic parameterization of the display" option contains the following basic settings/factory settings:

YES Main line = Mass flow


Additional line = Totalizer 1
Information line = Operating/system conditions

NO The existing (selected) settings remain.

! Note!
• The display returns to the cell SETUP COMMISSIONING (1002) if you press the X key
combination during parameter interrogation. The stored parameters remain valid.
• The system units selected via the Quick Setup are only valid for the local display and for
parameters in the Transducer Blocks. They have no effect on the process variables which are
transmitted via the FOUNDATION Fieldbus.

52 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

6.4.2 Quick Setup "Gas Measurement"


The measuring device is not only suitable for measuring liquid flow. Direct mass measurement
based on the Coriolis principle is also possible for measuring the flow rate of gases. For this purpose,
the corresponding device functions can be configured via a configuration program or via the local
display.

! Note!
• Before carrying out the Quick Setup "Gas Measurement", the Quick Setup "Commissioning" has
to be executed.
• Only mass flow and corrected volume flow can be measured and output with the gas
measurement mode. Note that direct density and/or volume measurement is not possible.
• The flow ranges and measuring accuracy that apply to gas measurement are not the same as those
for liquids.

Performing the "Gas Measurement" Quick Setup


The "Gas Measurement" Quick Setup menu guides the user systematically through all the device
functions that have to be configured for measuring operations with gas.
The "Gas Measurement" Quick Setup menu can be called up in the function matrix via two separate
functions:
• Via the QS GAS MEASUREMENT (1004) function → Fig. 30 or
• Via the QS COMMISSIONING (1002) function → Fig. 29

XXX.XXX.XX

Esc
- + E

HOME
POSITION

B 1004
++ Quick Setup
E E
Setup Gas measurement

6400
Assign
Low flow cut off

On value 6402
Low flow cut off

Off value 6403


Low flow cut off

a0002618-en

Fig. 30: Quick Setup "Gas Measurement"


Recommended settings are found on the following page.

Endress+Hauser 53
Commissioning Proline Promass 83 FOUNDATION Fieldbus

Recommended settings:

Quick Setup "Gas Measurement"

HOME position → F → MEASURED VARIABLE (A)


MEASURED VARIABLE → O → QUICK SETUP (B)
QUICK SETUP → N → QS GAS MEASUREMENT (1004)

Function No. Function name Setting to be selected ( O/S)


(to next function with F )

1004 QS GAS MEASUREMENT YES


Once you confirm by pressing F, the Quick Setup menu calls up all the
subsequent functions in succession.

6400 ASSIGN On account of the low mass flow involved when gas flows are measured,
LOW FLOW CUTOFF it is advisable not to use low flow cutoff.
Setting: OFF

6402 ON-VALUE LOW FLOW If the ASSIGN LF CUTOFF function was not set to "OFF", the following
CUT OFF applies:
Setting: 0.0000 [unit]
User input: Flow rates for gas measurements are low, so the value for the
switch-on point (= low flow cutoff) must be correspondingly low.

6403 OFF-VALUE LOW FLOW If the ASSIGN LF CUTOFF function was not set to "OFF", the following
CUT OFF applies:
Default value: 50%
User input: Enter the switch-off point as a positive hysteresis in %,
referenced to the switch-on point.

Æ
Back to the HOME position:
→ Press and hold down Esc key X for longer than three seconds or
→ Repeatedly press and release Esc key X → Exit the function matrix step by step

! Note!
Quick Setup automatically deactivates the function EMPTY PIPE DETECTION (6420) so that the
instrument can measure flow at low gas pressures.

Corrected volume measurement with gas:


Proceed as follows if the corrected volume flow (e.g. in Nm3/h) should be displayed and output
instead of the mass flow (e.g. in kg/h).
1. Select the "Commissioning" Quick Setup menu via the function matrix (→ Page 51).
2. Under "Pre-settings", select the "Corrected volume flow" system unit and configure the
functions as follows:

Function No. Function name Setting to be selected ( P ) (go to the next function with F)
0404 UNIT CORR. VOL. FLOW Select the engineering unit required

6460 CORR. VOL. CALCUL. FIXED REFERENCE DENSITY

0421 UNIT REF. DENSITY Select the engineering unit required

6461 FIXED REFERENCE Enter the gas-dependent reference density, (i.e. the density based on the
DENSITY reference temperature and reference pressure).
Example for air:
Reference density = 1.2928 kg/Nm3 (based on 0 °C and 1.013 bar)

3. Exit the "Commissioning" Quick Setup menu and return to the HOME position.

54 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

6.4.3 Data backup/transmission


Using the T-DAT SAVE/LOAD function, you can transfer data (device parameters and settings)
between the T-DAT (exchangeable memory) and the EEPROM (device storage unit).
This is required in the following instances:
• Creating a backup: current data are transferred from an EEPROM to the T-DAT.
• Replacing a transmitter: current data are copied from an EEPROM to the T-DAT and then
transferred to the EEPROM of the new transmitter.
• Duplicating data: current data are copied from an EEPROM to the T-DAT and then transferred to
EEPROMs of identical measuring points.

! Note!
For information on installing and removing the T-DAT → Page 88

O
XXX.XXX.XX

-
Esc
+ E
F Quick Setup

HOME N
POSITION
T-DAT
SAVE/LOAD

LOAD P SAVE
P CANCEL

F F
YES
P NO YES
P NO

F F F F
Restart of the Input is
measuring device saved

a0001221-en

Fig. 31: Data backup/transmission with the T-DAT SAVE/LOAD function

Information on the LOAD and SAVE options available:

LOAD: Data are transferred from the T-DAT to the EEPROM.

! Note!
• Any settings already saved on the EEPROM are deleted.
• This option is only available if the T-DAT contains valid data.
• This option can only be executed if the software version of the T-DAT is the same as, or more
recent than, that of the EEPROM. If this is not the case, the error message "TRANSM. SW-DAT"
appears after restarting and the LOAD function is then no longer available.

SAVE:
Data are transferred from the EEPROM to the T-DAT.

Endress+Hauser 55
Commissioning Proline Promass 83 FOUNDATION Fieldbus

6.5 Device configuration

6.5.1 Concentration measurement


The measuring device determines three primary variables simultaneously:
• Mass flow
• Fluid density
• Fluid temperature
As standard, these measured variables allow other process variables to be calculated, such as volume
flow, reference density (density at reference temperature) and corrected volume flow.
The optional software package "Concentration measurement" (F-Chip, accessories) offers a
multitude of additional density functions. Additional evaluation methods are available in this way,
especially for special density calculations in all types of applications: → Page 71
• Calculating percentage contents, mass and volume flow in two-phase media (carrier fluid and
target fluid),
• Converting density of the fluid into special density units (°Brix, °Baumé, °API, etc.).

Concentration measurement with fixed calculation function


By means of the "DENSITY FUNCTION (7000)" function, you can select various density functions
which use a fixed specified calculation mode for calculating the concentration:

Density function Remarks

%-MASS By using the functions for two-phase-media, it is possible to calculate the percentage mass or
%-VOLUME volume contents of the carrier fluid or the target fluid. The basic equations (without temperature
compensation) are:

D2 · ( – D1)
Mass [%] = ·100%
 ·(D2 – D1)
a0004610-en

( – D1)
Volume [%] = ·100%
(D2 – D1)
a0004619-en

D1 = density of carrier fluid (transporting liquid, e.g. water)


D2 = density of target fluid (material transported, e.g. lime powder or a second liquefied material
to be measured)
ρ = measured overall density

°BRIX Density unit used for the Food & Beverage industry which deals with the saccharose content of
aqueous solutions, e.g. for measuring solutions containing sugar such as fruit juice, etc.
The following ICUMSA table for Brix units is the basis for calculations within the device.

°BAUME This density unit or scale is mainly used for acidic solutions, e.g. ferric chloride solutions.
Two Baumé scales are used in practice:
– BAUME > 1 kg/l: for solutions heavier than water
– BAUME < 1 kg/l : for solutions lighter than water

°BALLING Both units are a commonly used basis for calculating the fluid density in the brewery industry.
°PLATO A liquid with a value of 1° BALLING (Plato) has the same fluid density as a water/cane sugar
solution consisting of 1 kg cane sugar dissolved in 99 kg of water. 1° Balling (Plato) is thus 1% of
the liquid weight.

%-BLACK LIQUOR The units of concentration used in the paper industry for black liquor in % by mass. The formula
used for the calculation is the same as for %-MASS.

°API °API (= American Petroleum Institute)


Density units specifically used in North America for liquefied oil products.

56 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

XXX.XXX.XX

Esc
- + E

HOME
POSITION

H HAA
++ Special Density
E function E functions

700
Configuration

7000
Density
function
Selection

° API
% MASS ° BAUME
° BRIX ° PLATO FLEXIBLE
% VOLUME
° BALLING

7001 7007 7007


Reference density Expansion Expansion see separate
Carrier fluid coefficient linear coefficient linear description

7002 7008 7008


Expansion coeff. linear Expansion Expansion
Carrier fluid coefficient square coefficient square

7003 7009
Expansion coeff. sqr. Reference
Carrier fluid temperature

7004
Reference density
Target fluid

7005
Expansion coeff. linear
Target fluid

7006
Expansion coeff. sqr.
Target fluid

7009
Reference
temperature
a0004598-en

Fig. 32: Selecting and configuring different density functions in the function matrix

Brixgrade (density of hydrous saccharose solution in kg/m3)

°Brix 10°C 20°C 30°C 40°C 50°C 60°C 70°C 80°C

0 999.70 998.20 995.64 992.21 988.03 983.19 977.76 971.78

5 1019.56 1017.79 1015.03 1011.44 1007.14 1002.20 996.70 989.65

10 1040.15 1038.10 1035.13 1031.38 1026.96 1021.93 1016.34 1010.23

15 1061.48 1059.15 1055.97 1052.08 1047.51 1042.39 1036.72 1030.55

20 1083.58 1080.97 1077.58 1073.50 1068.83 1063.60 1057.85 1051.63

25 1106.47 1103.59 1099.98 1095.74 1090.94 1085.61 1079.78 1073.50

30 1130.19 1127.03 1123.20 1118.80 1113.86 1108.44 1102.54 1096.21

35 1154.76 1151.33 1147.58 1142.71 1137.65 1132.13 1126.16 1119.79

40 1180.22 1176.51 1172.25 1167.52 1162.33 1156.71 1150.68 1144.27

45 1206.58 1202.61 1198.15 1193.25 1187.94 1182.23 1176.14 1169.70

Endress+Hauser 57
Commissioning Proline Promass 83 FOUNDATION Fieldbus

Brixgrade (density of hydrous saccharose solution in kg/m3)

°Brix 10°C 20°C 30°C 40°C 50°C 60°C 70°C 80°C

50 1233.87 1229.64 1224.98 1219.93 1214.50 1208.70 1202.56 1196.11

55 1262.11 1257.64 1252.79 1247.59 1242.05 1236.18 1229.98 1223.53

60 1291.31 1286.61 1281.59 1276.25 1270.61 1264.67 1258.45 1251.88

65 1321.46 1316.56 1311.38 1305.93 1300.21 1294.21 1287.96 1281.52

70 1352.55 1347.49 1342.18 1336.63 1330.84 1324.80 1318.55 1312.13

75 1384.58 1379.38 1373.88 1368.36 1362.52 1356.46 1350.21 1343.83

80 1417.50 1412.20 1406.70 1401.10 1395.20 1389.20 1383.00 1376.60

85 1451.30 1445.90 1440.80 1434.80 1429.00 1422.90 1416.80 1410.50

Source: A. & L. Emmerich, Technical University of Brunswick; officially recommended by ICUMSA, 20th session 1990

Concentration measurement with flexible calculation function


Under certain application conditions, it may not be possible to use density functions with a fixed
calculation function (% mass, °Brix, etc.). However, user-specific or application-specific
concentration calculations can be used with the "FLEXIBLE" setting in the function "DENSITY
FUNCTION (7000)".
The following types of calculation can be selected in the function "MODE (7021)":
• % MASS 3D
• % VOLUME 3D
• % MASS 2D
• % VOLUME 2D

Calculation type "% MASS 3D" or "% VOLUME 3D"


For this type of calculation, the relationship between the three variables - concentration, density and
temperature must be known (3-dimensional), e.g. by a table. In this way, the concentration can be
calculated from the measured density and temperature values by means of the following formula
(the coefficients AO, A1, etc. have to be determined by the user):

K = A0 + A1 ·  + A2 ·  +A3 ·  + A4 ·  +B1 · T + B2 · T + B3 · T
2 3 4 2 3

a0004620

K Concentration
ρ Currently measured density
A0 Value from function (COEFFICIENT A0 (7032))
A1 Value from function (COEFFICIENT A1 (7033))
A2 Value from function (COEFFICIENT A2 (7034))
A3 Value from function (COEFFICIENT A3 (7035))
A4 Value from function (COEFFICIENT A4 (7036))
B1 Value from function (COEFFICIENT B1 (7037))
B2 Value from function (COEFFICIENT B2 (7038))
B3 Value from function (COEFFICIENT B3 (7039))
T Currently measured temperature in °C

58 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

Example:
The following is a concentration table from a reference source.

Temperature 10°C 15°C 20°C 25°C 30°C

Density

825 kg/m3 93.6% 92.5% 91.2% 90.0% 88.7%

840 kg/m3 89.3% 88.0% 86.6% 85.2% 83.8%

855 kg/m3 84.4% 83.0% 81.5% 80.0% 78.5%

870 kg/m3 79.1% 77.6% 76.1% 74.5% 72.9%

885 kg/m3 73.4% 71.8% 70.2% 68.6% 66.9%

900 kg/m3 67.3% 65.7% 64.0% 62.3% 60.5%

915 kg/m3 60.8% 59.1% 57.3% 55.5% 53.7%

! Note!
To determine the coefficients for calculating the concentration for the measuring device, the unit of
density and the unit of temperature have to be kg/l and °C respectively, and the concentration
must be entered in decimal format (e.g. 0.5 instead of 50%). The coefficients B1, B2 and B3 must
be entered in scientific notation into the matrix positions 7037, 7038 and 7039 as a product with
10−3, 10−6 or 10−9
Assume:
Density (ρ): 870 kg/m3 → 0.870 kg/l
Temperature (T): 20°C
Coefficients determined for table above:
A0 = −2.6057
A1 = 11.642
A2 = −8.8571
A3 = 0
A4 = 0
B1 = −2.7747 · 10−3
B2 = −7.3469 · 10−6
B3 = 0
Calculation:

K = A0 + A1 ·  + A2 ·  +A3 ·  + A4 ·  +B1 · T + B2 · T + B3 · T
2 3 4 2 3

a0004620

= −2.6057 + 11.642 · 0.870 + (−8.8571) · 0.870 2 + 0 · 0.870 3 + 0 · 0.870 4 + (−2.7747) · 10 −3 · 20


+ (−7.3469) · 10 −6 · 20 2 + 0 · 20 3
= 0.7604
= 76.04%

Endress+Hauser 59
Commissioning Proline Promass 83 FOUNDATION Fieldbus

Calculation type "% MASS 2D" or "% VOLUME 2D"


For this type of calculation, the relationship between the two variables concentration and reference
density must be known (2-dimensional), e.g. by a table. In this way, the concentration can be
calculated from the measured density and temperature values by means of the following formula
(the coefficients AO, A1, etc. have to be determined by the user):

K = A0 + A1 · ref + A2 · ref +A3 · ref + A4 · ref


2 3 4

a0004621

K Concentration
ρref Currently measured reference density
A0 Value from function (COEFFICIENT A0 (7032))
A1 Value from function (COEFFICIENT A1 (7033))
A2 Value from function (COEFFICIENT A2 (7034))
A3 Value from function (COEFFICIENT A3 (7035))
A4 Value from function (COEFFICIENT A4 (7036))

! Note!
The measuring device determines the reference density by means of the density and temperature
currently measured. To do so, both the reference temperature (function REFERENCE
TEMPERATURE) and the expansion coefficients (function EXPANSION COEFF........) must be
entered in the measuring system.
The parameters important for measuring the reference density can also be entered directly via the
"Commissioning" Quick Setup menu.

60 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

6.5.2 Advanced diagnostic functions


Changes to the measuring system, e.g. due to coating buildup or corrosion and abrasion on the
measuring tubes, can be detected at an early stage by means of the optional software package
"Advanced Diagnostics" (F-Chip, accessories → Page 71). Normally, these influences reduce the
measuring accuracy of the system or may lead to serious system errors.
By means of the diagnostic functions it is now possible to record various process and device
parameters during operation, e.g. mass flow, density/reference density, temperature values,
measuring tube damping etc.
By analyzing the trend of these measured values, deviations of the measuring system from a
"reference status" can be detected in good time and corrective measures can be taken.

Reference values as the basis for trend analysis


Reference values of the parameters in question must always be recorded for trend analysis. These
reference values are determined under reproducible, constant conditions. Such reference values are
initially recorded during calibration at the factory and saved in the measuring device.
Reference data can also be ascertained under customer-specific process conditions, e.g. during
commissioning or at certain process stages (cleaning cycles, etc.).
Reference values are recorded and saved in the measuring system always by means of the device
function REFERENCE CONDITION USER (7401).

" Caution!
It is not possible to analyze the trend of process/device parameters without reference values!
Reference values can only be determined under constant, non-changing process conditions.

Methods of ascertaining data


Process and device parameters can be recorded in two different ways which you can define in the
function ACQUISITION MODE (7410):
• PERIODICAL option: Measuring device acquires data periodically. Enter the desired time interval
by means of the function ACQUISITION PERIOD (7411).
• SINGLE SHOT option: The user himself acquires the data manually at different, free selectable
periods.
Ensure that the process conditions always correspond to the reference status when data is being
recorded. It is only in this way that deviations from the reference status can be clearly determined.

