18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PW MODULE
L
DC SCHEMATIC PW2.1 A-C5
2
1
SA1-A22 WH-18
7-A172 WH-18 REF C09
A-C2

30
38
ECM_PW

ANALOGUE 3 + (FUEL LVL)

ANALOGUE 2 +
L

3 5-A32 WH-18 REF B08 56 ANALOGUE 1 +

CONTROL PANEL TERM 21 SP5-A180 WH-18 28 DIGITAL I/P 6

LOW COOLANT SOCKET/CONNECTOR TERM 20 SP4-A179 WH-18 36 DIGITAL I/P 5
B-C2 TERM 19 SP3-A1 WH-18 DIGITAL I/P 4
LEVEL SENDER 44
(+)-B34 WH-18 REF D14 TERM 18 SP2-A2 WH-18 45 DIGITAL I/P 3 (OVERLOAD)
A A B-C1 A-C1
5-B2 WH-18 REF B13 1 TERM 17 SP1-A3 WH-18 53 DIGITAL I/P 2 (EARTH LEAK)
K B B K
C C LCL-B3 WH-18 LCL-B3 WH-18 16 LCL-A4 WH-18 LCL-A4 WH-18 54 DIGITAL I/P 1 (COOL LVL)
TERM 5

REF B08 5-A6 WH-18 24-A5 WH-18 55 DIGITAL I/P B (AUTOSTART)

MAG PICK UP B-C3 TERM 4 TERM 3

1
1 CBL-B1:41-B2 WH-18 35 CBL-A6:41-A2 WH-18 CBL-A6:41-A2 WH-18 66 MPU +
2
2 CBL-B1:42-B1 BK-18 36 CBL-A6:42-A1 BK-18 CBL-A6:42-A1 BK-18 67 MPU -
37 CBL-A6:SCR-A3 CU-20 CBL-A6:SCR-A3 CU-20 65 MPU SHIELD
J ENGINE ECU (X4) B-C4 A-C3 E D J H G F C B A
J

ATA + 20 CBL-B2:317-B2 WH-18 32 CBL-A5:317-A2 WH-18

CBL-A4:61-A2 WH-18
ATA- 21 CBL-B2:318-B1 BK-18 CBL-A5:318-A1 BK-18 7-A169 WH-18

CBL-A4:62-A1 BK-18
33 REF C06
TERM 8 2 WAY LINK 5-A170 WH-18 REF B05

SCR-3 CU-20
FREQ SELECTION 50HZ/60HZ 7 305-B4 WH-18 305-B4 WH-18 25 305-A7 WH-18 TERM 9 FREQ SELECT 50/60HZ
REF C05 7-A177 WH-18 TERM 10
2 WAY LINK

A-S61
REGULATION ISOCH/DROOP 8 306-B5 WH-18 306-B5 WH-18 26 306-A8 WH-18 TERM 11
ISOCH/DROOP
TERM 12 TERM 22 CBL-A3:61-A2 WH-18

A-S62
SPEED ADJ -RET SIGNAL 24 319-B6 WH-18 319-B6 WH-18 19 319-A234 WH-18 TERM 13 CBL-A2:61-A1 BK-18 50 CAN1 +

*null*
I SPEED TERM 23 CBL-A3:62-A1 BK-18 I
SPEED ADJ I/P 0V-4.5V 18 320-B7 WH-18 320-B7 WH-18 20 320-A233 WH-18 TERM 14 CBL-A2:62-A3 CU-20 34 CAN1 -

A-SSCR
ADJUST
VOLTAGE REF 5V 4 321-B8 WH-18 321-B8 WH-18 21 321-A232 WH-18 TERM 15 TERM 24 CBL-A3:SCR-A3 CU-20 CBL-A2:SCR-A2 WH-18 42 CAN1 SHIELD
ECM POWER 1 304-B9 WH-18
ECM POWER 2 304-B10 WH-18 2
ECM RELAY
IDLE VALIDATION INPUT 12 53-B18 WH-18 REF G16 REF F14 304-B35 WH-18 13 304-A155 WH-16
REF D09 (+)-A175 WH-12 30
6
A-S304 40AMP
B-S304
304-B12 WH-16 24 304-A154 WH-16 304-A156 WH-12 87
TERM 28 66-A223 WH-18 3 MODBUS 1
302-B13 WH-18 12 323-A157 WH-18 A-T34
86
TERM 29 65-A222 WH-18 5 MODBUS 1+
H
REF C09 7-A160 WH-18 A-T35
85
TERM 30 H
SCR-A221 WH-18 MODBUS 1 REF
ENGINE ECU (X3) B-C5
TERM 25 63-A220 WH-18
4
62 CAN 2 +
GND SIGNAL O/P ECM RELAY 5 302-B13 WH-18 7 CBL-A1:61-A1 BK-18 TERM 26 64-A219 WH-18 64 CAN 2 -
CAN + 12 CBL-B3:61-B2 WH-18 8 CBL-A1:62-A3 CU-20 TERM 27 SCR-A218 WH-18 63 CAN 2 SHIELD
CAN - 13 CBL-B3:62-B1 BK-18 9 CBL-A1:SCR-A2 WH-18
17-A39 WH-18 70 DIGITAL I/P A (E-STOP)
CAN SCR 15 CBL-B3:SCR-B3 CU-20 CANOPY E-STOP LINK
A-S17 17-A40 WH-18 61 RELAY 1 COMMON
POWER GND 7 5-B15 WH-18 REF F14 1 17A-A44 WH-18 A-T62 A-T63

