Fluid Dynamics And Turbo Machines.

Professor Dr Dhiman Chatterjee.

Department Of Mechanical Engineering.
Indian Institute Of Technology Madras.
Part C.
Module-2.
Lecture-7.
Pumping Systems.

Good afternoon, I welcome you all for today’s discussion on pump systems. In the last lecture
we have talked about the pump characteristic curves, how the head varies with volume flow
rate for each of the blade angles, that is blade angle beta 2 less than 90 degree, equal to 90
degree and greater than 90 degrees. However we have also said that the other 2 blade angle
that is beta 2 equal to 90 degree or beta 2 greater than 90 degree are not favoured and what is
usually used is a backward facing vane or beta 2 less than 90 degree.

Today we have to talk about the system, when we say pumping system or pump systems,
what we mean is that the pump is going to take water from one point to be another point. For
example let us say the water has to be lifted or raised from the ground floor level to the top of
your building. Or it can be taken from some lake and brought to the city. In whatever be the
case, there is a transport of fluid, transport of water mostly if you think about and chemical
industries, there would be transport of chemicals from one point to the another point.

Which means that just pump alone is not possible, we need the piping system. And the piping
system automatically then brings to you the concept of the pipe losses, that means the energy
has to be supplied. So in today’s lecture what we will discuss is what are the pumping system
requirements, what is called the system characteristic curve and how to get an operating point
for a particular pump. So let us look at it.
(Refer Slide Time: 2:11)

So we have talked about what is known as the pump characteristic curve. Now how does a
pump work, it lifts water from the ground is some top reservoir, from a low-pressure to a
high-pressure. So now it has to use some pipes, so let us see how the schematic works. So
this is a pump, this is the schematic of a pump for me and this is a reservoir or sump which is
at a pressure PSR and the water is lifted as shown in the arrow through pipes, this is the pipes
connecting the one reservoir with the pump which is called the lower end reservoir and then
the high-end, then we have a PDR which is a high-pressure maintained and we talk about the
reservoir at the upstream.

So in the simplest case this will be the ground or earth which is opened to atmosphere and
this can be the top of the reservoir in the top of your building. So we can say that even if there
is no flow there will be a a energy because of the potential energy, the water has to be lifted
from this tank to this tank, the total height being HI + HD. But not just that, it has to do
actually overcome the pressure PDR which can be different from PSR. In the tank that we
have in our houses, both the sump that is PSR and the upper top of the building reservoir can
be at the atmospheric pressure and we may not get the term PDR - PSR by gamma here,
gamma is rho G, we may not get it.

But there could be some chemicals being handled by the pump where it is taken from one
tank to another tank and as it is transferred the entire system is pressurised. So in such a
situation it is possible that let the PDR in principle can be different from better PSR. You
have to apply this relationship carefully for the system that you are having in mind. And we
can also say that there will be losses in the pipe, the some of the losses will take place in the
suction side, suction pipe given by S, the subscript S refers to the suction pipe and subscript P
refers to the pressure side pipe.

So CS refers to the pipes velocity of water in the suction pipe and CP refers to the velocity of
water in the pressure side. So we can say that H loss is nothing but HS loss + HD loss. HS
loss is the loss taking place in the suction side of the pipe, HD is the loss taking place in the
discharge or the delivery side of the pipe and if there is any change in kinetic energy, that also
has to be considered because that has to be supplied by the pump.

And hence we can write that H system, that is the system demands from the pump that is, let
us say if the system could have talked, then the system would have said that if you have to
transfer this much volume of water from the ground to the top reservoir, then I demand that I
have to be supplied some energy. So that energy that is demanded by the system is H system
or the head required by the system which needs to be overcome by the pump in order for the
flow to be established from one reservoir to another reservoir.

(Refer Slide Time: 6:00)

This comprises of one static component H Static which does not depend on the flow. And the
other component which is loss which depends on the flow. And we said together that this is
related with the total system requirements. So now we will introduce a 2 nd notation called the
system head curve. For a given installation the total static lift has a fixed value but velocity
head and the frictional head, that is CP square of course goes with the volume square and
frictional head loss you know from fluid dynamics studies, for example you have studied the
Darcy-Weisbach relationship, you know that the frictional head loss also goes as V square.

And hence we can say that the total system curve has 2 components H Static which does not
depend on the volume flow rate and hence constant and H loss which is some constant of
proportionality K multiplied by V dot square, which is a parabola. You can imagine that there
is a flow, you have a valve with the pipe. For the same pipe if you turn open the valve, it will
be or close the valve further, this loss coefficient in the valve will change. And as it changes,
this K value will also change and as a result the loss of head in the pipe will change.

Please note that when earlier we talked about the head developed by the pump we got the
expressions for the blade specific work or the H BL infinity, W BL infinity, we said that we
are interested only inside the pump. Now we say for the system head curve, I repeat for the
system head curve we are considering only the pipings and not the pump. Alright, so we have
to keep in mind 2 terms, the pump head or the pump characteristic curve which talks about
the head developed by the pump blades which is related only inside the pump and the system
curve is talking about the entire system from the one reservoir to be another reservoir just
excluding the pump.