! Note!
The last ten entries are retained in chronological order in the measuring system.
The "history" of such values can be called up via various functions:

Diagnosis parameters Data saved (per parameter)

Mass flow Reference value → "REFERENCE VALUE" function


Density Lowest measured value → "MINIMUM VALUE" function
Reference density Highest measured value → "MAXIMUM VALUE" function
Temperature List of the last ten measured values → "HISTORY" function
Measuring tube damping Deviation measured/reference value → "ACTUAL DEVIATION" function
Sensor symmetry
Operating frequency
fluctuation
Tube damping fluctuation

More detailed information can be found in the "Description of Device Functions" manual.

Endress+Hauser 61
Commissioning Proline Promass 83 FOUNDATION Fieldbus

Triggering warning messages


If required, a limit value can be assigned to all the process/device parameters relevant to the
diagnostic functions. A warning message is triggered if this limit value is exceeded → function
WARNING MODE (7403).
The limit value is entered into the measuring system as an absolute (+/-) or relative deviation from
the reference value → function WARNING LEVEL (74...).
Deviations arising and recorded by the measuring system can also be output via the current or relay
outputs or the fieldbus.

Data interpretation
The way the data recorded by the measuring system is interpreted depends largely on the
application in question. This means that users must have a very good knowledge of their specific
process conditions and the related deviation tolerances in the process, which have to be determined
by the users themselves in each individual case.
For example, when using the limit function it is especially important to know the minimum and
maximum deviation tolerances allowed. Otherwise there is the danger that a warning message is
triggered inadvertently during "normal" process fluctuations.
There can be various reasons for deviating from the reference status. The following table provides
examples and pointers for each of the six diagnosis parameters recorded:

Diagnosis parameters Possible reasons for deviation

Mass flow A deviation from the reference status indicates possible zero point shift.
Density A deviation from the reference status can be caused by a change in the measuring tube
resonance frequency, e.g. from deposits in the measuring tube, corrosion or abrasion.

Reference density The reference density values can be interpreted in the same way as the density values. If
the fluid temperature cannot be kept completely constant, you can analyze the reference
density (density at a constant temperature, e.g. at 20 °C) instead of the density.
Ensure that the parameters required for calculating the reference density have been
correctly configured (functions REFERENCE TEMPERATURE and EXPANSION
COEFF.).

Temperature Use this diagnosis parameter to check the functionality of the PT 1000 temperature
sensor.

Measuring tube damping A deviation from the reference status can be caused by a change in measuring tube
damping, e.g. from mechanical changes (coating buildup, corrosion, abrasion).

Sensor symmetry Use this diagnosis parameter to determine whether the sensor signals are symmetrical.

Operating frequency A deviation in the operating frequency fluctuation indicates possible gas in the fluid.
fluctuation
Tube damping fluctuation A deviation in the tube damping fluctuation indicates possible gas in the fluid.

62 Endress+Hauser
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6.6 Adjustment

6.6.1 Zero point adjustment


The measuring device is calibrated with state-of-the-art technology. The zero point obtained in this
way is printed on the nameplate.
Calibration takes place under reference operating conditions. → Page 101 ff.
Consequently, zero point adjustment is not necessary.
Experience shows that the zero point adjustment is advisable only in special cases:
• To achieve highest measuring accuracy also with very small flow rates.
• Under extreme process or operating conditions (e.g. very high process temperatures or very high
viscosity fluids).

Preconditions for a zero point adjustment


Note the following before you perform a zero point adjustment:
• A zero point adjustment can be performed only with fluids that contain no gas or solid contents.
• Zero point adjustment is performed with the measuring tubes completely filled and at zero flow
(v = 0 m/s). This can be achieved, for example, with shutoff valves upstream and/or downstream
of the sensor or by using existing valves and gates.
– Normal operation → Valves 1 and 2 open
– Zero point adjustment with pump pressure → Valve 1 open / valve 2 closed
– Zero point adjustment without pump pressure → Valve 1 closed / valve 2 open

a0003601

Fig. 33: Zero point adjustment and shutoff valves

" Caution!
• If the fluid is very difficult to measure (e.g. containing entrained solids or gas) it may prove
impossible to obtain a stable zero point despite repeated zero point adjustments. In instances of
this nature, please contact your Endress+Hauser service center.
• You can view the currently valid zero point value using the following function:
– Local display: HOME → F → R → BASIC FUNCTIONS → ADJUSTMENT ZEROPOINT
– FOUNDATION Fieldbus interface/configuration program: Transducer Block → "Sensor Data -
Zeropoint" parameter

! Note!
The zero point adjustment can be carried out as follows:
• Via the FOUNDATION Fieldbus configuration program in the Transducer Block
• Via the Discrete Output Function Block
• Via the local display (option)

Endress+Hauser 63
Commissioning Proline Promass 83 FOUNDATION Fieldbus

Performing zero point adjustment with a configuration program 


1. Operate the system until operating conditions have settled.
2. Stop the flow (v = 0 m/s).
3. Check the shutoff valves for leaks.
4. Check that operating pressure is correct.
5. Open the configuration program and then the Resource Block.
6. Use the WRITE_LOCK parameter to check whether hardware write protection is deactivated:
– Write protection activated = LOCKED
– Write protection deactivated = NOT LOCKED
Deactivate the write protection if necessary → Page 43.
7. Open the Transducer Block.
8. Enable the programming mode:
– Enter the enable code in the "Access Code" parameter (default = 83).
– The "Access - Status" parameter should now display "Unlocked Customer".
9. Start zero point adjustment:
– In the "Zero Point Adjustment" parameter, select "START".
– Start the adjustment procedure by sending this setting to the field device. If the flow of fluid
in the pipe exceeds 0.1 m/s, the error message #731 (adjustment is not possible) appears in
the "Diag. - Act. Sys. Condition" parameter.
10. Close the configuration program.

Performing zero point adjustment using the local display k


1. Operate the system until operating conditions have settled.
2. Stop the flow (v = 0 m/s).
3. Check the shutoff valves for leaks.
4. Check that operating pressure is correct.
5. Using the local display, select the ZEROPOINT ADJUSTMENT function in the function matrix:
BASIC FUNCTIONS (G) → PROCESSPARAMETER (GIA) → ADJUSTMENT (648) → ZERO
POINT ADJUSTMENT (6480)
6. When you press O or S you are automatically prompted to enter the access code if the
function matrix is still disabled. Enter the code (factory setting = 83).
7. Using O or S, now select START and press F to confirm. Click YES to acknowledge the
security prompt and press F again to confirm. Zero point adjustment is now started.
– The message "ZEROPOINT ADJUST RUNNING" appears on the display for 30 to 60 seconds
while adjustment is in progress.
– If the flow in the pipe exceeds 0.1 m/s, the error message #731 (adjustment is not possible)
appears on the display.
– When the zero point adjustment completes, the "ZERO ADJUST." function reappears on the
display.
8. Back to the HOME position:
– Press and hold down Esc key (X) for longer than three seconds or
– Repeatedly press and release the Esc key (X).

64 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

6.6.2 Density adjustment


It is always advisable to perform density adjustment when optimum measuring accuracy is required
for calculating density-dependent values.
1-point density adjustment (with one fluid):
This type of density adjustment is necessary under the following circumstances:
• The sensor does not measure exactly the density value that the user expects on the basis of
laboratory analyses.
• The fluid properties are outside the measuring points set at the factory, or the reference operating
conditions used to calibrate the measuring device.
• The system is used exclusively to measure a fluid’s density which must be registered to a high
degree of accuracy under constant conditions.
Example: Brix density measurement for apple juice.
2-point density adjustment (with two fluids):
This type of adjustment is always to be carried out if the measuring tubes have been mechanically
altered by, e.g. material buildup, abrasion or corrosion. In such cases, the resonant frequency of the
measuring tubes has been affected by these factors and is no longer compatible with the calibration
data set at the factory. The 2-point density adjustment takes these mechanically-based changes into
account and calculates new, adjusted calibration data.

Performing 1-or 2-point density adjustment with FF configuration program 


" Caution!
• Density adjustment can be performed only if the user has detailed knowledge of the fluid density,
obtained for example from detailed laboratory analyses.
• The target density value specified in this way must not deviate from the measured fluid density
by more than ±10%.
• An error in defining the target density affects all calculated density and volume functions.
• Density adjustment changes the factory density calibration values or the calibration values set by
the service technician.
• The 2-point density adjustment is only possible if both target density values are different from
each other by at least 0.2 kg/l. Otherwise the error message #731 (adjustment is not possible)
appears in the "Diag. - Act. Sys. Condition" parameter.
• The functions outlined in the following instructions are described in detail in the "Description of
Device Functions" manual.
1. Fill the sensor with fluid. Make sure that the measuring tubes are completely filled and that
liquids are free of gas bubbles.
2. Wait until the temperature difference between fluid and measuring tube has equalized. The
time you have to wait for equalization depends on the fluid and the temperature level.
3. Open the configuration program and then the Resource Block.
4. Use the WRITE_LOCK parameter to check whether hardware write protection is deactivated:
– Write protection activated = LOCKED
– Write protection deactivated = NOT LOCKED
Deactivate the write protection if necessary → Page 43.
5. Open the Transducer Block.
6. Enable the programming mode:
– Enter the enable code in the "Access Code" parameter (default = 83).
– The "Access - Status" parameter should now display "Unlocked Customer".
7. In the "Adj. - Dens.Adj.Mode" parameter, select the "1-Point" setting (for 1-point density
adjustment) or "2-Point" (for 2-point density adjustment) and send this setting to the field
device.
8. In the "Adj. - Dens.Set.Value 1" parameter, enter the target density value (input range =
current density value ±10%). Send this value to the field device.

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Commissioning Proline Promass 83 FOUNDATION Fieldbus

9. In the "Adj. - Meas.Fluid 1" parameter, select "START" and send this setting to the field device.
The measuring device measures the current density of the fluid (measured density value) for
ten seconds.
10. Only for 2-point density adjustment: In the "Adj. - Dens.Set.Value 2" parameter, enter the
desired target density value of the second fluid (input range = current density value ±10%).
Send this value to the field device.
11. Only for 2-point density adjustment: In the "Adj. - Meas.Fluid 2" parameter, select "START"
and send this setting to the field device. The measuring device measures the current density of
the second fluid (measured density value) for ten seconds.
12. In the "Adj. - Dens.Adjustment" parameter, select "START".
Start the density adjustment procedure by sending this setting to the field device. The
measuring device compares the measured density value and the target density value of the fluid
and calculates the new density coefficient.
13. If density adjustment does not complete correctly, you can select the "Density Adjustment -
Restore Original" parameter to reactivate the default density coefficients.
14. Close the configuration program.

Performing 1- or 2-pointdensity adjustment via the local display k


" Caution!
• Onsite density adjustment can be performed only if the user has detailed knowledge of the fluid
density, obtained for example from detailed laboratory analyses.
• The target density value specified in this way must not deviate from the measured fluid density
by more than ±10%.
• An error in defining the target density affects all calculated density and volume functions.
• The 2-point density adjustment is only possible if both target density values are different from
each other by at least 0.2 kg/l. Otherwise the error message #731 (adjustment is not possible)
appears on the display.
• Density adjustment changes the factory density calibration values or the calibration values set by
the service technician.
• The functions outlined in the following instructions are described in detail in the "Description of
Device Functions" manual.
1. Fill the sensor with fluid. Make sure that the measuring tubes are completely filled and that
liquids are free of gas bubbles.
2. Wait until the temperature difference between fluid and measuring tube has equalized. The
time you have to wait for equalization depends on the fluid and the temperature level.
3. Using the local display, select the SETPOINT DENSITY function in the function matrix and
perform density adjustment as follows:

Function Function name Setting to be selected ( O or S )


No. (to next function with F )

6482 DENSITY ADJUST MODE Use P to select a 1- or 2-point adjustment.

! Note!
When you press P you are automatically prompted to enter the access
code if the function matrix is still disabled. Enter the code.

6483 DENSITY SET VALUE 1 Use P to enter the target density of the first fluid and press F to save
this value (input range = actual density value ±10%).

66 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

Function Function name Setting to be selected ( O or S )


No. (to next function with F )

6484 MEASURE FLUID 1 Use P to select START and press F .


The message "DENSITY MEASUREMENT RUNNING" appears on the
display for approximately 10 seconds.
During this time Promass measures the current density of the first fluid
(measured density value).

For 2-point density adjustment only:

6485 DENSITY SET VALUE 2 Use P to enter the target density of the second fluid and press F to save
this value (input range = actual density value ±10%).

6486 MEASURE FLUID 2 Use P to select START and press F .


The message "DENSITY MEASUREMENT RUNNING" appears on the
display for approximately 10 seconds.
During this time Promass measures the current density of the second
fluid (measured density value).

6487 DENSITY Use P to select DENSITY ADJUSTMENT and press F.


ADJUSTMENT Promass compares the measured density value and the target density
value and calculates the new density coefficient.

6488 RESTORE ORIGINAL If density adjustment does not complete correctly, you can select the
RESTORE ORIGINAL function to reactivate the default density
coefficient.

Back to the HOME position:


→ Press and hold down Esc key (X) for longer than three seconds or
→ Repeatedly press and release Esc key (X) → Exit the function matrix step by step

Endress+Hauser 67
Commissioning Proline Promass 83 FOUNDATION Fieldbus

6.7 Gas measurement


This measuring device is not only suitable for measuring liquid flow. Direct mass measurement
based on the Coriolis principle is also possible for measuring the flow rate of gases.

! Note!
• Only mass and corrected volume flow can be measured and output with the gas measurement
mode. Note that direct density and/or volume measurement is not possible.
• The flow ranges and measuring accuracy that apply to gas measurement are not the same as those
for liquids.

Function settings for gas measurement using FF configuration program 


1. Open the configuration program and then the Resource Block.
2. Use the WRITE_LOCK parameter to check whether hardware write protection is deactivated:
– Write protection activated = LOCKED
– Write protection deactivated = NOT LOCKED
Deactivate the write protection if necessary → Page 43.
3. Open the Transducer Block.
4. Enable the programming mode:
– Enter the enable code in the "Access Code" parameter (default = 83).
– The "Access - Status" parameter should now display "Unlocked Customer".
5. Empty pipe detection has to be disabled so that measurement can be performed even at low
gas pressures. Therefore, set the "EPD - Empty Pipe Detection" parameter to OFF.
6. On account of the low mass flow involved when gas flows are measured, it is advisable not to
use low flow cutoff.
Therefore, set the "Low Flow Cut Off - Assign" parameter to OFF.
7. If the "Low Flow Cut Off - Assign" parameter was not set to OFF, configure the following
parameters as follows:
– "Low Flow Cut Off - On-Value" parameter:
Flow rates for gas measurements are low, so the value for the switch-on point (= low flow
cutoff) must be correspondingly low. Recommended setting: 0.0000 [unit]
– "Low Flow Cut Off - Off-Value" parameter:
Enter the switch-off point as a positive hysteresis in %, referenced to the switch-on point.
Default value: 50%
Corrected volume measurement with gas:
Certain other parameters have to be configured if corrected volume flow (e.g. in Nm3/h) is to be
measured and output instead of mass flow (e.g. in kg/h). The procedure is as follows:
8. In the "System Unit - Corr.Volume Flow" parameter, select the engineering unit for corrected
volume flow.
9. In the "System Unit - Ref. Density" parameter, select the engineering unit for reference density.
10. Set the "Ref.Param. - Corr.Vol.Calculation" parameter to "Fixed Ref.Density".
11. In the "Reference Param. - Fixed Reference Density" parameter, enter a value for the gas-
dependent reference density (= density at reference temperature and reference pressure).
Example for air: reference density = 1.2928 kg/Nm3 (at 0 °C and 1.013 bar)
! Note!
Corrected volume flow can also be forwarded to other Function Blocks and higher-order
process-control systems as a process variable. Please also observe the necessary settings in the
Analog Input Function Block (see the "Description of Device Functions" manual).
12. Close the configuration program.

Function settings for gas measurement using the local display k


See Quick Setup "Gas Measurement" → Page 53

68 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Commissioning

6.8 Purge and pressure monitoring connections


The sensor housing protects the inner electronics and mechanics and is filled with dry nitrogen.
Beyond that, up to a specified measuring pressure it additionally serves as secondary containment.

# Warning!
For a process pressure above the specified containment pressure, the housing does not serve as an
additional secondary containment. If there is a danger of measuring tube failure due to process
characteristics, e.g. with corrosive process fluids, we recommend the use of sensors whose housing
is equipped with special pressure monitoring connections (ordering option). With the help of these
connections, fluid collected in the housing in the event of tube failure can be drained off. This
diminishes the danger of mechanical overload of the housing, which could lead to a housing failure
and accordingly is connected with an increased danger potential. These connections can also be
used for gas purging (gas detection).
The following instructions apply to handling sensors with purge or pressure monitoring connections:
• Do not open the purge connections unless the containment can be filled immediately with a dry
inert gas.
• Use only low gauge pressure to purge. Maximum pressure 5 bar.

6.9 Data storage device (HistoROM), F-CHIP


At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which
process and measuring device data are stored. By plugging and unplugging such modules, device
configurations can be duplicated onto other measuring devices to cite just one example.

6.9.1 HistoROM/S-DAT (sensor-DAT)


The S-DAT is an exchangeable data storage device in which all sensor relevant parameters are
stored, i.e., diameter, serial number, calibration factor, zero point.

6.9.2 HistoROM/T-DAT (transmitter-DAT)


The T-DAT is an exchangeable data storage device in which all transmitter parameters and settings
are stored.
Storing of specific parameter settings from the EEPROM to the T-DAT and vice versa has to be
carried out by the user (= manual backup function). Please refer to Page 55 for a description of the
related function (T-DAT SAVE/LOAD) and the exact procedure for managing data.

