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User’s Manual
Including Operating and Maintenance Instructions
Introduction -------------------------------------------------------------------------------------------------------- 1
Initial Operation--------------------------------------------------------------------------------------------------- 9
Moisture Control------------------------------------------------------------------------------------------------- 11
Pause Operations----------------------------------------------------------------------------------------------- 12
Maintenance ----------------------------------------------------------------------------------------------------- 15
Intended Applications
The Optima Steamer is designed for cleaning surfaces capable of handling steam jet pressure of
up to 8.5 bar (123.2 psi) and maximum temperatures reaching at 135℃ (275℉).
The Optima Steamer is capable of cleaning various surfaces including, but not limited to machinery
/ parts, vehicle exteriors and interiors, engine compartment, glass, metal surfaces, windows, wheel
wells, vents, kitchenware, remove weeds and much more while simultaneously sanitizing and
deodorizing with very little water consumption.
Safety Precautions
Before operating the Optima for the first time, read the manual completely.
The manufacturer and distributors are not liable for the mechanical troubles, property
damage, or personal injury caused by the operator(s) unfamiliarity with the manual’s
instructions.
• With regards to the steam vessel, use only water and the manufacturer’s recommended steam
vessel cleansing solution. Do not put any other chemicals or detergents into the water tank or
steam vessel.
• Do not use distilled water or filtered water under 15 ppm
• “Soft” water is recommended. Otherwise, use only clean tap water with anti-scaling solution.
• Use only clean diesel.
• Provide adequate electrical power requirements accordingly to the specifications.
• Make sure that all the switches on the machine are off before plugging the machine into an
electrical outlet.
• If an extension cord is used, make sure it is constructed waterproof and of proper diameter
based on the cord length and required electrical specifications.
• Turn off the POWER (EMERGENCY STOP) and STEAM switches when refilling the fuel tank.
• Turn off and unplug the machine from its power source and allow the Optima Steamer to cool
down before carrying out any maintenance.
• Use only hoses, steam-guns and all other accessories recommended by the manufacturer. Use
manufacturer approved spare parts only.
• Use and store the Optima on a leveled up surface only.
• Do not use the machine in rain or snow outdoors. The Optima Steamer is not weather-proof or
water-proof.
• Never leave the machine unattended while in use.
• Never store the machine below 0℃ (32℉) or extremely cold weather condition.
• In cold climates, do not allow water to sit when the Optima is not in use. Do not operate the
machine if any parts are frozen or suspected of being frozen.
(See “Freeze Prevention on page13)
• Do not use the Optima if any part, power cord, safety device, hose or spray gun is visually
damaged or suspected of being damaged.
Warning:
Fuel (diesel only).
risk of electric shock.
Feed-Water. Caution
Main Power on
Working Pressure 8.5 bar / Max 9.5 bar (123.2 psi / Max 137.7 psi)
Spraying
< 135℃ (< 275℉)
Temperature
Rated Electricity
290 Watts (max.)
Power
100V~240V, 50 / 60Hz
Voltage / Hertz
(Customer configuration available)
Water Consumption
Rate (Max) 300 ~ 1200cc/min (0.08~0.32gpm)
Net Weight (kgs / lbs) 85 kgs (187 lbs) 87 kgs (192 lbs) 93 kgs (205 lbs)
Note!
* To ensure safety and machine effectiveness, do not modify factory settings for steam pressure
and temperature.
* Water consumption rate may vary based on the use of the moisture valve and business
applications. (See page 11, “Moisture Control”).
1. Connect the steam hose and gun to the steam outlet valve. Ensure a tight connection (use tools).
2. Fill the water tank with soft water. When tap water is used, add anti-scaling solution to the water
tank as instructed by the supplier. Do not use distilled water.
If water other than treated soft water is used, scale will build up on steam vessel walls, probe
sensors and pipes. This will adversely affect the performance and lifespan of the machine. In order
to prevent this, we recommend operators to use anti-scaling solution. Simply add anti-scaling
solution every day and ensure that the steam vessel is drained at the end of the day. This procedure
will prevent scale build-up inside steam vessel and increase the thermal efficiency of the machine.
