Project "Pressure Immediate Control Response" in Local Water Network Systems Using P.I.D Dynamics. (P.I.C.R.)
Project "Pressure Immediate Control Response" in Local Water Network Systems Using P.I.D Dynamics. (P.I.C.R.)
(P.I.C.R.)
A research presented to
Quezon City
Caidic, Vincent
12 STEM A1
CHAPTER 1
Introduction
the plant e.g. water reservoirs (Marques, 2011). Pump driven pressure system is
one of the problems for water transportation especially for elevated areas, the
pressure causes strains and stress to the outlet pipelines directly connected to
our homes. Koppel (2009). Commonly, PVC-Q pipelines and PVC Valve
Couplers are combined to transport water in our homes but these materials have
certain limits one of them is pressure and shear stress that can easily be
the pressure to meet the demand of the customers but whenever no customers
are using the water it doesn’t mean that the pressure is regulated also (Jamasb ,
2009).
water distribution networks (WDNs), especially for leakage (Vicente, 2016). From
reducing valve (PRV) installed at the WDN inlet. In some cases, for accurate flow
control, the network can be divided into district meter areas (DMAs). A PRV can
be installed at the DMA inlet in order to better control pressure over a smaller
network. A turbine or pump as turbine can be also coupled to the PRV to exploit
and building height. Usually, one or more critical nodes can be identified, at
which minimum pressure is achieved. The pressure at the PRV outlet may be set
according to the maximum head losses within the WDN and the minimum
head losses within the WDN. Because the pressure at the PRV outlet is set
according to the maximum head loss, during most of the day the pressure at the
critical node is greater than required, especially during nighttime hours, when
inflow discharge (and consequently head loss) is minimum. In some cases, the
value at the PRV outlet can be switched among two (or more) values based on
the time of day; nevertheless, the pressure level over the network often remains
greater than necessary. For optimal pressure level over the network, the
pressure downstream of the PRV should be changed according to the head loss
within the WDN. To this end, real-time control (RTC) of the pressure should be
developed, which regulates the pressure at the PR outlet in such a way that the
pressure at the critical node remains constant and equal to the minimum value to
focus of this paper is to show how the dynamic problems occurs, and investigate
the effects of these problems. The simplicity and flexibility of PID controllers
make them the most obvious choice of controller for almost any industrial
process and the most common tuning techniques like linearization tool in
P.I.D controlled PRV for local pipelines for water customers to avoid pipeline
pressure demand.
researchers to lessen inconvenience, water loss, and profit. The P.I.D controlled
pressure and automatically adjusting and changing the pressure in the water
pipe. This project prioritizes to alleviate the burden to the customers to regularly
cut off their water valve to ensure no leakage happens and to have
inconvenience-free and continuous water supply. This will benefit the water
service concessionaire (Manila Water) because they can assure the maximum
profit and minimal water loss consequently, improvements in water services shall
(2) leakage detection methods which are primarily concerned with the
(3) leakage control models which are focused on the effective control of
The research prototype will bring change and sustainable water usage in
the community without worries and doubts in water leakage management among
customers themselves with the help of the project it will ensure the integrity of the
water pipe at the same time the customers’ convenience. Thus, relieving the
citizens from the problem like inconvenience, profit and water loss. Usually, those
who already experienced water leakage turns off their water meter valve every
night to make sure that there will be no further water leakage. But when the P.I.D
water mater valve every night. Citizens need not to worry for a water leakage.
Moreover, the technology employ assists the pipe to resist the pressure changes
resulting also to securing the water pipe integrity and preventing from further
customers.
Reducing Valve to support water pipelines across the community and prevent
water leakage. The research yields to test the integrity, efficiency of the prototype
and especially the real-time pressure response of the P.I.D in PRV installed in a
community pipeline.
P.I.D gains to avoid pressure control sabotage possibly done by unaware people
the suitable P.I.D parameters to control pressure. If any problems occurred the
CONCEPTUAL FRAMEWORK
This chapter presents the review of related literature and studies, the
conceptual model of the study, and the definition of terms used in the study.
Foreign Studies
In the experimental study done by Ismail (2014), the study focuses on the
water pipelines to determine if there are leaks or not. The experiment uses The
MPU6050 sensor to measure the vibration that occurred along the pipes. In this
Butadiene Styrene (ABS) pipe size with 10 meters in length. The Arduino
controller board then processes the vibration data from the accelerometer sensor
and transmits (Tx) the data over wireless ZigBee networks at one second ellipse
time. The study uses, three (3) different pressures to test the efficiency of
determining leakage, however, the results show that the greater the pressure in
the pipe, then it would be less detectable to leak. And, the less the pressure the
between the water pressure and the vibration is inversed for the pipe leakage.
