Wound Component

EST Scanner

MODEL 19035
19035-M
19035-S

Functions
■ 5kVAC & 6kVDC Hipot test
■ 1MΩ~50GΩ /5kV IR test
■ 10mΩ~100kΩ DCR test
■ 8 channel scanner

Key Features
■ Support 16CH scan box (19035 only)
■ High Speed Contact Check (HSCC)
■ SUB-STEP function
■ Open / Short Check (OSC)
■ GFI human protection

WOUND COMPONENT EST SCANNER ■ Flashover detection

■ Key lock function
MODEL 19035 SERIES ■ RS232 Interface (standard*1)

Wound Component Testing Solution Applications ■ GPIB & HANDLER (optional)

The quality verification tests for wound The 19035 Series is a comprehensive safety ■ CE mark
components consist mainly of AC/DC Hipot tests tester designed for motor, transformer, and heat
and Insulation Resistance (IR) tests. The Chroma related wound component tests. Most wound
19035 Wound Component EST Scanner Series components have multiple windings, such as
perform safety tests for motor, transformer, and 3-phase motors and dual winding transformers.
heater related wound products. Reliable quality With 8-channel scanning ability the 19035 can
control and efficient product control are obtained measure multiple test points in one test instead of
when implementing this scanner for quality switching test points manually. This reduces test
verification by wound component manufacturers. time and labor cost immensely.

The Chroma 19035 Series supports 5kVac/6kVdc The built in OSC and DCR functions verify poor
high voltage output to conform with withstand contac t or shor t circuits that occur during
voltage test requirements for wound components, test, and solves the contact problems with
and has a maximum output current up to 30mA. wound components improving test quality and
The Insulation Resistance (IR) test measurement prolonging test equipment lifespans.
ranges from 1MΩ to 50GΩ, and voltage output
can be up to 5kV; while the DCR test can measure ◆ Motor, Fan : 19035-M
the resistance parameter of wound components ◆ Electric Heater Tube : 19035-M
and test the circuit connection (contact check) ◆ Transformer : 19035
before the withstand voltage test. ◆ Switch, Wire : 19035
◆ Camera Micro Motor, Coil : 19035-S
The 19035 Series also has powerful functions
for Flashover detection and Open/Short Check
(OSC), as well as programmable voltage and time
parameters for various characteristics of DUTs for
increased testing reliability and product quality.

Heater Transformer Motor

MEASUREMENT TECHNOLOGY

FLASHOVER DETECTION
The 19035 has the same flashover detection as other Chroma EST testers. Flashover is the electrical
discharge generated by high electrical fields inside or on the surface of insulation materials that
cause the DUT to lose its insulation characteristics and form a transient or discontinuous discharge. It
can cause a carbonized conductive path through insulation materials or damage the product under
test. Flashover cannot be detected by monitoring leakage current only. The change rates of test
voltage and leakage current must be monitored in order to detect flashover, as its detection is one of
the most indispensable test items for electrical safety testing.

GROUND FAULT INTERRUPT (GFI)

The requirements for test environments indicate that test equipment should be equipped with an
auto interrupt device, thus Chroma developed the Ground Fault Interrupt (GFI) function to protect
users. When the current difference iH (i1-i2) between i1 and i2 detected by current meters A1 and A2 is
too high, the GFI device will immediately cut off the power supply to protect the human body from
electrical shock. GFI is not only compliant with safety standards but is also a safeguard for operating
personnel.

OPEN / SHORT CHECK (OSC)

OSC function check for Open (bad connection) or Short (DUT short circuited) occurring during test. If a DUT has an open circuit during test, the unit might be
misjudged for a good one. If a DUT has a short circuit, OSC function can filter it out to diminish the damage to the fixture and save test costs.

In general, products under Hi-pot test have capacitance (CX). CX could be tens of pF to several μF under normal conditions. When the circuit connection is
interrupted, a small capacitance will be formed on the broken interface, usually lower than 10pF. This makes the entire capacitance of the product lower than
the normal value. The capacitance of a product may be higher than normal when the product is short-circuited or near short circuit. Thus the high/low limit of
capacitance variation can be used to identify short circuit problems.

Normal Condition If Circuit opened : If circuit shorted : Cm >> Cx

Cm = Cc * Cx / (Cc + Cx) << Cx

HIGH SPEED CONTACT CHECK(HSCC)

HSCC mode is a new measurement technology for contact checks. It scans the circuit contact with multiple test points in a very short period of time. With this
new feature, contact checks can be performed quickly prior to theHipot test.

DCR MEASUREMENT 2W/4W

DCR measurement for two-wire/four-wire is one of the standard test items. The two-wire measurement
is suitable for major DCR, whereas the four-wire measurement is suitable for minor DCR since it is more
accurate.