Use manufacturer recommended steam vessel anti-scaling solution only.
4. Plug the machine into an electrical outlet with all the switches on the machine off. If an extension
cord is used, the plug and the socket must be of watertight construction. Inadequate extension
cords can cause damage to the machine and can be dangerous to operators.
Refer to: http://en.wikipedia.org/wiki/Mains_electricity_by_country.
Make sure the water tank is full. (If using the auto water filling system, connect water hose
1 to water supply source, i.e. faucet and open the valve)
Fill the fuel tank with diesel. Connect the Power cord to the outlet.
Turn on the POWER (EMERGENCY STOP) switch and
then turn on the STEAM switch. You will see one of the
following signal indications. A
A: POWER and WATER PUMP RUN lights are on. The
water pump supplies water to the steam vessel for
about 120 seconds
B: The POWER light on and WATER TANK light is B
2
flashing, and the alarm is going off. This means the
float switch in the water tank does not detect water.
Add water to the water tank.
C: The POWER light on and FUEL TANK light is
flashing, and the alarm is on. This means the float C
switch in the fuel tank does not detect fuel. Add diesel
to the fuel tank.
Note!
When using the Optima after draining the steam vessel, the above procedure must be repeated.
Steps:
1. Turn on the POWER (EMERGENCY STOP) switch, and then turn on the STEAM switch. If the
alarm beeps once and the POWER light is on, the machine is ready to operate.
(If you are starting the Optima for the first time or using after draining the steam vessel, refer to
“Initial Operation” on the previous page.)
2. Once the machine ignites, it will reach the operating steam pressure within 2~3 minutes.
3. After the steam pressure reaches 8.5 bar (123.2 psi), open the steam outlet valve(s) and begin
to operate.
Review all safety precautions on page 1~2. Never leave the machine unattended.
The exhaust is very hot. Take precautions when Operating the machine in a
confined space.
10
Note!
In extremely hot or dry weather conditions, using two spray guns continuously with the moisture
control valve open all the way may consume steam faster than what can be replenished. In this
case, the alarm will sound. Close the moisture control valve by 1/3 and allow pressure to build.
11
Steps:
1. Turn the STEAM switch off.
2. The blower fan will be shut off automatically after 30 seconds to remove excess fumes.
3. Close the steam outlet valves and pull the steam gun trigger to release any remaining steam in
the hoses. This will prevent the release of water (condensed steam) and increase the life span
of the steam hoses and guns.
Note!
When manually refilling the water or fuel tank, turn off the STEAM switch first.
After refilling the water or fuel tank, turn the STEAM switch back on and resume operation.
Shutdown Procedures
Steps:
1. Turn the STEAM switch off.
2. After 30 seconds, the blower fan will automatically stop. Once the blower fan stops running, turn
off the POWER (EMERGENCY STOP) switch.
3. Use up the existing steam in the steam vessel until the pressure drops to 1~2 bar (15~29 psi).
Then drain out all water from steam vessel by opening the drain valve. If the water from the
steam vessel is milky, open the Y-strainer drain valve (cap) and clean the filter of Y-strainer.
4. Close the steam outlet valve and pull the spray gun trigger to release the remaining steam in the
hoses. This will prevent the release of water (condensed steam) at next use and increase the life
span of the steam hoses and spray guns.
5. In cold climates or cold weather condition, additional steps are required to prevent damages.
(See "Freeze Prevention" on page 13).
Tips!
Extend the life span of the Optima
1. Use soft water or clean tap water.
2. Use water treatment daily if tap water is used.
3. Always remove steam from hoses, spray guns, and the steam vessel after use.
4. Store the Optima at room temperature.
5. Remove sediments from the steam vessel regularly. (See “Maintenance” on page 15).
6. Remove hardened scale from the vessel regularly. (See “Maintenance” on page 15).
7. Use only clean diesel. Never use a recycled- diesel or other types of fuel.
12
Steps:
13
Note!
