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5000VG7S Series: Instruction Manual

This document provides instructions for the FRENIC5000VG7S series inverter. It is used to drive 3-phase induction motors at variable speeds. The inverter comes in 200V and 400V series models with power ratings ranging from 0.75kW to 500kW. The document outlines safety instructions, instructions for installation, wiring, operation, maintenance and disposal. It emphasizes the risks of electric shock, fire, injury and property damage if not used properly.

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0% found this document useful (0 votes)
1K views

5000VG7S Series: Instruction Manual

This document provides instructions for the FRENIC5000VG7S series inverter. It is used to drive 3-phase induction motors at variable speeds. The inverter comes in 200V and 400V series models with power ratings ranging from 0.75kW to 500kW. The document outlines safety instructions, instructions for installation, wiring, operation, maintenance and disposal. It emphasizes the risks of electric shock, fire, injury and property damage if not used properly.

Uploaded by

sunhuynh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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5000VG7S Series

INSTRUCTION MANUAL
High-Performance, Vector Control Inverter
CT Use (150%)
200V Series 400V Series
0.75kW/FRN0.75VG7S-2 3.7kW/FRN3.7VG7S-4
∼90kW/FRN90VG7S-2 ∼400kW/FRN400VG7S-4

VT Use (110%)
200V Series 400V Series
1.5kW/FRN0.75VG7S-2 5.5kW/FRN3.7VG7S-4
∼110kW/FRN90VG7S-2 ∼500kW/FRN400VG7S-4

HT Use (200%/170%)
200V Series 400V Series
3.7kW/FRN3.7VG7S-2 3.7kW/FRN3.7VG7S-4
∼55kW/FRN55VG7S-2 ∼55kW/FRN55VG7S-4

CAUTION
■ Read all operating instructions
before installing, connecting
(wiring), operating, servicing, or
inspecting the inverter.

■ Ensure that this instruction manual


is made available to the final user
of the inverter.

■ Store this manual in a safe,


convenient location.

■ The product is subject to change


without prior notice.

INR-HF51306 c-E
Instructions
Thank you for purchasing our FRENIC5000VG7S series inverter. This product is used to drive a 3-phase
induction motor at variable speed. As incorrect use of this product may result in personal injury and/or
property damage, read all operating instructions before using.
As this manual does not cover the use of function cords and option cards, etc., refer to FRENIC5000VG7S
Users Manual.

Safety Instructions

Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the inverter.
Familiarize yourself with all safety features before using the inverter.
In this manual, safety messages are classified as follows:
Improper operation may result in serious personal injury or death.

Improper operation may result in slight to medium personal injury or


property damage.

Situations more serious than those covered by CAUTION will depend on prevailing circumstances.
Always follow instructions.

Instructions on use

· This inverter is designed to drive a 3-phase induction motor and is not suitable for a single-phase motor or
others, as fire may result.
· This inverter may not be used (as is) as a component of a life-support system or other medical device
directly affecting the personal welfare of the user.
· This inverter is manufactured under strict quality control standards. However, safety equipment must be
installed if the failure of this device may result in personal injury and/or property damage.
There is a risk of accident.

Instructions on installation

· Mount this inverter on an incombustible material such as metal.


There is a risk of fire.
· Do not place combustible or flammable material near this inverter, as fire may result.
· The inverter housed in IP00 (18.5kW or over) should be installed in a place where no one can touch it
easily.
Electric shock or injury may result.

0-1
· Do not hold or carry this inverter by the surface cover. Inverter may be dropped causing injury.
· Ensure that the inverter and heat sink surfaces are kept free from foreign matter (lint, paper dust, small
chips of wood or metal chips), as fire or accident may result.
· Do not install or operate a damaged inverter or an inverter with missing parts, as injury may result.
· When changing installation bracket position, use the attached screws, as injury may result.

Instructions on wiring

· Confirm that the phases and rated voltage of this product match those of the AC power supply, as injury
may result.
· Do not connect the AC power supply to the output terminals (U, V, and W), as injury may result.
· Do not connect a braking resistor directly to the DC terminals (P(+) and N(-)), as fire may result.
· When using DC power input, ensure that the fan power switching connector (CN RXTX) is correctly
engaged in the inverter as a trouble may occur.
· When using DC power input of 18.5kW or larger inverter, be sure to connect AC power to terminals R0
and T0 for a power supply of fan as a trouble may occur.
· Ensure that the noise generated by the inverter, motor, or wiring does not adversely affect peripheral
sensors and equipment, as accident may result.

0-2
Instructions on operation

· Be sure to install the surface cover before turning on the power (closed). Do not remove the cover while
power to the inverter is turned on.
Electric shock may occur.
· Do not operate switches with wet hands, as electric shock may result.
· When the retry function is selected, the inverter may restart automatically after tripping. (Design the
machine to ensure personal safety in the event of restart)
Accident may result.
· When the torque limiting function is selected, operating conditions may differ from preset conditions
(acceleration/deceleration time or speed). In this case, personal safety must be assured.
Accident may result.
· As the STOP key is effective only when a function setting has been established, install an emergency
switch independently, and when an operation via the external signal terminal is selected, the STOP key
on the KEYPAD panel will be disabled.
Accident may result.
· As operations start suddenly if alarm is reset with a running signal input, confirm that no running signal is
input before resetting alarm.
Accident may result.
· When an alarm is activated, the motor coasts. If the motor needs to be stopped in such a case, install a
brake to the machine with the motor.
Accident may result.
· If AUTO RESTART is selected in the restart mode after momentary power failure (function code F14), the
inverter restarts automatically starting the motor rotation when the power is recovered.
Accident may result.
· When the tuning (function code H01) is started, the motor, machine or equipment starts and stops
repeatedly. Ensure safety before performing tuning.
Accident may result.
· If the user set the function codes wrongly or without completely understanding this user’s manual, the
motor may rotate with a torque or at a speed not permitted for the machine.
Accident or injury may result.
· Do not touch inverter terminals when energized even if inverter has stopped.
Electric shock may result.

· Do not start or stop the inverter using the main circuit power.
Failure may result.
· Do not touch the heat sink or braking resistor because they become very hot.
Burns may result.
· As the inverter can set high speed operation easily, carefully check the performance of motor or machine
before changing speed settings.
Injury may result.
· Do not use the inverter braking function for mechanical holding.
Injury may result.
· During pre-excitation, the speed adjuster does not function and the motor may be rotated by load
disturbance. When using pre-excitation, therefore, also use the mechanical brake.
Injury may result.
· If improper data is set at the function code related with speed adjuster as in the case of setting high gain
abruptly, the motor may hunt.
Injury may result.

0-3
Instructions on maintenance, inspection, and replacement

· Wait a minimum of five minutes (15kW or less) or ten minutes (18.5kW or more) after power has been
turned off (open) before starting inspection. (Also confirm that the charge lamp is off and that DC voltage
between terminals P(+) and N(-) does not exceed 25V.)
Electric shock may result.
· Only authorized personnel should perform maintenance, inspection, and replacement operations.
(Take off metal jewelry, such as watches and rings. Use insulated tools.)
Electric shock or injury may result.

Instructions on disposal

· Treat as industrial waste when disposing it.


Injury may result.

Other instructions

· Never modify the product.


Electric shock or injury may result.

General Instructions
Although figures in this manual may show the inverter with covers and safety screens removed for
explanation purposes, do not operate the device until all such covers and screens have been replaced.

0-4
Warning Label Position

Inverter with a small capacity (15kW or lower)

Inverter with a middle capacity (18.5kW or higher)

0-5
Warning Label Position for Inside the Inverter

0-6
Compliance with UL/cUL Standards
1. Overview
The UL standard is an abbreviation for Underwriters Laboratories Inc. and is a safety standard for preventing
fires and other accidents, and protecting users, servicemen, and general people in the United States.
The cUL standard is a standard which the UL constituted to meet the CSA standard. Products approved by
the cUL standard are as valid as produces approved by the CSA standard.

2. Notes
See the following notes when you use your inverters as UL/cUL approved products.

CAUTION for UL/cUL requirements

・Hazard of electrical shock. Disconnect incoming power before working on this control.

・Dangerous voltage exists until charge lights is off.

・More than one live circuit.

・Use 60/75℃ or 90℃ copper wire only.

・A Class 2 circuit wired with class1 wire.

・Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal
connector sized for the wire gauge involved. connector must be fixed using the crimp tool
specified by the connector manufacturer.

・Connect the power supply to main power supply terminals via the Molded-case circuit
breaker(MCCB) or the earth leakage circuit breaker(ELCB) to apply the UL Listing Mark.
(See Instruction Manual basic connection diagram Fig.2-3-1).

・In case of using auxiliary control-power input (R0,T0), connect it referring to Instruction Manual Basic
connection diagram Fig.2-3-1.

・Solid state motor overload protection is provided in each model.


See Users Manual : MHT263□ for details.

0-7
Tightening torque and wire range
1. 60℃/75℃ copper wire
CT/HT Use
Inverter type Required torque [lb-inch](N.m) Wire range [AWG] (mm2)
Voltage FRN□ Main Auxiliary L1/R,L2/S, Auxiliary
Ground control- Control U,V,W P1,P(+) P(+),DB, control- Control
VG7S-2/4 terminal L3/T N(-)
power power
0.75 14
14 14
1.5 (2.1)
(2.1) (2.1)
2.2 31.0 31.0 12 (3.3)
14
3.7 (3.5) (3.5) 8 (8.4) 10 (5.3) 10
(2.1)
5.5 6 (13.3) 8 (8.4) (5.3)
7.5 8X2 (8.4X2) 6 (13.3) 6 (13.3)
11 6X2 (13.3X2) 4 (21.2) 4 (21.2)
15 4X2 (21.2X2) 3 (26.7) 12 (3.3)
3
51.3 51.3 6X2
18.5 (26.7)
(5.8) (5.8) 3X2 (13.3X2) 10
3- (26.7X2) 4X2 4X2 (5.3)
22 10.6 6.2 16 24
Phase (21.2X2) (21.2X2)
119 (1.2) (0.7) 2X2 1/0 3X2 8 (1.3) (0.2)
200V 30
(13.5) (33.6X2) (53.5) (26.7X2) (8.4)
1X2 3/0 4/0
37
119 (42.4X2) (85) (107.2) 6
239 (13.5) 2/0X2 4/0 1X2 (13.3)
45
(27) (67.4X2) (107.2) (42.4X2)
3/0X2 1/0X2 2/0X2 4
55
(85X2) (53.5X2) (67.4X2) (21.2)
2/0X2 3/0X2 4/0X2 2
75
425 239 (67.4x2) (85X2) (107.2X2) (33.6)
(48) (27) 600 4/0X2 250X2 1
90
(304) (107.2X2) (127X2) (42.4)
3.7 12 (3.3) 14 (2.1) 14
31.0 31.0
5.5 10 (5.3) 12 (3.3) (2.1)
(3.5) (3.5)
7.5 8 (8.4) 10 (5.3) 10
11 6 (13.3) 8 (5.3) 14
15 4 (21.2) (8.4) 6 (2.1)
51.3 51.3
18.5 3 (26.7) 6(13.3) (13.3)
(5.8) (5.8)
6X2
22 4 (21.2) 4 (21.2)
(13.3X2)
30 2 (33.6) 3 (26.7) 3 (26.7) 12(3.3)
37 1 (42.4) 2 (33.6)
2 10
119 3X2 1
45 (33.6) (5.3)
(13.5) 119 (26.7X2) (42.4)
(13.5) 2X2 1/0 3X2 8
55
(33.6X2) (53.5) (26.7X2) (8.4)
2/0 3/0 4/0
75
(67.4) (85) (107.2) 6
3- 239 3/0 4/0 1X2 (13.3)
90 10.6 6.2 16 24
Phase (27) (85) (107.2) (42.4X2)
(1.2) (0.7) 1X2 1/0X2 1/0X2 4 (1.3) (0.2)
400V 110
(42.4X2) (53.5X2) (53.5X2) (21.2)
350 400 3/0X2 3
132
(177) (203) (85X2) (26.7)
3/0X2 3/0X2 4/0X2 2
160
(85X2) (85X2) (107.2x2) (33.6)
4/0X2 250X2 300X2 1/0
200
239 (107.2X2) (127X2) (152X2) (53.5)
(27) 250X2 300X2 350X2 2/0
220
425 (127X2) (152X2) (177X2) (67.4)
(48) 400X2 400X2 250X3
280
(203X2) (203X2) (127X3) 3/0
250X3 250X3 300X3 (85)
315
(127X3) (127X3) (152X3)
600X2 600X2 400X3
355
(304X2) (304X2) (203X3) 250
350X3 350X3 500X3 (127)
400
(177X3) (177X3) (253X3)

0-8
VT Use
Inverter type Required torque [lb-inch](N.m) Wire range [AWG] (mm2)
Voltage Auxiliary Auxiliary
FRN□ Main L1/R,L2/S, P(+),DB,
Ground control- Control U,V,W P1,P(+) control- Control
VG7S-2/4 terminal L3/T N(-)
power power
0.75 14 (2.1) 14 14
1.5 12 (3.3) (2.1) (2.1)
2.2 8 (8.4) 10 (5.3) 10
31.0 31.0 14
3.7 6 (13.3) 8 (8.4) (5.3)
(3.5) (3.5) (2.1)
5.5 8X2 (8.4X2) 6 (13.3) 6 (13.3)
6X2 8X2 10X2
7.5
(13.3X2) (8.4X2) (5.3X2)
11 4X2 (21.2X2) 3 (26.7) 3 (26.7) 12 (3.3)
6X2 6X2
15
3X2 (13.3X2) (13.3X2) 10
51.3 51.3
(26.7X2) 4X2 4X2 (5.3)
18.5 (5.8) (5.8)
3- (21.2X2) (21.2X2)
10.6 6.2 3X2 3X2 3X2 8 16 24
Phase 22 (1.2) (0.7) (26.7X2) (26.7X2) (26.7X2) (8.4) (1.3) (0.2)
200V
119 1X2 2X2 2X2
30
(13.5) (42.4X2) (33.6X2) (33.6X2) 6
2/0X2 4/0 1X2 (13.3)
37
119 (67.4X2) (107.2) (42.4X2)
239 (13.5) 3/0X2 1/0X2 2/0X2 4
45
(27) (85X2) (53.5X2) (67.4X2) (21.2)
2/0X2 3/0X2 4/0X2 2
55
(67.4X2) (85X2) (107.2X2) (33.6)
4/0 4/0X2 250X2
75
425 239 (107.2X2) (107.2X2) (127X2) 1
(48) (27) 250X2 300X2 350X2 (42.4)
90
(127X2) (152X2) (177X2)
3.7 10 (5.3) 12 (3.3) 14 (2.1)
31.0 31.0
5.5 8 (8.4) 10 (5.3) 10
(3.5) (3.5)
7.5 6 (13.3) 8 (5.3) 14
11 4 (21.2) (8.4) 6 (2.1)
15 51.3 51.3 3 (26.7) 6 (13.3) (13.3)
18.5 (5.8) (5.8) 6X2 4 (21.2) 4 (21.2)
22 (13.3X2) 3 (26.7) 3 (26.7) 12 (3.3)
30 1 (42.4) 2 2 (33.6) 10
37 3X2(26.7X2) (33.6) 1 (42.4) (5.3)
119 2X2 1/0 3X2 8
45 (13.5) 119 (33.6X2) (53.5) (26.7X2) (8.4)
(13.5) 3X2 2X2 2X2
55
(26.7X2) (33.6X2) (33.6X2) 6
3/0 4/0 1X2 (13.3)
75
(85) (107.2) (42.4X2)
239 1X2 1/0X2 1/0X2 4
3- 90
(27) 10.6 6.2 (42.4X2) (53.5X2) (53.5X2) (21.2) 16 24
Phase 1/0X2 2/0X2 3/0X2 3
110 (1.2) (0.7) (1.3) (0.2)
400V (53.5X2) (67.4X2) (85X2) (26.7)
3/0X2 3/0X2 4/0X2 2
132
(85X2) (85X2) (107.2X2) (33.6)
4/0X2 250X2 300X2 1/0
160
(107.2X2) (127X2) (152X2) (53.5)
250X2 300X2 350X2 2/0
200
239 (127X2) (152X2) (177X2) (67.4)
(27) 350X2 400X2 500X2
220
425 (177X2) (203X2) (253X2) 3/0
(48) 4/0X3 250X3 300X3 (85)
280
(107.2X3) (127X3) (152X3)
300X3 300X3 400X3
315
(152X3) (152X3) (203X3)
350X3 350X3 500X3 250
355
(177X3) (177X3) (253X3) (127)
500X3 600X3 600X3
400
(253X3) (304X3) (304X3)
・“Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 230V maximum”
rated for 200V class input.
・“Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 480V maximum”
rated for 400V class input.
Connect power supplies described in the following table as the input power supply for your inverters. (short circuit standard)
Inverter model Maximum input voltage Input power supply current
FRN0.75VG7S-2 - FRN90VG7S-2 AC230V
42,000A or less
FRN3.7VG7S-4 - FRN400VG7S-4 AC480V

0-9
2. 90℃ copper wire
CT/HT Use
Inverter type Required torque [lb-inch](N.m) Wire range [AWG] (mm2)
Voltage FRN□ Main Auxiliary L1/R,L2/S, Auxiliary
Ground control- Control U,V,W P1,P(+) P(+),DB, control- Control
VG7S-2/4 terminal power L3/T N(-) power
0.75
1.5 14 (2.1)
14 (2.1) 14 (2.1)
2.2 31.0 31.0
3.7 (3.5) (3.5) 10 (5.3)
5.5 8 (8.4) 10 (5.3) 12 (3.3)
7.5 6 (13.3) 8 (8.4) 8 (8.4) 14 (2.1)
11 3 (26.7) 6 (13.3) 6 (13.3)
15 6X2 4 (21.2)
51.3 51.3 4 (21.2)
18.5 (13.3X2) 3 (26.7)
(5.8) (5.8)
4X2 6X2 6X2
3- 22
10.6 6.2 (21.2X2) (13.3X2) (13.3X2) 16 24
Phase 119 3X2 1 1/0 10
30 (1.2) (0.7) (1.3) (0.2)
200V (13.5) (26.7X2) (42.4) (53.5) (5.3)
4/0 2/0 3/0
37
119 (107.2) (67.4) (85) 8
239 (13.5) 1/0X2 3/0 4/0 (8.4)
45
(27) (53.5X2) (85) (107.2)
2/0X2 1X2 1/0X2 6
55
(67.4X2) (42.4X2) (53.5X2) (13.3)
350 400 3/0X2 4
75
425 239 (177) (203) (85X2) (21.2)
(48) (27) 500 600 4/0X2 2
90
(253) (304) (107.2X2) (33.6)
3.7 14 (2.1)
31.0 31.0
5.5 12 (3.3) 14 (2.1) 14 (2.1)
(3.5) (3.5)
7.5 10 (5.3)
11 8 (8.4) 12 (3.3)
10 (5.3)
15 51.3 51.3 14 (2.1)
6 (13.3) 8 (8.4)
18.5 (5.8) (5.8) 8 (8.4)
22 4 (21.2) 6 (13.3)
6 (13.3)
30 3 (26.7) 4 (21.2)
37 2 (33.6) 4 (21.2) 3 (26.7)
119
45 119 1/0 (53.5) 2 (33.6) 2 (33.6) 12 (3.3)
(13.5)
(13.5) 4X2 1 1/0 10
55
(21.2X2) (42.4) (53.5) (5.3)
75 1/0 (53.5) 2/0 (67.4) 3/0 (85)
8
4/0
90 239 3/0 (85) 3/0 (85) (8.4)
3- (107.2)
(27) 10.6 6.2 16 24
Phase 4/0 1X2 1X2 6
110 (1.2) (0.7) (1.3) (0.2)
400V (107.2) (42.4X2) (42.4X2) (13.3)
132 250 (127) 300 (152) 400(203)
4
400 400 3/0X2
160 (21.2)
(203) (203) (85X2)
600 600 250X2 1
200
(304) (304) (127X2) (42.4)
239
4/0X2 4/0X2 300X2 1/0
220 (27)
(107.2X2) (107.2X2) (152X2) (53.5)
425
300X2 350X2 400X2
280 (48)
(152X2) (177X2) (203X2) 2/0
350X2 400X2 500X2 (67.4)
315
(177X2) (203X2) (253X2)
500X2 500X2 300X3
355
(253X2) (253X2) (152X3) 4/0
600X2 600X2 400X3 (107.2)
400
(304X2) (304X2) (203X3)

0-10
VT Use
Inverter type Required torque [lb-inch](N.m) Wire range [AWG] (mm2)
Voltage Auxiliary Auxiliary
FRN□ Main L1/R,L2/S, P(+),DB,
Ground control- Control U,V,W P1,P(+) control- Control
VG7S-2/4 terminal L3/T N(-)
power power
0.75
14 (2.1)
1.5 14 (2.1) 14 (2.1)
2.2 10 (5.3)
31.0 31.0
3.7 (3.5) (3.5) 8 (8.4) 10 (5.3) 12 (3.3)
5.5 6 (13.3) 8 (8.4) 8 (8.4)
14
8X2 6 6 (2.1)
7.5
(8.4X2) (13.3) (13.3)
11 6X2 4 4 (21.2)
15 (13.3X2) (21.2) 3 (26.7)
51.3 51.3 4X2 6X2
18.5 (5.8) (5.8) (21.2X2) 6X2 (13.3X2)
3- 3X2 (13.3X2) 4X2 10
22 10.6 6.2 16 24
Phase (26.7X2) (21.2X2) (5.3)
(1.2) (0.7) (1.3) (0.2)
200V 119 2X2 4x2 3X2
30
(13.5) (33.6X2) (21.2x2) (26.7X2) 8
1/0X2 3/0 4/0 (8.4)
37
119 (53.5X2) (85) (107.2)
239 (13.5) 2/0X2 1x2 1/0X2 6
45
(27) (67.4X2) (42.4x2) (53.5X2) (13.3)
1/0X2 2/0X2 3/0X2 4
55
(53.5X2) (67.4X2) (85X2) (21.2)
3/0X2 3/0X2 4/0X2
75
425 239 (85X2) (85X2) (107.2) 2
(48) (27) 4/0X2 4/0X2 300X2 (33.6)
90
(107.2X2) (107.2X2) (152X2)
3.7 12 (3.3)
31.0 31.0 14 (2.1) 14 (2.1)
5.5 10 (5.3)
(3.5) (3.5)
7.5 8 (8.4) 12 (3.3)
10 (5.3)
11 14
6 (13.3) 8 (8.4)
15 51.3 51.3 8 (8.4) (2.1)
18.5 (5.8) (5.8) 4 (21.2) 6 (13.3)
6 (13.3)
22 3 (26.7) 4 (21.2)
30 2 (33.6) 4 (21.2) 3 (26.7)
37 1/0 (53.5) 2 (33.6) 2 (33.6) 12 (3.3)
119 4X2 1 1/0 10
45 (13.5) 119 (21.2X2) (42.4) (53.5) (5.3)
(13.5) 1/0 4X2 3X2
55
(53.5) (21.2X2) (26.7X2) 8
3/0 3/0 4/0 (8.4)
75
(85) (85) (107.2)
239 4/0 1X2 1X2 6
3- 90
(27) 10.6 6.2 (107.2) (42.4X2) (42.4X2) (13.3) 16 24
Phase 1X2 1/0X2 2/0X2
110 (1.2) (0.7) (1.3) (0.2)
400V (42.4X2) (53.5X2) (67.4X2) 4
400 400 3/0X2 (21.2)
132
(203) (203) (85X2)
3/0X2 250X2 1
160
(85X2) 4/0X2 (127X2) (42.4)
4/0X2 (107.2X2) 300X2 1/0
200
239 (107.2X2) (152X2) (53.5)
(27) 300X2 350X2 400X2
220
425 (152X2) (177X2) (203X2) 2/0
(48) 350X2 400X2 250X3 (67.4)
280
(177X2) (203X2) (127X3)
4/0X3 250X3 300X3
315
(107.2X3) (127X3) (152X3)
600X2 600X2 400X3 4/0
355
(304X2) (304X2) (203X3) (107.2)
400X3 500X3 600X3
400
(203X3) (253X3) (304X3)
・“Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 230V maximum”
rated for 200V class input.
・“Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 480V maximum”
rated for 400V class input.
Connect power supplies described in the following table as the input power supply for your inverters. (short circuit standard)
Inverter model Maximum input voltage Input power supply current
FRN0.75VG7S-2 - FRN90VG7S-2 AC230V
42,000A or less
FRN3.7VG7S-4 - FRN400VG7S-4 AC480V

0-11
Compliance with European Standard
The CE marking presented on Fuji products is related to the Council Directive 89/336/EEC and the Low
Voltage Directive 73/23/EEC for the Electromagnetic Compatibility (EMC) in Europe.

Compliant standards ・EN 61800-3: 1997


・EN 50178: 1997

Only the models in the 400V series comply with the standards above among the "FRENIC5000 VG7S" series.
The 200V series do not conform to the standards. Please note that products of the CT/HT use 18.5 kW and
the VT use 22 kW do not comply with the standards, and if you need to use compliant products, you should
use the products of the CT/HT use 22 kW and the VT use 30 kW which are models with larger capacities by
one grade.

1. Compliance with Low Voltage Directive


1-1 Overview
Inverters are subject to the Low Voltage Directive in Europe. Fuji has obtained an approval for the compliance
from a European inspection organization, and voluntarily declares the compliance with the Low Voltage
Directive.

1-2 Notes
See the notes below when you use the inverters in your products compliant with the Low Voltage Directive in
Europe.

・ The contact capacity for the alarm relay output (30A, B, C) and the relay signal output (Y5A, Y5C) is DC
48V, 0.5A.
・ Connect your inverter to the ground securely.
・ Connect a ring terminal to a wire when you attach it to the main circuit and inverter ground terminals.
・ Use an independent wiring for the inverter ground terminal G. (Do not connect two or more wires)
・ When you use an earth leakage breaker (RCD), you can use only the Type B for protection for the power
supply.
Also you should use a transformer for double insulation or reinforced insulation to insulate your inverter
from the power supply.
・ Use a molded case circuit breaker (MCCB) and a magnetic contactor (MC) compliant with the EN or IEC
standard.
・ For a power supply system (I-T NET) where a neutral point is not grounded, the control terminals are
provided as basic insulation in respect to the main circuit. When a person may touch them directly, you
should add an external insulation circuit for double insulation.
・ Use your inverter under a condition corresponding to the overvoltage category III and the pollution degree 2
or more prescribed in the IEC664. Install your inverter in a control panel (IP54 or more) with a structure
preventing water, oil, carbon and dusts from entering for meeting the pollution degree 2 or more.
・ Use a wire with the diameter and the type prescribed in the Appendix C of the EN 60204 for the
input/output wiring for your inverter.
・ When you install an external heatsink which is a heatsink for inverter external to the control panel, you
should install a protection cover preventing a capacitor and a breaking resistor installed on the heatsink
from being touched.
・ When you install an optional AC reactor, a DC reactor, and an external braking resistor, follow the
description below to prevent an electric shock due to touching the terminals and active electrical parts.
1) Install them in a casing or wall of the IP4X when a person may have an easy access to them.
2) Install them in a casing or wall of the IP2X when a person does not have an easy access to them.