When the pressure is high it is hard to distinguish whether the pipe is the normal
or abnormal condition. The pipe leakage is only possible to be detected when the
the final control component. The sensor satisfies the energy required to replace
the final control component. According to Galatanu and Mateescu, the self-
MATLAB, the diagram of the hydraulic circuit where the control valve is attached
distribution network. Aside from that the exertion that has been provided shows
between the pressure controllers and the network thus promoting the usage of
automatic maneuvers.
several polyethylene pipelines. The objective of the study is to analyze the brief
time (transient) transition of the four (4) sensor nodes and the action of self-
adjustment of PRV in the changing water pressure. The study employs a PID
sensor in PRV to study its behavior in upcoming pressure waves as well as the
time required for achieving the pressure set point. The researchers of the study
examine the pipeline structure especially the HDPE pipe (High Dense
Polyethelyne) its diameter and length on which it is connected to the supply tank
also the pressure varying from 1.4 Bar to 7.2 Bar (20 - 100 Psi) High-Pressure
setpoint and 1.0 Bar to 5.0 Bar (14.5 - 70 Psi) on low-pressure setpoint. After the
point out the time instants in which pressure waves pass through the
PRV. This comparison allows isolating the effect of the transient that causes the
control to the set or desired pressure. The pressure changes through the
algorithm made by the proponents of this study. Also, they compare the
experimental (measured) and the reference (software model) data to confirm the
similarities and gaps within the system. The study included the armature design
to adjust the valve's opening to regulate pressure (maintaining the set pressure)
this was done through the signals receive of the sensors then the signal was
boost through the use of Pulse Width Modulation port (PWM) to the
control for periodical reference pressure was executed. As a result, the pressure
about the difference between a single PRV installation and PID controlled PRV in
various District Metered Areas (DMA). PID controllers are commonly used in
industrial settings and the methods described are easy to implement in practice
for all control systems. The following experimental work on water networks
supplied through the pressure reducing valves PRVs has demonstrated that, in
oscillation and large pressure overshoot can occur if the demand is sudden high
or low.
interaction between PRVs and water network transients the same study
adjustment this study, however, shows that transient pipe network models
demonstrate how the response of the system to changes in demand can produce
experiments. The data in the demonstration comes from different sources of the
study like in existing DMA, theoretical single and double input DMA.
pressure transducers to measure the outlet pressure of each PRV and a pair of
actuators for each PRV (solenoid valves) to transfer water from the PRV inlet to
the control space and from the control space to the PRV outlet. The PID could be
described throughout this paper also, giving the right PID coefficient to give
better results. From the other modeling studies shown by the researchers of the
(1) VINCENT
well. She introduced two ways of detecting a leak. One is by hardware, using
ultrasonic wave emission. These will send signals that translate to problematic
the walls of the pipe where one excited frequency can be radiated and can be
reflected, and locating them by knowing the waves emission speed and flight
time of backscattered signals. This method is tested in several pipe models and
pipes. Leaks are detected when the simulated pipeline, compared to the
measure from flow meters, exceeds a given threshold value. This method was
tried to some pipes with various leaks at some points. This method was
(3) According to Adedeji, Kazeem & Hamam, Yskandar & Abe, B.T. &
the sensitivity has not been covered yet in the literature. For example, in the last
few years, numerous research efforts have been dedicated to investigating the
systems. To this end, some prediction models and laboratory studies have been
dependency is further examined for different leak openings. pipe bursts may
quality. Its significant impact on the environment and economic loss cannot be
overlooked. Therefore, for the smooth operation of municipal water services, the
Reduction Valve (PRV) is known for regulating the pressure of water and it
attached to the network inlet that can be remotely operated to assure the best
closed theoretical framework of the control systems and its benefits. The
closed-loop controller was developed to let the RTC of pressure at the critical
the network inlet. In conclusion, the (RTC) is very effective in regulating the
the immoderate pressure of network inlets. The experiment shows that the
Serrato, S., Bruce, C., Ferrer, M., Martin, E, (2015) states that Pressure
reduce water leakages and avoid pricey pipe replacement programs. It is unique
from those considered designs that manage the flow conditions. Its main function
upstream and avoiding the reverse flow of water in the pipes. As a result, the
PRV will adjust its opening degree if outlet pressure would be larger because of
the upstream condition giving rise to an appropriate local head loss. Contrary to
this, the PRV is completely opened if the downstream pressure is too small. PRV
flow rate through the PRV - at a different speed - and a sudden increase. The
overlapping of two transients: the one due to the change of water demand and
the second generated by the automatic adjustment of the PRV according to the
set point.
