Impress-Newtex Composite Textiles Ltd.

Industrial Attachment (TE-410)

On

Impress-Newtex Composite Textiles Ltd.

Gorai Industrial Area, Mirzapur, Tangail
Duration: September 5, 2012 to November 5,2012

Academic Supervisor
Md. Rabiul Islam Khan
Lecturer
Department of Textile Engineering
Faculty of Science & Information Technology

Submitted by:
Kabir Miah

ID # 091-23-1274

Shyamal Biswas

ID # 091-23-1278

Program: B. Sc. in Textile Engineering

Department of Textile Engineering

Faculty of Science & Information Technology

Submission Date: 19-12-12

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“Industrial Attachment”

On

Impress-Newtex Composite Textiles Ltd.

Gorai Industrial Area, Mirzapur, Tangail

Duration: September 5, 2012 to November 5, 2012

Academic Supervisor
Md. Rabiul Islam Khan

Lecturer

Department of Textile Engineering

Faculty of Science & Information Technology

Signature of the Supervisor :

....................................................

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ACKNOWLEDGEMENT
First of all we express our gratitude to supreme Allah for blessings, approval, protection, mental
power and wisdom in all aspects of our life. The applauses to Allah to complete this project work.
During our Industrial Attachment, many individuals have unselfishly contributed their time, support
to make this project possible. We would like to extend our sincere gratitude to those who have
provided guidance in every step along the way. We are deeply indebted to our supervisor Md. Rabiul
Islam Khan, Lecturer, Department of Textile Engineering, Daffodil International University, whose
help, suggestions and encouragement helped us in all the time of research for and writing of this
report. His scientific curiosity, encouragement and guidance throughout this work have been
necessary for this report. It is a great pleasure in expressing our profound gratefulness and sincere
gratitude to our respected teacher, Prof. Dr. Mahbubul Haque, Head of the Department of Textile
Engineering, Daffodil International University, for his inspiration, prudent advice, affectionate
guidance. We want to thank Prof. Dr. S. M. Mahbub-Ul Haque Majumder, Dean, Department of
Textile Engineering, Daffodil International University, for his stimulating support and
encouragement. Our absolute gratitude and heartiest thanks to Prof. Dr. Eng. Zulhas uddin, Advisor
of Department of Textile Engineering, Daffodil International University, for his dynamic effort and
advice in all aspects of this report work. We are also grateful to Mrs. Rina Khnum, Department of
Textile Engineering, Daffodil International University, for their encouragement, love & care with
great inspiration in all aspects. We would like to give a special thanks to all of my teachers of the
Department of Textile Engineering, Daffodil International University. . I would also like to thanks
Mr.Ismail Hossain Asstt. General manager, Karnaphuli Knitting & Dyeing ltd. for his kind
permission for the training. I would like to express my thanks to Mr. Julfikier Hyder (Tamal) P.O.
Karnaphuli Knitting & Dyeing ltd. for his valuable suggestions encouragement and for providing
all necessary information about the dyeing procedure of this factory. I would like to express my
thanks to Mr.Shovon Shift Incharge Karnaphuli Knitting & Dyeing ltd. for his valuable technical
support during the training period.

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Introduction
By means of the practical knowledge it’s possible to apply the theoretical knowledge in the
practical field. For any technical education practical experience is almost equally important in
association with the theoretical knowledge.

The industrial attachment is the process which builds understanding skills and attitude of the
performer, which improves his knowledge in boosting productivity and services. University
education provides us vast theoretical knowledge as well as more practical attachment, despite
all these industrial attachment help us to be familiar with the technical support of modern
machinery, skillness about various operation stages.

It also provides us sufficient practical knowledge about production management, productivity

evaluation, work study, efficiency, industrial management, production planning and control,

production cost analysis, inventory management, purchasing, utility and maintenance of

machinery and their operation techniques etc. the above mentioned can not be achieved
successfully by means of theoretical knowledge only. This is why it should be accomplished with
practical knowledge in which it is based on industrial attachment makes us reliable to
accustomed with the industrial atmosphere & improve courage & inspiration to take self
responsibility.

I have prepared this report as required in completion of my attachment course in regarding

guideline given by the university authority which will lead to a strong guideline and milestone
for our future carrier.

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TABLE OF CONTENT
Chapter No. Topics Contents page no.

Chapter- 1 Project Description Name, Types, Year of establishment, Location, 6-10

Address, Sponsors, Product Mix, Annual
Production Capacity, Project Cost, Vision and
mission, Deferent departments, History of the
Project Development:
Physical infrastructure,

Chapter- 2 Manpower Organ gram of manpower- 11-12

Management 1. Administration
2. Production

Chapter-3 Machine description No. of M/C, Brand name, Main specification, 13-25
Machinery, Remarks.

Chapter-4 Raw Materials Types, Price, Source, Annual requirement, 26-30

Remarks.
Chaper-5 Production Planning Production parameters, Description of 31-46
Sequence & production process, Daily production report,
Operations. production flow chart, Recipe,

Chapter-6 Quality Assurance Quality assurance procedure, List of equipment, 47-53

Quality standard, Quality report, Remarks
Chapter-7 Maintenance Objectives of Maintenance of 54-56
machinery,Maintenance procedure .
Chapter-8 Utility Services Utility facilities available, Capacity and other 57-65
technical details, Source of utility, Cost of
different utility, Remarks,WTP and ETP
Chapter-9 Store and Inventory Inventory system of raw material, Spears, 66-67
Control Finished goods, others, Remarks

CHapter-10 Cost Analysis Price of the product, Costing of product, 68

Remarks
Chapter-11 Marketing activities Consumer of the product, product label, 69-70
Package size and label, Local market, Importing
countries, Marketing strategy, Manpower.
Chapter-12 Social participation, Social participation, Conclusion. 71
Conclusion.

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Chapter-1
(General information About the Mill)

Name of the Company : Impress-Newtex Composite Textiles Ltd.

Type : 100% Export oriented Knit Dyeing Factory.

Year of Establishment : 1996.

Location : Gorai, Mirzapur, Tangail.

Address:

Factory : Gorai industrial area, Mirzapur, Tangail.

Head Office : “Evergreen Plaza”(6th Floor) 260/B, Tejgaon

Industrial Area, Dhaka-1208

Project Cost : 100crores taka.

Capacity : Knit Dyeing 15-16 tons per day
Annual Turnover :Around 10 Lac U.S Dollar/year.

Vision:

1. To be one of the best leading composite mill in Bangladesh

2. To build a true marketing led enterprise with motivated workforce,innovative vision &
more value added product portfolio, customer satisfaction & understanding of global
market.

