operator s manual

MOba-MATIC 1 CAN, MOBA-MINI-MATIC

Version 3.26

original instructions
 California
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.

California
Proposition 65 Warning
Battery posts, terminals and other related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and other
reproductive harm.
Wash hands after handling.
eng-GB20043230A_H.pdf
 Table of contents
1.General information .......................................... 4
1.1 Rights to changes ....................................... 4
1.2 Packaging andstorage .................................... 4
1.3 Safety measures ........................................ 4
1.4Generaldescription ...................................... 7

2. MOBA-matic with sensors and accessories .......................... 8

3. Assembly and dimensional drawings ............................... 10

3.1DigitalController ........................................ 10
3.2 Digi SlopeSensor ....................................... 11
3.3SonicSki .............................................. 12
3.4 DigiRotarySensor ....................................... 14
3.5 Laser Receiver LS-250 .................................... 16
3.6SwitchUnit(accessory) ................................... 18
3.7 Connectionofthecables .................................. 19

4.BasicoperationoftheDigitalController ............................. 20
4.1DescriptionoftheDigitalController ........................... 20
4.1.1Liquidcrystaldisplay ................................ 20
4.1.2LEDdisplay ...................................... 21
4.1.3Functionlamps .................................... 22
4.1.4Pushbuttonunit ................................... 22
4.1.5Combinationsofpushbuttons ......................... 23
4.2Switchontest .......................................... 24
4.3Sensoridentification ...................................... 24
4.4Sensitivitysetting ........................................ 25
4.5Controlwindowsetting .................................... 25

5.Operation oftheDigiSlopeSensor ................................ 26

5.1 Setting up the measured value .............................. 26
5.2 Working with the Digi Slope Sensor .......................... 27

6.OperationoftheSonicSki ...................................... 28
6.1Stringlinesensing ....................................... 28
6.2 Ground sensing ......................................... 30

7.OperationoftheDigiRotarySensor ............................... 31
7.1Stringlinesensing ....................................... 32
7.2 Ground sensing ......................................... 33

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 Table of contents
8.OperationoftheLaserReceiverLS-250 ............................ 34
8.1 Working withthe LS-250 .................................. 34

9.Maintenance ................................................ 36

10.Connectiondiagram,technicalspecificationandalarmindications ........ 36
10.1Pinconnections ........................................ 36
10.2Technicalspecification ................................... 37
10.2.1DigitalController .................................. 37
10.2.2DigiSlopeSensor ................................. 37
10.2.3SonicSki ....................................... 38
10.2.4DigiRotarySensor ................................ 38
10.2.5LS-250 ......................................... 39
10.4Faultindications ........................................ 40
10.5Sensitivitytables ....................................... 41

11.Spareparts ................................................ 42

12.Structureofmenue ........................................... 44

13.Declarationofconformace ..................................... 45

14.ShortinstructionsMOBA-matic .................................. 46

Connections ............................................... 48

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1. General information

1.1 Rights to changes

We try to ensure that these operationg instructions are correct and up to date. In order to maintain
our technical leadership, however, it might be necessary, without prior warning, to make changes to
the product and to its operation which, under circumstances, do not correspond to the information
given here. We accept no liability for disturbances, losses or damages caused thereby.

1.2 Packaging and storage

Theproductiscarefullypackedtoensuresufficientprotectionduringshipment.Onreceiptthe
packaging and the contents should be inspected forpossible damage.

Should there be signs of damage the equipment must not be operated !!!
Damaged cables and connectors are also a safety risk and must not be used !!!

In the event of damage contact your MOBA supplier.

Theequipmentmustbeprotected againsthumidityanddirtifitisnottobeusedimmediately.

1.3 Safety measures

Warning:
Beforeassembly,settingupandoperatingtheequipmentreadtheoperatinginstructionscarefully
andfully.Shouldquestionsarise,contactyourMOBA supplier.

Safety precautions:
Thesafetyprecautionsrecommendedherecorrespondtobasicregulationsregardingoperationof
electricalsystems.TheycanbeappliedforallapplicationsinconjunctionwithMOBAequipment.

Assembly:
Only original MOBA cables may be used. Plugs and sockets must not be removed from the cable
astheyareprotectedagainsthumidityandremovingthemwoulddestroytheirprotection.Ensure
that the safety screwfastenerssitsecurelyontheconnectors.Furtherinformationaboutthe
assembly of the equipment, and the sensors,canbefoundinthedatasheetsattachedorinthese
operatinginstructions.

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Wiring and cabling:
Thewiringandcablingmustbecorrectlycarriedoutinaccordancewiththeseinstructions.Allsupply
cables andterminalsmustbesizedaccordingtothecurrenttaken.Further,allconnectionsmust
bemade inaccordancewith VDE regulationsorregulationsoftheareainwhichtheequipmentis
used.

Safety in the event of disturbances:

This equipment has been developed and tested for industrial environments. Nevertheless,
microprocessortechnologyrequirescarefulinstallation.Wewouldthereforeliketopointoutthe
followingwhich,ifnotheededto,canleadtodisturbancesduringtheoperationlater:

- Payattentiontothecorrectpolarityoftheconnections
- Donotexceed(neithertoohighnortoolow)thespecifiedvoltagesupplyrange
- Protecttheequipmentwithasuitablesupplyfuse
- Use cables of adequatecurrentandvoltageratings
- Usetheshortestpossiblecablepaths.(Avoidloops)
- Layoutload,controlandsignalcablesinseparatechannelswherepossible
- Suppresscontactorandrelaycoils
- Prerequisiteforadisturbingsuremodeisagoodelectricalconnectionbetweenthe
machinechassisand housingchassisoftheunits.
- Connect screened leads to earth at one end only (equipment end)
- Donotsupplyotherequipmentdirectlyfromthesupplyterminals
- Do not use unused terminalsasconnections for other equipment

Maximum voltages:
Donot exceedthemaximum voltages. The maximumvoltagebetweenanytwocircuitsisolatedfrom
oneanother,orbetweenanyisolatedcircuitandearth is,unlessotherwisestated,limitedtoits
highestinputvoltageorthesupplyvoltage.Theconnectingterminalsorconnectorsmustbefitted
withasuitablefuse.

Fuses:
Theequipment is fittedwithelectronicfuseswhichprotectitagainstwrongpolarity,voltage
transientsandovervoltagesofshortduration.Thevoltagesspecifiedinthetechnicaldatamaynot
be exceeded.

- Page 5 -
Configuration:
Theequipmentcanbeconfigured bytheuser.Itistheresponsibilityoftheusertoreconfigure
accordingtotheoperatingconditionsofthesystem.

Alarm supervision
Incomplexsystems, inwhichafaultcouldendangeroperatingpersonnelordamagetothesystem,
itisadvisable,touseanindependentalarmunit.Anindependentalarmunitprovidesprotectionand
shut-down of the system in the event of an alarm. In many casesthe use of an alarm fromwithin
thecontrolleritselfdoesnot, becauseofitsdependenceonthesystem,offeradequateprotection.

Explosive areas
Theequipmentisnot designed for useinexplosiveareas.

Fault clearance
Before starting to clear faults make surethatallvoltageshavebeendisconnected.Defective
equipment shouldbe testedinanareawhichhasbeenespeciallybuiltforthispurpose.Any attempt
toremovefaultsfromequipment thatisstillinstalledcanbedangeroustopersonnelandtothe
systemitself. Beforeremovingor replacingsensorsmakesurethatthevoltagesupplyhasbeen
disconnected.

Ask for help

Ask your MOBA supplier if you have questions concerning the operation and assembly of the
equipment.

Failure to observe the above safety measures can cause breakdown of the equipment or of
the system. Damages caused by such negligence are not covered by the manufacturer's
guarantee.

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1.4Generaldescription
TheMOBA-maticisacontrolsystemformachinesintheroadconstructionindustry.
TheDigitalControlleris basedonamodernmicroprocessor techniqueandhas a digitalinterface.
Thisallowsthepossibilityofconnectingvarioussensorstothecontroller.Onstart-upthecontroller
automaticallyidentifiesthesensorwhichisconnectedtoit.Ifthesensorischangeditmustbe
acknowledgedbypressinganykeyafterstart-up.

Thefollowingsensorsareavailableatthepresenttime:

1. Digi Slope Sensor

(Slopesensor) DigitalController

2. SonicSki
(Gradesensor)

3. Digi RotarySensor
(Gradesensor)

4. Laser Receiver LS-250

(Gradesensor)

Important: The MOBA-matic can be obtained with many combinations of sensors. In working
withthetheMOBA-maticproceedasdescribedintheseinstructions.IfyourMOBA-maticisnot
equippedwithallthesensors,thedescriptionhereofthesensorsnotfittedhasnorelevance.All
sensorscan,accordingtoneed,beretrofitted.

