Piping Analysis Report R0 PDF
Piping Analysis Report R0 PDF
● Summary
● Recommendations
● Conclusion
● Piping Scope
● Piping Analysis
5. Piping Recommendations
● Recommended Modification Plots
Appendices
A. ● Compressor Performance Sheets
C. ● P&ID's
SECTION 1
TTI - 18048 Apache
Rev: 0 Alpine Jade Facility
By: JP Compressor Piping Station
Date: 12-Jun-18 Piping Analysis Summary
1.1 General
This document outlines the Piping Analysis Summary for the compressor piping system. The
acoustical study per API 618 is provided in a separate report (TTI - 18048-1300).
A dynamic analysis was performed to determine the piping mechanical natural frequencies in
accordance with API 618. The intent is to be above twice running speed as there is typically
sufficient excitation energy at 1X & 2X to excite resonances to a dangerous level. The predicted
mechanical natural frequencies shall be designed to be separated from significant excitation
frequencies by 20%. These separation margins are intended to avoid coincidence with
significant excitation frequencies that may produce excessive vibration in the system.
The separation margins per API 618 criteria were not met; therefore, a forced response analysis
was performed for the excitation frequencies of concern. The predicted piping mode shape plots
and displacement plots VS API limits are also shown in Section 3.
The recommended pipe supports are per Tech Transfer’s standards. In general, they will be
HSS supports with bolted clamps. Typical industry pipe supports (sliders & U-bolts) will not be
utilized due to inherent vibration problems. If support locations are provided in original
documentation, all efforts will be made to keep existing support locations. Where necessary,
existing supports will be moved and modified to prevent excessive vibration and/or stress.
For recommended pipe support locations and details see recommendations CAD model
CAUTION: Do not allow clamp bolt sleeve to bottom to ensure proper tension is maintained.
TTI’s field experience has shown that many instrumentation connections with flanged isolation
valves experience a high occurrence of fatigue failure due to vibration energy. Analysis cannot
confirm where there will be coincidence between the modal natural frequency and the excitation
energy that could result in failure at higher frequencies. TTI recommends that these
connections should be adequately supported or relocated. Instrumentation transmitters should
be remotely mounted. Heavy full bore isolation valves to vessels and piping should be avoided.
For recommended vessel/branch connection details, see Dwg. INS-01 & INS-02 (Section 5)
For recommended instrumentation connection details, see Dwg. INS-04 (Section 5)
1.10 Conclusion
The piping system with the recommended modifications is code compliant and fit for purpose.
SECTION 2
TTI - 18048 Apache
Rev: 0 Alpine Jade Facility
By: J.P. Compressor Piping Station
Date: 12-Jun-18 Piping Analysis Scope
Step 3a & Step 3b2 - API 618 5th Edition Design Approach 3 (Formerly 4th Edition M7)
Step 3a & Step 3b2 & Flexibility Analysis - API 618 5th Edition Design Approach 3
(Formerly 4th Edition M7 + M11)
2 Cooler Riser Piping (Y-Dir) 20.82 1249 1.67 1.50 1.36 1.25
3 Branch to Header Piping (X-Dir) 21.97 1318 1.76 1.59 1.43 1.32
4 Cooler Riser Piping (Y-Dir) 22.33 1340 1.79 1.61 1.46 1.34
API 618 (Figure 4) Design Vibration Guideline
0.1
TTI Field Limit
API 618 Design Guideline
Vibration Guideline (Inches, p-p)
2X
0.001 inches
constant above
200 Hz
0.001
4X
1X 6X
0.0001
1 10 100 1000
Frequency (Hz)
NOTES: A forced response analysis was performed in accordance with the requirements of API 618 due to natural frequencies below the 2.4 times
maximum runspeed allowable.
The worst case vibrations present within the system for the acoustical shaking forces calculated and reported in the TTI Acoustical Report
(18048 - 1300) are plotted against the API 618 design allowable in the Forced Response Results figure above.
Forced response results with displacements less than 0.0001 inches are not shown.
SECTION 4
Apache
TTI - 18048
Alpine Jade Facility
Rev: 0
Compressor Piping Station
By: J.P.
Piping Stress Analysis Parameters
Date: 12-Jun-18
Piping Specifications
Corrosion Allowance 1/8"
Materials See P&ID / CADWorx Model
Ratio:
0.0 - 0.2
0.2 - 0.4
0.4 - 0.6
0.6 - 0.8
0.8 - 1.0
> 1.0
Apache
TTI - 18048
Alpine Jade Facility
Rev: 0
Compressor Piping Station
By: J.P.
Stress Plot
Date: 12-Jun-18
Case 2 (Expansion) = Max Range
Ratio:
0.0 - 0.2
0.2 - 0.4
0.4 - 0.6
0.6 - 0.8
0.8 - 1.0
> 1.0
Apache
TTI - 18048
Alpine Jade Facility
Rev: 0
Compressor Piping Station
By: J.P.
