THIS DRAWING OWNED BY H.V EQUIPMENTS (P) LTD.

IS
CONDITIONALLY LOANED. THE RECEIPT OF THE DRAWING
AGREES NOT TO REPRODUCE OR COPY IN IT WHOLE OR IN PART
OR FURNISH INFORMATION FROM IT OTHER OR TO MAKE ANY
USE OF IT THAT IS OR MAY BE INJURIOUS TO HVE AND TO RETURN
UPON REQUEST. ALSO THE EQUIPMENT AND DESIGN SHOWN IN
THIS DRAWING ARE THE EXCLUSIVE PROPERTY OF HVE.

M CI EL C
Rev. Description DATE
Prepared Reviewed
OWNER

JHABUA POWER LIMITED

OWNER CONSULTANT FICHTNER

CONSULTING ENGINEERS (INDIA) PRIVATE LIMITED
CHENNAI, MUMBAI, BANGLORE
PROJECT 1 X600MW + 1 x 660 MW JPL, SEONI
PROJECT, MADHYA PRADESH
CONTRACTOR
H.V. EQUIPMENTS PVT. LTD.
J-14A, SECTOR-63, NOIDA
(PACKAGE- MILL REJECT HANDLING SYSTEM)
DRAWING TITLE
P&I DIAGRAM OF AIR COMPRESSOR
SCALE PROJECT NO. DRAWING NO. REV.
NTS 4300 HV-4300-I-05 00
 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP TDS
AV TDS MO
MO 001
001 R0
R02

Page 1 of 21 25 April 2011

1] INDIVIDUAL COMPRESSOR CONTROLS

A] COMPRESSOR CIRCUITS

A.1] Air Circuit:

 During load ,
 Air is sucked-in through suction air filter (100)
 Air enters in to Throttle valve (102) and in to the LP element (103)
 At the end of compression in the low pressure element , the compressed air
enters the Inter cooler (104)
 After the cooling process in the Inter cooler , the moisture is removed in the
Moisture separator (105) the compressed air enter the HP element (106)
 At the end of compression process in the HP element the compressed air passes through the check valve
(107) and through the After cooler (104) and leaves out of compressor package
 Safety relief valves at outlet (108) are provided
 During Un-load ,
The throttle valve (102) closes. The construction of the Throttle valve assembly is such that certain
minimum quantity of air can pass through the same even in closed condition, to avoid deep vacuum
inside the compressor elements, and this minimum quantity of air after the compression process is
blown-off to the atmosphere through the blow-off silencer with out admitting any air into the air net .

A.2] Oil Circuit

 The lubricating oil from the oil tank/sump (110) is sucked through the strainer (111) by the lub oil pump
(112) during operation
 Then the pressurized oil enters the oil cooler (113) and gets cooled.
 Right quantity is ensured by an orifice (114), filtered in the oil filter (115) and enters LP and HP elements
for the lubrication of bearings and gears through a manifold header (116)
 After the lubrication, the hot oil flow back in to the oil tank/sump (110).
 Relief valve (117) in the oil line ensures safe operation
 Drain Valve (118) provided to drain oil during service

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
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 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AV TDS
TDS MO
MO 001
001 R0
R02

Page 2 of 21 25 April 2011

A.3] Cooling Water Circuit

 The cooling water for the individual compressors , is fed from the common
inlet cooling water header.
 Inside the compressor pack, the cooling water bifurcates in to two different
circuits.
 In one circuit , the water enter the intercooler(104) to remove the heat from the compressed air.
 In the second circuit , the water enter the oil cooler(113) first to remove the
heat from the hot oil , then HP(106) and LP(103) element cooling water jackets
to equalise the temperature of the element stages.
 For draining the moisture from the mist moisture separator (119)
B] OPERATION & CONTROL OF AIR COMPRESSOR [ INDIVIDUAL ]

B.1] BASIC PLC UNIT

Each compressor unit is provided with a PLC.
 DISPLAY : The HMI has a 3” Graphical Interface. This display indicates the compressor operating
condition, a service need or a fault.
 General Alarms are displayed in HMI of PLC
 Displays shut down condition or Emergency Stop condition in the HMI
 The compressor is loaded, unloaded, stopped and re-started depending on the air consumption and the
limitations programmed in the PLC.
 START/ STOP BUTTONS: The panel has a Start button and a Stop button to give signal to PLC to start
and stop the compressor
 EMERGENCY STOP BUTTON: Emergency Stop button, lock and unlock type ,
is provided to stop the compressor immediately in case of an Emergency.
 SCROLL KEYS: Scroll keys in the HMI, up, down, left & right to scroll in display
 ENTER KEY: Key to modify a parameter with the help if scroll keys.
 FUNCTION KEYS: F1 , F2 , F3, F4 Function keys are provided to jump screens & menus

