Spin Valves Presentation and Ball Valves
Spin Valves Presentation and Ball Valves
Floating
Trunnion
Top Entry
Full Welded
Double Block & Bleed
INDEX COMPANY
The Spin Valves, are manufacturer by a leading manufacturer and supplier of industrial
valves in the world. As an USA Based international trademark which has been well
P01~P09: Flanged Floating registered in many famous industrial countries like USA, Germany, Italy and China,
our primary goal is to provide a unique solution for the services of Oil, Gas, Nuclear,
P10~P18: Threaded Floating Refinery, Chemical, Marine, Potable Water, Waste Water, Sewage, Power Station
and Pipeline Industries.
P19~P25: Two Piece Trunnion We have established several joint ventures specialized in valves manufacturing,
including ball valve, gate valve, globe valve, butterfly valve, conduit gate valve, knife
P26~P34: Three Piece Trunnion gate valve, bellow valve and strainer etc. A broad line of materials are offered and
fabricated, Steel ranges from conventional cast or forged steel to special alloy materials
like Monel, Inconel, Hastelloy or Duplex steel. Cast Iron Materials in GG20, GG25 or
P35~P42: Top Entry
ASTM A126 Gr. B, Ductile Iron of GGG40, GGG50 or A536. Designing and Manufacturing
standards strictly conform to API, ASTM, ANSI, AWWA, JIS, DIN, BS and ISO.
P43~P47: Full W elded
After over 3 decades of development and innovation,Our Factory has acquired API 6D and
P48~P49: Double Block & Bleed CE certification as well as the quality management system ISO9001:2000. Factory
today has over 700,000 square feet manufacturing facilities and over 450 employees,
through its conviction to provide only the sound quality products and perfect services
to all of customers, Factory has established itself as one of the leading active player in
the valves industry.
We always place the product quality and customers' needs on the utmost position
and strives to better serve our valued customers. We conform to the latest standards
and emphasize on managerial, technical and technological innovation. With an extensive
network of sales, service and distribution, Factory can respond to customers' requests
faster and more efficiently, offers an in-time delivery of various requirements for our
customers, can become one of your best partners.
Adhering to the tenet " World Quality, The World Valves", Factory is stepping towards
to the first class manufacturer and supplier of industrial valves and fittings in the world.
www.cnvchina.com
We Aim To Find Any Reliable Solution With Its Best
Service System. All Of Factory Solutions Are With Qualified
Materials Which Are Well-Considered On Its Application
Areas and Personnel Securities.
Today the whole Factory valves design, manufacturing and testing process is covered by a quality assurance program
certified and continuously audited by accredited inspection authorities in accordance with ISO 9001:2000, API Spec.
6D and Directive 94/9/EC.
Strictly Raw Material Inspection Ensuring The Products Max. Security. Strictly Production Procedures Control.
Timely and Reliable Report Follows On Each Product Production Procedures and Applications .
Factory Is Not Only Your Qualified Supplier, But Also Can Be Valued As Your Credible Partner Depending
On Its Excellent Capabilities And Various Of Production Requirements That Can Be Met.
01
VALVES
FLOATING BALL VALVES DESIGN FEATURES
Ball Valve
stem in the valve pressure relief in the
at all pressure. event of excessive
grease gun pressure
Class 150 & 300 Class 600 & higher Class 600 & higher
FIRESAFE
SEAT SEALING
Body
In the event of fire
and seat destruc-
Adapter Or Retainer
tion, ball floats
downstream to
effectively provide
metal-to metal
seat sealing. Positive
Low & High
Pressure Sealing
02
VALVES
COMPONENT PARTS UNI-BODY PARTS LIST, UNI-BODY
PART NO DESCRIPTION PART NO DESCRIPTION
1 Body 24 Retainer
33G 2 Seat Retainer 25 Follower
3 Stem 26 Stud, Follower
33F
4 Ball 28 Nut. Follower
33C 5 Body Seal 30 Stem Washer**
7 Seat 33A Lock Plate
Ball Valve
24 10
*Not required with Graphoil packing in Firesafe valves.
26 3 **Required in 2" and larger packed valves only.
33E ***Not used in packed stem valves.
8
33D 9
21
22
30
2
33A 5
7
4
7
11E
11A
2
16
6
7
4
7
5
17
1
03
VALVES
COMPONENT PARTS CLASS 600, 900 &1500 PARTS LIST
PART NO DESCRIPTION
1 Body
2 Adapter
3 Stem
4 Ball
5 Body Seal
Ball Valve
6 Stem Bearing
16
39 7 Seat
8 Stop Screw
9
11 10 9 Stem Seal
13 10 Thrust Bearing
3 11 Handle Assembly
12
12 Stop Plate
8 13 Retainer
6
16 Hex Nut
17 Stud
2 39 Weather Seal
5
7
4
7
17
1
04
VALVES
UNI-BODY BALL VALVE CLASS 150 DIMENSION
One Piece Uni-body, Reduced Bore SIZE A B C D E F G H U W.T
Free Floating Ball, Fire Safe, Blow-out Proof Stem (in.) (lbs.)
Anti-static Device, Cavity Relieving Seats Unit: inch
NACE MR-01-75, Optional Locking Device 2 1.50 7.00 3.27 6.00 3.69 5.36 17.00 0.70 2.31 17.6
Designed to ASME B16.34, BS5451 & API 6D 3 2.42 8.00 3.46 7.50 4.38 6.05 17.00 0.70 3.06 31.5
4 3.00 9.00 4.10 9.00 6.75 8.83 22.00 1.38 4.43 54.2
Face to Face ASME B16.10 (Short Pattern) 6 4.50 10.50 5.25 11.00 8.56 10.55 22.00 1.44 6.02 137.0
Ball Valve
2"-6"
G
H Useable
Stem Flats
E
DD U
AD
C
B 0.06 ASME B16.5
Flange
2"-6"
G
H Useable
Stem Flats
E
DD U
AD
C
B0 6 ASME B16.5
Flange
05
VALVES
SPLIT BODY BALL VALVE CLASS 150 DIMENSION
Two Piece Split Body, Full Port or Reduced Bore SIZE A B C D E F F1 G
(in.)
Free Floating Ball, Fire Safe, Blow-out Proof Stem Unit: inch
Anti-static Device, Cavity Relieving Seats 1X1 1.00 5.00 2.31 4.25 3.50 5.44 - 6.31
NACE MR-01-75, Optional Locking Device 1-1/2X1-1/2 1.50 6.50 2.96 5.00 3.69 5.75 7.37 15.50
Designed to ASME B16.34, BS5451 & API 6D 2X2 2.00 7.00 3.02 6.00 4.51 6.56 8.20 15.50
2-1/2X2 2.00 7.50 2.94 7.00 4.38 6.06 - 8.50
Face to Face ASME B16.10 (Long Pattern)
End Flange ASME B16.5 3X3 3.00 8.00 3.50 7.50 6.81 10.25 11.63 20.00
Ball Valve
Buttweld ASME B16.25 4X4 4.00 9.00 4.00 9.00 8.40 11.00 13.08 20.00
Class ASME CL150 6X6 6.00 15.50 7.75 11.00 10.81 11.12 15.63 20.00
1" 8X6 6.00 11.50 5.13 13.50 10.81 11.12 15.63 20.00
G
8X8 8.00 18.00 9.00 13.50 14.25 - 18.26 20.00
JD 10X8 8.00 13.00 6.50 16.00 14.25 - 18.26 -
10X10 10.00 21.00 10.50 16.00 17.41 - 22.53 -
H
F 12X10 10.00 14.00 7.00 19.00 17.41 - 22.53 -
E
U DD SIZE H J L U V W X Y BB W.T
(in.) (lbs.)
AD
Unit: inch
V . Holes 1X1 1.32 0.586 - 1.69 4 0.63 3.13 - - 17.0
W . Hole Dia
X . Bolt Circle
1-1/2X1-1/2 0.64 0.705 0.38 2.31 4 0.63 3.88 6.00 6.50 12.8
C 2X2 0.64 0.705 0.44 3.14 4 0.75 4.75 6.00 6.50 17.6
B
1-1/2"-10" G
2-1/2X2 1.00 0.873/0.871 - 3.06 4 0.75 5.50 - - 37.5
3X3 1.28 1.087/1.082 0.44 4.43 4 0.75 6.00 6.00 6.50 31.5
4X4 1.28 1.321/1.316 0.62 5.88 8 0.75 7.50 8.00 9.00 54.2
JD
H
6X6 1.45 1.515/1.510 0.75 8.00 8 0.88 9.50 8.00 9.50 137
F
L 8X6 1.45 1.515/1.510 0.75 8.00 8 0.88 9.50 8.00 9.50 210
E
BB 8X8 2.27 1.997/1.994 0.62 9.64 8 0.88 9.50 12.00 9.50 477
U DD
10X8 2.27 1.997/1.994 0.62 9.64 12 1.00 14.25 12.00 9.50 557
AD 10X10 3.06 2.497/2.493 0.62 11.91 12 1.00 14.25 16.00 11.50 685
Y 12X10 3.06 2.497/2.493 0.62 11.91 12 1.00 17.00 16.00 11.50 806
V . Holes
W . Hole Dia
F1
X . Bolt Circle
C
B To CL
AD
V . Holes Y
W . Hole Dia
F1
X . Bolt Circle
C
B To CL
06
VALVES
SPLIT BODY BALL VALVE CLASS 600 DIMENSION
Two Piece Split Body, Full Port or Reduced Bore SIZE A B/RF B/RTJ C/RF C/RTJ D E F G
(in.)
