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5R55W (Ranger / Explorer) & 5R55S

5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

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Revision 10/2009
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5R55W (Ranger / Explorer) & 5R55S
5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

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5R55W (Ranger / Explorer) & 5R55S
5 SPEED 4WD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (Transtec) ............. 02-ON 1 5R55W.OHK01 Kit Steel Plate ................................ 02-ON 1 5R55N.STK01
Kit Overhaul Kit (Precision) ............ 02-ON 1 5R55W.OHK51 300B Overdrive Clutch (1.65mm)....... 02-ON 3 A4LD.STP02
301E Forward Clutch (1.65mm x 27T) 02-ON 5 5R55N.STP01

GASKETS
100J Pan Gasket Moulded Rubber ... 02-ON 1 5R55N.GAS01
101A Pump Gasket ............................ 02-ON 1 5R55N.GAS02 PRESSURE PLATES
NI Solenoid Block .......................... 02-ON 1 5R55N.GAS07
NI Transfer Adaptor (5R55W) ........ 02-ON 1 5R55W.GAS05 400B Overdrive (5.08mm) .................. 02-ON 1 A4LD.PP01
NI Pump Bolt Washer .................... 02-ON 8 5R55N.GAS08 401D Direct & Reverse (5.08mm) ...... 02-ON 1 A4LD.PP01
402E Forward Clutch ......................... 02-ON 1 5R55N.PP02

RUBBER COMPONENTS
120A Pump Outer Lathe Cut Seal...... 02-ON 1 5R55N.SQR01
SPRINGS & CIRCLIPS
410B Return Spring,
Overdrive Clutch ....................... 99-ON 20 5R55N.SPR07
NI Spring, TCC Control x 5
METAL CLAD SEALS (Sonnax® Click Here for Info) ... 99-ON 1 5R55N.SPR03
NI Spring, Forward Engagement Control x 5
150A Front Pump Seal ....................... 02-ON 1 A4LD.MCS02
(Sonnax® Click Here for Info) ... 99-ON 1 5R55N.SPR06
NI Selector Shaft Seal ................... 02-ON 1 C3.MCS03
435D Circlip, Direct Clutch Selective
(2.08mm Thick) ......................... 02-ON AR 5R55N.CIR07
(2.44mm Thick) ......................... 02-ON AR 5R55N.CIR08
437E Circlip, Forward Clutch Selective
(2.08mm Thick) ......................... 02-ON AR 5R55N.CIR03
MOULDED PISTONS (2.44mm Thick) ......................... 02-ON AR 5R55N.CIR04

171E Forward Clutch (Moulded) ........ 02-ON 1 5R55W.PIS01

172F Intermediate Clutch................... 02-ON 1 5R55N.PIS01
173J Overdrive Servo Piston
(64mm OD 'GA') ....................... 99-ON 1 5R55N.SER02 FILTERS
(73mm OD) ............................... 99-ON 1 5R55N.SER01
450J Pan Filter (Plastic & Metal) ....... 02-ON 1 5R55W.FIL01
174J Intermediate Servo Piston ........ 02-ON 1 5R55W.SER02
175J Low/Reverse Servo Piston ....... 02-ON 1 5R55W.SER01

BANDS
SEALING RINGS 500B Overdrive, High Energy ............ 02-ON 1 C3.BAN14
501D Intermediate, High Energy ........ 02-ON 1 C3.BAN14
200A Stator Support Front to TC
502H Low Reverse Band ................... 99-ON 1 5R55N.BAN02
(Yellow Plastic Butt Joint).......... 02-ON 1 A4LDE.SSR01
203E Forward Clutch ......................... 94-ON 2 5R55E.SSR01

BUSHINGS
Kit Bushing Kit................................ 02-ON 1 5R55N.BK01
FRICTION PLATES 550A Front Pump/T. Converter .......... 02-ON 1 C3.BUS02
553B Overdrive Drum ........................ 02-ON 1 A4LD.BUS06
Kit Friction Plate ............................. 02-ON 1 5R55N.FRK01
NI Overdrive Servo Bore
250B Overdrive Spiral Groove
(Use With SF-99 Tool) .............. 02-ON 1 5R55N.BUS10
(Borg Warner) ........................... 02-ON 3 5R55E.FRP11
NI Intermediate Servo Bore
251D Direct Clutch Internal Teeth
(Use With SF-99 Tool) .............. 02-ON 1 5R55N.BUS11
(122mm OD x 2.00mm x 48T) .. 02-ON 5 5R55N.FRP02
252D Direct Clutch External Teeth
(100mm ID x 2.00mm x 20T) .... 02-ON 5 5R55N.FRP03
253E Forward Clutch THRUST WASHERS & SELECTIVES
(131mm OD x 1.70mm x 89T) .. 02-ON 5 5R55N.FRP01
254G Intermediate Clutch Internal Teeth 600A Pump Stator to Coast Clutch (Selective)
(143mm OD x 2.40mm x 24T) .. 02-ON 4 5R55N.FRP04 (1.75mm Brown) ....................... 02-ON 1 5R55N.THW02
254G Intermediate Clutch External Teeth (1.90mm Red) ........................... 02-ON 1 5R55N.THW03
(108mm ID x 2.40mm x 33T) .... 02-ON 4 5R55N.FRP05 (2.10mm Black)......................... 02-ON 1 5R55N.THW04
(2.25mm Orange) ..................... 02-ON 1 5R55N.THW05
(2.45mm Purple) ....................... 02-ON 1 5R55N.THW06