- Page 7 -
2. MOBA-matic mit Sensoren und Zubehör
Digitaler Regler mit 3m Wendelkabel zur Maschine
Digital Controller with 3m Connecting Cable for machinery
Bestell-Nr./Order-No. 04-25-10013 (Software 3.26)

Sonic-Ski
Bestell-Nr./Order-No. 04-20-10010

Digi-Slope mit Montageplatte

Digi-Slope with mounting plate
Bestell-Nr./Order-No. 04-20-20010

Digi-Rotary-Sensor/Gerät
Digi-Rotary-Sensor/Unit
Bestell-Nr./Order-No. 04-20-40010

Digi-Rotary-Sensor
komplett mit Zubehör
Digi-Rotary-Sensor
with equipment
Bestell-Nr./Order-No. 05-20-40010

LS 250; Laserempfänger
LS 250; Laser-Receiver
Bestell-Nr./Order-No. 04-60-11010

- Page 8 -
Umschalteinheit Halterung für den digitalen Regler
Switch-Unit Bracket for digital Controller
Bestell-Nr./Order-No. 03-05-00660 Bestellnr.: 04-05-00610

Verbindungskabel 6m, Sensor/Regler

Connecting Cable 6m, Sensor/Controller
Bestell-Nr./Order-No. 04-02-00240

Verlängerungskabel 3m, Maschine/Regler

Extension Cable 3m, Machine/Controller
Bestell-Nr./Order-No. 04-02-02536

Koffer für die MOBA-matic

Case for MOBA-matic
Bestell-Nr./Order-No. 04-06-00040

Adapter für Höhensensor-Halterung

Adapter for Grade-Sensor-Bracket
Bestell-Nr./Order-No. 01-17-01113

Halterung für Höhensensor

Bracket for Grade-Sensor
Bestell-Nr./Order-No. 01-17-01112

- Page 9 -
3. Assembly and dimensional drawings

3.1DigitalController
Thecontrollershouldbemountedinapositionwhereitisprotectedfromwateranddirt.Amounting
positionshouldbechosensothatthepushbuttonsandthedisplaycanbereachedandreadeasily.
Thecontrollershouldbemountedverticallywiththeconnectionsatthebottom.

Pay attention when mounting the controller. The connections at the bottom should remain
accessible sothat theconnectorcanberemovedwithouttheneedforremoving thecontroller.
Thecontrollercanbesuppliedwithaholder.Theholdershouldbe fastenedsothatthecontroller,
ontheback ofwhichisthefasteningknob,canbeinsertedintothemountingbracketfromabove.

Dimensions of theDigital Controller Dimensionsofbracket forController

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3.2 Digi Slope Sensor
The Digi Slope Sensor must be mounted at the reference level (for pavers on the screed). For
mountingfourfixingholesareprovidedonthefixingplateoftheDigiSlopeSensor.Thedimensions
betweenthefixingholesoftheDigiSlopeSensorcorrespondtothe dimensionsof thoseoftheslope
controller S 276A. The sensor can be mountedinthe sameposition.
Theconnectormustbefreelyaccessiblesothattheinterconnectingcablecanbeeasilypluggedin.
Pleasepayattentiontothedirectionofmounting(FWD/arrowinthedirectionoftravel).

Dimensions of the Digi Slope Sensor

126 100

Mod.: (Modellnummer)
Typ: (Bezeichnung)

Ser. Nr.: (Seriennummer/Datum)

R 61,5
Mobile Aut oma t ion
Gesellschaf t für mobile A utomation mbH
Tel. 06431/95770 - Fax 06431 - 957777
65 604 Elz - Germany

250
225

78,5 100

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3.3 Sonic Ski
The direction of travel of the Sonic Ski is
determinedasfolows:
When ground sensing the Sonic Ski should
work longitudinally (averaging done bythe
Sonic Ski). When stringline sensing the
Sonic Ski should operate in the transverse
directionsothatthefullworkingwidthof25cm
isavailble. Ground Stringline

TheSonicSkicanbeeasilyandquicklymounted
withsimpletools.Todothisafasteningtubeto
extendthecontrollerpartshould befitted.

Procedure: Fasteningtube
1. Loosen the locking screws fixing the
fasteningtube.
2. Insertthecenterpivoton the topsideof Lockingscrews
the sensor housing vertically into the
fasteningtube.
3. Turnthesensorhousingaccording tothe Centerpivot
requireddirectionoftravel.
4. Fix the center pivot with the locking
screws.

The working range

Theworking range for ground and stringline
sensing is between 30 cm und 40 cm. In this
range the measured value is indicated with a ca. 350mm ca. 350mm
constantdisplay,otherwisethedisplayflashes
(positioningaid).
Ground Stringline
TheSonic Skishouldbeadjustedatadistance
of about 35 cm from the reference.

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Dimensions of the Sonic Ski

- Page 13 -
3.4 Digi Rotary Sensor
Two sensors are available to sense the reference. The sensor tube is used when sensing a
stringline.Theskisensorisusedwhensensingasurface.

Fitting the sensor tube to the sensor arm

1. Loosen thenut at the end of the sensor tube.
2. Slidethethesensortubeintothefasteningring
3. Secure the sensortubewiththe nut.

Fitting the ski sensor to the sensor arm

1. Loosenthesecuritypinfromtheskisensorbolt.Removethebolt.
2. Insertthesensorarmwiththefasteningringintotheskifastening.
3. Inserttheboltthroughthesensorarmandthefasteneingring.
4. Securetheboltwiththeseuritypin.

Fitting the sensor arm to the Digi Rotary Sensor

1. Turntheflatontheaxletolineupwiththelabelofthecontroller.
2. Loosen the sensor arm locking screws.
3. Fitthesensorarmontotheaxle.
4. Tightenthelockingscrewstotheflatontheaxle.

TheDigiRotarySensor caneasilyandquicklybemountedwithsimpletools.Todothisafastening
tubetoextendthecontrollerpart(actuator)should befitted.

Procedure:
1. Loosenthelockingscrewsfixingthefastening Fasteningtube
tube.
2. Insert the centerpivot on the topsideofthe
sensorhousingverticallyintothefasteningtube. Lockingscrews
3. Turn the sensor housing according to the
requireddirectionoftravel(connectorinthe
directionoftravel). Centerpivot
4. Fixthe centerpivotwiththelockingscrews.

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Stringlinesensing(withsensortube)
Set the counterweight so that the sensor
tube has pressure in a downward direction
ontothestringline.
Ifthestringlineusedasthereferencedoes
not have enough tension the sensor tube
Stringline
canbe setup beneath the stringline.Here
thesensingtubemusthaveupwardpressure
intothestringline.
Ground sensing (with sensing ski)
Setthecounterweightsothatthesensorski
atthe sensor armcausespressure ontothe
reference. Surface

Dimensions of the Digi Rotary Sensor and its accessories

- Page 15 -
3.5 Laser Receiver LS 250
The LaserReceiver LS250 ispreferredforlargeareas,e.g.sportsfields,airports. Tomountthe
LaserReceiveratelescope mast should beavailableonthemachine.Thebestplacetomountthe
mastisattheoutsideedgeofthescreed atthehightofthematerialauger.Thefasteningtubeshould
have a diameter of 45mm. Make sure that the Laser Receiver is mounted high enough so that no
obstaclescancomebetweenthelasertransmitterandtheLaserReceiver.Also,reflectionsofthe
transmitterduetosmoothsurfacesnearthereceivershouldbeavoided.

TheLS250isalinear LaserReceiver.Theworkingpointcanbetakenoverorchangedeasilywith
asimplepushbuttonaction.NeverthelesstheLS250shouldbemountedinthecenter.Sothereis
thepossibilitytochangetheworkingpointovertheholerange.

ItisrealyeasytomounttheLS250:
1 Open the clamp.
2 Shove the LS 250 over the mast tube.
3Looktheclamp.

1 2 3

- Page 16 -
Dimensions of the Laser Receiver LS 250

45

100

250

332

- Page 17 -
3.6 Switch Unit (accessory)
Withtheswitchunititispossibletoconnect twosensorstooneDigitalController. Theconnections
preferred are those for a grade sensor and for a slope sensor. If the MOBAmatic is used in
conjunctionwiththeswitchunitandanadditionalinterconnectingcable(controller/sensor),itisnot
necessarytochangeover theconnectionswhenselectinganothersensor.Thechangeoverismade
bytheSLOPE/GRADEswitch. Theswitchunitshouldbemountedinapositionwhereitisprotected
from water and dirt. Two M6 holes on the backare provided for mounting.
Thedimensionscanbeseeninthefollowingdrawing.Careshouldbetakentomounttheswitchunit
neartheDigitalControllerandtoensurethattheswitchiseasilyaccessible.Themountingposition
isvertical(sensorconnectionsatthebottom)
When mounting the switch unit make surethattheconnectionsatthebottomremainaccessible.
There mustbe enough room tounplug the connectorswithouttheneedfordismantlingthe switch
unit.

