FRAMEWORK MANAGEMENT

_ Installation Check List

Made in the European Union

TSMANAG
TÄ

EM
LI
QUA

ENT
ISO 9001

Manufacturer | Hersteller
Distribution | Vertrieb Distribution | Vertrieb D/A

Amann Girrbach AG Amann Girrbach GmbH

Herrschaftswiesen 1 Dürrenweg 40 [email protected]
6842 Koblach | Austria 75177 Pforzheim | Germany [email protected]
Fon +43 5523 62333-105 Fon +49 7231 957-100
Fax +43 5523 62333-5119 Fax +49 7231 957-159 www.amanngirrbach.com
 AmannGirrbach

CERAMILL INSTALLATION CHECK LIST

Dear Ceramill customer.

Before you receive your Ceramill system in several days, there may still be some preparation required
so that everything can run smoothly on the day of installation.

We would like you to read the following pages carefully – all important information is clearly
summarised. If you should still have any questions, however, you can contact our Helpdesk.

Telefonnummern:
DE: +49 7231 957-300 | AT: +43 5523 62333-300 | Int.: +43 5523 62333-300

We look forward to a successful working relationship!

Your Helpdesk Team

Contents

1. Technical Data.....................................................................................................................................................................3

PC...........................................................................................................................................................................................5

2. Workstation requirements................................................................................................................................................5

2.1 Ceramill Map400 /Map200..............................................................................................................................................5

2.2 Ceramill Motion 2 (4X and 5X), Ceramill Mikro, Ceramill Airstream & Ceramill Coolstream............................5

Tower version Ceramill Motion 2 with Coolstream.....................................................................................................7

Bench version Ceramill Motion 2 with Coolstream.................................................................................................... 8

Bench version Ceramill Mikro with Airstream.............................................................................................................9

Internet connection......................................................................................................................................................... 10

Ceramill Motion 2 connection options......................................................................................................................... 10

2.3 Ceramill Argotherm 2........................................................................................................................................................11

Requirements for the protection gas-supply...............................................................................................................11

Requirements for the compressed-air supply.............................................................................................................11

3. Delivery information........................................................................................................................................................ 12

3.1 Packaging and weight...................................................................................................................................................... 12

3.2 Before opening the package.......................................................................................................................................... 15

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1. TECHNICAL DATA

Ceramill Map 200 Map 400 Motion 2 4X Motion 2 5X Ceramill Mikro

179130 179140 179280 179250 179300

Measurements
390 x 360 x 310 415 x 407 x 535 588 x 516 x 755 588 x 516 x 755 410 x 410 x 540
D/W/H [mm]

Weight [kg] 31 31 75 78 50

100-240 V / 100-240 V / 230 V / 3,15 A 230 V / 3,15 A 230 V/3,15 A

Electr. Connection values (V/A)
2x 1,6 A 2x 1,25 A 100-115 V / 6,3 A 100-115 V / 6,3 A 100 V/6,3 A

Hertz [Hz] 50/60 50/60 50 / 60 50 / 60 50/60

Performance [W] 60 80 250 250 250

Suction Power

Dry, clean Dry, clean Dry, clean

compressed air; compressed air; compressed air;
Compressed air
extraction capac. extraction capac. extraction capac.
connection
during run: during run: during run:
6 bar, 50l / min 6 bar, 50l / min 6 bar, 50l / min

Engine speed (Urpm-1) 60.000 60.000 60.000

Torque (Ncm) 4 4 4

Collet chuck(Ø mm) 3 3 3

Noise level (max. dbA) 60 60 60

Accuracy <10 <10 <10 <10 <10

Axes 2 2 4 5 4

Degree of protection

Thermal protection class (according to

DIN EN 60519-2)

Recommended Table, no direct Table, no direct Table, no direct Table, no direct Table, no direct
installation site sunlight sunlight sunlight sunlight sunlight

Permitted
18 - 30 °C 15 - 30 °C 18 - 30 °C 18 - 30 °C 18 - 30 °C
temperature range

USB/Ethernet/
USB/Ethernet/SD/RS232; USB/Ethernet/SD/RS232;
SD/RS232;
Interfaces connection PC to Motion: connection PC to Motion:
connection PC to Mikro:
USB or network cable 5m USB or network cable 5m
USB or network cable 5m

subject to modifications

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Ceramill Airstream Coolstream Therm 3 Argotherm 2

