981-0259 Onan HDCAA HDCAB (Spec A-D) Diesel Mobile Genset Parts Manual (10-2013)
981-0259 Onan HDCAA HDCAB (Spec A-D) Diesel Mobile Genset Parts Manual (10-2013)
RV Generator Set
English
Original Instructions 10-2013 981−0259 (Issue 9)
Introduction
This parts catalog applies to the standard generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is defined by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate,
select parts that apply to your set. Right and left sides are detemined by facing the engine end (front ) of the set.
Wiring Diagram
Model Identification Rating AC/DC Voltage Hertz Phase
* − The specification number denotes customer requested options or deviations from a stan-
dard (1A, 1B, etc.) model. The specification letter advances (A, to B, to C, etc.) with major
manufacturing changes.
1
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2
Index
3
Index
Disc, Generator Drive (Spec A), 45 Gasket, Injection Nozzle Heat Shield, 14
Door, 41 Gasket, Injection Pump, 15
Door Assy, Housing, 39 , 41 Gasket, Nozzle Holder, 14
Dowel, Cylinder Head, 9 Gasket, Oil Fill Cap, 21
Dowel, Oil Pump, 9 Gasket, Outlet Pipe, 29
Dowel, Timing Case, 9 Gasket, Rocker Plug, 19
Duct, Inlet (Spec A), 45 Gauge, Oil Pressure (Remote Panel), 57
Gauge, Water Temperature (Remote Panel), 57
E Gear, Crankshaft, 10
Gear, Idle, 11
Edging, Stator Housing, 47
Gear, Injection Pump/Valve, 11
Edging, Stator Housing (Spec A), 45
Gearcase, 21
Element, Air Cleaner, 26
Generator (Begin Spec C), 47
Element, Air Cleaner (Spec A), 25
Generator (Spec A), 45
Endbell Generator, 47
Governor, 23
Endbell Generator (Spec A), 45
Grommet, Engine Harness, 50 , 51
Engine, Replacement, 9
Grommet, Engine Harness (Spec A), 49
Eye, Start Spring, 23
Grommet, Housing Baffle, 39
Guard, Circuit Breaker, 42
F Guard, Fan, 47
Fan, Sucker, 27
Filter, Fuel, 24 H
Filter, Oil, 9
Hardware, Meter Mounting, 56 , 57
Fitting, Bulkhead, 24
Harness, AC, 52
Flyweight, 23
Harness, Adapter, 53
Flywheel, 12
Harness, Battery , 52
Frame, Housing Door, 39 , 41
Harness, Engine, 49 , 50 , 51
Frame, Sub Mounting, 37
Harness, Engine (Spec A), 49
Fuse (Spec A), 49
Harness, Remote, 53
Harness, Remote Panel, 53
G Harness, Remote Panel (Gauges), 57
4
Index
L P
Pan, Oil, 33
Labels, 58
Panel Assy, Housing Cap, 39 , 41
Latch, Housing Access Cover, 39 , 41
Panel Assy, Housing Engine, 39 , 41
Lever, Floating, 23
Panel Assy, Housing Rail, 39 , 41
Lever, Fuel Cut, 23
5
Index
6
Index
7
Cylinder Block
15 14
18
14 14 19
13 12 11 12
16 7
17
14
20
10
6 FRONT
9
1 8 21
7
2
28
6 30 27 26
29
5 22
31 23
25 23
32 3
3 4
24
FRONT
9
33
44
34
35
6 42
37 , 38 36
6 41
8
6
28 43
34 40
39
8 HDCAA/AB
Cylinder Block
9 HDCAA/AB
Crankshaft
4
3
2
8
7 5
10 17
11
12
13
14
16
15
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
10 HDCAA/AB
Camshaft/Idle Gear
1 2
3
5
6
7 12
11
8 10
11 HDCAA/AB
Flywheel
4
3 6
2
1
5 8
12 HDCAA/AB
Oil Pump
11
5
6
1 4
3
7
8
9
10
2 15
12
13
14
13 HDCAA/AB
Injection Pump
1
4
5
2
6
3 7
8
9
15 10
12 11
16
13
14
14 HDCAA/AB
Injection Pump Components
4 18
6
3
7
2
1
17
16
8 15
14
13
12
11
19
10
9
15 HDCAA/AB
Injection Nozzle Components
2
7
3
16 HDCAA/AB
Cylinder Head
13 15
14
11
18
12
16
1 3 19
20
2
10
4
2
9
6
7
8
17
16
17 HDCAA/AB
Cylinder Head Cover
3
2
1
4
5
1 187−1237 1 Cover Assy, Cylinder Head 4 187−1003 9 Bolt, Cylinder Head Cover
(Includes Ventilator Valve and 5 187−1111 1 Cap Assy, Oil Fill (Includes
Screws) Gasket)
2 187−1142 1 Valve, Ventilator 6 187−1065 1 Gasket, Oil Fill Cap
3 187−1305 4 Screw, Valve 7 187−1240 1 Gasket, Cylinder Head Cover
18 HDCAA/AB
Rocker Arm
22
21
13 20
19
12
18
14
17
11
10
9 16
15
2
2 3
3 4
8 4
7 6
19 HDCAA/AB
“Blank Page”
20 HDCAA/AB
Gearcase
13 14
15
12
11
10
9 1
6
5
8
3 ,4
2
21 HDCAA/AB
Governor
52 53
51
54
50
46
55
47
49
48
44 43
45
42
7
8
6
9 34
3
1 2 4 5
10
11 12
37
36
33 35
17 16
18 32
15 41
13
40
13 14 38
20
14
31
19
30 29
28 39
23 24 25 27
21 22
26
13
22 HDCAA/AB
Governor
23 HDCAA/AB
Fuel System
6
4
5