Dimensions of the Switch Unit

TotheDigitalController

Selectionswitch

To the slope sensor

To the grade sensor

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3.7 Connection of the cables
ADigitalControllerisrequiredforeveryhydrauliccylindertobecontrolled.
Thecablewiththe10polecablesocket,thatispermanentlyintegratedintothecontroller,mustbe
conected to the 10 pole equiment plug on the machine.

1.Withoutthe switch unit

Thesensorinterconnectingcableconnects
theDigitalControllertothesensor.
If you want to change the sensor the cable To the sensor
must be changed over.

To the machine

2. With the switch unit

Withtheswitchunititispossibletoconnect
twosensorstooneDigitalController. The
preferredconnectionsarethoseforagrade
sensorandforaslopesensor.Ifthe MOBA-
maticisusedinconjunctionwiththeswitch
unitandanadditionalinterconnectingcable
Totheslopecontroller
(controller/sensor),itisnotnecessaryto
changeovertheconnectionswhenselecting
another sensor. The changeover is made by Tothegradecontroller
the SLOPE/GRADE switch.
To the machine

Note:
Whenconnectingtheslopesensormakesuretoconnectthesideofthesensortothe corresponding
controller.TheLaser receiver LT-360hasaspecialinterconnectingcable (seealsosection2of
theseoperatinginstructions).

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4. Basic operationof theDigital Controller
Inthissectionthegeneraloperationofthecontrollerisdescribed.Inthe
operatinginstructionsfortheindividualsensorsanunderstandingofthe
generaloperationisassumed.

4.1DescriptionoftheDigitalController
Thecontrollercanbeusedforallcurrentmachinetypes.Thecontrollerhas
a digitaldisplay, aLED display andfourfunctionlampsaswellaspush
buttons tooperateit.

4.1.1Liquidcrystaldisplay
Theliquidcrystaldisplayis,becauseofitsintegratedillumination,well
readable. LOBAT

Thedisplaysymbolshavethefollowingsignificance:
RAISE ARROW indicates the controller
output.

LOWER ARROW indicates the active

controlleroutput.

Positiveindication

Negativeindication

Slopetotheright

Slopetotheleft

- Page 20 -
4.1.2 LED display
TheLED'sareonlyusedtomakethestatusofthecurrentlydrivenvalveoutputsbetterperceptible
fortheuser.Theirrepresentationisonlyanincreasedandmoredetaileddisplayofthefunctionof
thearrowsymbolsontheLCdisplay.Inparticularwhentheuserisstandinginalargerdistancefrom
thecontrollerorduringstrongerinsolationtheLEDdisplaywillbehelpful.

LC-Display LED-indicator Status Function - output

Output UP is
Big control deviation
constantly on
Moba

Symbol constantly on Arrow constantly on

Medium control Output UP is pulsing

deviation with big pulse width
Moba

Symbol flashes Arrow flashes

Small control Output UP is pulsing

deviation with small pulse width
Moba

Center on /
Symbol flashes
Arrow flashes

No control deviation No output activated

Moba

No symbol activated Center on

Output DOWN is
Small control
pulsing with small
deviation
Moba pulse width

Center on /
Symbol flashes
Arrow flashes

Output DOWN is
Medium control
pulsing with big pulse
deviation
Moba width

Symbol flashes Pfeil blinkt

Output DOWN is
Big control deviation
Moba
constantly on

Symbol constantly on Arrow constantly on

IfallLED'sflashatthesametimethereisanalarmcondition.

- Page 21 -
4.1.3 Function lamps

Thefunctionlampshavethefollowingsignificance:

Automatic lamp
Lampon:automaticoperation---Lampoff:manualoperation

Directionlamp -LEFT/directionlamp-RIGHT(SpecialfunctionwithSonicSki)
Ifbothlampsflashatthesametimethereisanalarmcondition.

Stringlinelamp (onlyrelevantforoperationwithSonicSki)
Lamp on: Stringlinemodeactive
Lampoff: Surfacemodeactive(averaging)

4.1.4 Push button unit

FortheoperationoftheMOBA-maticfourpushbuttonsareavailable.
Theyfacilitatesimpleoperationandonlyforafewsettingsdothey
haveanadditionalfunction.

UP/DOWN push buttons

With these buttons the setpoint can be changed when in automatc mode.
Inmanualmodetheoutputfortherespectivevalveisaktiveforthedurationof
pushing.

Automatic/Manual push button

This button is used to change between manual mode and automatic mode.

Set push button

Thisbuttonisforzeroing,i.e.thesetpointtakesovertheactualvalueofthe
controlledvariable.

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4.1.5 Combinations of push buttons

Automatik/Manuell - button & Set - button

Via pushing this combination of buttons simultaneously you change
& betweenthetheuserparameter"sensitivity"and"controlwindow"atthe
user menue.

Set - button & UP- or DOWN - button

You can change the displayed value while slope sensing without
or & influencetothesetpointviapushingtheSet-buttontogetherwiththeUP
- or DOWN - button. This changing is able in manual mode as well as
automatic mode.

UP - & DOWN - button

By using the sonic-ski sensor you can change between stringline
& sensing and ground sensing via pushing the UP - and DOWN - button
simultaneously.

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4.2Switch on test
Afterswitch-onthecontrollercarriesoutadisplaytest.Allsegments
oftheliquidcrystaldisplay,alllight-emittingdiodesoftheLED
displayandallfourfunctionlampsareilluminatedforabouttwo
seconds. If any part of the diplay or one of the LED's does not
illuminatepleaseinformyourcustomerservice.

LOBAT

4.3Sensoridentification Examples ofsensor identification

Aftertheswitch-ontestthecontrollerindicates Slope sensor
twice,withanalternatingdiplay,thesensorwhich (right)
isconnected. Duringthe display ofthesensor
thetwo direction lamps flash. Afterwardsthe
Slope sensor
controllerswitchesautomaticallytotheworking
mode. (left)

SonicSki

Note: Rotary
Ifthesensorhasbeenchangedthedisplaywill sensor
continuewithanalternatingsensorindication
until acknowledged by pressing any oneofthe
buttons.Theuseristhereforeremindedthatthe LaserReceiver
sensor has been changed and that the settings
have to be checked.

- Page 24 -
4.4Sensitivitysetting
Inautomaticmodethesensitivityofthevarioussensorsshouldbeadjusted.Therangeofadjustment
isfrom1(lowsensitivity)to10(highsensitivity).IftheMOBA-maticworkstoounstabilyinautomatic
mode,thesensitivity ofthecorrespondingcontrollershouldbereduced.IftheMOBA-maticworks
toosluggishlyinautomaticmodethesensitivityofthecorrespondingcontrollershouldbeincreased.
Procedure:Sensitivitysetting

1) 2) 3) 4)

Press the A/M button and The display alternates By pr ess in g t he A switch-back to working
the SET-button simultan- between the sign "SE" and corresponding UP/DOWN mode is made by pressing
eously. theenteredvalue. buttonthevalueischanged. theA/Mbutton.Ifthebutton
(standard"6") (Example: setting to the isnotpressedthecontroller
value7) switchesbackitself.

4.5 Control window setting (only for grade sensors)

Ifthecontroldeviationisgreaterthanthesetrangethecontroldeviationwillberecognisedasafault.
Thedisplaywillshowthesymbolforthecontrolwindow,thedirectionarrowsflashandthehyraulic
cylinderswillnotbedriven.Thesensormusttobesetupagain.
Procedure:Controlwindowsetting(in0.1cm/0.1inch/0.01feetsteps)

1) 2) 3) 4)

The display alternates A switch-back to working

Press the A/M button and betweenthesymbol forthe The value can be changed mode is made by pressing
the SET-button twice control window and the with theUP/DOWNbuttons. theA/Mbutton.Ifthebutton
simultaneously. enteredvalue. (Example: setting to the isnotpressedthecontroller
(standard"6.0"(+/-3.0cm)) value8.0cm) switchesbackitself.

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5. Operation of the Digi Slope Sensor
Itis assumed that theDigi Slope sensorandthedigitalcontrolleraremounted,thecablesare
connectedandthedigitalcontrollerhasitsvoltagesupply.Afterswitch-on thecontrollerindicates
thetypeofsensor.Ifthesensorisbeingusedforthefirsttime,orifthesensorhasbeenchanged,
thesensoridentificationmustbeacknowledgedbypressinganyoneofthepushbuttons.
Procedure:Acknowledgementofthesensoridentification
1A) 1B) 2)

Ifthesensorisconnected
The Digital Controller The Digital Controller for thefirsttime,or has
indicates the sensor indicates the sensor been changed, it must be
identification(right).Both identification(left).Both acknowledgedby pressing
directionarrowsflash. directionarrowsflash. anybutton.