Free Floating Ball, Fire Safe, Blow-out Proof Stem
Unit: inch
Anti-static Device, Cavity Relieving Seats
1FP 1 8-1/2 8-1/2 3-3/4 3-3/4 4-7/8 3 4-3/16 5-7/8
NACE MR-01-75, Optional Locking Device 1-1/2FP 1-1/2 9-1/2 9-1/2 3-7/8 3-7/8 6-1/8 3-15/16 5-5/8 8-1/2
Designed to ASME B16.34, BS5451 & API 6D 2RP 1-1/2 11-1/2 11-5/8 4-7/16 4-1/2 6-1/2 3-15/16 5-5/8 8-1/2
Face to Face ASME B16.10 (Long Pattern) 2FP 2 11-1/2 11-5/8 4-7/16 4-1/2 6-1/2 4-3/8 6-1/16 8-1/2
End Flange ASME B16.5 2-1/2RP 2 13 13-1/8 4-15/16 5 7-1/2 4-3/8 6-1/16 8-1/2
Ball Valve
6"FP-8"RP J
H
L BB
E
U
D
A
Port
Y
F1
C
V . No.Holes B
W . Hole Dia To CL
X . Bolt Circle
07
VALVES
ENGINEERING DATA PRESSURE TEMPERATURE (SIZES LISTED ON TEFLON CHART INDICATE BORE SIZE)
ANSI B16.34
1500 WCB Body Material 3000
Ball Valve
HNBR
1250 2500
Buna
CL600
Viton Seals
1000 2000
Viton Seals
CL300
Buna Seals
250 500
CL150
0 100 200 300 400 500 600 0 100 200 300 400 500 600
0 37.8 93.3 148.9 204.4 260 315.6 0 37.8 93.3 148.9 204.4 260 315.6
TEMPERATURE - F C TEMPERATURE - F C
WCC -20 -28.9 Devlon V -50 -45.6 TFE Packing -50 -45.6 Viton +10 -12.2
LCC -50 -45.6 Teflon -50 -45.6 Low Temp Buna N -50 -45.6 HNBR -40 -40
WCB -20 -28.9 PEEK -50 -45.6 Viton -20 -28.9 EPDM -50 -45.6
CF8M -50 -45.6 Elast-0-Lion 985 -50 -45.6
08
VALVES
UNI-BODY BALL VALVE TOPWORKS (IN.) & STEM TORQUE (IN.-LBS)
UNIBODY BALL VALVES, CLASS 150& 300
SIZE Class J K O Q S
O (in.) Unit: inch
JD
2 150/300 0.705 0.376/0.373 0.81 3.25 3/8-16 UNC
(4) Tapped Holes 3 150/300 0.705 0.376/0.373 0.81 3.25 3/8-16 UNC
K "S" Thread Thru
Spaced Equally 4 150/300 1.06 0.674/0.670 1.36 4.13 3/8-16 UNC
On"Q"Dia. B.C, 6 150/300 1.32 0.865/0.861 1.36 4.41 1/2-13 UNC
Straddling
Ball Valve
Center Lines
QBC As Shown
SPLIT BODY BALL VALVE CL150/300 SPLIT BODY BALL VALVE CL150/300
SIZE Class J K O Q S
1" O (in.)
Unit: inch
1X1 150/300 0.586 0.371/0.369 0.56 - 1/4-20 UNC
13/32D 1-1/2X1-1/2 150/300 0.705 0.376/0.373 0.76 3.25 3/8-16 UNC
2X2 150/300 0.705 0.376/0.373 0.76 3.25 3/8-16 UNC
1.25 2-1/2X2 150/300 0.873/0.871 0.560/0.556 - 1.75 1/4-20 UNC
Typ. K
3X3 150/300 1.067/1.062 0.674/0.670 1.36 4.13 3/8-16 UNC
1/4-20 UNC-2B 4X4 150/300 1.321/1.316 0.865/0.861 1.36 4.41 1/2-13 UNC
.63 5/16 Min, Deep
Typ. Typ. 4 Holes 6X6 150 1.515/1.510 1.065/1.061 1.36 5.13 5/8-11 UNC
6x6 300 1.950/1.945 1.249/1.245 1.58 5.13 5/8-11 UNC
1-1/2"-10" 8X6 150 1.575/1.570 1.065/1.061 1.36 5.13 5/8-11 UNC
O 8x6 300 1.950/1.945 1.249/1.245 1.58 5.13 5/8-11 UNC
JD 8X8 150 1.997/1.992 1.247/1.243 1.58 5.13 5/8-11 UNC
8x8 300 2.497/2.492 1.747/1.743 2.10 6.75 3/4-10 UNC
(4) Tapped Holes
"S" Thread Thru 10X8 150 1.997/1.992 1.247/1.243 1.58 5.13 5/8-11 UNC
K
Spaced Equally 10x8 300 2.497/2.492 1.747/1.743 2.10 6.75 3/4-10 UNC
On"Q"Dia. B.C,
10X10 150 2.497/2.492 1.747/1.743 2.10 6.75 3/4-10 UNC
Straddling
Center Lines 12X10 150 2.497/2.492 1.747/1.743 2.10 6.75 3/4-10 UNC
QBC As Shown
SPLIT BODY BALL VALVE CL 600~1500 SPLIT BODY BALL VALVE CL 600~1500
SIZE Class J K P Q R S
Cl.600 1"FP-4"RP 13/32 (in.)
Cl.900 1"FP-2"FP Dia, Typ. Unit: inch
Cl.1500 1"FP 1FP 600 0.623/0.621 0.372/0.370 5/16 1-1/4 1-1/4 1/4-20 UNC
1FP 900 0.623/0.621 0.372/0.370 5/16 1-1/4 1-1/4 1/4-20 UNC
K Q 1FP 1500 0.623/0.621 0.372/0.370 5/16 1-1/4 1-1/4 1/4-20 UNC
1-1/2 FP 600 0.873/0.871 0.560/0.566 3/8 1-3/4 1-3/4 1/4-20 UNC
S.UNC
2RP 600/900 0.873/0.871 0.560/0.566 3/8 1-3/4 1-3/4 1/4-20 UNC
P.Deep J
4 Holes On C.L. 2-1/2RP 600 0.873/0.871 0.560/0.566 3/8 1-3/4 1-3/4 1/4-20 UNC
R
2FP 600/900 0.873/0.871 0.560/0.566 3/8 1-3/4 1-3/4 1/4-20 UNC
Cl.600 4"FP-8"RP 3RP 600 0.873/0.871 0.560/0.566 3/8 1-3/4 1-3/4 1/4-20 UNC
3FP 600 1.248/1.246 0.622/0.618 5/8 3-1/8 2-1/4 5/16-18 UNC
R.Bolt Circle
S.UNC Thru 4RP 600 1.248/1.246 0.622/0.618 5/8 3-1/8 2-1/4 5/16-18 UNC
4 Holes K
Straddle C.L.
4FP 600 1.791/1.773 1.247/1.243 thru - 4-1/4 7/16
6RP 600 1.791/1.773 1.247/1.243 thru - 4-1/4 7/16
6FP 600 2.499/2.492 1.749/1.745 thru - 6-3/4 3/4-10 UNC
J 8RP 600 2.499/2.492 1.749/1.745 thru - 6-3/4 3/4-10 UNC
4"FP-6"RP is a
straight hole without thread.
*There is no safety factor in the above torques. Factory recommends at least a 25% safety factory be added.
09
VALVES
3-PIECE BOLTED BALL VALVES
Carbon Steel Body/Stainless Steel Trim
Ball Valve
Operating Pressures to 3000 WOG
Construction Configuration
Port Options
Standard Options
Seat Packing/Body Seal
Mineral Filled PTFE
PEEK Graphite
Delrin PTFE / PTFE
Firesafe Options
Mineral Filled PTFE Graphite
10
VALVES
Factory THREADED, WELDED & GROOVED-END FLOATING BALLVALVES GENERAL DESIGN FEATURES
STEM JOURNAL FIRESAFE DESIGN/
LUBRICATION CERTIFIED
Valves that utilize an exter- Upon destruction of the
nal stem lubrication fitting seat(in the event of a fire)
also incorporate a vented the ball floats downstream
weather seal which allows to provide metal-to-metal
safe pressure relief in the contact behind the seat
event of excessive grease area. Pressure assisted
Ball Valve
11
VALVES
2PCS FORGED STEEL BALL VALVES MAIN PART MATERIALS LIST
Internal Entry Stem NO. Part A105/F6a LF2/304 F304(L) F316 (L) F51/F51
Handle With Slide Lock (Optional) name /304(L) /316(L)
ISO 5211 Direct Mount 1 Body A105 LF2 F304(L) F316(L) F51
Actuator Mounting Pad (Optional) 2 Seat RPTFE &PEE K RPTFE &PEE K RPTFE &PEEK RPTFE &PEE K RPTFE & PEE K
4 Stem 410 304 304(L) 316(L) F51
Body Seals For High Temp &
5 Gasket PTFE PTFE PTFE PTFE PTFE
API 607 Applications 6 Bonnet A105 LF2 F304 F316 F51
Ball Valve
Forged Carbon or Stainless Steel 9 Gland 410 304 304(L) 316(L) F51
Floating Ball Valve 11 Gland Flange A105 LF2 F304 F316 F51
Two Piece Split Body, Available in 14 Fl at nut 8 8 8 8M 8M
18 Packing PTFE PTFE PTFE PTFE PTFE
Standard or Full Port
40 Ball F6 F304 F304(L) F316(L) F51
Ends Connections in Threaded NPT , 41 O-ring VITON VITON VITON VITON VITON
Socket Weld, Butt-weld, NPT x S.W, NPT x B.W 42 Back seatgasket RPTFE &PEE K RPTFE &PEE K RPTFE &PEE K RPTFE &PEE K RPTFE & PEE K
Designed & Manufactured to BS5351, 43 Wrench ANSI 1025 ANSI 1025 ANSI 1025 ANSI 1025 ANSI 10 25
44 Screw B8 B8 B8 B8M B8M
MSS-SP-118
45 Lock Finished productFinished productFinished productFinished productFinished product
46 Locator ANSI 1025 ANSI 1025 ANSI 1025 ANSI 1025 ANSI 10 25
45 41 14 43 9 46
18
41
42
4
1 2 40 6 41 5
40
2
37
38
49 1 5 50
12
VALVES
ONE PIECE CASTED BALL VALVE 1000WOG DIMENSION
W
PRE-TEMP Rating
10 20 30 40 50 60 70 80 90 100
G
Pressure
o
0 100 200 300 400 500 F
L o
-19 0 50 100 150 200 250 C
Teperature
d D
L B
Detail A Detail B
13
VALVES
TWO PIECE CASTED BALL VALVE 1000WOG DIMENSION
SIZE d L W H W.T
Investment Casting Two Piece Split Body, Full Port (in) (kg) Unit: mm
Free Floating Ball, Fire Safe, Blow-out Proof Stem
1/4 10 55 95 42 0.2
Anti-static Device, Cavity Relieving Seats
3/8 10 55 95 42 0.2
Optional Locking Device & ISO5211 Mounting Pad
1/2 15 65 108 51 0.35
