Pan Mixer DZ120V

Store for future reference

DIEM – WERKE G.m.b.H.

Lindauer Straße 60
A-6911 Lochau
Telephone: +43 / 5574 / 42 8 74
FAX: +43 / 5574 / 46 4 18
Internet: www.diemwerke.com
E-Mail: [email protected]
Machine data

Designation Type Year of Machine no. Invoice number

construct
ion
High performance pan mixer DZ120V

Trademark, Logo

is the company logo of

Diem-Werke G.m.b.H.

MADE IN AUSTRIA

Issue 01/2007
Version 1.0
Printed in Austria

This mixer complies with the Machine Regulations (98/37/EG) as well as

the relevant health and safety requirements.
It is authorised to bear the CE label.

Page 2 of 38 User Information Pan Mixer DZ120V

Table of contents

1 Important information ................................................................................. 5

2 Fundamental safety instructions ............................................................... 7
2.1Observe the instructions given in the user information document............................ 7
2.2Observe all local safety regulations .............................................................................. 7
2.3Safety regulations for mixing chemicals ...................................................................... 7
2.4Protection gear................................................................................................................7
2.4.1 Protection gear for mixing chemicals......................................................................... 7
2.5Hazards when using the mixer ...................................................................................... 8
2.6Warranty and liability...................................................................................................... 8
2.7Safety instructions, explanations of symbols .............................................................. 9
2.7.1 Significance of the signal words ................................................................................ 9
2.7.2 Significance of hazard symbols ................................................................................. 9
2.8Intended use.................................................................................................................. 10
2.9Improper usage ............................................................................................................. 10
2.10 Staff training .............................................................................................................. 10
2.11 Service and maintenance, trouble-shooting........................................................... 10
2.12 Structural modifications........................................................................................... 11
2.13 Transportation........................................................................................................... 11
2.14 Disposal ..................................................................................................................... 11
3 Product description .................................................................................. 12
3.1Hazard areas.................................................................................................................. 14
3.2Safety devices ............................................................................................................... 14
3.3Conformity.....................................................................................................................15
3.4Designation ................................................................................................................... 16
3.5Area of application........................................................................................................ 16
3.6Technical data ............................................................................................................... 16
3.6.1 Dimensions.............................................................................................................. 16
3.6.2 Electrics ................................................................................................................... 17
3.6.3 Ambient conditions .................................................................................................. 17
4 Transport ................................................................................................... 18
4.1Preparations for transportation ................................................................................... 19
4.2Loading/unloading ........................................................................................................ 19
4.3Transportation............................................................................................................... 19
4.4Manually moving the mixer .......................................................................................... 19
5 Setup, connection ..................................................................................... 20
5.1Setup .............................................................................................................................. 21
5.1.1 Set the mixer onto it's adjustable feet ...................................................................... 21
5.2Connect the electrical cables....................................................................................... 22
5.2.1 Characteristics of the electrical connection cables .................................................. 22
5.2.2 Rotational direction of the mixer .............................................................................. 22
5.2.3 Re-connecting the phases....................................................................................... 23
5.3Connect the water supply ............................................................................................ 23

User Information Pan Mixer DZ500V Page 3 of 38

6 Adjusting the mixer mechanism .............................................................. 24
6.1Safety regulations ......................................................................................................... 24
6.2Overview of mixer mechanism .................................................................................... 25
6.3Adjusting the rotating star ........................................................................................... 25
6.4Adjusting the sprung floor scraper ............................................................................. 26
6.5Adjust the floor scraper................................................................................................ 26
6.6Adjust the outer scraper............................................................................................... 26
7 Operation ................................................................................................... 27
7.1Safety instructions........................................................................................................ 27
7.2Switch-on / filling .......................................................................................................... 28
7.3Emptying / switch-off.................................................................................................... 28
8 Problems, resolving problems................................................................. 29
8.1Safety regulations ......................................................................................................... 29
8.2Problem resolution ....................................................................................................... 30
9 Maintenance / Repair ................................................................................ 31
9.1Safety regulations ......................................................................................................... 31
9.2Maintenance work ......................................................................................................... 32
9.3Repair work ................................................................................................................... 32
10 Shutdown and storage ............................................................................. 33
10.1 Safety regulations ..................................................................................................... 33
10.2 Shutdown procedure ................................................................................................ 33
10.3 Storage conditions.................................................................................................... 34
10.4 Restarting .................................................................................................................. 34
11 Customer service ...................................................................................... 35
11.1 Service centres.......................................................................................................... 36
12 Wearing parts ............................................................................................ 37
13 Equipment.................................................................................................. 38

Page 4 of 38 User Information Pan Mixer DZ120V

1 Important information
Documentation
This user information document is intended for persons operating or
maintaining the High-Performance Pan Mixer DZ120V, hereinafter simply
referred to as "mixer", which is manufactured by the DIEM-WERKE
G.m.b.H.