Doing freeze prevention maintenance can prevent costly repairs. Frozen water can rupture lines,
cause malfunctions and destroy parts. Never operate the machine if any part is frozen or suspected
of being frozen. Thaw the machine at room temperature overnight. Carefully inspect the machine.
If the machine is visually damaged or performs abnormally, immediately turn off the machine and
contact your distributor or manufacturer.
14
Maintenance Schedule
Every 3 Every year
Maintenance Items Daily Monthly months or or as
as needed needed
*The frequency of these maintenance items may vary based on the hardness of water in your area.
Scale is caused by dissolved mineral in water settling on internal surfaces. Scale build-up can
greatly impact steam vessel longevity and operating efficiency. Adding anti-scaling water
treatment will help prevent scale from forming on the inside wall of the steam vessel and protect
against sensor malfunctions.
Only add water and manufacturer approved anti-scaling solution to the water tank.
15
D. Check the water and fuel filters routinely and replace as needed.
16
Steps:
1. Unplug the electric cord and let the steam pressure drop to “0.”
2. Cool down and drain the steam vessel by opening the drain valve.
3. Remove the top cover or open the lateral door and disconnect the sensors from wiring.
4. Remove the sensors from the vessel using 14mm deep socket wrench.
5. Using sandpaper, scrub the tip of sensors clean. Replace them if necessary.
6. Wrap the threads of the sensors with Teflon tape at least 6 times and insert the sensors by
using tools.
17
With the machine unplugged, clean the fuel nozzle and electrodes. Ensure correct spacing as
shown below.
What you will need: screw driver (+), dry towel, and ruler.
Steps:
1. Disconnect H.V cables and fuel pipe from the top of the combustion chamber.
2. Remove the electrodes holder with a screw driver (+).
3. Clean the fuel nozzle and the two electrodes with a dry towel. Ensure correct spacing.
What you will need: screw driver (+), wrenches, 10mm T-box wrench, container (10 liters or
larger), 10 liters (2.5 gal) of diluted de-scaling liquid, and 2 liters (0.5 gal) of clean tap water.
Steps:
18
19
What you will need: screw driver (+), 10mm wrench, vacuum cleaner, towel and brush.
Steps:
1. Remove all covers and disconnect the H.V cables and fuel pipe from top of the cylinder.
2. Unscrew the 3 bolts on the cylinder cover with 10mm wrench.
3. Open the cylinder cover and clean the steam vessel using a vacuum cleaner, towel, and brush.
20
21
2. Thermistor & Air purge valve: The temperature setting is between 90~100℃(194 ~ 212˚F).
It controls the electronic valve for air purge. If the Thermistor reading is below the preset
range, the machine will release air from inside the steam vessel at initial pressurizing stage.
This will prevent any machine operation interference caused by false pressure reading due to
internal air.
3. Safety valve: Pressure is released when steam pressure exceeds 9.5 bar (137.7 psi).
4. The low water probe sensor: The sensor prevents the vessel from heating without sufficient
water in the steam vessel.
5. Non-return valves: Two non-return valves prevent steam from back drafting.
6. Y-strainer: The Y-strainer is connected to the steam drain. It is designed to break first before
other important parts when a freeze rupture occurs.
7. Water pump running time: The water pump is programmed to shut off after running for 60
seconds (in normal operations) in order to avoid dry running.
8. Programmed operation: The intelligent system checks for the machines condition and takes
necessary steps to prepare for the machine for a safe operation.
22
Warning! When steam pressure arise above 8.5 bar (123.2 psi):
When steam pressure gauge indicates above 8.5 bar (123.2 psi), you must turn off both
STEAM and POWER (EMERGENCY STOP) switches; confirm the cause and take steps
necessary before operating the machine again. (Refer to “Troubleshooting Guide” No. 10)
Possible Cause(s):
If the burner keeps igniting when the pressure gauge indicates pressure beyond 8.5bar
(123.2 psi), turn the POWER (EMERGENCY STOP) switch off, and contact your
distributor or manufacturer.