Stress Plot
Date: 12-Jun-18
Case 3 (Expansion) = Amb To T1
Ratio:
0.0 - 0.2
0.2 - 0.4
0.4 - 0.6
0.6 - 0.8
0.8 - 1.0
> 1.0
Apache
TTI - 18048
Alpine Jade Facility
Rev: 0
Compressor Piping Station
By: J.P.
Stress Plot
Date: 12-Jun-18
Case 4 (Expansion) = Amb To T2
Ratio:
0.0 - 0.2
0.2 - 0.4
0.4 - 0.6
0.6 - 0.8
0.8 - 1.0
> 1.0
Apache
TTI - 18048
Alpine Jade Facility
Rev: 0
Compressor Piping Station
By: J.P.
Stress Plot
Date: 12-Jun-18
Case 5 (Hoop) = Max P
Ratio:
0.0 - 0.2
0.2 - 0.4
0.4 - 0.6
0.6 - 0.8
0.8 - 1.0
> 1.0
Apache
TTI - 18048
Alpine Jade Facility
Rev: 0
Compressor Piping Station
By: J.P.
Stress Plot
Date: 12-Jun-18
Case 1 (Sustained) = GR + Max P
Ratio:
0.0 - 0.2
0.2 - 0.4
0.4 - 0.6
0.6 - 0.8
0.8 - 1.0
> 1.0
Apache
TTI - 18048
Alpine Jade Facility
Rev: 0
Compressor Piping Station
By: J.P.
Stress Plot
Date: 12-Jun-18
Case 2 (Expansion) = Max Range
Ratio:
0.0 - 0.2
0.2 - 0.4
0.4 - 0.6
0.6 - 0.8
0.8 - 1.0
> 1.0
Apache
TTI - 18048
Alpine Jade Facility
Rev: 0
Compressor Piping Station
By: J.P.
Stress Plot
Date: 12-Jun-18
Case 3 (Expansion) = Amb To T1
Ratio:
0.0 - 0.2
0.2 - 0.4
0.4 - 0.6
0.6 - 0.8
0.8 - 1.0
> 1.0
Apache
TTI - 18048
Alpine Jade Facility
Rev: 0
Compressor Piping Station
By: J.P.
Stress Plot
Date: 12-Jun-18
Case 4 (Expansion) = Amb To T2
Ratio:
0.0 - 0.2
0.2 - 0.4
0.4 - 0.6
0.6 - 0.8
0.8 - 1.0
> 1.0
Apache
TTI - 18048
Alpine Jade Facility
Rev: 0
Compressor Piping Station
By: J.P.
Stress Plot
Date: 12-Jun-18
Case 5 (Hoop) = Max P
Ratio:
0.0 - 0.2
0.2 - 0.4
0.4 - 0.6
0.6 - 0.8
0.8 - 1.0
> 1.0
TTI - 18048 Apache
Rev: 0 Alpine Jade Facility
By: JP Compressor Piping Station
Date: 12-Jun-18 Nozzle Loads
R E F E R E N C E P O I N T L O A D S
Gravity{1} FX 18 MX -32
FY 23 MY 332
FZ -350 MZ 63
FR 352 MR 340
Gravity{1} FX -3 MX 287
FY 165 MY -3
FZ -423 MZ -9
FR 455 MR 288
Gravity{1} FX 3 MX -28
FY -165 MY 3
FZ -314 MZ -5
FR 355 MR 28
GT1P1{1} FX 10 MX -4574
FY -8180 MY 1
FZ -1201 MZ -42
FR 8268 MR 4574
TTI - 18048 Apache
Rev: 0 Alpine Jade Facility
By: JP Compressor Piping Station
Date: 12-Jun-18 Nozzle Loads
R E F E R E N C E P O I N T L O A D S
Gravity{1} FX 2 MX 3
FY -6 MY 114
FZ -168 MZ -22
FR 168 MR 116
R E F E R E N C E P O I N T L O A D S
Gravity{1} FX 0 MX -56
FY -4 MY 4
FZ -266 MZ -13
FR 266 MR 57
R E F E R E N C E P O I N T L O A D S
Gravity{1} FX -3 MX -276
FY 12 MY -161
FZ -339 MZ -30
FR 340 MR 321
R E F E R E N C E P O I N T L O A D S
Gravity{1} FX 0 MX 220
FY -19 MY 45
FZ -426 MZ 7
FR 426 MR 224
Gravity{1} FX 0 MX -336
FY -146 MY 0
FZ -624 MZ 1
FR 641 MR 336
Gravity{1} FX 0 MX -293
FY 146 MY 0
FZ -300 MZ 1
FR 334 MR 293
GT1P1{1} FX 20 MX 4545
FY 11421 MY 17
FZ -1029 MZ 127
FR 11467 MR 4546
TTI - 18048 Apache
Rev: 0 Alpine Jade Facility
By: JP Compressor Piping Station
Date: 12-Jun-18 Nozzle Loads
R E F E R E N C E P O I N T L O A D S
Gravity{1} FX 2 MX -660
FY 1 MY -6
FZ -1230 MZ -5
FR 1230 MR 660
Gravity{1} FX 0 MX 174
FY -60 MY 0
FZ -779 MZ 0
FR 782 MR 174
Gravity{1} FX 0 MX 462
FY 60 MY 0
FZ -8 MZ 0
FR 61 MR 462
See recommendation CAD model for modifications
See following page for skid to rack piping
Notes:
Apache
TTI - 18048
Alpine Jade Facility
Rev: 0
Compressor Piping Station
By: J.P.
