CSI 4500 Datasheet PDF
CSI 4500 Datasheet PDF
0-4500-091306
Machinery Health Management TM
September 2006
TM
www.assetweb.com
Product Data Sheet
September 2006
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Machinery Health Management TM
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Product Data Sheet
September 2006
Calendar rolls, winders, nip rolls, vacuum rolls, and changing machine speeds
require event-based adaptive monitoring.
Information for fast, and critical turbo machinery. Much like a process automation
accurate decision-making. AMS Machinery Manager also system, the CSI 4500's built-in
As plant personnel go about their integrates with AMS™ Suite: Production State processor more
daily activities, the CSI 4500’s Asset Portal™ where machine accurately monitors process events
built in, exception-based proces- health is combined with other such as speed inputs, changing
sor collects and distributes infor- asset condition and performance load, temperature, tank level or
mation to the right system or user information for a plant-wide view. relay closures. The CSI 4500
only when machinery health Event-based monitoring Machinery Health Monitor process-
changes. The CSI 4500 continu- links vibration information es events, adapts its monitoring,
ously monitors the health of your to process states. and produces a real alarm when
machine, but sends alerts or new A machine that is in its normal machine health changes versus a
trend data to Emerson’s DeltaV or operating mode, or production false alarm when the load changes.
Ovation automation system on an state, is far from operating in a Alarms are much tighter and false
exception basis when health steady state" condition. With other alarms are decreased. This adap-
changes. In addition, the CSI monitoring systems, an increasing tive strategy is not limited to adjust-
4500 and the AMS Machinery load means increasing vibration ing alert levels; analysis types and
Manager with the GT2 processor levels and false alarms. This can the frequency of analysis can auto-
option can deliver transient analy- necessitate setting vibration matically be adapted as well.
sis and live views specifically alarms extremely high to account
designed for large for all process scenarios or events.
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Machinery Health Management TM
Through AMS Suite: Machinery Health Manager, the PeakVue technology allows
clear spikes to poke through the noise floor providing early fault
detection of a Yankee dryer gearbox.
Predictive Machinery Health through powerful analysis tools Other bearing tools on the market
Monitoring for such as transient analysis for use demodulation techniques,
Early Warning and Planning turbines, PeakVue bearing health which subtract carrier frequencies
for the Maintenance technology, and customizable and use low pass filters. These
Department reporting capabilities. processes have adverse effects on
PeakVue technology is the original peaks that PeakVue
Exception-based reporting
best-available bearing and maintains. If the carrier frequency
drives you to the problem and
gearbox anomaly detector during demodulation is amplitude
reduces troubleshooting time
PeakVue technology provides modulated, then the amplitude of
Exception-based reporting allows
early, accurate and trendable roller the resultant bearing energy is
the CSI 4500 to keep a close
bearing and gearbox anomaly changing and will be less than the
watch on the assets, but only
detection unmatched by all other original bearing energy collected.
alert your maintenance staff
bearing health tools on the market. Furthermore, the amplitude of
when the machine health
PeakVue’s patented method of the bearing energy after the low
changes. Exception-based
processing preserves the peak pass filter has been applied,
reporting produces specific alerts
amplitude of the stress wave will increase as the frequency
and decreases the amount of data
emitted from a bearing or gear of the defect increases.
required for review when it is time
to troubleshoot the alert. With defect. Preserving this peak
the CSI 4500, troubleshooting amplitude allows trendable
time can be reduced 90% bearing health diagnostics.
