PROJECT: RETAIL PROJECT AT BEAU PLAN

Client: OPP CONTRACTING LTD

Date: 22.06.20

Purpose of Calculation: DETAILED DESIGN OF ALUMUNIUM OPENINGS SF10 & SF16

Report Reference: BEA-OPP-YK-003

1.0 Codes of Practice

BS 6399: Part 1: 1984: Design Loading for Buildings

CP 3: Chapter V: Part 2: 1972: Wind Loads
Glass for Glazing Part 1: Classification
Glazing for Building Part 3: Codes of Practice for Fire, Security & Wind Loading
BS 8118 Part 1: Structural Use of Aluminium – Codes of Practice for Design
BS 6262 Part 3: Codes of Practice for Fire, Security & Wind Loading
BS 6262: 1982: Glazing for Building
BS 5950:Part 1-1990- Structural use of steel

2.0 Material Properties

Aluminium
Alloy type = T5 Extrusion
Limiting Stress for Bending = 110 N/mm 2 (Data from Supplier)
Limiting stress for tension or compression = 110 N/mm 2
Limiting stress for shear = 85 N/mm 2

Steel
Py =275N/mm2

5.0 Design Philosophy

We have undertaken the design of the openings referenced SF10 and SF16.

The design philosphy adopted is as follows:

1. Check for the Moment Capacity of the Section > Ultimate Applied Bending Moment on the Section considered
2. Check that the Actual Deflection < Permissible Deflection
3. Check the connection of the bolts for the most critical reaction for the Mullion

6.0 The Building

The Building is a retail project at Beau Plan and shall comprise of retail shops and the maximum of the openings is 3.750m.

7.0 Client Requirements

As confirmed by client,
1.The double leaf door shall not be taken into consideration in the design Calculation.
2. The openings are internal and shall be designed for a crowd loading only.

8.0 Documents

This report should be read in conjunction with the following drawings:

- Architect Drawings
- Data Sheet for screws attached in report

Prepare by: Yashvir KISHNAH

RPEM 1225
YK ENGI LTD
Aluminium Profile
For the Connection design, only FBN II 8 has been considered and is subject to only shear load. The table above shows the
(Table is From Fisher Anchor Bolt Data Sheet)
Date: 23.06.20
INTERNAL OPENINGS

OPENING REFERENCE SF10 Refer to Shop Drawing B.P.R/DWG-05

T1 T1 T1 T1

T1 T2 T2
T2

T1 T2 T2 T2

M1 M1

Design of Glazing thickness

Height a 1.255 m Note: No silicone joint required

Width b 1.15 m

Glazing supported on 4 sides Yes Use Chart from BS 6262-3:2005

Glazing Supported on 3 sides No Use Chart from ASTM:E1300-12a

Glazing supported on 2 sides No Use Chart from ASTM:E1300-12a

Area A 1.44 m2

r 1.09

F 0.998

Effective Area Ae 1.44 m2

Glass thickness for Laminated glass t 8.38 mm

Wind loading = 1.50 kPa

Note: As per client's requirements double leaf door shall not be included in calculation
Design of Transom T1
Ixx of Frame 33.48 cm4 Section Reference S480035

Young Modulus E 70000 N/mm2 Inetial Added (Conservative)

Limiting Stress in Bending, Po 110 N/mm2

Material Factor of Safety F 1.2

Depth to neutral axis 20 mm

Moment Capacity of Section Mo Po x Z

Mo 1.53 kNm

Width b 1.15 m a/b 1.09

Height a 1.255 m 2-way load Transfer

Wind loading = 1.50 kPa

Area 0.39 m2
UDL 0.62 kN/m

Width b 0.867 m a/b 1.45

Height a 1.255 m 2-way load Transfer

Wind loading = 1.50 kPa

Area 0.36 m2
UDL 0.57 kN/m

Total UDL = 1.19 kN/m

Moment, M = wl2/8 F.O.S = 1.2

M= 0.28 kNm Section is Adequate

Deflection d = (5qsa4)/(384EI)
d= 1.6 mm

Permissible Deflection, dp span/175

dp 7.2 mm Deflection check OK

Reaction R1 0.7 kN
Design of Transom T2
Ixx of Frame 33.48 cm4 Section Reference S480035

Young Modulus E 70000 N/mm2 Inetial Added (Conservative)

Limiting Stress in Bending, Po 110 N/mm2

Material Factor of Safety F 1.2

Depth to neutral axis 20 mm

Moment Capacity of Section Mo Po x Z

Mo 1.53 kNm

Width b 0.867 m a/b 1.45

Height a 1.255 m 2-way load Transfer

Wind loading = 1.50 kPa

Area 0.36 m2
UDL 0.00 kN/m

Width b 0.867 m a/b 1.45

Height a 1.255 m 2-way load Transfer

Wind loading = 1.50 kPa

Area 0.36 m2
UDL 0.57 kN/m

Total UDL = 0.57 kN/m

Moment, M = wl2/8 F.O.S = 1.2

M= 0.13 kNm Section is Adequate

Deflection d = (5qsa4)/(384EI)
d= 0.8 mm

Permissible Deflection, dp span/175

dp 7.2 mm Deflection check OK

Reaction R1 0.4 kN
Design of Mullion M1
Ixx of Frame 279.31 cm4 Section Reference S480043