Mission:

Each of our activities must benefit and add value to the common wealth of our society. We firmly
believe that, in the final analysis we are accountable to each of the constituents with whom we
interact; namely, our employees, our customers, our business associates, our fellow, citizens.

Certification & Award: ISO 9001:2008 certified Company.

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Product Mix in Knit Dyeing:

Name of the Product Mix:

 single Jersey

 Single Lacost

 Double Lacost

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 P/C Lycra Baby Tery

 2x1 Rib

 2x2 Rib

 1x1 Lycra Rib

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 Fleece fabric

 Terry Fleece

History of the Project Development:

At first they established a Garments Factory, then they established a knitting Factory, then a
weaving Factory and then a Dyeing Factory which name Karnaphuli Knitting & Dyeing ltd.

Physical Infrastructur:

Physical infrastructure of Karnaphuli Knitting & Dyeing ltd. is simple one. It is constructed by
steel structure; out side is brick wall, somewhere it is R.C.C. & brick wall structure.

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Location of the Mill

Dhaka-Tangail Road
Dhaka-Tangail Road

Chandra Dhaka-Gazipur Road

Karnaphuli Knitting
& Dyeing Ltd.

Kaliakoir

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Chapter-2

(Manpower Management)

Administration Department

Chairman &Managing Director

Executive Director
Director(Finance)

General Manager(Administration) General Manager(Maintenance) General Manager(Production)

Executive Officer

Administrative Officer

Computer Section

Time Section

Store Section

Transportation Section

Security Section

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Production Department

General
Manager
(Production)

Manager Manager Manager

Manager
(Lab) (Dyeing) (Finishing)
(Knitting)

Production Lab Asst.

Officer Incharge Manager

Production
Lab
Officer
Supervisor

Supervisor

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Chapter-3

Lay out plan of Dyeing Shed

5
4

15 13 1
6

7
16 7

S-8
3
tor
Genera S-9
Diesel
17 14
S-
10

S-
11
12
: Fire Tube Boiler

B B

Godown
Gas Generator

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Machine description

Dyeing floor
Dyeing machine:

Dyeing Machine type Machine Quantity

Winch dyeing Machine 13

Winch dyeing Machine(SAMPLE) 4

Winch dyeing Machine(Atmospheric)

Machine no. 01 02 03 04

Name of the Winch dyeing Winch dyeing Winch dyeing Winch dyeing
Machine Machine Machine Machine Machine

Brand name Sclavos Tong gene Tong gene Tong gene

Origin Greece Taiwan Taiwan Taiwan

Capacity 1200kg 800kg 1200kg 250kg

Year of 2008 1995 1995 1995

manufacturing
No. of Nozzle 4 4 6 4

Temp. range Up to 1420C Up to 980C Up to 980C Up to 980C

Model Tgru-Half 1-5 Tgru-Half 1-15 Tgru-Half 1-25 Tgru-Half 1-50

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Machine no. 05 06 07 12

Name of the Winch dyeing Winch dyeing Winch dyeing Winch dyeing
Machine Machine Machine Machine Machine

Brand name Sclavos Fong’s Fong’s Fong’s

Origin Greece Honkong Honkong Honkong

Capacity 1500kg 450kg 650kg 600kg

Year of 2008 1995 1995 1995

manufacturing
No. of Nozzle 6 4 4 4

Model DIN-EN-729-3 BS-5500 BS-5500 BS-5500

Machine no. 9 10 11 8

Name of the Winch dyeing Winch dyeing Winch dyeing Winch dyeing
Machine Machine(Sample) Machine(Sample) Machine(Sample) Machine(Sample)
Brand name Dilmenler Fong’s Tong Gene Tong Gene

Origin Turkiye Honkong Taiwan Taiwan

Capacity 35kg 25kg 20kg 10kg

Year of 1999 1999 1995 1993

manufacturing
No. of Nozzle 1 1 1 1

Machine no. 13 14 15 16

Name of the Winch dyeing Winch dyeing Winch dyeing Winch dyeing
Machine Machine Machine Machine Machine
Brand name Tong gene Fong’s Tong gene Tong gene

Origin Taiwan Honkong Taiwan Taiwan

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Capacity 600kg 800kg 1000kg 600kg

Year of 1998 2001 2001 2001

manufacturing
No. of Nozzle 3 4 6 3

Machine no. 17

Name of the Winch dyeing

Machine Machine
Brand name Tong gene
Origin Taiwan

Capacity 1000kg
Year of 1998
manufacturing
No. of Nozzle 6

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Dyeing Lab

Machineries of the Dyeing Lab:

The description of the machineries of the dyeing lab of Karnaphuli Knitting & Dyeing ltd. is
given bellow:

Laboratory facilities &equipment:

 Light box
 Electronic balance
 Iron
 Sample dyeing m/c
 Lab dip m/c
 GSM tester
 Washing m/c
 pH tester
 Dryer
 Crock meter
 Spectro photo meter.

Light box :

 Visual assessment of color by reflectance& transmission

 Mainly used for shade matching
 4- type of light source are used
 Sometime it may be more such as TL84,CWD etc
 Metamerism of the fabric is checked

Brand name : VITIVIDE

Model : CAC-60
Origin : U.K

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Symbol Full meaning Functions

UV Ultra violet used for white color
matching
F Fluorescent light Metamerism of the
fabric is checked
TL-84 Tube light Do
L D65 Artificial day light used for color matching

Crock meter:

 Mainly used for rubbing fastness

 Rub may be wet /dry

Brand name : GUVEN CELIK

Model : S-9011
Origin : Turkey

Electric balance:

Features:
 Fabric, dyes & chemicals can be measured accurately
 Weight range:0.001 to 121gm
 Accuracy 0.001gm

Brand name : Sartorius

Model : BL310
Company : James H. Heal &co. ltd
Origin : U.K

Iron:

Features:
 Mainly used for drying the sample
 Wet sample is placed between the two white fabric & temp. and Pressure is given
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 A dial is used to indicate the fabric type(cotton, wool ,silk etc )

Sample dyeing machine:

No. of m/c : 03
Solvent : Glycerin
Model : HR
No. : 3800
M/c type : H.T m/c
Brand name : ROACHES
Company : ROACHES
Origin : England

M/c type:

Lab Dip m/c

Brand name :Mathis labomate

Company : Werner Mathis. AG
Origin : Switzerland

Features:
 Sample can be dyed above 1000C ,1300C,/more
 Glycerin bath is used
 18 holders are provided

Main parts:
 Program set panel
 Glycerin bath
 Holder
 Holder carrier

Controlling point :
1. Time
2. Temp.
3. R.P.M

Type of fabric processed : cotton &polyester

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GSM tester:

Features:

 used to measure GSM of grey ,dyed & finished fabric

 100cm2 fabric is cut & wighted in gms.
 The reading is multiplied by 100
 This is the final GSM

Washing m/c :

 All the washing condition & parameter can be controlled

 Model : RS-12MS
 Temp .: 1200C
 Solvent : Water + Glycerin
 Brand name : INDESIT
 Company : INDESIT
 Origin : Italy

pH tester:

Type :Digital pH meter

Spectrophotometer:

Type : Spectrophotometer
Brand name : DATA COLOR
Model : SF600 Plus CT
Software used : Color tools QC,DCI match
Origin : U.S.A

Functions :

 Shade matching
 Recipe formulation

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Lay Out Plan Of Finishing Shed

Notation
A Open compactor I Physical test Lab.
B Platinum J Supervisor’s room
Stenter m/c
C bianco Slitter K Hydro-extractor
D De-watering m/c L Information desk
E Dryer M Chemical Lab.