Legend
The significance of the symbols employed in this user information
document is as follows:
Ö Action required:
This symbol is shown whenever an action has to be carried out once
the information has been read.
L Information:
This symbol is used to indicate important information on the use of the
mixer.
Í Numbering symbol
§ Legal note:
This symbol informs the reader that the local country-specific
regulations must be observed.

Measures on receipt of the goods

Í Perform a visual inspection of the mixer on its receipt.
If there are any signs of transportation damage, take the necessary steps
as described in the supply contract. Any repair costs must be borne by the
forwarding agent insuring the risk.

Storage
Store the mixer to protect it against bad weather or external influences.

Models
If the documentation describes various models, only the information for the
supplied model will apply. If the stated information does not explicitly
differentiate between models, it will apply in a logical manner to all models.
We reserve the right to make any changes prior to delivery which serve to
improve the supplied product.

Accident prevention
Ensure compliance with the notes on accident prevention given in the
documentation.

§ Any relevant country-specific accident prevention regulations for a

given application must also be observed.
The company DIEM-WERKE G.m.b.H. manufacturers its products
according to current international safety standards. Any specific local
regulations must be notified by the customer prior to the start of
manufacture. Any additional costs must be borne by the customer.

User Information Pan Mixer DZ500V Page 5 of 38

Copyright
Complete or partial reproduction of this document, its electronic storage or
access by third parties are not permitted without the written permission
DIEM-WERKE G.m.b.H..

Guarantee
Guarantees are given within the scope of the contractual agreement. It is a
pre-requisite that only original spare parts are used. Damages through
improper use, non-compliance with our regulations or incorrect operation by
unauthorised personnel will void any guarantee claim.

Structure of this user information document

This manual should facilitate rapid and easy operation of the described
mixer and serve as a document for future reference. This user information
document is intended for trained personnel and serves to provide
assistance during startup, operation, service or repair work.
The table of contents at the start of this document allows the required
section to be quickly located.
Read this user information document so you become familiar with the
particular model of mixer.
Observe all safety instructions. They should help prevent accidents and
damages.

Page 6 of 38 User Information Pan Mixer DZ120V

2 Fundamental safety instructions
2.1 Observe the instructions given in the user information document
A basic pre-requisite for safe usage and fault-free operation of the
described mixer is knowledge of the fundamental safety instructions and
safety regulations.
This user information document, in particular the safety instructions, must
be observed by all persons working with the mixer.
Furthermore ensure compliance with the relevant local rules and
regulations on accident prevention.

2.2 Observe all local safety regulations

§ In addition to the safety regulations specified in these instructions,

also ensure compliance with any country-specific regulations relating
to the use of the mixer in a specific application.

2.3 Safety regulations for mixing chemicals

Before mixing chemicals, obtain details on the required safety measures
from the manufacturer of the materials being mixed. Also ensure
compliance with any country-specific regulations.

2.4 Protection gear

The operator must wear the following protection gear when operating the
mixer:
Í Safety shoes
Í Protective goggles
Í Hairnet or headgear to prevent hair being pulled on
Í Ear protection
Í Breathing protection (heavy dust generation during mixing)

2.4.1 Protection gear for mixing chemicals

Before mixing chemicals, obtain details on the required protection gear
from the manufacturer of the materials being mixed. Also ensure
compliance with any country-specific regulations.

User Information Pan Mixer DZ500V Page 7 of 38

2.5 Hazards when using the mixer
The mixer has been manufactured using state-of-the-art technology and in
accordance with recognised safety-related guidelines.
However, when using the mixer there is a risk of (fatal) injury to the user or
third persons as well as material damage.
Only use the mixer:
Í for its intended application (see chapter 2.8)
Í when it is in a perfectly safe state
Í when operated by persons above 16 years of age
Í in conjunction with the specified protection gear

The operator is responsible for ensuring the safety of children in the

vicinity of the mixer!

