5000VG7S Series: Instruction Manual
5000VG7S Series: Instruction Manual
INSTRUCTION MANUAL
High-Performance, Vector Control Inverter
CT Use (150%)
200V Series 400V Series
0.75kW/FRN0.75VG7S-2 3.7kW/FRN3.7VG7S-4
∼90kW/FRN90VG7S-2 ∼400kW/FRN400VG7S-4
VT Use (110%)
200V Series 400V Series
1.5kW/FRN0.75VG7S-2 5.5kW/FRN3.7VG7S-4
∼110kW/FRN90VG7S-2 ∼500kW/FRN400VG7S-4
HT Use (200%/170%)
200V Series 400V Series
3.7kW/FRN3.7VG7S-2 3.7kW/FRN3.7VG7S-4
∼55kW/FRN55VG7S-2 ∼55kW/FRN55VG7S-4
CAUTION
■ Read all operating instructions
before installing, connecting
(wiring), operating, servicing, or
inspecting the inverter.
INR-HF51306 c-E
Instructions
Thank you for purchasing our FRENIC5000VG7S series inverter. This product is used to drive a 3-phase
induction motor at variable speed. As incorrect use of this product may result in personal injury and/or
property damage, read all operating instructions before using.
As this manual does not cover the use of function cords and option cards, etc., refer to FRENIC5000VG7S
Users Manual.
Safety Instructions
Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the inverter.
Familiarize yourself with all safety features before using the inverter.
In this manual, safety messages are classified as follows:
Improper operation may result in serious personal injury or death.
Situations more serious than those covered by CAUTION will depend on prevailing circumstances.
Always follow instructions.
Instructions on use
· This inverter is designed to drive a 3-phase induction motor and is not suitable for a single-phase motor or
others, as fire may result.
· This inverter may not be used (as is) as a component of a life-support system or other medical device
directly affecting the personal welfare of the user.
· This inverter is manufactured under strict quality control standards. However, safety equipment must be
installed if the failure of this device may result in personal injury and/or property damage.
There is a risk of accident.
Instructions on installation
0-1
· Do not hold or carry this inverter by the surface cover. Inverter may be dropped causing injury.
· Ensure that the inverter and heat sink surfaces are kept free from foreign matter (lint, paper dust, small
chips of wood or metal chips), as fire or accident may result.
· Do not install or operate a damaged inverter or an inverter with missing parts, as injury may result.
· When changing installation bracket position, use the attached screws, as injury may result.
Instructions on wiring
· Confirm that the phases and rated voltage of this product match those of the AC power supply, as injury
may result.
· Do not connect the AC power supply to the output terminals (U, V, and W), as injury may result.
· Do not connect a braking resistor directly to the DC terminals (P(+) and N(-)), as fire may result.
· When using DC power input, ensure that the fan power switching connector (CN RXTX) is correctly
engaged in the inverter as a trouble may occur.
· When using DC power input of 18.5kW or larger inverter, be sure to connect AC power to terminals R0
and T0 for a power supply of fan as a trouble may occur.
· Ensure that the noise generated by the inverter, motor, or wiring does not adversely affect peripheral
sensors and equipment, as accident may result.
0-2
Instructions on operation
· Be sure to install the surface cover before turning on the power (closed). Do not remove the cover while
power to the inverter is turned on.
Electric shock may occur.
· Do not operate switches with wet hands, as electric shock may result.
· When the retry function is selected, the inverter may restart automatically after tripping. (Design the
machine to ensure personal safety in the event of restart)
Accident may result.
· When the torque limiting function is selected, operating conditions may differ from preset conditions
(acceleration/deceleration time or speed). In this case, personal safety must be assured.
Accident may result.
· As the STOP key is effective only when a function setting has been established, install an emergency
switch independently, and when an operation via the external signal terminal is selected, the STOP key
on the KEYPAD panel will be disabled.
Accident may result.
· As operations start suddenly if alarm is reset with a running signal input, confirm that no running signal is
input before resetting alarm.