And when the flow has to be established you know that the demand of the head as demanded
by the system has to be met by the supplier, in this case the pump. So the operating point of
the pump will now come as an intersection of the system head curve and the pump
characteristic curve, I will come to that soon. But before we go to that, let us take an example
to make us familiarise with how the system at the calculations are done. I am not taking any
numerical values, that we will limit for the tutorials but right now I will take just to show you
how these calculations are done.
(Refer Slide Time: 8:44)

So let us say that I have a pump here which is connected with a sump, this is a sump which is
open to atmosphere, could be pressurised also, there is a foot valve, the foot valves or any
other nonreturn valves will allow the flow in one direction, that it will go from the sump to
the pump and does not allow return flow and we have a valve at the downstream, we can
have another valve or many more valves but I have just taken one representative valve which
is used to control the flow rate perhaps and then there are bends and goes to the upper
reservoir.

In doing the process, what happens is water is raised by a level H Static and then we say that
the first loss takes place, example in the foot valve. The 2 nd loss takes place in the pipes. H F
talks about the head loss due to friction in the pipes, this HF is also talking about the friction
but in the foot valve. The 3rd loss takes place in the 90 degree elbow, the 4th loss takes place in
the pipes at the delivery side, then we have head loss due to the valves, we can have another
head loss due to the 90 degree bend and another had loss again in the 90 degree bend, finally
in the H F7.

So what I am trying to impress upon you is that you have to consider each and every element
as is present in your system. So your system prefers to from this sump and the foot valve to
the upper reservoir in this point, excluding the pump. If you see there is no loss talked about
in the pump, the pump loss that we have talked about, it will relate with the pump
characteristic curve. So we can say that H system is H Static + H loss. And we can also say
that H loss has different opponents in this case I have just taken 7 numbers but you have to
work it out for your system.

(Refer Slide Time: 10:45)

So now we talk about pump performance curve. So this is the pump characteristic curve
which gives you, so if you buy a pump from a manufacture, most likely you will get a curve
like this. First one the variation of head developed by the pump with volume flow rate, I have
of course taken beta 2 less than 90 degree, then you will get an efficiency, so this is the design
point, and you get the peak efficiency here, you will also get the power input that is given. So
these are the things that collectively we can talk about pump performance curve but do not
forget that these are constant speed characteristics.

Because this very curve head versus volume flow rate was derived as we have shown earlier
for a constant speed N equal to constant. So this is usually related with the single stage
centrifugal pump volute type, typical specific speed is about 20. These numbers for this
course is not very important, for this lecture is not very important. But just to get you an idea
what constitutes a pump performance curve. This is water supplied by the manufacturer.
(Refer Slide Time: 11:50)

Now next comes is the operating point. If I want to have a steady flow of liquid as I just said,
it is a question of demand meeting and supply. So what is the demand, the system is
demanding the energy and who is providing it, it is a pump. So the intersection between the 2
give me the operating point. So this is the pump characteristic curve, this is H, you can write
H pump but simply H is also good enough but the other one is the system characteristic
curve, now let us look at this curve slightly with more attention.

So you see that the intersection of these 2 curves prefers to the V dot operation or operating
point volume flow rate. You may also ask one thing that why do I have this, this is the levels
that is not zero, that is because in the system that I have considered, there is a static lift and
hence this refers to the static lift. So this one refers to the static lift, H Static. And you may
also ask why does the pump start here, because remember the first term in the expression that
we have got in the ideal case was A + - BV dot. So this A refers to the head developed in the
absence of volume flow rate.

So what happens, you can imagine this way that you have filled the pump with water, you
close the delivery valve completely and you start the pump for operation. Then what happens,
you see there is no flow taking place but the energy is being supplied, the water is churned, so
this head is called the shut-off head of a pump. So this is a shut-off head and normally we try
to operate near the point with this the best efficiency point as I have shown in the other curve,
the efficiency curves.
The attempt should be made to match the pump with the system in such a way that the point
of operation is that or near the design or the best efficiency point. So we are talking about
bringing one concept from the head, another concept from the head system and when these 2
intersects, we get the operating volume flow rate, operating head you can say and if your
design pump system has been given and the efficiency curve is matching, that the peak of the
efficiency curve is close to the V operating point, it is a happy situation.

So please note that if you are selecting a pump for your system, you have to keep in mind the
pump performance characteristic is given by the manufacturer and your requirement. This is
another pump performance curve for an axial flow type, I will not talk about these details but
you shows the characteristics and again I repeat the peak is here, talking about the design
point.

(Refer Slide Time: 14:40)

I talked about the unstable characteristic curve, I will come back to it. A head capacity, which
has the peak is called an unstable characteristics because the same head can be obtained at 2
different values of discharge, let us look at it. Let us say that for a given pump I have the shirt
shut-off head here HS and we have the curve like this. Many books, many textbooks will say,
many persons will say that this entire curve is unstable characteristic curve. I would like to
say in a slightly different way.

