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Conveyor Design Detail

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Azaharimahadi
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255 views6 pages

Conveyor Design Detail

Uploaded by

Azaharimahadi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Sterillizer Design

Mill Throughput ( Mth) = 20 mt/hr

Sterilization Time (St) = No. of Steriliser x Cage average weight x no of cages x 60


Mill Throughput

No of Steriliser (Sn)= Mill Throughput x Sterilization Time


Cage weight x no of cages x 60

Sequencing Time (Ts) = Sterillizer Cooking Time


No of Stelillizer

Sterillizer Cooking Time (Sc) = Sterillization Time - Door Open Door Shut (DODS)

No of Lifting Cages per Hour ( Ch) = Mill Throughput


Cages Average Weight

Cages Lifting Time (Ct) = 60


No of Cages Lifting per Hour

Take; Take;
Mill Throughput ( Mth) = 20 mt/hr Sterillizer Cooking Time ( Sc) = 80 min
Cages Average Weight = 1.2 mt Cages Average Weight = 1.2 mt
DODS = 10 min DODS = 10 min
No of Cages per Sterillizer = 10 Cages No of Cages per Sterillizer = 10 Cages
No of Sterillizer = 3 Sterillizer or No of Sterillizer = 3 Sterillizer

Sterillization Time (St) = 108 min Sterillization Time (St) = 90 min

Sterillizer Cooking Time ( Sc) = 98 min Mill Throughput ( Mth) = 24 mt/hr

Sequencing Time (Ts) = 32.67 min Sequencing Time (Ts) = 30 min

No of Lifting Cages per Hour ( Cl) = 16.67 Cages No of Lifting Cages per Hour ( Cl) = 20 Cages
= 17 Cages = 20 Cages

Cages Lifting Time (Ct)= 3.529 min Cages Lifting Time (Ct)= 3 min
Oil Room Design

Mill Throughput ( Mth) = 20 mt/hr

1. Crude Oil Tank

Crude Oil Produce ( Cpr)

Cpr = Diluted Crude Oil x Mill Throughput

Take;
Diluted Crude Oil ( Dco) = 65%

Cpr = Mth (mt/hr) x Dco


= 13 mt/hr

Pumping rate must be 13 mt/hr

Crude Oil Tank Capasity ( Tco)

Tco = Crude Oil Produce x Retension Time

Take ;
Retension Time ( Rco) = 15 min
= 0.19 hr

Tco = Cpr (mt/hr) x Rco (hr)


= 2.44 mt
= 2.50 mt

2. Clarification Tank

Tank Capasity ( Tcf)

Tcf = Crude Oil Produce ( Cpr) x Retention Time ( Rcf) x Safety Factor ( Sf)

Take ;
Safety Factor ( Sf) = 1.3
Retention Time ( Rcf) = 4 hr

Tcf = Cpr (mt/hr) x Rcf (hr) x 1.3


= 67.6 mt
= 70 mt

Oil Room Design


Mill Throughput ( Mth) = 20 mt/hr

3. Pure Oil Tank

Tank Capasity ( Tpo)

Tpo = Crude Oil Produce ( Cpr) x Crude Oil Ex- Clarification Tank ( Cex)

Take ;
Crude Oil Ex- Clarification Tank ( Cex) = 40%

Tpo = Cpr (mt/hr) x 40%


= 5.20 mt
= 6.00 mt

4. Sludge Tank

Tank Capasity ( Tsg )

Tsg = Mill Throughput ( Mth ) x Sludge To FFB ( Sfb) x hour

Take ;
Sludge To FFB ( Sfb ) = 50%

Tsg = Mth (mt/hr) x Sfb x hr


= 10 mt

5. Purifier

Putifier Capasity ( Pc )

Pc = Mill Throughput ( Mth ) x Oil To FFB (OER)

Take ;
Oil To FFB (OER) = 20%

Pc = Mth (mt/hr) x OER


= 4 mt/hr

Oil Room Design


Mill Throughput ( Mth) = 20 mt/hr

6. Sludge Centrifuge

Sludge Centrifuge Capasity ( Sc )

Sc = Mill Throughput ( Mth ) x Sludge To FFB (Sfb)


= Mth (mt/hr) x Sfb
= 10 mt/hr

7. Vacuum Drier

Vacuum Drier Capasity ( Vc )

Vc = Purifier Capasity ( Pc )
= 4 mt/hr ( Minimum)
Screw Conveyor Design

Capacity ; T = Mill Capacity x Fruit into Digestor


or
T = abv mt/hrs
Ribbon
Diameter
(d)
Conveyor
where ; Main Shaft

Average
a = Average cross section area (m2) cross
a = k d2 m2 Section
(a)
4
k = Loading Factor
d = Ribbon Diameter (m)

b = Bulk Density for Fruit (kg/m3)


v = Average Speed of Travel of Material (m/hr)
v = np
Conveyor
Pitch
n = Conveyor Speed (RPM) (p)
p = Conveyor pitch ( m)

Power ; P= 3Tglu
kW
v x 0.75
where;

g = Gravitation acceleration,
g= 9.81 m/s2

l = Lengthe of conveyor (m)


u = Coeficient of friction ;
assume = 0.4

Drive efficiency = 0.75

Torque; Tt = 9550 x kW x K Nm
n

where ;

kW = Motor power
K = Service Factor = 1.5
n = Conveyor Speed (RPM)
Data Given ;

Mill Throughput ( Mth) = 20 mt/hr


Fruit to Digestor ( Fd) = 65 %

b= 0.64 mt/m3
l= 8.534 m
p= 0.381 m
n= 56 rpm
k= 30 %

T= 13 mt/hr

v= 1280 m/hr

a = 0.0159 m2

d = 0.0046 m2

P= 1.36 hp
= 1.8 kW

Motor Size = P x 1.25


= 2.25 kW

Tt = 575.56 Nm

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