6.9.3 F-CHIP (Function-Chip)


The F-Chip is a microprocessor chip that contains additional software packages that extend the
functionality and application possibilities of the transmitter.
In the case of a later upgrade, the F-Chip can be ordered as an accessory and can simply be plugged
on to the I/O board. After start up, the software is immediately made available to the transmitter.
Accessories → Page 71
Plugging onto the I/O board → Page 87

" Caution!
To ensure an unambiguous assignment, the F-CHIP is coded with the transmitter serial number
once it is plugged in. Thus, it cannot be reused with other measuring devices.

Endress+Hauser 69
Maintenance Proline Promass 83 FOUNDATION Fieldbus

7 Maintenance
No special maintenance work is required.

7.1 Exterior cleaning


When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the
surface of the housing and the seals.

7.2 Cleaning with pigs (Promass H, I, S, P)


If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube and process
connection into account. See also Technical Information.→ Page 125

7.3 Replacing seals


Under normal circumstances, fluid wetted seals of the Promass A and Promass M sensors do not
require replacement. Replacement is necessary only in special circumstances, for example if
aggressive or corrosive fluids are incompatible with the seal material.

! Note!
• The period between changes depends on the fluid properties and on the frequency of cleaning
cycles in the case of CIP/SIP cleaning.
• Replacement seals (accessories)

70 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Accessories

8 Accessories
Various accessories, which can be ordered separately from Endress+Hauser, are available for the
transmitter and the sensor. Detailed information on the order code in question can be obtained from
your Endress+Hauser representative.

8.1 Device-specific accessories

Accessory Description Order code

Promass 83 transmitter Transmitter for replacement or for stock. Use the order 83XXX - XXXXX * * * * * *
FOUNDATION Fieldbus code to define the following specifications:
– Approvals
– Degree of protection / version
– Cable entry,
– Display / power supply / operation
– Software
– Outputs / inputs

Software package for Software add-ons on F-Chip, can be ordered individually: DK8SO - *
Promass 83 FOUNDATION – Advanced diagnostics
Fieldbus – Concentration measurement
– Viscosity

8.2 Measuring principle-specific accessories

Accessory Description Order code

Mounting set for transmitter Mounting set for wall-mount housing (remote version). DK8WM - *
Suitable for:
– Wall mounting
– Pipe mounting
– Installation in control panel
Mounting set for aluminum field housing:
Suitable for pipe mounting (3/4" to 3")

Post mounting set for the Post mounting set for the Promass A DK8AS - * *
Promass A sensor

Mounting set for the Mounting set for Promass A, comprising: DK8MS - * * * * * *
Promass A sensor – 2 process connections
– Seals

Set of seals for sensor For regular replacement of the seals of the Promass M and DKS - * * *
Promass A sensors.
Set consists of two seals.

Endress+Hauser 71
Accessories Proline Promass 83 FOUNDATION Fieldbus

8.3 Service-specific accessories

Accessory Description Order code

Applicator Software for selecting and configuring flowmeters. DXA80 - *


Applicator can be downloaded from the Internet or
ordered on CD-ROM for installation on a local PC.
Contact your Endress+Hauser representative for more
information.

ToF Tool – Fieldtool Modular software package consisting of the service DXS10 - * * * * *
Package program "ToF Tool" for configuration and diagnosis of
ToF level measuring devices (time-of-flight
measurement), pressure measuring devices (evolution
series) and the "Fieldtool" service program for the
configuration and diagnosis of Proline flowmeters.
The Proline flowmeters are accessed via a service
interface or via the service interface FXA193 or FXA291
with Proline Adapter Cable.
Contents of the "ToF Tool - Fieldtool Package":
– Commissioning, maintenance analysis
– Configuring flowmeters
– Service functions
– Visualization of process data
– Troubleshooting
– Access to the verification data and updating the
software of the "Fieldcheck" flow simulator
Contact your Endress+Hauser representative for more
information.

Fieldcheck Tester/simulator for testing flowmeters in the field. 50098801


When used in conjunction with the "ToF Tool - Fieldtool
Package" software package, test results can be imported
into a database, printed and used for official certification.
Contact your Endress+Hauser representative for more
information.

FieldCare FieldCare is Endress+Hauser’s FDT-based plant asset See the product page on the
management tool. It can configure all intelligent field Endress+Hauser website:
units in your system and helps you manage them. By www.endress.com
using status information, it is also a simple but effective
method of controlling the units' status.

Commubox FXA291 The Commubox FXA291 connects Endress+Hauser 51516983


field devices with a Service Interface to the USB port of a
computer or laptop. An additional Proline Adapter Cabel FXA291 Proline Adapter
is required.This makes it possible to remotely operate and Cable: 71032688
execute service functions of field devices with the aid of
an Endress+Hauser operating program, e.g. FieldCare
software platform for plant-specific asset management.

72 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Troubleshooting

9 Troubleshooting

9.1 Troubleshooting instructions


Always start troubleshooting with the following checklist if faults occur after commissioning or
during operation. The routine takes you directly to the cause of the problem and the appropriate
remedial measures.

" Caution!
In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair.
Important procedures must be carried out before you return a flowmeter to Endress+Hauser.
→ Page 8
Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted
form at the back of this manual.

Check the display

No display visible. No 1. Check the supply voltage → Terminals 1, 2


connection to the FF host 2. Check device fuse → Page 92
system
85 to 260 V AC: 0.8 A slow-blow / 250 V
20 to 55 V AC and 16 to 62 V DC: 2 A slow-blow / 250 V
3. Measuring electronics defective → order spare parts → Page 87

No display visible. 1. Check whether the ribbon-cable connector of the display module is correctly plugged
Connection to the FF host into the amplifier board → Page 87 ff.
system established
2. Display module defective → order spare parts → Page 87
however.
3. Measuring electronics defective → order spare parts → Page 87

Display texts are in a Switch off power supply. Press and hold down both the O/S keys and switch on the
foreign language. measuring device. The display text will appear in English (default) and is displayed at
maximum contrast.

No connection can be Measuring electronics defective → order spare parts → Page 87


established with the FF host
system, even though
measured value reading is
visible.
Æ

Error messages on display

Errors that occur during commissioning or measuring are displayed immediately. Error messages consist of a variety of
icons. The meanings of these icons are as follows (example):
– Type of error: S = System error, P = Process error
– Error message type: $ = Fault message, ! = Notice message
– FLUID INHOM. = Error designation (e.g. fluid is not homogeneous)
– 03:00:05 = Duration of error occurrence (in hours, minutes and seconds)
– #702 = Error number

"• See theCaution!


information on
• The measuring system interprets simulations and positive zero return as system errors, but displays them as notice
message only.

System error (device error) has occurred → Page 78

Process error (application error) has occurred → Page 84

Æ
Faulty connection to the fieldbus host system

No connection can be made between the fieldbus host system and the measuring device.
Check the following points:

Supply voltage Check the supply voltage → terminals 1/2


Transmitter

(Continued on next page)

Endress+Hauser 73
Troubleshooting Proline Promass 83 FOUNDATION Fieldbus

Device fuse Check device fuse → Page 92


85 to 260 V AC: 0.8 A slow-blow / 250 V
(continued) 20 to 55 V AC and 16 to 62 V DC: 2 A slow-blow / 250 V

Fieldbus connection Check the data cable:


Terminal 26 = FF +
Terminal 27 = FF −

Fieldbus connector • Check pin assignment/wiring → Page 30


(Option) • Check connection between connector/fieldbus port.
Is the coupling ring tightened correctly?

Fieldbus voltage Check that a min. bus voltage of 9 V DC is present at terminals 26/27.
Permissible range: 9 to 32 V DC

Network structure Check permissible fieldbus length and number of spurs → Page 25
Basic current Is there a basic current of min. 12 mA?

Bus address Check bus address: make sure there are no double assignments

Bus termination Is the FOUNDATION Fieldbus-H1 network correctly terminated?


Each bus segment must always be terminated with a bus terminator at both ends (start and
finish). Otherwise there may be interference in data transmission.

Current consumption, Check the current consumption of the bus segment:


permissible feed current The current consumption of the bus segment in question (= total of basic currents of all
fieldbus devices) must not exceed the max. permissible feed current of the fieldbus power
supply.

Device Description (DD) Install the DD if you cannot access the manufacturer-specific parameters.

! Note!
Ensure you use the correct system files for linking the field devices into the host system.
Appropriate version information can be called up via the following functions/parameters:

Local display:
• HOME → BASIC FUNCTIONS → FOUND. FIELDBUS → INFORMATION → DEVICE
REVISION (6243)
• HOME → BASIC FUNCTIONS → FOUND. FIELDBUS → INFORMATION → DD
REVISION (6244)
FF configuration program:
• Resource Block → Parameter DEV_REV
• Resource Block → Parameter DD_REV
Example (with local display):
Display in the DEVICE REVISION (6243) function → 03
Display in the DD REVISION (6244) function → 01
Device description file (DD) required → 0301.sym / 0301.ffo

Problems with configuration of Function Blocks

Transducer Blocks: Check whether the operating mode of the Resource Block is in AUTO mode → Parameter
The operating mode cannot group MODE_BLK / parameter TARGET.
be set to AUTO.

Analog Input fct. block: The There may be several reasons for this. Check the following in sequence:
operating mode cannot be
1. Check whether the operating mode of the Analog Input Function Block is in AUTO
set to AUTO. mode → Parameter group MODE_BLK / parameter TARGET.
If not and the mode cannot be set to AUTO, first check the following.
2. Make sure that the CHANNEL parameter (selection process variable) is configured in
the Analog Input Function Block → Page 87 The selection "CHANNEL = 0"
(Uninitialized) is not valid.
3. Make sure that the XD_SCALE parameter group (input range, unit) is configured in the
Analog Input Function Block → Page 87 (incl. configuration example)

" Caution!
Make sure that the selected unit is suitable for the process variable selected in the
CHANNEL parameter. Otherwise the parameter BLOCK_ERROR will display the error
message "Block Configuration Error". In this status the block operating mode cannot be
set to AUTO.

(Continued on next page)

74 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Troubleshooting

Analog Input fct. block: The 4. Make sure that the L_TYPE parameter (type of linearization) is already configured in
operating mode cannot be the Analog Input Function Block → Page 87.
set to AUTO.
"Make sure that with the type of linearization "Direct" the scaling of the parameter
Caution!

(continued)
group OUT_SCALE is identical to that of the parameter group XD_SCALE. If set
incorrectly the parameter BLOCK_ERROR will display the error message "Block
Configuration Error". In this status the block operating mode cannot be set to AUTO.
Configuration example → Page 87
5. Check whether the operating mode of the Resource Block is in AUTO mode →
Parameter group MODE_BLK/parameter TARGET
6. Make sure that the Function Blocks are correctly interconnected and that this system
configuration has been sent to the fieldbus station → Page 87.
Analog Input Function 1. Check whether the operating mode of the Transducer Blocks is set to AUTO
Block: The operating mode → MODE_BLK parameter group / TARGET parameter.
is set to AUTO but the Using the various CHANNEL parameters (→ Page 97 ff.) set the Transducer Blocks to
status of the AI output the AUTO operating mode.
value OUT is BAD or
2. Check whether an error is pending in the "Flow" (base index: 1400) or "Totalizer"
UNCERTAIN. (base index: 1900) Transducer Blocks → "Diagnosis" Transducer Block (base index:
1600) → "Diag. - Act.Sys.Condition" parameter.

Error messages → Page 77 ff.

Parameters cannot be 1. Parameters that only display values or settings cannot be modified!
modified or no write access 2. Hardware write protection is enabled → Deactivate the write protection → Page 87
to parameters.
! Note!
You can use the parameter WRITE_LOCK in the Resource Block to check whether
hardware write protection is activated or deactivated: LOCKED = write protection
enabled (activated) UNLOCKED = no write protection (deactivated)
3. The block operating mode is wrong. Certain parameters can only be changed in the
OOS (out of service) or MAN (manual) mode
→ Set the operating mode of the block to the necessary mode → MODE_BLK
parameter group.
4. The value entered is outside the specified input range for the parameter in question:
→ Enter suitable value
→ Increase input range if necessary
5. Transducer Blocks: The programming level is not enabled → Enable by entering the
code in the "Access – Code" parameter or by means of the service code in the service
parameters.

Transducer Block: The The device description file (Device Description, DD) has not been loaded into the host
manufacturer-specific system or the configuration program → Load the file into the configuration system.
parameters are not visible.
Reference sources of the DD→ Page 87

! Note!
Ensure you use the correct system files for linking the field devices into the host system.
Appropriate version information can be called up in the measuring device via the following
functions/parameters:
Local display:
• HOME → BASIC FUNCTIONS → FOUND. FIELDBUS → INFORMATION → DEVICE
REVISION (6243)
• HOME → BASIC FUNCTIONS → FOUND. FIELDBUS → INFORMATION → DD
REVISION (6244)
FF configuration program:
• Resource Block → Parameter DEV_REV
• Resource Block → Parameter DD_REV
Example (local display): Display in the DEVICE REVISION (6243) function → 03
Display in the DD REVISION (6244) function → 01
Required device description file (DD) → 0301.sym / 0301.ffo

Analog Input Function Simulation is active → Deactivate simulation via parameter group SIMULATE.
Block: The output value
OUT is not updated despite
having a GOOD status.

(Continued on next page)

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Troubleshooting Proline Promass 83 FOUNDATION Fieldbus

Error messages

Error messages in the FF configuration program → Page 78


Error messages on the local display → Page 78
Æ

Other error (without error message)

Some other error has Diagnosis and rectification → Page 86


occurred.

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9.2 System/process error messages

General notes
The flowmeter assigns current system and process errors to two error message types in accordance
with a predefined algorithm and classifies them accordingly:
Error message type "Fault message":
• A message of this type immediately interrupts or stops measurement.
• Presentation on the FOUNDATION Fieldbus → Fault messages are transmitted to subsequent
Function Blocks or higher-level process control systems by means of the status "BAD" of the AI
output parameter OUT (AI Block).
• Local display → A flashing lightning symbol ($) is displayed
Error message type "Notice message":
• Measurement continues despite this message.
• Presentation on the FOUNDATION Fieldbus → Notice messages are transmitted to subsequent
Function Blocks or higher-level process control systems by means of the status "UNCERTAIN" of
the AI output parameter OUT (AI Block).
• Local display → A flashing exclamation mark (!) is displayed.
Serious system errors, e.g. module defects, are always classed and displayed as "fault messages" by
the measuring device. Simulations in the "Flow" Transducer Block and positive zero return, on the
other hand, are identified as "notice messages" only.

Error messages in the FF configuration programs → Page 78 ff.


System and process errors are recognized and reported in the Transducer Blocks. Such errors are
displayed via the following parameters specified in the FOUNDATION Fieldbus specification:
• BLOCK_ERR
• Transducer Error
In the "Diagnosis" Transducer Block (base index: 1600), detailed reasons for errors and device status
messages are displayed by means of the "Diag. - Act.Sys.Condition" parameter (manufacturer-
specific) → Table.

Error messages on the local display → Page 78 ff.


You will find more details on how error messages are presented on → Page 40.

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9.2.1 List of system error messages

No. Error messages: Transducer Block Analog Input Function Block Reason for error/rectification
FOUNDATION Fieldbus error messages error messages (spare parts → Page 87 ff.)
(FF)*
(Local display)
* With FOUNDATION Fieldbus, error messages are displayed in the "Diagnosis" Transducer Block (base index: 1600) by means of the
"Diag. – Act.Sys.Condition" parameter (manufacturer-specific).

S = System error
$ = Fault message (with an effect on operation)
! = Notice message (without any effect on operation)

No. # 0xx → Hardware error

001 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Critical Failure – maintenance now ROM/RAM error. Error when accessing the
Err. No. 001 program memory (ROM) or random access
Transducer_Error = Electronics OUT. SUBSTATUS = Device
memory (RAM) of the processor.
Local display: failure Failure
S: CRITICAL FAILURE Remedy:
$: # 001 BLOCK_ERR = Input Failure Replace the amplifier board.
(faulty input value from
Transducer Blocks)

011 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Amplifier EEPROM failure – maintenance now Measuring amplifier has faulty EEPROM
Err. No. 011 Remedy:
Transducer_Error = Data OUT. SUBSTATUS = Device
Local display: integrity error Failure Replace the amplifier board.
S: AMP HW EEPROM
$: # 011 BLOCK_ERR = Input Failure
(faulty input value from
Transducer Blocks)

012 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Amplifier EEPROM data maintenance now Error when accessing data of the measuring
inconsistent – amplifier EEPROM
Err. No. 012 Transducer_Error = Data OUT. SUBSTATUS = Device
integrity error Failure Remedy:
Local display: Perform a "warm start" (= start the measuring
S: AMP SW EEPROM BLOCK_ERR = Input Failure system without disconnecting main power).
$: # 012 (faulty input value from • FF: "Diagnosis" Transducer Block (base index:
Transducer Blocks) 1600) → "Sys. – Reset" parameter RESTART
SYSTEM
• Local display: SUPERVISION →
SYSTEM → OPERATION → SYSTEM RESET
(→ RESTART SYSTEM)
031 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
S-DAT failure / not inserted – maintenance now 1. S-DAT is not correctly plugged into amplifier
Err. No. 031 board (or is missing).
Transducer_Error = Electronics OUT. SUBSTATUS = Device
Local display: failure Failure 2. S-DAT is defective.
S: SENSOR HW DAT
Remedy:
$: # 031 BLOCK_ERR = Input Failure
(faulty input value from 1. Check whether the S-DAT is correctly plugged
Transducer Blocks) into the amplifier board.
2. Replace the S-DAT if it is defective.
032 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD
Check whether the new replacement DAT is
S-DAT data inconsistent – maintenance now
Err. No. 032 compatible with the existing electronics.
Transducer_Error = Data OUT. SUBSTATUS = Device Check the:
Local display: integrity error Failure - Spare part set number
S: SENSOR SW DAT - Hardware revision code
$: # 032 BLOCK_ERR = Input Failure
(faulty input value from 3. Replace measuring electronics boards if
Transducer Blocks) necessary.
4. Plug S-DAT into amplifier board.