2.6 Warranty and liability

In principle our "General Sales and Delivery Conditions" apply.
These are provided to the operator no later than the point at which the
contract is finalised. Warranty and liability claims for personal or material
damage are not covered if caused by one of the following:
Í usage other than that for which it is intended
Í improper installation, startup, operation and maintenance
Í Working with a damaged mixer
Í Non-observance of the instructions in the user information document
concerning transportation, storage, installation, startup, operation and
maintenance
Í unauthorised mechanical modifications
Í inadequate monitoring of components which are subject to wear
Í improper repair work
Í catastrophes due to effects/influences from extraneous elements and
force majeure

Page 8 of 38 User Information Pan Mixer DZ120V

2.7 Safety instructions, explanations of symbols
The hazard symbols always appear together with a signal word. The signal
words indicate the extent of the hazard.
Carefully read the safety instructions. They play a major role in safe usage
of the mixer and help prevent the occurrence of faults which could have
severe consequences for persons as well as the equipment itself.

2.7.1 Significance of the signal words

Hazard!
Hazard which threatens immediate danger.
Non-observance of this instruction can result in serious, life-threatening or
even fatal injuries.

Warning!
Potential threat of danger.
Non-observance of these instructions can result in serious, life-threatening
or fatal injuries as well as material damage.

Caution!
Potential threat of danger.
Non-observance of these instructions can result in injuries or material
damage.

2.7.2 Significance of hazard symbols

Inhalation of dangerous dusts and

General hazard
vapours

Prohibited for unauthorised

Electric shock
persons

Risk of crushing for whole body Wear safety shoes

Uncontrolled movements during

Wear a hardhat
transportation

Wear head, ear and eye

Toppling parts
protection

Severance and crushing of body

Observe disposal regulations
parts

User Information Pan Mixer DZ500V Page 9 of 38

2.8 Intended use
The DZ120V mixer should only be used to mix the following materials:
Í Ready mix (concrete, mortar; granularity max. 32mm)
Í Chemicals (powder- or granulate-based)
Í Oil sludge
Any other application is not permitted.

The definition of intended use also includes:

Í Observance of accident prevention regulations
Í Observance of all instructions in the user information document
Í Performing all the required inspection and maintenance tasks

2.9 Improper usage

The mixer should not be used to mix the following materials:
Í mixes which are explosive or aggressive to metals
All applications other than those listed in section 2.8 are prohibited.
DIEM-WERKE G.m.b.H will not accept liability for any consequential
damages.
Improper usage may result in hazards which are not fully covered by the
safety measures.

2.10 Staff training

Only trained and briefed staff with the necessary experience are allowed to
operate the mixer.
Trainee staff are only allowed to operate the mixer under the supervision of
an experienced person.

2.11 Service and maintenance, trouble-shooting

Í Perform the specified adjustment, maintenance and inspection tasks at
the required intervals.
Í Always disconnect the mixer from the voltage supply when performing
any maintenance, inspection and repair work.
Í Position the mixer on solid ground when performing any maintenance,
inspection and repair work..
Í Verify that any previously loosened screw fittings are tight.
Í Check the function of safety devices after the maintenance work has
been completed.

Page 10 of 38 User Information Pan Mixer DZ120V

2.12 Structural modifications
Í Modifications should only be performed by the manufacturer.
Í Immediately replace any parts which are not in an acceptable condition.
Í Only use original spare parts and wearing parts.
Í Third-party components do not necessarily fulfil the structural and safety
requirements in terms of design and manufacture.
Í The manufacturer is only liable for subsequently installed additional
fittings if he has performed these modifications himself.
Í The equipment must be restored to its original state when any additional
fittings are removed.

2.13 Transportation

L Use suitable means to prevent the mixer from sliding or toppling

during transportation.

Only to be transported on vehicles

The mixer is only appropriate for being moved by hand and not intended for
road traffic use. Do not couple the mixer to a vehicle.

2.14 Disposal

L Immediately make any disused mixer inoperative and label

accordingly!

Observe disposal regulations!

Observe all country-specific regulations for the disposal of
Í the mixer
Í mixer components
Í oils, greases and other auxiliary materials
Í cleaning agents
Í packaging material
Í building materials

User Information Pan Mixer DZ500V Page 11 of 38

3 Product description
The DZ120V mixer has the following characteristics:
Í High-performance pan mixer for 120 litres of ready mix
Í with transportation handle for manual movement
Í solid steel sub-frame
Í Mixing mechanism manufactured from wear-resistant steel
Í Drive system using a three-phase motor via a directly flanged and
maintenance-free spur gear unit
Í Mix materials and liquids are loaded directly from above through a closed
safety guard
Í Emptied through a segment slider opening in the floor
Í Simple handling:
Í only one switch
Í Universal stirring mechanism, 0 ...32 mm granularity
Í The mixing mechanism and outer scrapers may be adjusted to the
required granularity using an open-ended spanner (size 17)
Í may be readjusted in case of wear