Designed to ASME B16.34
3/4 20 75 115 58 0.5
1 25 85 135 77 0.75
Ball Valve
Face to Face Factory Standard
Threaded Ends Rc to BS21, NPT to ASME B1.20.1
1-1/4 32 102 150 83 1.3
Socketed Ends ASME B16.11 1-1/2 38 108 175 97 2.0
Class 1000Psi 2 50 124 190 106 3.3
2-1/2 65 163 220 122 6.1
3 80 185 250 133 9.9
H
G
E
B
L
H
NPT
37.5 H
45
WELDED PIPE
NPT
sw
L2 BW
INTEGRAL PIPE
L1
14
VALVES
TWO PIECE FORGED BALL VALVE CLASS 1500 DIMENSION
Investment Forged Two Piece Split body, Free Floating Ball SIZE 1/4 3/8 1/2 3/4 1 11/4 1 1/2 2
(in)
Full Port or Reduced Bore, Fire Safe, Blow-out Proof Stem Unit mm
Anti-static Device, Cavity Relieving Seats L1 80 80 95 115 125 135 155 1 55
Optional Locking Device & ISO5211 Mounting Pad L2 121 1 21 130 136 140 148 160 1 75
Designed to ASME B16.34, BS5351 B 160 1 60 160 170 230 230 280 2 80
H 60 60 65 85 105 105 125
Face to Face Factory Standard d 6 9 13 19 25 32 38 49
Ball Valve
Threaded Ends Rc to BS21, NPT to ASME B1.20.1 W.T(kg) 1.2 1 .5 2.5 3.7 5.8 11.5 1 3.7
Socketed Ends ASME B16.11
Class ASME CL1500/2500
H
37.5
45
WELDED PIPE
NPT
sw
L2 BW
INTEGRAL PIPE
L1
PRESSURE-TEMPERATURE
H2 RATING3/8"-4"
10
90
H
80
H1
70
PRESSURE Mpa
3/8"~1-1/4"
6.3
PRESSURE-BAR
60
P
TF
DN 5.0 1-1/2"~4"
E
50
S
FA
4.0
T
40
R
AT
I N
2.5 30
G
L 20
37 1.6
10
D
E
L1
o
0 100 200 300 400 500 F
A
20 50 100 150 200 250
TEMPERATUER
2-1/2"~4" ISO 5211 BW
15
VALVES
THREE PIECE FORGED BALL VALVE CLASS 800 DIMENSION
SIZE 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2
Investment Forged Three Piece Body, Free Floating Ball (in) Unit mm
Full Port or Reduced Bore, Fire Safe, Blow-out Proof Stem
L1 92 92 92 111 127 140 152 152
Anti-static Device, Cavity Relieving Seats
B 108 108 108 146 178 178 200 200
Optional Locking Device & ISO5211 Mounting Pad
H 51 51 51 108 81 85 105 105
Designed to ASME B16.34, BS5351 d 6 9 13 18 23 28 35 49
W.T(kg) 2.5 2.4 2.3 3.4 5.4 6.4 11 13
Ball Valve
Face to Face Factory Standard
Threaded Ends Rc to BS21, NPT to ASME B1.20.1
Socketed Ends ASME B16.11
Class ASME CL800/1500/2500
L
B
CLASS 2500 DIMENSION
SIZE 1/2 3/4 1 1-1/2
(in)
Unit mm
H
L 110 125 135 160
B 170 230 230 310
H 95 110 125
d 13 19 25 38
W.T(kg) 2.7 4.1 6.3 12
L1
Investment Forged Three Piece Body , Free Floating Ball SIZE 1/2 3/4 1 1-1/4 1-1/2 2
Full Port or Reduced Bore, Fire Safe, Blow-out Proof Stem (in)
Unit mm
Anti-static Device, Cavity Relieving Seats
L 216 229 256 279 305 368
Optional Locking Device & ISO521 1 Mounting Pad
B 230 230 350 280 400 400
Designed to ASME B16.34, BS5351
H 75 85 85 105 110 130
Face to Face Factory Standard d 13 19 25 32 38 49
Threaded Ends Rc to BS21, NPT to ASME B1.20.1 W.T(kg) 2.5 5.8 5.8 6.8 12 13.7
Socketed Ends ASME B16.11
Flanged Ends ASME B16.5
Class ASME CL1500~CL2500
CLASS 2500 DIMENSION
B SIZE 1/2 3/4 1 1-1/4 1-1/2 2
(in)
Unit mm
L 264 273 308 349 400 451
H B 280 280 95 350 110 400
H 75 85 95 105 38 130
d d 13 19 25 32 11.5 42
W.T(kg) 2.7 6.3 6.3 6.8 15
L
B
16
VALVES
THREE PIECE FLANGED BALL VALVE PN16/25/40 DIMENSION
Investment Casting Three Piece Body, Free Floating Ball FLANGED END PN4.0
SIZE d L H D D1 D2 f a
Full Port or Reduced Bore, Fire Safe, Blow-out Proof Stem
(DN)
Anti-static Device, Cavity Relieving Seats Unit mm
Optional Locking Device & ISO5211 Mounting Pad 15 15 130 77 95 65 45 2 4
Designed to DIN3357, BS5351 20 20 150 777 105 75 55 2 4
25 25 160 88 115 85 65 2 4
Face to Face Factory Standard 32 32 180 113 135 100 78 2 4
Flanged Ends ASME B16.5
Ball Valve
L1
QUICK CONNECTED
M d
L1
L
17
VALVES
JACKETED BALL VALVE PN16 DIMENSION
One Piece Uni-body, Full Port or Reduced Bore SIZE L L1 D D1 D2 B Z- d H W W.T (kg)
(DN) Unit:mm
Floating Ball, Fire Safe, Blow-out Proof Stem
15 108 45 95 65 45 14 4- 14 95 160 2.5
Anti-static Device, Cavity Relieving Seats
20 117 55 105 75 55 14 4- 14 101 160 3
NACE MR-01-75, Optional Locking Device
25 127 65 115 85 65 14 4- 14 106 160 5
Designed to ASME B16.34
32 140 78 135 100 78 16 4- 18 112 230 6
Face to Face Factory Standard 40 165 85 145 110 85 16 4- 18 125 230 7
End Flange ASME B16.5
Ball Valve
50 178 100 160 125 100 16 4- 18 135 230 10
Buttweld ASME B16.25
65 191 120 180 145 120 18 4- 18 170 400 16
Class PN16
A
80 203 135 195 160 135 20 8- 18 193 400 19
100 229 155 215 180 155 20 8- 18 265 700 33
W
125 356 185 245 210 185 22 8- 18 310 700 48
150 394 210 280 240 210 24 8- 23 355 1100 62
200 457 265 335 295 265 26 12- 23 410 1500 93
H
250 533 320 405 355 320 30 12- 25 560 1500 120
DN
D2 D1 D
DIRECTION A
Z- d
B
L
L1
H2
H1
D D1 D2
Z- d
B
18
VALVES
TWO PIECE TRUNNION BALL VALVES
The Factory two-piece split body trunnion
mounted ball
valve conforms to API 6D. ASME B 16.34 and ASTM
specifications. All seats are retained in metal holders
which are spring-loaded against the ball for low pressure,
fire safe sealing.
Ball Valve
Upstream Seat
Upstream Seat: The difference in the area(D1)
PB=Body Cavity Pressure is Atmosphere Downstream Seat
PD-Line Pressure times the line pressure creates a "piston effect"
which forces the seat against the ball surface.
D1
Also the springs behind the seat adds the force
D1 A1
A1
A2 A2 to the seat which keeps the seat in contact with
PL-Line
the ball surface by providing the tight seal.
Pressure
D1=A1-A2 CLOSED Downstream Seat: When the body cavity pressure
BALL
exceeds the spring pressure, automatic pressure
relief will occur by relieving the body cavity
FLOW LINE pressure past the downstream seat. This
eliminates the need for the body relief valve.
Open Vent(Bleed Valve) to Atmosphere
DOUBLE BLOCK AND BLEED for Seat sealing confirmation
FLOW LINE
Class 2FP 3RP 3FP 4RP 4FP 6RP 6RP 8RP 8FP 10RP 10FP 12RP 12FP 14RP
150 ASME B16.34 285 285 285 285 285 285 285 285 285 285 285 285 285 285
API 6D 275 275 275 275 275 275 275 275 275 275 275 275 275 275
300 ASME B16.34 740 740 740 740 740 740 740 740 740 740 740 740 740 740
API 6D 720 720 720 720 720 720 720 720 720 720 720 720 720 720
19
VALVES
DESIGN FEATURES
A Stainless Steel
grounding plunger
2"FP-12" Bore between the
Class 150&300 body/stem and
stem/ball permits
Ball Valve
electrical continuity.
Weather Seal
2"-4" bore. Teflon and glass liner with 316SS housing integral trunnion
with trunnion blocks. 6"-12" bore.
Heavy duty bearings balance the pressure load on the ball by reducing friction between ball and seat resulting in smooth and easy operation of valve.
20
VALVES
APPLICABLE STANDARDS
The following list contains the most important applicable Manufactured and tested in accordance with other
standards for ball valves. Factory valves may be designed, international standards on request.
API-American Petroleum Institute British Standard-cont
Spec.6D Specification for pipeline valves, BS 5146 Inspection and test of steel valves for the
Spec.RP6F Recommended practice for fire testing of valves, petroleum, petrochemical and allied industries.