0-12
Table 1-2 Applicable main circuit motor/wire size for compliance to Low Voltage Directive(400V series)
Fuse/MCCB
Rated current [A]
Tightening torque [N.m] Recommended wire size [mm2]
Applicable motor

L1/R,L2/SL3/T

P1,P(+),DB,N(-)
L1/R,L2/S,L3/T
( G)
Voltage

P(+),DB,N(-)
Inverter type
KW

Controller

Controller
P1,P(+)
U,V,W

U,V,W
FRN□

R0,T0

R0,T0
With Without

G
DCR DCR With Without
DCR DCR

3.7 3.7VG7S-4(CT/HT) 10 15 2.5 2.5 2.5 2.5


5.5 3.7VG7S-4(VT) 15 20 (2.5) 4
5.5 5.5VG7S-4(CT/HT) (4)
3.5
7.5 5.5VG7S-4(VT) 20 30 6 4
7.5 7.5VG7S-4(CT/HT) (6) (4)
11 7.5VG7S-4(VT) 30 40 4 10 6 6
11 11VG7S-4(CT/HT) (4) (10)
15 11VG7S-4(VT) 40 50 6 16 10 10
15 15VG7S-4(CT/HT) 5.8 (6) (16)
2.5
18.5 15VG7S-4(VT) 40 60 10 25
22 22VG7S-4(CT/HT) (16)
30 22VG7S-4(VT) 75 100 16 16X2 25 25
30 30VG7S-4(CT/HT) (16) (16)
37 30VG7S-4(VT) 100 125 25 50 35 35
37 37VG7S-4(CT/HT) (16) (25)
45 37VG7S-4(VT) 100 150 13.5 35 25X2 50 50
45 45VG7S-4(CT/HT) (25) (25)
55 45VG7S-4(VT) 125 175 50 35X2 25X2 25X2
55 55VG7S-4(CT/HT) (25) (35)
75 55VG7S-4(VT) 175 - 25X2 - 35X2 35X2
4 0.2
400V 75 75VG7S-4(CT) 13.5 70(35) 95 95
1.2 0.7 ~
series 90 75VG7S-4(VT) 200 - 95 - 35X2 50X2 0.75
90 90VG7S-4(CT) (50)
27 6
110 90VG7S-4(VT) 225 - 50X2 - 50X2 70X2
110 110VG7S-4(CT) (50)
132 110VG7S-4(VT) 300 - 70X2 - 70X2 2.5 95X2 10
132 132VG7S-4(CT) 185 240 to 240
160 132VG7S-4(VT) 350 - 240 - 95X2 6 120X2
160 160VG7S-4(CT) (120)
16
200 160VG7S-4(VT) 400 - - 120X2 150X2
200 200VG7S-4(CT) 120X2
220 200VG7S-4(VT) 500 - (120) - 150X2 185X2
27
220 220VG7S-4(CT) 25
280 220VG7S-4(VT) 600 - 185X2 - 240X2 240X2
48 (185)
280 280VG7S-4(CT)
315 280VG7S-4(VT) 700 - 240X2 - 240X2 185X3
315 315VG7S-4(CT) (240)
50
355 315VG7S-4(VT) 800 - 240X2 - 150X3 185X3
355 355VG7S-4(CT) (240) 300X2
400 355VG7S-4(VT) 1,000 - 185X3 - 185X3 240X3
400 400VG7S-4(CT) (300) 70
500 400VG7S-4(VT) 1,200 - 240X3 - 300X3 300X3

Note: The used wires are 600V PVC insulated electric wire with permissible temperature of 70°C.
This wire is selected assuming that the ambient temperature is 50°C or less.

0-13
Contents

Instructions
Safety Instructionss

1. Before Use ・・・・・・・・・・・・・・・・・・・・・・ 1-1 8. Maintenance and Inspection ・・・・ 8-1


1-1 Inspection After Receipt ・・・・・・・・・・・・ 1-1 8-1 Daily Inspection ・・・・・・・・・・・・・・・・・・・ 8-1
1-2 External View of the Product ・・・・・・・・ 1-1 8-2 Periodical Inspection ・・・・・・・・・・・・・・ 8-1
1-3 Handling of the Product ・・・・・・・・・・・・ 1-2 8-3 Measurement of Main Circuit
1-4 Transportation ・・・・・・・・・・・・・・・・・・・・ 1-3 Electrical Quantity ・・・・・・・・・・・・・・・・・ 8-4
1-5 Storage ・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-3 8-4 Insulation Test ・・・・・・・・・・・・・・・・・・・・ 8-5
8-5 Parts Replacement ・・・・・・・・・・・・・・・・ 8-5
2. Installation and Connection ・・・・・ 2-1 8-6 Inquiries about Products and
2-1 Operating Conditions ・・・・・・・・・・・・・・ 2-1 Product Guarantee ・・・・・・・・・・・・・・・・ 8-5
2-2 Installation Procedure ・・・・・・・・・・・・・・ 2-2
2-3 Electric Connections ・・・・・・・・・・・・・・・ 2-4 9. Compliance with Standards ・・・・ 9-1
2-3-1 Basic Connections ・・・・・・・・・・・ 2-4 9-1 Compliance with
2-3-2 Wiring of Main Circuit and UL/cUL Standards ・・・・・・・・・・・・・・・・ 9-1
Grounding Terminals ・・・・・・・・・ 2-6 9-1-1 Overview ・・・・・・・・・・・・・・・・・・・ 9-1
2-3-3 Wiring of Control 9-1-2 Notes ・・・・・・・・・・・・・・・・・・・・・・ 9-1
Terminals ・・・・・・・・・・・・・・・・・・・ 2-13 9-2 Compliance with
2-3-4 Terminal Arrangement Chart ・・ 2-17 European Standard ・・・・・・・・・・・・・・・ 9-1
9-3 Compliance with Low
3. Test Run ・・・・・・・・・・・・・・・・・・・・・・・・ 3-1 Voltage Directive ・・・・・・・・・・・・・・・・・ 9-1
3-1 Preliminary Check and Preparation ・・ 3-1 9-3-1 Overview ・・・・・・・・・・・・・・・・・・・ 9-1
3-2 Operating Methods ・・・・・・・・・・・・・・・・ 3-1 9-3-2 Notes ・・・・・・・・・・・・・・・・・・・・・・ 9-1
3-3 Test Run ・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1 9-4 Compliance with EMC standard ・・・・・ 9-1
9-4-1 Overview ・・・・・・・・・・・・・・・・・・・ 9-1
4. KEYPAD Panel ・・・・・・・・・・・・・・・・・・ 4-1 9-4-2 RFI Filter ・・・・・・・・・・・・・・・・・・・ 9-1
4-1 Appearance of KEYPAD Panel ・・・・・・ 4-1 9-4-3 Recommended Installation ・・・・ 9-1
4-2 Alarm Mode ・・・・・・・・・・・・・・・・・・・・・・ 4-3
4-3 KEYPAD Operation System
(Hierarchical Structure of
LCD Screens) ・・・・・・・・・・・・・・・・・・・・ 4-4
4-3-1 During Normal Operation ・・・・・ 4-4
4-3-2 When an Alarm
Raised Occurs ・・・・・・・・・・・・・・・ 4-4
4-3-3 Program Mode ・・・・・・・・・・・・・・ 4-6

5. Function Selection ・・・・・・・・・・・・・・ 5-1

6. List of Inverter Protective


Functions ・・・・・・・・・・・・・・・・・・・・・・・ 6-1

7. Function Description
(Arranged by Function) ・・・・・・・・・・ 7-1
7-1 If You Think Defective ・・・・・・・・・・・・・ 7-1
7-1-1 If You Think Defective ・・・・・・・・・ 7-1
7-1-2 What You Should Check First ・・ 7-1
7-2 Checks Using Flowchart ・・・・・・・・・・・ 7-3
7-2-1 Malfunctions not
Followed by Alarms ・・・・・・・・・・・ 7-3
7-2-2 Malfunctions Followed
Alarms ・・・・・・・・・・・・・・・・・・・・・・ 7-11

0-14
1. Before Use
1-1 Inspection After Receipt
Unpackage the product and perform the following checks.
If the product is found to have a fault, please contact the dealer
from which you purchased the product or the nearest sales
office of Fuji Electric.
(1) Read the nameplate to check that the product is the same
thing as ordered.
TYPE : Inverter type

FRN 30 VG7S - 4
Voltage class: 2 for 200V or 4 for 400V
Series name: VG7S Nameplate
Applicable motor capacity: 30 for 30kW
Model :FRENIC5000

SOURCE : Power ratings


OUTPUT : Rated output
MASS : Mass
SER.No. : Serial No. 4 3 HH12345R678 - 001H
Product No.
Serial lot No.
Month of manufacture:1 to 9 for January to
September, X for October,
Y for November,or Z for December
Year of manufacture:Last digit of A.D. (4 for 2004)

(2) Check for broken or missing parts and damage caused to the cover/body during transportation.

· Do not energize a product with broken or missing parts or damaged during transportation.
Doing so may lead to electric shock or fire.

1-2 External View of the Product

1-1
1-3 Handling of the Product
(1) Removal of Surface Cover
Loosen the surface cover fixing screws. Remove the cover by pulling the top of the cover as shown in
Figure 1-3-1.

Figure 1-3-1 Removal of Surface Cover (15kW or lower)


Remove the six surface cover fixing screws. Remove the surface cover.

Figure 1-3-2 Removal of Surface Cover (18.5kW or higher)

(2) Removal of KEYPAD Panel


After removing the face cover in step (1), loosen the KEYPAD panel fixing screws. Remove the KEYPAD
panel as shown in Figure 1-3-3.

Figure 1-3-3 Removal of KEYPAD Panel (15kW or lower)

Loosen the KEYPAD panel fixing screws. Carefully remove the KEYPAD panel with your fingers inserted
to the cutouts at the side of the KEYPAD panel. Careless handling may break connectors.

Figure 1-3-4 Removal of KEYPAD Panel (18.5kW or higher)

1-2
1-4 Transportation
Always hold the body during transportation.
Do not hold the cover or any other part. Doing so may break or fall the product.
When using a hoist or crane to transport a product with lifting holes, hang hooks and ropes to the holes.

1-5 Storage
Temporary Storage

Store the product under the conditions specified on Table 1-5-1.

Table 1-5-1 Storage Conditions


Item Requirement
Ambient temperature -10 to +50°C
See Note 1 No condensation or freezing should occur
Storage temperature -25 to +65°C
due to sudden temperature changes.
Relative humidity 5% to 95% See Note 2
Atmosphere The product should not be exposed to dust, direct sunlight, corrosive or
combustible gas, oil mist, vapor, waterdrops, vibration, or air containing
much salt.
Note 1: The storage temperature applies to the temporary storage during transportation, for example.
Note 2: Do not store the product in a place where the temperature significantly changes as this may cause
condensation or freezing even if the humidity requirement is satisfied.
(1) Do not place the product directly on the floor.
(2) Pack the product with a plastic sheet or such if stored under undesirable conditions.
(3) Seal in a desiccative such as silica gel when packing the product if it may be affected by moisture.

Extended Storage
The requirements to be satisfied when storing the product for an extended period after purchased greatly
depend on the environment. General requirements are listed below.
(1) Satisfy the requirements for temporary storage.
If the storage period exceeds three months, the ambient temperature should be kept below 30 °C to protect
the dead electrolytic capacitor from deterioration.
(2) Carefully pack the product to prevent the intrusion of moisture, etc. Seal in a desiccant to keep the relative
humidity inside the pack below 70%, as a guide.
(3) The product will be often exposed to moisture or dust if left mounted on a unit or console, especially in a
building under construction. In such a case, remove the product and relocate in a well-conditioned place.
The electrolytic capacitor will be deteriorated if left dead for an extended period. Do not leave it dead for a
period exceeding a year.

1-3
2. Installation and Connection
2-1 Operating Conditions
Install the product under the conditions specified in Table 2-1-1.

Table 2-1-1 Operating Conditions


Item Requirement
Place Indoor
Ambient
-10 to +50°C
temperature
Relative humidity 5% to 95% (no condensation allowed)
Atmosphere The product should not be exposed to dust, direct
sunlight, corrosive gas, oil mist, vapor, waterdrops, or
air containing much salt.
No condensation should occur due to sudden
temperature changes.
Altitude 1,000m or less (if more than 1,000m, see Table 2-1-
2)
Vibration 2 to 9Hz: 3mm amplitude
9 to 20Hz: 9.8m/s2 (or 2m/s2 for 200V, 75kW or
higher and 400V, 90kW or higher inverters)
20 to 55Hz: 2m/s2
55 to 200Hz: 1m/s2

Table 2-1-2 Output Reduction Rates at Higher Altitudes


Altitude Output Current Reduction Rate
1,000m or less 1.00
1,000-1,500m 0.97
1,500-2,000m 0.95
2,000-2,500m 0.91
2,500-3,000m 0.88

2-1
2-2 Installation Procedure
(1) Install the product onto a rigid structure in the vertical direction with the letters, FRENIC5000 VG7S, seen
from the front and fix with specified bolts. Do not install upside down or in the horizontal direction.

Failure to do so may lead to injury.

(2) The inverter generates heat during operation.


Reserve a space as shown in Figure 2-2-1 to ensure
a sufficient flow of cooling air. The heat is radiated
from the top. Do not install the inverter under any
unit susceptible to heat.

Figure 2-2-1
(3) The cooling fins (heat sink) are heated to almost 90°C during operation of the inverter. The inverter
mounting surface should be made of a material capable of withstanding this temperature rise.

The fins may burn your skin.

· Install the inverter onto an incombustible material such as metal.


Failure to do so may lead to fire.

(4) When storing the inverter in a control panel, for example,


sufficiently ventilate the inverter so that its ambient
temperature will not exceed the specified limit. Do not
store the inverter in a small closed box that does not
radiate heat well.

(5) When storing two or more inverters in a unit or control


panel, they are desirably arranged side by side to
minimize the thermal effect on each other. If they are
inevitably arranged with one above another, separating
plate should be provided to prevent the heat transfer
from the bottom side inverter to the above.

(6) The inverter is prepared to be mounted in a control


panel when delivered. It may be externally cooled
using the optional adapter if 15kW or lower or with the
mounting legs relocated if 18.5kW or higher.
With the inverter externally cooled, the heat generated
inside the unit or control panel is dissipated because the Figure 2-2-2 External Cooling System
cooling fins, which radiate 70% of the generated heat,
are excluded from the unit or control panel.
Do not exclude the cooling fins where they may be
clogged with lint or damp dust.

· Do not admit lint, paper, wooden chips, dust, metallic pieces, and any other foreign matters into the inverter
or allow them to stick to the cooling fins.
Doing so may lead to fire or accident.

2-2
To externally cool a 18.5kW or higher inverter, relocate the upper and lower mounting legs as shown in Figure
2-2-3. Remove the mounting leg fixing screws, relocate the legs, and fix with casing fixing screws. (The
casing fixing screws cannot be directly used for some models. See the following table.)
The mounting leg fixing screws become unnecessary after the legs are relocated.

Number and Size of Fixing Screws


Voltage Mounting leg fixing Casing fixing
Inverter model
class screws screws
FRN18.5VG7S-2~FRN55VG7S-2 5 (M6 ´ 20) 5 (M5 ´ 16)
200V FRN75VG7S-2 7 (M6 ´ 20) 5 (M5 ´ 16)
FRN90VG7S-2 6 (M6 ´ 20) 6 (M5 ´ 16)
FRN18.5VG7S-4~FRN75VG7S-4 5 (M6 ´ 20) 5 (M5 ´ 16)
FRN90VG7S-4~FRN110VG7S-4 7 (M6 ´ 20) 5 (M5 ´ 16) Note 1
FRN132VG7S-4~FRN160VG7S-4 7 (M6 ´ 20) 7 (M5 ´ 16)
400V
FRN200VG7S-4~FRN220VG7S-4 6 (M6 ´ 20) 6 (M5 ´ 16) Note 1
FRN280VG7S-4~FRN315VG7S-4 Note 3 6 (M8 ´ 20)
– Note 2
FRN355VG7S-4~FRN400VG7S-4 Note 3 8 (M8 ´ 20)

· Do not use any screws other than specified.


Doing so may lead to fire or accident.

Note 1: Fix the legs with M5 ´ 20 screws.


Note 2: Fix the legs with leg fixing
screws.
Note 3: The lower leg becomes
unnecessary when the inverter is
installed on its bottom.

Figure 2-2-3

· Use the screws provided with the inverter when relocating the mounting legs.
Failure to do so may lead to injury.

2-3
2-3 Electric Connections
Removing the surface cover exposes the terminal blocks. Correctly wire them after reading the following
instructions.

2-3-1 Basic Connections


(1) Connect power supply leads to the main circuit power terminals, L1/R, L2/S, and L3/T. Connecting any
power supply lead to another terminal may fail the inverter. Check that the supply voltage does not exceed
the permissible limit indicated on the nameplate, etc.
(2) The grounding terminal must be grounded to prevent disasters such as electric shock and fire and reduce
the noise.
(3) Use a reliable crimp terminal to connect each lead.
(4) After making connections (wiring), check that:
1) leads are correctly connected,
2) all necessary connections are made, and
3) no terminal or wire is short-circuited or grounded.
(5) When any connection is changed after the inverter is energized:
It takes a long time for the smoothing capacitor in the DC link circuit of the main circuit to be discharged after
the power supply is shut off. After the CHARGE lamp goes off, check with a multimeter or such that the DC
voltage has been reduced to a safe level (25V DC or less). Short-circuiting a circuit in which a voltage
(potential) still remains may generate sparks. Wait until the voltage goes away.

· Always connect the grounding lead.


Failure to do so may lead to electric shock or fire.
· The wiring work should be performed by qualified persons.
· Before working, check that the power supply is shut off (open).
Failure to do so may lead to electric shock.
· Do not use any lead size other than specified.
Doing so may lead to fire.

2-4
Basic Wiring Diagram

Figure 2-3-1 Basic Wiring Diagram

2-5
2-3-2 Wiring of Main Circuit and Grounding Terminals
Table 2-3-1 Functions of Main Circuit and Grounding Terminals
Terminal symbol Terminal name Description
L1/R, L2/S, L3/T Main circuit power input terminals Connected with three-phase power source.
U, V, W Inverter output terminals Connected with three-phase motor.
R0, T0 Auxiliary control power input terminals Connected with the same AC power source
as used for main circuit, as back-up power
source for control circuit.
P1, P(+) DC reactor connecting terminals Connected with (optional) input power-factor
correcting DC reactor.
P(+), DB Braking resistor connecting terminals Connected with (optional) braking resistor.
P(+), N(-) DC link circuit terminals Supplies DC link circuit voltage.
Connected with (optional) external braking
unit or (optional) power regenerative unit.
zG Inverter grounding terminals Grounds inverter chassis (casing).
Connected with earth.

(1) Main circuit power input terminals (L1/R, L2/S, and L3/T)
1) The main circuit power input terminals, L1/R, L2/S, and L3/T should be connected with the power source
via earth-leakage circuit breaker for line protection. Any phase may be connected to any lead. If the
zero-phase current is detectable by the upstream system, however, ordinary circuit breakers may be
used.
2) Connect a magnetic contactor so that the inverter can be disconnected from the power source to minimize
the influence of any failure when the inverter protective function is activated.
3) Do not start or stop the inverter by turning the main power switch on or off. Use the control circuit
terminals, FWD and REV, or the FWD, REV, and STOP keys on the KEYPAD panel to start or stop the
inverter. When the inverter is inevitably started or stopped using the main power switch, do not turn it on
or off more than once per hour.
4) Do not connect any terminal to a single-phase power source.

2-6
(2) Inverter output terminals (U, V, and W)
1) Connect three-phase motor leads to the inverter output terminals, U, V, and W with care not to connect a
wrong phase.
2) Do not connect a phase advancing capacitor or surge absorber (suppressor) to the inverter output
terminals.
3) If the wiring between the inverter and the motor is too long, a high-frequency current will run through the
wiring due to floating capacity to trip the inverter because of overcurrent, increase the leakage current,
and/or deteriorate the current indication accuracy. Therefore, the motor wiring length should not exceed
50m for 3.7kW or lower inverters or 100m for others, as a guide.
Connect the optional output circuit filter (OFL filter) if the wiring is too long.
4) When you use a motor with an encoder, limit the wiring distance between your inverter and motor to 100
m or less.
This limit is due to encoder characteristic. When the distance exceeds 100 m, you need an arrangement
such as inserting an isolation converter.
Without output circuit filter

When two or more motors are to be driven, the total length of wirings to those motors should not exceed 50m
for 3.7kW or lower inverters or 100m for 5.5kW or higher ones.
With output circuit filter

When two or more motors are to be driven, the total length of wirings to those motors should not exceed
400m.
Note: When a thermal relay is used between the inverter and the motor, especially for 400V series, the
thermal relay may malfunction even with a wiring length less than 50m. In this case, connect an
OFL filter or reduce the inverter operation noise (carrier frequency) using function code F26 (motor
sound (carrier frequency)).

· Driving a 400V motor with an inverter


If a motor is driven with a PWM inverter, the surge voltage generated by switching inverter elements is
overlapped as applied to the motor terminals. Especially for 400V motors, the motor insulation may be
deteriorated by the surge voltage if the motor wiring is too long. Therefore, any of the following measures
should be taken when a 400V motor is to be driven with an inverter.
1) Use a motor with reinforced insulation (all the Fuji Electric's general-purpose motors have reinforced
insulation).
2) Connect the optional output circuit filter (OFL filter) to the inverter output terminals.
3) Shorten the wiring between the inverter and the motor as short as possible (to10 to 20m or less).

2-7
(3) Auxiliary control power input terminals (R0 and T0)
If the magnetic contactor in the power supply circuit to
the inverter is turned off (open) when the protection
circuit is activated, the inverter control power supply is
shut off. As a result, alarm outputs (30A, B, and C)
are no longer retained and indications on the
KEYPAD panel go away. To prevent this, the same
AC voltage as used for the main circuit is applied to
the auxiliary control power input terminals, R0 and T0.
Although the inverter functions with no voltage
applied to these terminals, it is strongly recommended
to connect the voltage to R0 and T0 to ensure safe Figure 2-3-2 Wiring of Auxiliary Control
operation. Power Input Terminals

1) When a radio noise filter is used, the power to be


connected to the auxiliary control power input
terminals, R0 and T0, should be taken from a point
downstream the filter.
If it is taken from a point upstream the filter, the
noise reduction effect is impaired.

(4) DC reactor connecting terminals (P1 and P(+))


1) These terminals are provided to connect the
optional input power-factor correcting DC reactor.
A jumper is connected between the terminals
before delivery from the factory. Remove the
jumper before connecting the DC reactor.
2) Do not remove the jumper when the DC reactor is
not used.
Figure 2-3-3
Note: The DC reactors are (externally) provided as
standard equipment for 75kW or higher inverters.
Always use the DC reactor for those inverters.

3) Connect a DC reactor for an inverter meeting the (a)Capacity ratio (b)Power supply
1000 system
following conditions and having a rated motor Power supply
output of 55 kW or less. transformer
transformer capacity

DC reactor required
Power supply

・ The capacity ratio between the power transformer


and the inverter follows the Figure 2-3-4. 500 MCCB MCCB MCCB

・ You connect a thyristor load to the same power DC reactor not required
MC

supply, or you control to turn ON/OFF a capacitor [kVA]


adjusting power factor.  

0 50 100 Power factor


Thyristor
・ Imbalance of 2% or more exists in power supply. Inverter
converter
adjusting
Inverter capacity [kVA]/unit capacitor
Power supply voltage imbalance rate [% ]
Maximum voltage [V] – Minimum voltage [V] Figure 2-3-4
= x 67
Three-phase average voltage [V]
・ Improving input power factor is intended.
Power factor will be improved up to about 0.94.

2-8
(5) Braking resistor connecting terminals (P(+) and DB)
The optional braking resistor may be externally DC reactor Braking resistor DB
(DCR)
mounted. It is required when the inverter is
2
operated frequently or under heavy inertia. (CM)
P DB (THR)
1) Connect the braking resistor terminals, P(+) and G 1

DB, to the inverter terminals, P(+) and DB. ZZ


2) Lay out so that the wiring length will not exceed P1 P(+) DB N(-)
5m. The two leads should be twisted or in close
contact (parallel). Figure 2-3-5 Connection Diagram
(For 200V, 55kW or Lower and 400V, 110kW or
Lower Inverters)

· Do not directly connect the braking resistor to the DC terminals, P(+) and N(-).
Doing so may lead to fire.

(6) DC link circuit terminals (P(+) and N(-))


The 200V series, 75kW or higher and 400V
series, 132kW or higher inverters contain no
braking resistor drive circuit. When the braking
resistor is required, a braking unit should be
used.
1) Connect the braking unit terminals, P(+) and
N(-), to the inverter terminals, P(+) and N(-).
Lay out so that the wiring length will not External braking resistor DB

exceed 5m. The two leads should be twisted 2


(CM)
or in close contact (parallel).
DB 1
P
2) Connect the braking resistor terminals, P(+) DC reactor G
(DCR)
and DB, to the braking unit terminals, P(+) and
P(+)R DB 2
DB. Lay out so that the wiring length will not
P(+) N(-) (THR)
exceed 10m. G 1
Braking unit BU
The two leads should be twisted or in close
contact (parallel). P1 P(+) N(-)

When the inverter terminals, P(+) and N(-),


are not used, they should be left open. Never Figure 2-3-6 Connection Diagram
short these terminals or directly connect the (200V, 75kW or Higher and 400V, 132kW
braking resistor. Doing so may break the or Higher Inverters)
inverter.
3) Auxiliary contacts 1 and 2 of the braking unit *More than one braking units or braking
have polarity. When connecting a PWM resistors may be needed according to a
Converter, see the instruction manual for the model. For the details of connection,
unit. refer to the instruction manual for the
braking unit.