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No. Error messages: Transducer Block Analog Input Function Block Reason for error/rectification
FOUNDATION Fieldbus error messages error messages (spare parts → Page 87 ff.)
(FF)*
(Local display)

041 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
T-DAT failure – maintenance now 1. T-DAT is not correctly plugged into amplifier
Err. No. 041
Transducer_Error = Electronics OUT. SUBSTATUS = Device board (or is missing).
Local display: failure Failure 2. T-DAT is faulty
S: TRANSM. HW DAT
$: # 041 BLOCK_ERR = Input Failure Remedy: :
(faulty input value from
1. Check whether the T-DAT is correctly plugged
Transducer Blocks)
into the amplifier board.
042 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD 2. Replace T-DAT if faulty.
T-DAT data inconsistent – maintenance now Check whether the new replacement DAT is
Err. No. 042 compatible with the existing electronics.
Transducer_Error = Data OUT. SUBSTATUS = Device
Check the:
Local display: integrity error Failure
S: TRANSM. SW DAT - Spare part set number
BLOCK_ERR = Input Failure - Hardware revision code
$: # 042
(faulty input value from 3. Replace measuring electronics boards if
Transducer Blocks) necessary.
4. Plug T-DAT into amplifier board.

061 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
F-CHIP failure – maintenance now Gain deviation compared to reference gain is
Err. No. 061 greater than 2%.
Transducer_Error = Electronics OUT. SUBSTATUS = Device
Local display: failure Failure Remedy:
S: HW F-CHIP Replace the amplifier board.
$: # 061 BLOCK_ERR = Input Failure
(faulty input value from
Transducer Blocks)

No. # 1xx → Software error

121 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Software compatibility maintenance now Due to different software versions, I/O board and
problem amplifier – amplifier board are only partially compatible
Transducer_Error = I/O failure OUT. SUBSTATUS = Device
I/O module – (possibly restricted functionality).
(input/output error) Failure
Err. No. 121
Local display: BLOCK_ERR = Input Failure
! Note!
– This is indicated on the display as a warning
S: A / C COMPATIB. (faulty input value from message for only 30 seconds (with entry in error
!: # 121 Transducer Blocks) history).
– This situation in which the software versions
differ can occur if only one electronics board has
been exchanged; the extended software
functionality is not available. The previously
existing software functionality is still available
and measurement operation is possible.

No. # 2xx → Error in DAT / no communication

205 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Save to T-DAT failed – maintenance now Data backup (download)
Err. No. 205 to T-DAT failed or error when accessing the
Transducer_Error = Electronics OUT. SUBSTATUS = Device
Local display: calibration values stored in the T-DAT (upload).
failure Failure
S: LOAD T-DAT Remedy:
!: # 205 BLOCK_ERR = Input Failure 1. Check whether the T-DAT is correctly plugged
(faulty input value from into the amplifier board.
Transducer Blocks)
2. Replace T-DAT if faulty.
206 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Before replacing the DAT, check that the new,
Restore from T-DAT failed – maintenance now replacement DAT is compatible with the
Err. No. 206 measuring electronics. Check the:
Transducer_Error = Electronics OUT. SUBSTATUS = Device – Spare part set number
Local display: failure Failure
– Hardware revision code
S: SAVE T-DAT
!: # 206 BLOCK_ERR = Input Failure 3. Replace measuring electronics boards if
(faulty input value from necessary.
Transducer Blocks)

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No. Error messages: Transducer Block Analog Input Function Block Reason for error/rectification
FOUNDATION Fieldbus error messages error messages (spare parts → Page 87 ff.)
(FF)*
(Local display)

251 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Communication failure maintenance now Internal communication fault on the amplifier
amplifier – board.
Transducer_Error = Electronics OUT. SUBSTATUS = Device
Err. No. 251
failure Failure Remedy:
Local display: Replace the amplifier board.
S: COMMUNICAT.AMP BLOCK_ERR = Input Failure
$: # 251 (faulty input value from
Transducer Blocks)

261 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Communication failure maintenance now Communication error. No data reception between
amplifier – amplifier and I/O board or faulty internal data
Transducer_Error = I/O failure OUT. SUBSTATUS = Device
Err. No. 261 transfer.
(communication problems) Failure
Local display: Remedy:
S: COMMUNICAT. I/O BLOCK_ERR = Input Failure Check whether the electronics boards are correctly
$: # 261 (faulty input value from inserted in their holders.
Transducer Blocks)

No. # 3xx → System limits exceeded

379 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
380 Measuring tube is outside the maintenance now The measuring tube oscillation frequency is outside
range – Err. No. 379 / 380 the permitted range.
Transducer_Error = OUT. SUBSTATUS = Sensor
Local display: Causes:
Mechanical failure Failure – Damaged measuring tube
S: FREQ. LIM
BLOCK_ERR = Input Failure – Sensor defective or damaged
$: # 379 /380
(faulty input value from Remedy:
Transducer Blocks) Contact your E+H service organization.

381 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Tube temperature sensor defect maintenance now The temperature sensor on the measuring tube is
– Err. No. 381 probably defective.
Transducer_Error = OUT. SUBSTATUS = Sensor
Local display: Mechanical failure Failure Remedy:
S: TOL. COIL CURR. Check the following electrical connections before
$: # 381 BLOCK_ERR = Input Failure you contact your E+H service organization:
(faulty input value from – Verify that the sensor signal cable connector is
Transducer Blocks) correctly plugged into the amplifier board.
382 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD → Page 88 ff.
Tube temperature sensor defect maintenance now – Remote version:
– Err. No. 382 Check sensor and transmitter terminal
Transducer_Error = OUT. SUBSTATUS = Sensor connections No. 9 and 10. → Page 27
Local display: Mechanical failure Failure
S: FLUIDTEMP.MAX.
$: # 382 BLOCK_ERR = Input Failure
(faulty input value from
Transducer Blocks)

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No. Error messages: Transducer Block Analog Input Function Block Reason for error/rectification
FOUNDATION Fieldbus error messages error messages (spare parts → Page 87 ff.)
(FF)*
(Local display)

383 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Carrier tube sensor defect –Err. maintenance now The temperature sensor on the carrier tube is
No. 383 probably defective.
Transducer_Error = OUT. SUBSTATUS = Sensor
Local display: Mechanical failure Failure Remedy:
S: CARR.TEMP.MIN Check the following electrical connections before
$: # 383 BLOCK_ERR = Input Failure you contact your E+H service organization:
(faulty input value from – Verify that the sensor signal cable connector is
Transducer Blocks) correctly plugged into the amplifier board.
– Remote version:
384 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD
Carrier tube sensor defect –Err. maintenance now Check sensor and transmitter terminal
connections No. 11 and 12. → Page 27
No. 384
Transducer_Error = OUT. SUBSTATUS = Sensor
Local display: Mechanical failure Failure
S: CARR.TEMP.MAX
$: # 384 BLOCK_ERR = Input Failure
(faulty input value from
Transducer Blocks)

385 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Measuring exciter coil defect – maintenance now One of the measuring tube exciter coils is probably
Err. No. 385 defective (inlet or outlet).
Transducer_Error = OUT. SUBSTATUS = Sensor
Mechanical failure Failure Remedy:
Local display: Check the following electrical connections before
S: INLET SENS BLOCK_ERR = Input Failure you contact your E+H service organization:
$: # 385 (faulty input value from – Verify that the sensor signal cable connector is
Transducer Blocks) correctly plugged into the amplifier board.
– Remote version:
386 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD
Check sensor and transmitter terminal
Measuring exciter coil defect – maintenance now connections No. 4, 5, 6 and 7 → Page 27
Err. No. 386
Transducer_Error = OUT. SUBSTATUS = Sensor
Mechanical failure Failure
Local display:
S: OUTL.SENS.DEF. BLOCK_ERR = Input Failure
$: # 386 (faulty input value from
Transducer Blocks)

387 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD
Measuring exciter coil defect – maintenance now
Err. No. 387
Transducer_Error = OUT. SUBSTATUS = Sensor
Mechanical failure Failure
Local display:
S: SEN.ASY.EXCEED BLOCK_ERR = Input Failure
$: # 387 (faulty input value from
Transducer Blocks)

388 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
389 Amplifier error – maintenance now Amplifier error
390 Err. No. 388 / 389 / 390
Transducer_Error = Electronics OUT. SUBSTATUS = Device Remedy:
Local display: failure Failure Contact your E+H service organization.
S: AMP. FAULT
$: # 388 / 389 / 390 BLOCK_ERR = Input Failure
(faulty input value from
Transducer Blocks)

No. # 5xx → Application error

501 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Download device software maintenance now New amplifier or communication software version
active – is being loaded to the device.
Err. No. 501 Transducer_Error = OUT. SUBSTATUS = Sensor Currently no other functions are possible.
Mechanical failure Failure
Local display: Remedy:
S: SW.-UPDATE ACT. BLOCK_ERR = Input Failure Wait until process is finished. The device will
!: # 501 (faulty input value from restart automatically.
Transducer Blocks)

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No. Error messages: Transducer Block Analog Input Function Block Reason for error/rectification
FOUNDATION Fieldbus error messages error messages (spare parts → Page 87 ff.)
(FF)*
(Local display)

502 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Up-/Download device software maintenance now Up- or downloading the device data via
active – configuration program. Currently no other
Transducer_Error = OUT. SUBSTATUS = Sensor
Err. No. 502 functions are possible.
Mechanical failure Failure
Local display: Remedy:
S: UP-/DOWNLO. ACT. BLOCK_ERR = Input Failure Wait until process is finished.
!: # 502 (faulty input value from
Transducer Blocks)

No. # 6xx → Simulation mode active

601 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = UNCERTAIN Cause:
Positive zero return active – maintenance now Positive zero return is active.
Err. No. 601
Local display:
Transducer_Error = General OUT. SUBSTATUS = Non specific ! Note!
This message has the highest display priority.
Error
S: POSITIVE ZERO RETURN Remedy:
!: # 601 Deactivate positive zero return:
• FF: "Flow" Transducer Block (base index: 1100)
→ "Sys. - Positive Zero Return" parameter →
OFF
• Local display: BASIC FUNCTIONS → SYSTEM
PARAMETERS → CONFIGURATION → POS.
ZERO RETURN (→ OFF)

691 Device status message (FF): BLOCK_ERR = Simulation OUT. QUALITY = UNCERTAIN Cause:
Simulation failsafe active – active Simulation of response to error (outputs) is active
Err. No. 691
Transducer_Error = General OUT. SUBSTATUS = Non specific Remedy:
Local display: Error Switch off simulation:
S: SIM. FAILSAFE • FF: "Diagnosis" Transducer Block (base index:
!: # 691 1600) → "Sys. – Sim.Failsafe Mode" parameter
→ OFF
• Local display: SUPERVISION →
SYSTEM → OPERATION → SIM. FAILSAFE
MODE (→ OFF)

692 Device status message (FF): BLOCK_ERR = Simulation OUT. QUALITY = UNCERTAIN Cause:
Simulation of measuring active active Simulation of measured variable is active.
- Err. No. 692 Remedy:
Transducer_Error = General OUT. SUBSTATUS = Non specific
Local display: Error Switch off simulation:
S: SIM. MEASURAND • FF: "Flow" Transducer Block (base index: 1400)
!: # 692 → "Simulation - Measurand" parameter → OFF
• Local display: SUPERVISION → SYSTEM →
OPERATION → SIM. MEASURAND (→ OFF)

– No communication to BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:


amplifier maintenance now Communication error. No communication with
measuring amplifier.
Transducer_Error = General OUT. SUBSTATUS = Device
Error Failure Remedy:
1. Switch power supply off and on again.
BLOCK_ERR = Input Failure
(faulty input value from 2. Check whether the electronics boards are
Transducer Blocks) correctly inserted in their holders.

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No. Error messages: Transducer Block Analog Input Function Block Reason for error/rectification
FOUNDATION Fieldbus error messages error messages (spare parts → Page 87 ff.)
(FF)*
(Local display)

No. # 8xx → Application error

800 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = UNCERTAIN Cause:
Massflow deviation limit – maintenance now Advanced Diagnostics: The mass flow is outside the
Err. No. 800 limit value, set in the corresponding diagnosis
Transducer_Error = General OUT. SUBSTATUS = Non specific
Local display: function.
Error
S: M. FL. DEV. LIMIT
$: # 800

801 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = UNCERTAIN Cause:
Density deviation limit – maintenance now Advanced Diagnostics: The density is outside the
Err. No. 801 limit value, set in the corresponding diagnosis
Transducer_Error = General OUT. SUBSTATUS = Non specific
function.
Local display: Error
S: DENS. DEV. LIMIT
$: # 801

802 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = UNCERTAIN Cause:
Reference density deviation maintenance now Advanced Diagnostics:
limit – The reference density is outside the limit value, set
Err. No. 802 Transducer_Error = General OUT. SUBSTATUS = Non specific in the corresponding diagnosis function.
Error
Local display:
S: M. FL. DEV. LIMIT
$: # 802

803 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = UNCERTAIN Cause:
Temperature deviation limit – maintenance now Advanced Diagnostics:
Err. No. 803 The temperature is outside the limit value, set in
Transducer_Error = General OUT. SUBSTATUS = Non specific
Local display: the corresponding diagnosis function.
Error
S: TEMP. DEV. LIMIT
$: # 803
804 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = UNCERTAIN Cause:
Tube damping deviation – maintenance now Advanced Diagnostics:
Err. No. 804 The tube damping is outside the limit value, set in
Transducer_Error = General OUT. SUBSTATUS = Non specific the corresponding diagnosis function.
Local display: Error
S: DAMP. DEV. LIM.
$: # 804

805 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = UNCERTAIN Cause:
El. dyn. sensors limit – maintenance now Advanced Diagnostics:
Err. No. 805 The electrodynamic sensor is outside the limit
Transducer_Error = General OUT. SUBSTATUS = Non specific
value, set in the corresponding diagnosis function.
Local display: Error
S: E.D. SEN. DEV. LIM
$: # 805

806 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = UNCERTAIN Cause:
Frequency fluctuation deviation maintenance now Advanced Diagnostics:
limit – The fluctuation of the operating frequency is
Transducer_Error = General OUT. SUBSTATUS = Non specific
Err. No. 806 outside the limit value set in the corresponding
Error diagnosis functions.
Local display:
S: F. FLUCT. DEV. LIM
$: # 806

807 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = UNCERTAIN Cause:
Tube damping fluctuation maintenance now Advanced Diagnostics:
deviation limit – The fluctuation of the tube damping is outside the
Transducer_Error = General OUT. SUBSTATUS = Non specific
Err. No. 807 limit value set in the corresponding diagnosis
Error
Local display: functions.
S: TD FLUCT. DEV. LIM.
$: # 807

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9.2.2 List of process error messages

Error messages:
No. FOUNDATION Fieldbus Transducer Block Analog Input Function Block Cause/remedy
(FF)* error messages error messages (Spare parts → Page 87 ff.)
(Local display)

* With FOUNDATION Fieldbus, error messages are displayed in the "Diagnosis" Transducer Block (base index: 1600) by means of the
"Diag. – Act.Sys.Condition" parameter (manufacturer-specific).

P = Process error
$ = Fault message (with an effect on operation)
! = Notice message (without any effect on operation)
No. # 5xx → Application error

586 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
No fluid continuation – maintenance now The fluid properties do not allow a continuation of
Err. No. 586 the measurement.
Transducer_Error = OUT. SUBSTATUS = Sensor
Causes:
Local display: Mechanical failure Failure
P: OSC. AMP. LIMIT – Extremely high viscosity
BLOCK_ERR = Input Failure – Process fluid is very inhomogeneous (gas or solid
$: # 586
(faulty input value from content)
Transducer Blocks) Remedy:
Change or improve process conditions.

587 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Extreme process conditions – maintenance now Extreme process conditions exist. The measuring
Err. No. 587 system can therefore not be started.
Transducer_Error = OUT. SUBSTATUS = Sensor
Local display: Mechanical failure Failure Remedy:
P: TUBE OSC. NOT Change or improve process conditions.
$: # 587 BLOCK_ERR = Input Failure
(faulty input value from
Transducer Blocks)

588 Device status message (FF): BLOCK_ERR = Device needs OUT. QUALITY = BAD Cause:
Overdriving of the analog/ maintenance now Overdriving of the internal analog to digital
digital converter – converter.
Transducer_Error = OUT. SUBSTATUS = Sensor
Err. No. 588 Causes:
Mechanical failure Failure
Local display: – Cavitation
BLOCK_ERR = Input Failure – Extreme pressure pulses
P: GAIN RED.IMPOS
(faulty input value from – High gas flow velocity
$: # 588
Transducer Blocks) A continuation of the measurement is no longer
possible!
Remedy:
Change or improve process conditions, e.g. by
reducing the flow velocity.

No. # 7xx → Application error

700 Device status message (FF): OUT. QUALITY = UNCERTAIN Cause:


Empty pipe detected – The fluid density is outside the upper or lower limit
OUT. SUBSTATUS = Non specific
Err. No. 700 values set for the empty pipe detection (EPD).
Causes:
Local display:
– Air in the measuring tube
P: EMPTY PIPE DET.
!: # 700 – Partly filled measuring tube
Remedy:
1. Ensure that there is no gas content in the
process liquid.
2. Adapt the upper and lower limit values for
empty pipe detection to the current process
conditions.
– FF: "Flow" Transducer Block (base index:
1400) → "EPD - Low Value" or "EPD - High
Value" parameter
– Local display:
BASIC FUNCTIONS →
PROCESSPARAMETER → EPD
PARAMETER → EPD VALUE LOW or EPD
VALUE HIGH

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Error messages:
No. FOUNDATION Fieldbus Transducer Block Analog Input Function Block Cause/remedy
(FF)* error messages error messages (Spare parts → Page 87 ff.)
(Local display)

701 Device status message (FF): OUT. QUALITY = UNCERTAIN Cause:


Current of the measuring tube The maximum current value for the measuring
too high – OUT. SUBSTATUS = Non specific tube exciter coils has been reached, since certain
Err. No. 701 process fluid characteristics are extreme, e.g. high
Local display: gas or solid content.
The instrument continues to work correctly.
P: EXC. CURR. LIM
!: # 701 Remedy:
In particular with outgassing fluids and/or
increased gas content, the following measures are
recommended to increase system pressure:
1. Install the instrument at the outlet side of a
pump.
2. Install the instrument at the lowest point of an
ascending pipeline.
3. Install a valve or orifice plate downstream from
the instrument.