178600 178630 178380 178740

Measurements
406 x 280 x 423 656 x 518 x 651 500 x 461 x 480 500x461x480
D/W/H [mm]

Weight [kg] 16 36 30 32

230 V / 3,6 A 220-240 V / 220-240 V /

Electr. Connection values (V/A) 100-230 V / T 1,0 A
110-120 V / 7,0 A 16 A 4A

230 / 50 Hz;
Hertz [Hz] 50 / 60 50/60 50/60
110-120 / 60

Performance [W] 1000 150 3500 3500

Suction Power 56,6 l / sec

Dry, clean
compressed air;
Compressed air
extraction capac.
connection
during run:
6 bar, 100l/min

Engine speed (Urpm-1)

Torque (Ncm)

Collet chuck(Ø mm)

Noise level (max. dbA) 52

Accuracy

Axes

Degree of protection IP 20 IP 20

Thermal protection class (according to

class 0 class 0
DIN EN 60519-2)

Recommended Table, no direct Table, no direct

installation site sunlight sunlight

Permitted 5- 40 °C, 80% 5- 40 °C, 80%

temperature range Humidity Humidity

Interfaces

subject to modifications

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COMPUTER

Processor power/ type One Intel Xeon, 2,8 GHz

Main memory 16 GB RAM

Built-in hard disk storage 1TB

Graphics card NVIDIA Quadro K2200

Installed system Windows 8.1 Pro

Recovery software included in the pack

Virus protection Microsoft

Screen [inch] 22

Pixel resolution 1680 x 1050

Recommended installation location above the floor, not on the wall

For information: Technical specifications may change depending on the development status

2. WORKSTATION REQUIREMENTS

General recommendations:

_ The units should not be exposed to large fluctuations in temperature (< 15°C) or direct sunlight
_ Recommended temperature range 15°C – 30°C
_ All units must be free standing; otherwise the fans cannot operate correctly and it could result
in overheating
_ All units are connected to the mains using a round Schuko plug (in Germany)

2.1 CERAMILL MAP400/MAP200

_We recommend positioning the scanner near the computer (easier operation).
_Place the scanner on a stable, level base (sturdy table, worktop, etc.)

2.2 CERAMILL MOTION 2 (4X AND 5X), CERAMILL MIKRO CERAMILL AIRSTREAM &
CERAMILL COOLSTREAM

We recommend positioning the milling machine near the computer. If this is not possible, see Section 2
“Ceramill milling machines connection options”

Please check:

_Is there a sufficiently large stable, level base available?

_ There must be sufficient space to allow the option of placing the Ceramill Motion 2 directly on the Ceramill
Coolstream. See the following pages (tower version and bench version).

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_ A permanent supply of compressed air at adequate pressure must be guaranteed during operation of the
milling machines. It must be ensured that:

- The compressed air connection continuously delivers 6 bar (87 psi) to the milling machine.
- The required minimum air consumption of the machine of 50 L/min (1.77 CFM) is supplied continually.
- The pressure does not fluctuate due to additionally connected machines.

When planning and purchasing the compressor provide for sufficient volume flow reserve.

The recommended air volume of > 100L/min. (3.54 CFM) applies for calculation of the compressor
consumption for each individual milling machine.

If other machines are connected to the compressor, they must also be included (with sufficient reserves)
in the calculation of the consumption volume.
_ Requirements on air purity:
a) Solid contaminants: Class 3; 5 µm or less for solids
b) Water content: Class 4; max. pressure dew point +3°C
c) Total oil content: Class 2; max. oil content 0.1 mg/m3

_ Remark: The higher the capacity of the compressors, which are in continuous use, the better.

_ Can the “Ceramill Airstream” extraction be set up near the Ceramill milling machine (hose length is 1.8 m)?
When using Ceramill Motion 2 there is the option of installing and connecting the Airstream in the
Coolstream.

_ If other extraction/central extraction systems are in use: Are the correct connections (9-pin D-sub cable –
available from your extractor supplier) and hose diameter (38 mm) available?

_ Do holes still have to be drilled or cables placed?

