Connecting energies

Plastics industry | Connectors

Unique expertise
in the plastics industry
Whether you want to optimise mould Connection solutions for all energy Developments designed for users
changeover, ensure high performance of circuits Safety is a priority, especially on applications
injection presses or optimise non-production Presses are surrounded by fluid and that require the connection of high pressure
tasks, Stäubli offers a wide range of electrical circuits for controlling the circuits, those containing very hot fluids or
solutions to save you time at every stage of temperature of moulds, core pullers and electrical circuits. Our knowledge of your
the injection moulding process whilst also sequential injection. They have to be applications and our expertise enables us
increasing equipment output. disconnected and reconnected each time to place this requirement for the safety of
Stäubli has been working closely with production is changed or during mould property and people at the very heart of our
companies in the plastics industry for more preheating operations. Fitting machines solutions. The ergonomics of the products
than 60 years, and with the Group's and tools with quick-release couplings or is an important factor which we take into
extensive areas of expertise, it is now the centralised connections considerably account when designing all our solutions,
only global partner capable of providing reduces tool change times. The wide variety to provide ease of use and ensure that the
end-to-end solutions, ranging from mould of its connector ranges enables Stäubli to connection systems are intuitive to use.
transfer and clamping, energy connection offer solutions suitable for all configurations
solutions, right through to full process and operating conditions.
automation.

Connecting Mould Mould transfer Mould Robotic tool

energies clamping and loading maintenance changing

Connecting energies - Plastics industry 3

Solutions for connecting
all forms of energy
Connections guaranteeing reliability Local services, on an international
and high performance scale
Stäubli connections are recognised for their For Stäubli, the quality of a solution goes
high performance and high quality. With beyond just technical specification. Whether
their excellent flow rates, optimal sealing, it is for system installation, user training or
fast response times, etc. they significantly after-sales service, we have dedicated
improve equipment productivity. teams who provide each of our customers
with the same quality of service, wherever
Constant innovation they are.
Stäubli is constantly developing new,
"Using quick-release couplings
cutting-edge connection solutions to fully
has saved us close to 40% on our
meet market requirements. In line with
processes during production line
industry 4.0, our solutions are already
changeovers".
designed to meet the demands of the
industry of tomorrow.
Denis P.
Methods Technician

Temperature control Hydraulic Electrical Personalised

solutions

Connecting energies - Plastics industry 5

MOULD TEMPERATURE CONTROL

Mould temperature management applications plates, Stäubli's ranges offer solutions be incorporated seamlessly into any
are particularly demanding. From full-flow for all processes, whatever the type of equipment.
solutions to non-spill connections, and from coolant, temperature or flow rate. With
quick-release couplings to multi-connection numerous configuration options, they can

Full-flow quick-release couplings - RPL Ø (mm) PS* (bar) TS* (°C)

The RPL range provides economical high-performance and a

06 -15
comprehensive catalogue of options: single sockets, bridge
08 10 and
pieces, extensions, elbows, etc. Red or blue rings ensure quick
12 +90
and easy identification of hot or cold water circuits.

Full-flow, high-flow rate quick-release couplings - GPL

Designed for large diameter circuits, these quick-release

25 -20
couplings offer a compact, economical solution for connecting
33 10 and
high-flow rate lines. They are also ergonomic, with an automatic
50 +90
locking system.

Single or double shut-off quick-release couplings - RMI

06
With seven passage diameters and two variations of shut-off, 09
the RMI range adapts to the customer's process, for example 12 -20
eliminating circuit draining operations. The strength of the 16 16 and
materials used, the excellent flow rate and the quality of the 20 +250
locking system make it a reliable, high-performance solution. 25
37
Flat-face, anti-pollution quick-release couplings - CBI

CBI connections are designed to withstand high mechanical 03

stresses (vibration, oscillations, etc.). Theirflat-face technology 06
-20
ensures non-spill operation, while increasing operator safety and 09
50 and
protecting the integrity of fluids: no impurity or contaminant can 12
+250
enter the circuits. These couplings also make blind connection 16
possible in hard-to-reach locations. 25