702 Device status message (FF): OUT. QUALITY = UNCERTAIN Cause:


Frequency control not stable Frequency control is not stable, due to
due to process fluid – OUT. SUBSTATUS = Non specific
inhomogeneous process fluid, e.g. gas or solid
Err. No. 702 content.
Local display: Remedy:
P: FLUID INHOM. In particular with outgassing fluids and/or
!: # 702 increased gas content, the following measures are
recommended to increase system pressure:
1. Install the instrument at the outlet side of a
pump.
2. Install the instrument at the lowest point of an
ascending pipeline.
3. Install a valve or orifice plate downstream from
the instrument.

703 Device status message (FF): OUT. QUALITY = UNCERTAIN Cause:


Overdriving of the control level Overdriving of the internal analog to digital
OUT. SUBSTATUS = Non specific
– Err. No. 703 converter.
Local display: Causes:
P: NOISE LIM. CH0 – Cavitation
!: # 703 – Extreme pressure pulses
– High gas flow velocity
704 Device status message (FF): OUT. QUALITY = UNCERTAIN
Overdriving of the control level A continuation of the measurement is still possible!
OUT. SUBSTATUS = Non specific
– Remedy:
Err. No. 704 Change or improve process conditions, e.g. by
Local display: reducing the flow velocity.
P: NOISE LIM. CH1
!: # 704

705 Device status message (FF): OUT. QUALITY = UNCERTAIN Cause:


Massflow too high – The mass flow is too high. The electronics'
OUT. SUBSTATUS = Non specific
Err. No. 705 measuring range will be exceeded.
Local display: Remedy:
P: FLOW LIMIT Reduce flow
$: # 705

731 Device status message (FF): OUT. QUALITY = UNCERTAIN Cause:


Zero point adjustment is not The zero point adjustment is not possible or has
OUT. SUBSTATUS = Non specific
possible – been cancelled.
Err. No. 731
Remedy:
Local display: Make sure that zero point adjustment is carried out
P: ADJ. ZERO FAIL at "zero flow" only (v = 0 m/s). → Page 63
$: # 731

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9.3 Process errors without messages

Symptoms Rectification

! Note!
You may have to change or correct certain settings of the function matrix in order to rectify faults. The functions outlined below are described in detail in the
"Description of Device Functions" manual.

Measured value reading fluctuates even 1. Check the fluid for presence of gas bubbles.
though flow is steady. 2. Increase the following values:
– Analog Input Function Block → RISING TIME
– BASIC FUNCTIONS → SYSTEM PARAMETER → CONFIGURATION → FLOW DAMPING
3. Increase the value for display damping:
HOME → USER INTERFACE → CONTROL → BASIC CONFIGURATION → DISPLAY DAMPING

Measured value reading shown on 1. Check the fluid for presence of gas bubbles.
display, even though the fluid is at a
2. Enter or increase the value for the switching point of low flow cutoff:
standstill and the measuring tube is full. BASIC FUNCTIONS → PROCESSPARAMETER → CONFIGURATION → ON-VAL. LF CUTOFF

The fault cannot be rectified or some The following options are available for tackling problems of this nature:
other fault not described above has Request the services of an E+H service technician
occurred.
If you contact our service organization to have a service technician sent out, please be ready with the following
In instances of this nature, contact your
information:
E+H service organization. • Brief description of the fault
• Nameplate specifications: order code and serial number → Page 9 ff.
Return devices to E+H
You return a measuring device to Endress+Hauser for calibration or repair.
Always enclose a duly completed "Declaration of contamination" form with the flowmeter. You will find a preprinted
form at the back of this manual.
Replace transmitter electronics
Components in the measuring electronics defective → Order spare part → Page 87 ff.

86 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Troubleshooting

9.4 Spare parts


The previous sections contain a detailed troubleshooting guide. → Page 73 ff.
The measuring device, moreover, provides additional support in the form of continuous self-
diagnosis and error messages.
Fault rectification can entail replacing defective components with tested spare parts. The illustration
below shows the available scope of spare parts.

! Note!
You can order spare parts directly from your Endress+Hauser service organization by providing the
serial number printed on the transmitter's nameplate. → Page 9
Spare parts are shipped as sets comprising the following parts:
• Spare part
• Additional parts, small items (threaded fasteners, etc.)
• Mounting instructions
• Packaging

3
5

4
7

a0004741

Fig. 34: Spare parts for transmitter (field and wall-mount housings)
1 Power unit board (85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC)
2 Amplifier board
3 I/O board FOUNDATION Fieldbus (COM module)
4 S-DAT (sensor data memory)
5 T-DAT (transmitter data memory)
6 F-CHIP (function chip for optional software)
7 Display module
8 Fieldbus connector consisting of: protection cap and connector

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Troubleshooting Proline Promass 83 FOUNDATION Fieldbus

9.5 Removing and installing electronics boards

9.5.1 Field housing: removing and installing electronics boards


(Fig. 35)

# Warning!
• Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power
supply is switched off before you remove the cover of the electronics compartment.
• Risk of damaging electronic components (ESD protection). Static electricity can damage electronic
components or impair their operability. Use a workplace with a grounded working surface
purposely built for electrostatically sensitive devices!
• If you cannot guarantee that the dielectric strength of the device is maintained in the following
steps, then an appropriate inspection must be carried out in accordance with the manufacturer’s
specifications.

" Caution!
Use only original Endress+Hauser parts.
1. Unscrew cover of the electronics compartment from the transmitter housing.
2. Remove the local display (1) as follows:
– Press in the latches (1.1) at the side and remove the display module.
– Disconnect the ribbon cable (1.2) of the display module from the amplifier board.
3. Remove the screws and remove the cover (2) from the electronics compartment.
4. Remove power unit board (4) and I/O board (6):
Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder.
5. Remove amplifier board (5):
– Disconnect the connector of the signal cable (5.1) including S-DAT (5.3) from the board.
– Gently disconnect the connector of the excitation current cable (5.2) from the board, i.e.
without moving it back and forward.
– Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its
holder.
6. Installation is the reverse of the removal procedure.

88 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Troubleshooting

5.1 6

5.4 3
5.3 3
7

5.2

1.2
2

1.1
a0004743

Fig. 35: Field housing: removing and installing electronics boards


1 Local display
1.1 Latch
1.2 Ribbon cable (display module)
2 Screws of electronics compartment cover
3 Aperture for installing/removing boards
4 Power unit board
5 Amplifier board
5.1 Signal cable (sensor)
5.2 Excitation current cable (sensor)
5.3 S-DAT (sensor data memory)
5.4 T-DAT (transmitter data memory)
6 I/O board (FOUNDATION Fieldbus type)
7 F-CHIP (function chip for optional software)

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Troubleshooting Proline Promass 83 FOUNDATION Fieldbus

9.5.2 Wall-mount housing: removing and installing electronics boards


(Fig. 36)

# Warning!
• Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power
supply is switched off before you remove the cover of the electronics compartment.
• Risk of damaging electronic components (ESD protection). Static electricity can damage electronic
components or impair their operability. Use a workplace with a grounded working surface
purposely built for electrostatically sensitive devices!
• If you cannot guarantee that the dielectric strength of the device is maintained in the following
steps, then an appropriate inspection must be carried out in accordance with the manufacturer’s
specifications.

" Caution!
Use only original Endress+Hauser parts.
1. Remove the screws and open the hinged cover (1) of the housing.
2. Remove the screws securing the electronics module (2). Then push up electronics module and
pull it as far as possible out of the wall-mount housing.
3. Disconnect the following cable connectors from amplifier board (7):
– Signal cable connector (7.1) including S-DAT (7.3)
– Connector of exciting current cable (7.2):
Gently disconnect the connector, i.e. without moving it back and forward.
– Ribbon-cable connector (3) of the display module
4. Remove the cover (4) from the electronics compartment by loosening the screws.
5. Removing boards (6, 7, 8):
Insert a thin pin into the hole (5) provided for the purpose and pull the board clear of its holder.
6. Installation is the reverse of the removal procedure.

90 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Troubleshooting

2
6

4
3
7

7.1 8

7.4 5
7.3 5
9

7.2

a0004744

Fig. 36: Wall-mount housing: removing and installing electronics boards


1 Housing cover
2 Electronics module
3 Ribbon cable (display module)
4 Screws of electronics compartment cover
5 Aperture for installing/removing boards
6 Power unit board
7 Amplifier board
7.1 Signal cable (sensor)
7.2 Excitation current cable (sensor)
7.3 S-DAT (sensor data memory)
7.4 T-DAT (transmitter data memory)
8 I/O board (FOUNDATION Fieldbus type)
9 F-CHIP (function chip for optional software)

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Troubleshooting Proline Promass 83 FOUNDATION Fieldbus

9.6 Replacing the device fuse


# Warning!
Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power
supply is switched off before you remove the cover of the electronics compartment.
The main fuse is on the power unit board. → Fig. 37
The procedure for replacing the fuse is as follows:
1. Switch off power supply.
2. Remove power unit board → Page 88 ff.
3. Remove cap (1) and replace the device fuse (2).
Use only fuses of the following type:
– Power supply 20 to 55 V AC / 16 to 62 V DC → 2.0 A slow-blow / 250 V; 5.2 x 20 mm
– Power supply 85 to 260 V AC → 0.8 A slow-blow / 250 V; 5.2 x 20 mm
– Ex-rated devices → see the Ex documentation.
4. Installation is the reverse of the removal procedure.

" Caution!
Use only original Endress+Hauser parts.

a0001148

Fig. 37: Replacing the device fuse on the power unit board
1 Protective cap
2 Device fuse

9.7 Return
→ Page 8

9.8 Disposal
Observe the regulations applicable in your country!

92 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Troubleshooting

9.9 Software history

Date Software version Software modifications Documentation

01.2007 2.00.XX New sensors: BA65D/06/en/12.06


– Promass S 71035081
– Promass P
Shorter execution times:
– Analog Input Function Blocks 1 to 7 (20 ms)
– Discrete Output Function Block (20 ms)
– PID Function Block (50 ms)
New Function Blocks:
– Arithmetic Function Block (20 ms)
– Input Selector Function Block (20 ms)
– Signal Characterizer Function Block (20 ms)
– Integrator Function Block (25 ms)
New Transducer Blocks:
– Advanced Diagnostics
– Viscosity
– Calculated Density
Method:
– Commissioning
– Gas measurement
Software adaptations:
– ITK Version: 5.0
– CFF version 1.7

11.2005 1.01.XX Software expansion BA065D/06/en/12.05


– Promass I DN80, DN50FB 71008409
– General instrument functions

11.2004 1.01.XX Software expansion


– New sensor DN 250
– Chinese language package (English and
Chinese contents)
New functionalities:
– Empty pipe detection via exciting current (EPD
EXC.CURR. (6426))
– DEVICE SOFTWARE (8100) → Device software
displayed

(NAMUR recommendation 53)

10.2003 Amplifier: Software expansion: BA065D/06/en/05.04


1.06.XX – Language group 50098622
– Adjustments to Fieldcheck and Simubox
New functionalities:
– Operation hours counter
– Intensity of background illumination adjustable
– Counter for access code
Compatible with:
– ToF-Tool FieldTool Package
(the latest SW version can be downloaded under:
www.tof-fieldtool.endress.com)
– Upload and download via ToF Tool - Fieldtool
package

03.2003 Amplifier: Software adjustment


1.05.XX

08.2002 Amplifier: Software expansion: BA065D/06/en/01.03


1.04.XX Promass E 50098622

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Troubleshooting Proline Promass 83 FOUNDATION Fieldbus

Date Software version Software modifications Documentation

04.2002 Amplifier: Software expansion: BA065D/06/en/04.02


1.02.02 Promass H 50098622

03.2002 Communication module: Software adjustments:


1.01.00 FOUNDATION Fieldbus software merged
(Prosonic Flow 93, Promag 53, Promass 83)
– Device Revision 2, DD Revision 1
– Certification No. IT 014800
– ITK 4.0
– CFF version 1.5

11.2001 Amplifier: Software adjustment


1.02.01

06.2001 Amplifier: Software expansion:


1.02.00 General device functions

New functionalities:
(not relevant for FOUNDATION Fieldbus)

05.2001 Amplifier: Software adjustment


1.01.01

03.2001 Amplifier:
1.01.00

12.2000 Communication module: Original software BA065D/06/en/12.00


1.00.01 – Device Revision 1, DD Revision 1 50098622
– Certification No. IT 009600
– ITK 4.0
– CFF version 1.5

11.2000 Amplifier: Original software


1.00.XX

94 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

10 Technical data

10.1 Technical data at a glance

10.1.1 Applications
→ Page 7

10.1.2 Function and system design

Measuring principle Mass flow measurement by the Coriolis principle

Measuring system → Page 9

10.1.3 Input

Measured variable • Mass flow (proportional to the phase difference between two sensors mounted on the measuring
tube to register a phase shift in the oscillation)
• Fluid density (proportional to resonance frequency of the measuring tube)
• Fluid temperature (measured with temperature sensors)

Measuring range Measuring ranges for liquids (Promass F, M):

DN Range for full scale values (liquids) gmin(F) to gmax(F)


8 3/8" 0 to 2000 kg/h 0 to 73.5 lb/min

15 1/2" 0 to 6500 kg/h 0 to 238 lb/min

25 1" 0 to 18000 kg/h 0 to 660 lb/min

40 1 ½" 0 to 45000 kg/h 0 to 1650 lb/min


50 2" 0 to 70000 kg/h 0 to 2570 lb/min

80 3" 0 to 180000 kg/h 0 to 6600 lb/min

100* 4"* 0 to 350000 kg/h 0 to 12860 lb/min


150* 6"* 0 to 800000 kg/h 0 to 29400 lb/min

250* 10"* 0 to 2200000 kg/h 0 to 80860 lb/min

*) only Promass F

Measuring ranges for liquids (Promass E, H, S, P):

DN Range for full scale values (liquids) gmin(F) to gmax(F)


8 3/8" 0 to 2000 kg/h 0 to 73.5 lb/min

15 1/2" 0 to 6500 kg/h 0 to 238 lb/min

25 1" 0 to 18000 kg/h 0 to 660 lb/min


40 1 ½" 0 to 45000 kg/h 0 to 1650 lb/min

50 2" 0 to 70000 kg/h 0 to 2570 lb/min

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Measuring ranges for liquids (Promass A):

DN Range for full scale values (liquids) gmin(F) to gmax(F)

1 1/24" 0 to 20 kg/h 0 to 0.7 lb/min

2 1/12" 0 to 100 kg/h 0 to 3.7 lb/min

4 1/8" 0 to 450 kg/h 0 to 16.5 lb/min

Measuring ranges for liquids (Promass I):

DN Range for full scale values (liquids) gmin(F) to gmax(F)

8 3/8" 0 to 2000 kg/h 0 to 73.5 lb/min

15 1/2" 0 to 6500 kg/h 0 to 238 lb/min

15 FB 1/2" FB 0 to 18000 kg/h 0 to 660 lb/min

25 1" 0 to 18000 kg/h 0 to 660 lb/min


25 FB 1" FB 0 to 45000 kg/h 0 to 1650 lb/min

40 1 1/2" 0 to 45000 kg/h 0 to 1650 lb/min

40 FB 1 ½" FB 0 to 70000 kg/h 0 to 2570 lb/min

50 2" 0 to 70000 kg/h 0 to 2570 lb/min


50 FB 2" FB 0 to 180000 kg/h 0 to 6600 lb/min

80 3" 0 to 180000 kg/h 0 to 6600 lb/min

FB = Full bore versions of Promass I

Measuring ranges for gases (except Promass H)


The full scale values depend on the density of the gas. Use the formula below to calculate the full
scale values:
gmax(G) = gmax(F) ⋅ ρ(G) : x [kg/m3 (lb/ft3)]
gmax(G) = Max. full scale value for gas [kg/h (lb/min)]
gmax(F) = Max. full scale value for liquid [kg/h (lb/min)]
ρ(G) = Gas density in [kg/m3 (lb/ft3)] for process conditions
x = 160 for Promass F DN 8 to 100 (3/8" to 4"), M, I
x = 250 for Promass F DN 150 to 250 (6" to 10" )
x = 225 for Promass E
x = 32 for Promass A
Here, gmax(G) can never be greater than gmax(F)

Calculation example for gas:


• Sensor type: Promass F, DN 50
• Gas: air with a density of 60.3 kg/m3 at 20 °C and 50 bar
• Measuring range: 70000 kg/h
• x = 160 (for Promass F DN 50)
Max. possible full scale value:
gmax(G) = gmax(F) ⋅ ρ(G) : x [kg/m3] =
70000 kg/h ⋅ 60.3 kg/m3 : 160 kg/m3 = 26400 kg/h

Recommended full scale values


See → Page 109 ff. ("Limiting flow")

96 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

Operable flow range Greater than 1000 : 1. Flows above the preset full scale value do not overload the amplifier,
i.e. totalizer values are registered correctly.

