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Design Calculation Pin

This document calculates the stresses and safe working loads for a steel assembly and pin design. It specifies the material properties and dimensions of the assembly. Calculations are shown for allowable shear, tensile and weld stresses. The maximum shear force, tensile force and resulting weld stress are calculated. Dimensions and stresses for a pin design are also included. Safety factors are applied to determine the maximum safe working loads for both the assembly and pin design.

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Udhasu Nayak
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744 views

Design Calculation Pin

This document calculates the stresses and safe working loads for a steel assembly and pin design. It specifies the material properties and dimensions of the assembly. Calculations are shown for allowable shear, tensile and weld stresses. The maximum shear force, tensile force and resulting weld stress are calculated. Dimensions and stresses for a pin design are also included. Safety factors are applied to determine the maximum safe working loads for both the assembly and pin design.

Uploaded by

Udhasu Nayak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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STEEL ASSEMBLY CALCULATION

1.1 Steel Assembly Design

Yield Stress of Material - SS316 Fy = 207 N/mm2

Allowable Tensile Stress - SS316 Vt = 0.6 Fy = 124 N/mm2

Allowable Shear Stress - SS316 Vs = 0.4 Fy = 83 N/mm2

Allowable Weld Stress Fw = 0.4 Fy = 83 N/mm2

Safety factor F.S. = 2

SONSUB INTERNATIONAL PTY LTD PAGE 1/4


STEEL ASSEMBLY CALCULATION

Scenario : The assembly experiencing the shear stress.

Fs Fs

Shear and Tensile Failure at the edge of the assembly

Fs

Length L = 230 mm
Width w = 40 mm
Thickness t = 19 mm

2
Shear Area, As = w x t = 760 mm

Allowable Shearing Load FAS = Vs x As = 62,928 N

Max. Force Acting on the shear plane Fs = FAS / F.S. = 31000 N

Shear Load Ws = Fs / g = 3160 kg

Allowable Tensile Load FAT = Vt x As = 94392 N

Max. Tensile Force Ft = FAT / F.S. = 47000 N

Tensile Load Wt = Ft / g = 4791 kg

Max. Safe Working Load SWL = 1580 kg

SONSUB INTERNATIONAL PTY LTD PAGE 2/4


STEEL ASSEMBLY CALCULATION

1.2 Weldment Design

40 mm

19 mm

Stresses In Weld

Length of Weld on Lug Lw = 2 (w+t) = 118 mm

Tensile load on per unit length of weld Swt = Ft / Lw = 398 N/mm

Shear load per unit length of weld Swx = Fsx / Lw = 263 N/mm

Resultant load per unit length of weld R1 = 477 N/mm


(Assumption = Bending stresses ignored)

Weld Size tw = 12 mm

2
Resultant stress in weld Sw = R1 = 56.2 N/mm
0.707. tw

Check Sw / Fw = 0.68 <1 (OK)

SONSUB INTERNATIONAL PTY LTD PAGE 3/4


Design Calculation - Pin

Yield Strength of Material - Grade 60 Fy = 420 N/mm2

Allowable Tensile Stress Vt = 0.6 Fy = 252 N/mm2

Allowable Shear Stress Vs = 0.4 Fy = 168 N/mm2

Allowable Bending Stress Vb = 0.66 Fy = 277 N/mm2

Safety factor F.S. = 2.0

Impact factor I.M. = 1

Maximum Shear Stress at the pin cross section

Pin Diameter d = 25.4 mm

No of Pins N = 4 nos

2
Shear Area, As = 507 mm

Allowable Shearing Load FAS = Vs x As = 85,138 N

Max. Force Acting on the shear plane Fs = FAS / F.S. = 42000 N

Shear Load Ws = Ft / g = 4281 kg

Max. Safe Working Load per pin SWL = 2141 kg

Max. Safe Working Load - for N pins SWL' = 8563 kg

Maximum Tensile Stress at the pin cross section

Allowable Tensile Load FAT = Vt x As = 127707 N

Max. Tensile Force Ft = FAT / F.S. = 63000 N

Tensile Load Wt = Ft / g = 6422 kg

Max. Safe Working Load per pin SWL = 3211 kg

Max. Safe Working Load - for N pins SWL' = 12844 kg

SONSUB INTERNATIONAL PTY LTD PAGE 4/4

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