17-A43 WH-18
17-A41 WH-18 58 RELAY 2 COMMON
POWER GND 6 5-B14 WH-18 REF F14 11 REF C06 7-A168 WH-18 TERM 6 17D-H1 WH-18 EMERGENCY STOP
5-A184 WH-18 43 RELAY 3 COMMON
CONTROL MODE 19 326-B82 WH-18 326-B82 WH-18 14 326-A178 WH-18 TERM 7 2 5-A171 WH-18 REF B05
5-A185 WH-18 41 RELAY 4 COMMON
KEY SWITCH I/P 3 53-B16 WH-18 STANDALONE LINK
G REMOVE LINK FOR H-C7 A-C4 5-A186 WH-18 40 RELAY 5 COMMON G
15 A-S5A
SPEED ADJUST 5-A190 WH-18 5-A187 WH-18 27 RELAY 6 COMMON
B-S53 5-A188 WH-18 25 RELAY 7 COMMON
REF I15 53-B18 WH-18 53-B17 WH-18 3 53-A152 WH-18
5-A189 WH-18 24 RELAY 8 COMMON

ECM POWER LINK LINK REQUIRED

FIT IF REQUIRED FOR NORMAL KEY SWITCH RELAY
28
FOR SERVICE OPERATION REF D09 (+)-A174 WH-18 30
ENGINE IDM
A-T41

34
B-C6 2 2 53-A148 WH-18 5AMP
31 A-S53
53C-A231 WH-18 1 1 53-A149 WH-18 A-T42
87
KEY SWITCH9 53-B89 WH-18 27
3 51C-A147 WH-18 3 A-T43
86
F F
ACTUATOR POWER10 304-B35 WH-18 REF I15 4 4 85
REPLACE CONNECTOR C7
A-T44

7-A163 WH-18
B-S5A

7-A162 WH-18
ACT. IDM GND4 5-B21 WH-18 5-B23 WH-18 REF C13

51-A164 WH-18
A-C8 A-C7 A-C6
MAIN IDM GND16 5-B22 WH-18 5-B14 WH-18 REF G15
4 51A-A146 WH-18 3-A165 WH-18 48 RELAY 2 O/P FUEL CONTROL
5-B15 WH-18 REF G15

GND SIGNAL O/P -IDM RELAY8 307-B27 WH-18 307-B27 WH-18 STARTER MOTOR RELAY
MAIN IDM POWER6 308-B24 WH-18 IDM RELAY REF D09 (+)-A173 WH-18 A-T45
30
LOGIC IDM POWER1 308-B25 WH-16 308-B26 WH-16 REF C09 7-A161 WH-18 A-T49
85
B-S308 5AMP
23
307-A48 WH-18 A-T50
86 A-T46
87
17
E 308-A47 WH-16 A-T51
87 7-A167 WH-18 A-T47
86 E
18 15AMP A-T48
85
(+)-A158 WH-16 A-T52
30 BUZZER OPTIONAL

4-A166 WH-18 51 RELAY 1 O/P START MOTOR

2
A-T64

87-A217 WH-18 35 RELAY 3 O/P BUZZER

(+)-A175 WH-12 REF I10
1
A-T65

7-A216 WH-18 REF C06

51-B19 WH-18 (+)-A174 WH-18 REF F07
(+)-A173 WH-18 REF E07
TERM 16 23-A181 WH-18 33 RELAY 4 O/P DC SHUNT
(+)-B34 WH-18 REF K15
STARTER MOTOR TERM 2 A-S(+)
B-S(+)
(+)-B28 RD-8 (+)-B29 WH-10 (+)-A151 WH-10 A-C12 1 7-A207 WH-18 REF B06
D D
CHARGING ALT MCB 1 (6AMP) 2 88-A192 WH-18 32 RELAY 5 O/P COMMON ALRM
B-T1

