Devcon Catalog PDF
Devcon Catalog PDF
Mining & Coal Preparation | Cement Processing | Coal-Fired Power Plants | Pulp & Paper | Steel Processing
Performance Polymers
Table of Contents
Product Technologies....................................................................................................................................................................3
Wearing Compounds................................................................................................................................................................4-7
Surface Preparation....................................................................................................................................................................20
Agency Approvals.........................................................................................................................................................................21
Product Index.................................................................................................................................................................................22
2
Product Technologies
Wearing Compounds are specially formulated wear-resistant
epoxy coatings that protect dry materials handling and
storage equipment from sliding abrasion, impact and wear.
These products are trowelable, non-sag putties available in
large particulate, high impact, and high temperature formulas.
Tile Adhesives are high strength, room temperature curing,
trowelable adhesives that bond ceramic tiles to metal.
3
Wearing Compounds
Specially formulated wear-resistant epoxy coatings that protect dry materials handling and storage equipment from
abrasion, corrosion and wear. The DFense Blok™ product line is truly an adv anced epoxy technology with quicker
functional cure times and better abrasion resistance.
4
Technical Information
Devcon® Devcon® Devcon®
Physical Devcon®
DFense Blok™ DFense Blok™ DFense Blok™
Properties DFense Blok™
Surface Wetting Agent Fast Cure (FC) Quick Patch
Cured hardness
77 71 80 84
(ASTM D2240) Shore D
Cured shrinkage
0.0005 N/A 0.0008 0.0010
(ASTM D2566) inch/inch
Compressive strength
7,145 5,032 7,178 6,166
(ASTM D695) psi
Flexural strength
7,876 6,700 7,488 4,880
(ASTM D790) psi
NOTES: 1 Coverage in inches2 / 20.4 pound unit , 2 Three-part system, beads separate
KETONES
Acetone
Methyl ethyl ketone
ALKALIS
Ammonium hydroxide 20%
Sodium hydroxide 10%
HYDROCARBONS
Gasoline (unleaded)
Mineral spirits
CHLORINATED
HYDROCARBONS
1-1-1 Trichloroethane
SALTS
Sodium chloride
Trisodium phosphate
Devcon® Wear Guard™ Fine Load Devcon® Wear Guard™ Ultra Devcon® Combo Wear FC
High-density, micro-alumina ceramic Alumina ceramic bead-filled epoxy system High-tech, three-component (2 bead
bead-filled epoxy system for with outstanding abrasion resistance for sizes plus silicon carbide) compound
protecting equipment that handles severe service conditions. for repairing process equipment quickly
particulate smaller than 1⁄ 8". • Outstanding Wear Resistance and returning it to service in as little as
• Withstands operating temperatures • Extends Equipment Operating Cycles 1-1/2 hours.
as high as 300°F • Excellent adhesion to metal, ceramic,
• Outstanding resistance to a wide Item # Size and concrete surfaces
range of chemicals 11475 30lb • Ideal for cracks in large coal fuel lines
Devcon® Wear Guard™ High Load Devcon® Wear Guard™ High Impact Devcon® Wear Guard™ High Temp
Alumina ceramic bead-filled epoxy system High density micro alumina ceramic High-density, ceramic bead-filled
with outstanding abrasion resistance for bead-filled epoxy system with a flexible epoxy system for maximum wear and
severe service conditions with particulate additive for superior impact and abrasion abrasion resistance in high temperature
greater than 1⁄8". resistance applications.