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
Internet: http://www.elgi.com
 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AV TDS
TDS MO
MO 001
001 R0
R02

Page 3 of 21 25 April 2011

HMI

POWER ON F1 F2 F3 F3 LOADING

START STOP RESET MANUAL REMOTE E STOP

UNLOAD LOCAL

[ Fig 1]

FUNCTION KEYS : The Keys are used for :-

 To call up or to program settings

 The functions of the keys vary depending on the displayed menu. The actual menu is abbreviated and
indicated on the bottom line of the display just above the relevant key.

B.2] MENU – DRIVEN CONTROL PROGRAMMES

To facilitate programming and controlling the compressor, menu driven programmes are
in the PLC

The Menu Flow is as follows: -

MAIN SCREEN: Shows in short the operation status of the compressor. It is the gateway
to all functions.
 It give also information about auto / manual mode operation
 Whether the compressor is in local / remote control operation

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
Internet: http://www.elgi.com
 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AVTDS
TDSMOMO001
001 R0
R02

Page 4 of 21 25 April 2011

 The discharge air pressure of the unit at this point in time

 Time based start / stop function is active or not
STATUS DATA: Calling up the status of the compressor protection functions. A quick look at this screen gives
information regarding whether all the protection functions are OK or not.
 Status of any existing Warning
 Status of any Shut-down reason
 Service warning
MEASURED DATA: Calling up the actually measured data . Status of some inputs such as the motor over load
protection. In this screen shall see the following:-
 Maximum allowable discharge air pressure
 PT 01 – Air Pressure at Compressor Outlet
 TT 02 – Air Temperature at HP Element Outlet
 TT 03 – Air Temperature at HP Element Inlet
 PT 04 – Air Pressure at Intercooler
 TS 05 – Air Temperature LP Element Outlet
 TT 08 – Oil Temperature at after oil cooler
 PS 06 - Air Pressure LP Element Outlet.
 DPS 11 – Differential Oil Pressure – Oil Filter.
 PT 07 – Oil Injection Pressure
 PT 08
09 – Water Pressure at Cooling Water Inlet
 PS 10 – Air Pressure during blow-off
 Running Hours
 Loaded Hours
 Status of main motor over load
 Status of Ventilation fan motor over load
COUNTERS : Calling up the :-
 Running hours
 Loaded hours
MODIFY PARAMETERS : Modifying the settings for :-

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 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AV TDS
TDS MO
MO 001
001 R0
R02

Page 5 of 21 25 April 2011

 Parameters [ Unloading pressure –1 , Loading pressure-1 , Load delay , Nr starts / hour ]

 Service plans [ Lub oil change , Lub oil filter change , Motor regreasing ]
 Clock functions [automatic compressor start / stop].
 Configuration [ Date , Date format , Language in use , unit for Pressure , unit for
Temperature , Pressure band used , Motor start mode , Auto restart , Password protect]
SERVICE : Calling up service plans and resetting the timers;
 Lub oil change
 Lub oil filter change
 Motor regreasing
SAVED DATA : Last 100 alrams
C] COMPRESSOR AUTOMATIC OPERATION

C.1] Routine Start Up:

 Select the local control mode (selector switch), in the control panel.
 Press START Button after verifying the conditions are healthy for giving a start command.
 The PLC verifies the start permissive checks , alarm / shut down conditions and
protection system as per compressor P&ID and if intact the block relay contact close ,
the compressor starts and run in unloaded condition. The auto operation on PLC is indicated
 The compressor automatically loads after 25 seconds from the start command
 The delay of 25 seconds is given to ensure positive lubrication in the circuit.
 During load LCD screen changes from "Status unloaded" to "Status Loaded".
 The oil pump starts once the start command is given and without this permissive the main motor will not
start. Necessary interlocks are provided to ensure the same.
 During start up, incase of any fault, compressor will trip and an alarm is indicated on the panel along with
message on the LCD screen stating the reason for the alarm.