341-9316 3 90-A191 WH-18 26 RELAY 6 O/P GEN RUN

(+)-B30 WH-10 1
A 3

(+)-A153 WH-16
2
A-T53

1 7-A206 WH-18 REF C06 2 RELAY 7 O/P

BATTERY 2 BATTERY 2 A-C13 2 89-A213 WH-18 89-A212 WH-18 1 RELAY 8 O/P FUEL CONTROL
A-S89
BATT (+)-D1 RD-2 LINK-D2 BK-2 3 89-A214 WH-18
+ +
A-S7
7-A27 WH-18 7-A70 WH-18 52 BATT +
7-A216 WH-18 REF D06
C REF H10 7-A160 WH-18 7-A168 WH-18 REF G12 C
BATT (-)-D3 BK-2
REF E12 7-A161 WH-18 7-A169 WH-18 REF J04
60 BATT -
5-B23 WH-18 REF F14
REF L04 7-A172 WH-18 7-A177 WH-18 REF I12
5-B42 BK-8 5-B41 WH-10
B-S5
7-A206 WH-18 REF D05
5-B2 WH-18 REF K15 7-A207 WH-18 REF D05
5-B31 WH-16 5
A-S5 5-A170 WH-18 REF I04
A-SYGN
YGN-B32 GN-YL-16 10 YGN-A226 GN-YL-16 5-A29 WH-18 5-A176 WH-18
B YGN-A208 GN-YL-16 DOOR REF K07 5-A6 WH-18 5-A171 WH-18 REF G06 B
YGN-A209 GN-YL-16 MODULE REF L04 5-A32 WH-18 5-A190 WH-18 REF G06 29 ANALOGUE 3 -
YGN-A210 GN-YL-16 PANEL BODY 37 ANALOGUE 2 -
YGN-A215 GN-YL-16 TERM 1 46 ANALOGUE 1 -
M

5-B88 WH-18 30-B33 WH-18 30 30-A227 WH-18 A

T
L
HT
TR

B-C1 A-C1 * *

F-C1 1E2722G DRAWING

1E0198W LETTERS
1E0013Y CONFIDENTIALITY
N
O 1E0011 INTPR & TOL
17D-F1 WH-18 1 T
E Caterpillar: Confidential Yellow
F-T1

PROD OTHER

CANOPY UNLESS OTHERWISE SPECIFIED

VERSION PRIMARY

A E-STOP
DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 5 4
OF
PROJECTION DWG CONTROL MF759
F-T2

17E-F2 WH-18 2
THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS
SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM - WIRING
(PW2.1)
VER CHG
418-9990 2X3
DK 00
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

AC SCHEMATIC OPTIONAL 4P BREAKER

STANDARD 3P BREAKER

K K

L1-X1 BK-0
L1-X2 BK-0
104-C18 WH-18 S2 S1
CT_L1

C-T1

C-T2
L2-Y1 BK-0 CUSTOMER LOAD
L2-Y2 BK-0 CONNECTION
103-C17 WH-18 CT_L2
S2 S1

C-T3

C-T4
J J
L3-Y3 BK-0
AC ALTERNATOR L3-Y4 BK-0

*-T31
T7 T2 102-C9 WH-18 S2 S1
CT_L3

C-T5

C-T6
EXCITER T1 T8 N1-X3 BK-0
LEROY-T1
5+
T5
N1-X4 BK-0
T10
T4
*-T30

T11

T12 T6
LEROY-T2

-6

I I
EARTH-X5 GN-YL-2 E T9 T3
C-T7

EARTH-X6 GN-YL-2
X-T17X-T18

CUSTOMER
EARTH
CONNECTION CONTROL PANEL
H H
SOCKET/CONNECTOR PW MODULE
C-C1 A-C9 A-C2 ECM_PW
C50-C5 WH-18 21 C50-A14 WH-18 C50-A14 WH-18 57 Ic GEN IN

C30-C6 WH-18 13 C30-A15 WH-18 C30-A15 WH-18 47 Ib GEN IN

C10-C7 WH-18 1 C10-A16 WH-18 C10-A16 WH-18 31 Ia GEN IN

C90-C8 WH-18 10 C90-A204 WH-18 REF F06 C90-A205 WH-18 39 Iac COMMON
C-SPLICE_C90
C90-C19 WH-18 C90-C11 WH-18 MCB 2 (2A)
C90-C10 WH-18 A-T21_1
A-T34_1

