TJK MACHINERY (TIANJIN) CO., LTD.

Lugang Wuwei Rd, Lulu Gang, Beichen Dist., Tianjin, China 300407
Website: www.tjkmachinery.com E-mail: [email protected]
Tel: +86-22-26993766 Fax: +86-22-26997888

QUOTATION

STIRRUP BENDER
WG-12E-2

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

LAYOUT

4175
3342

2100
1280
10208

3730

TECHNICAL DATA

Single wire Φ5 – 13 [mm]

Production capacity
Double wire Φ5 – 10 [mm]
Max. bending angle ±180° [double direction]
Max. bending speed 1200 [°/sec]
Max. pulling speed 110 [m/min]
Mandrel diameter Φ12 – Φ30 [mm]
Bending pin to ground distance 1,650 [mm]
Length tolerance ± 1 [mm]
Bending tolerance ± 1°
Average air-compressed consumption 6 [l/min]
Average electric power consumption 5 [Kw/h]
Labeled electric power 25 [Kw]
Voltage 380 [v] - 50 [Hz] - 3[phase]
Overall machine weight 3,460 [Kg]
Overall dimension (machine body) 4,175 × 1,280 × 2,100 [mm]

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

SCOPE OF SUPPLY

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ
NO. COMPONENTS QUANTITY
1 Wire payoffs 1 PCS
Wire straightening units 2 UNITS
Wire feeding and measuring unit 1 UNIT
2 Machine body Wire bending unit 1 UNIT
Wire cutting unit 1 UNIT
Electric cabinet 1 UNIT
3 Control console 1 UNIT
4 Spare parts 1 SET
5 Tools 1 SET
6 User’s guide 1 SET

FREE SPARE PARTS

No. Components Quantity

1 Fixed blade for single wire 2 pcs

2 Fixed blade for double wire 3 pcs

3 Mobile blade 2 pcs

4 Straightening roller 7 pcs

5 Measuring roller 1 pcs

6 Central bending mandrel 5 pcs

7 Mobile bending pin 2 pcs

8 Wire Separating unit 1 pcs

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

1 – WIRE PAYOFFS

 2 nos complete payoffs.

 Maximum loading capacity 3,500Kg each.
 Spring-loaded roller arms guarantee a constant wire tension during de-coiling
procedure. The Payoff stations will be delivered with coil baskets capable to carry
the customer’s coils.
 Inner diameter adjustable for different size material.

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

2 – WIRE STRAIGHTENING UNITS

 One set external horizontal straightening unit and one set internal vertical
straightening unit to guarantee good straightness.
 The last 2 rollers on each straightening unit are built separately to allow independent
straightening adjustment for double wire feeding.
 Suitable for single wire:5-13mm, double wire:5-10mm.
 Each roller can be adjusted separately manually for different diameter.

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

3 – WIRE FEEDING AND MEASURING UNITS

 Two motorized rollers driven by servo-motor.

 One measuring roller with encoder.
 Pneumatic pressure system ensures all wire are pulled by feeding unit without slide.
 Anti-skid design rollers to guarantee ±1mm length tolerance.
 Synchronous belt instead of gear box, easy to maintain and save cost.

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

4 – WIRE BENDING UNITS

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

 Pneumatic controlled bending pin in-out motion.

 It consists of a rotating and retractable bending arm driven by servo-motor.
 Double direction bending.bending disc can be adjusted up and down.
 Central mandrels can be replaced easily with 6 different sizes.
 Synchronous belt instead of gear box, easy to maintain and save cost.
 Round plate bending unit improvement to rid of the touch of the steel with the machine
body to guarantee perfect stirrup shape.

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

5 – WIRE CUTTING UNITS

 Fixed blade can be used 2 edges,

mobile blade can be used 4 edges.
 Plug type fixed blade and mobile blade, convenient to replace and save spare
parts cost.
 Fixed blade specified for different diameter and single/double wire.
 Special cutting arm design to avoid stirrup distortion.
 Mobile blade driven by an electric brake motor.

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

6 – ELECTRIC CABINET AND CONTROL CONSOLE

 CNC PLC Control.