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Tower version: Space requirement Ceramill Motion 2 and Ceramill Coolstream

> 200 mm

> 200 mm 516 mm > 200 mm > 200 mm 588 mm

1415 mm

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Bench version: Space requirement Ceramill Motion 2 and Ceramill Coolstream

mm
200mm

>> 200
200 mm
mm 516 mm
516 mm >> 200
200 mm
mm >> 200
200 mm
mm 588 mm
588 mm
>>200

mm
755mm
80 kg
80 kg

755
mm
675mm
>>675

140
140
= ==
= 60
60
60
60
60
60

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Bench version: Space requirement Ceramill Mikro and Ceramill Airstream

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Internet connection

A connection to Internet (DSL/Flatrate recommended) must be available on the day of installation. If no-one
is available with sufficient knowledge about creating an Internet connection, an network specialist must be
present on the day of installation.

Please check:
_ Is a LAN cable available? If yes, is it long enough?
_ Does the router have a free socket?
_ Is the system to be connected to an existing network? If yes, will there be someone present on the day of
installation who can guarantee this?

Generally, we cannot provide support with network or Internet connection problems. Please make sure that
there is an existing network and also a specialist present on the day of installation when you connect the
system to a network.

Ceramill milling machines connection options

USB Direct connection

USB (max. 5  m)

in pack contents

CAD / CAM PC Ceramill Motion 2/Ceramill Mikro

Network connection

Network cable Network switch Network cable

CAD / CAM PC Ceramill Motion 2 /Ceramill Mikro

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2.3 CERAMILL ARGOTHERM 2

_ The machine is intended exclusively for use within dry, closed rooms.

_ The machine must be positioned below an exhaust pipe or an exhaust hood (as used for pre-heating
furnaces).

_ Sufficient ventilation must be ensured at the set-up location, in order to draw off the heat and possibly
developing exhaust gas.

_ A clearance of at least 50 mm is to be observed sidewards, to the rear and upwards of the furnace. The
lateral clearance to non-flammable materials can be reduced to 20 cm. Minimum space requirements for
the Ceramill Argotherm (incl. connections):

Width: 1.4 m (0.8 m for non-flammable materials)

Depth: 0.9 m
Height: 1.0 m

_ The set-up surface must be level.

_ The empty weight of the machine is 30 kg. The set-up surface must withstand an appropriate load.

_ During operation, the room temperature must be between 5 °C and 40 °C; avoid large variations in
temperature.

_ The floor covering must be made of non-flammable material, so that hot material falling out of the furnace
can not inflame the covering.

Requirements for the protection gas-supply

For operation, the protective gas must fulfil the following minimum requirements:
_ Argon 4.6 from commercially available cylinders (preferably 20 l)
_ Cylinder pressure 200 bar/2900 psi

Requirements for the compressed-air supply

_ To provide operation with air cooling, the furnace must be connected to the compressed-air supply.

_ A permanent supply of compressed air at adequate pressure must be guaranteed during operation of the
Argotherm sinter furnace. It must be ensured that:

- The compressed air connection continuously delivers 6 bar (87 psi) to the Argotherm sinter furnace.
-T  he required minimum air consumption of the sinter furnace of 100 L/min (3.54 CFM) is supplied
continually.
- The pressure does not fluctuate due to additionally connected machines.

_ When planning and purchasing the compressor provide for sufficient volume flow reserve.

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3. DELIVERY INFORMATION

3.1 Packaging and weight

Ceramill Mikro - single (179300)

Ceramill Mikro on small euro-pallet in a wooden crate,
Weight: approx. 55 kg.

Ceramill Motion 2 4X- single (179280)

Ceramill Motion 2 4X on small euro-pallet in a wooden
crate, Weight: approx. 88 kg.
Ceramill Mikro Ceramill Motion 2 4X Ceramill Motion 2 5X

Ceramill Motion 2 5X - single (179250)

Ceramill Motion 2 5X on small euro-pallet in a wooden
crate, Weight: approx. 93 kg.

Ceramill Outsource Digital 400 SET (179006)

All components are arranged on a large euro-pallet
and have been placed in a large cardboard box,
Weight: approx. 93 kg.

The set is composed of the following components:

_ Ceramill Map400 on a small euro-pallet in a separate cardboard box
_ PC alongside

Ceramill Mind Ceramill Map400

Ceramill Outsource Digital 200 SET (179021)

All components are arranged on a large euro-pallet
and have been placed in a large cardboard box,
Weight: approx. 93 kg.