DZ120V mobile

1 Interlock 7 Mounting for wheels

2 Mixing mechanism 8 Transport handle
3 Water connection 9 Main circuit breaker
4 Eyebolts 10 Lowering device for support feet
5 Safety guard 11 Emptying safety guard
6 Safety end-switch (covered) 12 Emptying slider
Tab. 1 Overview DZ120V mobile

Page 12 of 38 User Information Pan Mixer DZ120V

DZ120V stationary

1 Safety guard 7 Emptying safety guard

2 Eyebolts 8 Motor
3 Mixing mechanism 9 Socket
4 Connection for water supply 10 Main circuit breaker
5 Interlock safety guard 11 EMERGENCY-OFF button
6 Emptying slider 12 Safety end-switch (covered)
Tab. 2 Overview DZ120V stationary

User Information Pan Mixer DZ500V Page 13 of 38

3.1 Hazard areas
The operator must ensure that no unauthorised persons are in the vicinity
of the mixer during operation! He is also responsible for any third parties
that may be present.

PROTECTION ZONE: 5 metres

3.2 Safety devices

TheTab. 3 specified parts serve to ensure the safety of personnel operating
the mixer.
Í Damaged or faulty safety devices must be immediately replaced by
original manufacturer spare parts.
Í It is prohibited to operate the mixer using faulty or damaged safety
devices.
Í It is forbidden to disable any of the safety devices.
Safety devices DZ120V mobile

1 Interlock 4 Main circuit breaker

2 Safety guard 5 Emptying safety guard
3 Safety end-switch (under the
cover)
Tab. 3 Safety devices DZ120V mobile

Page 14 of 38 User Information Pan Mixer DZ120V

 Safety devices DZ120V stationary

1 Safety guard 4 Main circuit breaker

2 Interlock 5 EMERGENCY-OFF button
3 Emptying safety guard 6 Safety end-switch (under the
cover)
Tab. 4 Safety devices DZ120V stationary

3.3 Conformity
The machine conforms to EU Directive 98/37/ECC Annex II A and the
Machinery Safety Order – Federal Law Gazette No. 306/1994

In formulating the safety concept, the following standards were also taken
into account.

73/23/EEC Low Voltage Directive

89/336 EEC Electromagnetic compatibility

EN 12100-1 Safety of machinery. Basic concepts, general principles

for design. Basic terminology, methodology
EN 12100-2 Safety of machinery – Basic concepts, general
principles for design – Part 2: Technical principles and
specifications
EN 418 Safety of machinery – Emergency stop equipment,
functional aspects – Principles for design
EN 60204-1 Safety of machinery – Electrical equipment of machines
– Part 1: General requirements

User Information Pan Mixer DZ500V Page 15 of 38

3.4 Designation
The identification plate is located near the main circuit breaker.

3.5 Area of application

See chapter 2.8 "Intended use".

3.6 Technical data

Mixer drum
Drum capacity [l] 209
Mixer capacity [l] 120
Drum diameter [mm] 796
Drum height [mm] 400
Water connection " ¾
Mixing mechanism
Speed [rpm] 61
Gears
Type Diem SG61/2

3.6.1 Dimensions
DZ120V mobile:

Fig. 1 Dimensions DZ120V mobile

Length: [mm] 1755

Width: [mm] 936
Height: [mm] 1325
Weight: [kg] ca. 272
Filling height: [mm] 1325
Emptying height: [mm] 630

Page 16 of 38 User Information Pan Mixer DZ120V

 DZ120V stationary:

Fig. 2 Dimensions DZ120V stationary

Length: [mm] 958

Width: [mm] 964
Height: [mm] 1315
Weight: [kg] 280
Filling height: [mm] 1315
Emptying height: [mm] 630

3.6.2 Electrics
Operating voltage: [V] 3x400
Frequency: [Hz] 50
Nominal power: [kW] 4
Protection degree: IP54

3.6.3 Ambient conditions

Illumination min.: [lx] 200

Temperature max.: [°C] 50
Temperature min.: [°C] -20
Air humidity max.: [%] 90
Noise pressure level idle [dB(A)] 30
running:
Noise pressure level [dB(A)] 60
operation:

User Information Pan Mixer DZ500V Page 17 of 38

4 Transport
Improper transport!
Serious injuries
due to improper transportation.
Ö Do not couple the mixer to a vehicle.
Warning! Ö Always secure the mixer properly and securely when transporting.