Quick-release couplings for high temperatures - HTI

For connecting very hot fluid circuits, Stäubli has developed a

connector which withstands temperatures of up to 300°C. This 09
0
range of quick-release couplings complies with the most stringent 12
12 and
safety rules and has a double-action locking system. As this 16
+300
coupling does not have any seal in the fluid stream, it does not 25
require any specific maintenance.
 Number of
Multi-connection systems - RMI Ø (mm) plugs/
couplings*

Using RMI plates, all mould temperature control circuits can be

connected safely in a single step.
06
Their design prevents any inversion of the circuits during
09
connection and eliminates any risk of inadvertent coupling between 6 to 20
12
similar plates. There are numerous possible configurations in terms
16
of the number of couplings on the plate or the choice of passage
diameters, in order to adapt to each application.

Flat-face multi-connection systems - MCI

MCI manual plates optimise mould changeover times and improve

both the efficiency and the safety of operations. The plates are
equipped with flat-face couplings which protect the integrity of
09 6 to 20
coolants or heating fluids, in particular during connection and
disconnection. The variety of available configurations makes it easy
to integrate this compact solution into your installations.

High temperature multi-connection systems - HTM

The HTM manual plate is designed for very high temperature

applications up to 300°C. Its control lever enables safe, fast and
09
centralised connection for all forms of energy. As this solution does 12
12
not have any seal in the fluid stream, it does not require specific
maintenance, which saves additional down time.

Stäubli can design personalised solutions if required (connections, locking, dimensions, etc.):
please contact us for more information.

Ø = Nominal diameter
PS = Maximum allowable pressure
TS = Minimum and maximum allowable temperatures
*according to model and operating conditions

Connecting energies - Plastics industry 7

 Distribution manifolds - NDI Ø (mm) PS* (bar) TS* (°C)

This modular, customisable distribution manifold is

suitable for all environments and all temperature control
applications. It can take 2 to 16 swivelling modules as inlet/outlet
+5
required, and can be equipped with a wide range of 25
10 and
fittings: threaded plugs, elbows and full-flow or flat-face 33
+200
quick-release couplings. 38
It is ergonomic and easy to use, and is fitted with coloured
screws to simplify identification of the circuits.

Rail-mounted modules - EMI

The EMI solution consists of modules equipped with

fittings as required (one inlet and three outlets) installed
on a rail mounted on the press. This system makes it 06 -10
possible to adapt to various types of moulds without 08 10 and
requiring any retrofitting on tools, or dismantling of plates 09 +150
or couplings: an economical and flexible solution to
increase the versatility of installations.

Ø = Nominal diameter
PS = Maximum allowable pressure
TS = Minimum and maximum allowable temperatures
*according to model and operating conditions
CORE PULLER AND SEQUENTIAL INJECTION

The connection solutions for core puller and locking systems make Stäubli solutions All these qualities can be found on our
cylinders, ejectors, sequential injection, etc. ideal for the most demanding applications centralised connection systems, providing
must be reliable and efficient. The strength in terms of high pressures or temperatures. maximum safety and performance.
of the materials used and the choice of seals

Modular quick-release couplings - RBE Ø (mm) PS* (bar) TS* (°C)

These couplings can be operated with one hand using the 03

push-button, enabling fast connection and disconnection of 06 -10
hydraulic circuits. This range also offers a wide variety of 08 450 and
diameters, materials and shut-off options, as well as many 11 +250
other possibilities. 19

Medium pressure quick-release couplings - MPX

This range features excellent resistance to high 06

temperatures with an optimal flow. Its anti-pollution design, 10
-15
which complies with standard ISO 16028, protects the 12
315 and
integrity of circuits and the environment. Its safety features 16
+180
include locking by simple rotation, with a mechanism which 19
prevents the locking sleeve being pulled back accidentally. 25

High pressure quick-release couplings - CBX

The compact design and automatic locking system of CBX

couplings make them an ideal solution for repeated, blind 03
or hard-to-reach connections. They can be connected 06 -15
under residual pressure (PA option) and have a protective 09 450 and
dust cap. This anti-pollution range, with its flat-face 12 +250
technology, ensures spill-free connection of hydraulic 16
circuits, ensuring operator safety and integrity of fluids.