Spec.6FA Specification for fire testing of valves, BS 5351 Steel ball valves for the petroleum,
Ball Valve
B 16.34 Steel valves-Flanged and butt welding ends. ISO 9001:2000 Quality systems-Model for quality assurance
PART CONFIGURATION
Teflon
FLANGE Seat Insert
End Connection PEEK
WELD
21
VALVES
COMPONENT PARTS 2" FP-6"RP
16
18
10
17
5
Ball Valve
3
PARTS LIST
13
Part No Description
11
1 Body
1
2 Adapter
26 3 Stem Assembly
20
25
33
4 Ball
5 Stem Seal
15
9
7 Seat
20
8 8 Seat O-Ring
21 30 7
9 Seat Sub Seal
20 13 4 10 Stem Bearing
31 7 11 Thruat Bearing
12 Trunnion Support
6 8
33 9 13 Trunnion Bearing
15 14 Body Seal
29
14 15 Wave Spring
34 2 16 Stop Screw
17 Stop Plate
18 Retainer
20 Injection Fitting
20 21 Bleed Valve
25 Hex Nut
26 Stud
18
17
16
10 5
PARTS LIST
1 11
Part No Description
15 3 1 Body
9
2 Adapter
8 12
7 3 Stem Assembly
20
4 Ball
13
10"FP-14"RP 5 Stem Seal
7 24 7 Seat
8 8 Seat O-Ring
21 9 9 Seat Sub Seal
15
10 Stem Bearing
14 11 Thrust Bearing
26 4 12 Trunnion Support
2
25 13 Trunnion Bearing
14 Body Seal
13 15 Wave Spring
16 Stop Screw
17 Stop Plate
12
18 Retainer
20
20 Injection Fitting
21 Bleed Valve
24 Key.10"FP thru 12"FP only
25 Hex Nut
26 Stud
22
VALVES
SPLIT BODY TRUNNION MOUNTED BALL VALVE CLASS 150 DIMENSION
Two Piece Split Body, Full Port or Reduced Bore SIZE Valve w/ A B C D E F G H U Y Z AA BB
Trunnion Mounted, Fire Safe, Blow-out Proof Stem (in.) Only G.O Top of CL of
W.T(lbs.) HandleH/Whl. Unit:inch
Anti-static Device, Cavity Relieving Seats
2X2 31 43 2 7 3-1/8 6 4-15/166-7/8 5 8-1/2 1-1/16 3-7/8 8 2-3/4 3-9/16 7-3/16
NACE MR-01-75, Optional Locking Device
3X2 33 46 2 8 4 7-1/2 4-15/166-7/8 5 8-1/2 1-1/16 3-7/8 8 2-3/4 3-9/16 7-3/16
Designed to ASME B16.34, API 6D 3X3 52 65 3 8 3-7/8 7-1/2 6-5/8 8-1/4 6-1/2 15 1-1/4 5-3/8 8 2-3/4 4-1/2 7-3/16
Face to Face API 6D
4X3 60 70 3 9 4-1/2 9 6-5/8 8-1/4 6-1/2 15 1-1/4 5-3/8 8 2-3/4 4-1/2 7-3/16
End Flange ASME B16.5
Ball Valve
AA
C ASME B16.5
B Flange
H
BB
F E
U
Y
A D Z
F
C ASME B16.5
B Flange To CL
C ASME B16.5
B Flange
H
BB
F E
U
Y
A D Z
F
C ASME B16.5
B Flange To CL
23
VALVES
TOPWORKS & STEM TORQUE (IN.)
R
2"FP thru 6"RP 6"FP thru 10" RP
Flatted Stem Flatted Stem
K CC K Q
P. Depth
Ball Valve
S. Threaded Hole
V. No. of Holes
DD JD
10"FP thru
14"RP Stem
w/Square Key H
K
CC
*Torque listed is calculated for"clean wet service" Note: (1) Torques are actual and based on maximum differential Pressure ratings according to API 6D:
use 1.22 multiplier to this to calculate for"dry gas service". low temperature service, without safety factors. Class 150 P= 285 psi
(2) Factory recommends adding a 25% safety factor for pneumatic Class 300 P= 740 psi
and 50% for electric actuators
(3) Differential pressure "P" in torque expression is in PSI.
24
VALVES
PRESSURE TEMPERATURE AND FLOW DATA
Buna N. EPDM*
Buna N. EPDM*
WCC and LCC WCB
EPDM**.
EPDM**.
Teflon*
HNBR
Teflon*
HNBR
PEEK
PEEK
ASME B16.34 Ratings ASME B16.34 Ratings
Material Limits Material Limits
740 740 Class 300
Class 300
Ball Valve
700 700
Differential Pressure-PSI
Differential Pressure-PSI
600 600
500 500
400 400
200 200
100 100
o
Temp.-F 0 100 200 300 400 500 Temp.- oF 0 100 200 300 400 500
Pressure Temperature Chart Notes: Consult factory for service above 325 F
*For chemical service. ** For water and steam service only.
Stainlee Steel
Buna N. EPDM*
CF8M
EPDM**.
Teflon*
HNBR
PEEK
ASME B16.34 Ratings
LOW TEMPERATURE LIMITS
Material Limits
100
o
Temp.-F 0 100 200 300 400 500
Class 2FP 3RP 3FP 4RP 4FP 6RP 6FP 8RP 8FP 10RP 10FP 12RP 12FP 14 RP
150 420 225 1050 600 2000 910 5470 2500 10.750 5000 17.775 8400 26.750 14.125
300 420 225 1050 600 2000 910 5100 2400 10.300 4825 16.300 8200 26.000 14.075
25
VALVES
THREE PIECE TRUNNION MOUNTED BALL VALVES
A large trunnion design ensures central positioning under the highest working pressure. Independent floating spring loaded seat provide
a tight seal even at low differential pressures. Service and maintenance is simplified with a bolted body design incorporating Double
o-rings or a combination of o-rings and gaskets, Suitable for buried or above ground installation.
Ball Valve
Double block and bleed
Trunnion supported design reduces operating torque
Antistatic device for grounding of the ball, stem and body
Two sets of O-rings plus fire safe stem packing prevents leakage
Corrosion resistant low friction bearings
Inconel seat springs
Sealant injection fittings for emergency stem or seal sealing
Direct mount top works pad for actuator or gear operator
API Spec.1,6D,6FA and 607
ASME Section lll Div.1-NCA 4000
BS 5351, 5750 and 6755
Locking device upon request
NACE MR0175/ISO 15156
Anti-blowout trunnion stem design
Downstream Seat: When the body cavity pressure is Design: In case of upstream seat leakage, the down-
greater than the downstream pressure, the body cavity stream seat maintains a pressure assisted tight shut off by
pressure acts on the seal area (A4). The net pressure dif- sealing against the ball surface.
ference, acting over area (D2). pushes the downstream
seat tightly against the ball creating a positive seal. SELF RELIEVING SEAT DESIGN
Upstream Seat: The difference in the
area (D1) times the line pressure cre-
Upstream Seat PB=Body Cavity Pressure Downstream Seat
PL-Line Pressure PD-Line Pressure ates a "piston effect" which forces the
D1=A1-A2 D2=A4-A3
D1 D2 seat against the ball surface. Also the
A1 A4 springs behind the seat adds the force
to the seat which keeps the seat in
A2 A3
CLOSED contact with the ball surface by pro-
BALL
viding the tight seal.
FLOWLINE
The double block and bleed condition the need for the body relief valve.
26
VALVES
DESIGN FEATURES
ANTI-BLOWOUT
STEM DESIGN
ANTISTATIC DEVICE
Stem Ball
A spring between the
Gland trunnion and the ball
Flange or between the stem
and the gland plate
Heavy Duty Heavy Duty Heavy Duty
permits electrical
Bearings Bearings Bearings
continuity between all
Ball Trunnion valve components.
2"-12" Cl.150,300&600
27
VALVES
APPLICABLE STANDARDS
The following list contains the most important applicable Manufactured and tested in accordance with other
standards for ball valves. Factory may be designed, international standards on request.
British Standard
API-AMERICAN PETROLEUM INSTITUTE
BS 1503 Specification for steel forgings for pressure
6D Specification for pipeline valves,
purposes.
RP6F Recommended practice for fire testing of valves,
BS 1504 Specification for steel castings for pressure
6FA Specification for fire testing of valves,
purposes.
Ball Valve
598 Valve inspection and test.
BS 1560 Steel pipe flanges and flanged fittings.
605 Large diameter carbon steel flanges.
BS 2080 Face-to-face, center-to-face, end-to-end,and
607 Fire test for soft seated quarter-ture valves.
center-to-end dimensions of flanged and
ASME/ANSI-AMERICAN NATIONAL STANDARD INSTITUTE butt-welding end steel valves for the petro-
B 16.5 Steel pipe flanges and flanged fittings. leum, petrochemical and allied industries.
B 16.10 Face-to-face and end-to-end dimensions BS 4504 Flanges and boltings for pipes, valves and
of ferrous valves. fittings
B 16.25 Butt welding ends.
B 16.34 Steel valves-Flanged and butt welding ends. BS 5146 Inspection and test of steel valves for the
B 16.47 Steel Flanges. petroleum, petrochemical and allied industries.
B 31.3 Chemical plant and petroleum refinery piping BS 5351 Steel ball valves for the petroleum,
B 31.4 Liquid petroleum transportation piping systems. petrochemical and allied industries.
B 31.8 Gas transmission and distribution piping systems. BS 5750 Quality system.
B 46.1 Surface texture. BS 6755 Testing of valves.