5.1 Setting up the measured value

Thesettingof the measured value only hastobemadeonce-duringinstallationandinitiation
-at all controllers used in the system.Withthisthe indicated measuredvalueofthedigital
controllersisadjustedtotheactualangleofslopeofthescreed.Forthatthisangleofslopemust
be determined with a highly exact level or by placings the screed on a defined ground. In the
following example one describes how to set the indicated measured value from value 2.45% to
the actual value2.30%.
Procedure:Settheslope

1) 2) 3)

Ifacorrectionshould
be necessary during
operation,thatcanbe
done as described -
Switchovertomanualmode
with the A/M button. The Press, and keep pressed,
also in automatic
Keep the SET-button
functionlamp"AUTO"isoff. theSET-button.Thedisplay mode.
pressed and adjust the
The display shows the indicates "SEt" and then measured value with the
measured value of the changes to indicate the UP/DOWN buttons to the
screed. measuredvalueagain. value2.30%.

If the mounting position of the Digi Slope Sensor is changed, or one of the controllers is
exchanged, the set up procedure must be carried out again.

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5.2 Working with the Digi Slope Sensor
ItisassumedthattheDigiSlopeSensorismounted,the measuredvariableissetupandthecables
areconnected.
Procedure: Working with the Digi Slope Sensor

1) 2) 3) 4)

note:
To execute mark 3 is ab-
solute essential.
Positionthescreedatthe By disregarding this the
workinglevel.Withthe UP/ screed move to an
DOWN buttons on the undefinitepositionorthe
controller, or with the sign for"Controlwindow"
operatingpartonthepaver, appearsatthedisplay.
thestartpositionofthetow
Switchovertomanualmode Now the SET-button must
pointsaresetup.
with the A/M button. The bepressedtosettheslope
function lamp "AUTO" is (Example 5.35% ofthescreedassetpoint.
off. slopetoright). Thedisplayindicates"SEt".

4) 6) 7) 8)

Thesetpointcan
bechanged with
the UP/DOWN buttons.
(doingstepbysteptokeep
insidetherangeofcontrol
The diplay indicates the The controller now shows window)Thecontrollerwill The measured value can
measuredvalueagain.The 5.35% as setpoint. The nowcontroltothisnewvalue. now be indicated by
setpoint is set to the controllernowcontrolsto (Example6,00%). switchingoverwiththeA/M
measuredvalue.Switchover this value. A control switchandtheslopeofthe
toautomaticmodewiththe deviation will now be screed checked. The
A/M button. The function indicated withthe RAISE/ automatic control of the
lamp "AUTO" is on. LOWER arrows. valveisswitchedoff.

Sensitivitysetting
Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe
changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions.

- Page 27 -
6. Operation of the Sonic Ski
ItisassumedthattheSonicSkiandthedigitalcontrolleraremounted,the cablesareconnectedand
thedigitalcontrollerhasitsvoltagesupply.Afterswitchon thecontrollerindicatesthetypeofsensor.
If the sensor is being used for the first time, or if the sensor has been changed, the sensor
identification mustbe acknowledged bypressinganyoneofthepushbuttons.
Procedure:Acknowledgementofthesensoridentification

1) 2)

Note:The Sonic Ski is not suitable for all

Ifthesensorisconnected
Thecontrollerindentifiesand for thefirsttime,or has applications. For some applications the use
indicatesthesensor.Both been changed, it must be
of the Digi Rotary Sensors is recommended.
directionarrowsflash. acknowledgedby pressing
anybutton.

6.1Stringlinesensing

Forstringlinesensingthe
Sonic Ski must operate in
thetransversedirection.

Stringline
Procedure:Stringlinesensing
1) 2) 3) 4)

ca.350mm

Positionthescreedatthe
workinglevel.Withthe UP/ Stringline
The stringline mode is DOWN buttons on the
Switchovertomanualmode activated bypressingthe controller, or with the Position the Sonic Ski
with the A/M button. The UP/DOWNbuttonssimultan- operatingpartonthepaver, 350cmabovethestringline
function lamp "AUTO" is eously.Thestringlinelamp thestartpositionofthetow (measuredvalueindication
off. ison. pointsaresetup. mustbefullyon)

- Page 28 -
5) 6) 7) 8)
The SonicSki shouldbe so
positioned that both
directionalarrowsareoff Switch over to automatic
(in the middle above the mode with the A/M button. Theindicatedvaluecanbe
stringline) The function lamp "AUTO" alteredwithoutaffectingthe
Lamps off - stringline ison. working pointvia pushing
middle theSET-buttontogetherwith
Lampeon-stringlinehalf the UP- orDOWN - button.
middle (e.g. for the equivalent
Lampflashes-stringline PresstheSET-button. thicknessoflayer)
outside Thedisplayindicates"SEt".
Readjust Sonic Ski if the Themeasuredvalueandthe Thecontrollermaintainsthe
stringlineisoutofrange. setpointarenowsettozero. screedtothesetpoint.

9) 10)

Thesetpointcanbechanged
with the UP/DOWN
buttons.The setpoint at
automatic mode changes With the A/M button the
continuouslyin1mmsteps. controllercanbeswitched
Thecontrollerchangesthe back to manual mode. The
workingpointaccordingto automatic control of the
thesetpoint. valveisthenswitchedoff.

Sensitivity
Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe
changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions.

Control window
ThecontrolwindowisactivewhentheSonicSkiisinoperation.Settingofthecontrolwindowis
describedinsection4.5oftheseoperatinginstructions.

- Page 29 -
6.2 Ground sensing
Ground
ForgroundsensingtheSonic
Ski.mustworkinthelongi-
tudinaldirection.

Procedure: Ground sensing

1) 2) 3) 4)

ca.350mm

Positionthescreedatthe
workinglevel.Withthe UP/ Ground
Th e g rou nd mo de DOWN buttons on the
Switchovertomanual mode (averaging)isactivatedby controller, or with the Position the Sonic Ski
with the A/M button. The pressing the UP/DOWN operatingpartonthepaver, 350cmabovethestringline
function lamp "AUTO" is buttonssimultan-eously. thestartpositionofthetow (measuredvalueindication
off. Thestringlinelamp isoff. pointsaresetup. mustbefullyon)

5) 6) 7) 8)

Switch over to automatic

Theindicatedvaluecanbe
mode with the A/M button.
alteredwithoutaffectingthe
The function lamp "AUTO"
working pointvia pushing
ison.
theSET-buttontogetherwith
the UP- orDOWN - button.
(e.g. for the equivalent
PresstheSET-button. thicknessoflayer)
The two direction arrows Thedisplayindicates"SEt".
have no meaning when Themeasuredvalueandthe Thecontrollermaintainsthe
groundsensing. setpointarenowsettozero. screedtothesetpoint.

9) 10) Sensitivity
Ifthecontrolinautomaticmodeistoosluggishor
toounstablethesensitivitysettingshouldbe
changedaccordingly.Lookatsection4.4ofthese
operatinginstructions.
Thesetpointcanbechanged Control window
with theUP/DOWNbuttons.
Thesetpointat automatic ThecontrolwindowisactivewhentheSonicSki
With the A/M button the
modechangescontinuously controllercanbeswitched isinoperation.Settingofthecontrolwindowis
in1mmsteps.Thecontroller back to manual mode. The
changestheworking point described in section 4.5 of these operating
automatic control of the
accordingtothesetpoint.. valveisthenswitchedoff. instructions.

- Page 30 -
7. Operation of the Digi Rotary Sensor
ItisassumedthattheDigiRotarySensorandthedigitalcontrolleraremounted,thecablesare
connectedandthedigitalcontrollerhasitsvoltagesupply.Afterswitch-on thecontrollerindicates
thetypeofsensor.Ifthesensorisbeingusedforthefirsttime,orifthesensorhasbeenchanged,
thesensoridentificationmustbeacknowledgedbypressinganyoneofthepushbuttons.

Procedure:Acknowledgementofthesensoridentification

1) 2) Note:payattentiontotheforceofthesensing
tube on the sensing ski.

Ifthesensorisconnected
Thecontrollerindentifiesand for thefirsttime,or has
indicatesthesensor.Both been changed, it must be
directionarrowsflash. acknowledgedby pressing
anybutton.

- Page 31 -
7.1Stringlinesensing
Procedure:Stringlinesensing

1) 2) 3) 4)

Positionthescreedatthe
Stringline
workinglevel.Withthe UP/
DOWN buttons on the Thesensingtubemustapply PresstheSET-button.
Switchovertomanual mode controller, or with the light pressure onto the Thedisplayindicates"SEt".
with the A/M button. The operatingpartonthepaver, stringline.Thepressurecan The measured value and
function lamp "AUTO" is thestartpositionofthetow be set with the thesetpointarenowsetto
off. pointsaresetup. counterweight. zero.

5) 6) 7A) 8)

Switch over to automatic

Theindicatedvaluecanbe
mode with the A/M button.
alteredwithoutaffectingthe
The function lamp "AUTO"
working pointvia pushing
ison. Thesetpointcanbechanged
theSET-buttontogetherwith
the UP- orDOWN - button. with theUP/DOWNbuttons.
(e.g. for the equivalent Thesetpointat automatic
modechangescontinuously With the A/M button the
thicknessoflayer) controllercanbeswitched
in1mmsteps.Thecontroller
changestheworking point back to manual mode. The
Thecontrollermaintainsthe automatic control of the
accordingtothesetpoint.
screedtothesetpoint. valveisthenswitchedoff.