• Trowels onto overhead or vertical • Non sagging putty in a creamy • Heat-cured, trowelable system that
surfaces without sagging consistency gives up to 30% improvement over
• Ideal for repairing scrubbers, ash • High compression and impact strength conventional wear compounds
handling systems, pipe elbows, • Withstands continuous service
screens, and chutes Item # Size temperatures to 450°F
11460 30lb
Item # Size Item # Size
11490 30lb 11480 30lb
6
Technical Information
Devcon® Devcon® Devcon® Devcon® Devcon® Devcon® Devcon®
Physical Devcon® Devcon®
Wear Guard™ Wear Guard™ Wear Guard™ Wear Guard™ Wear Guard™ Combo Wear FC HV Tile
Properties Tile Adhesive Carbide Putty
Fine Load High Load High Temp High Impact Ultra (Fast Cure) Adhesive
Color Grey Grey Grey Dark Grey Grey Grey White Grey Grey
Mixed viscosity cP Putty Putty Putty Putty Putty Putty Putty Putty Putty
Specific volume inches1/pound 12.4 12.9 14.3 12.4 11.4 12.4 19.2 19 15.9
Cured hardness
(ASTM D2240) Shore D
87 87 87 85 87 87 81 81 85
Cured shrinkage
(ASTM D2566) inch/inch
0.0006 0.0006 0.0010 0.0006 0.0004 0.0008 0.0010 0.0010 0.0009
Compressive strength
(ASTM D695) psi
11,000 11,000 13,200 7,250 13,910 11,000 9,620 11,800 8,160
Flexural strength
(ASTM D790) psi
7,190 7,140 8,220 6,144 7,220 7,140 5,480 5,400 5,480
Coefficient of thermal
expansion (ASTM D696) 34 32 27 34 26 34 14 14 14
[(in)/(in x ˚F)] x 10-6
Dielectric constant
(ASTM D150) 1 kHz
46.0 41.0 38.0 46.0 40.0 41.0 46.0 45.0 25.0
ACIDS
Acetic 10%
Hydrochloric 10%
Sulfuric 10%
ALCOHOLS
Methanol
Isopropanol
KETONES
Acetone
Methyl ethyl ketone
ALKALIS
Ammonium hydroxide 20%
Sodium hydroxide 10%
HYDROCARBONS
Gasoline (unleaded)
Mineral spirits
CHLORINATED
HYDROCARBONS
1-1-1 Trichloroethane
SALTS
Sodium chloride
Trisodium phosphate
7
Belting & Rubber Repair
Flexible urethane technologies for repairing worn or damaged SBR conveyor belts, rubber lined equipment such as
pipes and tanks in mines, quarries, and coal-fired power plants. These products are in a non-sag putty for patching and
repairing linings along with self-leveling thixitropic versions that create a smooth surface for repairing conveyor belts.
Devcon R-Flex ® ®
Item # Size
15550 4lb
15565 1.5lb
Before: Metal Clip Repair After: Metal Clip Repair
Devcon® Flexane® 80 Putty Devcon® Flexane® Brushable Devcon® Flexane® Fast Cure Putty
Trowelable urethane for repairing and lining High-performance brushable urethane for Black Flexane® Fast Cure thickens to a putty
process equipment exposed to wear, abrasion, protection against abrasion and impact. in seconds providing superior flexibility,
vibration or expansion and contraction. • Excellent for repairing/coating elongation and adhesion to rubber.
• Service temperatures to 180°F in dry rubber-lined pumps, tanks and valves • Light service duty in 3 hours
environments and 120°F in wet • Applies in thicknesses of 50 mils in • Thixotropic , creamy formula which
environments one application thickens in time
• Bonds to metal, concrete, rubber, • Dispenser #15043 (manual)
wood, and fiberglass surfaces Item # Size Nozzle #15047
15350 1lb
Item # Size Item # Size
15820 1lb
15049 400ml cartridge
15850 4lb
8
Technical Information
Devcon® Flexane® Devcon® Flexane® Devcon® Flexane® Devcon® Flexane® Devcon® Flexane®
Physical Properties Devcon® R-Flex®
80 Putty Brushable High Performance Putty Fast Cure Putty Fast Cure Liquid
Color Black Black Black Black Black Grey
Mix ratio by weight resin:hardener 88:12 72:28 80:20 94:6 80:20 80:20
NOTES: 1 Taber H-18 wheel (mg/1,000 revolutions @ 1,000 gram load) 2 Due to solvent loss
Devcon® Flexane® Devcon® Flexane® Devcon® Flexane® Devcon® Flexane® Devcon® Flexane®
Chemical Resistance Devcon® R-Flex®
80 Putty Brushable High Performance Putty Fast Cure Putty Fast Cure Liquid
ACIDS
Acetic 10%
Hydrochloric 10%
Sulfuric 10%
Sulfuric 50%
Phosphoric 10%
ALCOHOLS
Methanol
Isopropanol
KETONES
Acetone
Methyl ethyl ketone
ALKALIS
Ammonium hydroxide 20%
Sodium hydroxide 10%
HYDROCARBONS
Gasoline (unleaded)
Mineral spirits
SALTS
Sodium chloride
Trisodium phosphate
Aluminum sulfate 10%
Sodium carbonate 10%
9
Belting & Rubber Repair
Flexible urethane technologies for repairing worn or damaged SBR conveyor belts, rubber lined equipment such as
pipes and tanks in mines, quarries, and coal-fired power plants. These products are in a non-sag putty for patching and
repairing linings along with self-leveling thixotropic versions that create a smooth surface for repairing conveyor belts.