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F Tube
compactor
G Finishing table

Finishing Section:
Machine Hydro- De-watering m/c Sutter Dryer Dryer
name extractor Slitter (tube) (open)

m/c no. 02

Model no. DMS 07 R 02 940727

(centifuge)

Serial no. DMS07 DMS053k2G

KC1250 2003- 2400 2003-
02 09
Year of 2003 2005 1995 2003
Mfg
Brand Dilmenler Bianco Bianco RUCKH Dilmenler
name

Mfg Turkey Italy Italy Germany Turkey

country

Total 16.12kW
power

Capacity 125kg 8 tons/day 8 tons/day

60m/min 4-30 m/min. 4-30 m/min.

R.p.m
No. of 03
motor

No of 2 3
chamber
Application Open Open
width& tube width& tube
fabric fabric
Temp. 1100C
-2200C

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Machine name Platinum

Stenter m/c
m/c no. 1
Model no.
Serial no. 72276-0463
Year of Mfg 1995
Brand name BRUCKNER

Mfg country Germany

Temp. 50-2500C

Capacity 8 tons/day
R.p.m 15-30m/min.(knit)
15-80m/min.(woven)
Used Utilities Electricity, Water,gas,Compact air

No of chamber 3

Application Open width fabric

Max. width 102”

Min. width 30”

Steam Pressure 2 Bar

Air Pressure 10 Bar

Extra attachment Mahlo attachment for Bowing control

Stenter m/c:

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Machine name Open compactor Open compactor(new) Tube

compactor
m/c no. 1 1 1

Model no. compacta_ck/240-a comptex/Fv 200 comptex/Fv

Brand name Sperotto Rimer Ferraro Ferraro

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Mfg country Italy Italy Italy

Temp. 110-1400C 110-1400C 110-1450C

Capacity 4 tons/day 4 tons/day 8 tons/day

R.p.m 13-22m/min. 13-22m/min. 16-35m/min.

Used Utilities Electricity, steam, gas, Electricity, steam, gas, Electricity, steam, gas,
Compact air Compact air Compact air

No of chamber

Application Open width fabric Open width fabric Tube fabric

Max. width 86” 86” 52”

Min. width 36” 36” 16”

Machine name Tube compactor

Brand name Tubetex

Mfg country Italy

Temp. 60-1000C

Capacity 4 tons/day
R.p.m 20-30m/min.

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Used Utilities Electricity

No. of cylinder/drum 1

no.of pin roller 24 (pile -18,c pile-6)

cylinder rpm 100

Tension 3kg
pin type Both pile & counter pile fabric

Remarks:

Karnaphuli Knitting & Dyeing Ltd.is a well equipped industry. As the quality of the m/cs of
dyeing, finishing &Testing section are good, so the quality of the product is also good.

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Chapter-4

(Raw Materials)

In Karnaphuli Knitting & Dyeing Ltd. , the raw materials used for production are –

 Grey Fabric
 Dyes
 Chemicals

Grey Fabric:

The following type of Grey Fabric

are dyed-
 single Jersey
 Lycra single Jersey
 Interlock
 Lacoste
 Rib
 Lycra Rib
 1x1 Rib& others
 collar & cuff
 polyester Fabrics

Source: The required grey Fabrics is produced in this industry.

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Dyes & Chemicals Used in Karnaphuli Knitting & Dyeing Ltd:

Aids Chemicals name Price(tk/kg)

General Chemicals Soda ash 20

Caustic 37
41
H2O2
Hydrose 52
Antifoam-39 400

Gluber salt(anhydrose) 17
Acid H2SO4
Acetic Acid 97
Formic Acid
Invatex AC 110
Oxalic Acid 70
Cat-ionic softener Aikamine CWS 230
Sun Soflon FK-21 210
Non-ionic (white) Sun SofterA300
SupamineFPS
Anticrease TexportD-900 154
Ciba Fluid C 165
Texport GL-500 140
Wetting Agent Invadine DA 175
Sun Morl CK-1 180
SandocleanPCLF 200
Fixing Agent Neofix R-250(FDR) 360
ciba tex ECO 400
Buffer Amonium Sulphide 30
ciba tex AB-45 160
Soaping Agent Alcosper Ad 125
Lipotol PS-60 117
Sadopur RSk 145
Sequestering Agent Invatex CS 110
Neocrystal BGS 163
Sirrix 2Ud 150
Leveling Agent Cibacel DBC 330
Neocrystal 200B 175
Drimagin E2R 267

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Lyoprint RG 245
setamal BL 300
Per-oxide killer Invatex PC 160
Croaks N 145
Enzyme Bio-polish EC 480
Bio-polish AL 520
Tinozyme 44L 550
Stabilizer Stabilizer Sifa 210
Neorate pH-100 145
Brightener Siba white 370
Uvitex BHV 289
UvitexBBT 309
Naka white 340
Leucopher BMB 550

Dyes used in Karnaphuli Knitting & Dyeing Ltd:

Dyes Price(tk/kg)
Solazol Black sp GRI 300
Reactofix Red ME 4BL 262
Cottofix Red ME 4BL 262
Reactofix orange ME 4RL 294
ReactofixN.ME2GL 354
Reactive yellow H4GL 500
Reactive Deep Black N 200
Cottofix Black B 141
Reactive Blue R (SP) 950
Remazol Red RR 1080
Remazol yellow RR 746
Remazol Blue RR 908
Remazol Blue BB NEW 2280
Remazol T. Blue G 344
Remazol B. yellow 3GL 1167
Remazol Red RGB 725
Cibacron Red FN2BL 1488
Cibacron Red FB 918
Cibacron RedFN3G 1018
Cibacron Red WB 542
Cibacron Blue FNR 1488
Cibacron Blue FGFN 1540
Cibacron Navy WB 323