Temp Compensation
Problems caused by temp differences will usually occur while measuring minor DCR values, when the
temp difference and the measured resistance value will be different. With the Temp Compensation
function that has been added to the 19035, the DCR is converted to the measured value under standard
temp via temp coefficient conversion. Thus, the measured difference generated by temp differences will
be reduced.

DCR Balance
Checking DCR balance of motor windings is just as important as checking inductance balance of the windings. When the EMF drive of different windings are not
matched the rotational torque force will be unbalanced causing additional shaft wobble, vibration and bearing wear which affects long term life of the motor. The
DCR Balance calculates the difference between the max and min DCR of the windings and compares that value to an acceptable programmable level, which in
turn gives a PASS/FAIL output result for DCR balance. The DCR Balance Test is an auxiliary test tool for motors which helps establish long-term reliability of motors.

Contact Check
DCR tests not only measure the resistance of a winding, but also check the connections before the Hipot test. Chroma 19035 can perform DCR measurement on
windings to check for external contact, and specifically for capacitance lower than 20 pF between the test points in a wound component.
APPLICATIONS

MOTOR/DC FAN SEMI-FINISHED PRODUCTS ELECTRICAL TESTING

Motor, DC fan and other semi-finished products of electrical rotating machinery including stator and
rotor require Hipot, DC resistance and layer short tests.

The 19035-M can offer four-wire DCR measurement without computer control. Users can scan test
two DUTs at a time via 8 test terminals which have separate Drive and Sense terminals to increase
productivity.

CH 1, 2, 3, 5, 6, 7 can be set High/Off

CH 4, 8, can be set Low/Off

SUB-STEP FUNCTION FOR MULTI-UUT TESTING 5 6 7

Parallel testing is often used as a solution for enhancing the efficiency of withstand voltage tests during
production. However, if current high/low limit are not set correctly, defective products may be released, and
good products may be misjudged as defective and sent to subsequent stations for unnecessary retesting. 8

In order to solve the parallel test problem and reduce the number of stations and cost, the 19035 Series
provides a Sub-Step function. The fail condition can be set as a Sub-Step activation condition by editing the
program sequence when parallel testing is required for production. This means taht the Sub-Step test will
be conducted only when the main test item (parallel) failed and will determine which DUT is faulty. With the
4
implementation of this function, the efficiency of withstand voltage test is improved significantly on the
1 2 3
production line.
Example:
Wound Component EST Scanner Model 19035
STEP 1: AC Hipot / pin1 to pin5, 6, 7 Wound Component EST Scanner Model 19035

Sub step A: AC Hipot / pin1 to pin5

Sub step B: AC Hipot / pin1 to pin6 Transformer
Sub step C: AC Hipot / pin1 to pin7

H/L/X
40-CHANNEL SCAN FOR WOUND COMPONENT HIPOT TEST
The new, optional A190359 16CH HV External Scanning Box provides 16 test channels. External Scanning Box A190359
Each channel can be set as H (High Voltage Output), L (Return Low), or Off. With a
External Scanning Box A190359

3002B
19035 and A190359 combination, the efficiency of wound component tests can be
improved. With one 19035 and two A190359 units, up to 40 test channels are available.
In addition, the contact check and tests of multi-pin components or products can all H/L/X
be done at once.

