Torque Machine Data Sheert PDF
Torque Machine Data Sheert PDF
4 0:08:17 AM
Torque Tools are Measurement Equipment Chapter 6-2
6-2. Traceability
(1) Traceability system
Torque can be resolved into length by the force. As the units of length and force are approved
by official calibration laboratory respectively, the traceability is obtained through these units.
We invite you to use Tohnichi tools for your ISO 9000 torque control systems.
Tohnichi is producing a wide variety of torque tools based on the traceability system (Figure 6-2). Services, such as
calibration and repair, are very important and necessary factors in the control process. All of these services required
for internal company controls of torque tools, such as inspection sheets, calibration certificates, and traceability charts
Torque
Tohnichi Products
Torque Screwdriver
Torque Gauge
Torque Meter
Technical Data 71
Chapter
Torque Calibration
Machine
Torque Measuring Reference Torque
Reference Torque Wrench
Device Screwdriver
Secondary Stage
Reference Torque
Wrench
Torque Testing Torque Screwdriver Torque Screwdriver Torque Wrench Torque Wrench
Machine Tester Checker Checker Tester
Tertiary Stage
Torque Wrench
■ Designated standard equipment・・・ Equipment designated as the national standard that realizes the torque
(Torque standard Machine) units.
■ Designated secondary・・・・・・・・・・・ Reference torque wrench calibrated using the designated standard
standard equipment equipment.In addition to realizing the reference standards relating to the
(Reference torque wrench) calibration company’s torque, this is used for maintenance and control of
calibration equipment.
■ Working standard・・・・・・・・・・・・・・・ This is an actual loading type, load cell type, or build-up type torque
Using these, through the establishing of a torque supply system by JCSS, a traceability system for torque will be
established similar to that for other units.
However, outside the torque ranges provided, local calibration will be required using [Force x Length = Torque]
(Assembly unit) as before. In addition, because the level provided by JCSS is only up to the secondary level, it will
basically only cover up to torque wrench testers and torque screwdriver testers.
It is expected that torque wrenches and torque screwdrivers will be transferred and have their calibration based on the
JIS B 4652 standard as described below.
Establishment of Hand Torque Tools - Requirements and Test Methods (JIS B 4652) Standard
Following the progress in establishing the torque supply system described above, it was required to prepare standards
for manual torque tools because the contents of the previously used JIS B 4650 standard for manual torque wrenches
mainly gave stipulations regarding torque wrench product specifications, resulting in the following problems:
1) The standard only covered torque wrenches, with no stipulations for torque screwdrivers.
2) There were many specifications relating to manufacturing according to models and materials, and the method of
calibration was unclear.
3) The standards had not been agreed to conform with international standards.
Here, the international standard ISO 6789: 2003 (Assembly tools for screws and nuts. Hand torque tools.
Requirements and test methods for design conformance testing, quality conformance testing and recalibration
procedure) was translated and submitted by the Japan Measuring Instruments Federation as the Japanese industrial
standards, and this was established as JIS B 4652 on April 20, 2008.
Technical Data 73
Chapter
Tohnichi has been providing a documentation service related to ISO 9000 accreditation since 1991. In general, the
documents required for accreditation are the inspection certificate and the calibration certificate. However, upon the
customer’s request, we also issue a traceability chart. Further, calibration certificates are provided with torque wrenches.
Tohnichi stores the histories of these issued documents for the request period for customers, and helps them maintain their
ISO 9000 certification.
Figure 6-5. Certificate of calibration supplied with torque wrenches
Deviation: In graduated torque measuring devices, this is the difference between the graduated values and the
True
真の値value Deviation
かたより
真の値
True value
True value
X X X
(a) (b) (c)
Case where dispersion is Case where deviation is small, Case where there is
small, but there is deviation but there is dispersion deviation and dispersion
Technical Data 75
Chapter
(2)Uncertainty
Without assuming the conventional concept of the true value (which is generally unknown),
the uncertainty is obtained from the data dispersion (already known) in the data range, using
the measured results themselves. (P.75 Figure 6-6) The methods of evaluating uncertainty are
classified under the following two types:
Further, for both of type A and type B, the standard uncertainties and the standard deviations
(or similar values) are estimated from the normal distribution, rectangular distribution and
trapezoid distribution. Finally, these are combined by the propagation rule of errors. (The
combined standard uncertainty)
Under these procedures, the overall uncertainty is indicated as the Extended Uncertainty.