10
Technical Information
Devcon® Flexane® Devcon® Flexane®
Physical Properties
80 Liquid 94 Liquid
ACIDS
Acetic 10%
Hydrochloric 10%
Sulfuric 10%
Sulfuric 50%
Phosphoric 10%
ALCOHOLS
Methanol
Isopropanol
KETONES
Acetone
Methyl ethyl ketone
ALKALIS
Ammonium hydroxide 20%
Sodium hydroxide 10%
HYDROCARBONS
Gasoline (unleaded)
Mineral spirits
SALTS
Sodium chloride
Trisodium phosphate
Aluminum sulfate 10%
Sodium carbonate 10%
11
Corrosion Repair Compounds
Ceramic filled epoxy technology used to make permanent repairs to pumps, shafts, pipes, and tanks where a
corrosion-resistant polymer is needed to protect all metals against corrosion and erosion in slurry applications.
These products apply easily with a brush or trowel.
Devcon® Titanium Putty Devcon® Ceramic Repair Putty Devcon® Ceramic Repair
High-performance, nonrusting Trowelable, alumina-filled epoxy Compound
titanium-reinforced epoxy putty for making compound for rebuilding, smoothing and Trowelable, alumina-filled epoxy
repairs that can be precision machined. protecting processing equipment exposed compound with a 45-minute pot life and
• Withstands heavy loads in harsh to corrosion, erosion, cavitation, chemicals larger kit size for bigger jobs of
chemical environments and acids. rebuilding, smoothing and protecting
• High compressive strength • Temperature range up to 350°F processing equipment.
• Excellent for filling voids and • Temperature range up to 350°F
Item # Size rebuilding metal castings • Excellent for filling voids and
10760 1lb rebuilding metal castings
10770 2lb Item # Size
11700 3lb Item # Size
11730 32lb
Item # Size
11760 2lb (red)
11762 12lb (red)
11765 2lb (blue)
11767 12lb (blue)
11770 2lb (white)
12
Technical Information
Devcon® Devcon® Devcon® Devcon®
Devcon® Titanium
Physical Properties Brushable Ceramic Brushable Ceramic Ceramic Repair Ceramic Repair
Putty
Red, Blue White Putty Compound
Mix ratio by weight / volume 4.3:1 / 3:1 5.6:1 / 3.4:1 8:5:1 / 5:6:1 7:1 / 4.3:1 4.7:1 / 3.3/1
resin:hardener
Cured hardness
(ASTM D2240) Shore D 87 85 84 86 86
ACIDS
Acetic 10%
Hydrochloric 10%
Sulfuric 10%
ALCOHOLS
Methanol
Isopropanol
KETONES
Acetone
Methyl ethyl ketone
ALKALIS
Ammonium hydroxide 20%
Sodium hydroxide 10%
HYDROCARBONS
Gasoline (unleaded)
Mineral spirits
CHLORINATED HYDROCARBONS
1-1-1 Trichloroethane
SALTS
Sodium chloride
Trisodium phosphate
Devcon® Plastic Steel® Putty (A) Devcon® Plastic Steel® Liquid (B) Devcon® Aluminum Putty
The original metal-filled epoxy putty, it is A pourable steel-filled epoxy that provides Aluminum-filled epoxy putty for
ideal for repairing areas where welding or accurate detail reproduction in making dependable nonrusting repairs to
brazing would be impractical. holding fixtures, light gauge forming dies aluminum castings, machinery and
• Can be drilled, tapped and machined. and molds. equipment.
• Conforms to the requirements of • Can be drilled, tapped and machined • Can be machined drilled or tapped using
MIL-PRF-24176C, Type I • Qualifies under Federal Specification conventional metalworking tools
MMM-A-1754, Adhesive/Sealing • Widely used in HVAC applications, it
Item # Size conforms to requirements of
10110 1lb Item # Size MIL-PRF-24176C, Type II
10120 4lb 10210 1lb
10130 25lb 10220 4lb Item # Size
10230 25lb 10610 1lb
10620 3lb
Devcon® Stainless Steel Devcon® Plastic Steel® Devcon® Aluminum Liquid (F-2)
Putty (ST) 5 Minute® Putty (SF) Aluminum-filled pourable epoxy for making
Stainless steel-filled epoxy putty for Fast-curing, steel-filled epoxy for molds, patterns and holding fixtures.