7
2
17
8
16
15
14
12 13
10
11
9 10
24 HDCAA/AB
Air Intake System
with Control Board (Spec A)
18
6 12
2
& 12 17
1
3
5
11
9
12
14
10 7
15
16
10
4
8
13
25 HDCAA/AB
Air Intake System
(Begin Spec C−D)
15
14
4
7
8
8
3
7
9
8
1
8
5
11 8
12
10
13 10
10
26 HDCAA/AB
Fan Mounting
10
9
8
7
5 12
1 10
7
6
4
3
16
11
7
2 7
13
15 14
27 HDCAA/AB
Cooling System
1
2
4
3
1 23, 24
21
22
5
7
9 6
8
7
10
12
20
11
13
11
14
16
11
15
17 11
18
19
28 HDCAA/AB
Water Pump
1
3
4
5 2
11
10
12
8
13 9
29 HDCAA/AB
Alternator Components
3
2
4
5
6
10
30 HDCAA/AB
Alternator Mounting
1
5
31 HDCAA/AB
Oil Fill
32 HDCAA/AB
Oil Base
4
3
2
1
1 187−1203 1 Pan, Oil (Includes Plug and 3 187−1028 1 O’Ring, Oil Drain Plug
O’Ring) 4 187−1018 2 Nut
2 187−1336 1 Plug 5 187−1002 18 Bolt
33 HDCAA/AB
Exhaust System
14
10
5
16
4
13 12
9
15
15 11
8
10
4
5
3 6
2
1
4
6
3
20 4
5
18
17
19
34 HDCAA/AB
Exhaust System
35 HDCAA/AB
Ground System
2 3
6
3
2
1
36 HDCAA/AB
Mounting System
6
8 17
5 19 3
26 2 21
22
9 7
24 19
6
25
20
19
1
3
18 2
3 23 16
11
12
10
8
4
14
13
15
37 HDCAA/AB
Housing (Spec A)
1 , 2 ,3
28
4 , 5 ,6
28 18
28
29
7
30
14
8
17
19
20
9
16 21
28
28
27
22
15
13 23, 24 , 25 , 26
12 28
10 , 11
28
38 HDCAA/AB
Housing (Spec A)
39 HDCAA/AB
Housing (Begin Spec C)
28, 27, 30
36
25, 26, 27
36
24 36
9, 10
36
1
34 13
12
11
19
35
3
18
32 2
14, 15
20
22 4, 5, 6
23 7, 8
16 21
31
17 36
33
40 HDCAA/AB
Housing (Begin Spec C)
41 HDCAA/AB
Housing End Cap (Spec A)
7 2
42 HDCAA/AB
Housing End Cap (Begin Spec C)
43 HDCAA/AB
Generator
(Spec A−B)
25 27
24 28 26
29
20 21 36
19 37
22 23 35
30
32
19 31
33
18
17 12
15 14
16
13
12 34
10
11 9
8
1 5
4
3
2
44 HDCAA/AB
Generator
(Spec A−B)
45 HDCAA/AB
Generator
(Begin Spec C)
20 19
26 30
25 29 27
28 23
21 22 24
17 31
35
18 33
31
16
10
15
11
10
32
14 13
12
7
6
11
10
34
9 8
6
5
1 4
3
2
46 HDCAA/AB
Generator
(Begin Spec C)
47 HDCAA/AB
Control
(Begin Spec C)
6
6
3
48 HDCAA/AB
Engine Harness
(Spec A)
17
16 8
15
P8
ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ
K1, K2 14 13
ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ
1
ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ 12
P9
ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ J3
ÄÄÄÄÄÄÄÄÄ
3
2
6
4, 5
P1, P2
9
10
11
49 HDCAA/AB
Engine Harness
(Spec C)
15
14 6
13
P8
ÄÄÄÄÄÄÄÄÄ
K1, K2, K3 ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ
12
11
ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ
1
ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ 10
P9
ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ J3
ÄÄÄÄÄÄÄÄÄ
2 4
3
P1
7 8
50 HDCAA/AB
Engine Harness
(Begin Spec D)
15
14 6
13
P8
ÄÄÄÄÄÄÄÄÄ
K1, K2, K3 ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ
12
11
ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ
1
ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ 10
P9
ÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄ J3
ÄÄÄÄÄÄÄÄÄ
2 4
3
P1 7 8
51 HDCAA/AB
Battery/AC Harness
12
13
5
4 2
3
7
10, 11
52 HDCAA/AB
Remote Harnesses
6
5
9 10
53 HDCAA/AB
Remote Control Panel
5 2
54 HDCAA/AB
Remote Switch/Hourmeter Panel
2
3
55 HDCAA/AB
Remote Switch/Voltmeter Panel
2
4
56 HDCAA/AB
Remote Gauge Panel
11
3
10
2
1
57 HDCAA/AB
Labels, Miscellaneous
58 HDCAA/AB
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
59
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
60
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
61
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
62
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
870−2054, 24 , 27 , 39 ,
41 , 52
870−2055, 27
870−2056, 28 , 36 , 37
871−0010, 56 , 57
871−0025, 52
63
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Cummins Power Generation
1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Phone 1 763 574 5000
Toll-free 1 800 888 6626
Fax 1 763 574 5298
Email www.cumminsonan.com/contact
www.cumminsonan.com
CumminsR, OnanR, the “C” logo, and “Performance you rely on.”
are trademarks of Cummins Inc.
E2013 Cummins Power Generation, Inc. All rights reserved.