10.1.4 Output

Output signal Physical data transmission (Physical Layer Type):


• Fieldbus interface in accordance with IEC 61158-2
• Corresponds to device version type 512 of the FOUNDATION Fieldbus specification:
type 512 – standard data transfer (±9 mA, symmetrical), separate supply to field device (4-wire),
intrinsically safe version of the FF interface, FISCO
• With integrated reverse polarity protection

Signal on alarm Status messages as per FOUNDATION Fieldbus specification

Link Master (LM) Yes


support

Link Master Selectable

Basic Device Factory setting

Device basic current 12 mA

Device starting current <12 mA

Device error current (FDE) 0 mA

Device (lift off) 9 V (H1-segment)


min. voltage

Permissible fieldbus supply 9 to 32 V


voltage

Integrated reverse polarity Yes


protection

ITK Version 5.0

Number of VCRs (total) 48

Number of link objects in VFD 40

Device capacitance In accordance with IEC 60079-27, FISCO/FNICO

Galvanic isolation All circuits for inputs, outputs and power supply are galvanically isolated from each other.

Data transmission rate 31.25 kbit/s, voltage mode

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Signal coding Manchester II

Bus times Min. idle time between two telegrams:


MIN_INTER_PDU_DELAY = 6 octet time (transfer time per octet)

Block information, Block Base index Execution time [ms] Functionality


execution time
Resource Block 400 – Enhanced

"Flow" Transducer Block 1400 – Vendor specific

"Diagnosis" Transducer Block 1600 – Vendor specific

"Display" Transducer Block 1800 – Vendor specific

"Totalizer" Transducer Block 1900 – Vendor specific

"Calculated Density" Transducer Block 2000 – Vendor specific

"Viscosity" Transducer Block 2100 – Vendor specific

"Advanced Diagnostics" Transducer Block 2200 – Vendor specific

Analog Input Function Block 1 500 20 Standard

Analog Input Function Block 2 550 20 Standard

Analog Input Function Block 3 600 20 Standard

Analog Input Function Block 4 650 20 Standard

Analog Input Function Block 5 700 20 Standard


Analog Input Function Block 6 750 20 Standard

Analog Input Function Block 7 800 20 Standard

Analog Input Function Block 8 850 20 Standard


Discrete Output Function Block (DO) 900 20 Standard

PID Function Block (PID) 1000 50 Standard

Arithmetic Function Block (ARTH) 1100 20 Standard


Input Selector Function Block (ISEL) 1150 20 Standard

Signal Characterizer Function Block (CHAR) 1200 20 Standard

Integrator Function Block (INTG) 1250 25 Standard

Output data Transducer Blocks / Analog Input Function Blocks


Block Process variable Channel parameter
(AI Block)

"Flow" Transducer Block Mass flow 1

Volume flow 2

Corrected volume flow 3

Density 4

Reference density 5

Temperature 6

"Totalizer" Transducer Block Totalizer 1 7


Totalizer 2 8

Totalizer 3 9

98 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

Block Process variable Channel parameter


(AI Block)

The following measured variables are available if the "Concentration measurement" add-on is installed in the measuring
device (order option)

"Concentration" Transducer Block Target fluid mass flow 40

Target fluid % mass 41

Target fluid volume flow 42

Target fluid % volume 43

Target fluid corrected volume flow 44

Carrier fluid mass flow 45

Carrier fluid % mass 46

Carrier fluid volume flow 47

Carrier fluid % volume 48

Carrier fluid corrected volume flow 49

% Black liquor 41
°Baume

°API

°Plato 50

°Balling
°Brix

The following measured variables are available if the "Viscosity" add-on is installed in the measuring device
(order option)

"Viscosity" Transducer Block Dynamic viscosity 90

Kinematic viscosity 91

Temperature-compensated dynamic viscosity 92


Temperature-compensated kinematic viscosity 93

The following measured variables are available if the "Advanced diagnostics" add-on is installed in the measuring device
(order option)

"Advanced Diagnostics" Mass flow deviation 71


Transducer Block
Density deviation 71

Reference density deviation 72

Temperature deviation 73

Tube damping deviation 74

Electrodynamic sensor deviation 75

Deviation of operating frequency fluctuation 76

Deviation of tube damping fluctuation 77

Input data Discrete Output Function Block (channel 16)


Status change Action

Discrete state 0 → Discrete state 1 reserved

Discrete state 0 → Discrete state 2 Positive zero return ON

Discrete state 0 → Discrete state 3 Positive zero return OFF

Discrete state 0 → Discrete state 4 reserved

Discrete state 0 → Discrete state 5 reserved

Discrete state 0 → Discrete state 6 reserved

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Status change Action

Discrete state 0 → Discrete state 7 Reset Totalizer 1, 2, 3

Discrete state 0 → Discrete state 8 Reset Totalizer 1

Discrete state 0 → Discrete state 9 Reset Totalizer 2

Discrete state 0 → Discrete state 10 Reset Totalizer 3

Discrete state 0 → Discrete state 27 Permanent storage: Off

Discrete state 0 → Discrete state 28 Permanent storage: On

The following measured variables are available if the "Concentration measurement" add-on is installed in the measuring
device (order option)

Discrete state 0 → Discrete state 60 Select concentration specification 1

Discrete state 0 → Discrete state 61 Select concentration specification 2

Discrete state 0 → Discrete state 62 Select concentration specification 3


Discrete state 0 → Discrete state 63 Select concentration specification 4

The following measured variables are available if the "Advanced diagnostics" add-on is installed in the measuring device
(order option)

Discrete state 0 → Discrete state 25 Warning mode: OFF

Discrete state 0 → Discrete state 26 Warning mode: ON

Discrete state 0 → Discrete state 70 Start determining user reference status

Discrete state 0 → Discrete state 71 reserved

Discrete state 0 → Discrete state 72 reserved

Discrete state 0 → Discrete state 73 reserved

Discrete state 0 → Discrete state 74 Acquisition mode: Off


Discrete state 0 → Discrete state 75 Acquisition mode: Periodic

Discrete state 0 → Discrete state 76 Acquisition mode: Manual

Discrete state 0 → Discrete state 77 Reset history

Discrete state 0 → Discrete state 78 Start manual determination of diag. parameter

VCRs VCRs (total 48) Quantity

Permanent Entries 1

Client VCRs 0

Server VCRs 24

Source VCRs 23

Sink VCRs 0

Subscriber VCRs 23

Publisher VCRs 23

10.1.5 Power supply

Electrical connections → Page 24 ff.

Supply voltage 85 to 260 V AC, 45 to 65 Hz


20 to 55 V AC, 45 to 65 Hz
16 to 62 V DC

100 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

Cable entries Power supply and signal cables (inputs/outputs):


• Cable entry M20 x 1.5 (8 to 12 mm)
• Threads for cable entries, 1/2" NPT, G 1/2"
Connecting cable for remote version:
• Cable entry M20 x 1.5 (8 to 12 mm)
• Threads for cable entries, 1/2" NPT, G 1/2"

Cable specifications → Page 28


remote version

Power consumption AC: <15 VA (including sensor)


DC: <15 W (including sensor)
Switch-on current:
• max. 13.5 A (< 50 ms) at 24 V DC
• max. 3 A (< 5 ms) at 260 V AC

Power supply failure Lasting min. 1 power cycle:


• EEPROM and T-DAT save measuring system data if power supply fails.
• HistoROM/S-DAT: exchangeable data storage chip with sensor-specific data (nominal diameter,
serial number, calibration factor, zero point, etc.)

Potential equalization No measures necessary.

10.1.6 Performance characteristics

Reference operating Error limits following ISO/DIS 11631:


conditions • 20 to 30 °C (68 to 86 °F)
• 2 to 4 bar (30 to 60 psi)
• Calibration systems as per national norms
• Zero point calibrated under operating conditions
• Field density calibrated (or special density calibration)

Maximum measured error o.r. = of reading

Mass flow (liquid)

Promass F, M, A, S, P:
±0.10% ± [(zero point stability : measured value) ⋅ 100]% o.r.

Promass E:
±0.30% ± [(zero point stability : measured value) · 100]% o.r.

Promass H, I:
±0.125% ± [(zero point stability : measured value) ⋅100]% o.r.

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Mass flow (gas)

Promass F:
±0.35% ± [(zero point stability : measured value) ⋅ 100]% o.r.

Promass M, A, I, S, P:
±0.50% ± [(zero point stability : measured value) ⋅ 100]% o.r.

Promass E:
±0.75% ± [(zero point stability : measured value) · 100]% o.r.

Volume flow (liquid)

Promass F:
±0.15% ± [(zero point stability : measured value) ⋅ 100]% o.r.

Promass M, A, S, P:
±0.25% ± [(zero point stability : measured value) ⋅ 100]% o.r.

Promass E:
±0.45% ± [(zero point stability : measured value) · 100]% o.r.

Promass H, I:
±0.50% ± [(zero point stability : measured value) ⋅ 100]% o.r.

Zero point stability (Promass A):

Maximum full scale value Zero point stability


DN [kg/h] [lb/min] [kg/h] [lb/min]
1 1/24" 0 to 20 0 to 0.7 0.0010 0.00004
2 1/12" 0 to 100 0 to 3.7 0.0050 0.0002
4 1/8" 0 to 450 0 to 16.5 0.0225 0.0008

Zero point stability (Promass F, M):

Maximum full scale Zero point stability


value
Promass F Promass F Promass M
(high-temperature)
DN [kg/h] [lb/min] [kg/h] [lb/min] [kg/h] [lb/min] [kg/h] [lb/min]
8 3/8" 2000 73.5 0.030 0.001 − − 0.100 0.004
15 1/2" 6500 238 0.200 0.007 − − 0.325 0.012
25 1" 18000 660 0.540 0.019 1.80 0.066 0.90 0.033
40 1 ½" 45000 1650 2.25 0.083 − − 2.25 0.083
50 2" 70000 2570 3.50 0.129 7.00 0.257 3.50 0.129
80 3" 180000 6600 9.00 0.330 18.00 0.661 9.00 0.330
100 4" 350000 12860 14.00 0.514 − − − −
150 6" 800000 29400 32.00 1.17 − − − −
250 10" 2200000 80860 88.00 3.23 − − − −

102 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

Zero point stability (Promass E, H, S, P):

Maximum full scale value Zero point stability

DN [kg/h] [lb/min] [kg/h] [lb/min]

8 3/8" 2000 73.5 0.200 0.007

15 1/2" 6500 238 0.650 0.024

25 1" 18000 660 1.80 0.066


40 1 ½" 45000 1650 4.50 0.165

50 2" 70000 2570 7.00 0.257

Zero point stability (Promass I):

Maximum full scale value Zero point stability

DN [kg/h] [lb/min] [kg/h] [lb/min]

8 3/8" 2000 73.5 0.20 0.007

15 1/2" 6500 238 0.65 0.024

15 FB 1/2" FB 18000 660 1.8 0.066

25 1" 18000 660 1.8 0.066

25 FB 1" FB 45000 1650 4.5 0.165

40 1 ½" 45000 1650 4.5 0.165

40 FB 1 ½" FB 70000 2570 7.0 0.257


50 2" 70000 2570 7.0 0.257

50 FB 2" FB 180000 6600 18.0 0.662

80 3" 180000 6600 18.0 0.662

FB = Full bore versions of Promass I

Sample calculation

[%]

±1.0

±0.5

±0.2

0
0 2 4 6 8 10 12 14 16 18 t/h
a0004604

Fig. 38: Maximum measured error in % of reading (example: Promass 83 F / DN 25)

Calculation example (mass flow, liquid):


Given: Promass 83 F / DN 25, flow measured value = 8000 kg/h
Max. measured error: ±0.10% ± [(zero point stability : measured value) ⋅ 100]% o.r.
Maximum measured error: ±0.10% ±0.54 kg/h : 8000 kg/h ⋅ 100% = ±0.107%

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Density (liquid)
1 g/cc = 1 kg/l

After field density calibration or under reference conditions:

Promass F, S, P:
±0.0005 g/cc

Promass M, E, A, H:
±0.0010 g/cc

Promass I:
±0.0020 g/cc

Special density calibration (optional), not for high-temperature version (calibration range =
0.8 to 1.8 g/cc, 5 to 80 °C (41 to 176 °F)):

Promass F:
±0.001 g/cc

Promass M, A, H, S, P:
±0.002 g/cc

Promass I:
±0.004 g/cc

Standard calibration:

Promass F, S, P:
±0.01 g/cc

Promass M, E, A, H, I, S:
±0.02 g/cc

Temperature
±0.5 °C ±0.005 ⋅ T (T = fluid temperature in °C)
±1 °F ±0.003 ⋅ (T–32) (T = fluid temperature in °F)

Repeatability Mass flow (liquid):

Promass F, M, A, H, I, S, P:
±0.05% ± [1/2 ⋅ (zero point stability : measured value) ⋅ 100]% o.r.

Promass E:
±0.15% ± [1/2 ⋅ (zero point stability : measured value) ⋅ 100]% o.r.

104 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

Mass flow (gas):

Promass F, M, A, I, S, P:
±0.25% ± [1/2 ⋅ (zero point stability : measured value) ⋅ 100]% o.r.

Promass E:
±0.35% ± [1/2 ⋅ (zero point stability : measured value) ⋅100]% o.r.

Volume flow (liquid):

Promass F:
±0.05% ± [1/2 ⋅ (zero point stability : measured value) ⋅ 100]% o.r.

Promass M, A:
±0.10% ± [1/2 ⋅ (zero point stability : measured value) ⋅ 100]% o.r.

Promass E:
±0.25% ± [1/2 ⋅ (zero point stability : measured value) ⋅ 100]% o.r.

Promass H, I, S, P:
±0.20% ± [1/2 ⋅ (zero point stability : measured value) ⋅ 100]% o.r.

o.r. = of reading
Zero point stability: see "Max. measured error" → Page 101 ff.
Calculation example (mass flow, liquid):
Given: Promass 83 F / DN 25, flow measured value = 8000 kg/h
Repeatability: ±0.05% ± [1/2 ⋅ (zero point stability : measured value) ⋅ 100]% o.r.
Repeatability: ±0.05% ±1/2 ⋅ 0.54 kg/h : 8000 kg/h ⋅ 100% = ±0.053%

Density measurement (liquid)


1 g/cc = 1 kg/l

Promass F:
±0.00025 g/cc

Promass M, H, E, A, S, P:
±0.0005 g/cc

Promass I:
±0.001 g/cc

Temperature measurement
±0.25 °C ±0.0025 ⋅ T (T = fluid temperature in °C)
(±0.5 °F ±0.0015 ⋅ (T – 32), T = fluid temperature in °F)

Influence of medium When there is a difference between the temperature for zero point adjustment and the process
temperature temperature, the typical measured error of the Promass sensor is ±0.0002% of the
full scale value/°C (±0.0001% of full scale value/°F). The typical measured error of the Promass E
sensor is ±0.0003% of the full scale value/°C (±0.0002% of full scale value/°F).

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Influence of medium pressure The following section shows the effect on accuracy of mass flow due to a difference between
calibration pressure and process pressure.

Promass F, M:

Promass F,
Promass F high temperature Promass M Promass M high pressure

DN [% o.r./bar] [% o.r./psi] [% o.r./bar] [% o.r./psi] [% o.r./bar] [% o.r./psi]

8 3/8" No influence 0.009 −0.0006 0.006 0.0004

15 1/2" No influence 0.008 −0.0005 0.005 0.0003

25 1" No influence 0.009 −0.0006 0.003 0.0002

40 1 ½" −0.003 −0.0002 0.005 −0.0003 − −

50 2" −0.008 −0.0005 No influence − −


80 3" −0.009 −0.0006 No influence − −

100 4" −0.012 −0.0008 − − − −

150 6" −0.009 −0.0006 − − − −

250 10" −0.009 −0.0006 − − − −

o.r. = of reading

Promass E:
With nominal diameters DN 8 to 40 (3/8" to 1 ½"), the effect on accuracy of mass flow due to a
difference between calibration pressure and process pressure is negligible.
For DN 50 (2"), the influence is –0.009% o.r./bar (–0.006% o.r./psi) (o.r. = of reading).

Promass A:
A difference between calibration pressure and process pressure has no effect on measuring accuracy.

Promass H:

DN % o.r./bar % o.r./psi

8 3/8" –0.017 –0.0012

15 1/2" –0.021 –0.0014

25 1" –0.013 –0.0008

40 1 ½" –0.018 –0.0012

50 2" –0.020 –0.0013

106 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

Promass I:

DN % o.r./bar % o.r./psi

8 3/8" 0.006 0.0004

15 1/2" 0.004 0.0003

15 FB 1/2" FB 0.006 0.0004

25 1" 0.006 0.0004

25 FB 1" FB No influence

40 1 ½" No influence

40 FB 1 ½" FB 0.006 0.0004

50 2" 0.006 0.0004

50 FB 2" FB 0.003 0.0002

80 3" 0.003 0.0002

FB = Full bore versions of Promass I

Promass S, P:

DN % o.r./bar % o.r./psi
8 3/8" –0.002 –0,0001

15 1/2" –0.006 –0,0004

25 1" –0.005 –0,0003


40 1 ½" –0.005 –0,0003

50 2" –0.005 –0,0003

10.1.7 Operating conditions: Installation

Installation instructions → Page 14 ff.

Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs.

Length of connecting cable Max. 20 meter (66 feet) (remote version)

System pressure → Page 15

10.1.8 Operating conditions: Environment

Ambient temperature range Standard: –20 to +60 °C (–4 to +140°F) (sensor, transmitter)
Optional: –40 to +60 °C (–40 to +140°F) (sensor, transmitter)

! Note!
• Install the device at a shady location. Avoid direct sunlight, particularly in warm climatic regions.
• At ambient temperatures below –20 °C (–4 °F) the readability of the display may be impaired.