increasing the flow rate through the PRV. Pressure signals are acquired
with the first one. Particularly, the experimental pressure signals are analyzed
utilizing wavelet transform to point out the time instants in which pressure waves
compared with the transient numerical simulations in which a partially lost inline
valve with a fixed value of the opening degree is considered instead o the self -
adjusting PRV. This comparison allows isolating the effect of the transient that
causes the changes in water demand and the transient generated by the
Marayag said in an interview that when the water pressure drops due to leaks
and seepages, contaminants can seep into the pipes. "Yang ang magiging cause
Water leakages due to bursting og the pipe, is an actual opportunity for water
around 1 to 10 Filipino currently left behind on the access of the improved water
sources. The inability to access improved water sources could also be the cause
of water contamination. It was said that in 2016, acute watery diarrhea is one of
START
Develop the Arduino Gather the PVC-Q pipe information Canvass a Pressure
Microcomputer set and buy a suitable PRV Transducer (Sensor)
proponent have a basis and comparative results whenever the proponent will do the experiment. First, gather the all the
Construct and model a P.I.D Prototype making Experimental Data
preliminary data and materials needed. Second, program the microcomputer and
and PLC
Testingand convert the pressure
dynamics using SIMULINK
information into signal information. Model the suitable P.I.D parameters and calibrate it to the best setting for the
analyze the results. Lastly, compare the results and conduct, interpretation, statistical treatments and conclusions.
Hypothesis
This presents the research proponents’ hypothesis in the study in order to prove or to disprove.
Alternative Hypothesis
1. There will be a significant difference between the simulated model data to the experimental data.
Definition of Terms
CHAPTER 3
RESEARCH METHODOLOGY
This chapter shows the overview of the research methods used on conducting the study. This presents the
research design, the population and sample, the setting where the research is conducted, research instrument, data
Research Design
This study will use the experimental method of research study to test the efficiency of the Self-modifying Pressure
Valve Controller, employing numerical techniques to quantify the data gathered during the experiment also giving graphs
and charts to further interpret and analyze the data to give concrete conclusions in the end.
Babbie (2010) defined Quantitative research as a method that signifies objective instruments and the analysis of
data through polls, questionnaires, surveys, or by using existing statistical data using computational techniques. The
instruments are statistical, mathematical or numerical. This study is under a Quantitative research method indicates the
As stated by Stenber, C. (2017) quantitative research design is the analysis of numbers. It involves large sample
sizes, concentrating on the quantity of responses, as opposed to gaining the more focused or emotional insight that is the
Research Locale
The study will be conducted in a community severely affected by the water pressure that affects their water supply,
commonly water leakage. Before the proponents test the prototype to the water pipelines first, we seek permission and
waiver to the office of Manila Water. Also, the proponents must ensure the prototype is calibrated and modeled well in the
software first to gather realistic and expected data before the real construction and testing of the prototype may be
conducted.
Research Instrument
This study used a Structured Observation method to record the efficiency of Pressure Sensor (ADP5160) on
changing the pressure of water from pipelines. The researchers will install the sensor on pipeline (The pressure will be
constructed using waveforms that represent fluctuating water demand). The different pressures and flow rates used in this
Day 1 `
Day 2
Day 3
Also, the proponents of the study will incorporate onset calibration using MATLAB SIMULINK before it is tested in
the real pipelines. The calibration is done on the ability of Microcomputer to executed the armature in sudden pressure
changes similar to the sensor delay yet it is done to have a model that can be soon calibrated and linearize for better PID
The calibration is done through a series of the signal building as a function of fluctuating pressure (designated in
an augmented matrix) to test the response control of the system if anything has to change the proponents are ready to
calibrate the system yet considering the efficiency of the battery power and changing the pressure change.
performance of pressure sensor) usually written in Laplace Transform, less signal noise, closest to the build signal and
requiring minimal battery power in the system yet can get the job done. The more trials the better.