Measured Uncertainty
value 0.96
99.3
98.34 100.26
σ = a/√3
σ = a/√6
In normal distribution, σ (standard error) equals the standard uncertainty and generally,
2σ equals the extended uncertainty. In rectangular distribution, dividing the half width of
distribution (a) by √3 equals the extended uncertainty (a/√3). In triangular distribution, dividing
the half width of distribution by √6 equals the standard uncertainty (a/√6).
Table 6-11. Example of estimating the uncertainty from the rectangular distribution
Nmin Udigit
100 0.29% u u
200 0.14%
1 [digit]/ 2√3
400 0.07%
To obtain the resolution of a digital display for the uncertainty of 1 [digit], dividing 0.5 [digit] (half
the width of 1 [digit]) by √3 equals the standard uncertainty (1 [digit]/2√3). For example, if the
resolution (Nmin) using the minimum torque capacity (Tmin) is taken as 100, 1 [digit] equals
1% and the uncertainty of its resolution (Udigit) equals 0.29%.
Technical Data 77
Chapter
(3)
Analysis procedure for uncertainty in measurements
(1) Setting the method of measurement and calibration. (Describe the procedure concisely.)
Describe the principles and measuring methods, measuring devices and instruments
concisely.
(2) C onstruction of the mathematical model ( Write the formulas or state the principal
factors.)
a) Describe the formulas if they can express the uncertainty.
b) If the uncertainty cannot be expressed by numerical formulas, indicate the factors of the
uncertainties and combine them by adding.
c) Execute the test of significance through experiments based upon the design of experiments
and factor analysis. Then estimate the uncertainties of each factor.
(3) C orrection of values ( Describe the correction items and the methods, if any. ) If
corrections are made, the estimation of uncertainties should be carried out after the data
correction.
(4) A nalysis and estimation of uncertainty elements ( Including type A and type B
classification) Point out and classify the uncertainty elements, and estimate the standard
deviation (or similar values) per element as follows:
a) Uncertainty of standard. (Described as the standard uncertainty.)
b) The uncertainty compared to the standard. Uncertainty resulting from factors such as the
calibration equipment, calibration environment, calibration period, work piece, etc.
(Described in the standard uncertainty; show the basis of the method of determination).
k: Coverage factor
(Generally, k = 2 is taken. If not, describe the reason for this.)
2) Hypothetical models
・Torque calibration kit DOTCL100N
Technical Data 79
Chapter
Maximum scale
最大目盛 value
±
%
Accepttable
Measured torque
実測トルク
合格範囲
range
Torque目盛上のトルク
shown on the scale
Technical Data 81
Chapter
Every torque tool will operate in error at some time. To prevent this, daily checking and regular calibration are required
Daily check (Regular) : To prevent the occurrence of a large quantity of defects.
Periodic calibration : To control the accuracy of torque tools (For traceability)
Table 6-3. Individual control and centralized control
Individual control Centralized control
Torque wrench accuracy inspection Daily inspection by the worker Regular inspection in the tool room
Earlier detection to prevent the occurrence Can be detected only during a regular
Chapter
(3) Testers for torque tools Table 6-5. Torque tools and Testers / Checkers
Torque tools Tester / Checker
Pneumatic screwdriver TCF + TP + CD42
Semi-automatic airtork DOT, DOTE, LC, TF, TCC Torque Wrench Tester
Fully automatic airtork TCF + TP + CD42, ST
Multiple unit TCF + TP + CD42, ST
Manual torque screwdriver TDT
Manual torque wrench DOT, DOTE, TCC, LC, TF Torque wrench tester
Torque meter Calibration kit (dead weight + calibration lever)
Type II Adjustable type torque tool (ISO, JIS) Tohnichi equivalent model
Class A Variable torque type wrench with graduations or display unit QL, CL, PQL
Class B Fixed torque type wrench QSP, CSP
Class C Variable torque type wrench with no graduations -
Class D Variable torque type screwdriver with graduations or display unit LTD, RTD
Class E Fixed torque type screwdriver NTD, RNTD
Class F Variable torque type screwdriver with no graduations -
Class G Deflection beam / variable torque type wrench with graduations -
Type II Adjustable type torque tools・・ ■ Setting: within ±3%, applied force within ±10°, screwdriver gradient within ±5°.
■ Preliminary loading: Carry out loading five times to the maximum capacity (torque tool nominal
capacity) in the working direction, and carry out averaging.
■ Loading method: After loading gradually with increasing force up to 80% of the target
torque value, slowly apply a final loading evenly over 0.5 to 4 seconds to reach the target
torque value.
Technical Data 85