Teflon/FS
Weld End W all Seat Insert/FS
XX See Weld Chart PEEK/FS
Thickness
Viton
NACE lll.Cl.lll Bolting NACE ll.Cl.ll Bolting
EPDM
A105/B7 A105/B7 Seal Material
HNBR
SS/B7 SS/B7M
LF2/L7 SS/L7M Locking Handle upon request
Body/Bolting Material SS/L7 A105/B7M Cad
NACE Conformance LF2/L7 LF2/L7 Locking Gear Operator upon request
Actuation
A105/B7 SS/660SS Bare Stem
For Actuator
28
VALVES
COMPONENT PARTS 2",3"& 4",CLASS 600,900 & 1500 PARTS LIST
Part No Description Part No Description
25
19 7 Seat Assembly 25 Cap Screw, Bonnet
24 8 Top Cover 26 Cap Screw, Top Cover
36 18
2 9 Seat Springs 27 Cap Screw. Lower Trunnion
30 3
9 10 Stem Bearing 28 Thrust Bearing
18 28
12
11 Lower Trunnion Bearing 29 Bleed/Drain Valve
22 5 43 12 Adapter Primary Seal 30 Injection Fitting
20
21 13 Adapter Sub-Seal 31 Ball Check
42
14 Bonnet Primary Seal 32 Drain Plug
10 14
15 Bonnet Sub-Seal 34 Key
30 31
36 15 16 Lower Trunnion Primary Seal 36 Alignment Pin. Bonnet
23 4 17 Lower Trunnion Sub-Seal 42 Antistatic Pin
7 18 Stem Seal 43 Antistatic Spring
7 21
20
1 22
28 12
13
11 16
9
17 2
6 42 24
43
31
29 27
30
27
31
30
29
VALVES
Component Parts 6"-12",Class 900 & 1500
14" & Larger, All Class 46
6 46
10
11 4
Ball Valve
36 26 7
12
8 13
9
25 19 2
2 30 3
9 11
18 15
22 14 10 20
5
20
22
7
32 28 46 6 31
30
34 46
31
13
30 12
24
23
1
29 23
24
PARTS LIST
Part No Description Part No Description
30
VALVES
THREE PIECE TRUNNION MOUNTED BALL VALVE CLASS 150 DIMENSION
D
CLASS 300 DIMENSION
C B B1
E
H SIZE A B B1 C D E F G H I
(in.) RF RTJ WE Unit: inch
A 14 30.0 30.6 30.0 13.3 13.3 23.0 15.7 15.3 18.5 25.1 20.4 23.6
16 33.0 33.6 33.0 15.3 15.3 25.5 16.7 16.7 19.4 28.0 22.6 27.6
I 20x16 39.0 39.8 39.0 15.3 19.3 30.5 16.7 16.7 19.4 28.0 22.6 27.6
18 36.0 36.6 36.0 17.2 17.2 28.0 19.2 19.6 22.4 32.3 22.6 27.6
G 20 39.0 39.8 39.0 19.3 19.3 30.5 21.2 21.6 24.7 34.4 23.3 31.5
24x20 45.0 45.9 45.0 19.3 23.3 36.0 21.2 21.6 24.7 34.4 23.3 31.5
24 45.0 45.9 45.0 23.3 23.3 36.0 24.6 23.4 29.3 40.9 27.3 35.4
C B B1
31
VALVES
THREE PIECE TRUNNION MOUNTED BALL VALVE CLASS 900 DIMENSION
SIZE A B B1 C D E F G H I
Three Piece Body, Full Port or Reduced Bore (in.) RF RTJ WE Unit: inch
Trunnion Mounted, Fire Safe, Blow-out Proof Stem
2 14.5 14.6 14.5 2.0 2.0 8.5 5.8 4.6 7.3 22.8 - -
Anti-static Device, Cavity Relieving Seats 3x2 15.0 15.1 15.0 2.0 3.0 9.5 5.8 4.6 7.3 22.8 - -
NACE MR-01-75, Optional Locking Device 3 15.0 15.1 15.0 3.0 3.0 9.5 7.0 5.7 9.3 27.6 - -
Designed to ASME B16.34, API 6D 4x3 18.0 18.1 18.0 3.0 4.0 11.5 7.0 5.7 9.3 27.6 - -
4 18.0 18.1 18.0 4.1 4.1 11.5 8.5 6.9 11.3 33.7 - -
6x4 24.0 24.1 24.0 4.1 6.0 15.0 8.5 6.9 11.3 33.7 - -
Ball Valve
Face to Face API 6D 6 24.0 24.1 24.0 6.0 6.0 15.0 10.0 10.0 14.2 12.1 14.8 23.6
End Flange ASME B16.5 8x6 29.0 29.1 29.0 6.0 8.0 18.5 10.0 10.0 14.2 12.1 14.8 23.6
Buttweld ASME B16.25 8 29.0 29.1 29.0 8.0 8.0 18.5 11.7 12.6 17.3 14.2 21.5 27.6
Class ASME CL900/1500 10x8 33.0 33.1 33.0 8.0 10.0 21.5 11.7 12.6 17.3 14.2 21.5 27.6
10 33.0 33.1 33.0 10.0 10.0 21.5 13.5 16.0 20.9 16.2 20.4 23.6
H 12x10 38.0 38.1 38.0 10.0 12.0 24.0 13.5 16.0 20.9 16.2 20.4 23.6
12 38.0 38.1 38.0 12.0 12.0 24.0 16.4 18.2 25.4 19.6 23.1 31.5
G 14x12 40.5 40.9 40.5 12.0 12.8 25.3 16.4 18.2 25.4 19.6 23.1 31.5
16x12 44.5 44.9 44.5 12.0 14.8 27.8 16.4 18.2 25.4 19.6 23.1 31.5
I 14 40.5 40.9 40.5 12.8 12.8 25.3 15.6 16.5 24.8 18.7 23.1 31.5
Lever Operated
2"-6" R.P 16 44.5 44.9 44.5 14.8 14.8 27.8 18.3 19.4 29.3 21.8 23.3 31.5
G
Factory THREE PIECE TRUNNION BALL VALVE REF. WEIGHTS Unit: lbs.
SIZE PORT ANSI Valve With With SIZE PORT ANSI Valve With With SIZE PORT ANSI Valve With With SIZE PORT ANSI Valve With With
(in.) Class Only Handle G.O (in.) Class Only Handle G.O (in.) Class Only Handle G.O (in.) Class Only Handle G.O
2 FP 600 81 86 119 6 RP 600 368 377 413 14 FP 150 1781 - 1979 18 FP 150 2921 - 3214
2 FP 900 114 118 168 6 FP 600 498 - 582 14 FP 300 2380 - 2578 18 FP 300 4634 - 4927
2 FP 1500 169 173 223 6 RP 900 529 538 574 14 RP 600 2491 - 2779 18 FP 600 5742 - 6218
2 FP 2500 Consult Factory 6 FP 900 762 - 854 14 FP 600 3020 - 3308 18 FP 900 6614 - 7456
3 RP 600 96 101 134 6 RP 1500 816 - 897 14 FP 900 3339 - 3537 20 RP 150 2667 - 2865
3 FP 600 160 168 214 6 FP 1500 1157 - 1272 16 RP 150 1610 - 1808 20 FP 150 4805 - 5094
3 RP 900 147 152 201 6 RP/FP 2500 Consult Factory 16 FP 150 2799 - 2997 20 RP 300 4909 - 5202
3 FP 900 216 223 270 8 RP 600 604 - 688 16 RP 300 2332 - 2530 20 FP 300 5608 - 6084
3 RP 1500 210 214 264 8 FP 600 992 - 1082 16 FP 300 2870 - 3064 20 RP 600 4785 - 5431
3 FP 1500 386 390 431 8 RP 900 912 - 1004 16 RP 600 3042 - 3330 20 FP 600 6130 - 6972
3 RP/FP 2500 Consult Factory 8 FP 900 1344 - 1456 16 FP 600 3791 - 4084 20 RP 900 6549 - 7391
4 RP 600 216 223 270 8 RP 1500 1356 - 1471 16 RP 900 3947 - 4145 20 FP 900 9614 - 10,456
4 FP 600 286 295 331 8 FP 1500 2149 - 2345 16 FP 900 4596 - 5072 24 RP 150 5343 - 5632
4 RP 900 288 296 342 8 RP/FP 2500 Consult Factory 16 FP 1500 9393 - 10,235 24 FP 150 7680 - 8156
4 FP 900 385 395 430 10 RP 600 1256 1346 24 RP 300 6063 - 6352
Note: All weights listed are estimated,
4 RP 1500 485 494 530 10 FP 600 1653 - 1768 Consult factory for sizes not shown. 24 FP 300 7960 - 8802
4 FP 1500 617 - 698 10 RP 900 1499 - 1611 24 RP 600 7475 - 8317
4 RP/FP 2500 Consult Factory 10 FP 900 2010 - 2208 24 FP 600 12.125 - 12,995
Note: Consult factory for sizes not shown. 10 RP 1500 2628 - 2824 24 RP 900 12.303 - 13,145
10 FP 1500 3440 - 3740 24 FP 900 15.500 - 16,370
10 RP/FP 2500 Consult Factory
12 RP 600 1834 - 1949
12 FP 600 2535 - 2823
12 RP 900 2226 - 2424
12 FP 900 2865 - 3164
12 RP 1500 4156 - 4456
12 FP 1500 4012 - 4312
12 RP/FP 2500
32
VALVES
THREE PIECE TRUNNION BALL VALVE TOPWORKS (IN.) & STEM TORQUE DATA (IN.-LBS.)
W A W A Center OPEN
M D
J Flow Dowel Pins:
Ball Valve
2 600 0.871 - 1.319 3.760 0.709 5.906 4.921 1/2-13 0.531 - - 4 0.787 0.512 *0.558 134 1314 0.409*P+
2 900 0.871 - 1.345 3.858 0.709 5.906 4.921 1/2-13 0.531 - - 4 0.787 0.512 *0.558 135 1616 708.20
2 1500 1.103 - 1.988 4.094 1.063 5.906 4.921 1/2-13 0.531 - - 4 0.787 0.551 *0.746 306 2224
3 600 1.378 - 2.010 4.429 0.787 6.240 5.433 1/2-13 0.531 - - 4 - - *0.994 405 4151 1.758*P+
3 900 1.378 - 2.000 4.941 0.945 6.713 5.433 1/2-13 0.531 - - 4 0.807 0.500 *0.994 630 5452 1548.75
3 1500 1.493 - 1.973 4.921 1.181 6.693 5.512 5/8-11 0.657 - - 4 1.024 0.650 *0.993 726 8062
4 600 1.497 - 1.687 5.020 1.220 6.890 5.512 5/8-11 0.657 3.939 0.118 4 0.984 0.630 *0.996 725 6043 2.319*P+
4 900 1.497 - 1.687 5.020 1.220 6.890 5.512 5/8-11 0.657 3.939 0.118 4 0.984 0.630 *0.996 728 7759 2610.75
4 1500 1.774 - 2.402 5.925 1.220 8.268 6.496 3/4-10 0.787 5.120 0.118 4 1.181 0.787 *1.247 1337 11.203
6 600 1.931 - 2.179 4.921 1.299 6.909 5.512 5/8-11 0.657 3.939 0.118 4 1.000 0.669 *1.247 1624 14.580 7.446*P+
6 900 1.992 - 1.991 4.921 1.378 8.287 6.496 3/4-10 0.787 5.120 0.118 4 1.181 0.787 *1.247 1695 20.090 3559.47
6 1500 2.493 - 2.795 6.299 1.181 11.811 10.000 5/8-11 0.669 7.880 0.118 8 - - *1.747 3722 31.147
8 600 2.870 3.191 3.588 6.297 1.732 8.287 6.496 3/4-10 0.787 5.120 0.157 4 1.165 0.787 0.750 7460 22.628 11.535*P+
8 900 2.870 3.191 3.780 6.496 1.575 11.811 10.000 5/8-11 0.669 7.877 0.157 8 - - 0.750 7460 31.164 5556.03
8 1500 2.870 3.191 3.299 6.496 1.575 11.811 10.000 5/8-11 0.669 7.877 0.118 8 - - 0.750 7460 48.293
10 600 3.240 3.613 3.581 6.900 0.986 11.319 10.000 5/8-11 0.657 7.877 0.118 8 - - 0.875 10.631 29.042 14.402*P+
10 900 3.240 3.617 3.972 7.096 1.260 11.811 10.000 5/8-11 0.657 7.877 0.118 8 - - 0.875 10.631 39.699 7726.94
10 1500 3.240 3.617 3.775 7.490 1.457 11.811 10.000 5/8-11 0.669 7.877 0.118 8 - - 0.875 10.631 61.086