 Programming and stirrups or shape with up to 30 bends from the control keyboard.
 Storing up to 500 different shapes.
 Can setup several orders (max. 10) in the same production plan, and the selected
orders will be assigned to the production one by one with machine stop.
 Adjusting the bending angle without interrupting the working cycle.
 Continuous variation of feeding and bending speeds by means of potentiometer
without interrupting the working cycle.
 Trouble shooting program to detect any failure or problem.

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

Finish products:

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

Price:

Payment
30% of total amount as down payment will be paid by T/T after signing the contract;
70% of total amount will be paid by T/T against copy of BL or by irrevocable L/C payable at sight on
presentation of shipping documents.

Delivery
Ready for shipment 45 days from order confirmation and receipt of down payment.

Installation and commissioning

1) TJK shall provide the technician(s) within two weeks upon receipt of client's written request after
arrival of the machine in client’s premises to install the machine in client's premises and make
necessary tests for production and instruction and training of the client's operating and
maintenance personnel.
2) Round-trip airline tickets are on seller’s account.
3) Local travel expenses in client’s country, accommodation and meal expenses of the technician(s)
are on client's account.

The client has to take care to:

1) Prepare the appointed area for installation and service as per TJK specifications;
2) Provide the electrical power supply as per TJK specifications;
3) Provide all electrical cables from the main electrical cubicle to the power supply as per TJK
specifications.
4) Make available any necessary lifting and moving equipment;
5) Provide personnel for assisting TJK technician/s during the installation.

TJK technicians are not authorized to use client's lifting equipment. On request of the client, TJK will
supply all the necessary information to effect the appropriate fixing of the machines, in the points
designated by the supplier, to the lifting system. TJK will be not responsible or liable to damages
caused by cranes or lifting equipment used by client’s operators.

Exclusions
Unless otherwise specified in the offer, excluded are:
1) All the civil works, buildings and constructions;
2) All the lifting and handling devices, cranes, forklifts etc.;
3) The main transformer, low tension distribution, compressors, cooling units, maintenance workshop
and all office/maintenance tools/equipment;
4) All the lighting, heating and ventilation systems;
5) The manufacture and installation of the equipment foundations and relative steel structures,
anchorage plates, foundation materials etc.;
6) The equipment mounting, assembling, positioning and alignment on the foundations;
7) All equipment commissioning, start-up, training, testing and engineering services;
8) The supply and installation of all electrical cables from the main electrical cubicle to the power
supply;
9) The supply and installation of all air, water, electrical conduits from their respective source to the
main connecting points on the machine components;
10) All other equipment, documents, designs, tools, accessories, safety guards, goods and services
which are not explicitly mentioned in this offer.

Voltage
380v/50Hz/3phase (extra voltage will be defined).

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Stirrup Bender WG-12E-2 Quote No. Q20050801GYJ

Warranty
1) Within the limits of what hereinafter set forth, TJK undertakes to remedy all defects of the
equipment attributable to its engineering, material and workmanship. Such obligation of TJK is limited
to defects that show within 12 months from the date of Bill of Lading.
2) The guarantee will be suspended in case of incorrect use of the equipment, tampering or missed
payment. Any repair or replacement arising from normal wear and tear, any damage due to the
inexperience or negligence of the client and to accidental cases or force majeure are excluded from
the guarantee.
3) To benefit from these rights, the client shall notify within 7 days of its discovery to TJK, in writing,
analytically and precisely, all shown defects.
4) All the transport and other expenses generated by the replacing or repairing of the non-
corresponding or malfunctioning parts during the warranty period will be on the account of TJK.
5) TJK will provide assistant service for the machine within warranty period. Round-trip airline tickets,
local travel expenses, accommodation and meal expenses of the technician(s) are on client's account.

Validity of quotation
30 days from the date of the present quotation.

We thank you for the interest you are showing our company and products. Please review what we
have proposed and feel free to contact us with any questions. We look forward to doing business with
you.

Best Regards,

Jay Gao
Sales Manager
TJK
Tel: +86 22 26993766
Fax: +86 22 26997888
Mobile: +86-13602068773
www.tjkmachinery.com
[email protected]

08/05/2020

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