C.2] Automatic Operation / Running :

 The Compressor is selected to Auto mode through Selector Switch SS1A in the compressor control panel
and the HMI Indicates the mode as Auto.

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
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 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AV TDS
TDS MO
MO 001
001 R0
R02

Page 6 of 21 25 April 2011

 Once the compressor start running on load , depending upon the air consumption , the
discharge air pressure shall build up .
 As soon as the discharge air pressure reaches the unloading pressure
[set point – upper band] the compressor shall unload automatically
 The compressor runs in unloaded condition, till the air net pressure fall and reaches the reload pressure
[set point – lower band].
 At the net pressure falling to a level of the reload pressure, the compressor once again automatically shall
start running in loaded condition and the above narrated cycle repeat itself depending on the air net
pressure.
 This is the automatic operation of the compressor, since depending on the trend of air
net pressure [based on air consumption], the compressor automatically switches itself
to load or unload mode of operation.

CAPACITY CONTROL

NH Capacity control system provides ON Line/ OFF line control with blowing-off discharge
p r e s s u r e t o a t m o s p h e r e a t p a r t l o a d o r n o l o a d c o n d i t i o n . It i s n o t a m o d u l a t i o n c o n t r o l .
When the air requirement by the plant reduces or stops, the air line pressure increases and
when it reaches the upper set point of the unload pressure will be set through the HMI, the
system unloads the unit. When the air line pressure drops to the lower set point of the
unloaded pressure, the system reloads the unit. The unload pressure Transmitter is
connected to the discharge pipe downstream of the aftercooler.

S t a n d a r d f a c t o r y s e t t i n g f o r c a p a c i t y c o n t r o l a n d st a r t i n g u n l o a d i s a s f o l l o w s .

8.8 kgf/cm² Models

Upper Set Point 9.0 kgf/cm²

Lower Set Point 8.7 kgf/cm²

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
Internet: http://www.elgi.com
 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AVTDS
TDSMOMO001
001 R0
R02

Page 7 of 21 25 April 2011

Solenoid Valve(Capacity Control Valve)

AT STARTING

The starting automatically works as follows. The suction butterfly valve is closed while the unit stops. The 4-way
solenoid valve is de-energized for a while after the START button is pushed.
The operating oil flows in the following direction.
P A B R
The operating oil is supplied from the oil hole 1 and delivered to oil hole 2
Then the suction butterfly valve is kept closed to reduce the starting load.

C.2.1] UNLOADING
When the air volume required by the plant reduces and the discharge air line pressure reaches the upper set point
the discharge Pressure Transmitter senses the discharge air pressure and during unload the solenoid valve in the
control circuit directs oil flow to the capacity control Valve to closes the butterfly valve (102) and the operating oil
flows in the following direction.
P A B R
The operating oil is supplied from the oil hole 1 and delivered to oil hole 2
Then the suction butterfly valve is closed to throttle the inlet air flow to the Airend. At the same time the

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
Internet: http://www.elgi.com
 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME JhabuaPower
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AVTDS
TDSMO
MO001
001 R0
R02

Page 8 of 21 25 April 2011

compressed air in the discharge air line is released to atmosphere through the blow-off silencer, so the idling
power is reduced.

C.2.2] LOADING
When the discharge air line pressure drops to the lower set point of unloaded pressure, the PLC gets this input
from the discharge air pressure Transmitter and the PLC output energizes the 4-way solenoid valve and the
operating oil flows in the following direction.
P B A R
The operating oil is supplied from the oil whole 2 and delivered to oil whole 1.

Then the suction butterfly valve is opened completely and the unit comes to load condition.

AT STOPPING
When the unit is stopped, the direction of operating oil flows is changed to the same as the one of unloading. So
the unit stops in the unload condition.

RECEIVER CAPACITY
This control system should not be in the unload condition frequently.
Be particularly careful when the compressor has only a small volume discharge line.
Therefore the receiver capacity (required volume on the discharge line), which determines the switching between
load and unload operations, must be carefully calculated as follows:

V = 16 x Qs where V = required capacity for compressor control (m³)

Qs = flow rate handled by the compressor (m³/sec)

Jhabua Power
Example Qs = 20 m³/min (=0.33 m³/sec) than V = 16 x 0.33 = 5.23 m³

Thus the receiver capacity (including discharge piping capacity) is approximately 5 m³.

