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Course Outline Automatic Transmission

This 16-hour lecture and 39-hour lab course covers servicing automatic transmissions. The course is divided into five sections: servicing the torque converter, control unit, planetary gear assembly, overdrive unit, and troubleshooting. Students will learn how to remove, inspect, disassemble and reassemble these transmission components. The course objectives are for students to be able to service automatic transmissions meeting all requirements. Students will be assessed through assignments, labs, mid and final exams.

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640 views2 pages

Course Outline Automatic Transmission

This 16-hour lecture and 39-hour lab course covers servicing automatic transmissions. The course is divided into five sections: servicing the torque converter, control unit, planetary gear assembly, overdrive unit, and troubleshooting. Students will learn how to remove, inspect, disassemble and reassemble these transmission components. The course objectives are for students to be able to service automatic transmissions meeting all requirements. Students will be assessed through assignments, labs, mid and final exams.

Uploaded by

Haftay
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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MAICHEW TECHNICAL COLLEGE

DEPARTMENT OF AUTOMOTIVE TECHNOLOGY


COURSE OUTLINE

Course title: Automatic Transmission Service


Contact hours total: 16 Lecture hours, 39 Laboratory hours
Academic year: 2004/2005
Semester: I
Instructor: Wilco Hoogendam

I Course description

This module, ‘automatic transmission service’ is prepared on the basis of modular approach.
Hence, it has given major emphasis on sellable skill. The job title is also divided into the following
duties:
1. Servicing torque converter
2. Servicing control unit
3. Servicing planetary gear assembly
4. Servicing overdrive unit
5. Troubleshooting and adjustment of automatic transmission

II Course objectives

At the end of the course, the trainee will be able to service automatic transmission meeting all the
requirements.

III Course content

1 SERVICING TORQUE CONVERTER


1.1 Removing Automatic Transmission from the Vehicle
1.2 Torque Converter Bench Test
1.3 Disassembling Torque Converter
1.4 Inspecting Torque Converter
1.5 Inspecting Ring Gear
1.6 Measuring Torque Converter Run Out
1.7 Reassembling Torque Converter

2 SERVICING CONTROL UNIT


2.1 Disassembling Automatic Transmission
2.2 Disassembling Transmission Oil Pump
2.3 Inspecting Parts of Transmission oil Pump
2.4 Checking Stator Shaft Bushing
2.5 Reassembling Transmission Oil Pump
2.6 Inspecting Front Clutch Assembly
2.7 Inspecting Rear Clutch Assembly
2.8 Inspecting Brake Bands
2.9 Measuring Piston Stroke
2.10 Inspecting Manual Control System
2.11 Inspecting Governor Control System
2.12 Disassembling Valve Body
2.13 Inspecting Parts of Valve Body
2.14 Reassembling Valve Body

3 SERVICING PLANETARY GEAR ASSEMBLY


3.1 Disassembling Planetary Gear Assembly
3.2 Inspecting Sun Gear
3.3 Inspecting Front Planetary Gear
3.4 Inspecting Planetary Ring Gear
3.5 Inspecting Rear Planetary Gear
3.6 Inspecting First, Second and Reverse Brake Band Visually
3.7 Reassembling Planetary Gear Assembly

4 SERVICING OVER DRIVE UNIT


4.1 Disassembling Over Drive Unit
4.2 Inspecting Over Drive Direct Clutch
4.3 Inspecting Overdrive Sun Gear Visually
4.4 Inspecting Over Drive Planetary Gear
4.5 Inspecting over drive one way clutch
4.6 Inspecting overdrive ring gear
4.7 Reassembling overdrive unit
4.8 Reassembling the automatic transmission
4.9 Installing Automatic Transmission

5 TROUBLE SHOOTING AND ADJUSTMENT OF AUTOMATIC TRANSMISSION


5.1 Automatic Transmission Preliminary Inspection
5.2 Preliminary Engine Inspection
5.3 Adjusting Throttle Cable
5.4 Adjusting Transmission Shift Linkage
5.5 Stall testing automatic transmission
5.6 Road testing automatic transmission

IV Method of assessment

Assignments and laboratory reports 10%


Tests 10%
Mid-exam practical 30%
Final exam, theory 20%
Final exam, practical 30%
100%

V References

1. Hambaum, M. (2004) Automatic Transmission & Transaxle (Classroom Manual), 4th edition
Pearson Prentice Hall, New Jersey.
2. Hambaum, M (2004) Automatic Transmission and Transaxle (Shop Manual), 4th edition Pearson
Prentice Hall, New Jersey.
3. Heisler, H (1989) Advanced vehicle technology, 1st edition Edward Arnold, London.

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