Ground Control 3.0 (5th Wheel) 4 Point and 6 Point: Service Manual
Ground Control 3.0 (5th Wheel) 4 Point and 6 Point: Service Manual
0 ®
(5th Wheel)
4 Point and 6 Point
SERVICE MANUAL
Failure to act in accordance with the following may result in death or serious personal injury. The use
of the Ground Control® 3.0 leveling system to support the trailer for any reason other than which it
is intended is prohibited by Lippert’s limited warranty. The Lippert leveling system is designed as a
“leveling” system only and should not be used to provide service for any reason under the trailer such
as changing tires or servicing the leveling system. Any attempts to change tires or perform other service
while trailer is supported by the Ground Control 3.0 leveling system could result in damage to the 5th
wheel and/or cause death or serious injury.
Moving parts can pinch, crush or cut. Keep clear and use caution.
A E
K
C G
F H
D
Callout Description
A Up Arrow - Scrolls up through the menu on LCD.
B Down Arrow - Scrolls down through the menu on LCD.
C Enter - Activates modes and procedures indicated on LCD.
Retract - Places leveling system into retract mode.
D
- Press and hold down for 1 second to initiate Auto Retract.
E LCD Display - Displays procedures and results.
F Auto Level - Places leveling system into auto level mode.
G Front Jack Button - Activates front jacks in manual mode.
H Left Jack Button - Activates left jacks in manual mode.
I Right Jack Button - Activates right jacks in manual mode.
J Rear Jack Button - Activates rear jacks in manual mode.
K Power Button - Turns leveling system on and off.
Be sure to park the trailer on solid, level ground. Clear all jack landing locations of debris and obstructions.
Locations should also be free of depressions. When parking the trailer on extremely soft surfaces, utilize
load distribution pads under each jack. People and pets should be clear of trailer while operating leveling
system. Never lift the trailer completely off the ground. Lifting the trailer so the wheels are not touching the
ground will create an unstable and unsafe condition.
Middle jacks, if equipped, can not be extended or retracted in standard mode or manual mode. Middle jacks
can only be operated in the special jack code error mode. In order to operate the middle jacks press "LEFT"
(FIG. 1H) and "RIGHT" (FIG. 1I) buttons simultaneously.
The rear jacks can only be extended when the touch pad is in the manual mode. Once system is in manual
mode, pressing the “REAR” button (Fig. 1J) will extend both rear jacks at the same time. To extend individual
rear jacks, press the “LEFT” (Fig. 1H) or “RIGHT” (Fig. 1I) buttons while simultaneously pressing the “REAR”
button (Fig. 1J), depending on which jack needs to be operated. If the touch pad is put in the retract mode,
indicated by the orange illuminated LED next to the “RETRACT” button (Fig. 1D), the rear jacks can be
retracted together by pushing the “REAR” button (Fig. 1J) or individually by pressing either the “LEFT” (Fig.
1H) or “RIGHT” (Fig. 1I) buttons, while simultaneously pressing the “REAR” button (Fig. 1J).
If the rear jacks will not operate individually using the method described above, but they operate properly
when Auto Level is performed, the Twist Prevention Protection system has locked out the operation to
prevent damage to the frame of the trailer.
Auto Level
After unhitching from tow vehicle and parking the vehicle at a safe distance away from the trailer, press the “ON/OFF”
button (Fig. 1K) and then press “AUTO LEVEL” (Fig. 1F).
Note: Once the automatic leveling cycle has been started, it is important that there is no movement in the trailer until
the trailer has completed the leveling process. Failure to remain still during the leveling cycle could have an
effect on the performance of the leveling system.
Note: In order for hitch recognition feature to function, the auto level sequence must be started with the front of the
trailer above level.
Note: If the AUTO LEVEL sequence does not perform as described, place the system in manual mode and
test that the jacks operate correctly by pushing their coordinating buttons on the touch pad; i.e.
"FRONT" button operates only the front jacks, etc.
Rev: 05.23.2017 Page 5 Ground Control 3.0 Service Manual
Hitch Recognition Fig. 5
1. Turn on the touch pad.
2. Push the “UP” arrow (Fig. 5A) to scroll to
A
“Auto Reconnect” option on the LCD screen.
3. Push "ENTER" (Fig. 5B). The rear jacks and
middle jacks (if equipped) will retract first,
then the front jacks will extend to raise the
B
trailer to the height where the auto level
sequence was started.
Note: If the auto level sequence was started
with the front of the trailer in a below-
level condition, the Hitch Recognition
will not function and the LCD will display
“Feature Disabled.” In order for the Hitch
Recognition feature to function, the auto
level sequence must be started with the
front of the trailer above level.
Troubleshooting
Ensure the trailer is supported at both the front and rear with jack stands before performing any
troubleshooting or service to the trailer. Failure to do so may result in death or personal injury.
Manual Override
Note: For ease of manual override it is recommended to unplug the power harness to the motor prior to
performing the manual override procedure.
Note: Use of a 12-18 volt cordless screw gun or pneumatic screw gun is acceptable to manually override
the jacks. Do not use an impact screw gun to perform any of the override procedures, as this may
damage the motor. If manual override is necessary there are two options.