patching, repairing and rebuilding stainless emergency repairs at temperatures as • It can be drilled, tapped and machined
steel surfaces as well as food processing low as 40°F. • Hardens in just over 1 hour; cures
equipment. • Repaired parts can be returned to in 16 hours
• Bonds to ferrous and non-ferrous metals service within one hour • Qualifies under Federal Specification
• NSF 61 Certified • Mixes, applies, and cures at MMM-A-1754, Adhesive/Sealing
tempera tures as low as 40°F
Item # Size Item # Size
10270 1lb Item # Size 10710 1lb
10240 1lb 10720 3lb
14
Technical Information
Devcon® Plastic Steel® Devcon® Plastic Steel® Devcon® Plastic Steel® Devcon® Stainless Steel Devcon® Aluminum Devcon® Aluminum
Physical Properties
Putty (A) Liquid (B) 5 Minute® Putty (SF) Putty (ST) Putty (F) Liquid (F-2)
Color Dark Grey Dark Grey Dark Grey Grey Aluminum Aluminum
Mix ratio by weight / volume
9:1 / 2.5:1 9:1 / 3:1 1.7:1 / 1:1 11:1 / 3.75:1 9:1 / 4:1 9:1 / 5:1
resin:hardener
Mixed viscosity cP Putty 15 / 25,000 Putty Putty Putty 15 / 25,000
Functional cure hours 16 16 1 16 16 16
Pot life minutes @ 75˚F 45 45 5 58 60 75
Specific volume inches 3/pound 11.9 13.1 12.2 12.4 17.5 17.5
Coverage per pound inches 2 @ 1⁄4"
48 52 49 50 70 70
thickness
Cured hardness
85 85 85 85 85 85
(ASTM D2240) Shore D
Cured shrinkage
0.0006 0.0006 0.0006 0.0010 0.0008 0.0009
(ASTM D2566) inch/inch
Adhesive tensile shear
2,800 2,800 2,026 2,385 2,600 2,700
(ASTM D1002) psi
Compressive strength
8,260 10,200 10,400 8,400 8,420 9,820
(ASTM D695) psi
Flexural strength
5,600 7,480 7,680 5,280 6,760 7,180
(ASTM D790) psi
Modulus of elasticity
8.5 8.5 7.5 8.0 8.0 7.5
(ASTM D638) psi x 10 5
Coefficient of thermal
expansion (ASTM D696) 48 38 34 34 29 50
[(in)/(in x ˚F)] x 10 -6
Dielectric constant
67.5 67.5 35.0 75.0 21.4 8.6
(ASTM D150 ) 1 kHz
Dielectric strength
30 30 30 30 100 100
(ASTM D149 ) volts/mil
Maximum continuous dry
250 250 200 250 250 250
service temperature ˚F
Maximum continuous wet
120 120 N/A 120 120 120
service temperature ˚F
Devcon® Plastic Steel® Devcon® Plastic Steel® Devcon® Plastic Steel® Devcon® Stainless Steel Devcon® Aluminum Devcon® Aluminum
Chemical Resistance
Putty (A) Liquid (B) 5 Minute® Putty (SF) Putty (ST) Putty (F) Liquid (F-2)
ACIDS
Acetic 10%
Hydrochloric 10%
Sulfuric 10%
ALCOHOLS
Methanol
Isopropanol
KETONES
Acetone
Methyl ethyl ketone
ALKALIS
Ammonium hydroxide 20%
Sodium hydroxide 10%
HYDROCARBONS
Gasoline (unleaded)
Mineral spirits
CHLORINATED
HYDROCARBONS
1-1-1 Trichloroethane
SALTS
Sodium chloride
Trisodium phosphate
15
Metal Repair Epoxies
Metal-filled epoxy technology that allow for fast economical permanent repairs to power plant and mining equipment.
They can be machined, tapped and drilled, and corrosion resistant to harsh chemicals. These products are available
in pourable versions that can be used to provide accurate detail reproductions for short run prototype mold patterns,
holding fixtures and forming dies.