1 ft3 = 0.02832 m³ 1 cfm = 0.000472 m³/ sec.

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
Internet: http://www.elgi.com
 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AV TDS
TDS MO
MO 001
001 R0
R02

Page 9 of 21 25 April 2011

C.2.3] Regulation:

 The PLC maintains the air net pressure between programmable limits by automatically loading & unloading
the compressor. A number of programmable settings like unloading pressure , loading pressure , load
delay , pressure band selection , Control mode selection , Auto restart etc. are parameters which are
programmable in the PLC . The PLC stops the compressor when the compressor runs for a predetermined
[programmable] time period in unload mode. This reduces the power consumption and restarts it
automatically when the air net pressure decreases. In case the expected stop period is too short, then the

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
Internet: http://www.elgi.com
 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AVTDS
TDSMOMO001
001 R0
R02

Page 10 of 21 25 April 2011

compressor is kept running in unload mode to prevent frequent motor start/stops

 For HT motors driven air compressors the number of motor starts is limited to 3 starts
per hour and in between each start 20 minute time period has to be respected and
hence programmed accordingly.
C.2.4] Service Warning

 Following service warning information shall automatically appear on the LCD screen of the
 Replace air filter [ Time based ]
 Replace oil filter [ Time based ]
 Oil change required [ Time based ]
 Main motor regreasing required [ Time based ]
 These information’s are a function of time and differential pressure settings.
Depending on the time the PLC panel will pop this information so that the operator can notice this service
intervention required and accordingly plan for these routine maintenance requirement. Once the required
maintenance activities are attended, the operator can reset these warnings.

D] Manual Operation

 The compressor can be unloaded manually by turning the selector switch to the unload side on the
compressor panel at any point in time. The compressor can be put on load by selecting the knob back to
auto load / unload.

E] Stopping the Compressor

Compressor can be stopped by,

E.1] Manual Stop

 Press Stop button. This stop mode is called programmed stop and the Compressor
automatically goes into unload condition. Compressor runs in unloaded condition for a

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
Internet: http://www.elgi.com
 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AV TDS
TDS MO
MO 001
001 R0
R02

Page 11 of 21 25 April 2011

pre determined time period as per the compressor logic. After this unloads, running
the stop command shall be executed.

E.2] Emergency Stop

 Press the mushroom type, Emergency STOP button. The pop up menu in HMI panel display the same. The
stop command shall get executed instantaneously due to emergency in nature [unlike a programmed stop
command wherein the compressor unload first and run in unload mode for a predetermined time period as
per logic before stopping]. But one must unlock the emergency stop button by turning it anticlockwise
after correcting the fault condition or emergency condition before attempting for restart.
E.3] Trip
 In case of any parameters exceeding the shut down limits, as provided as per the P & I diagram of
compressor, the block relay contact in the control panel opens and
the compressor trip.
 After a Trip occurs, cause for the trip with a remedy has to be arrived before restarting the compressor.
Before restarting, after the rectification of the fault, the fault responsible for the trip needs to be reset.
Compressor will not restart within a programmed time of 20 sec [Due to number of motor starts per hour /
Minimum stop period].

Compressor Control using PLC system

Individual PLC in each compressor can be programmed to achieve starting any one compressor when the pressure
goes low and the pressures can be adjusted to achieve a differential pressure of 0.5kg/cm2 between the load and
unload band.

The operator can program two different pressure bands in two compressors

Example:
Compressor 1:
Minimum pressure: 7.8 bar
Maximum pressure: 8.2 bar
Compressor 2:

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
Internet: http://www.elgi.com
 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AVTDS
TDSMOMO001
001 R0
R02

Page 12 of 21 25 April 2011

Minimum pressure: 7.2 bar

Maximum pressure: 7.7 bar

Start-up
Keep the pressure band as above for the compressor. Start compressor No.1 and the compressor would try to
achieve the desired pressure to the set value and would follow the load and unload mode within 0.5kg/cm2 band.
Pressure drop in the system would start the second compressor and achieve set
pressure. Second compressor will start based on the duration of drop in the pressure.
Please note that the second compressor will start at the minimum pressure set, which basically would be the
pressure at with it would have no effect on production.