Accident may result.
· When an alarm is activated, the motor coasts. If the motor needs to be stopped in such a case, install a
brake to the machine with the motor.
Accident may result.
· If AUTO RESTART is selected in the restart mode after momentary power failure (function code F14), the
inverter restarts automatically starting the motor rotation when the power is recovered.
Accident may result.
· When the tuning (function code H01) is started, the motor, machine or equipment starts and stops
repeatedly. Ensure safety before performing tuning.
Accident may result.
· If the user set the function codes wrongly or without completely understanding this user’s manual, the
motor may rotate with a torque or at a speed not permitted for the machine.
Accident or injury may result.
· Do not touch inverter terminals when energized even if inverter has stopped.
Electric shock may result.
· Do not start or stop the inverter using the main circuit power.
Failure may result.
· Do not touch the heat sink or braking resistor because they become very hot.
Burns may result.
· As the inverter can set high speed operation easily, carefully check the performance of motor or machine
before changing speed settings.
Injury may result.
· Do not use the inverter braking function for mechanical holding.
Injury may result.
· During pre-excitation, the speed adjuster does not function and the motor may be rotated by load
disturbance. When using pre-excitation, therefore, also use the mechanical brake.
Injury may result.
· If improper data is set at the function code related with speed adjuster as in the case of setting high gain
abruptly, the motor may hunt.
Injury may result.
0-3
Instructions on maintenance, inspection, and replacement
· Wait a minimum of five minutes (15kW or less) or ten minutes (18.5kW or more) after power has been
turned off (open) before starting inspection. (Also confirm that the charge lamp is off and that DC voltage
between terminals P(+) and N(-) does not exceed 25V.)
Electric shock may result.
· Only authorized personnel should perform maintenance, inspection, and replacement operations.
(Take off metal jewelry, such as watches and rings. Use insulated tools.)
Electric shock or injury may result.
Instructions on disposal
Other instructions
General Instructions
Although figures in this manual may show the inverter with covers and safety screens removed for
explanation purposes, do not operate the device until all such covers and screens have been replaced.
0-4
Warning Label Position
0-5
Warning Label Position for Inside the Inverter
0-6
Compliance with UL/cUL Standards
1. Overview
The UL standard is an abbreviation for Underwriters Laboratories Inc. and is a safety standard for preventing
fires and other accidents, and protecting users, servicemen, and general people in the United States.
The cUL standard is a standard which the UL constituted to meet the CSA standard. Products approved by
the cUL standard are as valid as produces approved by the CSA standard.
2. Notes
See the following notes when you use your inverters as UL/cUL approved products.
・Hazard of electrical shock. Disconnect incoming power before working on this control.
・Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal
connector sized for the wire gauge involved. connector must be fixed using the crimp tool
specified by the connector manufacturer.
・Connect the power supply to main power supply terminals via the Molded-case circuit
breaker(MCCB) or the earth leakage circuit breaker(ELCB) to apply the UL Listing Mark.
(See Instruction Manual basic connection diagram Fig.2-3-1).
・In case of using auxiliary control-power input (R0,T0), connect it referring to Instruction Manual Basic
connection diagram Fig.2-3-1.