PANEL DESCRIPTION

19035 / 19035-S 19035-M

3 4 5 6 7 8 9 10 11

1. Power switch
2. Unknown test terminal
3. Stop key
4. Start key
1 2
5. LCD panel
18
6. Function keys
7. Test key
8. Main index key
9. System key
10. Cursor keys and enter key
11. Ground terminal
12. Interlock
13. RS232 interface (standard*1, option*1)
14. Line voltage selector
12 13 14 15 16 17 15. Ground terminal
16. AC line input
17. GPIB/HANDLER/TEMP interface (optional)
18. Scan Interface
SPECIFICATIONS
Model 19035 19035-M 19035-S
Mode ACV / DCV / IR / DCR -8CH ACV / DCV / IR / DCR -8CH ACV / DCR -8CH
Channel Programming H/L/X in 8CHs H/X in CH 1,2,3,5,6,7 ; L/X in CH 4,8 H/L/X in 8CHs
Withstanding Voltage Test
Output Voltage AC:0.05 ~ 5KV, DC : 0.05 ~ 6kV AC:0.05 ~ 5KV
Load Regulation ≦(1% of setting + 0.1% of full scale)
Voltage Resolution 2V
Voltage Accuracy ±(1% of setting + 0.1% of full scale)
Cutoff Current AC : 30mA, DC : 10mA
Current Resolution AC : 1μA, DC : 0.1 μA
Current Accuracy ±(1% of reading + 0.5% of range)
Output Frequency 50Hz / 60Hz
Test / Ramp / Fall / Dwell Time 0.3 ~ 999 sec., continue / 0.1 ~ 999 sec., off / 0.1 ~ 999 sec., off / 0.1 ~ 999 sec., off
Waveform Sine wave
Insulation Resistance Test
Output Voltage DC : 0.05 ~ 5kV --
Voltage Resolution 2V --
Voltage Accuracy 1% of setting + 0.1% of full range --
IR Range 0.1MΩ ~ 50GΩ --
Resistance Resolution 0.1MΩ --
1MΩ ~ 1GΩ : ± (3% of reading + 0.1% of full range)
≧1000V 1GΩ ~ 10GΩ : ± (7% of reading + 2% of full range) --
10GΩ ~ 50GΩ : ± (10% of reading + 1% of full range)
Resistance
0.1MΩ ~ 1GΩ : ± (3% of reading + 0.1% of full range)
Accuracy
500V~1000V 1GΩ ~ 10GΩ : ± (7% of reading + 2% of full range) --
10GΩ ~ 50GΩ : ± (10% of reading + 1% of full range)
< 500V 0.1MΩ ~ 1GΩ : ± 3% of reading + (0.2*500/Vs)% of full scale --
Scanner Unit 8 ports, ±phase (4W DCR only 4 ports)
DC Resistance Measurement
Test Signal <DC 10V. < DC 140mA
Measurement mode 2 terminals (2W) / 4 terminals(4W) measurement selectable ; Range : 50mΩ~500kΩ
1Ω (4W only) -- / ±(0.5% of reading + 0.5% of range)
10Ω ± (2% of reading + 0.5% of range) / ± (0.5% of reading + 0.05% of range)
Measurement
100Ω ± (2% of reading + 0.5% of range) / ± (0.5% of reading + 0.05% of range)
Accuracy
1kΩ ± (2% of reading + 0.5% of range) / ± (0.5% of reading + 0.05% of range)
(2W/ 4W)
10kΩ ± (2% of reading + 0.5% of range) / ± (0.5% of reading + 0.05% of range)
100kΩ ± (2% of reading + 0.5% of range) / ± (0.5% of reading + 0.05% of range)
Flashover Detection
Setting Mode Programmable setting
Detection Current AC : 1mA ~ 15mA, DC : 1mA ~ 10mA
Secure Protection Function
Fast Output Cut-off 0.4ms after NG happen
Ground Fault Interrupt 0.5mA ±0.25mA AC, ON/OFF
Panel Operation Lock Present password
Interlock YES
GO/NG Judgment Window
Indication, Alarm GO : Short sound, Green LED; NG : Long sound, Red LED
Data Hold Least tests data memories
Memory Storage 50 instrument setups with up to 20 test steps
Interface RS-232*1 (Standard), RS-232*1 or GPIB & Handler & Temperature interface (Optional)
General
Operation Environment Temperature: 0˚C ~ 45˚C, Humidity: 15% to 95% R.H@≦40˚C
Power Consumption 500VA
Power Requirements 90~132Vac or 180~264Vac, 47~63Hz
Dimension (H x W x D) 133x430x470mm/5.24x16.93x18.50 inch
Weight Approx.20 kg/44.09 lbs
All specifications are subject to change without notice. Please visit our website for the most up to date specifications.

ORDERING INFORMATION
19035 : Wound Component EST Tester A190358 : Handler Indicator
A190347 : GPIB & Handler & Temperature Interface A190359 : 16ch HV External Scanning Box
A190348 : RS232 Interface A190512 : Auto Control TR. Scan Box(3002B)
A190351 : 8ch-16ch HV box for 19035 A190702 : 40KV HV Test Probe

HEADQUARTERS U.S.A. EUROPE JAPAN CHINA Worldwide Distribution and

CHROMA ATE INC. CHROMA SYSTEMS CHROMA ATE EUROPE B.V. CHROMA JAPAN CORP. CHROMA ELECTRONICS Service Network
66 Huaya 1st Road, SOLUTIONS, INC. Morsestraat 32, 6716 AH Ede, 472 Nippa-cho, Kouhoku-ku, (SHENZHEN) CO., LTD.
Guishan, Taoyuan 19772 Pauling, Foothill Ranch, The Netherlands Yokohama-shi, Kanagawa, 8F, No.4, Nanyou Tian An
33383, Taiwan CA 92610 T +31-318-648282 223-0057 Japan
Industrial Estate, Shenzhen,
T +886-3-327-9999 T +1-949-600-6400 F +31-318-648288 T +81-45-542-1118
F +886-3-327-8898 F +1-949-600-6401 www.chromaeu.com F +81-45-542-1080 China PC: 518052
www.chromaate.com www.chromausa.com [email protected] www.chroma.co.jp T +86-755-2664-4598
[email protected] [email protected] [email protected] F +86-755-2641-9620 19035-E-201507-500