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Drimarin yellow CL2RL 510

Drimarin Red CL5B 494
Drimarin VIOLET K2RL 1600
Drimarin Navy CLB 743
Drimarin Blue CT2R 1647
Bezaktrive yellow S3R 516
Bezaktrive yellow SLE 975
Bezaktrive yellow VGL 1321
Diss yellow F5GL 400
Diss Red BF 600
Diss Blue FRL 1100
Diss Navy 2GL 300
Diss Black EXNSF 300
Terasil Black WNS 300
Terasil Red FB 600
Terasil Red WFS 600
Terasil Red W4BS 600
Sumifix Supra Scarlet 2GL 2000
Sumifix SupraT/ Blue G 630
Sumifix Supra Blue EXF 1043
Sumifix Supra Navy Blue EXF 527
Sumifix Supra Red EXF 546
Sumifix Supra yellow EXF 546
Sumifix Br. Blue R 917
Sumifix Br. yellow4GL 847
Sumifix HF yellow 3R 630
Sumifix HF RedG 520
Sumifix HF Red 2B 830
Sumifix HF Navy 2G 560
Sumifix HF Blue 2R 490
Sumifix HF Brown RL 520
Sumifix Supra Marine EXF 670
Sumifix Supra Navy Blue BF 680
Sumifix Supra yellow 3RF 710
Sumifix Supra Br. Red 3BF 780
Sumifix Red 4BNF 1200
Sumifix orange 3R 630
Sumifix Br. yellow 3GF 1830
Sumifix Supra BlueBRF 810
Sumifix Supra Red GF 1240
Sumifix Dark Brown BRS 930
Sumifix Br. violet B.SPI 520
Taifix Red SF3BT 357
Taifix yellow SF3RT 314
Taifix Black SFBSDT 336
Taifix Black SFBT 301

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Taifix Br. Blue RTSPC 500

Taifix Br. BlueR special 1092
Taifix Navy Blue BRNT 420
Taifix Black GRNT 360

Annual Requirement:

To determine Annual Requirement is very tuff. It mainly depends on the buyer order & sub-
contract order. The Higher the buyer order The Higher the Production & vice versa.
Remarks:

Karnaphuli Knitting & Dyeing. uses the best quality raw materials. It produces fabrics from best
quality yarn. They uses the best quality dyes like Sumifix, Terasil, Bezaktrive, Drimarin,
Cibacron etc.

During the time of using dyestuff they give importance upon the quality of dyes than the price of
dyes & chemicals.

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Chapter-5

(Production planning, sequence & operations)

Production parameters:

A. pH:

- During H2O2 bleaching pH 9-11

- During reactive dyeing pH 10.5-12
- During disperse dyeing 4.5-5.5

B. Temperature:

- For cotton scouring 900 -950C

- For cotton cold wash 300-400C

- For cotton hot wash 700-80 C

- For cotton acid wash 600-700C

- For cotton dyeing 800-900C ( For hot brand )

400-600C ( For cold brand )

- Polyester dyeing: 1000-1300C

C. Time:

- For scouring 60-90 mins

- For reactive dyeing 60-90 mins

-for disperse dyeing 30-60 mins

D. M:L ratio

-for reactive dyeing M:L ratio maintained 1:8

Description of production process:

Washing for colored fabrics:

- The colored fabrics to be washed is loaded in the machine

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- Required amount of water is taken

- PCLF ( detergents ) added and washing continued at 800C for 20 mins

- Cold washing

Scouring – bleaching:

- Fabric to be scoured is loaded in the machine .

- Required amount of water is loaded .

- Washing agent / detergent is added.

- Steam pipes are on and scouring agent ( i.e caustic soda/ soda ash ) added when the
temperature reaches at 500C.

- When the temperature reaches at 600C then stabilizer is added .

- Then H2 O2 is added.

- Temperature is then raised to 950 C and the process is then carried out for 60-90 mins
depending on the requirements.

- The liquors are then drained .

- Then cold wash at 300-400 C, hot wash at 80-950 C and acid wash at 40-500 C is done.

Dyeing:

- After acid wash all liquors are drained out.

- Required amount of water is taken.

- Then leveling agents, anti – creasing agents, de-foaming agents are added according to
the requirement.

- then the temp. is raised up to mark and after 10-15 mins dyes added.

- Salts are added after another 30 mins.

- Then soda ash after another 30 mins.

- Then the temperature is raised slowly up to the mark.

- The process is carried on and sample are taken after every 10-20 mins to match with the
target shade. It continues until shade matching.

- If the sample is matched then the liquors drained out.

- Then cold wash at 300-400 C, hot wash at 700-800 C, acid wash at 40-500 C is done.

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- Then softener is added at 450 C for 20-30 mins.

- Fixer is applied for deep shade only before adding softener.

Re-dyeing:

When shade is not matched then fabric is treated again in dyeing machine for shade
matching is known as re-dyeing.

Generally re-dyeing is done if the shade is deeper or lighter than the target shade. It may
occur when the fabrics absorb one or two colors more or less. One re-dyeing process is
described below.

- Drain the let off solution.

- Hot wash at 700-800 C.

- Acid wash at 40-500 C ( 400 for light shade and 500 C for deep shade )

- Soda ash washes at 900-1000 C for 60 mins to reduce the depth of shade.

- Acid wash at 600 C

- Addition to required dyestuffs.

- Salt addition.

- Soda ash addition.

- Other operations are same as previous described dyeing operations.

SEQUENCE OF OPERATION FOR KNIT DYEING:

Grey fabric inspection

Batching

Fabric turning

Loading to the machine

Pre-treatment (Scouring & Bleaching )

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Dyeing

Dewatering

Drying

Compacting & Calendaring

Final inspection & packing

Dyeing flow chart for 100% cotton:

Leveling: 60 for 10 min.

Color (600C X20)

Salt, Soda, Caustic:

(600C X 20)

Color Steam: 20 min.

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Color wash: 10 min.

Normal hot (80 0C X 20’)

Ringe: 15’

Add
Acetic Acid------1%
(Run time 10’)

Hot wash
(800C X10’)

Add softener
(900C X25’)

Unload

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Production Flow chart for 100% cotton:

Fabric load

Water level

Add
CK-1----------------1.5%

at normal temp.