Before starting:

1. When power ON the HMI screen on each compressor will have the following display

Press F1 for Home Screen

ELGI EQUIPMENTS LIMITED

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 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP TDS
AV TDS MO
MO 001
001 R0
R02

Page 13 of 21 25 April 2011

Press F1 for Main Menu

F2 function would take the menu to Service setting (Password protected)

Factory Setting

Machine Setting (3 Screens)

Service Settings

To change the parameters

Press the left arrow key, this would activate the unload pressure row
Use the enter key
Modify/change/Enter the value using the up and down arrows
Use the enter key once again to accept the values
Press left arrow key once again to move the curser to Load pressure and repeat procedure

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
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 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AV TDS
TDS MO
MO 001
001 R0
R02

Page 14 of 21 25 April 2011

F4 function would take to the next page of machine setting (2nd screen)

F4 function would take to the next page of machine setting (3rd screen)

Factory Setting cannot be changed by the client as it would jeopardize the safety aspect

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
Internet: http://www.elgi.com
 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP TDS
AV TDS MO
MO 001
001 R0
R02

Page 15 of 21 25 April 2011

Service setting (1st screen)

ELGI EQUIPMENTS LIMITED

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 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AVTDS
TDSMOMO001
001 R0
R02

Page 16 of 21 25 April 2011

Service setting (2nd screen)

All the set pressures can be re-checked by scrolling the main menu and the Home page

The Home page is as displayed below

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 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP
AVTDS
TDSMOMO001
001 R0
R02

Page 17 of 21 25 April 2011

F4 function would take the menu to Timer views

F4 function would take the menu to Report views

Starting:
Push the start button on the compressor panel
The main menu would change from

ELGI EQUIPMENTS LIMITED

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 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP TDS
AV TDS MO
MO 001
001 R02

Page 18 of 21 25 April 2011

During Operation:

The Discharge pressure would rise to the set pressure and would follow the load and unload pressure band
of operation

Stopping
To stop compressor, press the stop knob on the control panel

A ] CONTROL PHYLOSOPHY WRITE-UP OF COMPRESSED AIR SYSTEM

A.1] Details of parameters which are transferred to common PLC from individual compressor,
dryer & receiver can be transferred to DDCMIC and through Internet to distance Places for
Monitoring.

ALARM
TSH 02 – HP Element Outlet High - Alarm
TSH 03 – HP Element Inlet High – Alarm
TSH 08 – Oil Temperature High - Alarm
PSH 01 - Compressor Outlet Pressure High - Alarm
PSL 07 - Low Oil Pressure – Alarm
PSL 04 – Low Interstage Pressure - Alarm
PSL 09 – Low water pressure - Alarm
DPSH 11 – Differential Pressure Oil Filter – Alarm

ELGI EQUIPMENTS LIMITED

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 Control Philosophy
PROJECT NAME HV Equipments
CUSTOMER NAME Jhabua Power
Avanta Power
PACKAGE NAME Compressed Air System
VENDOR ELGI EQUIPMENTS LIMITED
DOCUMENT NO. JP TDS
AV TDS MO
MO 001
001 R02

Page 19 of 21 25 April 2011

TRIP/ SHUTDOWN
TSHH 02 – HP Element Outlet High-High - Trip
TSHH 03 – HP Element Inlet High-High - Trip
TSHH 08 – High Oil Temperature High – High - Trip
TSH 05 – LP Element Outlet Air Temperature High – High - Trip
PSHH 01 – High Compressor Outlet Pressure High – High - Trip
PSLL 04 – Interstage Pressure Low – Low - Trip
PSLL 07 - Oil Pressure Low – Low - Trip
PSLL 09 – Water Pressure Low-Low - Trip
PSH 06 – Inter Stage Pressure High - Trip
PSH 10 – Blow of Pressure High - Trip

Compressor in automatic operation

Over Load trip.
Delta Run.
Load/Unload.
Remote Selected.

H ] Start Permissive & Safety interlocks

H.1 ] For Compressor NE 115-7

Start Permissive
All parameters – Not High and Not Low
Safety Interlocks
Lube Oil Pressure LOW - Pre Alarm & Trip.
Lube Oil Temperature HIGH - Pre Alarm & Trip.
LP outlet air temp.HIGH - Trip.
Intercooler air temp. HIGH - Pre Alarm & Trip
HP outlet air temp. HIGH - Pre Alarm & Trip

ELGI EQUIPMENTS LIMITED

Singanallur, Coimbatore – 641 005. India. Tel: +91 – 422 – 2589555, Fax: +91 – 422 – 2591384
Internet: http://www.elgi.com