2-9
(7) Inverter grounding terminals (zG)
The inverter grounding terminals, zG, must be grounded to ensure your safety and for noise measures.
The Technical Standards for Electric Equipment requires metallic frames of electric equipment be grounded
to prevent disasters such as electric shock and fire. Connect the terminals as described below.
1) Connect to type D grounded poles for 200V series or type C grounded poles for 400V series according to
the Technical Standards for Electric Equipment.
2) Connect the earth terminal to the dedicated grounding pole of the inverter system using a thick, short lead.

Table 2-3-2
Voltage class Grounding work class Grounding resistance
200V Type D 100W or less
400V Type C 10W or less

(8) Auxiliary power switching connector (CN UX) (18.5kW or higher)


For 18.5kW or higher inverters, if the supply voltage to the main circuit is within the range shown in
Table 2-3-3, reconnect the auxiliary power switching connector, CN UX, to U2. For other inverters, leave
the connector connected to U1. For details, see Figure 2-3-9.

Table 2-3-3 Voltage Ranges Requiring Reconnection of Auxiliary Power Switching Connector
Frequency [Hz] Supply voltage range [ V ]
50 380 to 398
60 380 to 430

· Check that the number of phases and rated voltage of the product agree with those of the
AC power source.
· Do not connect any AC power source to the output terminals, U, V, and W.
Doing so may lead to injury.

(9) Fan power switching connector (CN RXTX) (18.5kW or higher)


The VG7S accepts DC power inputs through a common DC terminal without using any optional equipment
when combined with a PWM converter as shown in Figure 2-3-8.
However, 18.5kW or higher inverters contain AC power operated parts such as AC cooling fan. When such
DC power inputs are used, reconnect the fan power switching connector, CN RXTX, inside the inverter to
R0-T0 as shown in Figure 2-3-6 and apply an AC power to the terminals, R0 and T0.

For details, see Figure 2-3-9.

Note: The fan power switching connector, CN RXTX, is normally connected to L1/R-L3/T. Do not reconnect the
connector when no DC power inputs are used.
Always connect the same AC voltage as used for the main circuit to the auxiliary control power input
terminals, R0 and T0. Failure to do so deactivates the fan, which may overheat (OH1) and then fail the
inverter.

· Do not connect the fan power switching connector, CN RXTX, inside the inverter to a wrong terminal.
Doing so may fail the inverter.
· When DC power inputs are used, apply an AC power to R0 and T0 to drive the fan.
Failure to do so may fail the inverter.

2-10
CN RXTX

CN RXTX

Figure 2-3-7 Reconnection of Fan Power Switching Connector

18.5kW or higher PWM converter (RHC series)


P(+)

Earth
leakage Magnetic Filter
breaker contactor L1/R
L2/S + C
Power
source L3/T

N(-)

Inverter unit DB P1 P(+) N(-)

L1/R
U
L2/S + C V
W
M
L3/T

CN RXTX

Fan

Reconnect CN RXTX
R0 to R0-T0 .
T0

Figure 2-3-8 An Example of Wiring of Inverter Combined with PWM Converter

Note 1: When a 15kW or lower inverter is combined with a PWM converter, do not directly connect any power
source to the auxiliary control power input terminals, R0 and T0. If connected to these terminals, the
power source should be insulated from the main power supply to the PWM converter with insulating
transformer.
Examples of wiring of the PWM converter are given in the instruction manual for PWM converter.
Note 2: 200V, 75kW or higher and 400V, 132kW or higher inverters contain no braking transistor.

2-11
The switching connectors are mounted in the power PC board at the
top of the control circuit PC board.

CN UX

CN RXTX

Note: When removing either connector, hold the top of the jaw
between fingers to release the latch and remove by pulling
upward.
When mounting, fully insert the connector and apply the latch
until it clicks.

FRN18.5VG7S-2 to FRN55VG7S-2
FRN18.5VG7S-4 to FRN110VG7S-4

FRN75VG7S-2 to FRN90VG7S-2
FRN132VG7S-4 to FRN220VG7S-4

CN UX is connected to U1

and CN RXTX to L1/R-L3/T before factory shipment.

CN UX : U1 The Figure applies when the inverter is


used with DC power inputs at a supply
CN RXTX : L1/R-L3/T voltage of 380-398V, 50Hz or 380-430V,
60Hz.
Figure 2-3-9 Power Switching Connectors (18.5kW or Higher Inverters Only)
2-12
2-3-3 Wiring of Control Terminals
Functions of the control circuit terminals are described in Table 2-3-4. Each control terminal should be wired in
different ways, depending on its setting.

Table 2-3-4
Category

Terminal
Terminal name Function
symbol

13 Potentiometer power supply Supplies power (+10Vdc) to speed setting POT (1-5kW).
12 Voltage input Controls the speed according to the external analog input voltage
command.
· 0 to +10V DC/0 to 100%
Analog input

· Reversed operation with ± signals: 0 to ±10V DC/0 to ±100%


* Input resistance: 10kW
11 Analog input common A common terminal for analog input signals
Ai1 Analog input 1 Inputs analog DC voltages between 0 to ±10V DC. For assignment
Ai2 Analog input 2 of signals, see 2.3.2 'Functions of Terminals'.
* Input resistance: 10kW
M Analog input common
FWD Forward operation command FWD-CM: ON... The motor runs in the forward direction.
FWD-CM: OFF... The motor decelerates and stops.
REV Reverse operation command REV-CM: ON... The motor runs in the reverse direction.
REV-CM: OFF... The motor decelerates and stops.
X1 Digital input terminal 1 Functions such as external coast-to-stop command, external alarm,
X2 Digital input terminal 2 alarm reset, and multi-speed control can be turned on or off with
terminals X1 to X9. For details, see 2.3.2 'Functions of Terminals'.
X3 Digital input terminal 3 <Digital Input Circuit Specifications>
X4 Digital input terminal 4
X5 Digital input terminal 5 Item min. typ. max.
X6 Digital input terminal 6 Operating ON level 0V - 2V
X7 Digital input terminal 7 voltage OFF level 22V 24V 27V
X8 Digital input terminal 8 On-time operating current - 3.2mA 4.5mA
Digital input

X9 Digital input terminal 9 Off-time permissible leak


- - 0.5mA
current

PLC PLC signal power supply Connected with output signal power source of PLC (Rated voltage: 24
(22-27)V DC ).
CM Digital input common A common terminal for digital input signals
Outputs monitor signals at analog DC voltages between 0 and ± 10V
Analog output

AO1 Analog output terminal 1


DC. For details of signals, see 2.3.2 'Functions of Terminals'.
AO2 Analog output terminal 2
* Connectable impedance: 3kW min.
AO3 Analog output terminal 3
M Analog output common

2-13
Y1 Transistor output 1 Outputs signals such as Running, Speed equivalence, Overload early
warning, ... and z as transistor outputs from inverter to specified
ports. For details, see 2.3.2 'Functions of Terminals'.
Y2 Transistor output 2 <Transistor Output Circuit Specifications>
Y3 Transistor output 3 Item min. typ. max.
Y4 Transistor output 4 ON level - 1V 2V
Operating
voltage OFF level - 24V 27V
Transistor output

On-time max. load current - - 50mA


Off-time permissible leak
- - 0.1mA
current

CME Transistor output common A common terminal for transistor output terminals. Insulated from
terminals CM and 11.
30A,30B, Alarm relay output Outputs alarm signal as relay contact output (1SPDT) when inverter
30C (for any fault) stops due to alarm.
Relay output

Contact capacity: 250V AC, 0.3A, cos f = 0.3 (or 48V DC, 0.5A when
terminals

conformed with Low Voltage Directive)


You may choose to close contacts under unusual or normal
conditions.
Y5A,Y5C Relay output You may select a signal as you may with Y1 to Y4 terminals.
Contact capacity is the same as with alarm relay output terminals.
RX(+), RS485 communication Input/output terminals for RS485 communication
Communication

RX(-) input/output Up to 31 inverters may be connected through multi-drop connections.


TX(+), Terminating resistor (100W) can be connected via switch (SW3).
TX(-)
SD(M) Communication shield cable Connected with shielded wires.
connection
PA,PB Pulse generator 2-phase signal Connected with 2-phase signals from pulse generator
Speed detection

input
PGP,PGM Pulse generator power supply Supplies power (+15V DC (switchable to +12V DC)) to PG.

FA,FB Pulse generator output Output pulse generator signal with frequency divided to 1/n. (n is
programmable with function code E29.)
CM Pulse generator output A common terminal for FA and FB.
common
TH1,THC NTC/PTC thermistor Monitors motor temperature with NTC and PTC thermistors. For
Temperature

connection terminals PTC thermistor, motor overheat protection level can be set with
detection

function code E32.

(1) Input terminals (13, 12, and 11)


1) Shielded wires as short as possible (20m or less) should be used
for cables because these terminals handle weak analog signals VR
that are very susceptible to external noise. The shields should be 1k to 5kW
grounded to the earth, as a rule. If the signals are greatly affected
by external induction noise, however, connecting the shields to
terminal 11 may be advantageous. Figure 2-3-10
2) When relay contacts are required in this circuit, use twin contacts
handling weak signals. Do not use contacts at terminal 11.
3) If any of these terminal is connected with an external analog signal
output unit, it may malfunction due to the noise generated by the
inverter, depending on the analog signal output circuit. In this
case, connect a ferrite core or capacitor to the external analog
signal output unit. Figure 2-3-11
Protection against Noise (Example)
2-14
(2) Digital input terminals (FWD, REV, X1-X9, PLC, and CM)
1) The digital input terminals such as FWD, REV, and X1-
X9 are generally turned on/off between the CM terminal.
If turned on/off using an external power source and open
collector outputs from the programmable logic controller,
the terminals may malfunction due to current leak from
the external power source. In this case, connect the
external power source using the PLC terminal as shown
in Figure 2-3-12.
2) When inputs are made through relay contacts, use a
highly reliable relay contacts (Fuji Electric's HH54PW Figure 2-3-12
control relays, for example). Protection against Current Leak
(3) Transistor output terminals (Y1-Y4 and CME) from External Power Source
1) A circuit configuration as shown in the 'Transistor Output
Terminals' column of Table 2-3-4 is used. Take care not
to connect external power leads with reversed polarity.
2) When control relays are used, connect a surge
suppression diode to each end of the exciting coil.
(4) Miscellaneous
1) The control terminal leads should be kept as apart from the main circuit leads as possible to prevent
malfunction due to noise.
2) The control leads inside the inverter should be secured to prevent direct contact with the live part of the
main circuit (the main circuit terminal blocks, for example).

· The shield of each control cable does not serve as a reinforced insulator. If the shield is broken for some
reason, a high voltage in the main circuit may invade the control signal circuit. The Low Voltage
Directive in Europe also prohibits the users to wire the inverter with a main circuit lead in contact with a
control lead.
Doing so may lead to electric shock.

· Noise may be generated from the inverter, motor, and leads.


· Protect sensors and devices around the inverter from malfunction.
Failure to do so may lead to accident.

(5) Wiring of Control Circuits


1) FRN18.5VG7S-2 to FRN55VG7S-2
FRN18.5VG7S-4 to FRN110VG7S-4
(a) Pull the wiring out along the left side panel of the inverter as shown in Figure 2-3-13.
(b) Tie leads with bands (Insulock, for example) and secure to the hole (tie mounting hole A) on the left
side wall of the main circuit terminal block on the way outward. The bands should be 3.5mm or less in
width and 1.5 mm or less in thickness as they are to be passed through the holes (4mm dia.).
(c) If an optional printed circuit board is mounted, secure signal leads to the tie mounting hole B.

2-15
Figure 2-3-13 Figure 2-3-14
Routing Inverter (18.5 kW or Securing Inverter (18.5 kW or
Higher) Control Circuit Leads Higher) Control Circuit Leads

2) FRN132VG7S-4 to FRN160VG7S-4
(a) Pull the wiring out along the left side panel as shown in Figure 2-3-15.
(b) Tie leads with bands (Insulock, for example) and secure with cable tie holders on the beams on the way
outward. The bands should be 3.8 mm or less in width and 1.5 mm or less in thickness as they are to be
passed through square holes (3.8 × 1.5).

Figure 2-3-15 Figure 2-3-16


Routing Inverter Control Circuit Leads Securing Inverter Control Circuit Leads
3) FRN75VG7S-2 to FRN90VG7S-2
FRN200VG7S-4 to FRN220VG7S-4
(a) Pull the wiring out along the left side panel as shown in Figure 2-3-17.
(b) Tie leads with bands (Insulock, for example) and secure with cable tie holders on the beams on the way
outward. The bands should be 3.8 mm or less in width and 1.5 mm or less in thickness as they are to
be passed through holes (3.8 × 1.5).

Figure 2-3-17 Figure 2-3-18


Routing Inverter Control Circuit Leads Securing Inverter Control Circuit Leads

4) For FRN280VG7S-4 to FRN400VG7S-4


(a) Draw out along the left side panel of your inverter as in the Figure 2-3-17.
(b) Use an insulating clip above the main circuit terminal board L1/R to fix the wiring.

2-16
2-3-4 Terminal Arrangement Chart
l Main circuit terminals
FRN 0.75~7.5VG7S-2 FRN 37~55VG7S-2
FRN 3.7~7.5VG7S-4 FRN 75~110VG7S-4

FRN 11~15VG7S-2 FRN 75VG7S-2


FRN 11~15VG7S-4

FRN 18.5~22VG7S-2 FRN 90VG7S-2


FRN 18.5~22VG7S-4 FRN 132~220VG7S-4

FRN 30VG7S-2 FRN 280, 315VG7S-4


FRN 30~55VG7S-4 R0 T0

L1/R L2/S L3/T P1 U V W


L1/R L2/S L3/T P1 U V W

G G
  P(+) P(+) N(-) N(-)

Main circuit terminals Screw size R0,T0 : M4


G : M10
Other screw size : M12

FRN 355,400VG7S-4
R0 T0

L1/R L2/S L3/T P1 P(+) N(-) U V W


L1/R L2/S L3/T P1 P(+) N(-) U V W

G G

Screw size R0,T0 : M4


G : M10
Other screw size : M12

is main circuit terminals position.

2-17
l Control circuit terminals

Control circuit terminals

Screw size : M3

2-18
3. Test Run
3-1 Preliminary Check and Preparation z U, V, W
Perform the following checks before starting operation.
(1) Check that the inverter is correctly wired.
Most importantly, the inverter output terminals, U, V, and
W should not be connected to a power source and the
earth terminal should be correctly grounded.
(2) No terminal or exposed live part should be short- Figure 3-1-1
circuited or grounded. Inverter Connection Diagram
(3) Check for loose terminals, connectors, and screws.
(4) Check that the motor is disconnected from mechanical
devices.
(5) Turn all switches off so that the inverter will not start or
malfunction when powered on.
(6) After power-up of the inverter, check that:
1) the KEYPAD panel gives indications as shown in
Figure 3-1-2 (no alarm message), and
2) the inverter contained fan is rotating.
(However, when the function code H06 “Cooling fan
ON-OFF control” is used, there may be a case where
the built-in fan is stopped.)

Figure 3-1-2
KEYPAD Panel Display with the Power ON

· Never turn the power switch on (closed) before mounting the face cover. Do not remove the cover while
the inverter is energized.
· Do not handle the inverter with wet hand.
Doing so may lead to electric shock.

3-2 Operating Methods


There are many operating methods. Read this manual and select the one most suitable to the intended use
and operating conditions. General operating methods are described in Table 3-2-1.

3-3 Test Run Table 3-2-1 General Operating Methods


After checking that no abnormal condition exists in 3.1, perform Operating Operation
Speed controls
a test run. method commands
Before delivery, the inverter is programmed to be operated from From KEYPAD panel FWD REV

the KEYPAD panel (with function code F01 set to 0 and F02 to 0). KEYPAD keys ,
(1) Turn the power on. Check that the speed indicated by
panel Ù Ú STOP

blinking LEDs is 0r/min. Through Contact inputs


(2) Set the speed to a lower level around 100r/min using the external Ú Ú (switches)
Ù key. signal
Variable resistor
Terminals:
(3) Press the F W D key to run the motor in the forward input FWD - CM
(POT) or analog
direction or the R E V key to run in the reverse direction. Terminals:
voltages
Press the S T O P key to stop the motor. REV - CM
(4) Check that:
1) the motor runs in the selected direction (see Figure 3-3-1),
2) it revolves without any problem (motor roars and excessive
vibration), and
3) it smoothly accelerates or decelerates.
If no abnormal condition is observed, raise the operating
speed and check again. If the inverter is found to normally Figure 3-3-1 Motor Rotating Directions
function in the test run, start regular operation.

3-1
If the inverter is found to normally function in the test run, start regular operation.

· If any abnarmal condition is observed with the inverter or motor, immediately stop and locate the cause
(see 'Troubleshooting').
· Even after the inverter stops outputting, touching any of the inverter output terminals, U, V, and W may
lead to electric shock if a voltage is continuously applied to the main circuit power terminals, L1/R, L2/S,
and L3/T, and auxiliary control power terminals, R0 and T0. The smoothing capacitor remains live after
the power switch is turned off and requires some time until completely discharged.
When touching an electric circuit after the shut-down, check that the charge lamp is off or check with a
multimeter that the voltage has been reduced to a safe level (24V or less).

· Setting a function code in a wrong manner or without fully understanding this manual may cause the
motor to revolve at an unacceptable torque or speed, possibly resulting in accident or injury.
Accident on injury may result.

3-2
4. KEYPAD Panel

· If the user set the function codes wrongly or without completely understanding this user’s manual, the
motor may rotate with a torque or at a speed not permitted for the machine.
Accident or injury may result.
· The STOP key is effective only when its function has been set. Install an emergency stop switch
separately.
Accident may result.

4-1 Appearance of KEYPAD Panel

(A) LED monitor

1500 (B) Auxiliary information indication for LED


monitor

(C) LCD monitor

(D) Indication on LCD monitor

(E) RUN LED (valid during KEYPAD


panel operation)

(F) Control keys

(G) Operation keys

4-1
(A) LED monitor:
Four-digit 7-segment display
Used to display various items of monitored data such as setting frequency, output frequency and alarm
code.

(B) Auxiliary information indication for LED monitor:


Selected units or multiple of the monitored data (on the LED monitor) are displayed on the top line of the
LCD monitor. The n symbol indicates selected units or multiple number. The symbol indicates there
is an upper screen not currently displayed.

(C) LCD monitor:


Used to display such various items of information as operation status and function data. An operation
guide message, which can be scrolled, is displayed at the bottom of the LCD monitor.

(D) Indication on LCD monitor:


Displays one of the following operation status with n .
FWD: Forward operation REV: Reverse operation STOP: Stop
Displays the selected operation method:
REM: External signal LOC: KEYPAD panel COMM: Communication terminal JOG: Jogging mode
The symbol indicates there is a lower screen not currently displayed.

(E) RUN LED (valid during KEYPAD panel operation):


Indicates that an operation command is being input by pressing the FWD or REV key.

(F) Control keys:


Used for inverter run and stop
FWD : Forward operation command REV : Reverse operation command STOP : Stop command

(G) Operation keys:


Used for screen switching, data change, frequency setting, etc.
The Table 4-1-1 shows the main function of the operation keys.

Table 4-1-1 Functions of Operation Keys


Operation key Main function
Used to switch the current screen to the menu screen or
PRG
switch to the initial screen in the operation/alarm mode.
FUNC Used to switch the LED monitor or to determine the entered
DATA frequency, function code, or data.
Ù , Ú Used to change data, move the cursor up or down, or scroll
the screen
SHIFT Used to move the cursor horizontally at data change. When
>> this key is pressed with the up or down key, the cursor
moves to the next function block.
Used to cancel current input data and switch the displayed
RESET screen. If an alarm occurs, this key is used to reset the trip
status (valid only when the alarm mode initial screen is
displayed).
Used to switch normal operation mode to jogging operation
STOP + Ù mode or vice versa. The selected mode is displayed on the
LCD monitor.
Switches operation method (from KEYPAD panel operation
to external signal operation or vice versa). When these keys
STOP + RESET are pressed, function F02 data is also switched from 0 to 1 or
from 1 to 0. The selected mode is displayed on the LCD
indicator. (REM, LOC)

4-2
4-2 Alarm Mode

Alarm detection order


Alarm code
OC
Number of successive When a single alarm occurs, the
1=xxx xxx occurrences
alarm mode screen appears
xxxxxxxxxxxxx Alarm name
where the content of the alarm is
PRGðPRG MENU
Operational instruction indicated.
RESETðRESET

When multiple alarms occur at the same time, the contents of the alarms can be checked using the
Ù and Ú keys.

Alarm Detection Order


Operating keys LED display LCD display Content
5. 5 Alarm No. 5
4. 4 Alarm No. 4
Ù Ú 3. 3 Alarm No. 3
2. 2 Alarm No. 2
1. 1 Alarm No. 1 (multiple alarms)
Blank 0 Latest alarm (single alarm/already has been reset)
Blank -1 1st latest alarm
Blank -2 2nd latest alarm
Blank -3 3rd latest alarm
Blank -4 4th latest alarm
Blank -5 5th latest alarm
Blank -6 6th latest alarm
Blank -7 7th latest alarm
Blank -8 8th latest alarm
Blank -9 9th latest alarm
Blank -10 10th latest alarm

4-3
4-3 KEYPAD Operation System (Hierarchical Structure of LCD Screens)

4-3-1 During Normal Operation


The basic KEYPAD operation system (hierarchical structure of screens) is illustrated below.

1500 1500 FUNC 1500 FUNC 1500


PRG DATA DATA
Operation Program Detailed
mode screen menu screen information
Function
screen
RESET RESET screens FUNC RESET
DATA

PRG

Figure 4-3-1 KEYPAD Operation in Operation Mode

4-3-2 When an Alarm Raised Occurs


When an alarm occurs, the KEYPAD screen system is switched from the normal operation mode to the alarm
mode. The alarm mode screen appears where the alarm information is indicated.
The program menu, function, and detailed information screens are similar to those of normal operation. The
program menu screen can be switched to the alarm mode screen using PRG only.

1500
Operation Normal KEYPAD operation (Figure 4-3-1)
mode screen

An alarm
occurs.

Alarm resetting process (including RESET )

Alarm Alarm FUNC Alarm FUNC Alarm


PRG DATA DATA
Alarm mode Program menu Detailed
screen screen information
Function screen
RESET screens FUNC RESET
DATA

PRG

4-4
Outline of Indications on Different Screens
No. Screen name Description
1 Operation mode You can change motor speed or switch LED monitor when this screen is shown on
KEYPAD during normal operation.
2 Program menu Function menu is shown on this screen for your selection. Select a desired
(Program mode) function from menu and press FUNC DATA to call screen for selected function. Menu

contains the following options as KEYPAD functions.


No. Menu item Outline
1 Function menu If this is selected, a name list of function codes
appears. Select a desired code to call data setting
screen for that code where its setting can be checked
or changed.
2 CHECK DATA If this is selected, a data list of function codes
appears. Select a desired code to check its setting.
Similar to the SET DATA above, data setting screen
can be selected where its setting can be changed.
3 MONITOR This screen is used as operation status monitor to
check various data.
4 I/O CHECK This screen is used to check status of inverter and
optional analog input/output and digital input/output
signals.
5 MAINTENANCE This screen is used to check maintenance
INFO information including inverter status, life expectancy,
communication errors, and ROM version.
6 MEASURE Maximum and average currents and average braking
LOAD FACTOR power can be measured to determine load factor.
7 ALARM INFO This screen is used to check operation status and I/O
status at the time of the latest alarm.
8 ALARM This screen is used to check the latest alarm, multiple
HISTORY alarms that occurred at the same time, and alarm
history. Select an alarm and press FUNC DATA to check
cause of that alarm and troubleshooting information.
9 COPY DATA Function code settings for an inverter can be stored
and copied to another inverter.

3 Function When a function is selected from program menu, the corresponding function
screens screen appears for execution of that function.
4 Detailed Functions that cannot be executed by function screens (change of function code
information settings and indication of causes of alarms) are displayed by detailed information
screen screen.

4-5
4-3-3 Program Mode

The KEYPAD operation (hierarchical structure of screens) in the program mode is illustrated below.

Program mode
FUNC
1500 OC DATA
*1
Function menu
(1)
Ù,Ú : Selects a code
FUNC
DATA
:Selects a directory FUNC : Saves data RESET
>>+Ù / Ú : Jumps to DATA (Code +1)
previous/next group 1500 OC
SET DATA
>> +PRG >> +PRG Ù,Ú : Changes a value
STOP+Ù,Ú:
Changes a special value
*1 1500 OC >> : Moves cursor
(2) CHECK DATA FUNC
Ù,Ú : Selects a code DATA
: Saves data
RESET
DATA :Selects a directory
FUNC (Code +1)
>> +Ù / Ú : Jumps to
previous/next group
FUNC
DATA

1500 OC 1500 OC
I/O CHECK
MONITOR Ù Ú
運転状態モニタ 運転状態モニタ
(3) 運転状態モニタ
1) Operation status 1 1) Input signals Ù Ú
運転状態モニタ
2) Input signals (via COMM)
運転状態モニタ
2) Operation status 2
3) Output
運転状態モニタsignals
4) Analog input signals
運転状態モニタ
(4) 5) Analog output status
運転状態モニタ
6) Operation status
運転状態モニタ
7) Effective sets of
motors/parameters
運転状態モニタ
8) Optional I/O terminal
status
運転状態モニタ
9) Optional communication
terminal status
運転状態モニタ
1500 OC 1500 OC 1500 OC
FUNC 10) AIO input status
Program menu DATA MAINTENANCE INFO ALARM INFO 運転状態モニタ
Ù Ú 11)運転状態モニタ
PG input status
Ù,Ú: Selects a
運転状態モニタ 運転状態モニタ
function between 12)運転状態モニタ
DIOA input status
(1) and (9). 運転状態モニタ 運転状態モニタ 13) DIOA input status (via
RESET
1) Operation status 1 1) Operation status 1 運転状態モニタ
COMM)
運転状態モニタ 運転状態モニタ
14) DIA/DIB input status
In operation (5) 2) Operation
運転状態モニタ status 2 2) Operation
運転状態モニタ status 2
mode only 15) DIOB input status
運転状態モニタ
3) Operation status 3 3) Operation
運転状態モニタ status
16) DIOB output status
4) Communication status 4) Communication
運転状態モニタ status
5) ROM version 1 5) Input signals
運転状態モニタ
6) ROM version 2 6) Input signals (via COMM)
運転状態モニタ Ù Ú
1500 OC 7) Output signals
運転状態モニタ
MEASURE LOAD 8) Operation status
(6) FACTOR 運転状態モニタ
F/D : Starts/stops 9) DIOA input status
運転状態モニタ
measurement 10) DIOA input status (via
COMM)
運転状態モニタ
11)運転状態モニタ
Alarm history 1
(7) 12) Multiple alarms
13) Alarm history 2
14) Alarm history 3
1500 COPY 1500 OC 1500 OC
COPY DATA *1 ALARM HISTORY FUNC CAUSE
Ù,Ú: Selects a (9) (8) Ù,Ú : Selects an alarm DATA
Ù,Ú : Scrolls over
process screens
F/D: Starts copying
RESET

*1: When the limiting function by the password (function code L01, L02) is active, you cannot select until the
password setting is completed. Usually you can select, though.