0-7
Tightening torque and wire range
1. 60℃/75℃ copper wire
CT/HT Use
Inverter type Required torque [lb-inch](N.m) Wire range [AWG] (mm2)
Voltage FRN□ Main Auxiliary L1/R,L2/S, Auxiliary
Ground control- Control U,V,W P1,P(+) P(+),DB, control- Control
VG7S-2/4 terminal L3/T N(-)
power power
0.75 14
14 14
1.5 (2.1)
(2.1) (2.1)
2.2 31.0 31.0 12 (3.3)
14
3.7 (3.5) (3.5) 8 (8.4) 10 (5.3) 10
(2.1)
5.5 6 (13.3) 8 (8.4) (5.3)
7.5 8X2 (8.4X2) 6 (13.3) 6 (13.3)
11 6X2 (13.3X2) 4 (21.2) 4 (21.2)
15 4X2 (21.2X2) 3 (26.7) 12 (3.3)
3
51.3 51.3 6X2
18.5 (26.7)
(5.8) (5.8) 3X2 (13.3X2) 10
3- (26.7X2) 4X2 4X2 (5.3)
22 10.6 6.2 16 24
Phase (21.2X2) (21.2X2)
119 (1.2) (0.7) 2X2 1/0 3X2 8 (1.3) (0.2)
200V 30
(13.5) (33.6X2) (53.5) (26.7X2) (8.4)
1X2 3/0 4/0
37
119 (42.4X2) (85) (107.2) 6
239 (13.5) 2/0X2 4/0 1X2 (13.3)
45
(27) (67.4X2) (107.2) (42.4X2)
3/0X2 1/0X2 2/0X2 4
55
(85X2) (53.5X2) (67.4X2) (21.2)
2/0X2 3/0X2 4/0X2 2
75
425 239 (67.4x2) (85X2) (107.2X2) (33.6)
(48) (27) 600 4/0X2 250X2 1
90
(304) (107.2X2) (127X2) (42.4)
3.7 12 (3.3) 14 (2.1) 14
31.0 31.0
5.5 10 (5.3) 12 (3.3) (2.1)
(3.5) (3.5)
7.5 8 (8.4) 10 (5.3) 10
11 6 (13.3) 8 (5.3) 14
15 4 (21.2) (8.4) 6 (2.1)
51.3 51.3
18.5 3 (26.7) 6(13.3) (13.3)
(5.8) (5.8)
6X2
22 4 (21.2) 4 (21.2)
(13.3X2)
30 2 (33.6) 3 (26.7) 3 (26.7) 12(3.3)
37 1 (42.4) 2 (33.6)
2 10
119 3X2 1
45 (33.6) (5.3)
(13.5) 119 (26.7X2) (42.4)
(13.5) 2X2 1/0 3X2 8
55
(33.6X2) (53.5) (26.7X2) (8.4)
2/0 3/0 4/0
75
(67.4) (85) (107.2) 6
3- 239 3/0 4/0 1X2 (13.3)
90 10.6 6.2 16 24
Phase (27) (85) (107.2) (42.4X2)
(1.2) (0.7) 1X2 1/0X2 1/0X2 4 (1.3) (0.2)
400V 110
(42.4X2) (53.5X2) (53.5X2) (21.2)
350 400 3/0X2 3
132
(177) (203) (85X2) (26.7)
3/0X2 3/0X2 4/0X2 2
160
(85X2) (85X2) (107.2x2) (33.6)
4/0X2 250X2 300X2 1/0
200
239 (107.2X2) (127X2) (152X2) (53.5)
(27) 250X2 300X2 350X2 2/0
220
425 (127X2) (152X2) (177X2) (67.4)
(48) 400X2 400X2 250X3
280
(203X2) (203X2) (127X3) 3/0
250X3 250X3 300X3 (85)
315
(127X3) (127X3) (152X3)
600X2 600X2 400X3
355
(304X2) (304X2) (203X3) 250
350X3 350X3 500X3 (127)
400
(177X3) (177X3) (253X3)
0-8
VT Use
Inverter type Required torque [lb-inch](N.m) Wire range [AWG] (mm2)
Voltage Auxiliary Auxiliary
FRN□ Main L1/R,L2/S, P(+),DB,