The set is composed of the following components:

_ Ceramill Map200 on a small euro-pallet in a separate cardboard box
_ PC alongside

Ceramill Mind Ceramill Map200

Ceramill Inhouse Digital Mikro SET (179020)

All components are arranged on a large euro-pallet
and have been placed in a large cardboard box,
Weight: approx. 90 kg.

The set is composed of the following components:

_ Ceramill Mikro on a small euro-pallet in a separate cardboard box

_ PC on top of it

Ceramill Mind Ceramill Mikro

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Ceramill Inhouse Digital Motion 2 4X SET

(179008)
All components are arranged on a large euro-pallet
and have been placed in a large cardboard box,
Weight: approx. 125 kg.

The set is composed of the following components:

_ Ceramill Motion 2 4X on a small euro-pallet in a separate cardboard box
Ceramill Mind Ceramill Motion 2 4X _ PC alongside

Ceramill Inhouse Digital Motion 2 5X SET (179015)

All components are arranged on a large euro-pallet
and have been placed in a large cardboard box,
Weight: approx. 130 kg.

The set is composed of the following components:

_ Ceramill Motion 2 5X on a small euro-pallet in a separate cardboard box
_ PC alongside

Ceramill Mind Ceramill Motion 2 5X

Ceramill Inhouse Digital 400 Mikro SET (179018)

All components are arranged on a large euro-pallet
and have been placed in a large cardboard box,
Weight: approx. 170 kg.

The set is composed of the following components:

_ Ceramill Mikro on a small euro-pallet in a separate cardboard box
_ Ceramill Map400 on a small euro-pallet in a separate cardboard box
_ PC on top of it
Ceramill Mind Ceramill Map400 Ceramill Mikro

Ceramill Inhouse Digital 200 Mikro SET (179018)

All components are arranged on a large euro-pallet
and have been placed in a large cardboard box,
Weight: approx. 170 kg.

The set is composed of the following components:

_ Ceramill Mikro on a small euro-pallet in a separate cardboard box
_ Ceramill Map200 on a small euro-pallet in a separate cardboard box
_ PC on top of it
Ceramill Mind Ceramill Map200 Ceramill Mikro

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Ceramill Inhouse Digital 400 Motion 2 4X SET

(179009)
All components are arranged on a large euro-pallet
and have been placed in a large cardboard box,
Weight: approx. 204 kg.

The set is composed of the following components:

_ Ceramill Motion 2 4X on a small euro-pallet in a separate cardboard box
Ceramill Mind Ceramill Map400 Ceramill Motion 2 4X _ Ceramill Map400 on a small euro-pallet in a separate cardboard box
_ PC on top of it

Ceramill Inhouse Digital 400 Motion 2 5X SET

(179017)
All components are arranged on a large euro-pallet
and have been placed in a large cardboard box,
Weight: approx. 209 kg.

The set is composed of the following components:

_ Ceramill Motion 2 5X on a small euro-pallet in a separate cardboard box
Ceramill Mind Ceramill Map400 Ceramill Motion 2 5X _ Ceramill Map400 on a small euro-pallet in a separate cardboard box
_ PC on top of it

Ceramill Therm 3 (178380)

Weight: approx. 50 kg.

Ceramill Therm 3

Ceramill Argotherm 2 (178740)

All components are on a disposable palette.
Weight: approx. 47 kg.

The set is composed of the following components:

_ Ceramill Argovent
_ Ceramill Argotherm 2

Ceramill Argotherm 2

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3.2 BEFORE opening the package

We want the system to be delivered to you in perfect condition, therefore check

the integrity of the shock indicator when taking delivery from the carriers.

_ In the event the indicator shows a defect, please proceed according to instruc-
tions (see fig.). Following the malfunction report by the carrier, we will contact
you.

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 Made in the European Union

TSMANAG
TÄ

EM
LI
QUA

ENT
ISO 9001

Manufacturer | Hersteller
Distribution | Vertrieb Distribution | Vertrieb D/A

Amann Girrbach AG Amann Girrbach GmbH

Herrschaftswiesen 1 Dürrenweg 40 [email protected]
6842 Koblach | Austria 75177 Pforzheim | Germany [email protected]
Fon +43 5523 62333-105 Fon +49 7231 957-100
Fax +43 5523 62333-5119 Fax +49 7231 957-159 www.amanngirrbach.com