4-6
5. Function Selection

· When the retry function is selected, the inverter may restart automatically after tripping.
(Design the machine to ensure personal safety in the event of restart)
Accident may result.
· When the torque limiting function is selected, operating conditions may differ from preset conditions
(acceleration/deceleration time or speed). In this case, personal safety must be assured.
Accident may result.
· If AUTO RESTART is selected in the restart mode after momentary power failure (function code F14), the
inverter restarts automatically starting the motor rotation when the power is re-supplied.
Accident may result.
· When auto tuning (function code H01) is started, the motor, machine or equipment starts and stops
repeatedly. Ensure safety before performing auto tuning.
Accident may result.
· If the user set the function codes wrongly or without completely understanding this user’s manual, the
motor may rotate with a torque or at a speed not permitted for the machine.
Accident or injury may result.

· During pre-excitation, the speed adjuster does not function and the motor may be rotated by load
disturbance. When using pre-excitation, therefore, also use the machine brake.
Injury may result.
· If improper data is set at the function code related with speed adjuster as in the case of setting high gain
abruptly, the motor may hunt.
Injury may result.

5-1
Underline indicates a factory setting.
F: Fundamental Functions Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Setting range
485 485
Link number Link number
number number
f00 0h 80( 50 h) Data 0 to 1 f27 1Bh 95( 5F h) Motor sound 0 to 3
protection 0 : Data change enable (Sound tone) 0 : level 0
1 : Data protection 1 : level 1
This is a function to protect writing from the Keypad 2 : level 2
panel. 3 : level 3
The protection of writing from the link (T-Link, RS485, f36 24h ( h) 30RY 0 to 1
etc.) is defined with H29 "Link function protection".
operation 0 : The relay(30) exites on trip mode.
f01 1h ( h) Speed setting 0 to 7 mode
N1 1 : The relay(30) exites on normal mode.
0 : KEYPAD operation ( ∧ and ∨ key)
f37 25h 96( 60 h) Stop speed 0.0 to 10.0 to 150.0 r/min
1 : Analog input (0 to ±10VDC) (Level) (The frequency is limited so as not to become 0.1Hz or
2 : Analog input (0 to +10VDC) less. (When using sensoless or V/F control))
3 : UP/DOWN control 1 (initial speed = 0 r/min) f38 26h 97( 61 h) Stop speed 0 to 1
4 : UP/DOWN control 2 (initial speed = last value) (Detection 0 : Reference value
5 : UP/DOWN control 3 (initial speed = Creep method)
1 : Detected value
speed 1 or 2)
It is fixed 0 to use the V/F control.
6 : DIA card input
f39 27h 98( 62 h) Stop speed 0.00 to 0.50 to 10.00 s
7 : DIB card input
(Zerospeed
f02 2h ( h) Operation 0 to 1 holding time)
method The method of operation is set. f40 28h 99( 63 h) Torque limiting 0 to 3
0 : KEYPAD operation (FWD or REV or STOP key) mode 1 0 : Torque limiting invalid
(LOCAL)
1 : Torque limiting
1 : FWD or REV signal input (REMOTE)
2 : Power limiting
The change of REMOTE/LOCAL is possible also by
RST+STOP key to the keypad panel. This operation 3 : Torque current limiting
corresponds to writing data of F02. f41 29h 100( 64 h) Torque limiting 0 to 3
f03 3h 81( 51 h) M1 Maximum 50 to 1500 to 24000 r/min mode 2 0 : Same limiting level (level 1) for 4 quadrants
speed 1 : Drive torque limiting (level 1),
f04 4h 82( 52 h) M1-Rated 50 to 24000 r/min and Brake torque limiting (level 2)
speed
2 : Upper torque limiting (level 1),
f05 5h 83( 53 h) M1-Rated 80 to 999 V and Lower torque limiting (level 2)
voltage
3 : Same limiting level for 4 quadrants
f07 7h 84( 54 h) Acceleration 0.01 to 5.00 to 99.99s
time 1 (level 1 and level 2 changeover)
100.0 to 999.9s
Level 1 and 2 is the data setting of the definition by F42,
1000 to 3600s 43 ahead.
f08 8h 85( 55 h) Deceleration 0.01 to 5.00 to 99.99s f42 2Ah 101( 65 h) Torque limiter 0 to 5
time 1 100.0 to 999.9s value 0 : Internal preset value by F44
1000 to 3600s (level 1) 1 : Ai terminal input value [TL-REF1]
f10 Ah 86( 56 h) M1 Electronic 0 to 2 selection
2 : DIA card input
thermal The motor overheating protection operates by using
overload relay 3 : DIB card input
NTC thermistor with the motor only for VG. In this
(Select) case, please make setting F10 Electronic thermal 4 : Link enabled
"Inactive". 5 : PID output
0 : Inactive (When you use the motor only for VG) f43 2Bh 102( 66 h) Torque limiter 0 to 5
1 : Active (for 4-pole standard motor, with self-cooling value 0 : Internal preset value by F45
fan) (level 2) 1 : Ai terminal input value [TL-REF2]
2 : Active (for Inverter motor, with separate cooling fan) selection
2 : DIA card input
f11 Bh 87( 57 h) M1 Electronic 0.01 to 99.99A 3 : DIB card input
thermal 100.0 to 999.9A
overload relay 4 : Link enabled
(Level) 1000 to 2000A 5 : PID output
f12 Ch 88( 58 h) M1 Electronic 0.5 to 75.0 min f44 2Ch 103( 67 h) Torque limiter -300 to 150 to 300 %
thermal value
overload relay (level 1)
(Thermal time
constant) f45 2Dh 104( 68 h) Torque limiter -300 to 10 to 300 %
value
f14 Eh ( h) Restart mode 0 to 5
after (level 2)
0 : Inactive (Trip and alarm when power failure occurs.)
momentary f46 2Eh 105( 69 h) Mechanical -300.00 to 0.00 to 300.00 %
power failure 1 : Inactive (Trip, and alarm when power recovers.) loss This is used when mechanical loss of the load makes
2 : Inactive (Deceleration to stop, and trip and alarm.) compensation amends.
3 : Active (Smooth recovery by continuous operation f47 2Fh 106( 6A h) Torque bias -300.00 to 0.00 to 300.00 %
mode)
set 1 This set value can be added to the torque reference
4 : Active (Momentarily stops and restarts at speed on
value.
power failure)
TB1, 2 and 3 are switched by DI and are used.
5 : Active (Momentarily stops and restarts at starting
speed) f48 30h ( h) Torque bias -300.00 to 0.00 to 300.00 %
f17 set 2 This set value can be added to the torque reference
11h ( h) Gain (terminal 0.0 to 100 to 200.0 %
12 input) value.
f18 12h ( h) Bias (terminal -24000 to 0 to 24000 r/min TB1, 2 and 3 are switched by DI and are used.
12 input) f49 31h ( h) Torque bias -300.00 to 0.00 to 300.00 %
f20 14h 89( 59 h) DC brake 0 to 3600 r/min set 3 This set value can be added to the torque reference
(Starting value.
speed)
TB1, 2 and 3 are switched by DI and are used.
f21 15h 90( 5A h) DC brake 0 to 100 % f50 32h ( h) Torque bias 0.00 to 1.00 s
(Braking level)
activation timer ( 300% / 1.00s )
f22 16h 91( 5B h) DC brake 0.0 to 30.0 s
(Braking time) Time up to 300% is set.
0.0 : (Inactive)
f51 33h 251( FB h) Torque 0 to 1
0.1 to 30.0 s
reference Polarity selection of the data output related to torque
f23 17h 92( 5C h) Starting speed 0.0 to 150.0 r/min monitor (AO, Keypad panel,code M)
(Speed) (The frequency is limited so as not to become 0.1Hz or (polarity)
0 : Display with torque polarity
less. (When using sensoless or V/F control))
1 : (+) for driving mode, and (-) for braking mode
f24 18h 93( 5D h) Starting speed 0.00 to 10.00 s
(Holding time) f52 34h ( h) LED monitor -999.00 to 1.00 to 999.00
coefficient The conversion coefficient to decide load axis rotation
f26 1Ah 94( 5E h) Motor sound 0.75 to 7 to 15 kHz (Display speed and the display value at the line speed displayed
(Carrier Freq.) A factory setting value of 75kW or more is 10kHz. coefficient A) in LED are set.
You can change the setting of a function indicated by during operation. Display value = Motor speed × (0.01 to 200.00)
You should stop operation to change the setting of other functions. The set data is effective only by 0.01 to 200.00 and
outside the range is invalid.

5-2
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Setting range
485 485
Link number Link number
number number
f53 35h ( h) LED monitor -999.00 to 1.00 to 999.00 f62 3Eh 108( 6C h) ASR1 (I-gain) 0.010 to 0.200 to1.000 s
coefficient The conversion coefficient to decide the reference value P control when setting 1.000
(Display of the PID adjustment machine and the display value
coefficient B) f63 3Fh 109( 6D h) ASR1 (Feed 0.000 to 9.999 s
(amount of the process) of the amount of feedback is forward gain)
set by using display coefficient A and B.
f64 40h 110( 6E h) ASR1 (Input 0.000 to 0.040 to 5.000 s
Display coefficient A ; Maximum value
filter)
Display coefficient B ; Minimum value
f65 41h 111( 6F h) ASR1 0.000 to 0.005 to 0.100 s
Display value = (Reference value or feedback value) * (Detection
(Display coefficient A - B) + B filter)
f54 36h ( h) LED display 0.0 to 0.2 to 5.0 s f66 42h 112( 70 h) ASR1 (Output 0.000 to 0.002 to 0.100 s
filter Filter to prevent LED from flickering by change of the filter)
display data. f67 43h 113( 71 h) S-curve 0 to 50 %
The filter is effective in all the data selected with F55. (Acc start side)
f55 37h ( h) LED 0 to 28 f68 44h 114( 72 h) S-curve (Acc 0 to 50 %
(Selection) 0 : Detected speed 1 or reference speed (r/min) end side)
(depending on F56 while motor is stopped) f69 45h 115( 73 h) S-curve (Dec 0 to 50 %
1 : Speed reference value 4 (ASR input) (r/min) start side)
2 : Output frequency after slip compensation (Hz) f70 46h 116( 74 h) S-curve (Dec 0 to 50 %
3 : Torque current reference (%) end side)
4 : Torque reference value (%) f73 49h ( h) Magnetic flux 10 to 100 %
5 : Torque (calculated value) (%) at light load
f74 4Ah 117( 75 h) Pre-exiting 0.0 to 10.0 s
6 : Inverter input power (kW or HP) (depending on F60)
time
7 : Output current (A)
f75 4Bh 118( 76 h) Pre-excitation 100 to 400 %
8 : Output voltage (V) initial Level
9 : DC link circuit voltage (V) f76 4Ch ( h) Speed limiter 0 to 3
10 : Magnetic flux reference (%) (Mode select) 0 : Limiting level 1 for forward rotation, and limiting level
11 : Magnetic flux (calculated value) (%) 2 for reverse rotation
12 : Motor temperature (℃) ("---" is displayed when NTC 1 : Limiting level 1 for both side rotation
thermistor unused.) 2 : Limiting level 1 for upper limit, and limiting level 2 for
13 : Load shaft speed (r/min) (depending on F56) lower limit
14 : Line speed (m/min) (depending on F56) 3 : Forword (Level 1) and reverse (Level 2). Add the [12]
15 : Ai adjusted value (12) (%) input as a bias.
16 : Ai adjusted value (Ai1) (%) f77 4Dh 79( 4F h) Speed limiting -110.0 to 100.0 to 110.0 %
(Level 1)
17 : Ai adjusted value (Ai2) (%)
f78 4Eh 254( FE h) Speed limiting -110.0 to 100.0 to 110.0 %
18 : Ai adjusted value (Ai3) (%)
(Level 2)
19 : Ai adjusted value (Ai4) (%)
f79 4Fh 119( 77 h) Motor 0 to 2
The following data becomes non-display by the mode selection (M1,
on the option. An effective motor (M1, 2 or 3) is selected by the
M2, M3) function or terminal.
20 : PID reference (%) (Display at the PID mode)
0 : M1 select
21 : PID feedback value (%) (Display at the PID mode)
The signal input by the terminal is given to priority.
22 : PID output value (%) (Display at the PID mode)
M1 select ; (MCH2,MCH3)=(OFF,OFF) (If there is
23 : Option monitor 1 (HEX) (Displayed with use of no allocation)
option)
M2 select ; (MCH2,MCH3)=(ON ,OFF)(ON,ON)
24 : Option monitor 2 (HEX) (Displayed with use of
option) 1 : M2 select (x function inactive)

25 : Option monitor 3 (DEC) (Displayed with use of 2 : M3 select (x function inactive)


option) f80 50h ( h) Current rating 0 to 2
26 : Option monitor 4 (DEC) (Displayed with use of switching 0 : CT (Overload current 150%)
option) 1 : VT (Overload current 110%)
27 : Option monitor 5 (DEC) (Displayed with use of 2 : HT (Overload torque 200/170%)
option)
28 : Option monitor 6 (DEC) (Displayed with use of
option)
f56 38h ( h) LED (Display 0 to 1
at stop mode) Change of the display on F55 when the motor is
stopping.
The corresponding data is speed (0), load shaft rotation
speed (13), and line speed (14).
0 : Speed reference (r/min)
1 : Speed feedback (r/min)
f57 39h ( h) LCD 0 to 1
(Selection) Change of operation mode display on Keypad panel
0 : Operation guide (State of operation, Direction of
rotation)
1 : Bar graph monitor (Speed, Current, Torque)
f58 3Ah ( h) LCD 0 to 7
(Language) 0 : Japanese
1 : English
2 : German
3 : French
4 : Spanish
5 : Italian
6 : Chinese
7 : Korean
f59 3Bh ( h) LCD 0 to 5 to 10
(Contrast) 0 (Soft) to 10 (Hard)
f60 3Ch ( h) Output unit 0 to 1
selection (kW The unit of inverter power consumption and motor
or HP) (M1,2,3) of the function setting is defined.
0 : kW
1 : HP
f61 3Dh 107( 6B h) ASR1 (P-gain) 0.1 to 10.0 to200.0 (times)

You can change the setting of a function indicated by during operation.


You should stop operation to change the setting of other functions.

5-3
Underline indicates a factory setting.
E: Extension Terminal Functions Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Setting range
485 485
Link number Link number
number number
e01 101h 120( 78 h) X1 terminal 0 to 63 e12 10Ch 131( 83 h) X13 terminal 0 to 25 to 63
function 0 to 3 : Multistep speed selection (1 to 15 steps) function
e13 10Dh 132( 84 h) X14 terminal 0 to 25 to 63
(0 : SS1, 1 : SS2, 2 : SS4, 3 : SS8)
function
4, 5 : ASR and ACC/DEC time selection (4 steps)
e14 10Eh ( h) X terminal 0000 to 01FF
(4 : RT1, 5 : RT2) function Setting of normal state of X1-X9.
6 : 3 wire operation stop command (HLD) normal
open/closed 0 : Normally open
7 : Coast-to-stop command (BX)
1 : Normally closed
8 : Alarm reset (RST)
e15 10Fh 133( 85 h) Y1 terminal 0 to 1 to 47
9 : External Alarm (THR)
function 0 : Inverter running (RUN)
10 : Jogging operation (JOG)
1 : Speed existence signal (N-EX)
11 : Speed setting 2 / Speed setting 1 (N2/N1)
2 : Speed agreement signal (N-AG)
12 : Motor M2 selection (M-CH2)
3 : Speed egilivarent signal (N-AR)
13 : Motor M3 selection (M-CH3)
4 : Speed level detection 1 (N-DT1)
14 : DC brake command (DCBRK)
5 : Speed level detection 2 (N-DT2)
15 : ACC/DEC cleared to zero (CLR)
6 : Speed level detection 3 (N-DT3)
16 : Creep speed switching in UP/DOWN control
7 : Stopping on undervoltage (LU)
(CRP-N2/N1)
8 : Detected torque polarity (Braking/Driving) (B/D)
17 : UP command (UP)
9 : Torque limiting (TL)
18 : DOWN command (DOWN)
10 : Torque detection 1 (T-DT1)
19 : Write enable for KEYPAD (WE-KP)
11 : Torque detection 2 (T-DT2)
20 : PID control cancel (N/PID)
12 : KEYPAD operation mode (KP)
21 : Inverse mode changeover (IVS)
13 : Inverter stopping (STP)
22 : Interlock signal for 52-2 (IL)
14 : Operation ready output (RDY)
23 : Write enable through link (WE-LK)
15 : Magnetic flux detection signal (MF-DT)
24 : Operation selection through link (LE)
16 : Motor M2 selection status (SW-M2)
25 : Universal DI (U-DI)
17 : Motor M3 selection status (SW-M3)
26 : Pick up start mode (STM)
18 : Mechanical brake release signal (BRK)
27 : Synchronization command (PG (PR) optional
function) (SYC) 19 : Alarm indication signal 1 (AL1)
28 : Zero speed locking command (LOCK) 20 : Alarm indication signal 2 (AL2)
29 : Pre-exiting command (EXITE) 21 : Alarm indication signal 4 (AL4)
30 : Speed reference limiter cancel (N-LIM) 22 : Alarm indication signal 8 (AL8)
(Related function : F76, F77, F78) 23 : Fan operation signal (FAN)
31 : H41 [torque reference] cancel (H41-CCL) 24 : Auto-resetting (TRY)
32 : H42 [torque current reference] cancel (H42-CCL) 25 : Universal DO (U-DO)
33 : H43 [magnetic flux reference] cancel (H43-CCL) 26 : Heat sink overheat early warning (INV-OH)
34 : F40 [torque limiter mode 1] cancel (F40-CCL) 27 : Synchronization completion signal (SY-C)
35 : Torque limiter 2 / Torque limiter 1 (TL2/TL1) 28 : Lifetime alarm (LIFE)
36 : Bypass from ramp function generator (BPS) 29 : Under acceleration (U-ACC)
37, 38 : Torque bias reference 1/2 30 : Under deceleration (U-DEC)
(37 : TB1, 38 : TB2) 31 : Inverter overload early warning (INV-OL)
39 : DROOP selection (DROOP) 32 : Motor overheat early warning (M-OH)
40 : Zero hold command for Ai1 (ZH-AI1) 33 : Motor overload early warning (M-OL)
41 : Zero hold command for Ai2 (ZH-AI2) 34 : DB overload early warning (DB-OL)
42 : Zero hold command for Ai3 (option) (ZH-AI3) 35 : Link transmission error (LK-ERR)
43 : Zero hold command for Ai4 (option) (ZH-AI4) 36 : Load adaptive control under limiting (ANL)
44 : Ai1 polarity change (REV-AI1) 37 : Load adaptive control under calculation (ANC)
45 : Ai2 polarity change (REV-AI2) 38 : Analog torque bias hold (TBH)
46 : Ai3 polarity change (option) (REV-AI3) 39 to 47 : Option DO1 to 9 (O-DO1 to O-DO9)
47 : Ai4 polarity change (option) (REV-AI4) e16 110h 134( 86 h) Y2 terminal 0 to 2 to 47
48 : Inverse mode of PID output (PID-INV) function
e17 111h 135( 87 h) Y3 terminal 0 to 3 to 47
49 : PG alarm cancel (PG-CCL)
function
50 : Undervoltage cancel (LU-CCL)
e18 112h 136( 88 h) Y4 terminal 0 to 4 to 47
51 : Ai torque bias hold [H-TB] function
52 : STOP1 (The motor stops with normal deceleration e19 113h 137( 89 h) Y5 terminal 0 to 14 to 47
time.) (STOP1)
function
53 : STOP2 (The motor stops with deceleratime 4)
e20 114h 138( 8A h) Y11 terminal 0 to 26 to 47
(STOP2) function
54 : STOP3 (The motor stops with max, torque.) e21 115h 139( 8B h) Y12 terminal 0 to 26 to 47
(STOP3) function
55 : DIA data latch (DIA option) (DIA) e22 116h 140( 8C h) Y13 terminal 0 to 26 to 47
56 : DIB data latch (DIB option) (DIB) function
57 : Mulitiwinding motor cancel (SI (MWS) option) e23 117h 141( 8D h) Y14 terminal 0 to 26 to 47
function
(MT-CCL)
e24 118h 142( 8E h) Y15 terminal 0 to 26 to 47
58 to 63 : Option Di 1/2/3/4/5/6 (O-DI1 to 6)
function
e02 102h 121( 79 h) X2 terminal 0 to 1 to 63 e25 119h 143( 8F h) Y16 terminal 0 to 26 to 47
function
function
e03 103h 122( 7A h) X3 terminal 0 to 2 to 63 e26 11Ah 144( 90 h) Y17 terminal 0 to 26 to 47
function
function
e04 104h 123( 7B h) X4 terminal 0 to 3 to 63 e27 11Bh 145( 91 h) Y18 terminal 0 to 26 to 47
function
function
e05 105h 124( 7C h) X5 terminal 0 to 4 to 63 e28 11Ch ( h) Y terminal 0000 to 001F
function
function Setting of normal state of Y1to Y4,RY.
e06 106h 125( 7D h) X6 terminal 0 to 5 to 63 normally
function open/closed 0 : Normally open
e07 107h 126( 7E h) X7 terminal 0 to 7 to 63 1 : Normally close
function
e08 108h 127( 7F h) X8 terminal 0 to 8 to 63
function
e09 109h 128( 80 h) X9 terminal 0 to 9 to 63
function
e10 10Ah 129( 81 h) X11 terminal 0 to 25 to 63
function
e11 10Bh 130( 82 h) X12 terminal 0 to 25 to 63
function

You can change the setting of a function indicated by during operation.


You should stop operation to change the setting of other functions.

5-4
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Setting range
485 485
Link number Link number
number number
e29 11Dh 146( 92 h) PG pulse 0 to 9 e51 133h ( h) Ai3 function 0 to 18
output 0 : No dividing selection (When the AIO option is installed, this is displayed.)
selection
1 : 1/2 e52 134h ( h) Ai4 function 0 to 18
2 : 1/4 selection (When the AIO option is installed, this is displayed.)
3 : 1/8 e53 135h ( h) Gain -10.000 to 1.000 to 10.000 (times)
4 : 1/16 adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
analog input
5 : 1/32 with KEYPAD panel.
(Ai1)
6 : 1/64 Using F/D key causes data writing onto nonvolatile
0 to 6: Internal PG inputs are output after being divided. memory.
7 : Pulse oscillation mode (A/B 90° phase difference e54 136h ( h) Gain -10.000 to 1.000 to 10.000 (times)
signal) adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
analog input
Internal speed reference is output after pulse with KEYPAD panel.
(Ai2)
conversion. Using F/D key causes data writing onto nonvolatile
8 : PG (PD) memory.
Pulse inputs for position encoder are directly output. e55 137h ( h) Gain -10.000 to 1.000 to 10.000 (times)
9 : PG (PR) adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
analog input
Pulse inputs for position command are directly with KEYPAD panel.
(Ai3)
output. Using F/D key causes data writing onto nonvolatile
e30 11Eh ( h) Motor OH 100 to 150 to 200°C memory.
protection It is effective when NTC thermistor is used with selected (When the AIO option is installed, this is displayed.)
(temperature) motor (M1,M2). e56 138h ( h) Gain -10.000 to 1.000 to 10.000 (times)
e31 11Fh ( h) M-OH early 50 to 75 to 200 °C adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
warning analog input
It is effective when NTC thermistor is used with selected with KEYPAD panel.
(temperature) (Ai4)
motor (M1,M2). Using F/D key causes data writing onto nonvolatile
e32 120h 205( CD h) M1-M3 0.00 to 1.60 to 5.00 V memory.
(operation (When the AIO option is installed, this is displayed.)
level PTC) e57 139h ( h) Bias -100.0 to 0.0 to 100.0 %
e33 121h ( h) INV-OL early 25 to 90 to 100 % adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
warning analog input
with KEYPAD panel.
e34 122h ( h) M-OL early 25 to 90 to 100 % (Ai1)
Using F/D key causes data writing onto nonvolatile
warning memory.
e35 123h ( h) DB overload 0 to 100 % e58 13Ah ( h) Bias -100.0 to 0.0 to 100.0 %
protection adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
e36 124h ( h) DB-OL early 0 to 80 to 100 % analog input
with KEYPAD panel.
warning (Ai2)
Using F/D key causes data writing onto nonvolatile
e37 125h ( h) DB thermal 0 to 300 to 1000 s memory.
time constant
e59 13Bh ( h) Bias -100.0 to 0.0 to 100.0 %
e38 126h 147( 93 h) Speed 000 to 111 adjustment for
detection Use ∧ or ∨ key to write data onto RAM during editing
(N-DT1) (N-DT2) (N-DT3) analog input
method with KEYPAD panel.
0 : Detected speed (Ai3)
Using F/D key causes data writing onto nonvolatile
1 : Speed reference memory.
Only reference values are effective under VF control. (When the AIO option is installed, this is displayed.)
e39 127h 148( 94 h) N-DT1 Level 0 to 1500 to 24000 r/min e60 13Ch ( h) Bias -100.0 to 0.0 to 100.0 %
e40 128h 149( 95 h) N-DT2 Level -24000 to 1500 to 24000 r/min adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
analog input
e41 129h 150( 96 h) N-DT3 Level -24000 to 1500 to 24000 r/min with KEYPAD panel.
(Ai4)
e42 12Ah 151( 97 h) N-AR 1.0 to 3.0 to 20.0 % Using F/D key causes data writing onto nonvolatile
detection width memory.
e43 12Bh 152( 98 h) N-AG 1.0 to 3.0 to 20.0 % (When the AIO option is installed, this is displayed.)
detection width e61 13Dh ( h) Filter 0.000 to 0.010 to 0.500 s
e44 12Ch 153( 99 h) N-AG off-delay 0.000 to 0.100 to 1.000 s adjustment for
timer analog input
(Ai1)
e45 12Dh 154( 9A h) Speed 0 to 21
e62 13Eh ( h) Filter 0.000 to 0.010 to 0.500 s
disagreement
adjustment for
alarm
analog input
e46 12Eh 155( 9B h) Torque 0 to 30 to 300 % (Ai2)
detection level When the V/F control is used, the calculation value is e63 13Fh ( h) Filter 0.000 to 0.010 to 0.500 s
1 set. adjustment for (When the AIO option is installed, this is displayed.)
e47 12Fh 156( 9C h) Torque 0 to 30 to 300 % analog input
detection level When the V/F control is used, the calculation value is (Ai3)
2 set. e64 140h ( h) Filter 0.000 to 0.010 to 0.500 s
adjustment for (When the AIO option is installed, this is displayed.)
e48 130h 157( 9D h) Magnetic flux 10 to 100 %
analog input
detection level
(Ai4)
e49 131h ( h) Ai1 function 0 to 18 e65 141h ( h) Increment/ 0.00 to 60.00 s
selection 0 : Input signal off (OFF) decremrnt
1 : Auxiliary speed setting 1 (before ramp function) limiter (Ai1)
(±10 V / ±Nmax) (AUX-N1) e66 142h ( h) Increment/ 0.00 to 60.00 s
2 : Auxiliary speed setting 2 (after ramp function) (±10 decremrnt
V / ±Nmax) (AUX-N2) limiter (Ai2)
3 : Torque limiter level 1 (±10 V / ±150 %) (TL-REF1) e67 143h ( h) Increment/ 0.00 to 60.00 s
4 : Torque limiter level 2 (±10 V / ±150 %) (TL-REF2) decremrnt (When the AIO option is installed, this is displayed.)
limiter (Ai3)
5 : Torque bias reference (±10 V / ±150 %) (TB-REF)
e68 144h ( h) Increment/ 0.00 to 60.00 s
6 : Torque reference (before limit function) (±10 V / decremrnt
±150 %) (T-REF) (When the AIO option is installed, this is displayed.)
limiter (Ai4)
7 : Torque current reference (±10 V / ±150 %) (IT-REF)
8 : Creep speed 1 for UP/DOWN control (±10 V /
±Nmax) (CRP-N1)
9 : Creep speed 2 for UP/DOWN control (±10 V /
±Nmax) (CRP-N2)
10 : Magnetic flux reference (+10 V / +100 %) (MF-REF)
11 : Detected line speed (±10 V / ±Nmax) (LINE-N)
12 : Motor temperature (+10 V / 200 °C) (M-TMP)
13 : Speed override (±10 V / ±50 %) (N-OR)
14 : Universal Ai (±10 V / ±4000 (h)) (U-AI)
15 : PID feedback (±10 V / ±20000 (d)) (PID-FB)
16 : PID reference (±10 V / ±20000 (d)) (PID-REF)
17 : PID correction gain (±10 V / ±4000 (h)) (PID-G)
18 : Option Ai (±10 V / ±7FFF (h)) (O-AI)
e50 132h ( h) Ai2 function 0 to 18
selection

You can change the setting of a function indicated by during operation.