Add
NaOH-------------3.5%
at 500C

Add
H2O2-------------4%
at 600C ,run 5 mins

Rise temp. to 950C

(Run time 60-90’)

Drain

Water level

Hot wash With PS-60------1%

(950C X 10’)

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Drain

Rinse

Add
Invatex PC
Acetic Acid
(600C X 10’)

Water level

Add
Acetic Acid
(550C)

Add
Bio- polish Add
(550C X 30’)
pH=4.5

Drain

Water level

Add
2UD
(500C X 10’)

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Cold wash /BD

(30 0C X10’

Drain

Water level

Add
Cibacel DBC
Cibafliud C
Acetic Acid

(600C X 10’)
pH=4.5

Add
dyes
Dosing(30 0C x 20’)
(Run time15’)

Dose salt(60 0C X20’)

(Run time 15’)

Dose soda(60 0C X35’)

(Run time 60’)

Sample check after20’

If matched
Drain

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Water level

Rinse
(Run time 10’)

Add R
(Run time 10’)

Drain

Water level

Add
Acetic Acid at 550C

Add
Bio-aceAdd
(550C X 30’)

Drain

Water level

Hot wash
(800C X10’)

Add
Neofix R-250

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(450C X 15’)
Drain

Water level

Add
Acetic Acid
&softener
(450C X 15’)
Drain

Water level

COLD wash
(300C X10’)

Unload

Production Flow chart for White color:

Fabric load

Water level

Rise temp. to 600C

Add
CK-1
pH-100

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at 600C

Add
NaOH(dosing 10’)
at 700C

Add
H2O2
at <800C

Add
Uvitex BAM(OBA)

Rise temp. to 950C

(Run time 30’)
pH=10.5-11

Drain

Water level

Hot wash
(750C X 10’)

Drain

Water level

Add
Acetic Acid
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(550C)

Add
Bio- polish
(550C X 30’)
pH=4-5

Drain

Water level

Add
Invatx PC
(900C X 10’)

Cold wash
(30 0C X10’

Drain

Water level

Add
Acetic Acid
Sun softener A-300(softener)
(450C x30’)
pH=4.5

Drain

Unload
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Production Flow chart for 100% Polyester:

Fabric load

Water level as required

Rise temp. to 600C

Add
Sunmori CK-1
Oxalic acid
at 600C

Rise temp. to 950C

(Run time 10’)

Drain

Water level as required

Rise temp. to 450C

Hot wash With PS-60------1%

(980C X 10’)

Add
Cibatex AB-45
&BL
(600C X 10’)

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Add
dyes
Dosing(45 0C x 10’)
(Run time15’)

Rise temp. to 1300C

(Run time 30’)

Cooling to 700C if shade ok then BD

Drain

Water level as required

Add Hydrose+ caustic

(800C x 10’)

Hot wash
(800C X10’)

Add
Acetic Acid
&softener
(450C X 10’)

COLD wash
(300C X10’)

Unload

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Production Flow chart for CVC:

For CVC Fabric dyeing ,at first polyester part is dyed at 1300C according to dyeing procedure of
100% polyester dyeing.
Then cotton part is first scoured& bleached. Then Then cotton part is dyed according to dyeing
procedure of 100% cotton dyeing.

Polyester part:

CK-1--------0.3%
BGS/2UD--------------0.3%
Oxalic acid--------------1%
(950C X40’)

BL----------0.5%
Formic acid-----0.5%
Ammonium Sulphate------1%
(1300C X60’)

Dyes

Cotton part:
CK-1----0.5%
Hydrose--------1%
Caustic--------1%
(950C X30’)

CK-1------------0.3%
2UD-----------0.5%
FFC-----------------0.1%
Caustic--------1%
H2O2---------3%

Acetic acid-----------1.2%

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DBC/200B--------1.2%
900K/C----------0.5%
E2R-----------0.5%

DYES

Salt

Soda

PS-60------------1.2%

Fixing

FK------------1.5%

Remarks:
Karnaphuli Knitting & Dyeing Ltd. Strictly follow up the production parameter like time,
temperature, M:L ratio, pH etc.
As they do some difficult shade, it takes more time for the production of the batch & the dyeing
process may vary from the dyeing flow chart
for different type of fabric & different type of shade.
Considering these limitations the production Manager &the Senior production officer try their
best to reduce the production time.

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Chapter-6
(Quality Control)

Quality Assurance system:

The Quality Assurance Department is assigned to maintain consistently uniform quality of the material in
process & various stages of its manufacturing.

Objects of Quality Control:

 Research
 Selection of raw materials
 process control
 process development
 product testing
 Specification test

Karnaphuli Knitting & Dyeing Ltd. assures the quality of the products of dyeing section
in the following three steps:

1. In Laboratory
2. In dyeing section &
3. In finishing section.

Quality Standard:
Karnaphuli Knitting & Dyeing Ltd. follows the Quality Standard:ISO-9001:2001

LIST OF EQUIPMENT:

 Yarn grade tester

 KERN Electronic Balance
 Spray Rating tester
 Incubator
 Iron
 Button Tester
 Ahiba Nuance lab dip dyeing m/c
 Thermoplastic water bath

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 Rota Wash
 Orbitor pilling &Snaging tester
 Crock meter
 Spectro photometer
 Termo hygrograph
 pH meter

Tests:

There are two types of test are available.

 Physical tests
 Chemical tests

Physical tests:
1. Yarn grade
2. GSM TEST
3. Shrinkage test
4. Spirality test
5. Tensile Strength
6. Abrasion resistance
7. pilling resistance
8. Button Strength test
9. Lycra% determination
10. Crease resistance

Chemical tests:

1. Fastness to washing
2. Fastness to light
3. Fastness to water
4. Fastness to perspiration.

Finished fabric inspection:

4 Point system is followed for Finished fabric inspection. Defects found in the final inspection:
1. Uneven shade
2. Oil spot
3. Neps
4. Crease mark
5. m/c stoppage spots
6. Listing
7. Line mark
8. Pick missing
9. Bowing

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10. Fly yarn contamination

Color fastness to wash test:

Required materials:

1. Sample size(40mm x100 mm)

2. Multifibre (40mm x100 mm)
3. ECE Detergent—4gpl
4. Sodium perborate----1gpl
5. Distilled water
6. Steel balls

Required instrument:
 Rota wash
 Scissor
 Stitch m/c

Procedure:
1. Cut Sample &Multifibre then Stitch.
2. 50ml ECE &50ml Sodium per borate are taken with the sample .
3. The sample is kept in 600C for 30 min in Rota wash
4. m/c
5. Rinse the sample with cold water.
6. Dry at 600C by hanging.

Report:
Dry the sample &the change of shade &degree of staining is measured by grey scale & staining
scale.

Color Fastness to perspiration Test:

Test Specimen:
 Sample size(50mm x50 mm)
 Multifibre (50 mmx50 mm)
 Cut the Multifibre into two piece
 Sandwich the test specimen between two piece of Multifibre.