High resistance quick-release couplings - SBA

SBA quick-release couplings are extremely strong, allowing

a direct, continuous flow of fluids without any turbulence or
breaks in the stream. It has a reliable locking system with a 08
-15
robust mechanism comprising numerous large cross- 11
450 and
section balls. All the seals and sealing faces are protected 12
+150
from external impact. When the PA option is selected, the 15
SBA quick-release coupling can also connect circuits under
residual pressure.

Connecting energies - Plastics industry 9

 Number of
Multi-connection systems for hydraulic circuits - RMP Ø (mm) plugs/
couplings*

With a high-flow volume and fluid velocity (up to 30 meters per

second), RMP manual plates offer excellent performance.
They are ideal for the requirements of core pullers and other high
pressure applications. They feature the option of having a screw or a
lever locking system. These plates are equipped with non-spill 08
2 to 6
couplings, ensuring no risk of pollution or accidental oil spillage into 09
the mould during disconnection, and no ingress of air or pollutants/
contaminants into the circuits during connection. The robust, easy to
handle design of the RMP couplings ensures they are reliable and safe
to use.

Multi-connection systems for sequential injection circuits - SPC

Specifically designed for sequential injection, SPC manual plates

provide optimal control of the opening and closing of sequential
injection nozzles. They are compact and easy to connect to the circuits
by rigid tubes on the sides of the moulds or directly on the underside 03
4 to 16
of the fixed plate. Their safety features prevent connection errors, while 05
flat-face anti-pollution technology eliminates any risk of contamination
of the work area and fluids. These plates meet all the requirements of
sequential injection applications, providing a reliable, efficient solution.

Multi-connection systems for connecting compressed air circuits - CombiTac

With 6 housing sizes and dedicated modules according to customer

03
requirement, CombiTac systems are an ideal solution for connecting
04
the compressed air circuits of opening and closing pins on sequential 4 to 24
06
injection circuits. Their coding solutions prevent connection errors and
08
ensure that operations are fast and safe.

Stäubli can design personalised solutions if required (connections, locking, dimensions, etc.):
please contact us for more information.

Ø = Nominal diameter
PS = Maximum allowable pressure
TS = Minimum and maximum allowable temperatures
*according to model and operating conditions
CONTROL, POWER AND THERMOCOUPLE CIRCUITS

Electrical applications require totally reliable in a single movement without any risk of continuous contact in vibrating conditions
connection solutions. Stäubli systems are error. The connectors are designed to and reduced temperature increases. These
modular, which means that control, power withstand harsh working environments, reliable, ergonomic, modular solutions
and thermocouple circuits can be connected ensuring a high degree of conductivity, adapt to every application.

Ø contacts Number of
High resistance electrical connectors - REP
(mm) connectors*

The REP connector is a modular solution consisting of pre-fitted

plates with 2, 3 or 4 housings. The adaptable design of this
connector enables male or female electrical inserts to be
1.5
mounted on fixed or mobile plates.
02 2, 3 or 4
With two outlet types available, straight or 90°, the REP
03 (74 to 148
connector can be incorporated quickly and seamlessly into
05 contacts)
installations. For safety and reliability of the processes, their
06
design prevents inversion of circuits and has a pin coding
system that eliminates any risk of inadvertent connection
between the various plates.

Ø contacts Number
Modular systems for connecting electrical circuits - CombiTac
(mm) of modules*

0.6
With 6 housing sizes and dedicated modules according to 01 1 to 44
customer requirements, CombiTac systems are an ideal solution 1.5 i.e.
for the centralised connection of electrical circuits. Coding 03 1 to 680
solutions eliminate the risks of connection errors and ensure 06 contacts
that operations are fast and safe. 08
12

PERSONALISED CENTRALISED CONNECTION SYSTEMS

Personalised centralised connection system - MCS

MCS (Multi Connect Systems) are designed using couplings for

fluids and standard electrical connectors, to meet the needs of
According to customer
each customer and the specific features of their application.
specification
Circuits can be connected manually or the operation can be
fully automated, according to the customer requirement.

*according to model and operating conditions

Connecting energies - Plastics industry 11

 RZ6500300B
Stäubli
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Global presence
of the Stäubli Group
www.staubli.com

Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. © Stäubli 2019.
We reserve the right to modify product specifications without prior notice.
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