TTI Recommendation Plots
Date: 12-Jun-18
See recommendation CAD model for modifications
Notes:
APPENDIX A
Ariel Performance
Company: Enerflex Energy Systems Inc. Customer: Apache
Project #: AP032215 Rev:6 Inquiry:
Coral Central Processing Gas
7.7.5.0 Case 1: DESIGN: 50-1250PSIG Project:
Compression
05/21/2018 09:38:14 Note: BOLD=Out of Limits, ITALIC=Special Appl, BOLD=Review Base: 14.70 psia, 60.0 F Page: 1 of 5
File: K:\Projects\2017 Projects\17118 - Enerflex-H - E002498 - Apache - Alpine Diamond - Gathering Gathering Case:1 - Pkg:1
Units\Client Data & Dwgs\Compressor\17-11-30 (Different Facility Conditions)\AP032215 - 11.30.17.run
Ariel Performance
Company: Enerflex Energy Systems Inc. Customer: Apache
Project #: AP032215 Rev:6 Inquiry:
Coral Central Processing Gas
7.7.5.0 Case 2: 20MMSCFD -67Ps Project:
Compression
05/21/2018 09:38:15 Note: BOLD=Out of Limits, ITALIC=Special Appl, BOLD=Review Base: 14.70 psia, 60.0 F Page: 2 of 5
File: K:\Projects\2017 Projects\17118 - Enerflex-H - E002498 - Apache - Alpine Diamond - Gathering Gathering Case:2 - Pkg:1
Units\Client Data & Dwgs\Compressor\17-11-30 (Different Facility Conditions)\AP032215 - 11.30.17.run
Ariel Performance
Company: Enerflex Energy Systems Inc. Customer: Apache
Project #: AP032215 Rev:6 Inquiry:
Coral Central Processing Gas
7.7.5.0 Case 4: HIGH DISH: 50-1350PSIG Project:
Compression
05/21/2018 09:38:15 Note: BOLD=Out of Limits, ITALIC=Special Appl, BOLD=Review Base: 14.70 psia, 60.0 F Page: 3 of 5
File: K:\Projects\2017 Projects\17118 - Enerflex-H - E002498 - Apache - Alpine Diamond - Gathering Gathering Case:4 - Pkg:1
Units\Client Data & Dwgs\Compressor\17-11-30 (Different Facility Conditions)\AP032215 - 11.30.17.run
Ariel Performance
Company: Enerflex Energy Systems Inc. Customer: Apache
Project #: AP032215 Rev:6 Inquiry:
Coral Central Processing Gas
7.7.5.0 Case 5: LOW SUCT: 35-1250PSIG Project:
Compression
05/21/2018 09:38:15 Note: BOLD=Out of Limits, ITALIC=Special Appl, BOLD=Review Base: 14.70 psia, 60.0 F Page: 4 of 5
File: K:\Projects\2017 Projects\17118 - Enerflex-H - E002498 - Apache - Alpine Diamond - Gathering Gathering Case:5 - Pkg:1
Units\Client Data & Dwgs\Compressor\17-11-30 (Different Facility Conditions)\AP032215 - 11.30.17.run
Ariel Performance
Company: Enerflex Energy Systems Inc. Customer: Apache
Project #: AP032215 Rev:6 Inquiry:
Coral Central Processing Gas
7.7.5.0 Case 6: HIGH SUCT: 65-1250PSIG Project:
Compression
05/21/2018 09:38:15 Note: BOLD=Out of Limits, ITALIC=Special Appl, BOLD=Review Base: 14.70 psia, 60.0 F Page: 5 of 5
File: K:\Projects\2017 Projects\17118 - Enerflex-H - E002498 - Apache - Alpine Diamond - Gathering Gathering Case:6 - Pkg:1
Units\Client Data & Dwgs\Compressor\17-11-30 (Different Facility Conditions)\AP032215 - 11.30.17.run
APPENDIX B
JADE COMPRESSOR PIPING MODEL 2018-04-15
JADE COMPRESSOR PIPING MODEL 2018-04-15
APPENDIX C
FOR APPROVAL
PROJECTS
Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
FOR APPROVAL
PROJECTS
Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
FOR APPROVAL
PROJECTS
Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
FOR APPROVAL
PROJECTS
Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
FOR APPROVAL
PROJECTS
Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
FOR APPROVAL
PROJECTS
Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
FOR APPROVAL
PROJECTS
Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
PROJECTS
PROJECTS
Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
FOR APPROVAL
PROJECTS
Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
FOR APPROVAL
PROJECTS
Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
FOR APPROVAL
PROJECTS
Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
PROJECTS
FOR APPROVAL Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10
PROJECTS
FOR APPROVAL Houston, Texas,
USA
TOTAL PACKAGES REQ'D = 10