You should stop operation to change the setting of other functions.

5-5
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication
address
C: Control Functions of Frequency
Fcode Function name Setting range
485 Communication
Link number
number address
e69 Fcode Function name Setting range
145h ( h) AO1 function 0 to 1 to 31 485
selection Link number
0 : Detected speed 1 (0 to 10 Vdc / 0 to ±Nmax speed) number
(N-FB1+) c01 201h ( h) Jump speed 0 to 24000 r/min
1 : Detected speed 1 (0 to ±10 Vdc / 0 to ±Nmax (Speed 1)
speed) (N-FB1±) c02 202h ( h) Jump speed 0 to 24000 r/min
2 : Speed settig 2 (before ACC/DEC calculating) (0 to (Speed 2)
±10 Vdc / 0 to ±Nmax) (N-REF2) c03 203h ( h) Jump speed 0 to 24000 r/min
3 : Speed settig 4 (ASR input) (0 to ±10 Vdc / 0 to (Speed 3)
±Nmax) (N-REF4)
c04 204h ( h) Jump speed 0 to 1000 r/min
4 : Detected speed 2 (ASR input) (0 to ±10 Vdc / 0 to (Hysteresis)
±Nmax) (N-FB2±)
c05 205h 158( 9E h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
5 : Detected line speed (0 to ±10 Vdc / 0 to ±Nmax) speed 1 (Change by C21)
(LINE-N±)
c06 206h 159( 9F h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
6 : Torque current reference (0 to ±10 Vdc / 0 to speed 2 (Change by C21)
±150 %) (IT-REF±)
c07 207h 160( A0 h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
7 : Torque current reference (0 to 10 Vdc / 0 to ±150 %)
speed 3 (Change by C21)
(IT-REF+)
c08 208h 161( A1 h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
8 : Torque reference (0 to ±10 Vdc / 0 to ±150 %) (T-
REF±) speed 4 (Change by C21)

9 : Torque reference (0 to 10 Vdc / 0 to ±150 %) (T- c09 209h 162( A2 h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
REF+) speed 5 (Change by C21)
10 : Motor current (0 to 10 Vdc / 0 to 200 %) (I-AC) c10 20Ah 163( A3 h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
speed 6 (Change by C21)
11 : Motor voltage (0 to 10 Vdc / 0 to 200 %) (V-AC)
c11 20Bh 164( A4 h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
12 : Input power (0 to 10 Vdc / 0 to 200 %) (PWR)
speed 7 (Change by C21)
13 : DC link circuit voltage (0 to 10 Vdc / 0 to 800 V) (V-
c12 20Ch ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
DC)
speed 8 (Change by C21)
14 : Test voltage output (+10 Vdc) (P10)
c13 20Dh ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
15 : Test voltage output (-10 Vdc) (N10) speed 9 (Change by C21)
30 : Universal analog output (U-AO) c14 20Eh ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
31 : Option AO (O-AO) speed 10 (Change by C21)
e70 146h ( h) AO2 function 0 to 6 to 31 c15 20Fh ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
selection speed 11 (Change by C21)
e71 147h ( h) AO3 function 0 to 3 to 31 c16 210h ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
selection speed 12 (Change by C21)
e72 148h ( h) AO4 function 0 to 31 c17 211h ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
selection (When the AIO option is installed, this is displayed.) speed 13 (Change by C21)
e73 149h ( h) AO5 function 0 to 31 c18 212h ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
selection (When the AIO option is installed, this is displayed.) speed 14 / (Change by C21)
e74 14Ah ( h) Gain -100.00 to 1.00 to 100.00 (times) Creep speed 1
adjustment for c19 213h ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
analog output speed 15 / (Change by C21)
(AO1)
Creep speed 2
e75 14Bh ( h) Gain -100.00 to 1.00 to 100.00 (times)
adjustment for c20 214h ( h) Multistep 0.000 to 0.100 s
analog output speed
(AO2) agreement
timer
e76 14Ch ( h) Gain -100.00 to 1.00 to 100.00 (times)
adjustment for c21 215h ( h) Multistep 0 to 2
analog output speed setting 0 : 0 to 24000 r/min
(AO3) definition
1 : 0.00 to 100.00%
e77 14Dh ( h) Gain -100.00 to 1.00 to 100.00 (times) 2 : 0.0 to 999.9 m/m
adjustment for (When the AIO option is installed, this is displayed.)
analog output Defines setting methods of C05 to C19. With selection
(AO4) of “1”, the setting range applies to the max speeds (F03,
A06, A40) of selected motor. Refer to F79 for motor
e78 14Eh ( h) Gain -100.00 to 1.00 to 100.00 (times) selection.
adjustment for (When the AIO option is installed, this is displayed.)
analog output c25 219h ( h) Speed setting 0 to 7
(AO5) N2 * Same as ( F01 )
e79 14Fh ( h) Bias -100.0 to 0.0 to 100.0 % c29 21Dh ( h) Jogging speed 0 to 50 to 24000 r/min
adjustment for c30 21Eh ( h) ASR-JOG 0.1 to 10.0 to 200.0 (times)
analog output
(AO1) (P-gain)
e80 150h ( h) Bias -100.0 to 0.0 to 100.0 % c31 21Fh ( h) ASR-JOG 0.010 to 0.200 to 1.000 s
adjustment for (I-gain) P control when setting 1.000
analog output
c32 220h ( h) ASR-JOG 0.000 to 0.040 to 5.000 s
(AO2)
(Input filter)
e81 151h ( h) Bias -100.0 to 0.0 to 100.0 %
c33 221h ( h) ASR-JOG 0.000 to 0.005 to 0.100 s
adjustment for
analog output (Detection
(AO3) filter)
e82 c34 222h ( h) ASR-JOG 0.000 to 0.002 to 0.100 s
152h ( h) Bias -100.0 to 0.0 to 100.0 %
adjustment for (When the AIO option is installed, this is displayed.) (Output filter)
analog output c35 223h ( h) Acceleration 0.01 to 5.00 to 99.99s
(AO4) time JOG 100.0 to 999.9s
e83 153h ( h) Bias -100.0 to 0.0 to 100.0 % 1000 to 3600s
adjustment for (When the AIO option is installed, this is displayed.)
analog output c36 224h ( h) Deceleration 0.01 to 5.00 to 99.99s
(AO5) time JOG 100.0 to 999.9s
e84 154h ( h) Filter 0.000 to 0.010 to 0.500 s 1000 to 3600s
adjustment for c37 225h ( h) S-curve JOG 0 to 50 %
analog output
(Start side)
(AO1-5)
c38 226h ( h) S-curve JOG 0 to 50 %
You can change the setting of a function indicated by during operation. (End side)
You should stop operation to change the setting of other functions. c40 228h ( h) ASR2 0.1 to 10.0 to 200.0 (times)
(P-gain)
c41 229h ( h) ASR2 0.010 to 0.200 to 1.000 s
(I-gain) P control when setting 1.000
c42 22Ah ( h) ASR2 0.000 to 9.999 s
(F/F-gain)
c43 22Bh ( h) ASR2 0.000 to 0.040 to 5.000 s
(Input filter)
c44 22Ch ( h) ASR2 0.000 to 0.005 to 0.100 s
(Detection
filter)
c45 22Dh ( h) ASR2 0.000 to 0.002 to 0.100 s
(Output filter)

5-6
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication
address
P: Motor Parameters
Fcode Function name Setting range
485 Communication
Link number
number address
c46 Fcode Function name Setting range
22Eh ( h) Acceleration 0.01 to 5.00 to 99.99s 485
time 2 Link number
100.0 to 999.9s number
1000 to 3600s p01 301h ( h) M1 Control 0 to 3
c47 22Fh ( h) Deceleration 0.01 to 5.00 to 99.99s method 0 : Vector control
time 2 100.0 to 999.9s 1 : Sensorless vector control
1000 to 3600s 2 : Simulation operation mode
c48 230h ( h) S-curve 2 0 to 50 % 3 : Vector control (Synchronous motors)
(Start side) p02 302h ( h) M1 selection 0 to 37 (Target ROM No. H1/20011 or later)
c49 231h ( h) S-curve 2 0 to 50 % (for Motor Display (kW,HP) changes by setting F60.
(End side) parameter
setting) 0 to 35: Settings for motors dedicated for VG7
c50 232h ( h) ASR3 0.1 to 10.0 to 200.0 (times)
Data at F04, F05, and P03 to P27are automatically set
(P-gain) and write-protected.
c51 233h ( h) ASR3 0.010 to 0.200 to 1.000 s 36: P-OTHER
(I-gain) P control when setting 1.000 Data at F04, F05, and P03 to P27 are write-protected
c52 234h ( h) ASR3 0.000 to 9.999 s and cannot be overwritten.

(F/F-gain) 37: OTHER

c53 Data at F04, F05, and P03 to P27 are write-protected


235h ( h) ASR3 0.000 to 0.040 to 5.000 s
and cannot be overwritten.
(Input filter)
p03 303h 167( A7 h) M1-Rated 0.00 to 500.00kW at F60=0
c54 236h ( h) ASR3 0.000 to 0.005 to 0.100 s capacity 0.00 to 600.00HP at F60=1
(Detection
filter) p04 304h 168( A8 h) M1-Rated 0.01 to 99.99A
c55 current 100.0 to 999.9A
237h ( h) ASR3 0.000 to 0.002 to 0.100 s
(Output filter) 1000 to 2000A
c56 238h ( h) Acceleration 0.01 to 5.00 to 99.99s p05 305h 169( A9 h) M1-Poles 2 to 4 to 30 (poles)
time 3 100.0 to 999.9s p06 306h 170( AA h) M1-%R1 0.00 to 30.00 %
1000 to 3600s p07 307h 171( AB h) M1-%X 0.00 to 50.00 %
c57 239h ( h) Deceleration 0.01 to 5.00 to 99.99s p08 308h 172( AC h) M1-Exciting 0.01 to 99.99A
time 3 100.0 to 999.9s current 100.0 to 999.9A
1000 to 3600s 1000 to 2000A
c58 23Ah ( h) S-curve 3 0 to 50 % p09 309h 173( AD h) M1-Torque 0.01 to 99.99A
(Start side) current 100.0 to 999.9A
c59 23Bh ( h) S-curve 3 0 to 50 % 1000 to 2000A
(End side)
p10 30Ah 174( AE h) M1-Slip 0.001 to 10.000 Hz
c60 23Ch ( h) ASR4 0.1 to 10.0 to 200.0 (times) (Driving)
(P-gain) p11 30Bh 175( AF h) M1-Slip 0.001 to 10.000 Hz
c61 23Dh ( h) ASR4 0.010 to 0.200 to 1.000 s (Braking)
(I-gain) P control when setting 1.000 p12 30Ch 176( B0 h) M1-Iron loss 0.00 to 10.00 %
c62 23Eh ( h) ASR4 0.000 to 9.999 s coefficient 1
p13 30Dh 177( B1 h) M1-Iron loss 0.00 to 10.00 %
(F/F-gain)
coefficient 2
c63 23Fh ( h) ASR4 0.000 to 0.040 to 5.000 s
p14 30Eh 178( B2 h) M1-Iron loss 0.00 to 10.00 %
(Input filter) coefficient 3
c64 240h ( h) ASR4 0.000 to 0.005 to 0.100 s p15 30Fh 179( B3 h) M1-Magnetic 0.0 to 100.0 %
(Detection sataration
filter) coefficient 1
c65 241h ( h) ASR4 0.000 to 0.002 to 0.100 s p16 310h 180( B4 h) M1-Magnetic 0.0 to 100.0 %
(Output filter) sataration
c66 coefficient 2
242h ( h) Acceleration 0.01 to 5.00 to 99.99s
time 4 p17 311h 181( B5 h) M1-Magnetic 0.0 to 100.0 %
100.0 to 999.9s
sataration
1000 to 3600s coefficient 3
c67 243h ( h) Deceleration 0.01 to 5.00 to 99.99s p18 312h 182( B6 h) M1-Magnetic 0.0 to 100.0 %
time 4 100.0 to 999.9s sataration
1000 to 3600s coefficient 4
p19 313h 183( B7 h) M1-Magnetic 0.0 to 100.0 %
c68 244h ( h) S-curve 4 0 to 50 %
(Start side) sataration
coefficient 5
c69 245h ( h) S-curve 4 0 to 50 %
p20 314h 184( B8 h) M1-Secondary 0.001 to 9.999 s
(End side)
time constant
c70 246h ( h) ASR switching 0.00 to 1.00 to 2.55 s
p21 315h 185( B9 h) M1-Induced 0 to 999 V
time
voltagge
c71 247h 165( A5 h) ACC/DEC 0.00 to 100.00 % coefficient
switching
p22 316h 186( BA h) M1-R2 0.500 to 5.000
speed
correction
c72 248h 166( A6 h) ASR switching 0.00 to 100.00 % coefficient 1
time
p23 317h 187( BB h) M1-R2 0.500 to 5.000
c73 249h ( h) Creep speed 00 to 11 correction
select (at (Creep Speed 1)(Creep Speed 2) coefficient 2
UP/DOWN
0:Function setting (C18,19) p24 318h 188( BC h) M1-R2 0.010 to 5.000
mode)
correction
1:Analog input (CRP-N1, CRP-N2)
coefficient 3
You can change the setting of a function indicated by during operation. p25 319h 189( BD h) M1-Exciting 0.000 to 5.000
You should stop operation to change the setting of other functions. current
correction
coefficient.
p26 31Ah 190( BE h) M1-ACR-P 0.1 to 20.0
gain
p27 31Bh 191( BF h) M1-ACR-I gain 0.5 to 100.0 ms
p28 31Ch 192( C0 h) M1-PG pulses 100 to 1024 to 60000
p29 31Dh 214( D6 h) M1-External 0000 to 4000 to 4FFF
PG correction
coefficient
p30 31Eh 193( C1 h) M1-thermistor 0 to 1 to 3
selection 0 : No use thermistor
1 : NTC thermistor
2 : PTC thermistor
3 : Ai (M-TMP)
Please do the protection level setting of the motor at
E30-E32.

5-7
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.

H: High Performance Functions Communication


address
Fcode Function name Setting range
Communication 485
Link number
address number
Fcode Function name Setting range h17
485 411h ( h) Operation 0.0 to 30.0 s
Link number command
number
selfhold time
h01 401h ( h) Tuning 0 to 4
operation h19 413h 197( C5 h) Active Drive 0 to 1
After writing the data, this function's data code
selection automatically returns to 0. 0 : Inactive
0 : Inactive 1 : Active
1 : ASR system tuning h20 414h 198( C6 h) PID control 0 to 3
(Mode select) 0 : Inactive
2 : R1,L s tuning
3 : Motor parameters tuning at stopping mode 1 : Active (normal mode output)
4 : Motor parameters tuning at runing mode 2 : Active (inverse mode output 1)
The data after the tuning goes out when the power 3 : Active (inverse mode output 2)
supply is turned off. h21 415h 199( C7 h) Command 0 to 1
H02 “All save function" must operate when the select 0 : Keypad panel or 12 input
maintenance (preservation) of the data is necessary.
1 : Analog input (PIDS)
h02 402h 14( E h) All Save 0 to 1 (Target ROM No. H1/20060 or later)
h22 416h 201( C9 h) P-gain 0.000 to 1.000 to 10.000 (times)
Function When tuning is executed at H01 and the internal data is
h23 417h 202( CA h) I-gain 0.00 to 1.00 to 100.00 s
written, or when the data is written by way of the link
system (T-Link, field bus, and RS458, etc.), the data h24 418h 203( CB h) D-gain 0.000 to 10.000 s
goes out when the power supply of the inverter is turned h25 419h 200( C8 h) PID control -300 to 100 to 300 %
off. This function must operate when preservation is
(Upper limit)
necessary.
h26 41Ah 204( CC h) PID control -300 to -100 to 300 %
After writing the data, this function's data code
automatically returns to 0. (Lower limit)
h03 h27 41Bh 206( CE h) PID control 0 to 2
403h ( h) Data initializing 0 to 1
(Data reset) (Speed 0 : Inactive
The data which the customer rewrote is returned to the reference)
state of the factory setting value. Target functions for 1 : PID select
initialization are all fields of F, E, C, H, o, L, and U 2 : Auxiliary speed
except motor parameter field (P,A).
h28 41Ch 207( CF h) Droop control 0.0 to 25.0 %
After writing the data, this function's data code
automatically returns to 0. h29 41Dh ( h) Data protect 0 to 1
via serial link Function not to write data from link (T-Link, RS485, etc.)
h04 404h ( h) Auto-reset 0 to 10
(Times) by mistake.
0 : (Inactive)
0 : Non-protect
1 to 10 times
1 : Protect via serial link
The auto-resetting signal can be output to the output
terminal. There are two writing from the link about usual function
field and serial data field. This S field is defined at
h05 405h ( h) Auto-reset 0.01 to 5.00 to20.00 s H30.
(Reset
interval) h30 41Eh 208( D0 h) Serial link 0 to 3
(Function (Monitor) (Speed (Operation
h06 406h ( h) Fan stop 0 to 1 select)
operation The temperature of the cooling fan in the inverter is reference) command)
detected and it is a function to control the cooling fan 0: o x x
automatically ON/OFF. 1: o o x
It always rotates when inactive is selected. 2: o x o
0 : Inactive 3: o o o
1 : Active h31 41Fh ( h) RS485 0 to 1 to 255
The signal indicating the cooling fan operation can be (Address) Setting of the station address of RS485.
output by synchronizing with this function.
broadcast : (0 : RTU) , (99 : Fuji)
h08 408h ( h) Rev.phase 0 to 1
sequence lock 0 : Inactive address : 1 to 255
h32 420h ( h) RS485 0 to 3
1 : Active
(Mode select 0 : Trip and alarm (Er5)
h09 409h 194( C2 h) Start mode 0 to 2 on no 1 : Operation for H33 timer , and alarm (Er5)
(rotating motor 0 : Inactive response
pick up ) error) 2 : Operation for H33 timer , and retry to communicate.
1 : Active (at after momentary power failure)
* If the retry fails, then the inverter trips. ("Er5")
2 : Active (at all start mode)
3 : Continuous operation
h10 40Ah 195( C3 h) Energy-saving 0 to 1
h33 421h ( h) RS485 (Timer) 0.01 to 2.00 to 20.00 s
operation 0 : Inactive
h34 422h ( h) RS485 0 to 4
1 : Active
(Baud rate) 0 : 38400 bps
h11 40Bh ( h) Automatic 0 to 2
operation OFF It is a function when becoming following the stop speed 1 : 19200 bps
function setting to turn off the inverter automatically. 2 : 9600 bps
0 : Deceleration stop with FWD or REV shorted to CM 3 : 4800 bps
between FWD-CM and REV-CM. 4 : 2400 bps
1 : The inverter is turned off below the stop speed even h35 423h ( h) RS485 0 to 1
for ON between FWD-CM and REV-CM.
(Data length) 0 : 8 bits
2: Coast-to-stop with FWD or REV shorted to CM.
1 : 7 bits
h13 40Dh 196( C4 h) Restart after 0.1 to 0.5 to 5.0 s h36 424h ( h) RS485 0 to 1 to 2
momentary
power failure (Parity check) 0 : No checking
(Restart 1 : Even parity
waiting time)
2 : Odd parity
h14 40Eh ( h) Restart after 1 to 500 to 3600 ( r/min/s) h37 425h ( h) RS485 0 to 1
momentary
power failure (Stop bits) 0 : 2 bits
(Fall rate) 1 : 1 bit
h15 40Fh ( h) Restart after 3ph 200V : 200 to 235 to 300V h38 426h ( h) RS485 0.0 to 60.0 s
momentary 3ph 400V : 400 to 470 to600V (No response 0.0 : Detection of communication break invalid
power failure
error detection 0.1 to 60.0s : Detection of communication break valid
(Holding
time)
voltage on It is a function to do Er5 trip detecting the access
continuous disappearing for each station which includes an own
operation) station in the set time due to some abnormality (no
h16 410h ( h) Operation 0 to 1 response etc.) from operation via RS485.
command 0 : Set at H17 h39 427h ( h) RS485 0.00 to 0.01 to 1.00 s
selfhold setting (Response
1 : Maximum time (The inverter judges that it is a power The time to return the response is set to the demand by
interval) a host device.
failure momentarily and self-maintains the operation
command while the control power supply in the inverter
establishes or until the main circuit DC voltage becomes
almost 0.)

You can change the setting of a function indicated by during operation.


You should stop operation to change the setting of other functions.