Uncontrolled movements during transportation!

Serious injuries
if trapped or crushed.
Ö Do not walk under suspended loads.
Warning! Ö Only lift the mixer by the eyebolts.
Ö Completely empty the mixer prior to transportation.

Toppling mixer!
Serious injuries
if trapped or crushed.
Ö Secure the mixer against toppling or sliding during transportation.
Warning!

Unqualified personnel!
Risk of injury
if incorrect transportation procedure is used.
Ö The mixer should only be transported by personnel with experience in
handling and transporting the mixer.
Warning! Ö Unqualified persons should only perform transportation work if
supervised by experienced personnel.

Wear safety shoes!

Always wear safety shoes when transporting the mixer.

Wear hardhat!
Always wear a hardhat when transporting the mixer.

Page 18 of 38 User Information Pan Mixer DZ120V

4.1 Preparations for transportation
Ö Completely empty the mixer.
Ö Disconnect the mixer from the voltage supply.
Ö Wind up the connection cable.
Ö Disconnect the mixer from the water supply.
Ö Close the segmental arch opening.
Ö Close and lock the safety guard.

4.2 Loading/unloading
Ö Attach the mixer to the crane using the eyebolts.
Ö Slowly raise the crane hook until the crane straps are tensioned.
Ö Take several steps back from the mixer.
Ö Lift the mixer.
Ö Put down the mixer.
Ö Detach the mixer from the crane.

4.3 Transportation
DZ120V mobile:
Ö Set the mixer onto it's adjustable feet (see chapter ).
Ö Use belts to secure the mixer against toppling or sliding during
transportation.

DZ120V stationary:
Ö Use belts to secure the mixer against toppling or sliding during
transportation.

4.4 Manually moving the mixer

Ö Perform the transportation preparations as described in chapter 4.1.
Ö Two persons should pull the mixer by its drawbar to the required
location.
Ö Set the mixer onto it's adjustable feet.
Ö Ensure that the mixer is standing securely.
Ö Insert the transport handles.

User Information Pan Mixer DZ500V Page 19 of 38

5 Setup, connection
Electrical connections!
Fatal
electric shock hazard.
Ö Only work on the electrical components of the mixer when the
Hazard! connection cables have been unplugged.
Ö Immediately replace any faulty or damaged connection cables.

Toppling mixer!
Serious injuries
if trapped or crushed.
Ö Always set up the mixer on level and solid ground.
Warning!

Unqualified personnel!
Risk of injury
if incorrect setup procedure is used.
Ö The mixer should only be set up by personnel with the necessary
experience in handling the mixer.
Warning! Ö Unqualified personnel are only permitted to use the mixer under the
supervision of experienced personnel.

Wear safety shoes!

Always wear safety shoes when setting up the mixer.

Wear hardhat!
Always wear a hardhat when setting up the mixer.

Page 20 of 38 User Information Pan Mixer DZ120V

5.1 Setup
The mixer must be set onto it's adjustable feet and on solid and level
ground.
Keep clear the protection zone of 5 metres around the mixer.

PROTECTION ZONE: 5 metres

5.1.1 Set the mixer onto it's adjustable feet

Ö Position the mixer at the required location.
Ö Unlock lever at lowering device (see Fig. 3).
Ö Remove the handle from the drawbar.
Ö Attach handle to lowering device.
Ö Move handle upward (see fig. 4), till the mixer is standing on its support
feet.
L The support feet lock automatically.
Ö Insert the handle onto the drawbar.

Fig. 3 Fig. 4

User Information Pan Mixer DZ500V Page 21 of 38

5.2 Connect the electrical cables
Unqualified personnel!
Risk of injury
if the electrical cables are not connected correctly.
Ö The mixer should only be connected by personnel with the necessary
experience in handling the mixer
Warning! Ö Unqualified personnel are only permitted to use the mixer under the
supervision of experienced personnel

Legal note!
Ö The electric circuit, to which the mixer is connected, has to be protected
with a residual current circuit-breaker!

Caution!

5.2.1 Characteristics of the electrical connection cables

§ Take into account the country-specific regulations concerning the

characteristics of the electrical connection cable.
Example of an electrical connection:
Í Rubber tubing cables HO7RN-F
(DIN 57282 Part 1 / VDE 0282 Part 1)
Í Flexible cables with polyurethane coating
( DIN 57250 / VDE 0350 Part 818)

Cross-section: at least 2.5 mm²

5.2.2 Rotational direction of the mixer

The rotational direction of the mixer arms must correspond to the direction
of the arrow on the mixer drum.
If the rotational direction opposes the arrow, the phases of the connection
cable must be connected in a different order. Details on re-connecting the
phases are given in chapter 5.2.3.