Young Modulus E 70000 N/mm2 Inetial Added (Conservative)

Limiting Stress in Bending, Po 110 N/mm2

Material Factor of Safety F 1.2

Depth to neutral axis 70 mm

Moment Capacity of Section Mo Po x Z

Mo 3.66 kNm

Width b 1.15 m a/b 1.09

Height a 1.255 m 2-way load Transfer

Wind loading = 1.50 kPa

Area 0.33 m2
UDL 1.15 kN/m

Width b 0.867 m a/b 1.45

Height a 1.255 m 2-way load Transfer

Wind loading = 1.50 kPa

Area 0.19 m2
UDL 0.86 kN/m

Point load from T1 = 1.40 kN (@ 1.150m)

Point load from T2 = 0.80 kN (@ 2.083 & @ 3.016)

Moment, F.O.S = 1.2

M= 4.31 kNm Section is Adequate

actual moment greater than

moment capacity!!
Deflection
d= 9.6 mm

Permissible Deflection, dp span/175

dp 21.4 mm Deflection check OK

Reaction, R1= 3.6 kN

Design of connections
1.Stainless Screws required for fixation of top and bottom Aluminium Frame

Max UDL transferred to Aluminium Frame 3 kN/m

Refer to
Capacity of a 4.8 mm Stanless steel Screw 1.61 kN DATA
SHEET

Hence No. of Screw 1.9 i.e 2 screw

Provide 1 No of 4.8 mm screw at every 300 mm

2.Stainless Screws required for fixation of Side Aluminium Frame

Max UDL transferred to Aluminium Frame 3 kN/m

Refer to
Capacity of a 4.8 mm Stanless steel Screw 1.61 kN DATA
SHEET

Hence No. of Screw 1.9 i.e 2 screw

Provide 1 No.of 4.8 mm screw at every 300 mm

3.Connections of Mullion S480043 to concrete

Max Reaction load = 5.08 kN (F.O.S =1.4)

Plate thickness, t = 5 mm

Plate to transfer shear stress

F = 0.6PyAv

Plate =100x80x5mm Shear Area, A 400 mm2

Max Shear to be resisted by plate 60 kN Plate is adequate

one M8 bolt (grade 8.8) has been provided for shear load transfer

Shear Capacity of M8 bolts, Ps = ps x As

13.7 kN Hence OK

Bearing capacity of Bolts = Pbb = d x t x pbb

41.4 kN Hence OK

Bearing capacity of connected ply, Pbs = d t pbs

18.4 KN Hence OK

The 5mm plate is connected to concrete via two Fisher FBN II 8 bolts (Grade 8.8).
One Fisher FBN II 8 permissible shear load of 7.1kN, therefore two bolts would be adequate.

remove thru. bolt

Bracket to be
tight fit.

Figure A
 remove thru. bolt

Section 1-1

4.Connections of Mullion S480035 to S480043

Max Reaction load = 0.98 kN (F.O.S =1.4)

Plate thickness, t = 4 mm

Plate to transfer shear stress

F = 0.6PyAv

Plate =60x60x4mm Shear Area, A 240 mm2

Max Shear to be resisted by plate 36 kN Plate is adequate

one M8 bolt (grade 8.8) has been provided for shear load transfer

Shear Capacity of M8 bolts, Ps = ps x As

13.7 kN Hence OK

Bearing capacity of Bolts = Pbb = d x t x pbb

33.12 kN Hence OK

Bearing capacity of connected ply, Pbs = d t pbs

14.72 KN Hence OK
Remove L-shaped bracket
Reaction = 0.98 KN
This will be carried by
shear block.

Figure B
Date: 22.06.20
INTERNAL OPENINGS

OPENING REFERENCE SF16 Refer to Shop Drawing B.P.R/DWG-18

T1

M2
M1
M1 M1

vertical I-section have not bee

designed.
Advise on baseplate connection
Design of Glazing thickness details at top and bottom.