12 600 3.994 4.426 4.244 8.500 1.319 12.000 10.000 5/8-11 0.657 7.877 0.118 8 - - 1.000 20.315 34.639 16.6*P+
12 900 3.994 4.426 4.210 9.051 1.813 13.780 11.732 3/4-10 0.787 9.057 0.199 8 - - 1.000 20.315 46.923 10071.30
12 1500 3.990 4.426 4.210 9.445 1.813 13.780 11.732 3/4-10 0.787 9.057 0.199 8 - - 1.000 20.315 71.574
14 150 3.240 3.613 3.603 8.071 1.299 11.811 10.000 5/8-11 0.657 7.875 0.118 8 - - 0.875 7444 25.000 28.32*P+
14 300 3.240 3.613 3.603 8.071 1.299 11.811 10.000 5/8-11 0.657 7.875 0.118 8 - - 0.875 7444 37.886 16929.17
14 600 3.240 3.613 3.603 8.071 1.299 13.780 11.732 3/4-10 0.787 9.057 0.118 8 - - 0.875 10.631 58.843
14 900 3.240 3.613 3.287 7.874 1.457 13.780 11.732 3/4-10 0.827 9.057 0.118 8 - - 0.875 10.631 79.000
16 150 3.240 3.613 3.838 8.228 1.299 11.811 10.000 5/8-11 0.657 7.875 0.118 8 - - 0.875 10.631 33.602 37.48*P+
16 300 3.240 3.613 3.838 8.228 1.299 11.811 10.000 5/8-11 0.657 7.875 0.118 8 - - 0.875 10.631 50.655 22919.73
16 600 4.333 4.749 4.114 8.898 1.299 13.228 11.732 3/4-10 0.787 9.057 0.118 8 - - 1.000 26.103 78.390
16 900 4.333 4.749 4.568 8.543 1.000 13.780 11.732 3/4-10 0.787 9.057 0.118 8 - - 1.000 26.103 106.125
16 1500 Consult Factory
18 150 4.333 4.749 3.996 9.055 1.299 13.228 11.732 3/4-10 0.787 9.057 0.118 8 - - 1.000 26.103 45.663 62.74*P+
18 300 4.333 4.749 3.996 9.055 1.299 13.228 11.732 3/4-10 0.787 9.057 0.118 8 - - 1.000 26.103 74.210 27781.92
18 600 4.333 4.749 3.996 9.055 1.299 13.780 11.732 3/4-10 0.787 9.057 0.118 8 - - 1.000 26.103 120.637
18 900 4.742 5.284 3.267 11.807 1.000 18.701 15.984 1-1/2-8 1.575 11.819 0.315 8 - - 1.250 60.984 167.065 91.86*P+
20 150 4.333 4.749 4.528 9.248 1.000 13.386 11.732 3/4-10 0.787 9.057 0.118 8 - - 1.000 26.103 57.608 31428.12
20 300 4.323 4.749 4.449 9.248 1.417 13.780 11.732 3/4-10 0.787 9057 0.118 8 - - 1.000 26.103 99.405
20 600 4.333 4.749 4.382 9.839 1.000 13.780 11.732 3/4-10 0.787 9.057 0.118 8 - - 1.000 26.103 167.381
20 900 4.742 5.284 5.118 11.807 1.000 18.701 15.984 1-1/2-8 1.575 11.819 0.315 8 - - 1.250 60.984 235.357 141.23*P+
24 150 4.333 4.749 4.429 9.248 1.417 13.780 11.732 3/4-10 0.787 9.057 0.118 8 - - 1.000 26.103 110.228 69976.95
24 300 4.333 4.749 4.429 9.248 1.417 13.780 11.732 3/4-10 0.787 9.057 0.118 8 - - 1.000 26.103 174.487
24 600 4.725 5.257 4.331 11.020 2.362 18.701 15.984 1-1/2-8 1.575 11.819 0.394 8 - - 1.250 33.100 278.997
24 900 5.741 6.391 6.259 12.386 1.181 18.701 15.984 1-1/2-8 1.575 11.817 0.118 8 - - 1.500 108.306 383.508
30 600 Consult Factory
36 600 Consult Factory
* Stem with Double 'D' Flat Style Note: (1) Torque at maximum differential pressure are tabulated Pressure ratings are according to API 6D/ASME 16.34
(2) Torques expressions are suggested for other differential pressure Class 150 P = 285 Class 900 P=2220
(3) Differential pressure "P" in torque expressions in PSI Class 300 P = 740 Class 1500 P=3705
Class 600 P = 1480
33
VALVES
THREE PIECE TRUNNION BALL VALVE ENGINEERING DATA
Ball Valve
4x3 - - 560 505 510
4 - - 1850 1760 1660
6x4 - - 800 730 742
6 - - 4400 4300 4167
8x6 - - 2150 2010 2033 LIQUID FLOW
8 - - 8450 8400 8013 P
QL = flow rate of liquid (gal./min.)
10x8 - - 4500 4160 4051
P= differential pressure across thevalve (psi) QL=Cv G
10 - - 14.25 14.160 13.909
G =specific gravity of liquid (for water, G=1)
12x10 - - 8000 7300 7117
12 - - 22.790 21.230 17.073
14x12 - - 13.990 - -
16x12 - - - - -
14 32,600 30,990 28.600 26.000 24.276 P2 P
16x14 14,780 14,750 14.720 14.690 14.247 g
GAS FLOW Qg=61Cv
16 44,700 42,600 39.250 36.600 33.215
14,870 14,860 Qg = flow rate of gas (CFH at STP)
20x16 14.850 14.830 14.795 For non-critical flow
87,825 56,225 P2 = outlet pressure (psia)
18 57.410 48.665 43.402 P
20 74,775 71,800 65.463 62.239 55.931
g = Specific gravity of gas (for air, g = 1.000)
P2
<1.0 { }
24x20 26,768 26,755 25.698 26.659 -
22 91,789 88,537 81.305 - -
24 113,284 109,414 98.963 93.993 83.926
Note: Consult factory for sized not shown.
PE
EK
PRESSURE RATING (PSIG)
4000
Class 1500
Material ANSI Cl.150 ANSI Cl. 300 ANSI Cl. 600 ANSI Cl.900 ANSI Cl.1500
A105,LF2 285 740 1480 2220 3705
3000
Viton
EPDM
Class 900
2000
LOW TEMPERATURE LIMITS Class 600
Te
fl o
n
34
VALVES
TOP ENTRY BALL VALVES
This top entry valve with a one-piece trunnion supported 2" thru 16" class 150, 300 and 600,
ball conforms to API specifications 6A,6D and ANSI 2" thru 12" class 900, 1500 and 2500.
B16.34. All seats are retained in metal holders which are
spring-loaded against the ball forlow pressure, firesafe
sealing.
API 6D, API 6A, 607 and 6FA In case of fire and seat construction damage, firesafe
NACE MR 0175 requirements are accomplished with automatic metal-to-
metal positive sealing
CE Marked (P.E.D.97/13/EC, Cat.3)
downstream side.
FLOW LINE
35
VALVES
DESIGN FEATURES
FIRESAFE FIRESAFE
STANDARD SEAL STANDARD SEAL
Ball Valve
Weather Seal
Stem Packing
Braided Carbon Rope
Secondary Stem Seal
36
VALVES
APPLICABLE STANDARDS Manufactured and tested in accordance with
Other international standards on request.
The following list contains the most important applicable
British Standard-cont
standards for ball valves Factory valves may be designed,
BS 4504 Flanges and boltings for pipes, valves and
API-American Petroleum Institute fittings.
Spec.6A Specification for wellhead and Christmas BS 5146 Inspection and test of steel valves for the
tree equipment. petroleum, petrochemical and allied industries.
Spec.6D Specification for pipeline valves, BS 5351 Steel ball valves for the petroleum,
Ball Valve
Spec.RP6F Recommended practice for fire testing of valves, petrochemical and allied industries.
Spec.6FA Specification for fire testing of valves, BS 5750 Quality system.
Std,598 Valve inspection and test. BS 6755 Testing of valves.
Std,605 Large diameter carbon steel flanges,
EC-EUROPEAN COMMUNITY
Std,607 Fire test for soft seated quarter-ture valves.
CE marked (p.e.d.97/23/ec.cat.3)
ASME/ANSI-American National Standard
ISO-International Organization for Standardization
B 16.5 Steel pipe flanges and flanged fittings. ISO 9001:2000 Quality systems-Model for quality assurance
B 16.10 Face-to-face and end-to-end dimensions in design/development, production,
of ferrous valves. installation and servicing.
B 16.25 Butt welding ends. MSS-Manufacturers Standardization Society
B 16.34 Steel valves-Flanged and butt welding ends.
SP 6 Standard finishes for contact faces of pipe
B 31.3 Chemical plant and petroleum refinery piping
flanges and connecting-end flanges of
B 31.4 Liquid petroleum transportation piping systems.
valves and fittings.
B 31.8 Gas transmission and distribution piping systems.
SP 25 Standard marking system for valves,
ASTM-American Society For Testing Materials fittings, flanges and unions.
British Standard SP 44 Steel pipeline flanges.
SP 45 By-pass and drain connection standard.
BS 1503 Specification for steel forgings for pressure SP 55 Quality standard for steel castings-
purposes. visual method.
BS 1504 Specification for steel castings for pressure SP 61 Hydrostatic testing of steel vales.
purposes. SP 72 Ball valves with flanged or butt-welding
BS 1560 Steel pipe flanges and flanged fittings. ends for general service.
BS 2080 Face-to-face, center-to-face, end-to-end,and
NACE-National Association of Corrosion Engineers
center-to-end dimensions of flanged and
butt-welding end steel valves for the petro- Me0175 Sulfide stress cracking resistant metallic
leum, petrochemical and allied industries. materials for oil field equipment.
37
VALVES
Component Parts
36
17
6
16
5
Ball Valve
13 12
15
20
3
2
5 14 24
6 1 1/2" thru
8"RP only
23
10 36 35
11
8 4
4
9 7
7
9
22
8
21 1
40
20 11
19 10
18
Lower Stem Detail
8"thru 12"
41 Trunnion Cover
O-Ring available
30
for 1 1/2" thru 6"
bore only.