Page 22 of 38 User Information Pan Mixer DZ120V

5.2.3 Re-connecting the phases
Exposed electrical contacts!
Fatal
electric shock hazard.
Ö Disconnect the connection cable from the voltage supply before re-
Hazard! connecting the terminals.

Ö Detach the connection cable from the voltage supply.

Ö Use a screwdriver to change the phases (see Fig. 5.).

Fig. 5 Phase changer

5.3 Connect the water supply

Ö Close the ball valve on the water connection.
Ö Attach the water hose to the water connection (¾").
Ö Open the water tap for the water supply.
Ö Check the water connection is tight.
Ö If necessary seal any leaks in the water connection.

User Information Pan Mixer DZ500V Page 23 of 38

6 Adjusting the mixer mechanism

L The mixer mechanism must be adjusted to the granularity of the

materials being mixed.

6.1 Safety regulations

Unexpected start-up!
Serious injuries
if trapped or crushed.
Ö Before adjusting the mixer mechanism, switch off the mixer at the main
Warning! circuit breaker and attach a padlock to prevent it being switched back
on.

Toppling mixer!
Serious injuries
if trapped or crushed.
Ö Set up the mixer on level and solid ground.
Warning!

Unqualified personnel!
Risk of injury
if incorrect adjustment procedure is used.
Ö The mixer mechanism should only be adjusted by personnel with the
necessary experience in handling the mixer.
Warning! Ö Unqualified personnel are only permitted to use the mixer under the
supervision of experienced personnel.

Page 24 of 38 User Information Pan Mixer DZ120V

6.2 Overview of mixer mechanism

1 Rotating star 5 Adjustment screw

2 Fixing screws 6 Floor scraper
3 Sprung floor scraper 7 Outer scraper
4 Fixing screws 8 Fixing screws

6.3 Adjusting the rotating star

L Distance from the rotating star to the floor of the mixer drum = largest
granularity + 5mm.
Ö Undo fixing screws (2) for rotating star (1).
Ö Adjust the floor clearance.
Ö Tighten fixing screws (2).

User Information Pan Mixer DZ500V Page 25 of 38

6.4 Adjusting the sprung floor scraper
Setting the pre-stressing force
Ö Undo the counter nut on adjustment screw (5).
Ö Tighten the adjustment screw until the sprung floor scraper exerts
sufficient force.
Ö Tighten the counternut.

Adjusting the scraper

Ö Undo fixing screws (4) for sprung floor scraper (3).
Ö Adjust the sprung floor scraper until it has approx. 1-3 mm clearance to
the floor of the drum.
Ö Tighten the fixing screws.

6.5 Adjust the floor scraper

Ö Undo fixing screws (4) for floor scraper (6).
Ö Adjust the floor scraper by sliding it along the slotted holes until it has
approx. 1-3 mm clearance to the floor of the drum.
Ö Tighten the fixing screws.

6.6 Adjust the outer scraper

Ö Undo fixing screws (8) for outer scraper (7)
Ö Adjust the outer scraper until it lightly brushes against the wall of the
drum
Ö Tighten the fixing screws

Page 26 of 38 User Information Pan Mixer DZ120V

7 Operation
7.1 Safety instructions
Dust and vapours!
Health risk, risk of asphyxiation
due to the inhalation of toxic dust and vapours.
Ö Use dust cover, vacuum extraction or breathing protection when mixing
Warning! dry materials

Mixing chemicals!
Risk of death
due to an unexpected reaction when mixing chemicals.
Ö Before mixing chemicals obtain information on the relevant safety
Warning! regulations (protection gear, ambient conditions).
Ö Ensure compliance with the relevant safety regulations on mixing
chemicals.

Exposed rotating parts!

Serious injuries
if trapped or crushed.
Ö Only operate the mixer when all safety devices are fully functional.
Warning! Ö Only operate the mixer when the safety guard is closed.

Toppling mixer!
Serious injuries
if trapped or crushed.
Ö Set up the mixer on level and solid ground.
Warning! Ö Set the mixer when mixing onto it's adjustable feet (see chapter. 5.1.1).

Unqualified personnel!
Risk of injury
if the mixer is incorrectly operated.
Ö The mixer should only be operated by personnel with the necessary
experience in handling the mixer.
Warning! Ö Unqualified personnel are only permitted to use the mixer under the
supervision of experienced personnel.

