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Syllabus Workshop Technology (ME453)

The document outlines a workshop technology course that aims to teach students basic skills and knowledge for manufacturing simple metal components using hand and machine tools, with the objectives of teaching workshop safety, use of hand tools and measuring instruments, drilling operations, and operating lathes, shapers, milling machines, and grinding machines. The course covers topics such as workshop safety, hand tools, measuring instruments, drilling, lathe operations, shaper operations, milling, grinding, material properties, sheet metal work, foundry practices, forging, and metal joining.

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BISHAL Adhikari
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1K views

Syllabus Workshop Technology (ME453)

The document outlines a workshop technology course that aims to teach students basic skills and knowledge for manufacturing simple metal components using hand and machine tools, with the objectives of teaching workshop safety, use of hand tools and measuring instruments, drilling operations, and operating lathes, shapers, milling machines, and grinding machines. The course covers topics such as workshop safety, hand tools, measuring instruments, drilling, lathe operations, shaper operations, milling, grinding, material properties, sheet metal work, foundry practices, forging, and metal joining.

Uploaded by

BISHAL Adhikari
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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WORKSHOP TECHNOLOGY

ME453

Lectures: 1 Year: I
Tutorial: Part: II
Practical: 3

Course objective:
The subject aims at imparting knowledge and skill components in the field of basic
workshop technology. It deals with different hand and machine tools required for manufacturing
simple metal component and articles.

Objectives:

After the completion of the course, the student shall be able to;

1. Practice workshop safety rules effectively.


2. Acquire knowledge and use simple hand tools
3. Acquire knowledge and use simple measuring and gauging instruments.
4. Operate simple drilling machine for producing small holes.
5. Operate various machine tools for producing simple metal components and articles.
6. Acquire knowledge and practice on foundry, forging and wildings.
Course Outlines:

1. General Safety Consideration: (2 Hours)


1.1. Bench tools. 1.10. Wrenches.
1.2. Machinist’s hammer 1.11. Hacksaw.
1.3. Screw Drivers. 1.12. Bench Vise.
1.4. Punches. 1.13. Hand Drill.
1.5. Chisels. 1.14. Taps and Dies.
1.6. Scrapers. 1.15. Hand Shears.
1.7. Scribers. 1.16. Rules, Tapes and Squares.
1.8. Files. 1.17. Soldering Iron.
1.9. Pliers and Cutters. 1.18. Rivets.

2. Hand Working Operation: (1 Hours)


2.1. Sawing Filing. 2.4. Shearing.
2.2. Threading. 2.5. Soldering.
2.3. Scribing. 2.6. Riveting.
3. Measuring and Gauging: (1 Hours)
3.1. Introduction.
3.2. Semi-precision tools-Calipers, Depth gauge, Feeler gauge.
3.3. Precision Tools-Micrometer vernier calipers, Vernier height gauge, Telescopic gauge,
Hole gauge, Bevel protractor, Dial indicator, Gauge blocks and Surface plates.

4. Drilling and Drilling Process: (1 Hours)


4.1. Introduction. 4.6. Grinding of drill bits.
4.2. Types of drilling process. 4.7. Operations-Drilling, Counter boring,
4.3. Work holding devices and Counter Sinking, reaming, Honning,
Accessories. lapping.
4.4. Cutting tools. 4.8. Cutting speeds.
4.5. Geometry of Drill bits. 4.9. Drilling safety.
5. Machine Tools: (4 hours)
5.1. General safety consideration.
5.2. Engine lathes.
5.2.1. Introduction.
5.2.2. Physical construction.
5.2.3. Types of lathe.
5.2.4. Lathe operation-Facing, turning, Threading.
5.3. Shapers.
5.3.1. Introduction.
5.3.2. Type of shapers.
5.3.3. Physical constructions.
5.3.4. General Application.
5.4. Milling Operation.
5.4.1. Introduction.
5.4.2. Type of Milling Machine.
5.4.3. Physical construction.
5.4.4. Milling cutters-plain, Side, Angle, End and Form.
5.4.5. Milling Operations-Plain, Side, angular, End, Form and Keyway.
5.4.6. Work holding Devices.
5.4.7. Cutter holding devices.
5.5. Grinding Machine.
5.5.1. Abrasive, Bonds, Grinding wheels.
5.5.2. Rough grinders-Portable Grinder, Bench Grinder, Swing Frame Grinder and
Abrasive Belt Grinder.
5.5.3. Precision grinders-Cylindrical grinder, Surface Grinders.
6. Material Properties. (1 Hours)
6.1. Tool materials- low, medium and high carbon steels, hot and cold rolled steels, alloy steels
and ceramics materials.
6.2. Heat treating methods for steels- Annealing, Tempering, Normalizing, Hardening and
Quenching.
6.3. Non-ferrous metals-Brass, Bronze, Aluminum-Comparative properties.
7. Sheet metal works: (1 Hours)
7.1. Introduction.
7.2. Sheet metal tools.
7.3. Marking and layout.
7.4. Operations-Bending, Cutting, Rolling.
8. Foundry Practice: (1 Hours)
8.1. Introduction. 8.4. Core Making.
8.2. Pattern making. 8.5. Melting Furnace-Cupola.
8.3. Foundry Tools. 8.6. Sand Casting Process.
9. Forging Practice: (1 Hours)
9.1. Introduction. 9.4. Forging Presses and Hammers.
9.2. Forging tools. 9.5. Advantage and Limitations.
9.3. Operations-upsetting, Drawing,
Cutting, Bending, Punching.
10. Metal Joining: (2 Hours)
10.1. Safety considerations.
10.2. Introduction.
10.3. Soldering.
10.4. Brazibg.
10.5. Welding-Gas welding, Resistance welding, Tungsten inert Gas Welding (TIG),
Metal Gas Welding (MIG).
References:

1. “Shop Theory”, J. Anderson and E. E. Tatro, Mc Graw- Hill, 5th edition, 1942.
2. “Machine Shop Operations and setups”, O. D. Lascoe, C. A. Nelson and H. W. Porter,
American Technical society, 1973.
3. “Machine shop practice -Vol I”, Industrial Press New York, 1971.
4. “Technology of Machine Tools”, Mc Graw Hill-Ryerson, 3rd edition.
5. “Machinery’s Handbook”, Oberg, Jones and Horton, 23th edition, Industrial press New
York.
6. “Elements of Workshop technology-vol I (Manufacturising process)”, S. K. Hajra
Choudhary and A. K. Hajra Choudhury- Media promoters and Publishers Pvt. Ltd, Bombay,
India, 10th edition, 1993.
7. “Elements of Workshop technology-vol II (Machine Tools)”, S. K. Hajra Choudhary, SK
Bose and A. K. Hajra Choudhury- Media promoters and Publishers Pvt. Ltd, Bombay, India,
10th edition, 1988.
8. “A course in workshop Technology- vol” Prof. B. S. Raghuwanshi-Dhanapath Rai and Co.
(P) Ltd, Delhi, India, 19thedition, 2002.
9. “A course in workshop Technology- vol II” Prof. B. S. Raghuwanshi-Dhanapath Rai and Co.
(P) Ltd, Delhi, India, 19thedition, 2002.
10. “Workshop technology-vol I”, H.S.Bawa-TaTa Mc-Graw Hill publishing Company Limited,
New Delhi, India.
11. “Workshop technology-vol II”, H.S.Bawa-TaTa Mc-Graw Hill publishing Company Limited,
New Delhi, India.
12. “A text book of workshop Technology”

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