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Product Data Sheet
September 2006
2. Real-time continuous data deeper into the problem. You look waveform and spectrum, on all
recording ensures events will not at the quick views and then extract bearings, allow a turbine specialist
be missed. With the CSI 4500, the region of interest for more to make real-time decisions.
a 60 hour running history is details, which quickly drives you Simple Windows displays make
recorded all of the time. The to your decision. manipulating screens and plots
CSI 4500’s continuous data You review the data, compare with easy. Dual monitor mode helps
recorder will record and buffer from baseline, and confirm the vibration you organize your views
60 hours to over one week, is isolated to one bearing. The so you are staged for the startup.
depending on the number of sen- shaft centerline plots tell you the You can overlay baseline plots
sor inputs. Auto archiving of data bearing clearance was not exceed- (from portable or online systems)
is also included so that small, one ed. After fixing the oil flow issue, on known good start-up plots
hour, snapshots can be perma- you advise restarting the turbine to view the differences.
nently and automatically saved to as you watch the live turbine dash- With the transient live turbine
a network server. board. dashboard, you can make real-
3. The live turbine dashboard will The live turbine dashboard pro- time decisions with operators and
enable real-time decisions during vides real-time decision-making production staff to bring the
start up. during start-up. turbine up for critical production
When you arrive on site, they have needs or to shut down again
The live turbine dashboard, avail-
already found a plugged oil line to to save the asset.
able with the CSI 4500 transient
the bearing. Now the question is system,provides live plots that
“how much damage was done, were not possible before the GT2
and can we restart?” processor. Live real-time plots
Multi-channel, continuous data such as overall levels, orbits, shaft
recording saves you from ever centerline, Bode/ Nyquist, cascade,
missing an event and ensures the
right information is available to dig
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Product Data Sheet
September 2006
Chassis Options
CSI 4500M Monitor
The CSI 4500M Monitor is the
most common model for applica-
tions in power, refining, oil & gas,
petrochemical, chemical, pulp and
paper, and offshore industries.
The CSI 4500M Monitor (with up
to 32 sensor input channels, 16
tachometer input channels and up
to16 relays) offers the best choice
in flexibility and cost per channel.
The CSI 4500M Monitor includes
the Trip Advisory Monitor for tier 2
critical machines, The Production
State Monitor for continually
changing machine operating
states, and is upgradeable to the CSI 4500M Monitor with G2 Processor.
CSI 4500T Monitor, which
For more information visit
includes transient analysis for tur- http://www.mhm.assetweb.com/technology/online.html
bines.
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Machinery Health Management
TM
Environmental for CSI 4500T 0 to 86°F or 0 to 30°C with Fan tray (fan tray
required) CSI 4500T is best suited for
computer room, control room environment
Ordering Information
x = 1, 16 sensor input, 0 tachometer, 0 relays
x = 2, 32 sensor input, 0 tachometer, 0 relays
x = 3, 16 sensor input, 16 tachometer, 0 relays
x = 4, 32 sensor input, 16 tachometer, 0 relays
x = 5, 16 sensor input, 0 tachometer, 16 relays
x = 6, 32 sensor input, 0 tachometer, 16 relays
x = 7, 16 sensor input, 16 tachometer, 16 relays
x = 8, 32 sensor input, 16 tachometer, 16 relays
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Product Data Sheet
September 2006
Optional Accessory Output Power -24 vdc @ 0.6A for displacement probes
CSI 4500 Chassis Dimensions 13.975" width x 12.2" height x 8" depth
Options
PeakVue® Bearing and Gearbox PN A474504
Fault Detection Technology
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Machinery Health Management TM
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Product Data Sheet
September 2006
Number of Sensor Inputs 16 inputs per card, 2 cards per rack, multiple
racks linked by Ethernet
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Machinery Health Management
TM
Optional Accessory Output Power -24 vdc @ 0.6 A for displacement probes
Supplies Power to the Rack 5 vdc, 12 vdc, 24 vdc, 3.3 vdc, -12 vdc
Supplies Power to +24 vdc, 0.3 A output for optional fan tray
Auxiliary Equipment ±24 vdc, 0.6 A auxiliary output for displacement
transducers or other
Power to the fan tray is provided by a fan tray power auxiliary output from
the front panel of the Power Supply card of the CSI 4500 Monitor.
NOTE: Fan tray required with the CSI 4500T. The CSI 4500T is the CSI
4500M with the transient option. The CSI 4500T should be installed in a con-
trol room / computer room environment not to exceed 86F or 30C
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Product Data Sheet
September 2006
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Machinery Health Management
TM
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Product Data Sheet
Machinery Health Management TM
September 2006
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