Had my operating point been here that is my system curve intersects the pump characteristics
somewhere here and I never cross this point E, I never go to the left of the P, my volume flow
rate never reaches less than this V dot A, then in the entire operation of the pump I will never
face an unstable point. So there is nothing called unstable characteristic, you have to relate it
with the operating point. So please keep in mind, the unstable operation of the pump or stable
operation of the pump and not really unstable characteristic.

Those loosely speaking, people talk about it as unstable characteristic curve. How do I
understand it, let us say this is my system curve and I am throttling a valve, so the resistance
increases. Between this point and the next curve, what we see, as the volume flow rate
reduces, the head developed by the pump increases. So what happens, as you have throttled
the valve, the volume flow rate will reduce because you are throttled, the head requirement
from the system increases and the pump is in a position to supply the extra head.

But imagine that you are crossing this point A, that is you are throttling this point further, you
are using a valve and closing the valve rather. What happens, if the valve is closed further, the
loss due to the valve is increasing, so the head of the system or the head demanded by the
system increases. But however the pump beyond this point cannot produce such a high head.
So it is like this, I am making a demand which is impossible for you to meet, then what will
happen? You will not be able to meet the demand. So the pump says that I cannot have the
flow if the pump would have talked.

So what will happen is the flow goes to 0. The moment flow goes to 0, there is no question of
high head demanded by the system. So the flow will again resume at this flow rate, however
my system demanded that somewhere near the energy requirement is. So the pump will again
go back to S and the pump in this way will operate between S and B, it will hunt between
these 2 points but it will not be able to give any steady output. This is undesirable and
unstable characteristic. This unstable characteristic can be avoided by decreasing the blade
outlet angle beta 2.

You know that if the blade outlet angle beta 2 is reduced, than the ideal curve would slow
further round and hence you can avoid it. And this is another reason, yet one more reason for
a pump not to have blade outlet angle greater than 90 degree. This has to be kept in mind.
And you can reduce the number of vanes and decrees the frictional losses inside the vanes, I
am talking inside the pump as a pump designer or a pump manufacturer will do. And you can
extend the inlet into the blade towards the eye of the impeller.

So you see and I repeat before I change the discussion, this is a stable operation, so as long as
you are between this point and point A, there is no problem, you will never encounter this
unstable or hunting operation. The moment you are in the left side of A, this problem arises
and this is called the unstable characteristics which is more predominantly seen with the
larger blade outlet angle. Now it may so happen that one pump cannot raise water from the
full height that is desired.

(Refer Slide Time: 18:56)

So what we can do, one option we have already discussed is multi-staging, the other option
can be that we can connect 2 pumps in series. So we put the volume flow rate through one
pump. Pump lifts it from the suction side, from the sump, then this flow is delivered to the 2 nd
pump and that pump in turn takes the flow to the higher level, this is called the series
operation of a pump. Let us take that these 2 pumps are identical, it is not necessary but let us
take that these 2 pumps are similar which are connected in series to make our discussion
simpler.

So we know that this is my operating point and HA is the pump characteristic curve for this
pump A, of course pump B has an identical curve. When these 2 pumps are added, the same
volume flow rate flows through both the pumps. What is being done is the energy is being
added by the respective pumps and the head increases and as a result what you see is the
resultant curve becomes red. This is the H A + B is my way of saying that the head developed
by both the pumps A and B together. And you can find out the operating characteristics.
(Refer Slide Time: 20:08)

I will take up one problem and discuss it and then it will become clearer. Similarly we can
talk about parallel operations when we want more will flow rate from the sump rather than
the head, we have talked about in the last one, we can take V dot A from pump A and V dot B
from B, so that the resultant volume flow rate is V dot A + B. And you see and here again
were assuming that pumps A and B are identical. So this is my characteristic curve for the
single pump, pump characteristic, this is for the another pump HB, here we are adding the
volume for the given head. And hence the resultant curve V H A + B is given by the Red
Line.

(Refer Slide Time: 20:47)

So we have discussed so far the requirement of the pump system or the piping head losses
which we call the system characteristic curve. We have also discussed the series and parallel
operations. So to summarise we can say that the system curve or the pump has been
explained and the intersection of the pump curve with the system curve gives the operating
point. It is desirable that the operating point should be as close to the best efficiency point or
the design point and hence a careful selection of a pump for a given system is necessary. We
cannot simply take a pump and use it for any system and expect the performance to be good.

So this is important, another point of also will come up, not today, in the lecture on cavitation
that when we take a pump, it is not just the matching with the best efficiency point, we have
to take into consideration that the pump does not cavitate, but that is a part of the another
discussion. And we have also discussed how series and parallel operations of the pumps can
be done, we will take up some problems in the tutorials in this week when we discuss how to
solve the series and parallel operations of the pumps. In the next lecture we will discuss in
detail that hydraulic turbines, how they work and their constructions and also their
performance. Thank you.