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Testing Solution:
1. Alkaline Solution:

Histidine monohydro choride monohydrate(C2H10CIN3O2.H2O)---5gpl

NaCl--------5gpl
Di sodium hydrogen Orthophosphate (Na2HPO4.2H2O)-------2.5gpl
pH-----8(adjust by 0.1N NaOH)

2. Acidic Solution:

Histidine monohydro choride monohydrate(C2H10CIN3O2.H2O)---5gpl

NaCl--------5gpl
sodium Di hydrogen Orthophosphate (NaH2PO4.2H2O)-------2.5gpl
pH-----5.5(adjust by 0.1N NaOH)

Method:
 The composite sample is put in a peri dish
 Solution (Alkaline& Acidic)is taken into 2 dish (M:L=1:20)
 Bubble is made out from the specimen by tapping
 A glass is placed in the composite specimen for 15 min. at room temp.
 Excess Solution is poured out .
 Peri dish with composite specimen &glass plate is placeed into the incobator at (37=/-2) 0
C for 4 hours
 The specimen is dried (temp.<60 0 c)

Report:
The change of shade &degree of staining is measured by grey scale & staining scale.

Color Fastness to water test:

Test Specimen:

 Sample size(50mm x50 mm)

 Multifibre (50 mmx100 mm)
 Cut the Multifibre into two piece
 Sandwich the test specimen between two pieces of Multifibre.

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Testing Solution: Water is taken as required.

Method:
 The composite sample is put in a peri dish
 Water is taken in the peri dish as required.
 Bubble is made out from the specimen by tapping .
 The specimen is put for 30 min.
 A glass is placed in the composite specimen for 15 min. at room temp.
 Excess Solution is poured out .
 Peri dish with composite specimen &glass plate is placeed into the incobator at (37=/-2) 0
C for 4 hours
 The specimen is dried (temp.<60 0 c).

Report:
The change of shade &degree of staining is measured by grey scale & staining scale.

Color Fastness to Rubbing(dry & wet):

Sample:
 Dyed sample(15cm x5cm)
 White sample(5cm x5cm)

Procedure:
 White test fabric is put on to the grating & stag by steel wire .
 The sample is run 20 times manually for 10s.& the rubbing fastness of the sample
cloth &degree of staining is accessed.
 For rubbing fastness (wet) , the rubbing cloth is placed in the water &socked &
squeeze .
 wet rubbing test fabric is put on to the grating & stag by steel wire .

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 The sample is run 20 times manually for 10s.& the rubbing fastness of the sample
cloth &degree of staining is accessed.

Report:
The change of shade &degree of staining is measured by grey scale & staining scale.

Dimensional Stability (Shrinkage/Spirality) Test:

Sample : Two piece of 50cm x50cm sample

Procedure:
 Conditioning: The sample is put in a table for 4 hours .
 Cut the sample & benchmark should be 35 cm X35 cm. Stitch the sample in 3 sides
by over lock sewing m/c
 Put the sample in washing m/c & run according to buyer requirement.
 Drying: All buyers requirement is tumble Dry except ECO SCOURING is flat dry.

Shrinkage calculation:

Shrinkage %=( before wash- after wash)/ before wash X 100

Spirality calculation:
S=(S1+S2)/2
Spirality=(S=S X L)/100

Where,
S1=the right side distance of the specimen from the stitch line after wash
S2=the left side distance of the specimen from the stitch line after wash
L= Length before wash.

pH test of the dyed fabric :

Test specimen :
 2gm of dyed fabric is taken.
 Cut the fabric into 2 piece of (5mm X 5mm)

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Procedure:
 The sample is taken into conical flax.
 100ml distill water (slightly warm) is taken into conical flax.
 The conical flax is put on to the magnetic stirrer for 30 min.

Report:

The pH of the conical flax is measured by digital pH meter.

Salt &Soda is taken on basis of the shade%. They are:

shade%. Salt (gpl) Soda(gpl)

0.001-0.100 20 6
0.101-0.500 24 8
0.501-1.000 30 10
1.001-2.000 40 12
2.001-3.000 50 14
3.001-4.000 60 16
4.000&above 80 20

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CHAPTER-7
(MAINTENANCE)

OBJECTIVES OF MAINTENACE.

1. To keep the factory plants, equipments, machine, tools, in an optimum condition.

2. To ensure specified accuracy to product and time schedule of delivery to customer.
3. To keep the downtime of machines minium thes to have control over the production
program.
4. To keep the production cycle within the stipulated range to modify the machine tools to
meet the need for production.

Maintenance Tools, Equipments & their function:

Name of Tools Functions

Hammaer To give shape

Slide Wrench Tightening & opening bolt
Spanner Tightening & opening bolt
Pliar Cutting,Holding, Joining Wire
Hacksaw Cutting.
Pipe Wrence Tightening , opening,gripping pipe.
Chisel Shaping, Cutting.
File Shaping.
Clamp Gripping.

Name of Equipments Functions

Grinding m/c Grinding.

Cutting m/c Cutting.
Drill m/c Drilling.
Shaping m/c Shaping.
Lathe m/c To make something.
Bending m/c Bending.

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MAINTENACE PROCEDURE:

Normally preventive maintenance is used. During maintenance period following points

should be checked.

CHECK LIST OF DIFFERENT PARTS

Maintenance : Mechanical
Machine : Dyeing

SL. Items need to be checked &serviced

1. Grease the m/c bearing.
2. Complete cleaning of m/c.
3. Cleaning of drain valves, replace seals if required.
4. Check air supply filters ,regulators auto drain seals.
5. Clean filters element & blow out
6. Greasing of unloading roller bearing .
7. Checking of oil level and bolts of unloading roller gearbox.
8. Checking of unloading roller coupling and packing.
9. Checking and cleaning (if required )of main vessel level indicator.
10. Check the oil level of pump bearing and refill if required .
11. Check the function of heat and cool modulating valves.
12. Check all door seals.

MAINTENANCE : ELECTRICAL
MACHINE : DYEING MACHINE

SL. ITEMES NEED TO BE CHECKED & SERVICED

1. Check & clean fluff & dirt at dirt at all motor fan covers.
2. Check all motors terminals.
3. Check main panels ( by using compressed air ).
4. Check panel cooling fan and clean its filter.
5. Clean main pump inverter and its cooling fan.
6. Check all circuit breaker, magnetic conductors and relays.
7. Check current setting of all circuit preacher and motor over load.
8. Visual checking of all power and control cables.
9. Check all pressure switches.
10. Check calibration of main vessel and all addition tank.
11. Check all pneumatic solenoids.

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12. Check calibration of heating or cooling modulating valve.

13. Check setting of tangle sector.
14. Check setting and operation of lid safely switches.
15. Check all emergency switches.
16. Check all indicating lamps.
17. Check all on/off switches.
18. Check all signal isolators.

Remarks:

Their Maintenance procedure is very good & effective as a result they have a good efficiency.