Sensitivity
Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe
changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions.

Control window
Thecontrol windowisactivewhentheDigiRotarySensorisinoperation.Settingofthecontrol
windowisdescribedinsection4.5oftheseoperatinginstructions.

- Page 32 -
7.2 Ground sensing
Procedure: Ground sensing

1) 2) 3) 4)

Positionthescreedatthe Ground
workinglevel.Withthe UP/
DOWN buttons on the Thesensingskimustapply PresstheSET-button.
Switchovertomanual mode controller, or with the light pressure onto the Thedisplayindicates"SEt".
with the A/M button. The operatingpartonthepaver, ground. The pressure can The measured value and
function lamp "AUTO" is thestartpositionofthetow be set with the thesetpointarenowsetto
off. pointsaresetup. counterweight. zero.

5) 6) 7) 8)

Switch over to automatic

Theindicatedvaluecanbe
mode with the A/M button.
alteredwithoutaffectingthe Thesetpointcanbechanged
The function lamp "AUTO"
working pointvia pushing with theUP/DOWNbuttons.
ison.
theSET-buttontogetherwith Thesetpointat automatic
the UP- orDOWN - button. modechangescontinuously
(e.g. for the equivalent in1mmsteps.Thecontroller With the A/M button the
thicknessoflayer) changestheworking point controllercanbeswitched
accordingtothesetpoint. back to manual mode. The
Thecontrollermaintainsthe automatic control of the
screedtothesetpoint. valveisthenswitchedoff.

Sensitivity
Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe
changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions.

Control window
Thecontrolwindowis activewhenthe DigiRotarySensorisinoperation.Settingofthe control
windowisdescribedinsection4.5oftheseoperatinginstructions.

- Page 33 -
8. Operation of the Laser Receiver LS 250
ItisassumedthattheLS-250andthedigitalcontrolleraremounted,thecablesareconnectedand
thedigitalcontrollerhasitsvoltagesupply.Afterswitch-on thecontrollerindicatesthetypeofsensor.
If the sensor is being used for the first time, or if the sensor has been changed, the sensor
identificationmustbeacknowledgedbypressinganyoneofthepushbuttons.

Procedure:Acknowledgementofthesensoridentification
1) 2)

Ifthesensorisconnected
for thefirsttime,or has
Thecontrollerindentifiesand been changed, it must be
indicatesthesensor.Both acknowledgedby pressing
directionarrowsflash. anybutton.

8.1 Working with the LS 250

Procedure: Working with the LS 250

1) 2) 3A) 3B)

Positionthescreedatthe
workinglevel.Withthe UP/
DOWN buttons on the If the laser beam is not
Switchovertomanual mode controller, or with the Settheheightofthelaser receivedbythereceiver,the
with the A/M button. The operatingpartonthepaver, receiversothatthelaser receivermustbemovedinto
function lamp "AUTO" is thestartpositionofthetow beamtouchinthemiddleof rangetillonoftheLED'sis
off. pointsaresetup. therceivingrange. on.

- Page 34 -
3C) 4) 5)
... must be moved to
alowerposition.
Switch over to automatic
mode with the A/M button.
The function lamp "AUTO"
...issetup ison.
correctly.
PresstheSET-button.
Thedisplayindicates"SEt".
...mustbemovedto The measured value and
ahigherposition. thesetpointarenowsetto Thecontrollermaintainsthe
The receiver... zero. screedtothesetpoint.

6) 7) 8)

Theindicatedvaluecanbe Thesetpointcanbechanged
alteredwithoutaffectingthe with theUP/DOWNbuttons.
working pointvia pushing Thesetpointat automatic
theSET-buttontogetherwith modechangescontinuously
in1mmsteps.Thecontroller With the A/M button the
the UP- orDOWN - button.
changestheworking point controllercanbeswitched
accordingtothesetpoint. back to manual mode. The
automatic control of the
valveisthenswitchedoff.

Sensitivity
Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe
changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions.

Control window
Thecontrol windowis activewhentheDigiRotarySensorisinoperation.Settingofthecontrol
windowisdescribedinsection4.5oftheseoperatinginstructions.

- Page 35 -
9. Maintenance
TheMOBA-matichasbeendevelopedforahighlevelofoperatingreliability.
Atregularintervalsthesupplycablesshouldbeinspectedforpossibledamageanduncleanliness.
Inordertoavoidbadcontactsthethreadsoftheconnectorsandtheconnectorcapsmustbefreeof
dirt,grease,asphaltorcement.Onlysuitablecleaningagentsshouldbeused.

10. Connection diagram, technical specification and alarm indications

10.1 Pin connections

A=-Batt.
B=+Batt(11...30VDC)
C=Output UP
Onthecontroller
D=Output DOWN
To the machine E=NC
F=NC
10polecablesocket
G=digital Input"sideofmachine"
H=+ CAN
I=- CAN
J=digital Input "externvalvedisconnection"

- Page 36 -
10.2Technicalspecification

10.2.1DigitalController
Nominal voltage: 24V DC
Operatingvoltagerange: 11V to 30V DC
Currentconsumption: <300mA(withoutvalvecurrent)
Allowablevoltageripple: +/- 10%
Ambienttemperaturerange: -10to +70°C
Storagetemperaturerange: -25to +80°C
Wrongpolarityprotection: builtin
Shortcircuitprotectionofsensoroutputs: builtin
EMIprotection: builtin
Enclosureprotection: IP 54
Switchedoutputs: ON/OFF NPN maximum 3.0 A / 24V DC
Overvoltageprotection: builtin
Switchingfrequency: 0.5 bis 3.0 Hz PWM
Shockresistance: 10 bis 55 Hz 0.35 mm amplitude
Mounting: Plugin
Allowableleadlength tothesensor: 20m screened

10.2.2 Digi Slope Sensor

Nominal voltage: 24V DC
Operatingvoltagerange: 11V to 30V DC
Currentconsumption: < 25mA
Allowablevoltageripple: +/- 10%
Measurement range: +/-25%
Internalresolution: 0,05%
Linearityinthe range0%to10%: +/-0,1%
Stabilityofthezeropoint: 0,1%
Cross axis error: less than 1% up to max. 10% oftheangle
Temperaturecoefficientofthezeropoint: 0,005% / °C
Temperaturecoefficientofthegain: 0,1% / °C
Timeconstant: 0,3sec
measuringrate: 25msec
Ambienttemperaturerange: -10to +70°C
Storagetemperaturerange: -25to +80°C

- Page 37 -
Wrongpolarityprotection: builtin
Enclosureprotection: IP 54
Shockresistance: 15g, 15ms
Vibrationresistance: 10 to 55 Hz, 0.35mm amplitude
Mounting: screw mounting
Allowableleadlength tothesensor: 20m screened

10.2.3 Sonic Ski

Nominal voltage: 24V DC
Operatingvoltagerange: 11V to 30V DC
Currentconsumption: < 100mA
Allowablevoltageripple: +/- 10%
Measuring range: 20cm to 100cm
Internalresolution: 0.5mm
Reproduceability: +/-1mm
Ultrasonicnominalfrequency: 200kHz
Transmission pulserate: 25msec
Ambienttemperaturerange: -10to +70°C
Storagetemperaturerange: -25to +80°C
Wrongpolarityprotection: builtin
EMIprotection: builtin
Enclosureprotection: IP 54
Shockresistance: 10 to 55 Hz, 0.35mm amplitude
Vibrationresistance: 10 to 55 Hz
Mounting: clamp mounting
Allowableleadlength tothesensor: 20m screened

10.2.4 Digi Rotary Sensor

Nominal voltage: 24V DC
Operatingvoltagerange: 11V to 30V DC
Currentconsumption: < 25mA
Allowablevoltageripple: +/- 10%
Measuring range: +/-30°
Internalresolution: 0.1°
Reproduceability: +/-0.2°

- Page 38 -
Transmissionpulserate: 25msec
Ambienttemperaturerange: -10to +70°C
Storagetemperaturerange: -25to +80°C
Wrongpolarityprotection: builtin
EMIprotection: builtin
Enclosureprotection: IP 54
Shockresistance: 10 to 55 Hz, 0.35mm amplitude
Vibrationresistance: 10 to 55 Hz
Mounting: clamp mounting
Allowableleadlength tothesensor: 20m screened

10.2.5 LS 250
Nominal voltage: 24V DC
Operatingvoltagerange: 11V to 30V DC
Currentconsumption: max 100mA
Allowablevoltageripple: +/- 10%
Measurement window: 250 mm
Resolution: +/-1mm
Ambienttemperaturerange: -25to +70°C
Storagetemperaturerange: -40to +85°C
Wrongpolarityprotection: builtin
EMIprotection: builtin
Enclosureprotection: IP 54
Shockresistance: 10 to 55 Hz, 0.35mm amplitude
Vibrationresistance: 10 to 55 Hz
Mounting: clamp mounting
Allowableleadlength tothesensor: 20m, screened

- Page 39 -
10.3Faultindications

Faultindication Fault diagnosis Controlleroutput Action

no SEn Controller does not Outputs inhibited in Connectsensor.

recogniseasensor. automatic mode. Checkcableconnections,
changeifnecessary.
Change sensor.

