Wonderware Manufacturing Solutions

Mike Llapitan

Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Solutions Overview for Manufacturing

> IT/IOT Convergence

> Digital Transformation in Manufacturing
> Wonderware Key Differentiators & Offering
> Example SCADA/MES Topologies
> Introduction to Subscription Access

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IT/OT Convergence is Here
> Make Friends with IT

> We share the same goal: Secure & Reliable Operations

> Security is not just products, it’s a plan and people

> Develop/Maintain Relationships with your SCADA Contractors & Vendors

> Virtualize, consider High Availability technologies

> Implement Secure Remote Access for Operations

> Your Business needs Data – and will need more of it

> Implement a 2-Tier and/or Cloud Historian Architecture for Business Users
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 Wonderware Security Central Website

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Global Trends Driving Manufacturers

1. Pressure 2. Need for 3. Increasing 4. Capital 5. Rapid

on Margins: Variety: Regulatory Expenditure Response to
Volatile commodity Consumer preferences Obligations: Constraints: Consumer
prices, labor costs along with promotional
and supply chain shift packaging multiply Safety, environmental, Low growth, plus Issues:
impacting already thin variety and the need labelling regulations shifts in regional
Connected consumers
margins. for demand driven becoming increasing demand drive M&A and
react immediately to
manufacturing. pervasive. limits capital
safety and quality
expenditure.
incidents eroding
Brand equity.
A World in Constant Change

MARKET ENVIRONMENT CUSTOMER IMPERATIVES TECHNOLOGY TRENDS

Commodity Prices and

Oversupply
Improve Operational Efficiency
Cloud
to Drive Profitability
Competition and
Consolidation Manufacturing Agility for
Industrial IoT
Changes in Consumer Demands
Environment, Quality,
Safety Regulations Safeguard Quality and Assure
Business Process
Regulatory Compliance
Management
Geopolitical
Uncertainties Maximize Asset reliability
and Availability Big Data and
Generation Shift Analytics
Workforce Evolution
and Capability Cyber Security
Pace of change
 Traditional approach won’t work any longer…
MARKET DYNAMICS DICTATE A NEED FOR CHANGE –
A DIGITAL TRANSFORMATION
Value Drivers for Digital Transformation

Improve Operational Performance

Improve productivity and remove all the wastes from your processes

Safety, Quality and Compliance

Protect both consumers and shareholder value. Reduce risk and
costs of compliance and non compliance

Improve Asset Utilization & Reliability

Reduce Capital and Operation Expenditure needs

Increase Recipe Agility

Meet demands with the right products at the right time

Energy Management & Sustainability

Reduce carbon and water impacts, adopt sustainable practices
Purdue Model

L5 - Enterprise •ERP (Enterprise Resource Planning), PLM (Product Lifecycle Management)

•Manufacturing order master, product definition master, resource accounting
Wonderware Solutions

L4 - Site •Acronyms as above, plus custom solutions

•Site production schedule, site-specific product BOM, recipe management, reporting

L3 - MES •MES (Man. Execution Systems), MOM (Man. Operations Management), custom solutions
•Work order execution, performance monitoring, track and trace, batch management, production reporting

L2 - SCADA •SCADA (Supervisory Control and Data Acquisition), HMI (Human Machine Interface)
•Process graphics, batch management, control room terminals, OEM user interfaces

L1 - Control •PLC (Programmable Logic Controller), DCS (Distributed Control System), RTU (Remote Terminal Unit)
•Machine coordination and control, batching systems, material conveyance

L0 – Device •Physical devices directly involved in process automation, sensing, IO

Copyright © 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
Wonderware Key Differentiators
• Lower Cost to Develop & Maintain
o No Programming or SQL Knowledge Required – Easier to Support!
o No Java! No IT headaches ☺
o Industry Leading, User Friendly “Out of the Box” Historian, Reporting,
Troubleshooting, Analysis & Web Dashboards
o Organized Plant Data Model with Built-In HMI Navigation
o Create & Enforce Standards, Increase Engineering Efficiency with Reusable Templates
o Industry Leading Technical Support, System Integrator Community, Local Training

• Best In Class Security

o Checkbox Configuration - No Scripting Required!
o Active Directory Integration with Users/Groups/Role Permissions at the “Data/Object
Level”
o “Secure Gateway” included for SCADA Remote Access
o Securely share data with Anyone with User Friendly Cloud Historian, AVEVA Insight
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 Wonderware Key Differentiators con’t

• Reliable & Lowest Risk

o Wonderware is Proven Market Leader with 30+ Years Backwards Compatibility
o “Out of the Box” Redundancy at Every Level (I/O, HMI, Historian & Alarm
Storage/Retrieval, Logic)
o Hardware Agnostic –PLC/RTU Drivers are Included

• User Friendly
o Industry Leading Graphics for an Intuitive Operator Experience to Keep Your Plant
Running Efficiently
o Built-In Alarming Best Practices for Abnormal Situation Management
o Built-In GIS Orientated Application