Ground control- Control U,V,W P1,P(+) control- Control
VG7S-2/4 terminal L3/T N(-)
power power
0.75 14 (2.1) 14 14
1.5 12 (3.3) (2.1) (2.1)
2.2 8 (8.4) 10 (5.3) 10
31.0 31.0 14
3.7 6 (13.3) 8 (8.4) (5.3)
(3.5) (3.5) (2.1)
5.5 8X2 (8.4X2) 6 (13.3) 6 (13.3)
6X2 8X2 10X2
7.5
(13.3X2) (8.4X2) (5.3X2)
11 4X2 (21.2X2) 3 (26.7) 3 (26.7) 12 (3.3)
6X2 6X2
15
3X2 (13.3X2) (13.3X2) 10
51.3 51.3
(26.7X2) 4X2 4X2 (5.3)
18.5 (5.8) (5.8)
3- (21.2X2) (21.2X2)
10.6 6.2 3X2 3X2 3X2 8 16 24
Phase 22 (1.2) (0.7) (26.7X2) (26.7X2) (26.7X2) (8.4) (1.3) (0.2)
200V
119 1X2 2X2 2X2
30
(13.5) (42.4X2) (33.6X2) (33.6X2) 6
2/0X2 4/0 1X2 (13.3)
37
119 (67.4X2) (107.2) (42.4X2)
239 (13.5) 3/0X2 1/0X2 2/0X2 4
45
(27) (85X2) (53.5X2) (67.4X2) (21.2)
2/0X2 3/0X2 4/0X2 2
55
(67.4X2) (85X2) (107.2X2) (33.6)
4/0 4/0X2 250X2
75
425 239 (107.2X2) (107.2X2) (127X2) 1
(48) (27) 250X2 300X2 350X2 (42.4)
90
(127X2) (152X2) (177X2)
3.7 10 (5.3) 12 (3.3) 14 (2.1)
31.0 31.0
5.5 8 (8.4) 10 (5.3) 10
(3.5) (3.5)
7.5 6 (13.3) 8 (5.3) 14
11 4 (21.2) (8.4) 6 (2.1)
15 51.3 51.3 3 (26.7) 6 (13.3) (13.3)
18.5 (5.8) (5.8) 6X2 4 (21.2) 4 (21.2)
22 (13.3X2) 3 (26.7) 3 (26.7) 12 (3.3)
30 1 (42.4) 2 2 (33.6) 10
37 3X2(26.7X2) (33.6) 1 (42.4) (5.3)
119 2X2 1/0 3X2 8
45 (13.5) 119 (33.6X2) (53.5) (26.7X2) (8.4)
(13.5) 3X2 2X2 2X2
55
(26.7X2) (33.6X2) (33.6X2) 6
3/0 4/0 1X2 (13.3)
75
(85) (107.2) (42.4X2)
239 1X2 1/0X2 1/0X2 4
3- 90
(27) 10.6 6.2 (42.4X2) (53.5X2) (53.5X2) (21.2) 16 24
Phase 1/0X2 2/0X2 3/0X2 3
110 (1.2) (0.7) (1.3) (0.2)
400V (53.5X2) (67.4X2) (85X2) (26.7)
3/0X2 3/0X2 4/0X2 2
132
(85X2) (85X2) (107.2X2) (33.6)
4/0X2 250X2 300X2 1/0
160
(107.2X2) (127X2) (152X2) (53.5)
250X2 300X2 350X2 2/0
200
239 (127X2) (152X2) (177X2) (67.4)
(27) 350X2 400X2 500X2
220
425 (177X2) (203X2) (253X2) 3/0
(48) 4/0X3 250X3 300X3 (85)
280
(107.2X3) (127X3) (152X3)
300X3 300X3 400X3
315
(152X3) (152X3) (203X3)
350X3 350X3 500X3 250
355
(177X3) (177X3) (253X3) (127)
500X3 600X3 600X3
400
(253X3) (304X3) (304X3)
・“Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 230V maximum”
rated for 200V class input.
・“Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 480V maximum”
rated for 400V class input.