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Chapter-8
(Utility Service)

Power & utilities Section:

Description of m/c no.of m/c Capacity

Generated Power:
Prime power generation , 1Unit 636kW
Cruascar Gas Generator
Model: FGLD 480
Origin: Spain
Stand by: Diesel Generator, 1Unit 140 kW
puma, Origin: England
A. Sub station 1000kVA
Total connected load 1776 kW
Air Compressor:
Kaeser Screw Compressor, 2 Units 8M3 /MIN
Model: AS44, 30
kW,4M3 /MIN. each
Omgersp:-Rand 1Unit 8M3 /MIN
Reciprocating Compressor,
Model: SSR ML-5057.5kW
CAPACITY of air disharge
Ingersol- Rand 2 Units 4.40 M3 /MIN
Reciprocating Compressor,
Model: 3000.22 kW
SWAN Reciprocating 1 M3 /MIN
Compressor, Model: C4080,
10 kW
Total air discharge capacity 21.4M3 /MIN

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Description of WATER no.of m/c Capacity

pump
Centrifugal pump for water 1 100m3/h
supply to dyeing & others
Section
20HP Pedrollo pump each 4Unit 4,000 L/min
pump , 1, 000L/min flow
rate
10HP Pedrollo pump each 1Unit 600 L/min
pump , 600L/min flow rate
5.5HP Pedrollo pump each 1Unit 350 L/min
pump , 350L/min flow rate
Spare pump motor Pedrollo 1Unit 1,000 L/min
20HP

Boiler:
Ciever Brooks Boiler 10 1 set
tons /hr

Prime power Generator:

 Brand name :GUASCOR
 ORIGIN:Spain
 Model: FGLD 480
 Stand by voltage: 380 Kw,795kVA
 Prime voltage: 636 Kw,1208kVA
 Phase: 3
 Weight:1845kg

Diesel Generator:
 Brand name :KOMATSU
 Origin: SINGAPORE
 Model: EGS 630-3
 Stand by voltage: 440Kw,550kVA
 Prime voltage: 440Kw,550kVA
 Phase: 3
 Weight: 3800kg

Boiler:
 Brand name :Cleaver Brooks
 ORIGIN: U.S.A
 Model: CB 700-650

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 Sl no.:L 94002
 Max. pressure:200psi

WATER TREATMENT PLANT

There are two deep tubeweel by the two side of the treatment plant. There are also
two submersible pumps in the deep tubeweel one is 100 ft deep and another is 140 ft deep. The
submersible pump transfer raw water in the water tank by creates force. The formation of
oxidation of the water by showering with the help of another two pimps in the water tank. Iron
content removes by the oxidation.

Two circular transfer raw water in the (vessel no-1) Multigrade filter unit. The large size
plastic, iron that means solid content are removed in the multigrade filter unit. The water is
transferred to the (vessel No-2) Activated carbon filter unit. In the (vessel No-2) Activated
carbon unit to remove chlorine that means bad smell. The water then transfer in to the (vessel
No-3) softener unit from the activated carbon unit at the presence of cationic resin (Zeolite) is
reacted with water to remove the hardness of water.

The water is transferred in to the reserve tank from the softener unit. The soft water is
supplied from the reserve tank by the 7 Boosting pump in the different section of the factory.

The back wash & regeneration process:

The back wash process to clean the vessel no-1,2 & 3. The back wash process should be
done after 8-12hrs. After 40-48 hrs later the regeneration process should be done. It should be
done after back wash process. After back wash the common salt dissolved with water in to the
STT (salt saturated tank) the solution of common salt is ringing the resin by the injector. The use
of 18% salt in the total solution. (Suppose, 5000 lit of solution the amount of salt 600kg). The
resin is activated by the salt rising. Here used cationic resin (NaHSO3). If the PH of the water
increase or decrease it should be control by the dosing chemical (Sodium Hypochlorite) from the
chemical tank.

A B C D E

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Figure: Water treatment plant

Where,
A=Hard water storage tank
B=Stone filter
C=Carbon filter
D=Resin filter
E=Soft water storage tank
F= Pump

Standard water quality for dye house:

Minimum standard Permissible concentration
Color Colorless
Smell No bad smell
Water hardness < 50
PH Value 7-8 Neutral
Dissolved solid < 1 mg/1
Inorganic salt < 500 mg/1
Iron (Fe) < 0.1 mg/1
Manganese (mn) < 0.01 mg/1
Copper (Cu) < 0.005 mg/1
Nitrate (NO3) < 50 mg/1
Nitrite (No2) < 5 mg/1

Hardness check:
The hardness should be checked after every 6 hrs. It should be checked by the hardness
test kits. The using hardness test kits are Hanna Instrument. Made in Italy. If the hardness is

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going to be 0.5 on the syringe scale. Then have to do the regeneration process. The capacity of
the vessel 115m3/ hr or 115 ton/hr.

EFFLUENT TREATMENT
PLANT

Flow chart of ETP:

Effluent Equalizer PH Control Reaction Floccula- Prmary

Water from Tank Tank Tank tion Tank clarifier
Dyeing

Sludge
Discharge Bed
Effluent

Multifilter Chlorintion Secondary Aeration

Tank clarifier Tank

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Effluent treatment plant (ETP)

Process: Biological.

Capacity: 110 m3 / hour.

The major sources of liquid discharge are:

- Scouring.
- Bleaching.

- Dyeing.

- Washing.

Dye wastes content:

- Carbon, nitrogen, phosphorus.

Bleaching:
- Dilute hypochlorite solution.
- H2O2

Raw materials:
- Main raw material:
- Cotton yarn.
- Mixed yarn

- Dyes

- Chemical

1.dye include:
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- Reactive.

- Disperse.

2.Chemical includes:
- Detergent

- Soda ash

- Caustic soda.

- H2O2

- Stabilizer.

- Acetic acid.

Step wise function of different unit of E.T.P

Equalizer Tank:
Use chemical: Acid solution.

Function: To neutralize raw waste water by dozing smaller particle.

PH Control Tank:
Use chemical: Fe2So4, Fitcary.

.
Function: To control PH

Reaction Tank:
Use chemical: Lime.

Function: To agglomerate smaller particle.

Flocculation Tank
Use chemical: Polyelectrolyte & alum.

Function: To produce flock.

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Primary Clarifier:
Function: To monitor performance of flocculation clarifier & separate solid waste.

Sludge Bed:
Function: Solid waste dried & send to outside for burial

Aeration Tank::
Use chemical: Bacteria, Urea, Cow dung.

Function: Bio logical oxygen demand & Chemical oxygen demand reduced here & diffused
aeration system ensures high oxidation efficiency .

Secondary Clarifier:
Function: Remaining solid waste separate here. Reduced total solid.

