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Chapter 4 - Mechanical Properties 2

This document discusses various mechanical properties of materials including Poisson's ratio, shear strain diagrams, and failure due to creep and fatigue. It defines Poisson's ratio as the negative ratio of lateral to longitudinal strain and notes its typical range is 0 to 0.5. Shear strain diagrams are constructed from tests on thin-tube specimens under torsion to determine the shear modulus G, proportional limit, and ultimate shear stress. Creep is time-dependent deformation under high stress and/or temperature, while fatigue occurs from repeated cyclic loading and causes microcracking. The chapter review summarizes key concepts covered.

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0% found this document useful (0 votes)
78 views25 pages

Chapter 4 - Mechanical Properties 2

This document discusses various mechanical properties of materials including Poisson's ratio, shear strain diagrams, and failure due to creep and fatigue. It defines Poisson's ratio as the negative ratio of lateral to longitudinal strain and notes its typical range is 0 to 0.5. Shear strain diagrams are constructed from tests on thin-tube specimens under torsion to determine the shear modulus G, proportional limit, and ultimate shear stress. Creep is time-dependent deformation under high stress and/or temperature, while fatigue occurs from repeated cyclic loading and causes microcracking. The chapter review summarizes key concepts covered.

Uploaded by

BELAL ALSUBARI
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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CHAPTER 4 (2)

MECHANICAL PROPERTIES
of MATERIALS
POISSON RATIO
 When body subjected to axial tensile force, it
elongates and contracts laterally
 Similarly, it will contract and its sides expand
laterally when subjected to an axial
compressive force
POISSON RATIO
 Strains in longitudinal and lateral:
δ δ’
long = L lat = r

Early 1800s, S.D. Poisson realized that within


elastic range, ration of the two strains is a constant
value, since both are proportional.


Poisson’s ratio, ν (nu) = − lat
long
(Dimensionless)
POISSON RATIO
 ν is unique for homogenous and isotropic
material
 Why negative sign? Longitudinal elongation
cause lateral contraction (-ve strain) and vice
versa
 Lateral strain is the same in all lateral (radial)
directions
 Note that, no force or stress acts in a lateral
direction in order to strain the material; the strain
is caused only by axial force.
 Poisson’s ratio is dimensionless, 0 ≤ ν ≤ 0.5(max)
POISSON RATIO
EXAMPLE 3.4
Bar is made of A-36 steel and behaves elastically.
Determine change in its length and change in
dimensions of its cross section after load is applied.
POISSON RATIO
Normal stress in the bar is SOLUTION
P
σz = = 16.0(10 6) Pa
A
From tables, Est = 200 GPa, strain in z-direction is
σz
z = E = 80(10−6) mm/mm
st

Axial elongation of the bar is,


δz = zLz = [80(10−6)](1.5 m) = 120 μm
POISSON RATIO
SOLUTION
Using νst = 0.32, contraction strains in both x and y
directions are
x = y = −νstz = −0.32[80(10−6)] = −25.6 μm/m

Thus changes in dimensions of cross-section are

δx = xLx = −[25.6(10−6)](0.1 m) = −25.6 μm

δy = yLy = −[25.6(10−6)](0.05 m) = −1.28 μm


SHEAR STRAIN DIAGRAM
 Use thin-tube specimens and subject it to torsional loading
 If the material is homogeneous and isotropic, then the
shear stress as a result of torsional loading will caused
uniform distortion.(Figure b)
 Record measurements of applied torque and resulting
angle of twist to construct shear stress and shear strain
diagram.
SHEAR STRAIN DIAGRAM
 Material will exhibit linear-elastic behavior till its
proportional limit, pl
 Strain-hardening continues till it reaches
ultimate shear stress, u
 Material loses shear strength till it fractures, at
stress of f
SHEAR STRAIN DIAGRAM
 Hooke’s law for shear

τ = Gγ

• G is shear modulus of elasticity or modulus of rigidity

• G can be measured as slope of line on τ-γ (shear stress


– shear strain) diagram,
• G = τpl/ γpl
• The three material constants E, ν, and G is related by

E
G = 2(1 + ν)
SHEAR STRESS DIAGRAM
EXAMPLE 3.5
Specimen of titanium alloy tested in
torsion & shear stress-strain diagram
shown below.
Determine shear modulus G,
proportional limit, and ultimate shear
stress.
Also, determine the maximum
distance d that the top of the block
shown, could be displaced
horizontally if material behaves
elastically when acted upon by V.
Find magnitude of V necessary to
cause this displacement.
SHEAR STRESS DIAGRAM
SOLUTION
Shear modulus
Obtained from the slope of the straight-line portion
OA of the τ-γ diagram. Coordinates of A are (0.008
rad, 360 MPa)