Wear safety shoes!

Always wear safety shoes when operating the mixer.

Wear protection gear!

Wear a hardhat as well as eye and ear protection when operating the mixer.

User Information Pan Mixer DZ500V Page 27 of 38

7.2 Switch-on / filling
Starting up with a filled mixer drum!
Risk of damage to the machine
due to difficult start-up.
Ö Only fill the materials being mixed after the mixer is switched on.
Caution!

Ö Switch on the mixer at the main circuit breaker.

Ö Fill the mix materials.

7.3 Emptying / switch-off

Ö Open the segmental arch opening by operating the emptying lever.
Ö Emptying the mixer.
Ö Switch off the mixer at the main circuit breaker
Ö Use a padlock to secure the main circuit breaker.
Ö Clean the mixer.
Ö Close the segmental arch opening by operating the emptying lever.

Page 28 of 38 User Information Pan Mixer DZ120V

8 Problems, resolving problems
8.1 Safety regulations
Electrical connections!
Fatal
electric shock hazard.
Ö Only work on the electrical components of the mixer when the
Hazard! connection cables have been unplugged.
Ö Immediately replace any faulty or damaged connection cables.
Ö Work requiring expert knowledge should only be carried out by
specialist workshops.

Toppling mixer!
Serious injuries
if trapped or crushed.
Ö Always set up the mixer on level and solid ground.
Warning!

Unexpected start-up!
Serious injuries
if trapped or crushed.
Ö Before working on the mixer mechanism, switch off the mixer at the
Warning! main circuit breaker and attach a padlock to prevent it being switched
back on

Unqualified personnel!
Risk of injury
if correct trouble-shooting procedure is not followed.
Ö Problem resolution work should only be carried out by persons with the
necessary experience in handling the mixer.
Warning! Ö Unqualified personnel are only permitted to use the mixer under the
supervision of experienced personnel.

Always wear safety shoes!

User Information Pan Mixer DZ500V Page 29 of 38

8.2 Problem resolution

Problem Possible cause Rectification

Motor will not run No supply voltage Ö Check fuse
Ö Switch main circuit breaker to 1
Ö Phases should be checked by an
electrician
Safety guard open Ö Close safety guard
Over- or undervoltage switch has Ö Open and re-close the main
tripped circuit breaker
Overload Ö Switch off the main circuit
breaker
Ö Let the motor cool down
Ö Switch on the main circuit
breaker
Faulty connection cable, connector Ö Check by an electrician
or coupling
Overheating motor, Motor only runs on 2 phases Ö Switch off the machine
decreased Ö The connection cable should be
performance or motor checked by an electrician
comes to standstill
Whistling noise during Mixer mechanism not set to the right Ö Adjust the mixer mechanism (see
mixing granularity chapter 6)

Page 30 of 38 User Information Pan Mixer DZ120V

9 Maintenance / Repair
9.1 Safety regulations
Unexpected start-up!
Serious injuries
if trapped or crushed.
Ö Before adjusting the mixer mechanism, switch off the mixer at the main
Warning! circuit breaker and attach a padlock to prevent it being switched back
on.

Electrical connections!
Fatal
electric shock hazard.
Ö Only perform maintenance and repair work when the connection cable
Hazard! is unplugged.
Ö Work requiring expert knowledge should only be carried out by
specialist workshops.

Toppling mixer!
Serious injuries
if trapped or crushed.
Ö Set up the mixer on level and solid ground.
Warning!

Rotating parts!
Serious injuries
if trapped or crushed.
Ö Do not reach inside the emptying opening when the mixer is switched
Warning! on.

Unqualified personnel!
Risk of injury
if incorrect maintenance procedure is used.
Ö Maintenance work should only be carried out by persons with the
necessary experience in handling the mixer.
Warning! Ö Unqualified personnel are only permitted to use the mixer under the
supervision of experienced personnel.

Wear safety shoes!

Always wear safety shoes when operating the mixer.

Wear protection gear!

Wear a hardhat as well as eye and ear protection when operating the mixer.

User Information Pan Mixer DZ500V Page 31 of 38

9.2 Maintenance work

L The timely replacement of wearing parts will avoid unnecessary

downtimes and poor mixing results.

Part Maintenance task before after

usage usage.
Complete mixer Clean X
Check safety devices X
Floor scraper Check settings; adjust or
X
replace if worn
Outer scraper Check settings; adjust or
X
replace if worn

9.3 Repair work

L Repairs should only be carried out by authorised specialist

workshops.