32 Primary Seal
34
24 8" FP and Secondary Seal
33 Larger Sizes Only Stem Packing
31
PARTS LIST
1 Body 10 Seat Sub Seal/ 18 Retract. Port Screw 31 Thrust Adjust Screw
2 Bonnet Braided Carbon Rope 19 Retract. Port Seal 32 Jam Nut
3 Ball/Stem 11 Wave Spring 20 Injection Fitting 33 Thrust Plate Bolt
4 Trunnion Bearing 12 Bonnet Cap Screw 21 Bleed Valve 34 Lock washer
5 Stem Seal 13 Stop Screw 22 Bonnet Align.Pin 35 Bonnet Primary Seal
6 Stem Back-up Ring 14 Bonnet Gasket/Seal 23 Grounding Plunger 36 Stem Packing/
7 Seat 15 Stem Bearing 24 Grounding Spring Braided Carbon Rope
8 Seat O-Ring 16 Stop Plate 29 Key 40 Internal Ball Check
9 Seat Back-up Ring 17 Retainer 30 Thrust Plate 41 Trunnion Cover O-Ring
38
VALVES
TOP ENTRY BALL VALVE
One Piece Uni-body Top Entry, Double Block and Bleed G
Full Port, Fire Safe, Blow-out Proof Stem
Anti-static Device, Cavity Relieving Seats H
39
VALVES
TOP ENTRY BALL VALVE
One Piece Uni-body Top Entry, Double Block and Bleed
G
Full Port, Fire Safe, Blow-out Proof Stem
Anti-static Device, Cavity Relieving Seats H
NACE MR-01-75, Optional Locking Device F E F
Designed to ASME B16.34, API 6D U D
A BB
Face to Face API 6D AA
Ball Valve
End Flange ASME B16.5 Z
Buttweld ASME B16.25 V. No.of Holes
C W. Hole Dia.
Class ASME CL1500 B X. Bolt Circle ANSI B16.5 Flanges Y
40
VALVES
TOP ENTRY BALL VALVE PRESSURE TEMPERATURE AND FLOW DATA
Buna N. EPDM*
Buna N. EPDM*
Carbon Steel Carbon Steel
WCC and LCC WCB
EPDM**
EPDM**
HNBR
HNBR
ANSI B16.34 Ratings ANSI B16.34 Ratings
Viton
Viton
Material Limits Material Limits
6500 6500
Class 2500 Class 2500
6000 6000
Ball Valve
5500 5500
Differential Pressure-PSI
5000 5000
Differential Pressure-PSI
4500 4500
4000 4000
PE
PE
E
3500 3500
K
K
Class 1500 Class 1500
3000 3000
2500 2500
2000 2000
1500 Class 900 1500 Class 900
1000 1000
Class 600 Te Class 600 Te
500 f lo 500
n f lo
n
Temp.- F
0 100 200 300 400 500 Temp.- F 0 100 200 300 400 500
Pressure Temperature Chart Notes: Consult factory for service above 325 F
*For chemical service. ** For water and steam service only.
Stainlee Steel
Buna N. EPDM*
CF8M
EPDM**
HNBR
ANSI B16.34 Ratings
LOW TEMPERATURE LIMITS
Viton
Material Limits
PE
3500
Seal Material F C Seal Material F C
EK
3000 Class 1500
Buna N -30 -34.4 Viton +10 -12.2
2500
Low Temp Buna N -50 -45.6 NBR -40 -40
-20 -28.9 2000
Viton EPDM -50 -45.6
1500
Class 900
1000
500 Class 600 Te
f l on
The Flow Coefficient "Cv" of a valve is the flow rate of water (gallons/minute@ 60 F) through a fully opened valve, with a pressure drop of 1 psi
across the valve. To find the flow of a liquid or gas through a valve from the Cv, use the following fornulas
41
VALVES
VARIANTS
PUPS ACTUATORS
Butt Weld vales may be supplied The bonnet design of Factory Top Entry Ball Valves permits easy adapta-
with transition pieces(PUPS) to tion to mount manual, electric, hydraulic, or pneumatic actuators.
avoid any risk of seat and seal dam-
age during welding and post weld METAL SEATED BALL VALVES
heat treatment operations. Length Factory Top Entry Metal Seated ball valves have been designed to
of pups and type of pipe and grade provide a reliable, efficient and safe method to handle services where
Ball Valve
to be specified by customer. high temperatures and/or the presence of solid particles in the fluid
make in impossible, or not recommended, to use soft seated ball
valves.
EXTENSIONS
Factory top entry ball valves are available
for below ground or buried service
with fully operational extensions to
meet your specifications. Body Bleed
and Sealant Injection functions are main-
tained along with total valve control by
manual or powered actuators. Extension
dimensions for Gear Operator or Actuator
are given with reference from the valve
center line to the center of hand wheel.
INSTALLATION
FLANGE END (RF & RTJ): Caution: During the welding process. Valve body temperatures
Top Entry Ball Valves may be mounted in either vertical or horizon- should be monitored around the circumference at a location in line
tal piping systems. The stem may be positioned vertically to hori- with the sealant injection fittings. The temperatures at this plane
zontally. should be checked with Temperature Stick or other reliable temperature
Mating flanges must be correctly aligned. Alignment included bolt indicator and not allowed to exceed 300 F. This precaution is
bole placement, parallelism, and perpendicularity. necessary to assure that non-metallic seals do not suffer heat damage.
Use proper size gasket or RTJ metal seal. Flange studs or bolting Tack weld valve in position and check for proper alignment.
must be correct size and properly tightened. Finish weld following proper weld procedure for material grade
Properly constructed piping systems do not cause undo stress in and condition, and the above Caution.
valve assemblies. Valves are not intended to make up for insufficient
pipe tolerances.
42
VALVES
Factory FULL WELDED BALL A
VLVE DESIGN FEATURES
43
VALVES
FULL WELDED BALL VALVE - WEIDED END PN25/PN40 DIMENSION
One Piece Uni-body, Top Entry, Full Port, Welded Ends
SIZE PN L D G1 G2 H h t S
Floating Ball, Fire Safe, Blow-out Proof Stem (DN)
Unit: mm
Anti-static Device, Cavity Relieving Seats
15 40 230 15 42.4 26.9 82 38 2.3 120
NACE MR-01-75, Optional Locking Device
20 40 230 20 48.3 33.7 105 36 2.6 120
Designed to EN12516, DIN3357-1
25 40 230 25 60.3 42.4 95 38 2.6 130
Face to Face EN558-1/DIN 3202
32 40 260 32 76.1 48.3 125 49 2.6 160
End Flange EN1092/DIN 2542
Buttweld EN12627 40 40 260 40 88.9 60.3 135 49 2.9 180
Ball Valve
Class PN25/PN40 50 40 300 50 108 76.1 118 53 2.9 300
DN125-250 65 25 300 65 127 88.9 141 65 3.2 300
80 25 325 80 159 114.3 188 82 3.6 400
100 25 325 100 193.7 139.7 208 78 4 400
125 25 350 125 219.1 168.3 400 230 4.5 320
S
150 25 400 150 275 219.1 450 330 4.5 350
H
200 25 530 200 357 273 525 400 5 350
h
250 25 550 250 427 325 595 450 5.6 400
DN15-100 h
H
D G2 G1
PN16 DIMENSION
FULL WELDED BALL VALVE - FLANGED END
SIZE L D D1 D2 H b-f Z- d Do
One Piece Uni-body, Top Entry, Full Port, Flanged Ends (DN) Unit: mm
Floating Ball, Fire Safe, Blow-out Proof Stem 15 130 95 65 45 60 14-2 4-14 108
Anti-static Device, Cavity Relieving Seats 20 140 105 75 55 64 14-2 4-14 120
NACE MR-01-75, Optional Locking Device 25 150 115 85 65 90 16-2 4-14 165
Designed to EN12516, DIN3357-1 32 165 135 100 78 105 16-2 4-18 180
40 180 145 110 85 150 16-3 4-18 240
Face to Face EN558-1/DIN 3202 50 200 160 125 100 190 16-3 4-18 240
End Flange EN1092/DIN 2542 65 220 180 145 120 195 18-3 4-18 320
Buttweld EN12627 80 250 195 160 135 215 20-3 8-18 350
Class PN16/PN25/PN40
100 280 215 180 155 250 20-3 8-18 400
125 320 245 210 185 280 22-3 8-18 500
150 360 280 240 210 320 24-3 8-23 600
200 400 335 295 265 370 26-3 12-23 800
PN25 DIMENSION
SIZE L D D1 D2 H b-f Z- d Do
(DN) Unit: mm
40 180 145 110 85 160 18-3 4-18 240
50 200 160 125 100 205 20-3 4-18 270
65 220 180 145 120 215 22-3 8-18 350
80 250 195 160 135 230 22-3 8-18 400
100 280 230 190 160 270 24-3 8-23 500
125 320 270 220 188 300 28-3 8-25 600
DO
150 360 300 250 218 340 30-3 8-25 900
200 400 360 310 278 400 34-3 12-25 1100
D t
PN40 DIMENSION
Z- d H SIZE L D D1 D2 H b-f Z- d Do
(DN) Unit: mm
15 130 95 65 45 60 16-2 4-14 40
DN D2 D1 D 20 140 105 75 55 65 16-2 4-14 50
25 150 115 85 65 90 18-2 4-14 58
32 180 135 100 78 105 18-3 4-18 66
40 200 145 110 85 170 18-3 4-18 76
L 50 220 160 125 100 230 20-3 4-18 88
65 250 180 145 120 250 22-3 8-18 110
80 280 195 160 135 250 22-3 8-18 121
100 320 230 190 160 295 24-3 8-23 150
125 400 270 220 188 330 28-3 8-25 176
150 400 300 250 218 375 30-3 8-25 204
200 550 375 320 282 440 38-3 12-30 260
44
VALVES
FULL WELDED BALL VALVE PN25/PN40 DIMENSION
WEIDED END WITH STEM EXTENSION
SIZE PN L D G1 G2 Hmax t S
One Piece Uni-body, Top Entry, Reduced Bore, Welded Ends (DN) Unit: mm
Long Stem, Floating Ball, Fire Safe, Blow-out Proof Stem 15 40 230 10 33.7 21.3 3000 2 120
Anti-static Device, Cavity Relieving Seats 20 40 230 15 42.4 26.9 3000 2.3 120
NACE MR-01-75, Optional Locking Device 25 40 230 20 48.3 33.7 3000 2.6 120