Schematic Diagram
Microcomputer
P.I.D control algorithm
Final Design
The modification of the hydraulic cross-section of a fluid through a pipe or duct can carried out by means of two
classes of control devices: valves and damper plates or flaps. The term self-acting (self-operated or direct action)
regulators apply to those control devices in which the transducer (sensor) actuates on the final control element by a
system of mechanical transmission, without amplification of the signal. In consequence, the energy required to displace
the final control element is wholly supplied by the sensor, which takes it over the controlled medium. The self-operated
controller is a self-contained regulating device, which includes the set-value adjuster, transducer (sensor), control point
element, controller.
Procedural Setup
This study incorporates several designs gathered in the previous chapter. That includes the construction of the
custom pipe design especially suitable for the common PVC-Q pipelines in Filipino Communities.
The gathered design in the previous chapter will be the basis of the proponents constructing the valve. The valve
suitable for the study is the downstream (from source to house) valve design to mitigate the pressure coming to the water
supplier. The proponents will buy a commercial pressure reducing valve large enough for the commercial PVC pipe in
communities and modify it to put the sensor, microcomputer, PID controlled sinusoidal valve all-together. The modification
is done within the damper plates, diaphragm, and the actuator spring. The movement of the actuator spring dictates the
The sensor is designed according to the gathered related literature and studies. The (ADP5160) sensor an
inexpensive pressure transducer that can be embedded in the micro-computer chipset that can deliver an analog signal to
the plates to create movement in the plates. The sensor itself is will be designed to fit beside or within the valve. The
sensor is powered by the battery pack 5 V. The Arduino Uno is the designated micro-computer set it is accompanying with
Without PID in PCV design the PCV control loop contains a pilot valve with spring but the stiffness of the spring is
large and its dynamics can be neglected. Making the controller gain too large or too small can result in sudden valve
opening for a large gain, the PRV responds quickly to demand changes but the response will be oscillatory and take a
long time to settle; if the gain is small then the response will be slow and the overshoot will be large. Introducing the
Microcomputer Design and through the guidance of the pressure sensor, the PID controlled solenoid valve will move the
spring of the pilot valve to regulate the pressure faster than the regular self-valve adjustment, this results in a better
response in sudden demand change as stated in previous studies and literature. The set pressure of the customer is the
controlled pressure of the PID controller and will be maintained by the valve.
Final Design
The pressure valve control and the pressure sensor are maintained through the use of PID (Proportional Integral
Derivative Gain) design for complex demand water supply network in order to linearize, reduce noise in the signal and to
mitigate fluctuating pressure in the water supply. The desired pressure is the input and the output are executed by the
microcomputer, the solenoid valve powered through a voltage source (battery and potentiometer) and guided by the PID
controller. The solenoid valve can move the actuator spring of the Pressure Control Valve. After the valve is changed, it
sends an amplified signal through the use of PWM port (Pulse Width Modulation) to carry out A/D conversion (Analog to
Digital) that will be shown in the PLC (Programmable Logic Controller) screen. In order to see the response in pressure
Cost Analysis
₱2,159.75
The data will be gathered using the structured observation method all of the information that will the prototype
receiving and analyze is made by the proponents also coming from various sources in the related literature and studies.
The Proponents will use the pressure sensor to record the fluctuating pressure overnight in the course of 2 – 3
days nearby the water meters of the community and then the constructed plot will be created using a matrix to create
random waveform signals. Then, in the software, the proponent will set a constant pressure block of 50 60 70 Psi
consecutively in which the software model of the prototype needed to maintain. The signal created is the data of which the
pressure sensor is intended to test and maintain the respective pressure. The results of these signals leading to the
sensor's response time and efficiency. Also, the sensor response to the signal moves the actuator (solenoid valve),
potentiometer, and the valve regulator itself. The data from the components are going to be plotted independently of each
other.
Then, the proponents will analyze the graph of the sensor response vs the signal. Afterward, independent
calibration in the main components of the prototype will be conducted using MATLAB linearization tool to achieve a faster
response in the sensor, long battery life and put less stress to the actuator.
After the calibration conducted, the proponents will seek permission to the Manila Water to conduct the prototype to
the selected local pipeline to gather realistic results. First, the proponents will attach the prototype in the pipeline, Second,
the proponents will set the constant pressure to 50 60 70 Psi to the prototype accordingly to record if the sensor will
modifications/calibrations are needed. The graphs of the software and hardware model are going to be differentiated
using T-Test to tell if there are significant difference between one another.
Statistical Treatment
The experimental study will use controlled groups to compare their results by changing the pressure of the water
inside the pipe, increasing voltage for the response time of the sensor, and the efficiency coefficient of the prototype. All of
that will be compared T-Test to compare different groups and their results to tell if there is a significant difference between