Height a 3 m Note: No silicone joint required

Width b 1.03 m

Glazing supported on 4 sides Yes Use Chart from BS 6262-3:2005

Glazing Supported on 3 sides No Use Chart from ASTM:E1300-12a

Glazing supported on 2 sides No Use Chart from ASTM:E1300-12a

Area A 3.09 m2

r 2.91

F 0.761

Effective Area Ae 2.35 m2

Glass thickness for Laminated glass t 8.38 mm

Wind loading = 1.50 kPa

Design of Mullion M1
Ixx of Frame 279.31 cm4 Section Reference S480043

Young Modulus E 70000 N/mm2 Inetial Added (Conservative)

Limiting Stress in Bending, Po 110 N/mm2

Material Factor of Safety F 1.2

Depth to neutral axis 70 mm

Moment Capacity of Section Mo Po x Z

Mo 3.66 kNm

Width b 0.993 m a/b 3.02

Height a 3 m 1-way load Transfer

Wind loading = 1.50 kPa

UDL 0.74 kN/m

Total UDL= 1.49 kN/m

Moment, M = wl2/8 F.O.S = 1.2

M= 1.01 kNm Section is Adequate

Deflection d = (5qsa4)/(384EI)
d= 8.0 mm

Permissible Deflection, dp span/175

dp 17.1 mm Deflection check OK

Reaction R1= 2.2 kN

Design of Mullion M2
Ixx of Frame 279.31 cm4 Section Reference S480043

Young Modulus E 70000 N/mm2 Inetial Added (Conservative)

Limiting Stress in Bending, Po 110 N/mm2

Material Factor of Safety F 1.2

Depth to neutral axis 70 mm

Moment Capacity of Section Mo Po x Z

Mo 3.66 kNm

Width b 0.993 m a/b 3.02

Height a 3 m 1-way load Transfer

Wind loading = 1.50 kPa

UDL 0.74 kN/m

Width b 1.03 m a/b 2.91

Height a 3 m 1-way load Transfer

Wind loading = 1.50 kPa

UDL 0.77 kN/m

Total UDL= 1.52 kN/m

Moment, M = wl2/8 F.O.S = 1.2

M= 1.01 kNm Section is Adequate

Deflection d = (5qsa4)/(384EI)
d= 8.2 mm

Permissible Deflection, dp span/175

dp 17.1 mm Deflection check OK

Reaction R1= 2.3 kN

Design of Transom T1-RHS 200x150x6mm

Point Load P1= 2.3 kN (@ 1.030m)

Point Load P2= 2.2 kN (@ 2.023)
Point Load P3= 2.2 kN (@ 3.016m)
Point Load P4= 2.2 kN (@ 4.009m)

Moment, F.O.S = 1.4

M= 10.68 kNm Section is Adequate

Deflection
d= 7.0 mm

Permissible Deflection, dp span/200

dp 28.6 mm Deflection check OK

SUMMARY

Design Parameters
Moment, kNm 10.68
Shear, kN 7.29 (F.O.S=1.4)
Deflectionm mm 7.0
Reaction, kN 7.29 (F.O.S=1.4)

DESIGN OF RHS 200X150X6mm as Transom T1

Grade of steel 43S
Code of Practice BS 5950: Part 1: 1990
2
Py 275 N/mm

Thickness of Tube 6 mm < 16 mm

2
Hence, Py 275 N/mm

Check for Lateral Torsional Buckling

Slenderness λx= Le/ry 75.4

L 5000 mm Both flange free to rotate on plan

Le 1.0L D/B 1.3

Le 5000 mm λ 770.00

λx = 66.3

Appendix B Limiting λx < 770.0

Lateral Buckling need not to be checked

Section Classification

B 150 mm
D 200 mm
t 6 mm
3t 9 mm

b = B - 3t
d = D-3t

b 132 mm
d 182 mm

b/t 22.0 <26ε Internal Element of compression flange

d/t 30.3 <79ε Web with neutral axis at Mid Span

Section is plastic
Check for shear Capacity

Shear force 7.29 kN

Shear Area Av

Av = (D/{D+B})A

2
A 30000 mm

Av 17143 mm2

Shear Capacity Fv = 0.6PyAv

Fv 2828.6 kN

Shear is adequate Shear OK

Check for Moment Capacity

Mc PySx Check for low shear since Fv <0.6Pv

3
Sx 221000 mm
3
Zx 192000 mm
Mc 60.775 kNm

1.2PyZ 63.36 kNm >Mc

Actual Moment 10.68 kNm

Hence Mc is adequate Moment OK

Design of connections
1.Stainless Screws required for fixation of top and bottom Aluminium Frame

Max UDL transferred to Aluminium Frame 3 kN/m

Refer to
Capacity of a 4.8 mm Stanless steel Screw 1.61 kN DATA
SHEET

Hence No. of Screw 1.9 i.e 2 screw

Provide 1 No of 4.8 mm screw at every 300 mm

2.Stainless Screws required for fixation of Side Aluminium Frame

Max UDL transferred to Aluminium Frame 3 kN/m

Refer to
Capacity of a 4.8 mm Stanless steel Screw 1.61 kN DATA
SHEET

Hence No. of Screw 1.9 i.e 2 screw

Provide 1 No.of 4.8 mm screw at every 300 mm

I Section 203x203x50 kg/m

3. Design of continous Welding E60xx for RHS 200x150x6mm to UC 208x208x52Kg/m

E60xx -6mm weld resistance 0.5 kN/mm
Reaction at support 7.29 kN
Length of weld needed 15 mm
Length of welding Provided 150 mm Hence Welding OK

203 x 203 x 50 kg/m

Figure C
 203x203x50

Section 1-1