Son out Measured value of the Outputs inhibited in Check sensorsetting or

SLo out corresponding sensor automatic mode. checkitsdirection.
Pot out outsidetheallowablerange. Change sensor.
LAS out

Son dEF Controller detects a Outputs inhibited in Checkcableconnections,

SLo dEF defectivesensor. automatic mode. changeifnecessary.
Change sensor.

Err2 Data loss of the battery Outputs inhibited in Acknowledge an alarm

backed up memory. automatic mode. withanybutton.
Setworkingposition again
(zeroandsetpoint).

Err3 Data loss of the battery Outputs inhibited in Acknowledge the alarm
Err4 independently stored automatic mode. indicationbypressungany
Err5 parameter. button.Themachine para-
meterswillbesettotheir
basicvalues.Ifnecessary
setupagain.
Setworkingpositionagain
(zeropoint andsetpoint).

- Page 40 -
10.4Sensitivitytables
Table 1 Table 2
Sonic-Ski / LS250 Only rotation sensor

Sensitifity Deadband Propband Sensitifity Deadband Propband

SE db (mm) Pb (mm) SE db (mm) Pb (mm)

1 3.8 18.0 1 3.0 18.0

2 3.6 16.0 2 2.8 16.0
3 3.4 14.0 3 2.6 14.0
4 3.2 12.0 4 2.4 12.0
5 3.0 10.0 5 2.0 10.0
6 3.0 8.0 6 2.0 8.0
7 2.4 6.0 7 1.4 6.0
8 1.8 5.0 8 0.8 5.0
9 1.6 4.0 9 0.6 4.0
10 1.6 3.0 10 0.4 3.0

Table 3 Table 4
Laserreceiver 5 cannel Slope sensor

Sensitifity Valve output Sensitifity Deadband Propband

SE (%) SE db (%) Pb (%)

1 1 = min. pulse 1 0.18 1.60

2 2 2 0.16 1.40
3 4 3 0.14 1.20
4 6 4 0.12 1.00
5 8 5 0.10 0.80
6 10 6 0.08 0.60
7 15 7 0.04 0.50
8 20 8 0.02 0.40
9 25 9 0.02 0.30
10 100 = black & withe 10 0.02 0.20

- Page 41 -
11. Spare parts
Digitaler-Regler / Digital-Controller Sonic-Ski

Digi-Slope 1
1
2

Digi-Rotary

1 LS-250

2
3
4
1
5

Verbindungskabel 6m / Conn. Cable 6m 1

1 3 2 2

DigitalerRegler /DigtalController

Pos. Bestell-Nr./Order-no. Bezeichnung Description

01 04-02-02540 KabelRegler/Maschine 3m CableController/Machine3m

Verbindungskabel 6m Regler/Sensor / Connecting Cable 6m Controller/Sensor

Pos. Bestell-Nr./Order-no. Bezeichnung Description

01 02-15-01230 Kabeldose7pol. Cableconn.7polefemale
02 02-15-01320 Kabelstecker7pol. Cable conn.7pole male
03 01-03-00165 Tülle Spout

Digi-Slope

Pos. Bestell-Nr./Order-no. Bezeichnung Description

01a 01-17-01751 Gehäusedeckel Housingtop
01b 01-11-00250 DichtungfürGehäusedeckel Gasketforhousingtop
02a 01-04-00080 StaubkappefürGerätestecker7pol. Dustcapforconn.7pole
02b 03-06-00450 Gerätestecker7pol.mitKabel Connector7polewithcable
02c 01-11-00161 Dichtungfür Gerätestecker7pol. Gasketforconn.7pole

- Page 42 -
Digi-Rotary

Pos. Bestell-Nr./Order-no. Bezeichnung Description

01 01-17-00920 Aufnahmezapfen Centeringpivot
02a 01-04-00080 StaubkappefürGerätestecker7pol. Dustcapforconn.7pole
02b 02-15-01160 Gerätestecker7pol. Connector7pole male
02c 01-11-00161 Dichtungfür Gerätestecker7pol. Gasketforconn.7pole
03 01-17-00950 AchsefürDigiRotary ShaftforDigiRotary
04 01-17-01030 LagerschalemitLager Bearingshellandbearing
05a 03-02-00295 SensorPot.mitHalterung Sensorpotentiometerwithholder
05b 01-17-00860 RiemenradfürPotentiometer Beltwheelforpotentiometer
05c 01-17-00870 Riemenrad für Achse Beltwheelforaxle
05d 01-17-00880 Zahnriemen Toothedbelt
- 04-05-00080 Tastrohr8" SensingTube 8"
- 04-05-00100 Tastski SensingSki
- 04-05-00070 Tastarm Sensing Arm

Sonic-Ski

Pos. Bestell-Nr./Order-no. Bezeichnung Description

01 01-04-00080 StaubkappefürGerätestecker7pol. Dust capfor Conn.7pole male

LS 250

Pos. Bestell-Nr./Order-no. Bezeichnung Description

01a 01-04-00080 StaubkappefürGerätestecker7pol. DustcapforConn.7pole
01b 02-15-01324 StaubkappefürGerätestecker7pol.Bajonet DustcapforConn.7polebajonett
02a 01-01-01026 Spannstift Lockingpin
02b 01-17-00452 Abstandshülse Spacer
02c 01-17-00530 Kettenglied Chainlink
02d 01-01-01031 Feder Spring
03 04-05-00047 Hebel Leffer

- Page 43 -
12. Structure of menue

Swit ch on
voltage

Data record
No
faulty ?

Yes

Starti ng So ftware versi on

Erro r message
message and i dentifi er
e. g. "Err / 2"
"1888"
X "3.26 / 024"

(2. ..5)

X T
1 sec.
T
4 sec.

Sen sor message

e. g. "Son / 1"

X T
2 sec.

Working Operator

Z eropoint and setpoint

setting;
Cylinder r aise / lowe r
Multiplexb
No
connected

Yes
JA
Automatic mode on / of f
Mult ipl ex ev al uation
"S_S / "

(single / multiple)

Sensor adjust ment

Sensi tivity
"SE / 6"

(1-10)

Swit ch over
reference Con trol win dow
stringline/ground " / 6.0"
( 2.0cm-20.0cm / OFF
T or 0. 8inch-8. 0inch / OFF
or 0. 06Ft-0.66Ft / OFF)
5 sec.

any key F our seconds time-invar iant Pr ess keys "Automatic/ Manual" an
X T
4 sec. "Ret urn" simult aneous

- Page 44 -
13. Declaration of conformace

Declaration of conformance
to ISO/EC Guide 22 and EN 45014 standards

Name of manufacturer: MOBA Mobile Automation

Address of manufacture: MOBA Mobile Automation

Vor den Eichen 4
D-65604 Elz

The manufacturer declares that the products:

Product types: MOBA-matic System

Model numbers of the components which were tested in a typical system:

Digital Controller 04-25-10013
Sonic-Ski 04-20-10010
(Test report 909) --- Digi Rotary 04-20-40010
(Test report 909) --- Digi Slope 04-20-20010
Laserempfänger LS-250 04-60-11010
are designed and manufactured to meet the following standards:

Saftey: DIN VDE 411, part 1, 0001/10.73

EMC: EN 55011 - DIN VDE 0875 T11 (1992), class B

ENV 50140 - DIN VDE 847 T3 (1993) criterion A
ENV 50140 - DIN VDE 847 (1993), IEC 65A/77B (Sec) 145/110 criterion A
EN61000-4-2 (1995), IEC 1000-4-2 (1995), VDE0847 part 4-2 criterion B
ENV50141 (1993), E IEC 1000-4-6, E DIN VDE 0843 T6:12/93
EN61000-4-4:1995, IEC 1000-4-4:1995, VDE 0847 part 4-4 criterion B

Performance criteria according to EN 50082 T/2

Additional information:

The products meet the EMC-requirements of 89/336/EEC.

The products were tested in typical configurations.
It is not permitted to take the appliances into service if it is not clarified, that the machine in
which this shall be installed is conform to the Council Directive.

Elz, March 14th, 1999 Dipl.-Ing. Markus Wendel

Quality manager

- Page 45 -
14. Short instructions MOBA-matic

Basically adjustment has always to be carried out in manual mode!

Function lamp
off

Operation: Grade sensor (Operating instructions page 27 to 34)

1) 2) 3) 4)
Position the
Sensor
sensor.
Function lamp
on
Switch over to automatic
Press UP/DOWN button mode with the A/M button.
simultaneously. Stringlineor Press the SET-button. MOBA-matic keeps the
groundmodewillbeadjusted screed on grade.
Position the screed at the at the Sonic-Ski.
start thickness of layer. The setpoint can
Adjust the tow points, be changed by
according to your paver, at Stringline pressing the UP or
ca. 1,5 X thickness of layer. Ground DOWN button.