Chlorination Tank::
Used chemical: Sodium hypochloride

Function: Disinfection done here .

Multi filter:
Function: Extra suspended impurities separation by passing into the sand.
Here removed suspended solution and correction the water color.

The characteristics of waste water assumed at

VIYELLATEX as follows:
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- pH = 11

- BOD = 300 mg/L

- COD=200 mg/L

- Suspended solid (SS) = 200 mg/L

- Color = dark

- PH = 6-9

- BOD = 35 mg/ L

- COD = 170 mg / L

- Suspended solid = 50 mg/L

- Color = color less.

BSTI’S standard:
- P 6-9
h=

- BOD = 50 mg/L
- COD= 200 mg/L
- Suspended solid = 150 mg/L
- Color = Light brownish.

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E.T.P Plant

CHAPTER-9
(STORE & INVERTORY CONTROL)

INVERTORY CONTROL:

Store is the place where every type of raw materials, finished goods are kept in proper system.
Inventory control means the accurate calculation and data of every type of raw materials spares
and finished goods in time to store 4 inventory control are necessary, because-
1. To know about the required amount of raw materiajs.

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2. To know about the job no – which would be processed.

3. To be continued the production process.
4. To find out the profit / loss o a company.
5. Stock and stock value for consumption measuring.

FREQUENCY OF INVENTORY UPDATE:

- Monthly inventory control.

- Annual inventory control.

SCOPE OF INVENTORY CONTROL

● Dyes store.
● Raw material
● Other chemicals
● Grey fabrics.
● Finished fabric.
● Spare parts.
● General store.
● Capital equipments.
● Accessories.
● Stationary.
● Maintenance parts.

INVENTORY SYSTEM FOR RAW MATERIAL:

In Karnaphuli Knitting & Dyeing Ltd. there are different inventory systems for different raw
materials.

GREY FABRIC STORE:

All the grey fabrics are stored in the fabric store near the batch. Different types of fabric are
listed in the sheet according to fabric types, quantity and consumers requierment.

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DYES AND CHEMICALS:

There is a different store for dyes and chemicals. Varies types of dyes and chemicals are store
here according to dyes and chemicals companies. Different types of dyes and chemicals are listed
in a sheet. In the sheet the store quantity of dyes and chemicals are also included. Every day the
sheet is update and a copy o this sheet is supplied to the dyeing manager, dye house and lab
section.

SPARES:

In Karnaphuli Knitting & Dyeing Ltd. required amount of spears of different machines are stored
in the mechanical store room. All the spears are listed in a sheet which is controlled by the
mechanical & maintenance personnel. Spears are arranged in the store room according to the re
size, quantity & requirements. There is shelf in the store room to keep the small spare parts.

FINISED GOODS:

Karnaphuli Knitting & Dyeing Ltd. supplies its finished dyed fabrics are stored for short time in
the finishing section. All the delivered fabrics are noted on the tally khata according to the lot no,
quantity, fabrics diameter, buyers name, color& considering other technical parameters.

REMARKS:

Karnaphuli Knitting & Dyeing Ltd. has individual stores for raw materials, finished goods
etc.There is not enough space to store the finished goods. It requires inceasing the store area.
Karnaphuli Knitting & Dyeing Ltd. the store for inventory control is satisfactory. Sometime, they
fluctuate from ideal process otherwise they are ok

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CHAPTER-10
(COST ANALYSIS)
COSTING OF PRODUCT:

The following points are considered for costing any dyed product in the Karnaphuli Knitting &
Dyeing Ltd.

1. Total dyes & chemicals cost.

2. Total utility cost.
3. Salary
4. Payment
5. Transport cost
6. Lunch
7. Entertainment cost
8. Miscellaneous cost
9. Government cash incentive

PRICE OF THE PRODUCT:

Not available.

COSTING OF THE PRODUCT:

We got a rough idea about the cost of dyeing. It is as below-

Types of fabrics Shade cost per kg

100 % cotton Light 30.tk
100 % cotton Medium 40. tk
100 % cotton Deep 60. tk
100 % cotton Black and Royal Blue 70.tk
Polyester Light 20. tk
Polyester Medium 30.tk
Polyester Deep 40.tk
PC fabric Light 50.tk
PC fabric Medium 60.tk
PC fabric Deep 80.tk

REMARKS:

The costing of the product is a secret of the industry. They are not interested to flash up the cost
related data. So we could not collect the price of product & costing of the product.

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CHAPTER-11
(MARKETING ACTIVITIES)

CONSUMERS OF PRODUCT:

The Karnaphuli Knitting & Dyeing Ltd. is a 100% export oriented. All the goods produced in
this industry are exported into various foreign counteies. Name of the main buyers are given
below-

NAME OF THE BUYER:

1. NKD
2. AWG
3. Impress wear Ltd.
4. Well Lord
5. Multiline
6. NAK Fashion
7. Attlan
8. Design Tex
9. Skippen Fashion
10.H&M

IMPORTING COUNTRIES:

There are some countries which are importing goods grom the Karnaphuli Knitting & Dyeing
Ltd. The name of the countries are given below-

 Spain
 Germany
 Denmark
 Europ Union
 United State of America

MANPOWER OF MARKETING:

Marketing plays a vital rule in the field of displaying / showing the goods criteria of the
products to the buyer & to communicate with the buyer. There are about 15 people in the
marketing section of the industry.

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MARKETING STRATEGY:

Marketing strategy is a very important factors to sale the products to the buyer. If the
marketing strategy is not so developed, it will be very hard to research the goal. In case of
garments marketing the dealings with the buyer is a very important factor.
Karnaphuli Knitting & Dyeing Ltd. mainly senior marketing officers, merchandiser & higher
officials deal with the buyer. There are some fixed buyers of the industry. The buyers give
thier orders continuously all over the year. The marketing officers & the merchandisers
communicate with the buying houses to collect the orders. By both side understanding the
rate & order quantity are fixed.

Buyer’s C0mpliance:

Their Compliance are as follows:-

1.No child labour

2.No forced labour
3.Transport facilities for worker
4.Hours of work.
5.Over time.
6.Weekly holidays.
7.Annual leave.
8.Smoking free zone.
9.Environmental developer.
10.First aid box.
11.Day care center.
12.Canteen services
13.Mineral drinking water.

Remarks:-

Marketing activities of this factory is very competitive & satisfactory.

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CHAPTER-12

CONCUSION

Karnaphuli Knitting & Dyeing Ltd. is a well-planed versatile project. The administrations,
management, chain of command- all are well organized. they are devoted to satisfy the
customer by their activities. I am lucky to get the opportunity of having training in this mill. I
wish good luck for this factory.

THE END

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