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5R55W (Ranger / Explorer) & 5R55S
5 SPEED 4WD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
BEARING & RACES MANUALS & SPECIAL TOOLS
NI ATSG Rebuild Manual .............. 02-ON 5R55W.MAN01
NI Pump Puller .............................. 02-ON 5R55N.TOOL01
NI SF-99 Bushing Master Kit ......... 02-ON TOOL.110
NI SF-99 Bushing Sub Kit
ELECTRICAL COMPONENTS (Enables master kits already
purchased for a different
700J Solenoid Assembly ................... 99-01 1 5R55W.SOL01
transmission to be used
700J Solenoid Assembly ................... 02-ON 1 5R55W.SOL02
for this transmission .................. 02-ON TOOL.111
NI Replacement Bushings for SF-99 Tool
(Tools come supplied with 3 of each type)
Overdrive Servo Bore ............... 02-ON 1 5R55N.BUS10
VALVE BODY PARTS Intermediate Servo Bore ........... 02-ON 1 5R55N.BUS11
NI Valve Body Fixture Tool
750A Line Pressure Relief Valve (Sonnax® Click Here for Info) ... AG4.VA05
(Superior) .................................. 02-ON 1 5R55N.VA01
750A Line Pressure Relief Valve
(Sonnax) ................................... 02-ON 1 5R55N.VA02
Kit VFS Modulator Control Sleeve & Valve
(Requires 5R55W.VA04 Toolkit
& Valve Body Fixture AG4.VA05)
(Sonnax® Click Here for Info) ... 02-ON 1 5R55W.VA03
Kit Toolkit for 5R55W.VA03
(Sonnax®)................................. 02-ON 1 5R55W.VA04
Kit Oversized TCC Control Valve Kit
(Requires Tool 5R55N.VA07 &
Valve Body Fixture AG4.VA05)
(Sonnax® Click here for Info) ... 99-ON 1 5R55N.VA06
Kit Tool Kit for 5R55N.VA06 ........... 99-ON 1 5R55N.VA07
NI TCC Modulator Sleeve & Plunger
(Sonnax, Increased Ratio) ........ 02-ON 1 5R55W.VA01
NI TCC Modulator Sleeve & Plunger
(Sonnax OEM Ratio)................. 02-ON 1 5R55W.VA02
NI Spring, TCC Control x 5
(Sonnax® Click Here for Info) ... 99-ON 1 5R55N.SPR03
NI Spring, Forward Engagement Control x 5
(Sonnax® Click Here for Info) ... 99-ON 1 5R55N.SPR06

HARDWARE
800A Pump Assembly ........................ 02-ON 1 5R55N.PUM01
803B Retainer, Overdrive Clutch........ 02-ON 1 5R55N.RET01
804B Overdrive Clutch Drum ............. 02-ON 1 5R55N. DRU03
805B Piston, Overdrive Clutch
(Aluminium)............................... 02-ON 1 5R55N.PIS04
806C Overdrive Adaptor Plate............ 02-ON 1 5R55N.THW01
807C Overdrive Sun Gear (24 Teeth)
(Use With 5R55N.PL01) ........... 99-01 1 5R55N.SUN01
807C Overdrive Sun Gear (38 Teeth)
(Use With 5R55N.PL02) ........... 02-ON 1 5R55N.SUN02
808C Overdrive Planetary Assy
(25 Tooth Pinion)....................... 99-01 1 5R55N.PL01
808C Overdrive Planetary Assy
(28 Tooth Pinion)....................... 02-ON 1 5R55N.PL02
809C Ring Gear, Overdrive Planetary (94 Teeth)
(Use With 5R55N.PL02) ........... 02-ON 1 5R55N.PL03
810C Overdrive One Way Clutch ....... 02-ON 1 5R55E.OWC01
811C Overdrive Centre Shaft ............. 02-ON 1 5R55N.SH03
812C Centre Support ......................... 02-ON 1 5R55N.SUP01
813D Direct & Reverse Clutch Drum.. 02-04 1 5R55N.DRU01
813D Direct & Reverse Clutch Drum
(For 96 Tooth Friction) .............. 05-ON 1 5R55W.DRU01
815E Forward Clutch Drum................ 02-ON 1 5R55N.DRU04
825F Intermediate Sprag Assy........... 02-ON 1 5R55N.OWC02
827G Drum, Intermediate Brake......... 02-ON 1 5R55N.DRU07
850C OD Ring Gear, Shaft & OWC Kit
(94 Teeth, Use With 5R55N.PL02)
.................................................. 02-ON 1 5R55N.SH05

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