Designed to EN12516, DIN3357-1 32 40 260 25 60.3 42.4 3000 2.6 130
40 40 260 32 76.1 48.3 3000 2.6 160
Ball Valve
DN15-125 S
H
D G1 G2
One Piece Uni-body , Top Entry, Reduced Bore, Welded Ends SIZE PN L D D1 D2 h H S t Kv
(DN)
Floating Ball, Fire Safe, Blow-out Proof Stem Unit: mm
Anti-static Device, Cavity Relieving Seats 15 40 230 10 21.3 33.7 38 80 120 2.0 8
NACE MR-01-75, Optional Locking Device 20 40 230 15 26.9 42.4 38 82 120 2.3 14
Designed to EN12516, DIN3357-1 25 40 230 20 33.7 48.3 36 105 120 2.6 25
32 40 260 25 42.4 60.3 38 95 130 2.6 41
Face to Face EN558-1/DIN 3202 40 40 260 32 48.3 76.1 49 125 160 2.6 65
End Flange EN1092/DIN 2542 50 40 300 40 60.3 88.9 49 135 180 2.9 108
Buttweld EN12627
65 25 300 51 76.1 108.0 53 118 300 2.9 180
Class PN25/PN40
80 25 300 66 88.9 127.0 65 141 300 3.2 290
100 25 325 81.5 114.3 159.0 82 188 400 3.6 470
DN150-300 125 25 325 102 139.7 193.7 78 203 400 4.0 880
150 25 350 125 168.3 219.1 280 400 320 4.5 1150
200 25 400 152 219.1 275.0 330 450 350 4.5 1750
250 25 530 203 273.0 357.0 400 525 350 5.0 3200
S
300 25 550 254 325 427.0 450 595 400 5.6 4600
H
h
DN15-125 S
h
t
D D2 D1
45
VALVES
FULL WELDED BALL VALVE - FLANGED END PN25/PN40 DIMENSION
SIZE PN PN L D 1 d Holes h H S
One Piece Uni-body, Top Entry, Reduced Bore, Flanged Ends
(DN) (body) (FLG)
Floating Ball, Fire Safe, Blow-out Proof Stem Unit: mm
Anti-static Device, Cavity Relieving Seats 15 40 40 130 10 95 65 14 4 40 80 120
NACE MR-01-75, Optional Locking Device 20 40 40 150 15 105 75 14 4 40 82 120
Designed to EN12516, DIN3357-1 25 40 40 160 20 115 85 14 4 45 105 120
32 40 40 180 25 140 100 18 4 38 95 130
40 40 40 200 32 150 110 18 4 44 125 160
Ball Valve
Face to Face EN558-1/DIN 3202
End Flange EN1092/DIN 2542 50 40 40 230 40 165 125 18 4 49 135 180
Buttweld EN12627 65 25 16 270 51 180 145 18 4 53 118 300
Class PN25/PN40 80 25 16 280 66 200 160 18 8 65 141 300
100 25 16 300 81.5 220 180 18 8 82 188 400
DN150-300 125 25 16 325 102 250 210 18 8 78 203 400
150 25 16 350 125 285 240 22 8 280 400 320
200 25 16 400 152 340 295 22 12 330 450 350
250 25 16 500 203 405 355 26 12 400 525 350
S
300 25 16 500 254 480 410 26 12 450 595 400
H
h
h H
L DN15-125
H DN15-100
S
t
D G2 G1
46
VALVES
FULL WELDED BALL VALVE - FLANGED END PN25/PN40 DIMENSION
SIZE PN PN L D 1 2 d Holes H S
One Piece Uni-body, Top Entry, Reduced Bore, Flanged Ends
(DN) (body) (FLG)
Floating Ball, Fire Safe, Blow-out Proof Stem Unit: mm
Anti-static Device, Cavity Relieving Seats 15 40 40 245 15 95 65 14 4 40 120
NACE MR-01-75, Optional Locking Device 20 40 40 245 20 105 75 14 4 45 120
Designed to EN12516, DIN3357-1 25 40 40 275 25 115 85 14 4 38 130
32 40 40 275 32 140 100 18 4 44 160
40 40 40 320 40 150 110 18 4 49 180
Ball Valve
h
H
D 1
L DN 15-100
DN16-100 S
H
47
VALVES
Factory SERIES DOUBLE BLOCK AND BLEED BALL VALVE COMBINED BALL VALVES
SIDE ENTRY AND TOP ENTRY BOLTED BONNET
CHARACTERISTICS
Ball Valve
Pressure Range: from ASME
Class 150 to ASME Class 2500.
Temperature range:
from-46 to 450 .
Side Entry Forged Steel Valves.
On request, Top-Entry design.
Low pressure loss through the valve.
Low actuation torque.
"CE" marking in compliance with
PED Directive 97/23/EC.
Full bore or Reduced bore.
Different kinds of end connections
(RF/RTJ Flanges, Butt Weld, Clamp
Connection, Socket Welding).
Wide availability of materials depending on the specifications (carbon steel, stainless steel or Duplex steel for service in corrosive environments,
Chrome-Molybdenum alloy steel for high temperature service, etc.).
Materials with anti-corrosion properties according to NACE MR 0175.
On request, seat pocket area overlay, seal area overlay, or completed cladding on wetted surface (welded overlays in Inconel 625, Stainless Steel 316,
etc., or Electroless Nickel Plating).
Suitable for manual (wrench of gear) or motorized actuation ( hydraulic, pneumatic, gas-over-oil or electric actuator).
MAIN PARTS
15 14 32 34
1. Closure 19. Seat Spring
2. Body Stud-Nut 20. Body Stud
3. Seat Ring 21. Stem O-Ring
4. Adapter Flange 22. Seat Gasket
5. Body 23. Seat Back-Up Ring
6. Closure Back-Up Ring 24. Seat O-Ring
7. Ball 25. Body Gasket
8. Gland Flange 26. Closure O-Ring
9. Trunnion 27. Stem Gasket 35
FLOW DIAGRAM
VENT
1 20 2 3 25 6 7 13 9 17 29 30 18 19 5
48
VALVES
DOUBLE BLOCK & BLEED BALL VALVE ASME 150 ASME 300
A B C W.T A B C W.T
Double Block and Bleed, Double Ball (lbs) (lbs)
SIZE RF BW RTJ SIZE RF BW RTJ
Full or Reduced Port, Fire Safe, Blow-out Proof Stem (in.) (in.)
Anti-static Device, Cavity Relieving Seats
2" 312 378 334 98 105 81 2" 378 378 406 102 120 92
NACE MR-01-75, Optional Locking Device
3" 355 495 378 127 130 165 3" 495 495 522 148 164 176
Designed to ASME B16.34, API 6D
4" 401 534 422 165 130 330 4" 534 534 562 165 130 374
6" 690 800 711 235 288 455 6" 705 800 733 206 237 583
Face to Face API 6D
Ball Valve
8" 800 912 823 239 288 660 8" 879 912 907 239 288 770
End Flange ASME B16.5
Buttweld ASME B16.25
10" 933 978 956 277 326 1056 10" 994 978 1022 277 326 1166
Class ASME CL150~900 12" 1068 1111 1089 316 364 1518 12" 1134 1111 1162 316 364 1681
14" 1201 1334 1223 341 395 2031 14" 1334 1334 1362 341 395 2321
16" 1334 1467 1356 383 437 2886 16" 1467 1467 1495 383 437 3247
18" 1512 1600 1533 417 471 3480 18" 1600 1600 1628 432 486 4490
20" 1600 1734 1622 454 508 4473 20" 1734 1734 1768 478 532 5925
24" 1867 2000 1890 529 590 6961 24" 2000 2000 2039 578 640 6961
C
2" 511 511 516 105 129 99 2" 644 644 649 108 129 128
A 3" 623 623 628 147 164 176 3" 667 667 672 147 164 187
4" 756 756 761 165 184 462 4" 800 800 805 165 184 568
6" 978 978 984 212 237 693 6" 1068 1068 1073 212 237 792
8" 1155 1155 1162 254 304 1100 8" 1290 1290 1295 254 304 1276
10" 1377 1377 1384 303 359 1980 10" 1467 1467 1472 303 359 2178
12" 1467 1467 1472 330 378 2347 12" 1689 1689 1694 345 398 2963
14" 1556 1556 1561 360 414 2974 14" 1801 1801 1817 358 410 3263
16" 1734 1734 1740 401 455 4385 16" 1878 1878 1995 407 458 4556
18" 1911 1911 1916 449 503 5775 18" 2133 2133 2156 452 502 6259
20" 2090 2090 2100 485 543 7445 20" 2312 2312 2335 498 553 8182
24" 2445 2445 2462 584 646 12269 24" 2711 2711 2744 597 664 14236
DOUBLE BLOCK & BLEED BALL VALVE ASME 1500 ASME 2500
49
VALVES
RAL COLOR CARD
ral 1000 ral 1001 ral 1002 ral 1003 ral 1004 ral 1005 ral 1006 ral 1007
ral 1011 ral 1012 ral 1013 ral 1014 ral 1015 ral 1016 ral 1017 ral 1018
ral 1019 ral 1020 ral 1021 ral 1023 ral 1024 ral 1027 ral 1028 ral 1032
ral 1033 ral 1034 ral 2000 ral 2001 ral 2002 ral 2003 ral 2004 ral 2008
ral 2009 ral 2010 ral 2011 ral 2012 ral 3000 ral 3001 ral 3002 ral 3003
ral 3004 ral 3005 ral 3007 ral 3009 ral 3011 ral 3012 ral 3013 ral 3014
ral 3015 ral 3016 ral 3017 ral 3018 ral 3020 ral 3022 ral 3027 ral 3031
ral 4001 ral 4002 ral 4003 ral 4004 ral 4005 ral 4006 ral 4007 ral 4008
ral 4009 ral 5000 ral 5001 ral 5002 ral 5003 ral 5004 ral 5005 ral 5007
ral 5008 ral 5009 ral 5010 ral 5011 ral 5012 ral 5013 ral 5014 ral 5015
ral 5017 ral 5018 ral 5019 ral 5020 ral 5021 ral 5022 ral 5023 ral 5024
ral 6000 ral 6001 ral 6002 ral 6003 ral 6004 ral 6005 ral 6006 ral 6007
ral 6008 ral 6009 ral 6010 ral 6011 ral 6012 ral 6013 ral 6014 ral 6015
ral 6016 ral 6017 ral 6018 ral 6019 ral 6020 ral 6021 ral 6022 ral 6024
ral 6025 ral 6026 ral 6027 ral 6028 ral 6029 ral 6032 ral 6033 ral 6034
ral 7000 ral 7001 ral 7001 ral 7002 ral 7003 ral 7004 ral 7005 ral 7006
ral 7008 ral 7009 ral 7010 ral 7011 ral 7012 ral 7013 ral 7015 ral 7016
ral 7021 ral 7022 ral 7023 ral 7024 ral 7026 ral 7030 ral 7031 ral 7032
ral 7033 ral 7034 ral 7035 ral 7036 ral 7037 ral 7038 ral 7039 ral 7040
ral 7042 ral 7043 ral 7044 ral 8000 ral 8001 ral 8002 ral 8003 ral 8004
ral 8007 ral 8008 ral 8011 ral 8012 ral 8014 ral 8015 ral 8016 ral 8017
ral 8019 ral 8022 ral 8023 ral 8024 ral 8025 ral 8028 ral 9001 ral 9002
ral 9003 ral 9004 ral 9005 ral 9010 ral 9011 ral9016 ral 9017 ral 9018
Note: For an exact reproduction of the colors it is advisable to refer an original RAL card.
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