Operation: Slope sensor (Operating instructions page page 25 to 26)

1) 2) 3) 4)

Function lamp
on
Switch over to automatic
The MOBA-matic controller
modus. The MOBA-matic
indicates the actual slope of
Press the SET-button. keeps the screed on slope.
the screed in %.
Position the screed at the Indicated slope is not
start thickness of layer. correct? Set up measured The setpoint for automatic
mode will be set the same as The setpoint can
Adjust the tow points, value has to be carried out
the actual slope of the be changed by
according to your paver, at (pls. see operating instruc-
screed. pressing the UP or
ca. 1,5 X thickness of layer. tions page 25, point 5.1).
DOWN button.

Sensitivity setting (Operating instructions page23):

1) 2) 3) 4)

A switch-back to working
By pressing the corres- mode is made by pressing
Press A/M and SET- button The display alternates pondingUP/DOWNbuttonthe the A/M button. If the button
simultaneously. between the sign "SE" and value is changed. (Example: is not pressed the controller
the entered value. setting to the value 6) switches back itself.

Switch off the automatic mode with the A/M button.

Function lamp
off
- Page 46 -
Connections

POS.-NR. ID

1 - SENSOR DIGI SLOPE

2 - SENSOR SINGLE-SONIC GRADE

3 - SENSOR DIGI-ROTARY

4 - SENSOR SONIC SKI GRADE

5 - CONTROL UNIT

6 - SENSOR DIGI-ROTARY

9 - DISTRIBUTION BOX

10 04-02-02560 CABLE CONTROL UNIT – PAVER

11 04-02-02624 CABLE SENSOR - CONTROL UNIT; 6m YELLOW

12 04-02-02786 CABLE Y-CABEL LH

13 04-02-02785 CABLE Y-CABEL RH

22 04-02-02620 CABLE HELIX CABLE 6m

24 04-02-02621 CABLE HELIX CABLE 12m

- Page 47 -
 MOBA-MINI-MATIC 1xSonic

11

- Page 48 -
Paver

2
 MOBA-MINI-MATIC 1xSonic 1xSlope

5 5

11 11

- Page 49 -
Paver

2
 MOBA-MINI-MATIC 2xSonic

5 5

11 11

- Page 50 -
Paver

2 2
 MOBA-MINI-MATIC 1xRotary 1xSlope

5 5

11 11

- Page 51 -
Paver

6
 MOBA-MINI-MATIC 2xSonic 1xSlope

5 5

11 11

Paver

- Page 52 -
1

2 2
 MOBA-MATIC 1 CAN 1xSonic 1xSlope

5 5

11 11

- Page 53 -
Paver

4 1
 MOBA-MATIC 1 CAN 2xSonic 1xSlope

5 5

11 11

Paver

- Page 54 -
4 1 4
 MOBA-MATIC 1 CAN 1xSonic 1xSlope 1xRotary

5 5

11 11

Paver

- Page 55 -
1
4

3
MOBA-MATIC 1 CAN
MOBA-MINI-MATIC
Parameter settings -
english-
Version 3.26-120
 MOBA-Matic
V 3.26-024

CONTENTS:

1. General information ............................................................................... 3

2. Operator menue ..................................................................................... 4

2.1 Invocation and characteristic features ........................................... 4
2.2 Structogram .................................................................................... 5
2.3 Description of parameters .............................................................. 6

3. Standard parameter menue .................................................................... 7

3.1 Invocation and characteristic features ........................................... 7
3.2 Structogram .................................................................................... 9
3.3 Description of parameters ............................................................ 10

4. Extended parameter menue ................................................................. 11

4.1 Invocation and characteristic features ......................................... 11
4.2 Structogram .................................................................................. 13
4.3 Description of parameters ............................................................ 15
4.4 Extended operator menue ............................................................ 17
4.4.1 Structogram........................................................................ 17
4.4.2 Description of parameters.................................................. 17

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MOBA-Matic
V 3.26-024

1. General information
General information

1. General information

All parameters have been factory preset to default values at the house of
MOBA. With these defaults a sufficient operation of the paver is ensured.
Nevertheless it is recommended to optimize each system by adjusting its
parameters depending on the specific conditions of the machine.

The parameter settings can be done in manual mode as well as in automatic

mode. So the user has got the possibility to optimize his system while
working.

If any key is pressed while the starting message is indicated, the software
version appears on the display for about 4 seconds.

In this manual we will not separately deal with the working menue of the
MOBA-matic. For informations and instructions concerning the working
menue please see the operating instruction.

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 MOBA-Matic
V 3.26-024

2. Operator menue
2.1 Invocation and characteristic features

2. Operator menue

2.1 Invocation and characteristic features

The operator menue can be called up from the working menue only.

The call up of the first parameter is done by

pressing the A/M key and the ENTER key at the
same time.

With this key combination also the switch over from

one parameter to the next is done.

By pressing the UP key or the DOWN key

parameter values are set or function modes are
switched over.

The operator menue can be left any time by

pressing the A/M key.

If no further key is pressed within 5 seconds after a

parameter is called up the controller automatically
T
switches back to the working menue.

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MOBA-Matic
V 3.26-024

2. Operator menue
2.2 Structogram

2.2 Structogram

Switch on
voltage

Data record
No
faulty ?

Yes

Starting Software version

Error message
message and identifier
e.g. "Err / 2"
"1888"
X "3.26 / 024"

(2...5)

X T
1 sec.
T
4 sec.

Sensor message
e.g. "Son / 1"

X T
2 sec.

Working Operator

Zeropoint and setpoint

setting;
Cylinder raise / lower
Multiplexb
No
connected

Yes
JA
Automatic mode on / off
Multiplex evaluation
"S_S / "

(single / multiple)

Sensor adjustment

Sensitivity
"SE / 6"

(1-10)

Switch over
reference Control window
stringline/ground " / 6.0"
( 2.0cm-20.0cm / OFF
or 0.8inch-8.0inch / OFF
T
or 0.06Ft-0.66Ft / OFF)
5 sec.

X any key T Four seconds time-invariant

4 sec.
Press keys "Automatic/Manual" an
"Return" simultaneous

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 MOBA-Matic
V 3.26-024

2. Operator menue
2.3 Description of parameters

2.3 Description of parameters

Parameter Sign Default Range Description

Multiplex S_S Only active if a multiplexbox is
evaluation connected.
= only the middle sensor is
evaluated;
= all 3 sensors are evaluated;
Sensitivity SE 6 1 - 10 or An increase of this value means that
1.0 - 10.0 for the controlling happens faster and it is
Prop and Servo; tried to get a closer result to the
adjusted setpoint.
Control 3.0 2.0 - 20.0cm; The automatic control of the valves is
window 0.8 - 8.0inch; switched off and the sign of the control
0.06 - 0.66Ft; window is indicated, if a deviation
or OFF; appears bigger than the value set
here.
This parameter can be deactivated by
increasing the value until „OFF“ is
indicated.

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MOBA-Matic
V 3.26-024

3. Standard parameter menue

3.1 Invocation and characteristic features

3. Standard parameter menue

3.1 Invocation and characteristic features

The standard parameter menue can be called up from the working menue
only.

Therefore:
First switch over to the operator menue by pressing the
A/M key and the ENTER key at the same time.

Hold on the ENTER key for 3 seconds until „PA“ is Hold on for 3 seconds
indicated.

Within the next 3 seconds the key sequence:

1) – ENTER key
1
2) – DOWN key 2
3) – UP key
3
has to be pressed.

The operator menue can be left any time by pressing

the A/M key.

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 MOBA-Matic
V 3.26-024

3. Standard parameter menue

3.1 Invocation and characteristic features

The switch over from one parameter to the next is

done by pressing the ENTER key.

By pressing the UP key or the DOWN key

parameter values are set or function modes are
switched over.

If the controller is at the standard parameter menue

and the UP key and the ENTER key are pressed at
the same time until the display indicates „PA“/“StA“,
all parameters are set to their default values.
M o b a M o b a

The controlling of the valves with the adjusted pulses

or currents can be tested immediately at the standard
parameter menue.
(Procedure see structogram 3.2)

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MOBA-Matic
V 3.26-024

3. Standard parameter menue

3.2 Structogram

3.2 Structogram

WORKING MENUE

Standard parameter menue

Key combination K :

Sampling frequency of valves

"FrE / 2.0" 1.) Keys

(0.5 Hz - 8.0 Hz)

2.) Key until

M o b a

Min. pulse valve raise*

" _P / 50" 3.) Key sequence

(5 msec - 250 msec)

Min. pulse valve lower*

" _P / 50"

(5 msec - 250 msec)

Unit of distance (Grade sensors)

"CAL / CEn"

(CEn / inch / Ft)

If you are working at a parameter marked with *

Cross slope resolution you have the following additional function:
"rES / 0.02" * The alternating controlling of the valves
(0,1% / 0,05% / 0,02%) with the adjusted pulses can be activated
and deactivated by pressing both arrow
keys "UP" and "DOWN" at the same time
(only in manual mode).