108-A23 WH-18
G MCB 3 (2A) A-S108 G
104-C18 WH-18 3 104-A199 WH-18 108-A13 WH-18 13 Va GEN IN
A-T23_1
A-T24_1

A-S109
103-C17 WH-18 15 103-A201 WH-18 MCB 4 (2A)
109-A19 WH-18 109-A12 WH-18 11 Vb GEN IN
A-S110
102-C9 WH-18 23 102-A9 WH-18 A-T25_1
A-T26_1

110-A21 WH-18 110-A11 WH-18 9 Vc GEN IN

101-C4 WH-18 101-C4 WH-18 11 101-A10 WH-18 101-A10 WH-18 7 Vac NEUTRAL
A-SYGN
ETH-C16 GN-YL-16 ETH-C16 GN-YL-16 12 ETH-A24 WH-16
E--C12 WH-18 20 E--A1_1 WH-18
E+-C13 WH-18 9 E+-A2_2 WH-18 C90-A204 WH-18
LEROY-C2 C-C2 0V-C14 WH-18 18 0V-A200 WH-18
C90-A205 WH-18
110V-C15 WH-18 7 110V-A203 WH-18
6- 4 E--C12 WH-18
F F
REF G06
5+ 3 E+-C13 WH-18
2 1 0V-C14 WH-18 A-C10
3 2 110V-C15 WH-18 108-A18 WH-18 1
109-A20 WH-18 2 REQUIRED FOR R450 AVR
110-A202 WH-18 3

R250 AVR
A-C11 E-C1
E E--A180 WH-18 3 (6-)-E1 WH-18 E-T4
E- VOLTS ADJ. POT.1 E
E+-A181 WH-18 6 (5+)-E2 WH-18 E-T3
E+ VOLTS ADJ. POT.
110V-A203 WH-18 2 3-E3 WH-18 E-T2
110V

0V-A179 WH-18 4 2-E4 WH-18 E-T1

0V

D D

C C

B B

M
A
T
L
HT
TR

N
O
T
E
PROD OTHER
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY

A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 2 OF 4
PROJECTION DWG CONTROL *

*
*
VER CHG
* 2X3

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
OPTIONS SCHEMATIC LOW FUEL
LEVEL SENDER
L

A-C5

BATTERY CHARGER & HEATER CIRCUITRY D 2

VOLTS ADJUST - R250
R250 REGULATOR C 1 REFER TO DC SCHEMATIC
CUSTOMER
K AUX. SUPPLY (IN) 0V A FOR MATING CONNECTOR K
2 WAY LINK VOLTS ADJ. POT. FL 3
110V
AC TERM 3 132-K1 WH-14 E+ VOLTS ADJ. POT. H-T4

VT1-W1 WH-18 B 4
E- VOLTS ADJ. POT.1 H-T3

VT1-W2 WH-18
AC TERM 2 131-K2 WH-14

AC TERM 1 K-T1 MCB 5 MCB 6

(2AMP) (25AMP)

ALTERNATOR HTR

K-T9
SPEED ADJUST (PW2.1 ONLY)
J 131-L1 WH-18 J
AC TERM 4 SPEED ADJ POT
138-L2 WH-18 VFC PCB - COMMON ALRM & GEN RUN

138-K3 WH-14
TERM 13 319-S1 WH-18 S-POT_1

TERM 14 320-S2 WH-18 S-POT_2

RELAY_PCB_1
131-K10 WH-14 391-2702
TERM 15 321-S3 WH-18 S-POT_3

JACKET WATER HTR AC TERM 5

131-J2 WH-14
CAR
I 138-J1 WH-14 I
A-C12
AC TERM 6
1
138-K3 WH-14
2
REFER TO DC SCHEMATIC
BREAKER OVERLOAD (SY) ALARM 3 FOR MATING CONNECTOR
K-C1
344-0413 GRR

C1-1 1 YGN-K7 GN-YL-16 OVER LOAD TO SPARE I/P T7 CB OVERLOAD (SY)

K-S131
C1-2 2 131-K4 WH-18
C1-3 3 139-K6 WH-18 CB TERM 4 41
H TERM 18 23-Q3 WH-18 23-R1 WH-18 H
BATT CHARGER K-C2 CB TERM 5 44
344-0412 23A-R2 WH-18
C2-1 1 CB TERM 6 42
C2-2
TERM 5 5-Q4 WH-18 5-R3 WH-18
2