360 MPa
G = 0.008 rad

= 45(103) MPa
SHEAR STRESS DIAGRAM
SOLUTION
Proportional limit
By inspection, graph ceases
to be linear at point A, thus,

τpl = 360 MPa

Ultimate stress
From graph,
τu = 504 MPa
SHEAR STRESS DIAGRAM
Maximum elastic displacement and SOLUTION
shear force
By inspection, graph ceases to be
linear at point A, thus,
d
tan (0.008 rad) ≈ 0.008 rad =
50 mm
d = 0.4 mm

τavg = V
A
V
360 MPa = (75 mm)(100 mm)
V = 2700 kN
FAILURE OF MATERIALS DUE TO CREEP &
FATIGUE
Creep
 Occurs when material supports a load for very long
period of time, and continues to deform until a
sudden fracture or usefulness is impaired
 Is only considered when metals and ceramics are
used for structural members or mechanical parts
subjected to high temperatures
 Other materials (such as polymers & composites)
are also affected by creep without influence of
temperature
FAILURE OF MATERIALS DUE TO CREEP &
FATIGUE
Creep
 Stress and/or temperature significantly affects the
rate of creep of a material
 Creep strength represents the highest initial stress
the material can withstand during given time without
causing specified creep strain
Simple method to determine creep strength
 Test several specimens simultaneously
◦ At constant temperature, but
◦ Each specimen subjected to different axial stress
FAILURE OF MATERIALS DUE TO CREEP &
FATIGUE

Creep
Simple method to determine creep strength
 Measure time taken to produce allowable strain
or rupture strain for each specimen
 Plot stress vs. strain

• Creep strength
inversely proportional
to temperature and
applied stresses
FAILURE OF MATERIALS DUE TO CREEP &
FATIGUE
Fatigue
 Defined as gradual deterioration of a material
that is subjected to time varying loads.
 Needs to be accounted for in design of
connecting rods (e.g. steam/gas turbine blades,
connections/supports for bridges, railroad
wheels/axles and parts subjected to cyclic
loading)
 Fatigue occurs at a stress lesser than the
material’s yield stress
FAILURE OF MATERIALS DUE TO CREEP &
FATIGUE
Fatigue
 Also referred to as the endurance or fatigue limit
Method to get value of fatigue
 Series of specimens are subjected to a specified stress
and cycled to failure.

• Plot stress (S) against


number of cycles-to-
failure N (S-N diagram)
on logarithmic scale –
also known as stress-
cycled diagram.
CHAPTER REVIEW
 Tension test is the most important test for
determining material strengths. Results of
normal stress and normal strain can then be
plotted.
 Many engineering materials behave in a
linear-elastic manner, where stress is
proportional to strain, defined by Hooke’s law,
σ = E. E is the modulus of elasticity, and is
measured from slope of a stress-strain
diagram
 When material stressed beyond yield point,
permanent deformation will occur.
CHAPTER REVIEW
 At ultimate stress, localized region on
specimen begin to constrict, and starts
“necking”. Fracture occurs.
 Ductile materials exhibit both plastic and
elastic behavior. Ductility specified by
permanent elongation to failure or by the
permanent reduction in cross-sectional area
 Brittle materials exhibit little or no yielding
before failure
CHAPTER REVIEW
 The area up to the yield point of stress-strain
diagram is referred to as the modulus of
resilience
 The entire area under the stress-strain
diagram is referred to as the modulus of
toughness
 Poisson’s ratio (ν), a dimensionless property
that measures the lateral strain to the
longitudinal strain [0 ≤ ν ≤ 0.5]
 For shear stress vs. strain diagram: within
elastic region, τ = Gγ, where G is the
shearing modulus, found from the slope of
the line within elastic region
CHAPTER REVIEW
 G can also be obtained from the relationship
of G = E/[2(1+ ν)]
 When materials are in service for long
periods of time, creep and fatigue are
important.
 Creep is the time rate of deformation, which
occurs at high stress and/or high
temperature. Design the material not to
exceed a predetermined stress called the
creep strength
CHAPTER REVIEW

 Fatigue occur when material undergoes a large


number of cycles of loading. Will cause micro-
cracks to occur and lead to brittle failure.
 Stress in material must not exceed specified
endurance or fatigue limit
MECHANICAL PROPERTIES OF MATERIALS

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