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3 Axis Control Box Manual

The document provides a user manual for a CNC control box. It can connect up to 3 servo or stepper motors and uses 32-bit PID control. It describes the features, specifications, front and internal views of the box. It also details the various electronic components inside the box and how they are wired together, including motor drivers, breakout boards, and power supplies. Setup and tuning instructions are provided for configuring the motor drivers.

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Марко Сајић
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© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
334 views

3 Axis Control Box Manual

The document provides a user manual for a CNC control box. It can connect up to 3 servo or stepper motors and uses 32-bit PID control. It describes the features, specifications, front and internal views of the box. It also details the various electronic components inside the box and how they are wired together, including motor drivers, breakout boards, and power supplies. Setup and tuning instructions are provided for configuring the motor drivers.

Uploaded by

Марко Сајић
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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CNC Control Box User Manual

CNC CONTROL BOX


User manual Rev. 1

1. Features

• Connect up to 3 servo or stepper motors.

• Full featured Industrial quality DC servodrive.

• 32 bit PID control with 16 bit RISC processor in each axis.

• Manual Pulse Generator throught the LPT2 port.

• For use with mach3.

• Can be used for Lathes, Mills, Routers, Lasers, Plasma, Engravers.

2. Specifications.
Main Voltage Input (VAC) 110V
Main voltage for motors (VDC) 48V
Continuous Current per Axis (A) 12
Peak Current per axis (A) 15
Length (in) / (mm)
Width (in) / (mm) 11/ 280
Height (in) / (mm) 20/510
Weight (lbs) / (kg)

Table 1. Box specifications.

Revision: 3/15/2009 10/10


CNC Control Box User Manual

3. Box description

3.1 Front view description.

Figure 1. Control Box front view

The above figure shows the front view of the CNC control box. In the Table 2 is
shown the function of each connector.
Revision: 3/15/2009 10/10
CNC Control Box User Manual

CONTROL BOX FRONTAL VIEW


REF.
LETTER DESCRIPTION
A MAIN POWER INPUT CONNECTOR (110VAC)
B MAIN POWER SWITCH
C PUMP FUSE
D AXIS X ENCODER
E POWER OUTPUT CONNECTOR FOR AXIS X
F AXIS Y ENCODER
G POWER OUTPUT CONNECTOR FOR AXIS Y
H AXIS Z ENCODER
I POWER OUTPUT CONNECTOR FOR AXIS Z
J LPT1 DB25 CONNECTOR
K PENDANT DB25 CONNECTOR
L LPT2 DB25 CONNECTOR
M SPEED CONTROLLER DB25 CONNECTOR
N LIMIT SWITCH RJ45 CONNECTOR
O OUTPUT VOLTAGE CONNECTOR FOR PUMP (110VAC)

Table 2. Frontal view description

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CNC Control Box User Manual

3.2 Internal Lateral view description.


The above figure shows the internal lateral view of the CNC control box,
corresponding to the components distribution inside the box. In the Table 3 is
shown the function of each connector in that view and their reference names (RN)
to be used in the internal connections described in the Table 4.

Figure 2. Control Box internal lateral view.

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CNC Control Box User Manual

CONTROL BOX LATERAL VIEW


REF.
LETTER DESCRIPCTION REF. NAME
a Axis X Driver (Viper 75) Viper X
b Axis Y Driver (Viper 75) Viper Y
c Axis Z Driver (Viper 75) Viper Z
d Multifunction Breakout Board C11G
e Pendant Interface Card C22
f LPT2 Expansion Port LPT2
g Parallel Port Breakout Board C13
h RJ45 Breakout Board C27
i 24VDC@2A Power Supply * 24VDC P.S.
j [email protected] Power Supply * 12VDC P.S.
k [email protected] Power Supply * 5VDC P.S.
l 48VDC Power Supply * 48VDC P.S.
m Fan *
n Extractor Fan *

*All those components are connected to 110VAC

Table 3. Internal components description

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CNC Control Box User Manual

4.2.1 Viper 75 Stepper-Servo-Motor Drive.

Figure 3. Viper 75 motor driver.