5-8
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Setting range
485 485
Link number Link number
number number
h40 428h ( h) RS485 0 to 1 to 2 h71 447h ( h) Reserved 2 0 to 6
(Protocol) 0 : FUJI inverter protocol It is not necessary to set usually.
1 : SX bus (FUJI private link) protocol If these tuning are finished, this data code returns to 0.
2 : Modbus RTU protocol 0 : Inactive
Please set 1 (SX bus protocol) when you use the PC 1 : ACR system tuning
loader of the VG7 exclusive use. 2 : Voltage gain tuning (execution without connecting
h41 429h 209( D1 h) Torque 0 to 5 motor)
reference 0 : Internal ASR output 3 : Voltage sensor offset tuning
selection
1 : AI terminal input (T-REF) 4 : Current sensor balance tuning
2 : DIA card input 5 : Magnet pole position tuning (for SM driving)
3 : DIB card input 6 : Shunt resistor gain tuning
4 : Link input h72 448h ( h) Reserved 3 0 to 9999
5 : PID 0 : standard
h42 42Ah 210( D2 h) Torque current 0 to 4 1 to 9999 : Undecided
reference 0 : Internal ASR output h73 449h ( h) Reserved 4 0 to 9999
selection
1 : AI terminal input (IT-REF) 0 : standard
2 : DIA card input 1 to 9999 : Undecided
3 : DIB card input
4 : Link input
h43 42Bh 211( D3 h) Magnetic flux
reference
0 to 3 A: Alternative Motor Parameters
0 : Internal calculation value
selection
1 : AI terminal input (MF-REF) Communication
address
2 : Function setting value (H44) Fcode Function name Setting range
485
3 : Link input Link number
number
h44 42Ch 212( D4 h) Magnetic flux 10 to 100 % a01 501h ( h) M2-Control 0 to 1
reference
method M2 is an induction motor only for the vector control.
value
h46 42Eh 215( D7 h) Observer 0 to 2 0 : Vector control with PG
(Mode select) 0 : Inactive 1 : Vector control without PG
1 : Active (load disturbance observer) a02 502h ( h) M2-Rated 0.00 to 500.00kW at F60=0
capacity 0.00 to 600.00HP at F60=1
2 : Active (oscillation suppressing observer)
h47 42Fh 216( D8 h) (P-gain 1)(M1) 0.00 to 1.00 (times) a03 503h ( h) M2-Rated 0.01 to 99.99A
current 100.0 to 999.9A
h48 430h ( h) (P-gain 2)(M2) 0.00 to 1.00 (times)
h49 431h 217( D9 h) (I-gain 1)(M1) 0.005 to 0.100 to 1.000 s 1000 to 2000A
h50 a04 504h ( h) M2-Rated 80 to 999 V
432h ( h) (I-gain 2)(M2) 0.005 to 0.100 to 1.000 s
voltage
h51 433h 218( DA h) Load inertia 0.01 to 50.000 (kg.m2 )
a05 505h ( h) M2-Rated 50 to 1500 to 24000 r/min
M1 (Target ROM No. H1/20064 or later) speed
h52 434h ( h) Load inertia 0.01 to 50.000 (kg.m2 ) a06 506h ( h) M2-Maximum 50 to 1500 to 24000 r/min
M2 (Target ROM No. H1/20064 or later) speed
h53 435h 213( D5 h) Line speed 0 to 3 a07 507h ( h) M2-Poles 2 to 4 to 12 (poles)
feedback 0 : Line speed disabled a08 508h ( h) M2-%R1 0.00 to 30.00 %
selection
1 : Line speed (analog input) (AI-LINE) a09 509h ( h) M2-%X 0.00 to 50.00 %
2 : Line speed (digital input) (PG(LD)) a10 50Ah ( h) M2-Exciting 0.01 to 99.99A
3 : High level selected signal current 100.0 to 999.9A
h55 437h ( h) Zero speed 0 to 5 to 100 (times) 1000 to 2000A
control (Gain)
a11 50Bh ( h) M2-Torque 0.01 to 99.99A
h56 438h ( h) Completion 0 to 100 (pulse) current 100.0 to 999.9A
range
1000 to 2000A
h57 439h ( h) OU alarm 0 to 1
prevention a12 50Ch ( h) M2-Slip 0.001 to 10.000 Hz
0 : Inactive
(Driving)
1 : Active
a13 50Dh ( h) M2-Slip 0.001 to 10.000 Hz
h58 43Ah ( h) OC alarm 0 to 1 (Braking)
prevention 0 : Inactive a14 50Eh ( h) M2-Iron loss 0.00 to 10.00 %
1 : Active coefficient 1
h60 43Ch ( h) Load adaptive 0 to 3 a15 50Fh ( h) M2-Iron loss 0.00 to 10.00 %
control coefficient 2
0 : Inactive
function 1 a16 510h ( h) M2-Iron loss 0.00 to 10.00 %
1 : Method 1
coefficient 3
2 : Method 2
a17 511h ( h) M2-Magnetic 0.0 to 100.0 %
3 : Method 3 saturation
h61 43Dh ( h) Load adaptive 0 to 1 coefficient 1
control 0 : Winding up on forward rotation a18 512h ( h) M2-Magnetic 0.0 to 100.0 %
function 2 saturation
1 : Winding down on forward rotation
coefficient 2
h62 43Eh ( h) Winding up 0.0 to 999.9 m/min
a19 513h ( h) M2-Magnetic 0.0 to 100.0 %
speed
saturation
h63 43Fh ( h) Counter weight 0.00 to 600.00 (t) coefficient 3
h64 440h ( h) Safety 0.50 to 1.00 to 1.20 a20 514h ( h) M2-Magnetic 0.0 to 100.0 %
coefficient (for saturation
rated torque) coefficient 4
h65 441h ( h) Machine 0.500 to 1.000 a21 515h ( h) M2-Magnetic 0.0 to 100.0 %
efficiency saturation
h66 442h ( h) Rated loading 0.00 to 600.00 (t) coefficient 5
h68 444h ( h) Alarm data 0 to 1 a22 516h ( h) M2-Secondary 0.001 to 9.999 s
delete time constant
If these tuning are finished, this data code returns to 0.
a23 517h ( h) M2-Induced 0 to 999 V
h70 446h ( h) Reserved 1 0 to 9999
voltage
0 : Standard coefficient
1 : Lift a24 518h ( h) M2-R2 0.000 to 5.000
2 to 9999 : Undecided correction
coefficient 1
You can change the setting of a function indicated by during operation. a25 519h ( h) M2-R2 0.000 to 5.000
You should stop operation to change the setting of other functions. correction
coefficient 2

5-9
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication
address
O: Optional Functions
Fcode Function name Setting range
485 Communication
Link number
number address
a26 Fcode Function name Setting range
51Ah ( h) M2-R2 0.010 to 5.000 485
correction Link number
number
coefficient 3
o01 601h 245( F5 h) DIA function 0 to 1
a27 51Bh ( h) M2-Exciting 0.000 to 5.000 select
current 0 : Binary
correction 1 : BCD
coefficient o02 602h 246( F6 h) DIB function 0 to 1
a28 51Ch ( h) M2-ACR-P 0.1 to 1.0 to 20.0 select 0 : Binary
gain
1 : BCD
a29 51Dh ( h) M2-ACR-I gain 0.5 to 1.0 to 100.0 ms
o03 603h ( h) DIA BCD input 99 to 1000 to 7999
a30 51Eh ( h) M2-PG pulses 100 to 1024 to 60000 speed setting
a31 51Fh ( h) M2-thermistor 0 to 1 to 3 o04 604h ( h) DIB BCD input 99 to 1000 to 7999
selection 0 : No use thermistor speed setting
1 : NTC thermistor o05 605h ( h) Pulse 0 to 1
2 : PTC thermistor feedback 0 : Build-in PG
select
3 : Ai (M-TMP) 1 : PG(PD) option
Please do the protection level setting of the motor at o06 606h ( h) Line speed 100 to 1024 to 60000 (P/R)
E30-E32. detection
a32 520h ( h) M2-Electronic 0 to 2 (digital) (PG
thermal pulses)
The motor overheating protection operates by using
overload relay NTC thermistor with the motor only for VG. In this o07 607h ( h) Line speed 0 to 1000 to 9999
(Selection) case, please make setting a Electronic thermal detection
"Inactive". (digital) (Pulse
correction
0 : Inactive function 1)
1 : Active (for standard motor, self-cooling fan) o08 608h ( h) Line speed 0 to 1000 to 9999
2 : Active (for inverter motor, separate cooling fan) detection
a33 521h ( h) M2-Electronic 0.01 to 99.99A (digital) (Pulse
thermal correction
100.0 to 999.9A function 2)
overload relay
(Level) 1000 to 2000A o09 609h ( h) Definition of 0 to 16
a34 522h ( h) M2-Electronic 0.5 to 75.0 min absolute PG
thermal signal input
overload relay o10 60Ah ( h) Magnetic pole 0000 to FFFF
(Thermal time position offset
constant) o11 60Bh ( h) Salient pole 1.000 to 3.000
a35 523h 229( E5 h) M3-Rated 0.00 to 500.00kW at F60=0 ratio
capacity 0.00 to 600.00HP at F60=1 o12 60Ch ( h) Pulse 0 to 2
a36 524h 230( E6 h) M3-Rated 0.01 to 99.99A reference 0 : PG(PR) option
current select
100.0 to 999.9A 1 : Internal input
1000 to 2000A o13 60Dh ( h) Pulse train 0 to 2
a37 525h 231( E7 h) M3-Rated 80 to 999 V input form 0 : Phase difference 90° between A-phase and B-phase
voltage selection
1 : A-phase : Reference pulse, B-phase : Reference
a38 526h 232( E8 h) M3-Maximum 80 to 999 V sign
voltage 2 : A-phase : Forward pulse, B-phase : Reverse pulse
a39 527h 233( E9 h) M3-Rated 50 to 1500 to 24000 r/min o14 60Eh 247( F7 h) Reference 0 to 1000 to 9999
speed (Target ROM No. H1/20012 or later) pulse
a40 528h 234( EA h) M3-Maximum 50 to 1500 to 24000 r/min correction 1
speed (Target ROM No. H1/20012 or later) o15 60Fh 248( F8 h) Reference 0 to 1000 to 9999
a41 529h 235( EB h) M3-Poles 2 to 4 to 12 (poles) pulse
a42 correction 2
52Ah 236( EC h) M3-%R1 0.00 to 30.00 %
o16 610h 249( F9 h) APR P-gain 0.0 to 1.0 to 999.9 (times)
a43 52Bh 237( ED h) M3-%X 0.00 to 50.00 %
o17 611h 250( FA h) Feed forward 0.0 to 1.5 (times)
a44 52Ch 238( EE h) M3-Exciting 0.01 to 99.99A
gain
current 100.0 to 999.9A
o18 612h ( h) Deviation over 0 to 65535 (pulse)
1000 to 2000A width
a45 52Dh 239( EF h) M3-Slip -20.000 to 0.000 to 5.000 Hz o19 613h ( h) Deviation zero 0 to 20 to 1000 (pulse)
compensation width
control
o30 61Eh ( h) Action on 0 to 3
a46 52Eh 240( F0 h) M3-Torque 0.0 to 20.0 communica- 0: Forced stop
boost 0.0 : Automatic torque boost (for CT load) tion error 1: Stops after preset operation time.
0.1 to 0.9 : Manual torque boost (for Square torque
load) 2: Stops if transmission error continues longer than the
operation time.
1.0 to 1.9 : Manual torque boost (for VT load)
3 : Continuous operation.
2.0 to 20.0 : Manual torque boost (for CT load)
o31 61Fh ( h) LINK error 0.01 to 0.10 to 20.00 s
a47 52Fh 241( F1 h) M3-Thermistor 0 to 1 to 3 (Timer)
selection 0 : No use thermistor o32 620h ( h) LINK format 0 to 1
1 : NTC thermistor select 0 : 4W + 4W
2 : PTC thermistor 1 : 8W + 8W
3 : Ai (M-TMP) o33 621h 253( FD h) Multi-winding 0 to 1
Please do the protection level setting of the motor at motor system 0 : Inactive
E30-E32. (mode)
1 : Active
a48 530h 242( F2 h) M3-Electronic 0 to 2
thermal o34 622h ( h) Multi-winding 1 to 5
0 : Inactive (when using PTC thermistor) motor system
overload relay The numbers of slave units except master unit are set
(Selection) 1 : Active (for standard motor, self-cooling fan) (Slave station when multi-winding motor system is effective.
2 : Active (for inverter motor, separate-cooling fan) number)
a49 531h 243( F3 h) M3-Electronic 0.01 to 99.99A o35 623h ( h) Link station 0 to 255
thermal address
100.0 to 999.9A
overload relay o36 624h ( h) Link system 0 to 1 to 155
(Level) 1000 to 2000A slave station (Target ROM No. H1/20062 or later)
a50 532h 244( F4 h) M3-Electronic 0.5 to 75.0 min o37 625h ( h) Communica- 00 to 10 to 24
thermal
tion definition
overload relay
setting
(Thermal time
constant) o38 626h ( h) UPAC 0 to 2
(Start/stop) 0 : Stop UPAC
You can change the setting of a function indicated by during operation.
1 : Start UPAC
You should stop operation to change the setting of other functions.
2 : Start UPAC (Initialized start)
Definition whether the instruction data from UPAC
option is made active or inactive.

5-10
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Data setting range
485 485
Link number Link number
number number
o39 627h ( h) UPAC memory 00 to 1F u28 B1Ch ( h) USER P28 -32768 to 32767
When the UPAC stop is changed, a pertinent field is set. u29 B1Dh ( h) USER P29 -32768 to 32767
0 : Hold u30 B1Eh ( h) USER P30 -32768 to 32767
1 : zero clear u31 B1Fh ( h) USER P31 -32768 to 32767
1bit : IQ field u32 B20h ( h) USER P32 -32768 to 32767
2bit : M field u33 B21h ( h) USER P33 -32768 to 32767
3bit : RM field u34 B22h ( h) USER P34 -32768 to 32767
4bit : FM field
u35 B23h ( h) USER P35 -32768 to 32767
5bit : SFM field
u36 B24h ( h) USER P36 -32768 to 32767
o40 628h ( h) UPAC address 100 to 255
u37 B25h ( h) USER P37 -32768 to 32767
Setting of UPAC address number in which RS485
communication is used when personal-computer u38 B26h ( h) USER P38 -32768 to 32767
accesses UPAC application. u39 B27h ( h) USER P39 -32768 to 32767
u40 B28h ( h) USER P40 -32768 to 32767
u41 B29h ( h) USER P41 -32768 to 32767
L: Lift Function u42 B2Ah ( h) USER P42 -32768 to 32767
u43 B2Bh ( h) USER P43 -32768 to 32767
Communication
address u44 B2Ch ( h) USER P44 -32768 to 32767
Fcode Function name Setting range u45
485 B2Dh ( h) USER P45 -32768 to 32767
Link number
number u46 B2Eh ( h) USER P46 -32768 to 32767
l01 901h ( h) Password data 0 to 9999 u47 B2Fh ( h) USER P47 -32768 to 32767
1
u48 B30h ( h) USER P48 -32768 to 32767
l02 902h ( h) Password data 0 to 9999
2 u49 B31h ( h) USER P49 -32768 to 32767
l03 903h ( h) Lift rated 0.0 to 100.0 to 999.9 m/m u50 B32h ( h) USER P50 -32768 to 32767
speed u51 B33h ( h) USER P51 -32768 to 32767
l04 904h ( h) Preset 0 to 2 u52 B34h ( h) USER P52 -32768 to 32767
S-curve 0 : Inactive u53 B35h ( h) USER P53 -32768 to 32767
(selection) <Normal accel/decel, S-curve (15 steps, S-curve 5)> u54 B36h ( h) USER P54 -32768 to 32767
1 : Method 1 u55 B37h ( h) USER P55 -32768 to 32767
For VG3/VG5. accel/decel can be controlled via terminal u56 B38h ( h) USER P56 -32768 to 32767
12 with SS1, SS2, and SS4 all OFF.
u57 B39h ( h) USER P57 -32768 to 32767
2 : Method 2
u58 B3Ah ( h) USER P58 -32768 to 32767
For VG7. zero speed is selected with SS1, SS2, and
SS4 all OFF. u59 B3Bh ( h) USER P59 -32768 to 32767
l05 905h ( h) S-curve 1 0 to 50 % u60 B3Ch ( h) USER P60 -32768 to 32767
l06 906h ( h) S-curve 2 0 to 50 % u61 B3Dh ( h) USER P61 -32768 to 32767
l07 907h ( h) S-curve 3 0 to 50 % / U-Ai1
l08 908h ( h) S-curve 4 0 to 50 % u62 B3Eh ( h) USER P62 -32768 to 32767
l09 909h ( h) S-curve 5 0 to 50 % / U-Ai2
l10 90Ah ( h) S-curve 6 0 to 50 % u63 B3Fh ( h) USER P63 -32768 to 32767
l11 90Bh ( h) S-curve 7 0 to 50 % / U-Ai3
l12 90Ch ( h) S-curve 8 0 to 50 % u64 B40h ( h) USER P64 -32768 to 32767
l13 90Dh ( h) S-curve 9 0 to 50 % / U-Ai4
l14 90Eh ( h) S-curve 10 0 to 50 %
l15 90Fh ( h) Maker 0 to 1

U: User Functions
Communication
address
Fcode Function name Setting range
485
Link number
number
u01 B01h 219( DB h) USER P1 -32768 to 32767
u02 B02h 220( DC h) USER P2 -32768 to 32767
u03 B03h 221( DD h) USER P3 -32768 to 32767
u04 B04h 222( DE h) USER P4 -32768 to 32767
u05 B05h 223( DF h) USER P5 -32768 to 32767
u06 B06h 224( E0 h) USER P6 -32768 to 32767
u07 B07h 225( E1 h) USER P7 -32768 to 32767
u08 B08h 226( E2 h) USER P8 -32768 to 32767
u09 B09h 227( E3 h) USER P9 -32768 to 32767
u10 B0Ah 228( E4 h) USER P10 -32768 to 32767
u11 B0Bh ( h) USER P11 -32768 to 32767
u12 B0Ch ( h) USER P12 -32768 to 32767
u13 B0Dh ( h) USER P13 -32768 to 32767
u14 B0Eh ( h) USER P14 -32768 to 32767
u15 B0Fh ( h) USER P15 -32768 to 32767
u16 B10h ( h) USER P16 -32768 to 32767
u17 B11h ( h) USER P17 -32768 to 32767
u18 B12h ( h) USER P18 -32768 to 32767
u19 B13h ( h) USER P19 -32768 to 32767
u20 B14h ( h) USER P20 -32768 to 32767
u21 B15h ( h) USER P21 -32768 to 32767
u22 B16h ( h) USER P22 -32768 to 32767
u23 B17h ( h) USER P23 -32768 to 32767
u24 B18h ( h) USER P24 -32768 to 32767
u25 B19h ( h) USER P25 -32768 to 32767
u26 B1Ah ( h) USER P26 -32768 to 32767
u27 B1Bh ( h) USER P27 -32768 to 32767

You can change the setting of a function indicated by during operation.


You should stop operation to change the setting of other functions.

5-11
Function codes “S” and “M” are codes to access the inverter Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
through links (RS485, T-Link, SX communication, field bus, etc).
Communication
You cannot use them with the KEYPAD panel. address
Though you can access the codes “F” to “U” codes through these Fcode
485
Function name Data setting range
Link number
links, these links are specifically designed to access the code “S” number

for operation and control and the “M” for data monitoring. M48 830h 62( 3E h) Cooling fan life 0 to 65535 h
M49 831h 63( 3F h) Speed setting 1 -24000 to 24000 r/min
(before multistep speed command) : (data)*Nmax/20000
S: Serial Communication Functions M50 832h 64( 40 h) Speed setting 2 -24000 to 24000 r/min
(before calculation of accel/decel.) : (data)*Nmax/20000
Communication
address M51 833h 65( 41 h) Speed setting 3 (after speed limit) -24000 to 24000 r/min
Fcode Function name Data setting range : (data)*Nmax/20000
485
Link number
number M52 834h 66( 42 h) Control output 1 0000 to FFFF
S01 701h 1( 1 h) Frequency / speed reference (Setting 1) -24000 to 24000 r/min M53 835h 67( 43 h) Control output 2 0000 to FFFF
: (data)*Nmax/20000 M54 836h 68( 44 h) Control output 3 0000 to FFFF
S02 702h 2( 2 h) Torque reference 0.01% / 1d M55 837h 69( 45 h) Option monitor 1 0000 to FFFF
S03 703h 3( 3 h) Torque current reference 0.01% / 1d M56 838h 70( 46 h) Option monitor 2 0000 to FFFF
S04 704h 4( 4 h) Magnetic-flux reference 0.01% / 1d M57 839h 71( 47 h) Option monitor 3 0 to 65535
S05 705h 5( 5 h) Orientation position reference 0000 to FFFF M58 83Ah 72( 48 h) Option monitor 4 0 to 65535
S06 706h 6( 6 h) Operation method 1 0000 to FFFF M59 83Bh 73( 49 h) Option monitor 5 -32768 to 32767
S07 707h 7( 7 h) Universal Do 0000 to FFFF M60 83Ch 74( 4A h) Option monitor 6 -32768 to 32767
S08 708h 8( 8 h) Acceleration time 0.0 to 3600.0 s
S09 709h 9( 9 h) Deceleration time 0.0 to 3600.0 s
S10 70Ah 10( A h) Torque limiter level 1 0.01% / 1d
S11 70Bh 11( B h) Torque limiter level 2 0.01% / 1d
S12 70Ch 12( C h) Operation method 2 0000 to FFFF

M: Monitoring Functions
Communication
address
Fcode Function name Data setting range
485
Link number
number
M01 801h 15( F h) Speed setting 4 (ASR input) -24000 to 24000 r/min
: (data)*Nmax/20000
M02 802h 16( 10 h) Torque reference 0.01% / 1d
M03 803h 17( 11 h) Toque current reference 0.01% / 1d
M04 804h 18( 12 h) Magnetic-flux reference 0.01% / 1d
M05 805h 19( 13 h) Output frequency reference 0.1Hz / 1d
M06 806h 20( 14 h) Detected speed value -24000 to 24000 r/min
: (data)*Nmax/20000
M07 807h 21( 15 h) Calculated torque value 0.01% / 1d
M08 808h 22( 16 h) Calculated torque current value 0.01% / 1d
M09 809h 23( 17 h) Output frequency 0.1Hz / 1d
M10 80Ah 24( 18 h) Motor output 0.1kW / 1d
M11 80Bh 25( 19 h) Output current rms value 0.1A / 1d
M12 80Ch 26( 1A h) Output voltage rms value 0.1V / 1d
M13 80Dh 27( 1B h) Operation method (final command) 0000 to FFFF
M14 80Eh 28( 1C h) Operation status 0000 to FFFF
M15 80Fh 29( 1D h) Output terminals Y1 - Y18 0000 to FFFF
M16 810h 30( 1E h) Latest alarm data 0 to 48
M17 811h 31( 1F h) Last alarm data 0 to 48
M18 812h 32( 20 h) Second last alarm data 0 to 48
M19 813h 33( 21 h) Third last alarm data 0 to 48
M20 814h 34( 22 h) Accumulated operation time 0 to 65535 h
M21 815h 35( 23 h) DC link circuit voltage 1V / 1d
M22 816h 36( 24 h) Motor temperature 1 °C / 1d
M23 817h 37( 25 h) Type code 0000 to FFFF
M24 818h 38( 26 h) Capacity code 0 to 29
M25 819h 39( 27 h) Inverter ROM (main control) version 0000 to FFFF
M26 81Ah 40( 28 h) Communication error code 0 to 65535
M27 81Bh 41( 29 h) Speed setting on alarm -24000 to 24000 r/min
: (data)*Nmax/20000
M28 81Ch 42( 2A h) Torque reterence on alarm 0.01% / 1d
M29 81Dh 43( 2B h) Torque current reference on alarm 0.01% / 1d
M30 81Eh 44( 2C h) Magnetic-flux reference on alarm 0.01% / 1d
M31 81Fh 45( 2D h) Output frequency reference on alarm 0.1Hz / 1d
M32 820h 46( 2E h) Detected speed on alarm -24000 to 24000 r/min
: (data)*Nmax/20000
M33 821h 47( 2F h) Calculated torque on alarm 0.01% / 1d
M34 822h 48( 30 h) Calculated torque current on alarm 0.01% / 1d
M35 823h 49( 31 h) Output frequency on alarm 0.1Hz / 1d
M36 824h 50( 32 h) Motor output on alarm 0.1kW / 1d
M37 825h 51( 33 h) Output current rms value on alarm 0.1A / 1d
M38 826h 52( 34 h) Output voltage rms value on alarm 0.1V / 1d
M39 827h 53( 35 h) Operation method on alarm 0000 to FFFF
M40 828h 54( 36 h) Operation status on alarm 0000 to FFFF
M41 829h 55( 37 h) Output terminal on alarm 0000 to FFFF
M42 82Ah 56( 38 h) Accumulated operation time on alarm 0 to 65535 h
M43 82Bh 57( 39 h) DC link circuit voltage on alarm 0.1V / 1d
M44 82Ch 58( 3A h) Inverter intemal temperature on alarm 1 °C / 1d
M45 82Dh 59( 3B h) Heat sink temperature on alarm 1 °C / 1d
M46 82Eh 60( 3C h) Main circuit capacitor capacity 0 to 100 %
M47 82Fh 61( 3D h) PC board capacitor life on alarm 0 to 65535 h

You can change the setting of a function indicated by during operation.


You should stop operation to change the setting of other functions.

5-12
6. List of Inverter Protective Functions

· The motor coasts when an alarm is issued. Install a brake on the driven machine side if you need to stop
the motor.
An accident may occur.
· When you reset the inverter while applying the operation command, the motor restarts suddenly. Make
sure the operation command is turned off before you restart.

Related
Function Description Display function
code
DB resistor When the built-in braking resistor overheats, the inverter stops discharging and dbh E35 - 37
overheating running.
You must set the function codes E35 to 37 corresponding to the resistor (built-
in/external).
DC fuse blown When a fuse at the main DC circuit blows due to a short-circuit in the IGBT dcf
circuit, the inverter stops operation. This function prevents secondary
disaster. A damage to the inverter is suspected and contact FUJI
immediately.
Ground fault Activated by a ground fault in the inverter output circuit. If a large current ef
flows due to ground fault, the overcurrent protective function may operate to
protect the inverter. Connect a separate earth-leakage protection relay or an
earth-leakage circuit breaker for accident prevention such as human damage
and fire.
Excessive Activated when the position deviation between the reference and the detected d0 o18
position values exceeds the function code o18 "Excessive deviation value" in
deviation synchronized operation.
The option code "o" becomes valid and is displayed on the KEYPAD panel
after installing options.
Memory error Activated when a fault such as "write error" occurs in the memory. er1
KEYPAD panel Activated if a communication error is detected between the inverter control er2 F02
communication circuit and the KEYPAD panel when the start/stop command from the KEYPAD
error is valid (function code F02=0).
Note: KEYPAD panel communication errors do not indicate the alarm display
and issue the alarm relay output when the inverter is operated by external
signal input or the link function.
The inverter continues operating.
CPU error Activated when a CPU error occurs due to noise. er3
Network error Activated if a communication error occurs due to noise when the inverter is er4 o30,31
operated through T- Link, SX bus or field bus.
RS485 Activated if: er5 H32,H33
communication - RS485 communication error occurs while the function code H32 is set to 0 to H38
error 2.
- A disconnection continues for more than the specified period of 0.1 to 60.0
with the function code H38.
Operation Activated if multiple network options (T- Link, SX bus, and field bus) are er6
procedure error installed. Though you can install multiple SI, DI and PG options, this error is
issued if the two SW settings are identical.
Activated when you use H01 and H71 to start auto-tuning while either [BX],
[STOP1], [STOP2], or [STOP3] is ON. Activated when you do not turn ON the
FWD key on the KEYPAD panel for more than 20 sec after you selected the
auto-tuning operation of H01 and H71.
Output wiring Activated when the measured data are out of the motor characteristic data er7 H01,H71
error range during executing tuning or the wires are not connected in the inverter
output circuit.
A/D converter Activated when an error occurs in the A/D converter circuit. er8
error
Speed Activated when the deviation between the speed reference (speed setting) and er9
disagreement the motor speed (detected speed, predicted speed) becomes excessive.
UPAC error Activated when a hardware failure in the UPAC option, a communication error era
with the controller part of the inverter or a backup battery exhaustion occurs.