Storage temperature –40 to +80 °C (–40 to +175 °F) (preferably at +20 °C (+68 °F)

Degree of protection Standard: IP 67 (NEMA 4X) for transmitter and sensor

Shock resistance According to IEC 68-2-31

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Vibration resistance Acceleration up to 1 g, 10 to 150 Hz, following IEC 68-2-6

CIP cleaning Yes

SIP cleaning Yes

Electromagnetic compatibility To EN 61326/A1 (IEC 1326) and NAMUR Recommendation NE 21


(EMC)
10.1.9 Operating conditions: Process

Medium temperature range Sensor:

Promass F, A, H, P:
–50 to +200 °C (–58 to +392 °F)

Promass F (high-temperature version):


–50 to +350 °C (–58 to +662 °F)

Promass M, I, S:
–50 to +150 °C (–58 to +302 °F)

Promass E:
–40 to +125 °C (–40 to +257 °F)

Seals:

Promass F, E, H, I, S, P:
No internal seals

Promass M:
Viton –15 to +200 °C ( –5 to +392 °F)
EPDM –40 to +160 °C (–40 to +320 °F)
Silicone –60 to +200 °C (–76 to +392 °F)
Kalrez –20 to +275 °C (–4 to +527 °F);
FEP sheathed (not for gas applications): –60 to +200 °C (–76 to +392 °F)

Promass A
No internal seals
For mounting sets with threaded connections:
Viton –15 to +200 °C ( –5 to +392 °F)
EPDM –40 to +160 °C (–40 to +320 °F)
Silicone –60 to +200 °C (–76 to +392 °F)
Kalrez –20 to +275 °C (–4 to +527 °F);

Limiting medium pressure The material load diagrams (pressure-temperature diagrams) for the process connections are
range (rated pressure) provided in the separate "Technical Information" document on the device in question. This can be
downloaded as a PDF file from www.endress.com.
A list of the "Technical Information" available can be found on → Page 125

108 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

Pressure ranges of secondary containment:

Promass F:
DN 8 to 50: 40 bar (580 psi)
DN 80: 25 bar (362 psi)
DN 100 to 150: 16 bar (232 psi)
DN 250: 10 bar (145 psi)

Promass M:
100 bar (1450 psi)

Promass E:
No secondary containment

Promass A:
25 bar (362 psi)

Promass H, P:
DN 8 to 15: 25 bar (362 psi)
DN 25 to 50: 16 bar (232 psi)

Promass I:
40 bar (580 psi)

Promass S:
DN 8 to 40: 16 bar (232 psi)
DN 50: 10 bar (145 psi)

Limiting flow See the "Measuring range" section → Page 95 ff.


Select nominal diameter by optimizing between required flow range and permissible pressure loss.
See the "Measuring range" section for a list of max. possible full scale values.
• The minimum recommended full scale value is approx. 1/20 of the max. full scale value.
• In most applications, 20 to 50% of the maximum full scale value can be considered ideal.
• Select a lower full scale value for abrasive substances such as fluids with entrained solids
(flow velocity < 1m/s (3 ft/s)).
• For gas measurement the following rules apply:
– Flow velocity in the measuring tubes should not be more than half the sonic velocity
(0.5 Mach).
– The maximum mass flow depends on the density of the gas: formula → Page 96

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Pressure loss (SI units) Pressure loss depends on the fluid properties and on its flow rate. The following formulas can be
used to approximately calculate the pressure loss:

Pressure loss formulas for Promass F, M, E

2·m
Reynolds number Re =
·d··
a0004623

Re ≥ 2300 * p = K · 0.25 · m1.85 · –0.86


a0004626

p = K1 ·  · m + K2 ·  · m
0.25 2

Re < 2300
a0004628

Δp = pressure loss [mbar] ρ = fluid density [kg/m ] 3

ν = kinematic viscosity [m2/s] d = inside diameter of measuring tubes [m]


m = mass flow [kg/s] K to K2 = constants (depending on nominal diameter)

* To compute the pressure loss for gases, always use the formula for Re ≥ 2300.

Pressure loss formulas for Promass H, I, S, P

4·m
Reynolds number Re =
·d··
a0003381

Re ≥ 2300 * p = K · 0.25 · m1.75 · r–0.75 · K3r· m


a0004631

Re < 2300 p = K1 ·  · m · K3 · m
a0004633

Δp = pressure loss [mbar] ρ = fluid density [kg/m ] 3

ν = kinematic viscosity [m2/s] d = inside diameter of measuring tubes [m]


m = mass flow [kg/s] K to K3 = constants (depending on nominal diameter)

* To compute the pressure loss for gases, always use the formula for Re ≥ 2300.

Pressure loss formulas for Promass A

4·m
Reynolds number Re =
·d··
a0003381

Re ≥ 2300 * p = K ·  ·
0.25 1.75 –0.75
·m
a0003380

Re < 2300 p = K1 ·  · m
a0003379

3
Δp = pressure loss [mbar] ρ = density [kg/m ]
ν = kinematic viscosity [m2/s] d = inside diameter of measuring tubes [m]
m = mass flow [kg/s] K to K1 = constants (depending on nominal diameter)

* To compute the pressure loss for gases, always use the formula for Re ≥ 2300.

110 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

Pressure loss coefficient for Promass F

DN d [m] K K1 K2

8 5.35 ⋅ 10 –3
5.70 ⋅ 10 7
9.60 ⋅10 7
1.90 ⋅ 107

15 8.30 ⋅ 10–3 5.80 ⋅ 106 1.90 ⋅ 107 10.60 ⋅ 105

25 12.00 ⋅ 10–3 1.90 ⋅ 106 6.40 ⋅ 106 4.50 ⋅ 105

40 17.60 ⋅ 10–3 3.50 ⋅ 105 1.30 ⋅ 106 1.30 ⋅ 105

50 26.00 ⋅ 10–3 7.00 ⋅ 104 5.00 ⋅ 105 1.40 ⋅ 104

80 40.50 ⋅ 10–3 1.10 ⋅ 104 7.71 ⋅ 104 1.42 ⋅ 104

100 51.20 ⋅ 10–3 3.54 ⋅ 103 3.54 ⋅ 104 5.40 ⋅ 103

150 68.90 ⋅ 10–3 1.36 ⋅ 103 2.04 ⋅ 104 6.46 ⋅ 102

250 102.26 ⋅ 10–3 3.00 ⋅ 102 6.10 ⋅ 103 1.33 ⋅ 102

[mbar]
10000

DN 25
DN 8 DN 15 DN 40 DN 50 DN 100
1000 DN 150
DN 80
DN 250

100

10

0.1
0.001 0.01 0.1 1 10 100 1000 [t/h]

a0001396

Fig. 39: Pressure loss diagram for water

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Pressure loss coefficient for Promass M

DN d [m] K K1 K2

8 5.53 ⋅ 10 –3
5.2 ⋅ 10 7
8.6 ⋅10 7
1.7 ⋅ 107

15 8.55 ⋅ 10–3 5.3 ⋅ 106 1.7 ⋅ 107 9.7 ⋅ 105

25 11.38 ⋅ 10–3 1.7 ⋅ 106 5.8 ⋅ 106 4.1 ⋅ 105

40 17.07 ⋅ 10–3 3.2 ⋅ 105 1.2 ⋅ 106 1.2 ⋅ 105

50 25.60 ⋅ 10–3 6.4 ⋅ 104 4.5 ⋅ 105 1.3 ⋅ 104

80 38.46 ⋅ 10–3 1.4 ⋅ 104 8.2 ⋅ 104 3.7 ⋅ 104

High pressure version

8 4.93 ⋅ 10–3 6.0 ⋅ 107 1.4 ⋅ 108 2.8 ⋅ 107

15 7.75 ⋅ 10–3 8.0 ⋅ 106 2.5 ⋅107 1.4 ⋅ 106

25 10.20 ⋅ 10–3 2.7 ⋅ 106 8.9 ⋅ 106 6.3 ⋅ 105

[mbar]
10000

DN 25
DN 8 DN 15 DN 40 DN 50
1000
DN 80

100

10

0.1
0.001 0.01 0.1 1 10 100 1000 [t/h]

1
2

a0004605

Fig. 40: Pressure loss diagram for water


1 Promass M
2 Promass M (high pressure version)

112 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

Pressure loss coefficient for Promass E

DN d [m] K K1 K2

8 5.35 ⋅ 10 –3
5.70 ⋅ 10 7
7.91 ⋅10 7
2.10 ⋅ 107

15 8.30 ⋅ 10–3 7.62 ⋅ 106 1.73 ⋅ 107 2.13 ⋅ 106

25 12.00 ⋅ 10–3 1.89 ⋅ 106 4.66 ⋅ 106 6.11 ⋅ 105

40 17.60 ⋅ 10–3 4.42 ⋅ 105 1.35 ⋅ 106 1.38 ⋅ 105

50 26.00 ⋅ 10–3 8.54 ⋅ 104 4.02 ⋅ 105 2.31 ⋅ 104

[mbar]
10000
DN 40
DN 25
DN 15 DN 50
DN 8
1000

100

10

0.1
0.001 0.01 0.1 1 10 100 1000 [t/h]

a0004606

Fig. 41: Pressure loss diagram for water

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Pressure loss coefficient for Promass A

DN d [m] K K1

1 1.1 ⋅ 10 –3
1.2 ⋅ 1011
1.3 ⋅1011

2 1.8 ⋅ 10–3 1.6 ⋅ 1010 2.4 ⋅ 1010

4 3.5 ⋅ 10–3 9.4 ⋅ 108 2.3 ⋅ 109

High pressure version

2 1.4 ⋅ 10–3 5.4 ⋅ 1010 6.6 ⋅ 1010

4 3.0 ⋅ 10–3 2.0 ⋅ 109 4.3 ⋅ 109

[mbar]
10000
DN 2
DN 4

DN 1

1000

100

10

1
0.1 1 10 100 1000 [kg/h]

1
2
a0003595

Fig. 42: Pressure loss diagram for water


1 Standard version
2 High pressure version

114 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

Pressure loss coefficient for Promass H

DN d [m] K K1 K3

8 8.51 ⋅ 10 –3
8.04 ⋅ 106
3.28 ⋅10 7
1.15 ⋅ 106

15 12.00 ⋅ 10–3 1.81 ⋅ 106 9.99 ⋅ 106 1.87 ⋅ 105

25 17.60 ⋅ 10–3 3.67 ⋅ 105 2.76 ⋅ 106 4.99 ⋅ 104

40 25.50 ⋅ 10–3 8.75 ⋅ 104 8.67 ⋅ 105 1.22 ⋅ 104

50 40.50 ⋅ 10–3 1.35 ⋅ 104 1.72 ⋅ 105 1.20 ⋅ 103

Pressure loss data includes interface between measuring tube and piping

[mbar]
1000
DN 8 DN 15 DN 25 DN 40 DN 50

100

10

0.1
0.01 0.1 1 10 100 [t/h]
a0004607

Fig. 43: Pressure loss diagram for water

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Pressure loss coefficient for Promass I

DN d [m] K K1 K3

8 8.55 ⋅ 10 –3
8.1 ⋅ 10 6
3.9 ⋅10 7
129.95 ⋅ 104

15 11.38 ⋅ 10–3 2.3 ⋅ 106 1.3 ⋅ 107 23.33 ⋅ 104

15 FB 17.07 ⋅ 10–3 4.1 ⋅ 105 3.3 ⋅ 106 0.01 ⋅ 104

25 17.07 ⋅ 10–3 4.1 ⋅ 105 3.3 ⋅ 106 5.89 ⋅ 104

25 FB 25.60 ⋅ 10–3 7.8 ⋅ 104 8.5 ⋅ 105 0.11 ⋅ 104

40 25.60 ⋅ 10–3 7.8 ⋅ 104 8.5 ⋅ 105 1.19 ⋅ 104

40 FB 35.62 ⋅ 10–3 1.3 ⋅ 104 2.0 ⋅ 105 0.08 ⋅ 104

50 35.62 ⋅ 10–3 1.3 ⋅ 104 2.0 ⋅ 105 0.25 ⋅ 104

50 FB 54.8 ⋅ 10–3 2.3 ⋅ 103 5.5 ⋅ 104 1.0 ⋅ 102

80 54.8 ⋅ 10–3 2.3 ⋅ 103 5.5 ⋅ 104 3.5 ⋅ 102


Pressure loss data includes interface between measuring tube and piping
FB = Full bore versions of Promass I

[mbar]
1000 DN 25 DN 40 DN 50
DN 8 DN 15 DN 15 * DN 25 * DN 40 *
DN 80
DN 50 *

100

10

0.1
0.01 0.1 1 10 100 [t/h]

1
2
a0004608

Fig. 44: Pressure loss diagram for water


1 Standard versions
2 Full bore versions (*)

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Proline Promass 83 FOUNDATION Fieldbus Technical data

Pressure loss coefficients for Promass S, P

DN d [m] K K1 K3

8 8.31 ⋅ 10 –3
8.78 ⋅ 106
3.53 ⋅10 7
1.30 ⋅ 106

15 12.00 ⋅ 10–3 1.81 ⋅ 106 9.99 ⋅ 106 1.87 ⋅ 105

25 17.60 ⋅ 10–3 3.67 ⋅ 105 2.76 ⋅ 106 4.99 ⋅ 104

40 26.00 ⋅ 10–3 8.00 ⋅ 104 7.96 ⋅ 105 1.09 ⋅ 104

50 40.50 ⋅ 10–3 1.41 ⋅ 104 1.85 ⋅ 105 1.20 ⋅ 103

Pressure loss data includes interface between measuring tube and piping

[mbar]
1000
DN 8 DN 15 DN 25 DN 40 DN 50

100

10

0.1
0.01 0.1 1 10 100 [t/h]
a0004607

Fig. 45: Pressure loss diagram for water

Pressure loss (US units) Pressure loss depends on fluid properties nominal diameter. Consult Endress+Hauser for Applicator
PC software to determine pressure loss in US units. All important instrument data are contained in
the Applicator software program in order to optimize the design of the measuring system. The
software is used for the following calculations:
• Nominal diameter of the sensor with fluid characteristics such as viscosity, density, etc.
• Pressure loss downstream of the measuring point.
• Converting mass flow to volume flow, etc.
• Simultaneous display of various meter size.
• Determining measuring ranges.
The Applicator runs on any IBM-compatible PC with Windows.

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Technical data Proline Promass 83 FOUNDATION Fieldbus

10.1.10 Mechanical construction

Design / dimensions The dimensions and lengths of the sensor and transmitter are provided in the separate "Technical
Information" document on the device in question. This can be downloaded as a PDF file from
www.endress.com.
A list of the "Technical Information" available can be found on → Page 125

Weight • Compact version: see table below


• Remote version
– Sensor: see table below
– Wall-mount housing: 5 kg (11 lb)

Weight (SI units) All values (weight) refer to devices with EN/DIN PN 40 flanges.
Weight data in [kg].

Promass F / DN 8 15 25 40 50 80 100 150 250 *

Compact version 11 12 14 19 30 55 96 154 400

High-temperature compact version − − 14.7 − 30.7 55.7 − − −

Remote version 9 10 12 17 28 53 94 152 398

High-temperature remote version − − 13.5 − 29.5 54.5 − − −

* With 10" in according to ASME Cl 300 flanges

Promass M / DN 8 15 25 40 50 80

Compact version 11 12 15 24 41 67

Remote version 9 10 13 22 39 65

Promass E / DN 8 15 25 40 50
Compact version 8 8 10 15 22

Remote version 6 6 8 13 20

Promass A / DN 1 2 4

Compact version 10 11 15

Remote version 8 9 13

Promass H / DN 8 15 25 40 50

Compact version 12 13 19 36 69

Remote version 10 11 17 34 67

Promass I / DN 8 15 15FB 25 25 FB 40 40 FB 50 50 FB 80

Compact version 12 15 19 20 40 41 65 67 120 124

Remote version 10 13 17 18 38 39 63 65 118 122

"FB" = Full bore versions of Promass I

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Proline Promass 83 FOUNDATION Fieldbus Technical data

Promass S / DN 8 15 25 40 50

Compact version 13 15 21 43 80

Remote version 11 13 19 41 78

Promass P / DN 8 15 25 40 50

Compact version 13 15 21 43 80

Remote version 11 13 19 41 78

Weight (US units) All values (weight) refer to devices with EN/DIN PN 40 flanges.
Weight data in [lb].