Page 32 of 38 User Information Pan Mixer DZ120V

10 Shutdown and storage
10.1 Safety regulations
Uncontrolled movements during transportation!
Serious injuries
if trapped or crushed.
Ö Do not walk under suspended loads.
Warning! Ö Only lift the mixer by the eyebolts.
Ö Completely empty the mixer prior to transportation.

Toppling mixer!
Serious injuries
if trapped or crushed.
Ö Secure the mixer against toppling or sliding during transportation.
Warning!

Unqualified personnel!
Risk of injury
if incorrect transportation procedure is used.
Ö The mixer should only be shutdown by personnel with the necessary
experience in handling the mixer.
Warning! Ö Unqualified personnel are only permitted to use the mixer under the
supervision of experienced personnel.

Wear safety shoes!

Always wear safety shoes when transporting the mixer.

Wear hardhat!
Always wear a hardhat when transporting the mixer.

10.2 Shutdown procedure

Ö Completely empty the mixer.
Ö Disconnect the mixer from the voltage supply.
Ö Wind up the connection cable.
Ö Disconnect the mixer from the water supply.
Ö Clean the mixer.
Ö Close the segmental arch opening and safety guard.

User Information Pan Mixer DZ500V Page 33 of 38

10.3 Storage conditions
Í Store the mixer in a location (warehouse) protected against the weather.
Í Store the mixer in a safe location which is not accessible to unauthorised
persons.
Í The mixer should be stored in a stable position.
Í Grease all moving parts.
Í Cover the mixer with a thin film of oil during long storage periods (winter).

10.4 Restarting

L Verify the complete functionality of the mixer before starting it up

again.

Check the following:

Í Safety devices must be functioning
Í Connecting cables are not damaged

Restarting procedure, see chapter 5.

Page 34 of 38 User Information Pan Mixer DZ120V

11 Customer service
If you require assistance:
Ö Copy this page.
Ö Please fill in the tables.
The more information we receive, the greater the chance of providing a
correct diagnosis and rapid service.
Ö Fax this copy to:

DIEM - Werke G.m.b.H. , +43 / 5574 / 46418

or your nearest customer service centre (see next page).

Mixer:

Type: ................................................................................
Year of
construction: ................................................................................

Invoice – No.: ................................................................................

Purchase date: ................................................................................

Problem description:

Sent by:

Company: ................................................................................

Contact person: ................................................................................

Department: ................................................................................

Address: ................................................................................

................................................................................

Telephone: ................................................................................

Fax: ................................................................................

E-mail: ................................................................................

User Information Pan Mixer DZ500V Page 35 of 38

11.1 Service centres
At the time of print, service centres are available in the countries
below. Please call us on +43 / 5574 / 42874 to obtain the address of
your nearest service centre.
HEADQUARTERS

DIEM - Werke G.m.b.H.

Lindauer Straße 60
A - 6911 Lochau

Tel: +43 / 5574 / 42874

Fax: +43 / 5574 / 46418
E-mail: [email protected]

Belgium

Germany

Finland

France

Great Britain

Ireland

Norway

Austria

Sweden

Switzerland

Spain

Hungary

OTHER COUNTRIES
Australia, Israel, Far East, USA

Page 36 of 38 User Information Pan Mixer DZ120V

12 Wearing parts
Ordering wearing parts:
Ö Copy this page.
Ö Place an x next to the required wearing part in the first column.
Ö Enter the number of required wearing parts in the last column.
Ö Fax this copy to:

DIEM - Werke G.m.b.H. , +43 / 5574 / 46418

or your nearest customer service centre (see page 36).

X Pos. Part. Designation Qty.

No.
1 09010 Outer scraper complete, DZ120V
2 12290 Pillow block for rotating star DZ120V
3 12281 Rotating star complete, DZ120V
4 09160 Floor scraper complete, DZ120V
5 09002 Spring mounted mixer arm, DZ120V

User Information Pan Mixer DZ500V Page 37 of 38

13 Equipment
Please place your order of equipment directly to the nearest service centre
(see chapter 11.1 Service centres).

L The installation of the equipment has to be done or checked by

DIEM-WERKE G.m.b.H. or an authorised service centre.

Dust cover
Machine Part.No.
DZ60VS 20671
DZ100VS 16248
DZ120V 10755
DZ120VB/VD 14016
DZ180V 14009
DZ180VB/VD 15890
DZ180VA 14304
DZ300V 10764
DZ300VA 14305
DZ500V 15888
DZ750V 16688

Page 38 of 38 User Information Pan Mixer DZ120V