Top of Jack Motor Override:
Tools needed: 3/8” drive ratchet and extension (no socket)
1. Find the port on the top of the jack motor (Fig. 6A).
2. Remove the rubber plug (Fig. 7A).
3. Insert the 3/8” drive into the port (Fig. 8).
4. Turn override until the jack extends or retracts to desired position.
A
A
1. Find the port on the bottom of the jack motor (Fig. 9A).
2. Remove the rubber plug (Fig. 10A).
3. Insert the 5/16” socket into the port (Fig. 11).
4. Turn override until the jack extends or retracts to desired position.
System Settings
Fig. 17
A
B
Be sure not to cut any hoses or wires that may be under the underbelly.
Fig. 18
4. Remove the screws (Fig. 19D), mounting plate (Fig. 19C) and sensor (Fig. 19B) assembly from the
crossmember (Fig. 19A).
Fig. 19
C
6. Dry fit the mounting plate (Fig. 21C) and the replacement rear sensor (Fig. 21B) to the crossmember
(Fig. 21A). The pre-drilled holes in the plate are for mounting the rear sensor to the plate. Mark on the
plate where the rear sensor will set. Space between the sensor and the crossmember must be left so
the wire harness will not be pinched.
Fig. 21
8. Attach the mounting plate (Fig. 23C) and replacement sensor (Fig. 23B) assembly to the crossmember
(Fig. 23A) using two 3/8" hex head self tapping screws (Fig. 23D). Ensure that the plate is centered side
to side on the frame and that the sensor is oriented properly (Fig. 23).
Fig. 23
Fig. 24
Compartment Ceiling
Preventive Maintenance
1. For optimum performance, the system requires full battery current and voltage. The battery must be
maintained at full capacity.
2. Check the terminals and other connections at the battery, the controller, and the jacks for corrosion,
and loose or damaged connections.
3. Remove dirt and road debris from jacks as needed.
4. If jacks are down for extended periods, it is recommended to spray exposed leveling jack rods with a
silicone lubricant every three months for protection. If the trailer is located in a salty environment, it is
recommended to spray the rods every four to six weeks.
Rear Sensor
LCD Touch Pad
Rear Sensor
LCD Touch Harness
Pad Harness
4 Point Controller
Hall Effect
Hall Effect
Harness
Harness
Recommended
50 Amp Breaker
(OEM Supplied)
Hall Effect Hall Effect
Jack Jack
Battery
Rear Sensor
Rear Sensor
Harness
6 Point
Controller
Recommended
50 Amp Breaker
(OEM Supplied)
Hall Effect Jack Hall Effect Jack
Battery
Bolt On
Pull Pin
Jack Mounting
Bolt & Nut x12
Landing Gear Rear Jack Power and Rear Top Lock Nut x4
Harnesses x2 Harnesses x2 Ground Sensor
Harness Screw x4 Carriage Bolt x4
Rev: 07.31.2018 Contact us: Lippert Components Inc. - www.lci1.com/support - Phone: (574) 537-8900 - Email: [email protected] Page 20 of 28
GROUND CONTROL® 3.0 6 POINT ASSEMBLY
LEVELING AND STABILIZATION
Right Hall Effect Left Hall Effect Landing Jack Mounting Snapper Pin x4
Jacks; Rear and Jacks; Rear Gear x2 Bracket x4
Middle x2 and Middle x2
Bolt On
Pull Pin
Jack Mounting
Bolt & Nut x24
Landing Gear Rear/ middle Jack Power and Rear Top Lock Nut x4
Harnesses x2 Harnesses x4 Ground Sensor
Harness Screw x4 Carriage Bolt x4
Rev: 07.31.2018 Contact us: Lippert Components Inc. - www.lci1.com/support - Phone: (574) 537-8900 - Email: [email protected] Page 21 of 28
GROUND CONTROL® 3.0 4 POINT AFTERMARKET ASSEMBLY
LEVELING AND STABILIZATION
Bolt On
Pull Pin
Rev: 07.31.2018 Contact us: Lippert Components Inc. - www.lci1.com/support - Phone: (574) 537-8900 - Email: [email protected] Page 22 of 28
GROUND CONTROL® 3.0 6 POINT AFTERMARKET ASSEMBLY
LEVELING AND STABILIZATION
Right Hall Effect Left Hall Effect Landing Jack Mounting Snapper Pin x4
Jacks; Rear and Jacks; Rear Gear x2 Bracket x4
Middle x2 and Middle x2
Bolt On Pull
Pin x2
Rev: 07.31.2018 Contact us: Lippert Components Inc. - www.lci1.com/support - Phone: (574) 537-8900 - Email: [email protected] Page 23 of 28
GROUND CONTROL® 3.0 COMPONENTS
LEVELING AND STABILIZATION
A
C
B
D
H
G
E
P
M
T
R S
U V
W X
Rev: 07.31.2018 Contact us: Lippert Components Inc. - www.lci1.com/support - Phone: (574) 537-8900 - Email: [email protected] Page 26 of 28
GROUND CONTROL® 3.0 COMPONENTS
LEVELING AND STABILIZATION