6-1
Related
Function Description Display function
code
Inter-inverter Activated when a communication error occurs in an inter-inverter erb
communication communication using the high-speed serial cards (optional).
error
IPM error Activated when the self cut-off function of the IPM operates due to an 1pe
overcurrent or overheat.
Input phase The inverter is protected from being damaged due to input phase loss. lin
loss
Undervoltage Activated if the DC link circuit voltage decreases to the undervoltage level due lu F14
to a reduction in the supply voltage. The alarm output is not issued when the
DC link circuit voltage decreases and the function code F14 is set to "3 to 5".
n Undervoltage detection level:
200V series: 186Vdc, 400V series: 371Vdc.
NTC thermistor Activated if the thermistor circuit is disconnected when the application of NTC nrb P30,A31
disconnection thermistors to corresponding motors (M1, 2, 3) is specified with the function A47
codes P30, A31 and A47.
Overcurrent Activated if the momentary value of the inverter output current exceeds the 0c
overcurrent detection level due to a short-circuit or ground fault.
Inverters with a capacity of 15 kW use an IPM (Intelligent Power Module). This
protection function is activated when an alarm (such as overcurrent) is detected
on the IPM.
Overheating at Activated if the temperature of the heat sink to cool the rectifier diodes and the 0h1
heat sink IGBTs increases due to cooling fan stoppage.
External alarm The inverter stops on receiving the external alarm signal (THR). 0h2 E01 - E04
It is activated by a terminal signal when the control circuit terminals (THR
assignment) are connected to alarm terminals of external devices such as a
braking unit or a braking resistor.
Inverter internal Activated if the ambient temperature of the control PC board increases due to 0h3
overheat poor ventilation of the inverter.
Motor overheat Activated if the temperature detected by the NTC thermistor built in the VG7 0h4 E30,E31
dedicated motor exceeds the data of the function code E30 "Motor overheat
protection".
Motor 1 Activated when the motor 1 current (inverter output current) exceeds the 0l1 F11
overload operation level set by function code F11.
Motor 2 Activated when the motor 2 current (inverter output current) exceeds the 0l2 A33
overload operation level set by function code A33.
Motor 3 Activated when the motor 3 current (inverter output current) exceeds the 0l3 A49
overload operation level set by function code A49.
Inverter unit Activated if the output current exceeds the overload characteristic of the 0lu
overload inverse time characteristic.
Overspeed Activated if the motor speed (detected speed value/predicted speed value) 0s F03,A06
exceeds 120% of the specified value by the function code "maximum speed". A40
Overvoltage Activated if the DC link circuit voltage exceeds the overvoltage level due to an 0u
increase of supply voltage or regenerative braking current from the motor.
However, the inverter cannot be protected from excessive voltage (high
voltage, for example) supplied by mistake.
n Overvoltage detection level
200V series: 400Vdc, 400V series: 800Vdc
PG error Activated when the pulse generator terminal PA/PB circuits are disconnected. p9
It is not activated when the sensorless control or the V/f control is selected.
Charging circuit Activated if the bypass circuit of the DC link circuit is not formed (the magnetic pbf
error contactor for the charging circuit bypass is not closed) two minutes after power
is supplied.

Note 1: All protective functions are reset automatically if the control power voltage decreases to where
maintaining the operation of the inverter control circuit is impossible.
Note 2: Fault history data is stored for the last ten trips.
Note 3: Stoppage due to a protective function can be reset by the RST key of the KEYPAD or turning OFF and
then ON between the X terminal (RST assigning) and the CM. Note that this action is invalid if the
cause of an alarm is not found and resolved.
Note 4: In addition to these protective functions, there can be further protective from surge voltage by
connecting surge suppressors to the main circuit power terminals (L1/R, L2/S, L3/T) and the auxiliary
control power terminals (R0, T0).

6-2
7. Function Description (Arranged by Function)
7-1 If You Think Defective

· After the inverter protective function was activated and you removed the cause, if you reset the alarm
while the operation command has been set to ON, the inverter restarts. Reset the alarm after you confirm
the operation command has been set to OFF.
You may be injured.

7-1-1 If You Think Defective


An inverter may not operate as instructed while you think you specified the operation command and the
speed reference properly or you may not reset the alarm to restart operation. Also an alarm may occur
frequently to obstruct the operation of a facility.
If this is the case, use the KEYPAD panel to identify the cause of the malfunction or the alarm. If you still
cannot identify the cause or you suspect an inverter fault or damaged parts, contact the shop you
purchased the inverter or the FUJI's sales representative.

7-1-2 What You Should Check First

This section describes how to use the KEYPAD panel to investigate causes though the protective function is
not activated, but an inverter does not operate as instructed. Then the flowcharts illustrate the procedures.

(1) Is the inverter ready for operation?


It takes about one minute before an inverter becomes ready for operation after you
turn on the main circuit. You can view the "CHARGE" lamp on the front of an
1500
inverter with 18.5kW or more capacity to confirm this state. Also you should use
the "I/O check" screen of the KEYPAD panel to check if "nNUV" is displayed as oFWDoBRK oIL
shown in the right figure. This status indicates that the inverter is ready for oREV nNUV oACC
operation. oEXT oTL oDEC
If "oNUV" is displayed, the power may not be supplied to the inverter. Check the oINT oVL oALM
input power line to the main circuit.
When you do not use a DCR, you should connect a jumper wire between P1 and
P(+) terminals. Check if the jumper wire is not disconnected.

(2) Have you instructed an operation command?


Following the procedure described above to confirm that the inverter is ready. 1500
When you direct the operation command (FWD), "RUN" must be displayed as in the
right figure.
If the display remains "STOP", the inverter has not received your operation
RUN FWD

command. PRGð PRG MENU


When you enter the operation command from the KEYPAD panel, a green F/D ð LED SHIFT

indicator RUN LED turns on.


You can see the indicator on the LCD monitor to check the available source of the operation command
(LOC: KEYPAD panel, REM: External signal, and COMM: link).
You should change the function code F02 "Operation method" and H30 "Serial link"
to change the source of the operation command.
If you have installed an option, you cannot use RS485 to enter the operation
command (the option has higher priority). When you have several options, the
priority may be fixed. See the description of applicable options.
When you use the UPAC, you should enter the operation command as well. See
the description of the UPAC for more details.

7-1
(3) Have you entered the speed reference?
Confirm the speed reference (N*) on the "Operation monitor" when you have 1500
directed the speed reference by the KEYPAD panel, external analog input, or N*=´´´´´ r/m
through the link (T-Link or RS485) or the UPAC. If the "N*" is blank, the inverter N =´´´´´ r/m
has not received the speed reference. f* = ´´´ Hz
TRQ =´´´ %

When you use the analog input [12] to provide the speed reference, you
can check the voltage on the "I/O check" screen of the KEYPAD panel. 1500
Since the displayed voltage is the one the inverter recognizes, you can 12 = ± ´´.´ V
check the [12] input on this screen. Ai 1 = ± ´´.´ V
When you use the [12] and the value fluctuates, you can check if the Ai 2 = ± ´´.´ V
analog reference itself fluctuates.
In the same manner, check the auxiliary speed reference supplied to the analog
input Ai1 and Ai2.

7-2
7-2 Checks Using Flowchart
7-2-1 Malfunctions not Followed by Alarms
(1) Vector control and sensorless vector control
1) Motor does not run.
Are charge lamp and NO Is circuit breaker or NO Turn on circuit breaker
Motor does not run. LCD of KEYPAD magnetic contactor
or magnetic contactor.
panel ON? turned on?

YES YES

Check for low voltage,


Remove cause of alarm YES Does LCD of KEYPAD Is voltage on main NO phase loss, defective
and restart after resetting panel show alarm circuit power terminals connection or poor
alarm. mode screen? (R, S, T) normal? contact to take
proper measure.
NO YES
Continue operation if Which do you use to
you see no problems. enter operation Is DC REACTOR or
jumper wire connected NO Connect DC REACTOR
command, KEYPAD
YES between terminal or jumper wire.
panel or control
circuit terminals? P1 and P(+)?
Does motor run
KEYPAD Control YES Inverter fault is suspected.
when you push
panel circuit Contact FUJI.
FWD or REV key ?
terminals
Is external circuit
NO wiring between
NO Is operation command
NO control terminal YES
input ON on Fault in speed
FWD and COM and
"I/O check" screen of reference setting device,
between REV and
KEYPAD panel LCD? relay or switch is
COM connected
Push ∧ to set speed. suspected.
correctly?  
YES YES
NO
YES
YES
Does motor run when NO Is speed reference NO
you push ∧ ? specified? Is external circuit wiring
between control NO
Adjust wiring.
terminal 11 and 12
NO YES connected correctly?

Is voltage present on NO Inverter fault is suspected.


inverter output Contact FUJI.
Motor fault is suspected.
terminals (U, V, W)?

YES
NO 

YES Is wiring to motor NO


Is load too heavy? Adjust wiring.
connected correctly?

YES

Too heavy load locks motor.


Decrease load or increase inverter or motor capacity.
Check if brake is released when mechanical brake is installed.

7-3
2) Motor runs but does not change speed

Is the maximum speed


Motor runs but does set to too low NO Rewrite data according
not change speed. (code F03, A06, or to specification.
A40)?

YES

Is speed limiter NO Use ∧ and ∨


activated
(code F76 to F78)? to adjust speed.

YES 

YES
KEYPAD
panel Can you press
Which means do you     NO
∧ or ∨
use to set speed?
to change speed?

UP/DOWN
setting
Multistep Analog input YES
Does speed signal
speed setting
(0 to ±10V) change?

NO

Is wiring to control YES


terminal 13, 12, and 11
connected correctly?
NO
Is wiring to control NO
terminal X connected Adjust wiring. Fault in speed
correctly? reference setting
device or signal converter
YES is suspected.

Are correct data for NO Rewrite data according


E01 to E14 specified? to specification.

YES
Are correct data for
multistep speed setting NO
(code C05 to C21)
specified?

YES

Are acceleration/
deceleration times
YES Inverter fault is
Rewrite data according are too long NO
suspected.
to specification. (code F07, F08, C35,
Contact FUJI.
C36, C46, C47, C56,
C57, C66 and C67)?

7-4
3) Motor runs only at low speed

Motor runs at low speed roughly equivalent to slip


frequency and does not accelerate.
Continued operation presents alarm trip OL1, 2, or 3.

YES Is sensoless control


(code P01 or A01)
selected?

NO

Is data of PG pulse NO Rewrite data according


number correct
to motor PG.
(code P28, A29,or A30)?

YES

Does power supply


voltage (specification) of YES
PG and power supply Reconfigure SW5.
voltage (SW5) of PGP
match?

NO
Is phase sequence of
wiring from PG correct? NO
Is wiring connected? Adjust wiring.
Is shield for wiring
installed correctly?

YES

Is main circuit wiring


(U, V, W) between
NO
inverter and motor Change data of function
connected correctly? code P02 to match.

YES
YES
Do motor parameters
(function code P and A) NO Is motor dedicated
match companion to VG7?
motor?
NO
YES
Execute motor
parameter tuning
Inverter fault is (function code H01).
suspected.
Contact FUJI.

7-5
4) Motor presents hunting

Motor presents hunting. Change data of


function code P02
to match.

YES
Do motor parameters
(function code P and NO Is motor dedicated to
A) match companion VG7?
motor?
NO

YES Execute motor


parameter tuning
(function code H01).
Did you adjust
constants of speed
control system NO Adjust constants
(code F61 to F66, C30 of speed
to C34, C40 to C45, control system.
C50 to C55, and C60
to C65)?

YES

YES Take measure to


Does speed reference
keep speed
fluctuates?
reference constant.

NO

NO Inverter fault is
Does load fluctuates? suspected.
Contact FUJI.

YES

Motor speed fluctuates when load changes in large amount.


You can quicken response of speed control system
to reduce speed fluctuation.
Readjust constants of speed control system.
If you still cannot operate correctly, contact FUJI.

5) Motor is unstable on acceleration/deceleration


Motor is unstable
on acceleration/
deceleration.

Readjust constants of speed control system


(code F61 to F66, C30 to C34, C40 to C45,
C50 to C55, and C60 to C65).
You can increase ASR (P constant) of function code
to reduce overshoot/undershoot in general.

7-6
6) Motor generates abnormal heat

Change data of
Motor generates function code P02
abnormal heat. to match.

YES

Do motor parameters NO Is motor dedicated to


(function code P and A)
VG7?
match companion motor?

NO
YES
Execute motor
NO parameter tuning
Does motor operate at very (function code H01).
low speed continuously?

YES

Is motor dedicated to NO Use motor dedicated


inverter? to inverter.

NO

YES Decrease load or


Is load too heavy? increase inverter or
motor capacity.

NO

Is inverter output voltage NO Motor fault is


(U, V, W) balanced? suspected.

YES

Inverter fault is
suspected.
Contact FUJI.

7) Motor runs inversely against direction reference

Phase sequence of main circuit wiring (U, V, W) between inverter and motor does not match in
sensorless control.
Or, function data for speed reference are incorrect.

7-7
(2) V/f control
1) Motor does not run.

Are charge lamp NO Is circuit breaker or NO Turn on circuit


Motor does not run. (CHG) and LCD of magnetic contactor breaker or magnetic
KEYPAD panel ON? turned on? contactor.

YES YES
Check for low voltage,
Is voltage on main phase loss,
Remove cause of YES NO
Does LCD show circuit power defective connection
alarm and restart
alarm mode screen? terminals (L1/R, L2/ or poor contact
after resetting alarm.
S, L3/T) normal? to take correct
NO measure.

Which do you use to YES


Continue operation if enter operation
you see no problems. command, Is DC REACTOR or
NO Connect DC
KEYPAD panel or jumper wire
REACTOR
YES control circuit connected between
or jumper wire.
terminals? terminal P1 and P(+)?
Does motor run Inverter fault is
when you push Control YES
KEYPAD circuit suspected.
FWD or REV? panel terminals Is external circuit Contact FUJI.
wiring between control
NO Is forward/reverse NO YES Switch or relay is
NO terminal FWD and
operation command defective.
COM and between
specified? Replace it.
REV and COM
Push ∧ to set connected correctly?
frequency.
YES YES NO

YES Is external circuit


wiring for control
terminal 11, 12, and
Does motor run NO NO NO
Is speed reference 13 and between X1 to
when you Adjust wiring.
specified? X9 and COM when
push ∧ ?
you specify multistep
NO YES YES speed connected
correctly?

Is specified speed YES


YES Speed reference setting
lower than start device, switch or relay
speed? contact is defective
and replace it.
NO 
Specify correct speed.

Is voltage present on NO Inverter fault is


inverter output suspected.
terminals (U, V, W)? Contact FUJI.
Motor is defective.
YES
NO
YES Is wiring to motor NO
Is load too heavy? Adjust wiring.
connected correctly?

YES

Too heavy load locks motor.


Is correct torque YES Decrease load.
boost value (function
Check if brake is released
code A46) specified?
when mechanical brake is installed.
NO

Increase torque
boost value.

7-8
2) Motor runs but does not change speed

Motor runs but does Is the maximum speed YES


Increase setting. Specify speed.
not change speed. set to low?
YES
NO
KEYPAD panel Can you press NO
∧ or ∨ to
Which means do you use to change speed?
set speed?
Analog input Does speed signal YES
(0 to ±10V) change?
Multistep speed setting
UP/DOWN setting NO
 
Is external wiring
Is external circuit wiring NO NO between control
between X1 to X9 and COM Adjust wiring.
terminal 13, 12, and 11
connected correctly?
connected correctly?

YES YES

Speed reference setting


Are frequencies assigned to NO Change reference device, switch or relay
individual selections of
speed. contact is defective
multistep speed all different?
and replace it.
YES

Inverter fault or
malfunction due to NO Are acceleration/deceleration
noise is suspected. times too long.
Contact FUJI.
YES

Change to times proper to load.

7-9
3) Motor stalls during acceleration

Is acceleration time
Motor stalls during (function code F07, YES Increase
acceleration. C46, C56 or C66) acceleration time.
short?

NO

Is moment of inertia YES YES


Do you use special-
of motor or load Contact FUJI.
purpose motor?
large?

NO NO

Use thicker wiring


between inverter YES Does motor terminal Reduce moment of
and motor. voltage drop? inertia of load.
Or, shorten wiring length. Or, increase inverter
capacity.
NO

Decrease load torque. YES


Or, increase inverter Is load torque large?
capacity.

NO

Inverter fault or
Is correct torque YES malfunction due to
boost (function code
noise is suspected.
A46) specified?
Contact FUJI.
NO

Increase torque boost.

4) Motor generates abnormal heat

Motor generates Is torque boost too NO Decrease torque


abnormal heat. large? boost value.

YES

Does motor operate YES Use motor dedicated


at very low speed
to inverter.
continuously?
NO

YES Decrease load or


Is load too heavy? increase motor
capacity.
NO

Is inverter output YES


voltage (U, V, W) Motor is defective.
balanced?

NO

Inverter fault or
malfunction due to
noise is suspected.
Contact FUJI.

7-10
7-2-2 Malfunctions Followed by Alarms
(1) Overcurrent
1) Vector control and sensorless vector control

Over current IPM Error Is the carrier frequency setting NO Specify the carrier frequency setting
OC IPE between 2 and 15kHz? between 2 and 15kHz.

YES

Is inverter output wiring (U, V, W)


short-circuited to ground? YES
Eliminate ground fault.
(Disconnect output wiring and make
sure no continuity with ground)

NO

Is inverter inside wiring


short-circuited to ground? YES You must replace motor.
(Make sure no continuity
Contact FUJI.
between U, V, or W terminal
of motor and ground)

NO
Increase data for exciting current
Did overcurrent happen during motor YES (function code P08 or A10)
parameter tuning
and execute motor parameter
(function code H01).
tuning again.
NO

YES Is sensoless control


(code P01 or A01) selected?

NO

Is PG pulse number specification NO


Specify again according to motor PG.
correct?

YES

Are there any problems with wiring


from PG?
- Is shield line connected wrongly? YES
Adjust wiring.
- Is signal line or power line
disconnected?
- Is signal line twisted with power line?

NO

Is PG defective? YES
Replace motor PG.
Use oscilloscope to check PG waveform.

NO

Inverter fault is suspected.


Contact FUJI.

NO

YES Increase acceleration/deceleration times


Did overcurrent alarm occur on rapid
(code F07, F08, C46, C47, C56, C57,
acceleraion/deceleration?
C66 or C67) longer and operate.

7-11
2) V/f control
Over current IPM Error
OC IPE

On accelerating, On deceleration. At constant speed.

Eliminate short-circuit YES


Is motor connector terminal (U, V, W) short-circuited or short-circuited to ground?
or ground fault.
NO NO NO
Decrease load or YES
increase inverter Is load too heavy?
capacity.
NO NO NO 

NO Is correct torque boost


Can you decrease
value (function code
torque boost value?
A46) specified?
YES
YES

Decrease torque NO Is specified acceleration Is specified deceleration time


time (function code F07, NO (function code F08, C47, C57,
boost value.
C46, C56, or C66) too or C67) too short with respect
short with respect to load? to load?

YES YES
Inverter fault or
malfunction due to
noise is suspected. NO Did load change
Contact FUJI. abruptly?
YES

YES Can you specify Decrease load


YES Can you specify longer
longer deceleration fluctuation or increase
acceleration time?
time? inverter capacity.
NO NO
Increase setting time.    

Decrease load You should review


or increase braking method.
inverter capacity. Contact FUJI.

7-12
(2) Ground fault

· Eliminate the cause before turn on the power.


You may start fire.

Is inverter output wiring (U, V, W)


Ground fault short-circuited to ground? YES
Eliminate ground fault.
EF (Disconnect output wiring and make
sure no continuity with ground).

NO

Is inverter inside wiring short-circuited


to ground? YES You must replace motor.
(Make sure no continuity between Contact FUJI.
U, V, or W terminal of motor and ground).

NO

Inverter fault is expected.


Contact FUJI.

Note: The protective function from ground fault is installed on models of 18.5kW or more.

(3) Fuse blown

· Replace inverter before turn on the power.


You may start fire.

The fuse is provided to prevent a secondary disaster such as a fire. You cannot operate inverter with the
fuse blown. When this alarm is issued, turn off the power immediately, identify the cause following the
description below, and replace the inverter.
When this alarm is issued, do not turn on the power and contact us.

Is inverter output wiring (U, V, W)


Eliminate ground fault.
Fuse blown short-circuited to ground? YES
Contact FUJI.
dCF (Disconnect output wiring and make sure no
You must adjust inverter.
contnuity with ground).

NO

Is inverter inside wiring


short-circuited to ground? YES You must replace motor and repair inverter.
(Make sure no continuity between U, V, or Contact FUJI.
W terminal of motor and ground).

NO

Are main circuit power supply terminal wiring YES


(L1/R, L2/S, L3/T) and inverter output winding
(U, V, W) mixed up?

NO

Damage to main circuit IGBT is suspected. Damage to inverter is suspected.


Contact FUJI. Contact FUJI.

7-13
(4) Overvoltage
1) Vector control and sensorless vector control

Overvoltage Is power supply voltage within NO Decrease power supply voltage


OU specification? lower than maximum specification.

YES

Is inverter output wiring (U, V, W)


short-circuited to ground? YES
Eliminate short-circuit or grand fault.
(Disconnect output wiring and make
sure no continuity with ground).

NO
YES Use torque limiter function
Is braking resistor installed? (function code F40 to 45)
to limit braking torque to 3 to 10%.
NO
NO Consider braking torque application.
Is braking torque necessary? You need braking unit for models of
75kW or more in 200V series and
YES 132kW or more in 400V series.

YES
Is braking resistor connection incorrect? Adjust connection.

NO

Is braking resistor disconnected?


Is resistance correct? YES You must replace braking resistor.
(Make sure to turn off power to check Contact FUJI.
resistor).

NO

Inverter fault is suspected.


Contact FUJI.

7-14
2) V/f control

Overvoltage
OU

On acceleration. On deceleration. At constant speed.

Decrease power
supply voltage lower NO
Is power supply voltage within specification?
than maximum
specification.
YES YES YES
YES
Does overvoltage occur on sudden removal of load?

NO NO NO

NO Is DC link circuit voltage in main circuit higher than protection


Inverter fault or
level on activation?
malfunction due to
noise is suspected. YES
Contact FUJI. YES YES
Does abrupt
NO acceleration/ YES
Can you specify longer deceleration time
deceleration
(function code F08, C47, C57 or C67)?
activate
protection?
NO NO 
YES
Can you specify longer
acceleration time YES Specify longer
(function code F07, C46, time.
C56 or C66)?

NO
Reduce moment of YES
Can you specify smaller moment of inertia of load?
inertia of load.
NO NO NO
Consider
NO application of
Are braking device or DC braking function
braking device or
(function code F20 to F22) used?
DC braking
function.
YES YES YES

You should review braking method.


Contact FUJI.

7-15
(5) Undervoltage

Undervoltage
LU

YES Is "Restart mode after momentary power


    failure (function code F14)" selected?
NO 
Did power failure (momentary power YES
Reset fault to restart operation.
failure included) happen?
NO 
Are there device fault or defective YES Replace defective device and
connection in power supply circuit? adjust wiring.
NO 
Is power supply voltage within YES Review power supply system
specification?
to meet specification.
Is there phase loss in power supply?
NO
Is there load requiring large start YES
current in same power supply system?
NO
NO
Does LU happen when circuit breaker
or magnetic contactor turned is on?
Inverter fault is YES
suspected. YES NO
Contact FUJI. Is power transformer capacity appropriate?

7-16
(6) Inverter internal overheat and overheating at heat sink

· Heatsink becomes very hot and do not tough it.


You may get burnt.

Inverter internal overheat Overheating


IPM error
at heat sink
OH3 IPE
OH1

YES
Is load too heavy? Decrease load.

NO

Is inverter ambient NO Reduce ambient


temperature within temperature down
specification? within specification.

YES

Is cooling fan inside NO


Replace cooling fan.
inverter running?

YES

Is cooling air passage NO Inverter fault is suspected.


stuffed? Contact FUJI.

YES

Remove obstacle.

7-17
(7) External alarm

External alarm Related codes: E01 to E14


OH2

Is alarm terminal of
external device Connect alarm terminal.
connected to digital NO When you do not want to
input terminal do so, change definition of
(X terminal) to which digital input terminal
External fault [THR] (X terminal).
assigned?

YES

Is alarm function of NO Inverter fault is suspected.


connected external
Contact FUJI.
device in operation?

YES

Is overheat alarm NO Eliminate cause of


signal of FUJI standard
external device alarm.
braking resistor input?

YES

Is ambient temperature Reduce ambient


of FUJI standard NO
temperature and restructure
braking resistor within environment.
specification?

YES

Review braking resistor


capacity and %ED.

7-18
(8) Motor overheat

Related codes: Cooling fan fault is


Motor overheat
E30, E31, E32, and P30 suspected.
OH4
Contact FUJI.
YES

Is motor cooling fan NO Is input voltage of cooling


running? fan within specification?

YES NO
Review power supply
Is air passage of cooling YES system.
fan stuffed?

NO Remove obstacle.

Is motor ambient NO Take measure to


temperature within decrease ambient
specification? temperature.

YES
YES Decrease load.
Is load too heavy?
Increase motor capacity.
NO

Use function
code P02 to select
corresponding motor.
Do motor parameters NO Inverter specifies VG7
(function code P and A) motor parameters
match companion motor? automatically.

YES YES

Is motor dedicated to
VG7?

NO
Execute motor parameter
tuning
Is function code (function code H01).
specified according
to thermistor
NO
(PTC or NTC)? Specify function code
according to thermistor.
YES Check if activation level
(E32) is specified
Replace thermistor with correctly when you use
spare. PTC thermistor.

NO Thermistor is defective.
Does Motor overheat
Operate with spare
alarm repeat?
thermistor.
YES

Motor or inverter fault is


suspected.
Contact FUJI.

7-19
(9) Inverter overload and motor overload

Speed disagreement Inverter overload Motor overload


Er9 OLU OL1, OL2, and OL3

Do electronic thermal
NO Disable electronic thermal
relay characteristics
relay and connect external
match motor overload
thermal relay.
characteristics?

YES
Are data for electronic
thermal relay (function NO
code F10 to 12, A32 to Specify correct level.
A34 or A48 to A50)
correct?

NO
YES Decrease load or increase
Is load too heavy?
capacity.

NO Specify large value to ASR


input filter (function code
Is load fluctuation large F64, C43, C53 or C63).
YES
in operation though load
is not heavy? YES

NO Is reference speed
fluctuating?

Inverter fault is suspected. NO


Contact FUJI.
Readjust speed regulator
(such as ASR gain and
constant of integration).

(10) PG error

PG error
P9

Is sensroless control used YES Specify sensorless control


(function code P01 or A01)? mode.