If the keys are pressed simultaneous until the display indicates

M o b a M o b a

(at the parameter menue), all parameters are set to their default values.

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 MOBA-Matic
V 3.26-024

3. Standard parameter menue

3.3 Description of parameters

3.3 Description of parameters

Parameter Sign Default Range Description

Sampling FrE 2.0 0.5 - 8.0Hz; Frequency for the valve drive within
frequency of the Propband.
valves
Min. pulse of _P 40 5 - 250msec; Shortest time that is to be used for the
valve raise drive of the valve raise, when the
deviation is within Propband = defines
the lowest possible cylinder speed.
Min. pulse of _P 64 5 - 250msec; Shortest time that is to be used for the
valve lower drive of the valve lower, when the
deviation is within Propband = defines
the lowest possible cylinder speed.
Unit of distance CAL CEn Physical unit for all distance
measurements:
CEn = Centimeter;
inch = Inch;
Ft = Feet;
Cross slope rES 0.02 Displayed resolution of the cross
resolution slope:
0.1 = 1/10%;
0.05 = 5/100%;
0.02 = 2/100%;

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MOBA-Matic
V 3.26-024

4. Extended parameter menue

4.1 Invocation and characteristic features

4. Extended parameter menue

4.1 Invocation and characteristic features

The extended parameter menue can be called up from the working menue
only.

Therefore:
First switch over to the operator menue by pressing
the A/M key and the ENTER key at the same time.

Hold on the ENTER key for 3 seconds until „PA“ is

indicated.

Within the next 3 seconds the key sequence:

1 1) - ENTER key
2 2) - DOWN key
3) - UP key
3
has to be pressed.

Now hold the ENTER key pressed for about

5 seconds.

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 MOBA-Matic
V 3.26-024

4. Extended parameter menue

4.1 Invocation and characteristic features

The operator menue can be left any time by

pressing the A/M key.

The switch over from one parameter to the next is

done by pressing the ENTER key.

By pressing the UP key or the DOWN key parameter

values are set or function modes are switched over.

If the controller is at the extended parameter menue

and the UP key and the ENTER key are pressed at
the same time until the display indicates „PA“/“StA“,
all parameters are set to their default values.
M o b a M o b a

The controlling of the valves with the adjusted

pulses or currents can be tested immediately at the
extended parameter menue.
(Procedure see structogram 4.2)

If the sensitivity mode is deactivated at the extended

parameter menue, the operator menue changes.
(See section 4.4 of these instructions)

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MOBA-Matic
V 3.26-024

4. Extended parameter menue

4.2 Structogram

4.2 Structogram

WORKING MENUE

Extended parameter menue

key combination K :
Sensitivity mode SE
"SES / on"

(on / OFF) 1.) keys

Sampling frequency of valves 2.) key until

M o b a

"FrE / 2.0"

(1.0 Hz - 8.0 Hz) 3.) key sequence

4.) key for more than 5 Sec.

Min. pulse valve raise*
" _P / 50"

(5 msec - 250 msec)

Min. pulse valve lower*

" _P / 50"

(5 msec - 250 msec)

Delta max pulse*

"d_P / 80"

(0 msec - 100 msec)

Unit of distance (Grade sensors

"CAL / CEn"

(CEn / inch / Ft)

Max. pulse valve raise or lower =

A Min. pulse valve raise or lower + Delta max pulse
B

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 MOBA-Matic
V 3.26-024

4. Extended parameter menue

4.2 Structogram

B A

Slope resolution
"rES / 0.02"

(0,1% / 0,05% / 0,02%)

This parameter is factory preset to default values.

Low-pass filter limit frequency It has to be set for each type of sensor separate
"FGF / 1.0" and will be automatically reloaded when another
type of sensor is chosen.
(0,4 Hz - 10,0 Hz)

CAN-Ski Adressmode
"S.Ad / 8"

(8 / 4)

Cycle time CAN-Message

"CYC / 0,10"

(0,01sec-10,0sec / OFF)

Sensor identifier**
"Son / "

If the keys are pressed simultaneous until the display indicates

M o b a M o b a

(at the parameter menue), all parameters are set to their default values.

If you are working at a parameter marked with * or ** you have the following additional functions:

* By pressing both arrow keys ("UP" and "DOWN") at the same time (only in manual mode)
the alternating controlling of the valves with the adjusted pulses or currents can be activated
and deactivated.

** By pressing both arrow keys ("UP" and "DOWN") at the same time the measured value of each
sonic of the Sonic-Ski sensor will be indicated separatly. These values are without compensation
of running time and correspond to 1 mm.

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MOBA-Matic
V 3.26-024

4. Extended parameter menue

4.3 Descrition of parameters
4.3 Descriptionof parameters

Parameter Sign Default Range Description

Sensitivity SE SES on Enables to activate or deactivate
the parameter >Sensitivity< of
the operator menue.
on = Sensitivity setting from
prestored values;
OFF = Deadband and Propband
can be set directly - operator
menue has changed.
Sampling FrE 2.0 0.5 - 8.0Hz; Parameter only for On/Off valves
frequency of Frequency for the valve drive
valves within Propband.
Min. pulse of _P 40 5 - 250msec; Shortest time that is to be used
valve raise for the drive of the valve raise,
when the deviation is within
Propband
= defines the lowest possible
cylinder speed.
Min. pulse of _P 64 5 - 250msec; Shortest time that is to be used
valve lower for the drive of the valve lower,
when the deviation is within
Propband
= defines the lowest possible
cylinder speed.
Delta max d_P 80 0 - 100msec The sum of Min. pulse raise or
pulse lower and the time that is set
here results in the Max. pulse
(highest allowed cylinder speed)
for the valve drive within
Propband. The pulse-times
between Min. and Max. are
interpolated over the range of
the Propband.
Unit of distance CAL CEn Physical unit for all distance
measurements:
CEn = Centimeter;
inch = Inch;
Ft = Feet;
Slope rES 0.02 Displayed resolution of the cross
resolution slope:
0.1 = 1/10%
0.05 = 5/100%
0.02 = 2/100%

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 MOBA-Matic
V 3.26-024

4. Extended parameter menue

4.3 Description of parameters

Parameter Sign Default Range Description

Low-pass FGF 1.0 0.4 - 10.0Hz Low-pass filter of 2 nd order;
filter limit Value has to be set for each type of
frequency sensor seperate and will be
automatically reloaded when another
type of sensor is chosen.
CAN-Ski S.Ad 8 8 (new adressing) = 2 MOBA-matic
Adressmode controllers with 4 sensors each can
operate in one CAN-network;
4 (old adressing) = only in order to
ensure the downward compatibility to
old Ski models and old Big-Ski
junctionboxes.
Cycle time CYC 0,10 0,01 - 10,0sec Time interval that is used by the
CAN-Message or OFF MOBA-matic to send the control-
relevant parameters (Actual value,
setpoint etc.) onto the CAN-bus.
Sensor The current connected type of sensor
identifier is detected.
If the Sonic-Ski sensor is connected
the distance of each sensorhead can
be checked separately.

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MOBA-Matic
V 3.26-024

4. Extended parameter menue

4.4 Extended operator menue

4.4 Extended operator menue

If the Sensitivity mode SE was deactivated at the extended parameter

menue, the parameter Sensitivity of the operator menue is replaced by the
parameters Deadband and Propband. The operator has got the opportunity
to set these two values directly.

4.4.1 Structogram

Sensitivity
OFF
mode SE

on
Deadband
"db / 0.2 or 0.04"
Sensitivity (0.0cm-2.0cm for Grade or
"SE / 6" 0.00%-2.00% for Slope )
(1-10)
Propband
"Pb / 1.0 or 1.0"
(0.0cm-10.0cm for Grade or
0.0%-10.0% for Slope )

4.4.2 Description of parameters

Parameter Sign Default Range Description

Deadband db 0.2 or 0.0-2.0cm for Range around the operating point in
0.04 grade sensors; which no valve drive is done. Comparable
0.00-2.00% for with an accuracy tolerance.
the slope sensor;
Propband Pb 1.0 or 0.0-10.0cm for Range above and underneath the
1.0 grade sensors; Deadband where a defined valve drive,
0.0-10.0% for the depending on the deviation to the
slope sensor; operating point, is done.
The shortest pulse is set as Min. pulse or
Min. current, the longest one is made up
of Min. pulse + Delta max. pulse or is set
as Max. current. The pulse-times
between Min. and Max. are interpolated
over the range of the Propband.

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Ref. No. 2004
20043230-A
3230-A English
Volvo,
olvo, Hameln
 Ref. no. 20043230 English
2014.10
www.volvoce.com Volvo, Hameln