Swing Device

DX225LCA

21 June, 2011
Product Support, AP/E
Doosan Infracore CE
 Structure of Swing Device

Engine DOOSAN DL08

Control Valve

Swing Motor

Swing Reduction Main Pump

Gear K5V140DTP1N9R-
FLUTEK, K5V140DTP1N9R 9N07-
-9N07-AV

Swing Bearing
Main Control Valve KAYABA, KVMG
KVMG-270-
-270-DA

Main Pump Swing Motor

JMF-
JEIL HYDRAULIC, JMF 195-
-195-01

Swing Reduction Gear

Pinion Gear DS-
SUN JIN, DS 105-
-105-00

Center Joint

Swing
Pinion Gear
Bearing
SHIN-
SHIN-IL JUNGMIL
2
Swing device

Swing device
Fixed on lower structure

Swing motor

Swing reduction gear

Swing bearing

Fixed on upper structure

( Reduction gear & outer bearing)
Pinion gear

3
 Swing device

Exterior view

Swing reaction-less valve

Relief Valve

PG Port
Make up

Parking brake check Valve

SH Port release valve

Drain Port

Make up Port

4
Swing device

Internal section view

Parking brake piston

Swing reaction-less valve

Parking brake discs 5

Swing device

Schematic

Parking brake

Parking brake
Check valve
release valve

Relief valve

Reaction-less valve

6
Swing device

Swing operation

1) Swing 2) Stop

P
Retarding
A B

Swing
Start
Stop
7
Time
Swing device

Swing operation ( Make up function – while swing stop)

Do you know cavitation ? Make up valve function?

8
Swing device

Swing operation (Swing reaction less 1)

High pressure

When swing stop,

Machine gets swing stop jerk after stop swing. High pressure

The reaction less valve absorbs swing stop jerk.

9
Swing device

Swing operation (Swing reaction less 2)

A B

Swing stop jerk

Time

10
Swing device

Swing operation (Swing reaction less 3)

11
Swing device

Swing operation (Swing reaction less 4) – while swing

High pressure

By pass line

Orifice By pass line Poppet

12
Swing device

Swing operation (Swing reaction less 4) – while swing stop

Swing react

High pressure

13
Swing device

Swing operation (Swing reaction less 4) – swing reaction

Swing react

14
 Swing device

Swing operation (Parking brake)

Parking brake
spring

Brake piston

Pressure
chamber

Steel disc
Housing
Brake disc
Cylinder block Output shaft 15
Swing device

Swing operation (Swing parking brake release)

Arm 2 Arm 1

Boom 1 Boom 2

Bucket Swing

Option

16
Swing device

Swing operation (Swing parking brake engage)

17
Swing device

Swing operation (Swing parking brake release)

18
Swing device

19
Swing device

Swing Motor on DX225LCA

20
Swing device

21
 Swing device

Measuring point

P
Start Stop

A B

Time
Swing system pressure

Parking release pressure

22
Swing device

Swing reduction gear exterior view

Swing motor shaft here

1st sun gear

1st planetary
gear

2nd sun gear

Ring gear

2nd planetary
gear

Output shaft

Pinion gear

E.O.D 23
Swing device

Swing reduction gear internal section

Pinion Gear

24