NO

Is wiring from PG NO
Adjust wiring.
disconnected?

YES

Does power supply voltage


(specification) of PG and NO
power supply voltage Switch SW5.
(15 or 12V switched by SW5)
of PGP match?
YES

Does wiring from PG meet NO Replace with wire of


recommended wire size? recommended size.

YES

NO Check shield treatment.


Is PG waveform normal?
Replace PG.

YES

Inverter fault is suspected.


Contact FUJI.

7-20
(11) Overspeed

Overspeed
OS

Does speed YES Increase speed


present overshoot
regulator gain.
at high speed?
NO
NO Is droop control
used?
YES
Is H28 droop gain YES
Decrease H28 droop gain.
too large?
NO
Use function code P02
to select
corresponding motor.
Inverter specifies VG7
motor parameters
automatically.
YES
Do motor NO Is motor dedicated to
parameters match
VG7?
companion motor?

YES NO

Is sensorless Execute motor


NO control specified parameter tuning
(function code P01 (function code H01).
or A01)?
YES

Is inverter output
YES Provide wiring for
terminal (U, V, W)
inverter output terminal
circuit
(U, V, W) circuit.
disconnected?
NO

Inverter fault is
suspected.
Contact FUJI.

YES
Is PG waveform NO Review wiring.
normal? Replace PG.

YES
Is data of PG pulse NO
number correct Match to motor PG.
(code P28 or A30)?

7-21
(12) NTC thermistor disconnection

NTC thermistor
disconnection
nrb

Specify "Thermistor
Is motor provided with NO selection (function
thermistor? code P30,
A31 or A47)" again.
YES

Is motor thermistor
signal cable YES Connect following
disconnected wiring diagram.
(THC-TH1)?

NO

Is motor ambient YES Review operation


temperature low
environment.
(-30 °C or less)?

NO

Replace thermistor
with spare.

Does thermistor NO Thermistor is defective.


disconnection alarm Operate with spare
occur? thermistor.

YES

Inverter fault
is suspected.
Contact FUJI.

(13) Charging circuit error

Charging circuit error


PbF Adjust wiring.

NO
Is braking resistor Is braking resistor
YES
connection disconnected?
incorrect? Is resistance correct?

NO YES
You must replace
braking resistor
Is fan power supply
switching connector YES
set to R0-T0 side Change setting.
by mistake
(see page 2-11)?

NO

Inverter fault is
suspected.
Contact FUJI.

7-22
(14) Memory error (Er1)

Review the function data before you turn off the power when the memory error occurs. When the data
are correct, the error is limited to data in the back up memory. Only if you can use "All save" to save data
without reoccurence of Memory error, you can operate the inverter. Check the printed circuit board
visually for dusts.
When the function data are abnormal, or memory error occurs frequently while function data are normal,
an inverter fault is suspected. Contact FUJI.

(15) KEYPAD panel communication error

KEYPAD panel communication error Related code: F02


Er2

Are KEYPAD panel


connector and YES
Treat defective part.
socket inserted
firmly?
NO

Turn off power supply


and charge lamp,
then turn on again.

Inverter is normal.
You can continue to
operate.
Does KEYPAD YES If KEYPAD panel
panel display normal communication error
data? occurs frequently,
inverter fault is
NO suspected.
Contact FUJI.

Inverter is defective.
Contact FUJI.

7-23
(16) CPU error and A/D converter error

CPU error A/D converter error


Er3 Er8

Is there short circuit on


PCB? YES
Treat defective part.
Is dust attached on
PCB?

NO

Inverter fault is
suspected.
Contact FUJI.

(17) Output wiring error

Output wiring error


Er7

Is inverter output YES Connect following


wiring (U, V, W)
wiring diagram.
disconnected?

NO

Do motor parameters
NO Review data and execute
(function code P and
motor parameter tuning
A) match companion
(function code H01) again.
motor?

YES

Inverter fault is
suspected.
Contact FUJI.

7-24
(18) RS485 communication error

RS485 communication error


Er5

NO Do you direct operation Disable "No response error


command through RS485? detection time" setting.

YES NO
Is "No response error Does inverter
detection time" (function code NO communicate regularly in
H38) setting disabled? specified time?

YES YES
Use maintenance Is communication line
NO YES Review
information of KEYPAD physically
communication line.
panel to check RS485 disconnected?
error code.

Check sum CRC error, Parity


Format error Other errors on writing.
framing, and Overrun error. Comand error

Review your checksum


Check your program. Refer to user's manual.
and CRC programs.

Are terminating resistors


NO
connected to both ends of Install terminating resistors.
communication line?

YES
Review device configuration to
Is total length of communication decrease total wiring length to less
line within specification? NO than specification.
Non-shielded: Max. 10m If you use shielded line,
Shielded: Max. 500m use commercial shielded
YES RS485 converter.

Is communication line tied with NO Separate power line from


power line? communication line.

YES

Is shielded twisted pair cable NO


Use shielded twisted pair cable.
used as communication line?

YES

Is response interval with respect


Specify response interval (H39)
to send/receive switching time of NO
according to specification
232C/485 converter meet
of used device.
device to be used?

YES
Inverter noise is suspected.
Does decreasing baud rate Use "Mode selection on no response
YES
(function code H34) down to error (H32)" to determine whether
2,400bps eliminate alarm? you can continue operation.
NO

Contact FUJI.

7-25
(19) Input phase loss

· Turn on the power after you eliminate faults.


You may start fire.
· You can change the setting for the function code E45 to 1* to change the detection sensitivity of the input
phase loss alarm. Change the parameter along with the application of the DC reactor (optional, standard
for 75 kW or more models).
You may damage your inverter if you set a wrong parameter.

Input phase loss


Lin

Is wiring connected to all


main power supply NO Connect wiring for all
terminals three phases.
(L1/R, L2/S, L3/T)?

YES

Are screws on terminal YES Tighten screws on


block loose? terminal block.

NO
Inverter fault or
Is imbalance rate in three- NO malfunction due to
phase power supply more
noise is suspected.
than 2%?
Contact FUJI.
YES

NO Install DC REACTOR
Is DC REACTOR used? (optional, standard for 75 kW
or more models)
YES

Is setting for function code NO Change setting for function


E45 changed to 1*? code E45 to 1*

YES

Power supply is abnormal.


You must investigate power
supply system including
wiring.

Maximum voltage [V] – Minimum voltage [V]


Note: Power supply voltage imbalance rate [%] = ×67
Three-phase average voltage [V]

(20) DB resistor overheating

DB resistor overheating Related codes: E35 to E37


dbH

Does electronic thermal Specify DB electronic


NO thermal relay functions
relay characteristic match
DB characteristics? according to DB
specifications again.
YES

Can you review braking YES


Decrease repetition.
repetition?

NO

You must review DB


resistor selection.

7-26
(21) Operation procedure error

Operation procedure error


Er6

Did you execute tuning YES


Follow tuning procedure.
(H01)?

NO

YES Follow restriction


Are options installed?
of options.

NO

Contact FUJI.

(22) Others
The following alarms are related to options. See User’s Manual for details.
Er4 : Network error. When T-Link, SX bus or field bus option is installed.
ErA : UPAC error. When UPAC option is installed.
Erb : Inter-inverter communication error. When SI option is installed.

7-27
8. Maintenance and Inspection
Proceed with daily inspection and periodic inspection to prevent malfunction and ensure long-term reliability.
Note the following:

8-1 Daily Inspection


During operation, a visual inspection for abnormal operation is completed externally without removing the
covers
The inspections usually cover the following:
(1) The performance (satisfying the standard specification) is as expected.
(2) The environment satisfies standard specifications.
(3) The KEYPAD panel display is normal.
(4) There are no abnormal sounds, vibrations, or odors.
(5) There are no indications of overheating or no discoloration.

8-2 Periodical Inspection


Periodic inspections must be completed after stopping operations, cutting off the power source, and removing
the surface cover.
Note that after turning off the power, the smoothing capacitors in the DC section in the main circuit take time to
discharge. To prevent electric shock, confirm using a multimeter that the voltage has dropped below the
safety value (25V DC or below) after the charge lamp (CRG) goes off.

· Start the inspection at least five minutes after turning off the power supply for inverter rated at 22kW or
less, and ten minutes for inverter rated at 30kW or more. (Check that the charge lamp (CRG) goes off,
and that the voltage is 25V DC or less between terminals P(+) and N(-).
Electric shock may result.
· Only authorized personnel should perform maintenance and component replacement operations.
(Remove metal jewelry such as watches and rings.)
(Use insulated tools.))
Never modify the inverter.
Electric shock or injury may result.
For the replacement parts, contact your nearest service center.

8-1
Table 8-2-1 Periodical inspection list
Check parts Check items How to inspect Evaluation Criteria
Environment 1) Check the ambient temperature, 1) Conduct visual inspection 1) The specified standard
humidity, vibration, atmosphere (dust, and use the meter. value must be satisfied.
gas, oil mist, water drops). 2) Visual inspection 2) The area is clear.
2) Is the area surrounding the equipment
clear of foreign objects.
KEYPAD panel 1) Is the display hard to read? 1),2) Visual inspection 1),2) The display can be
2) Are the characters complete? read and is not
abnormal.
Structure such as a 1) Is there abnormal sound or vibration? 1) Visual and aural 1),2),3),4),5) Not abnormal
frame or cover 2) Are nuts or bolts loose? inspection
3) Is there deformation or damage? 2) Tighten.
4) Is there discoloration as a result of 3),4),5) Visual inspection
overheating?
5) Are there stains or dust?
Common 1) Are there loose or missing nuts or 1) Tighten. 1),2),3) Not abnormal
bolts? 2),3) Visual inspection Note: Discoloration
2) Are there deformation, cracks, of the bus bar
damage, anddiscoloration due to does not indicate a
overheating or deterioration in the problem.
equipment and insulation?
3) Are there stains and dust?
Conductor and 1) Is there discoloration or distortion of a 1),2) Visual inspection 1),2) Not abnormal
wire conductor due to overheating?
2) Are there cracks, crazing or
discoloration of the cable sheath?
Terminal block Is there damage? Visual inspection Not abnormal
Smoothing 1) Is there electrolyte leakage, 1),2) Visual inspection 1),2) Not abnormal
capacitor discoloration, crazing, or swelling of 3) * Estimate life expectancy 3) Capacitance ³ initial
Main circuit

the case? from maintenance value x 0.85


2) Is the safety valve not protruding or information and from
are valves protruding too far? measurements using
3) Measure the capacitance if capacitance measuring
necessary. equipment.
Resistor 1) Is there unusual odor or damage to 1) Visual and olfactory 1) Not abnormal
the insulation by overheating? inspection 2) Less than about ±10%
2) Is there an open circuit? 2) Conduct a visual of the indicated
Inspection or use a resistance value
multimeter by removing
the connection on one
side.
Transformer and Is there abnormal buzzing or an Aural, olfactory, and visual Not abnormal
reactor unpleasant smell? inspection
Magnetic 1) Is there rattling during operation? 1) Aural inspection 1),2)Not abnormal
conductor and 2) Are the contacts rough? 2) Visual inspection
relay
Control PC board 1) Are there any loose screws or 1) Tighten. 1),2),3),4) Not abnormal
and connector connectors? 2) Visual and olfactory
Control circuit

2) Is there an unusual odor or inspection


discoloration? 3) Visual inspection
3) Are there cracks, damage, 4) * Estimate life expectancy
deformation, or excessive rust? by visual inspection and
4) Is there electrolyte leakage or damage maintenance information
to the capacitor?
Cooling fan 1) Is there abnormal sound or vibration? 1) Aural and visual 1) The fan must rotate
2) Are nuts or bolts loose? inspection. Turn smoothly.
3) Is there discoloration due to manually (confirm the 2),3) Not abnormal
Cooling system

overheating? power is off).


2) Tighten.
3) Visual inspection
4) * Estimate life expectancy
by maintenance
information
Ventilation Is there foreign matter on the heat sink Visual inspection Not abnormal
or intake and exhaust ports?
Note: If equipment is stained, wipe with a clean cloth. Vacuum the dust.

8-2
* Estimation of life expectancy based on maintenance information
The maintenance information is stored in the inverter KEYPAD panel and indicates the electrostatic
capacitance of the main circuit capacitors and the life expectancy of the electrolytic capacitors on the control
PC board and of the cooling fans. Use this data as the basis to estimate the life expectancy of parts.
1) Determination of the capacitance of the main circuit capacitors
This inverter is equipped with a function to automatically indicate the capacitance of the capacitors
installed in the main circuit when powering up the inverter again after disconnecting the power according
to the prescribed conditions.
The initial capacitance values are set in the inverter when shipped from the factory, and the decrease
ratio (%) to those values can be displayed.
Use this function as follows:
(1) Remove any optional cards from the inverter. Also disconnect the DC bus connections to the main circuit
P(+) and N(-) terminals from the braking unit or other inverters if connected. The existing power-factor
correcting reactor (DC reactor) need not be disconnected.
A power supply introduced to the auxiliary input terminals (R0, T0) that provides control power should be
isolated.
(2) Disable all the digital inputs (FWD, REV, X1-X9) on the control terminals. Also disconnect RS485
communication if used.
Turn on the main power supply. Confirm that the cooling fan is rotating and that the inverter is not
operating. (There is no problem if the "OH2 External thermal relay tripped" trip function is activated due to
the digital input terminal setting off.)
(3) Turn the main power off.
(4) Turn on the main power again after verifying that the charge lamp is completely off.
(5) Open the maintenance information on the KEYPAD panel and confirm the capacitance values of the built-
in capacitors.

2) Life expectancy of the control PC board


The actual capacitance of a capacitor is not measured in this case. However, the integrated operating
hours of the control power supply multiplied by the life expectancy coefficient defined by the temperature
inside the inverter will be displayed. Hence, the hours displayed may not agree with the actual operating
hours depending on the operational environment.
Since the integrated hours are counted by unit hours, power input for less than one hour will be
disregarded.

3) Life expectancy of cooling fan


The integrated operating hours of the cooling fan are displayed. Since the integrated hours are counted
by unit hours, power input for less than one hour will be disregarded.
The displayed value should be considered as a rough estimate because the actual life of a cooling fan is
influenced significantly by the temperature.

Table 8-2-2 Rough estimate of life expectancy using maintenance information


Parts Level of judgment
Capacitor in main circuit 85% or less of the initial value

Electrolytic capacitor on
61,000hours
control PC board

Cooling fan 25,000hours (*1)

*1 Estimated life expectancy of a ventilation-fan at inverter ambient temperature of 40°C

8-3
8-3 Measurement of Main Circuit Electrical Quantity
The indicated values depend on the type of meter because the harmonic component is included in the voltage
and current of the main circuit power (input) and the output (motor) side of the inverter. When measuring with
a meter for commercial power frequency use, use the meters shown in Table 8.3.1.
The power-factor cannot be measured using power-factor meters currently available on the market, which
measure the phase difference between voltage and current. When power-factors must be measured, measure
the power, voltage, and current on the input side and output side, then calculate the power-factor using the
following formula:
Power [ W ]
Power - factor = ´ 100[%]
3 ´ Voltage[ V] ´ Current[ A]

Table 8-3-1 Meters for measuring main circuit


Input (power supply) side Output (motor) side DC link circuit
voltage
(P(+) - N(-))
Item Voltage Current Voltage Current

Meter Ammeter Voltmeter Powermeter Ammeter Voltmeter Powermeter DC voltmeter


name AR,S,T VR,S,T WR,S,T AU,V,W VU,V,W WU,V,W V
Rectifier or
Moving-iron Digital Moving-iron Digital
Meter type moving-iron Rectifier type Moving-coil type
type power meter type power meter
type

Symbol

Note: When measuring the output voltage using a rectifier type meter, an error may occur.
Use a digital AC power meter to ensure accuracy.

Figure 8-3-1 Connection of the meters

8-4
8-4 Insulation Test
Avoid testing an inverter with a megger because an insulation test is completed at the factory. If a megger test
must be completed, proceed as described below. Use of an incorrect testing method may result in product
damage.
If the specifications for the dielectric strength test are not followed, the inverter may be damaged. If a dielectric
strength test must be completed, contact your local distributor or nearest Fuji Electric sales office.

(1) Megger test for the main circuit


1) Use a 500V DC type megger and isolate the main power before commencing measurement.
2) If the test voltage is connected to the control circuit, remove all connection cables to the control circuit.
3) Connect the main circuit terminals using common cables as shown in Fig. 8-4-1.
4) Execute the megger test only between the common cables connected to the main circuit and the ground
(terminal zG).
5) A megger indicating 5MW or more is normal. (This is the value measured with an inverter only.)

Figure 8-4-1 Megger test

(2) Insulation test in the control circuit


A megger test and a dielectric strength test must not be performed in the control circuit. Prepare a high
resistance range multimeter for the control circuit.
1) Remove all external cables from the control circuit terminals.
2) Conduct a continuity test between grounds. A result of 1MW or more is normal.

(3) Exterior main circuit and sequence control circuit


Remove all cables from inverter terminals to ensure the test voltage is not applied to the inverter.
Table 8-5-1 Part replacement
8-5 Parts Replacement Part name Standard period Comments
The life expectancy of a part depends on the for replacement
type of part, the environment, and usage Cooling fan 3years Exchange for a new part.
conditions. Parts should be replaced as Smoothing capacitor 7years Exchange for a new part
shown in Table 8-5-1. (determine after checking).
Electrolytic capacitor 7years Exchange for a new PC
on the PC board board (determine after
checking).
8-6 Inquiries about Products and Fuse 10years Exchange for a new part.
Product Guarantee Other parts - Determine after checking.
(1) Inquiries
If there is damage, a fault in the product, or questions concerning the product, contact your local distributor
or nearest Fuji Electric sales office:
1) Inverter type
2) Serial No. (equipment serial number)
3) Purchase date
4) Inquiry details (e.g., damaged part, extent of damage, questions, status of fault)
(2) Product guarantee
The product guarantee term is one year after purchase or 18months from the year and month of
manufacture on the nameplate, whichever expires first. However, the guarantee will not apply in the
following cases, even if the guarantee term has not expired:
1) Damage was caused by incorrect use or inappropriate repair and modification.
2) The product was used outside the standard specified range.
3) Damage was caused by dropping the product after purchasing or damage during transportation.
4) Damage was caused by an earthquake, fire, flooding, lightning, abnormal voltage or other natural
calamities and secondary disasters.

8-5
9. Compliance with Standards

9-1 Compliance with UL/cUL Standards


9-1-1 Overview
The UL standard is an abbreviation for Underwriters Laboratories Inc. and is a safety standard for preventing fires
and other accidents, and protecting users, servicemen, and general people in the United States.
The cUL standard is a standard which the UL constituted to meet the CSA standard. Products approved by the
cUL standard are as valid as produces approved by the CSA standard.

9-1-2 Notes
See the notes on page 0-7 when you use inverters as UL/cUL approved products.

9-2 Compliance with European Standard


The CE marking presented on Fuji products is related to the Council Directive 89/336/EEC and the Low Voltage
Directive 73/23/EEC for the Electromagnetic Compatibility (EMC) in Europe.

Compliant standards - EN 61800 - 3: 1997


- EN 50178: 1997

Only the models in the 400V series comply with the standards above among the "FRENIC5000 VG7S" series.
The 200V series do not conform to the standards. Please note that products of the CT/HT use 18.5 kW and the
VT use 22 kW do not comply with the standards, and if you need to use compliant products, you should use the
products of the CT/HT use 22 kW and the VT use 30 kW which are models with larger capacities by one grade.

9-3 Compliance with Low Voltage Directive


9-3-1 Overview
Inverters are subject to the Low Voltage Directive in Europe. Fuji has obtained an approval for the compliance
from a European inspection organization, and voluntarily declares the compliance with the Low Voltage Directive.

9-3-2 Notes
See the notes on page 0-12 when you use inverters as products compliant to the Low Voltage Directive in
Europe.

9-4 Compliance with EMC Standard


9-4-1 Overview
This CE marking does not certify that the entire machine to which you apply Fuji product complies with the EMC
Directive. Thus presenting the CE marking for the entire machine will be up to the responsibility of a machine
manufacturer. The reason is that the CE marking of Fuji product assumes the product is used under a certain
condition. Using the product under the condition is up to the machine manufacturer.
In general, various products in addition to Fuji product are used in a machine. Thus the machine manufacturer
should take care of the entire machine.
As the certain condition described above, you should combine the RFI filter recommended in this appendix with
Fuji "FRENIC5000VG7S" series, store them in a metal control panel, and install them following this appendix.

9-4-2 RFI Filter


The Table 9-1 shows RFI filter types recommended by Fuji and applicable inverters. These filters have been
developed for the Fuji inverters, and are structured such that an inverter is installed on the side of the filter.

9-4-3 Recommended Installation


Let your electrical engineer follow the steps below to wire your inverter, filter and motor. To comply with the EMC
directive, you must follow as close to these steps as possible.
1) First, check if your filter's rated current, voltage, and type are correct.
2) Make holes according to the installation position of the filter on the control panel. To reduce the contact
resistance between the filter and the control panel, remove paint around the installation holes to make the
metal surface in contact with the installation surface of the filter sufficiently.
3) Connect the input power supply to the input terminal (LINE) and the earth line to the earth stud of the filter.
Then, use a wire as short as possible to connect the output terminal (LOAD) of the filter to the power supply
input terminal of your inverter.
9-1
4) Use shield wires to connect the output lines to the motor. Use as short wires as possible.
Connect the earth to the earth terminals on both the motor and the inverter.
Electrically connect the shield wires such that the shield of the shield wires completely fills the periphery of the
holes at the entrance to the control panel.
5) If a ferrite ring is provided, make sure the wire pass through the ferrite ring. Wiring depends on the type of your
inverter, and follow the Figure 9-8, 9-9, or 9-10 to wire.
6) Use a shield wire to wire to the control terminals on your inverter. Make sure that the shield of the shield wire is
connected to earth. Use as short wires as possible for all places. Separate the wiring from the power supply to
the filter and that from the inverter to the motor as far as possible.

9-2
Table 9-1 RFI Filter Dimension List
External Installation Ferrite ring (number)

Figure
Applicable Rated Maximum Filter
Filter type dimension dimension Control
inverter type current rating installation Main circuit
terminal
Communi-
L,W,H[mm] Y,X[mm] cable cation cable
cable
FRN3.7VG7S-4(CT/HT/VT)
290x70
FS5941-40-47 FRN5.5VG7S-4(CT/HT/VT) 40A 275x45 M6(4) - - - 9-1
FRN7.5VG7S-4(CT/HT/VT) x185
ZCAT203 ZCAT203
FRN11VG7S-4(CT/HT/VT) ACL-74B 9-2
FS5941-60-52 60A 329x80 2-0930 2-0930
FRN15VG7S-4(CT/HT/VT) 314x55 M6(4) (1) 9-3
x185 (2) (2)
FS5941-86-52 FRN22VG7S-4(CT/HT/VT) 86A - - - 9-2
435x200
RF3100-F11 FRN30VG7S-4(CT/HT) 100A x130 408x166 M6(4) - - -
FRN30VG7S-4(VT)
FRN37VG7S-4(CT/HT/VT)
FRN45VG7S-4(CT/HT/VT) 495x200 9-4
RF3180-F11 180A Three- 468x166 M6(4) - - -
FRN55VG7S-4(CT/HT/VT) x160
FRN75VG7S-4(CT/VT) phase
FRN90VG7S-4(CT) 480VAC
FRN90VG7S-4(VT)
250x587
RF3280-F11 FRN110VG7S-4(CT/VT) 280A 560x85 M6(6) - - -
FRN132VG7S-4(CT) x205
FRN132VG7S-4(VT) 9-5
FRN160VG7S-4(CT/VT) 250x587
RF3400-F11 400A 560x85 M6(6) - - -
FRN200VG7S-4(CT/VT) x205
FRN220VG7S-4(CT)
FRN220VG7S-4(VT) - - - 9-6
FRN280VG7S-4(CT/VT)
688x364
RF3880-F11 FRN315VG7S-4(CT/VT) 880A 648x150 M6(6) F200160 9-6
FRN355VG7S-4(CT/VT) x180 - -
(3) 9-7
FRN400VG7S-4(CT/VT)

9-3
(FS5941-40-47)
Figure 9-1

(FS5941-60-52,FS5941-86-52)
Figure 9-2
9-4
131 MAX

36 19.5

61
32 9

(ACL-74B) (ZCAT2032-0930)
Figure 9-3

Dimension [mm]
Filter type
W W1 H H1 D
RF3100-F11 200 166 435 408 130
RF3180-F11 200 166 495 468 160

(RF3100-F11, RF3180-F11)
Figure 9-4

9-5
6

(RF3280-F11, RF3400-F11)
Figure 9-5
6

(RF3880-F11)
Figure 9-6

(F200160)
Figure 9-7

9-6
Metal control panel

RCD or RFI filter Inverter


Power MCCB
supply Shield wires
L1 L1 L1/R U
L2 L2 L2/S V M
L3 L3 L3/T W
PE PE
The shield of the shield wires is
connected to the earth on the motor,
and fills the hole on the control panel Motor
for electrical shielding.

Figure 9-8 Recommended installation/wiring diagram


- For FRN3.7VG7S-4 to FRN7.5VG7S-4,
FRN22VG7S-4 to FRN220VG7S-4

Metal control panel

RCD or RFI filter Inverter Ferrite


Power MCCB ring
supply Shield wires
L1 L1 L1/R U
L2 L2
L2/S V M
L3 L3 L3/T W
PE PE
Ferrite The shield of the shield wires is
ring connected to the earth on the motor,
and fills the hole on the control panel Motor
for electrical shielding.

Turn twice (wind onece) input wires and earth wire around ferrite ring only for 11.15kW.

Figure 9-9 Recommended installation/wiring diagram


- For FRN11VG7S-4 to FRN15VG7S-4
Metal control panel
Turn once (pass through) DC reactor connection
Inverter wire around ferrite ring.
RCD or Turn once (pass through) input wires and
RFI filter earth wire around ferrite ring.
Power MCCB
supply P1 P(+) Shield wires
L1 L1 L1/R U
L2 L2 L2/S V M
L3/T W
L3 L3
PE PE
The shield of the shield wires is
connected to the earth on the motor,
and fills the hole on the control panel Motor
for electrical shielding.

Turn once (pass through) Figure 9-10 Recommended installation/wiring diagram


input wires and earth wire - For FRN280VG7S-4 to FRN400VG7S-4
around ferrite ring.

9-7

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