To see more information go to the link:


http://www.larkencnc.com/dloads/viper-manual.pdf

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CNC Control Box User Manual

3.2.1 C11G Multifunction Breakout Board.


This card has been designed to provide a flexible interface and functions to your
computer projects, by using the parallel port control software. It manages the step
and direction signal and send them to the motor drivers, has an optoisolated
analog 0-10VDC output that will convert a step signal into an analog signal that can
be used to command a commercial VFD. It has an microcontroller based SCHP.

To get more information go to the link:


http://cnc4pc.com/Tech_Docs/C11GR7_1_User_Manual.pdf

Figure 4. C11G Breakout Board

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CNC Control Box User Manual

3.2.2 C22 Pendant Interface Board

This board serves as an interface board for the pendants provided by CNC4PC
(MPG2,MPG3, and MPG4). The board conditions the signals (buffer) and provides
power to the pendant. The board also has a relay that reflects the status of the E-
stop button on the pendant so hardware e-stop functions can be implemented.

To get more information go to the link:


http://cnc4pc.com/Tech_Docs/C22-Pendant_Interface_Board_Rev2.pdf

Figure 5. C22 Pendant Interface Board

Instructions for setting up the MPG can be found here:


http://cnc4pc.com/Tech_Docs/guide_for_MPG4_over_LPT2.htm.

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CNC Control Box User Manual

3.2.3 C13 Parallel Port Breakout Board


This is a basic breakout board. It provides screw-on terminals to pins 1-25 and
ground of the parallel port. It comes with a females DB25 connector.

To get more information go to the link:


http://www.cnc4pc.com/Store/osc/product_info.php?cPath=33&products_id=131

Figure 6. C13 Parallel Port Breakout Board

3.2.4 C27 RJ45 Breakout Board


This is a basic Ethernet RJ45 breakout board. It provides screw-on terminals to
pins 1-8. It is used to get the signal coming from the limits switches.

Figure 7. C27 RJ45 Breakout Board

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CNC Control Box User Manual

4. Wiring description
The internal components of CNC control box are interconnected. Wires are
marked with a Reference Number (REF. NUM.)

Please refer to the table at the end of the document.

Table 5. Internal connections description

• All the DC power voltage lines have one or two digits plus the letter V.
Example: 24VDC has a Reference Number 24V.
• All the DC grounds, excepting the 12VDC power supply Ground, have
Reference Number 0V.
• The 12VDC power supply ground is isolated and may not be common with
other grounds in the box. It reference Number is 0V12.
• All the logic signals has one or two digits without the letter V
• The 110VAC power voltage lines have 3 digits plus the letter V.

5. Tuning the drivers


The drivers have been previously tuned, but this tuning can be modified. These
are the values used:

Axis X Axis Y Axis Z


Parameter Driver Driver Driver
Kp 700 700 700
Ki 2 2 2
Kd 2700 2600 2400
lp 1 1 1
ra 150 150 150
ju 0002 0002 0002
ba 0000 0000 0000
hy 0000 0000 0000
cl 0400 0400 0400

To see more information go to the link:


http://www.larkencnc.com/dloads/viper-manual.pdf
Revision: 3/15/2009 10/10
CNC Control Box User Manual

Disclaimer:
Use caution. CNC machines could be dangerous machines. DUNCAN USA, LLC
or Arturo Duncan are not liable for any accidents resulting from the improper use of
these devices. The CNC control box is not a fail-safe device, and it should not be
used in life support systems or in other devices where its failure or possible erratic
operation could cause property damage, bodily injury or loss of life.

Revision: 3/15/2009 10/10


CNC Control Box User Manual

Revision: 3/15/2009 10/10

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