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 Wonderware Key Differentiators con’t
• InTouch AccessAnywhere – HTML5 Clients
https://sw.aveva.com/web-visualization-demos
• Cloud Historian & Cloud OEE
https://online.wonderware.com/explore
• Model Driven MES – Track/Trace, OEE, Quality/SPC
https://sw.aveva.com/operate-and-optimise/batch-and-hybrid-management/manufacturing-execution
• Recipe & Batch Management
https://sw.aveva.com/operate-and-optimise/batch-and-hybrid-process/recipe-management
• ERP Integration
https://exchange.aveva.com/enterprise-integrator-connecting-business-and-operations-applications
• InTouch Edge Cost Effective HMI Panels Integrated with SCADA
https://sw.aveva.com/monitor-and-control/hmi-supervisory-and-control/intouch-hmi-machine-edition

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 Wonderware Key Differentiators con’t
• Mobile Operator Rounds and Field/Lab Data Entry
https://sw.aveva.com/asset-performance/asset-maintenance/mobile-operator-round
• CMMS/Maintenance System Integration & Asset Performance Management
https://sw.aveva.com/asset-performance
• Alarm Analysis Dashboards
https://sw.aveva.com/monitor-and-control/industrial-information-management/alarm-adviser
• Dream Report: User Friendly Reporting
https://dreamreport.net/blog/category/industry/water/
• Auto-Build Your Application: Import Allen Bradley Logix PLC objects into System Platform
https://www.youtube.com/watch?v=4I3dEXFUp-Y
• Universal PLC & SCADA Control Configuration Manager
https://sw.aveva.com/monitor-and-control/hmi-supervisory-and-control/control-configuration-manager

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 Wonderware System Platform: System of systems
CONNECT, COLLECT, INTEGRATE, ANALYZE, and ACT from disparate data sources

Enterprise and Business Systems

SAP-Oracle-Microsoft and others Regional
View
Custom Systems
Solutions Extensibility OPC and Software
MES SQL
Open HMI Systems
OEE XML
extensions DCS
Quality/SPC System OLE DB/ADO
to other Historians
Workflow Platform Proxy Objects Site 1 Site-n
solutions LIMS

DI Objects
DA Servers
I/O Servers
OPC Servers Assets IT systems

Field Devices
 Example Wonderware SCADA Mobile Devices

Topology
Cloud Historian Tier-2 Historian Server

Development Operator Workstations &

Workstations ThinClients

Object Servers + Galaxy Historian InTouch RDS

Device Integration Repository Server AccessAnywhere Servers

PLCs, RTUs
 Plan, Operate and Optimize
Optimise for safe and profitable operations within operating constraints and regulatory norms
ASSET LIFE CYCLE
IMPROVE RETURN ON CAPITAL Plan Schedule
Solutions to plan, manage and Operations Operations
optimize for safe and profitable
operations within operating Manage Optimise
Operations Operations
constraints and regulatory norms

PLAN OPERATE OPTIMISE

Inventory Production Performance /

Management Management OEE

Master Data /
Quality Track and Trace
Recipe
Management Management Compliance

PLAN AND
SCHEDULE
ERP Batch Energy
Integration Management Consumption

OPERATE
OPERATIONS AND OPTIMISE

LIFE CYCLE
IMPROVE PROFITABILITY
 Manufacturing Operations Transformation

Manufacturing Operations Management Quality & Traceability

Multi-Site
Regulatory Compliance
Global Best Practices

Model Driven MES Model-Driven MES

Business wide KPIs
Cost of Ownership

Plant Energy Performance Batch Management

Label Assurance
Value Propositions

Quality
Asset Performance

Single-Site
Asset Performance & Reliability
Energy Costs
FG Quality

Recipe Agility Inventory

Maintenance Line Performance

Model Driven MES Insight Performance
Recipe Management Production Asset Performance Management
Waste Reduction
Traceability
Visibility

Equipment Production Execution

Model Driven MES

Batch Management
Advanced Process Control

Automation MES MOM Digital Operations

Transformation
Maturity Model
Wonderware MES Architecture
Introduction to Subscription Access – An Option to Consider

Access to: Access to: Access to: Access to:

Scalable Software Financial Exclusive Features Global Support &
Applications Leverage & Capabilities Software Maintenance
& Technology
• • Software
Softwareapplications
applications • Lower initial cost • Cloud and on-premises • Software support experts
inclusions
• • Platforms
Platforms • Reallocate funds • Free version upgrades
• Development Studio
• • "Sized
“Sizedtotofit"
fit,” scalable • Leaner balance sheet • Services (Sentinel)
• Unlimited Supervisory Server
• • Integration
Integrationtools
tools • Better cash flow
• Incremental value
Subscription Scenarios

• Need a lot of HMI clients

• Have limited budget or cash
• Need to develop quickly and globally
• Want simple, scalable solution, starting small and growing over
time
• Greenfield, want to try and prove technology, then expand

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Subscription vs. Perpetual License Comparison
•System Platform 5k IO/5k History, 5 Users, Development, Reporting
• $17,750/Annually
• Year 1: Subscription is 70% Less than Perpetual
•Save an additional 20% with a 5 Year Contract

• Subscription also includes:

– AVEVA Insight 250 Tags
– Alarm Adviser
– $6k/Year Savings

• System Platform 5k/5k, Unlimited Clients, Development, Reporting

– $23,400/Annually
– Year 1: Subscription with Unlimited Users is 60% Less than Perpetual w/ 5 Users

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