Item # Size
10260 1lb
Devcon® Wear Resistant Devcon® Underwater Repair (UW) Devcon® Liquid Release Agent
Putty (WR-2) High-performance technology for repairing, Silicone release agent prevents Devcon’s
Smooth, non-rusting, all-purpose epoxy patching, and rebuilding equipment in epoxy and urethane compounds from
putty for repairs requiring low-friction habitually wet environments, including sticking to patterns or mold surfaces.
finishes, such as machine lathe beds. under water. • Produces a high gloss finish
• Bonds to steel, iron, aluminum, ceramic, • Non-rusting; easy-to-mix and apply • Facilitates the accurate duplication
concrete, brass, and some plastics • Eliminates the need for substrate to be of intricate details
• Contains wear-resistant fillers for low thoroughly dry before repair
friction applications Item # Size
Item # Size 19600 1pt
Item # Size 11800 1lb
11410 1lb
11420 3lb
Item # Size
19510 1pt
16
Technical Information
Devcon® Devcon® Wear Resistant Devcon® Underwater Devcon® HVAC Repair
Physical Properties Devcon® FasMetal™
Bronze Putty (BR) Putty (WR-2) Repair Putty (UW) (Special F)
Cured hardness
(ASTM D2240) Shore D 85 85 82 90 85
Cured shrinkage
(ASTM D2566) inch/inch 0.0010 0.0005 0.0020 0.0093 0.0008
Compressive strength
(ASTM D695) psi 8,540 9,800 5,625 12,700 8,420
Flexural strength
6,180 6,500 4,990 7,700 6,260
(ASTM D790) psi
Modulus of elasticity 8.0 7.5 7.5 8.5 7.8
(ASTM D638) psi x 10 5
Coefficient of thermal expansion
(ASTM D696) 33 32 18 32 29
[(in)/(in x ˚F)] x 10 -6
ACIDS
Acetic 10%
Hydrochloric 10%
Sulfuric 10%
ALCOHOLS
Methanol
Isopropanol
KETONES
Acetone
Methyl ethyl ketone
ALKALIS
Ammonium hydroxide 20%
Sodium hydroxide 10%
HYDROCARBONS
Gasoline (unleaded)
Mineral spirits
CHLORINATED
HYDROCARBONS
1-1-1 Trichloroethane
SALTS
Sodium chloride
Trisodium phosphate
17
Crusher Backing
Devcon® offers a unique combination of crusher backing and Technical Information
concave sealing solutions. High Performance Backing Compound
(HPBC) is used as shock absorbing compound in cone crushing Physical Properties
High Performance
Backing Compound
machines. This formulation is used to produce a low viscosity,
Color Red
tough and flexible backing material which reinforces and supports
crusher wear parts, absorbs and dampens impact of the liner to Mix ratio by weight /
volume resin:hardener 9.95:1
the crusher, and servers as a damper when subjected to impact Mixed viscosity cP 10,320
and shock.
Functional cure hours 8
High Performance
Chemical Resistance
Backing Compound
Ammonia
Cutting Oil
Gasoline (Unleaded)
Hydrochloric 10%
Hydrochloric 36%
Mineral Spirits
Xylene
18
Concave Sealing
Devcon® Concave Sealer is ideal for sealing concave tiles Technical Information
that line gyratory crushers. With a 15 minute functional cure,
Concave Sealer dramatically reduces repair time, the cost of Physical Properties Concave Sealer
Adhesive: 8.4lbs./gal.;
Weight
Activator: 8.00 lbs./gal.
Ammonia
Cutting Oil
Gasoline (Unleaded)
Glycols/Antifreeze
Hydrochloric 10%
Motor Oil
19
Surface Preparation
The key to a successful repair is proper preparation and thorough cleaning prior to applying repair products
or protective coatings.
20
Agency Approvals
Specification Product Part # Size
MIL-PRF-24176C, Type I Plastic Steel® Putty (A) 10110, 10120, 10130 1lb, 4lb, 25lb
MMM-A-1754 Plastic Steel® Liquid (B) 10210, 10220, 10230 1lb, 4lb, 25lb
ABS Plastic Steel® Putty (A) 10110, 10120, 10130 1lb, 4lb, 25lb
ABS Plastic Steel® Liquid (B) 10210, 10220, 10230 1lb, 4lb, 25lb
NSF ®
ANSI/NSF61
21
Product Index
Product Name Item # Size Page
22
SDS/TDS
All SDS and TDS are available on our website at www.itwadhesives.com
Customer Service
All purchase orders are placed with ITW Performance Polymers.
Warranty
ITW Performance Polymers will replace any material found defective. Because of the storage,
handling and application of this material is beyond our control, we can accept no liability for the results obtained.
Disclaimer
All information is based on laboratory testing and is not intended for design purposes. ITW Performance Polymers
makes no representations or warranties of any kind concerning this data.
23
Performance Polymers
Proud Member of
30 Endicott Street
Danvers, MA 01923
1-855-489-7262
www.itwadhesives.com