If the burner is off, and the pressure is above the maximum preset value, the most likely
cause of the high pressure is compressed steam or water in the vessel. If overpressure
persists, clean the high water probe sensor or replace if necessary
(See “Maintenance” on page 15)
23
24
Float switch is not detecting water in the water tank due to:
1) Water shortage; OR
2) Malfunction of the float switch in the tank.
Float switch in the fuel tank is not detecting diesel fuel due to:
1) Fuel shortage AND/OR
2) Malfunction with the float switch in the tank.
5
1) Add fuel to the fuel tank.
2) Disconnect the wire from the float switch. If the signal clears,
replace the float switch. (Refer to Guide No.4 figure)
25
The steam pressure arise above 8.5 bar (123.2 psi) due to:
1) ~ 2) The water probe sensors are not detecting water and
the water pump is running continuously.
3) Pressure is over 8.5 bar (123.2 psi) and the burner is still on.
10
1) ~ 2) Scale build-up is preventing water probe sensors from
detecting water in the vessel Clean or replace water
probe sensors (High, Com, Low).
3) Check pressure switch. Then contact your distributor.
26
2) Detach the air purge from the pipe line and clean it or check /
replace thermistor.
27
28
1. Various accessories
2. Omega Softener
Caution!
Please refer to the instruction of each item before using optional items with Optima DM(DMF)
29
2 Did you physically check water & fuel tank to see if they are filled?
3 How many hours per day average do you operate your machine?
Continue to items below after the POWER (EMERGENCY STOP) and STEAM switches are on
Please check 4 LED lights on the control panel box, and let us know indication of them as
light on (LO), light flashing (BK) or off (OFF) in each blank below.
5
POWER WATER PUMP
WATER TANK FUEL Tank
Light RUN Light
Light (Yellow) Light (Red)
(Green) (White)
6 Is there a sudden increase of the pressure gauge over 9.5bar (137.7psi)?
7 Has any water exited from steam gun nozzle when pulling the gun trigger?
11 Is the combustion chamber is still igniting even though STEAM switch is off?
Company Name
E-mail Phone
30
SJE Corporation Ltd. hereby warrants that new Optima Steamers purchased directly from SJE Corporation Ltd.,
headquartered in Busan, South Korea will be free from defects in material and workmanship for the period of time stated
below, subject to certain limitations.
This warranty is not transferable and covers replacement parts only. This warranty does not cover any consequential
damages or business loss.
The warranty on your Optima Steamer is twelve(12) months(6months for authorized distributors) from the date of
purchase by the original owner against defects in material and workmanship.
GENERAL EXCLUSIONS
General exclusions from this warranty shall include any failures caused by:
a. Installation of parts, attachments or accessories that are not original to the unit or genuine Optima Steamer parts.
(i.e. external aftermarket attachments such as exhaust duct extension)
b. Abnormal strain, neglect, or abuse.
c. Lack of proper maintenance.
d. Accident or collision damage.
e. Changing or altering factory settings without consulting with an authorized technician.
f. Damage or malfunctions resulting from natural calamity, freezing, theft, accident, vandalism, abuse due to
misapplication and/or improper site conditions.
g. Water damage
h. Electrical damage from including, but not limited to improper use of extension cords, failure to meet proper
voltage requirements, incorrect or insufficient amperage circuit.
i. Insufficient unobstructed distance on exhaust
CUSTOMER’S RESPONSIBILITY
Under this warranty, the customer’s responsibility shall be to:
a. Operate and maintain the machine as specified in the instructions manual.
b. Give notice to authorized Optima Steamer dealer or SJE Corporation Ltd. of apparent defects within seven (7)
days after discovery.
c. Provide proof of purchase, purchase date, and serial number of the warranty item(s).
d. Make the unit available for inspection and repairs at dealer's place or service center. If shipped, transit costs
should be prepaid.
For warranty service request, please e-mail [email protected] or call +82 51 521 3200.
SJE Corporation Ltd. recommends that you read the Operating Instructions, and in particular the troubleshooting
guide on USER'S MANUAL before you make a Warranty service call