Promass F / DN 3/8" 1/2" 1" 1 ½" 2" 3" 4" 6" 10"*

Compact version 24 26 31 42 66 121 212 340 882

High-temperature compact version – – 32 – 68 123 – – –

Remote version 20 22 26 37 62 117 207 335 878


High-temperature remote version – – 30 – 65 120 – – –

* With 10" in according to ASME Cl 300 flanges

Promass M/ DN 3/8" 1/2" 1" 1 ½" 2" 3"

Compact version 24 26 33 53 90 148


Remote version 20 22 29 49 86 143

Promass E/ DN 3/8" 1/2" 1" 1 ½" 2"

Compact version 18 18 22 33 49

Remote version 13 13 18 29 44

Promass A/ DN 1/24" 1/12" 1/8"

Compact version 22 24 33

Remote version 18 20 29

Promass H/ DN 3/8" 1/2" 1" 1 ½" 2"

Compact version 26 29 42 79 152

Remote version 22 24 37 75 148

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Promass I/ DN 3/8" 1/2" 1/2" FB 1 ½" 1 ½" FB 3/8" 3/8"FB 1" 1" FB 2"

Compact version 26 33 42 44 88 90 143 148 265 273

Remote version 22 29 37 40 84 86 139 143 260 269

FB = Full bore versions of Promass I

Promass S / DN 3/8" 1/2" 1" 1 ½" 2"

Compact version 29 33 46 95 176

Remote version 24 29 42 90 172

Promass P / DN 3/8" 1/2" 1" 1 ½" 2"

Compact version 29 33 46 95 176

Remote version 24 29 42 90 172

Materials Transmitter housing:


• Compact housing: stainless steel 1.4301/304
• Compact housing: powder coated die-cast aluminum
• Wall-mount housing: powder coated die-cast aluminum
• Remote field housing: powder-coated die-cast aluminum

Sensor housing / containment:

Promass F:
• Acid- and alkali-resistant outer surface
• DN 8 to 50 (3/8" to 2"): stainless steel 1.4301/304
• DN 80 to 250 (3" to 10"): stainless steel 1.4301/304 and 1.4308/304L

Promass M:
• Acid- and alkali-resistant outer surface
• DN 8 to 50 (3/8" to 2"): steel, chemically nickel-plated
• DN 80 (3"): stainless steel

Promass E, A, H, I, S, P:
• Acid- and alkali-resistant outer surface
• Stainless steel 1.4301/304

Connection housing, sensor (remote version):


• Stainless steel 1.4301/304 (standard)
• Powder coated die-cast aluminum (high-temperature version and version for heating)

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Proline Promass 83 FOUNDATION Fieldbus Technical data

Process connections

Promass F:
• Flanges EN 1092-1 (DIN 2501) / in according to ASME B16.5 / JIS B2238
→ stainless steel 1.4404/316L
• Flanges EN 1092-1 (DIN 2501) / in according to ASME B16.5 / JIS B2238
→ Alloy C-22 2.4602/N 06022
• Flange DIN 11864-2 Form A (flat flange) → stainless steel 1.4404/316L
• Hygienic coupling DIN 11851 / SMS 1145 → stainless steel 1.4404/316L
• Couplings ISO 2853 / DIN 11864-1 → stainless steel 1.4404/316L
• Tri-Clamp (OD tubes) → stainless steel 1.4404/316L
• VCO connection → stainless steel 1.4404/316L

Promass F (high-temperature version):


• Flanges EN 1092-1 (DIN 2501) / in according to ASME B16.5 / JIS B2238
→ stainless steel 1.4404/316L
• Flanges EN 1092-1 (DIN 2501) / in according to ASME B16.5 / JIS B2238
→ Alloy C-22 2.4602 (N 06022)

Promass E:
• Flanges EN 1092-1 (DIN 2501) / in according to ASME B16.5 / JIS B2238
→ stainless steel 1.4404/316L
• Flange DIN 11864-2 Form A (flat flange) → stainless steel 1.4404/316L
• VCO connection → stainless steel 1.4404/316L
• Hygienic coupling DIN 11851 / SMS 1145 → stainless steel 1.4404/316L
• Couplings ISO 2853 / DIN 11864-1 → stainless steel 1.4404/316L
• Tri-Clamp (OD tubes) → stainless steel 1.4404/316L

Promass M:
• Flanges EN 1092-1 (DIN 2501) / in according to ASME B16.5 / JIS B2238
→ stainless steel 1.4404/316L, titanium grade 2
• Flange DIN 11864-2 Form A (flat flange) → stainless steel 1.4404/316L
• PVDF connection to DIN / ANSI / JIS
• Hygienic coupling DIN 11851 / SMS 1145 → stainless steel 1.4404/316L
• Couplings ISO 2853 / DIN 11864-1 → stainless steel 1.4404/316L
• Tri-Clamp (OD tubes) → stainless steel 1.4404/316L

Promass M (high pressure version):


• Connector → stainless steel 1.4404/316L
• Couplings → stainless steel 1.4401/316

Promass A:
• Mounting set for flanges EN 1092-1 (DIN 2501) / in according to ASME B16.5 / JIS B2238
→ stainless steel 1.4539/904L, Alloy C-22 2.4602/N 06022;
Loose flanges → stainless steel 1.4404/316L
• VCO coupling → stainless steel 1.4539/904L, Alloy C-22 2.4602/N 06022
• Tri-Clamp (OD-Tubes) (1/2") → stainless steel 1.4539/904L
• Mounting set for SWAGELOK (1/4", 1/8") → stainless steel 1.4401/316
• Mounting set for NPT-F (1/4") → stainless steel 1.4539/904L,
Alloy C-22 2.4602/N 06022

Promass H:
• Flanges EN 1092-1 (DIN 2501) / in according to ASME B16.5 / JIS B2238
→ stainless steel 1.4301/304, parts in contact with medium: zirconium 702

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Technical data Proline Promass 83 FOUNDATION Fieldbus

Promass I:
• Flanges EN 1092-1 (DIN 2501) / in according to ASME B16.5 / JIS B2238
→ stainless steel 1.4301/304
• Flange DIN 11864-2 Form A (flat flange) → titanium grade 2
• Hygienic coupling DIN 11851 / SMS 1145 → titanium grade 2
• Couplings ISO 2853 / DIN 11864-1 → titanium grade 2
• Tri-Clamp (OD tubes) → titanium grade 2

Promass S:
• Flanges EN 1092-1 (DIN 2501) / JIS B2238 → stainless steel 1.4404/316/316L
• Flanges in according to ASME B16.5 → stainless steel 1.4404/316/316L
• Flanges DIN 11864-2 Form A (flat flange) → stainless steel 1.4435/316L
• Hygienic coupling DIN 11864-1, Form A/ DIN 11851/ SMS 1145
→ stainless steel 1.4435/316L
• Couplings ISO 2853 / DIN 11864-1 → stainless steel 1.4435/316L
• Tri-Clamp (OD-Tubes) → stainless steel 1.4435/316L
• Clamp aseptic connection DIN 11864-3, Form A → stainless steel 1.4435/316L
• Clamp pipe connection DIN 32676/ISO 2852 → stainless steel 1.4435/316L

Promass P:
• Flanges EN 1092-1 (DIN 2501) / JIS B2238 → stainless steel 1.4404/316/316L
• Flanges in according to ASME B16.5 → stainless steel 1.4404/316/316L
• Flanges DIN 11864-2 Form A (Bundflansch), BioConnect® → stainless steel 1.4435/316L
• Hygienic coupling DIN 11864-1, Form A → stainless steel 1.4435/316L
• Couplings ISO 2853 / DIN 11864-1 → stainless steel 1.4435/316L
• Tri-Clamp (OD-Tubes) → stainless steel 1.4435/316L
• Clamp aseptic connection DIN 11864-3, Form A → stainless steel 1.4435/316L
• Clamp pipe connection DIN 32676/ISO 2852, BioConnect®
→ stainless steel 1.4435/316L

Measuring tube(s):

Promass F:
• DN 8 to 100 (3/8" to 4"): stainless steel 1.4539/904L
• DN 150 (6"): stainless steel 1.4404/316L
• DN 250 (10"): stainless steel 1.4404/316L; manifold: CF3M
• DN 8 to 150 (3/8" to 6"): Alloy C-22 2.4602/N 06022

Promass F (high-temperature version):


• DN 25, 50, 80 (1", 2", 3"): Alloy C-22 2.4602/N 06022

Promass M:
• DN 8 to 50 (3/8" to 2"): titanium grade 9
• DN 80 (3"): titanium grade 2

Promass M (high pressure version):


• Titanium grade 9

Promass E, S:
• Stainless steel 1.4435/316L

Promass A:
• Stainless steel 1.4539/904L, Alloy C-22 2.4602/N 06022

122 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

Promass H:
• Zirconium 702/R 60702

Promass I:
• Titanium grade 9
• Titanium grade 2 (flange disk)

Promass P:
• Stainless steel 1.4435/316L

Seals:

Promass F, E, H, I, S, P:
• Welded process connections without internal seals

Promass M:
• Viton, EPDM, silicone, Kalrez, FEP-jacketed (not for gas applications)

Promass A:
• Welded process connections without internal seals
• For mounting kits with threaded couplings: Viton, EPDM, silicone, Kalrez

Material load diagram The material load diagrams (pressure-temperature diagrams) for the process connections are
provided in the separate "Technical Information" document on the device in question. This can be
downloaded as a PDF file from www.endress.com.
A list of the "Technical Information" available can be found on → Page 125

Process connections → Page 121 ff.

10.1.11 Human interface

Display elements • Liquid crystal display: illuminated, four lines with 16 characters per line
• Selectable display of different measured values and status variables
• 3 totalizers
• At ambient temperatures below –20 °C (–4 °F) the readability of the display may be impaired.

Operating elements • Local operation with three optical sensors (S/O/F)


• Application-specific Quick Setup menus for straightforward commissioning

Language group Language groups available for operation in different countries:


• Western Europe and America (WEA):
English, German, Spanish, Italian, French, Dutch and Portuguese
• Eastern Europe and Scandinavia (EES):
English, Russian, Polish, Norwegian, Finnish, Swedish and Czech
• South and east Asia (SEA):
English, Japanese, Indonesian
• China (CIN):
English, Chinese

! Note!
You can change the language group via the operating program "ToF Tool - Fieldtool Package".

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Technical data Proline Promass 83 FOUNDATION Fieldbus

10.1.12 Certificates and approvals

CE mark The measuring system is in conformity with the statutory requirements of the EC Directives.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

C-tick mark The measuring system meets the EMC requirements of the Australian Communications and Media
Authority (ACMA).

Ex approval Information about currently available Ex versions (ATEX, FM, CSA) can be supplied by your
Endress+Hauser Sales Center on request. All explosion protection data are given in a separate
documentation which is also available upon request.

Sanitary compatibility • 3A authorization (all measuring systems, except Promass H)


• EHEDG-tested (Promass A, I, S and P only)

Certification The flowmeter has passed all the test procedures implemented and has been certified and registered
FOUNDATION Fieldbus by the Fieldbus Foundation. The flowmeter thus meets all the requirements of the specifications
listed below:
• Certified to FOUNDATION Fieldbus specification
• The flowmeter meets all the specifications of the FOUNDATION Fieldbus-H1.
• Interoperability Test Kit (ITK), revision 5.0: The device can also be operated in conjunction with
other-make certified devices.
• Physical Layer Conformance Test by Fieldbus Foundation

Pressure device approval Flowmeters with a nominal diameter smaller or equal DN 25 are covered by Art. 3(3) of the
European directive 97/23/EC (Pressure Equipment Directive) and are designed according to sound
engineering practice. For larger nominal diameters, optional approvals according to Cat. II/III are
available where required (depends on fluid and process pressure).

Functional safety SIL -2:


In accordance with IEC 61508/IEC 61511-1 (FDIS)

Other standards and • EN 60529


guidelines Degrees of protection by housing (IP code)
• EN 61010-1
Protection Measures for Electrical Equipment for Measurement, Control, Regulation and
Laboratory Procedures.
• EN 61326/A1 (IEC 1326)
"Emission in accordance with requirements for Class A".
Electromagnetic compatibility (EMC-requirements)
• NAMUR NE 21
Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment
• NAMUR NE 43
Standardization of the signal level for the breakdown information of digital transmitters with
analog output signal.
• NAMUR NE 53
Software of field devices and signal-processing devices with digital electronics

10.1.13 Ordering information


The Endress+Hauser service organization can provide detailed ordering information and
information on specific order codes on request.

124 Endress+Hauser
Proline Promass 83 FOUNDATION Fieldbus Technical data

10.1.14 Accessories
Various accessories, which can be ordered separately from Endress+Hauser, are available for the
transmitter and the sensor → Page 71

10.1.15 Documentation
• Flow measuring technology (FA005D/06/en)
• Technical Information Promass 80F, 80M, 83F, 83M (TI 053D/06/en)
• Technical Information Promass 80E, 83E (TI 061D/06/en)
• Technical Information Promass 80A, 83A (TI 054D/06/en)
• Technical Information Promass 80H, 83H (TI074D/06/en)
• Technical Information Promass 80I, 83I (TI075D/06/en)
• Technical Information Promass 80S, 83S (TI076D/06/en)
• Technical Information Promass 80P, 83P (TI078D/06/en)
• Description of Device Functions for Promass 83 FOUNDATION Fieldbus (BA066D/06/en)
• Supplementary documentation on Ex-ratings: ATEX, FM, CSA
• Functional safety manual for Promass 80, 83 (SD077D/06/en)

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Proline Promass 83 FOUNDATION Fieldbus Index

Index
A Error types (system and process errors) . . . . . . . . . . . . . . . 40
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 European Pressure Equipment Directive . . . . . . . . . . . . . 124
Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . 107 Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Applicator (selection and configuration software) . . . . . . . 72
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 F
F-Chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
B Fieldcheck (tester and simulator). . . . . . . . . . . . . . . . . . . . 72
Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Flow direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–17
FOUNDATION Fieldbus
C Cable specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cable entries Configuration program . . . . . . . . . . . . . . . . . . . . . . . . 41
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . 31 configuration programs . . . . . . . . . . . . . . . . . . . . . . . . 41
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 device certification . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cable specifications (FOUNDATION Fieldbus) . . . . . . . . . 24 Hardware write protection . . . . . . . . . . . . . . . . . . . . . 43
Cable specifications (remote version) . . . . . . . . . . . . . . . . 28 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . 31
CE mark (declaration of conformity) . . . . . . . . . . . . . . . . . 12 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Certificates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Function descriptions
CFF file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 See "Description of Device Functions" manual
CIP cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Function groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Cleaning Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
CIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70, 108 Fuse, replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Exterior cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
SIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 G
Code entry (function matrix) . . . . . . . . . . . . . . . . . . . . . . 39 Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Commissioning Gas measurement
Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 51 Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Zero point adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 63 Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Connection
See Electrical connection H
C-tick mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Hardware write protection
Current output FOUNDATION Fieldbus . . . . . . . . . . . . . . . . . . . . . . . 43
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Hazardous substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HOME position (operating mode) . . . . . . . . . . . . . . . . . . . 34
D
Data backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 I
Declaration of conformity (CE mark). . . . . . . . . . . . . . . . . 12 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Degree of protection. . . . . . . . . . . . . . . . . . . . . . . . . 31, 107 Inlet run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 107
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Device description files . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 See Installation conditions
Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Installation conditions
Device functions Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
See “Description of Device Functions” manual Inlet and outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Display Mounting location. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Local display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Orientation (vertical, horizontal) . . . . . . . . . . . . . . . . . 16
Turning the display . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 System pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Vertical pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 107
E Installing the sensor
Electrical connection See Sensor installation
Cable specifications (remote version) . . . . . . . . . . . . . . 28 Installing the wall-mount housing . . . . . . . . . . . . . . . . . . . 21
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Insulation of sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Error messages
Confirming error messages . . . . . . . . . . . . . . . . . . . . . 40 J
Process errors (device errors). . . . . . . . . . . . . . . . . . . . 84 Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
System errors (device errors) . . . . . . . . . . . . . . . . . 77–78

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Proline Promass 83 FOUNDATION Fieldbus Index

L Process error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . 84


Language group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Programming mode
Length of connecting cable . . . . . . . . . . . . . . . . . . . . . . . 107 Disabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Limiting flow Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
See Measuring range Pumps, mounting location, system pressure . . . . . . . . . . . . 15
Local display Purge connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
See Display
Q
M Quick Setup
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 51
Material load diagram . . . . . . . . . . . . . . . . . . . . . . . 108, 123 Gas measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Measured variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 R
Measuring principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95–96 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Repeatability (performance characteristics) . . . . . . . . 104–105
Medium pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Replacement
Medium temperature ranges . . . . . . . . . . . . . . . . . . . . . . 108 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
N
Nameplate S
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Nominal pressure Sanitary compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
See Medium pressure range S-DAT (HistoROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Seals
O Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Operable flow range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Medium temperature ranges. . . . . . . . . . . . . . . . . . . . 108
Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Replacing, replacement seals. . . . . . . . . . . . . . . . . . . . . 70
Operation Secondary containment
FOUNDATION Fieldbus configuration programs . . . . . 41 Gas purging, pressure monitoring connections . . . . . . . 69
Function matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
ToF Tool - Fieldtool Package Sensor heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
(configuration and service software) . . . . . . . . . . . . . . . 41 Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–11
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SIL (functional safety) . . . . . . . . . . . . . . . . . . . . . . . . . 7, 124
Ordering code SIP cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Software
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Amplifier display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–10 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Standards, guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Outlet run. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 107 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Supplementary Ex documentation . . . . . . . . . . . . . . . . . . . . 7
Supply voltage (power supply) . . . . . . . . . . . . . . . . . . . . . 100
P System error
Performance characteristics Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Influence of medium pressure . . . . . . . . . . . . . . . . . . 106 System error messages . . . . . . . . . . . . . . . . . . . . . . . . . 77
Influence of medium temperature . . . . . . . . . . . . . . . 105 System error messages . . . . . . . . . . . . . . . . . . . . . . . . . 77–78
Maximum measured error . . . . . . . . . . . . . . . . . . . . . 101 System files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Reference operating conditions. . . . . . . . . . . . . . . . . . 101
Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . 104–105 T
Post-installation check (checklist) . . . . . . . . . . . . . . . . . . . 23 T-DAT
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Save/load (data backup, device replacement) . . . . . . . . 55
Power supply (supply voltage) . . . . . . . . . . . . . . . . . . . . . 100 T-DAT (HistoROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Technical data at a glance . . . . . . . . . . . . . . . . . . . . . . . . . 95
Pressure device approval . . . . . . . . . . . . . . . . . . . . . . . . . 124 Temperature ranges
Pressure loss (formulas, pressure loss diagrams) . . . . 110, 117 Ambient temperature range . . . . . . . . . . . . . . . . . . . . 107
Pressure monitoring connections . . . . . . . . . . . . . . . . . . . . 69 Medium temperature . . . . . . . . . . . . . . . . . . . . . . . . . 108
Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Process error Terminal assignment
Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 FOUNDATION Fieldbus. . . . . . . . . . . . . . . . . . . . . . . . 31

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Thermal insulation, general notes . . . . . . . . . . . . . . . . . . . 19


ToF Tool – Fieldtool Package . . . . . . . . . . . . . . . . . . . . 41, 72
Transmitter
Installing the wall-mount housing . . . . . . . . . . . . . . . . 21
Turning the field housing (aluminum) . . . . . . . . . . . . . 20
Turning the field housing (stainless steel) . . . . . . . . . . . 20
Transporting the sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Troubleshooting and remedy . . . . . . . . . . . . . . . . . . . . . . . 73

V
Vertical pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 108

W
Wall-mount housing, installing . . . . . . . . . . . . . . . . . . . . . 21
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Wiring
See Electrical connection
Write protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Z
Zero point adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

128 Endress+Hauser
www.endress.com/worldwide

BA065D/06/en/12.06
71035081
FM+SGML6.0 ProMoDo

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