C2-3 3

C2-4 4
T5 CB OVERLOAD (SY)
C2-5 5 CB TERM 4 95
*null*-T9

23-ABB3 WH-18
C2-6 6 5-K9 WH-18 TERM 5 CB TERM 5 98
C2-7 7 7-K8 WH-18 TERM 6 *null*-T10

23A-ABB2 WH-18
CB TERM 6
G 96 G
*null*-T11

5-ABB1 WH-18
VFC PCB - FUEL TRANSFER

BREAKER T5 & T7 AUX CONTACT

AUX CONTACT FT1

DC SHUNT OPTION ON COMMON ALRM/SD A-C13

12
CB TERM 1 231-T1 WH-18 1 REFER TO DC SCHEMATIC
F 11 2 F
CB TERM 2 232-T2 WH-18
3
FOR MATING CONNECTOR
14
CB TERM 3 233-T3 WH-18
7-U6 WH-18
FT2
TERM 5 5-U1 WH-18
DC SHUNT (T7 BREAKER)
CB TERM 7
C11
TERM 16 79-U2 WH-18 1 2

7-V1 WH-18
CB TERM 8 C12
TERM 7 7-U3 WH-18 7-U4 WH-18 5 3

ST-U5 WH-18 ST-V2 WH-18

E U-S7 E
4
PMG
DC SHUNT (T5 BREAKER)
DC SHUNT RELAY CB TERM 7
C1
7-ABB4 WH-18
L_PMG-C1 G-C2
CB TERM 8 C2
ST-ABB5 WH-18 14-L_PMG2 WH-18 14
15-L_PMG3 WH-18 21
16-L_PMG1 WH-18 32
G-C3
43
D Z1-G1 WH-18 1 Z1 D
X2-G2 WH-18 2 X2
X1-G3 WH-18 4 X1

R450M
PMG

G-C1 Z2-G4 WH-18 5 Z2 FREQ ADJ

1 (F-)-G5 WH-18 3 F- FREQ ADJ
CORE BALANCE CT EARTH FAULT RELAY OPTION REMOVE HARNESS D, REF E02/E03
2 (F+)-G6 WH-18 6 F+
SHOWN ON AC SCHEMATIC.
3
Power Ground

FIT HARNESS Z AS SHOWN, 6

REPLACE CONNECTOR D-C1 WITH Z-C1 4

DROOP CT S2
DROOP CT S1
C 5 C

VOLTS ADJ.
A-C10
EFR RELAY

VOLTS ADJ
1 W
EF1-N1 WH-18
2 V
EF2-N2 WH-18 8
CT INPUT 3 NC
9

P-S7
TERM 7 7-P6 WH-18
7-P8 WH-18 5
DC SUPPLY
P-S5 DROOP CT
TERM 5 5-P7 WH-18 5-P1 WH-18 7

13 S1 S2 Z-C4 4 3 2 1
B 5-P2 WH-18 B
N-T7

N-T8

14 RELAY
OUTPUT

VOLTS ADJ. POT.

CB TERM 7
ST-P3 WH-18 M

TERM 17 ST-P4 WH-18 7-P9 WH-18 VT1-Z6 WH-18 *null*-T6

A
T

P-S(ST)
L
*null*-T5

HT

CB TERM 8 VT2-Z7 WH-18 *null*-T7

TR

AAAAA
ST-P5 WH-18 BBBBB

S2-N4 WH-18 CCCCC

S1-N3 WH-18 N
O
T
E
PROD OTHER
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY

A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 8 OF4
PROJECTION DWG CONTROL MF759

DIAGRAM - WIRING
(PW2.1)
VER CHG
418-9990 2X3

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

K K

HARNESS TABLE
J J

PANEL HARNESS PW1 A

PANEL HARNESS PW2 A
I
ENGINE HARNESS B I

AC SENSING C
BATTERY CABLES D
H
R250 AVR LINK E H

CANOPY E-STOP LOOM F

VOLTS ADJUST R450 G
CANOPY LINK H
WATER HEATER J
G G

BATT CHARGER /HTRS K

ALT HEATER L
F
CORE BALANCE/DROOP N F

FUEL LEVEL M
EARTH FAULT P
E
OVERLOAD Q E

T7 OVERLOAD R
SPEED ADJUST S
T7 AUX T
DC SHUNT OPTION U
D D

T7 SHUNT V
R250 VOLTS ADJ W
C POWER LOOM A X C

POWER LOOM B Y
VOLTS ADJUST R450 Z
B B

M
A
T
L
HT
TR

N
O
T
E
PROD OTHER
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY

A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 9 OF 4
PROJECTION DWG CONTROL *

*
*
VER CHG
* 2X3

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1