Connect power supplies described in the following table as the input power supply for your inverters. (short circuit standard)
Inverter model Maximum input voltage Input power supply current
FRN0.75VG7S-2 - FRN90VG7S-2 AC230V
42,000A or less
FRN3.7VG7S-4 - FRN400VG7S-4 AC480V
0-9
2. 90℃ copper wire
CT/HT Use
Inverter type Required torque [lb-inch](N.m) Wire range [AWG] (mm2)
Voltage FRN□ Main Auxiliary L1/R,L2/S, Auxiliary
Ground control- Control U,V,W P1,P(+) P(+),DB, control- Control
VG7S-2/4 terminal power L3/T N(-) power
0.75
1.5 14 (2.1)
14 (2.1) 14 (2.1)
2.2 31.0 31.0
3.7 (3.5) (3.5) 10 (5.3)
5.5 8 (8.4) 10 (5.3) 12 (3.3)
7.5 6 (13.3) 8 (8.4) 8 (8.4) 14 (2.1)
11 3 (26.7) 6 (13.3) 6 (13.3)
15 6X2 4 (21.2)
51.3 51.3 4 (21.2)
18.5 (13.3X2) 3 (26.7)
(5.8) (5.8)
4X2 6X2 6X2
3- 22
10.6 6.2 (21.2X2) (13.3X2) (13.3X2) 16 24
Phase 119 3X2 1 1/0 10
30 (1.2) (0.7) (1.3) (0.2)
200V (13.5) (26.7X2) (42.4) (53.5) (5.3)
4/0 2/0 3/0
37
119 (107.2) (67.4) (85) 8
239 (13.5) 1/0X2 3/0 4/0 (8.4)
45
(27) (53.5X2) (85) (107.2)
2/0X2 1X2 1/0X2 6
55
(67.4X2) (42.4X2) (53.5X2) (13.3)
350 400 3/0X2 4
75
425 239 (177) (203) (85X2) (21.2)
(48) (27) 500 600 4/0X2 2
90
(253) (304) (107.2X2) (33.6)
3.7 14 (2.1)
31.0 31.0
5.5 12 (3.3) 14 (2.1) 14 (2.1)
(3.5) (3.5)
7.5 10 (5.3)
11 8 (8.4) 12 (3.3)
10 (5.3)
15 51.3 51.3 14 (2.1)
6 (13.3) 8 (8.4)
18.5 (5.8) (5.8) 8 (8.4)
22 4 (21.2) 6 (13.3)
6 (13.3)
30 3 (26.7) 4 (21.2)
37 2 (33.6) 4 (21.2) 3 (26.7)
119
45 119 1/0 (53.5) 2 (33.6) 2 (33.6) 12 (3.3)
(13.5)
(13.5) 4X2 1 1/0 10
55
(21.2X2) (42.4) (53.5) (5.3)
75 1/0 (53.5) 2/0 (67.4) 3/0 (85)
8
4/0
90 239 3/0 (85) 3/0 (85) (8.4)
3- (107.2)
(27) 10.6 6.2 16 24
Phase 4/0 1X2 1X2 6
110 (1.2) (0.7) (1.3) (0.2)
400V (107.2) (42.4X2) (42.4X2) (13.3)
132 250 (127) 300 (152) 400(203)
4
400 400 3/0X2
160 (21.2)
(203) (203) (85X2)
600 600 250X2 1
200
(304) (304) (127X2) (42.4)
239
4/0X2 4/0X2 300X2 1/0
220 (27)
(107.2X2) (107.2X2) (152X2) (53.5)
425
300X2 350X2 400X2
280 (48)
(152X2) (177X2) (203X2) 2/0
350X2 400X2 500X2 (67.4)
315
(177X2) (203X2) (253X2)
500X2 500X2 300X3
355
(253X2) (253X2) (152X3) 4/0
600X2 600X2 400X3 (107.2)
400
(304X2) (304X2) (203X3)
0-10
VT Use
Inverter type Required torque [lb-inch](N.m) Wire range [AWG] (mm2)
Voltage Auxiliary Auxiliary
FRN□ Main L1/R,L2/S, P(+),DB,
Ground control- Control U,V,W P1,P(+) control- Control
VG7S-2/4 terminal L3/T N(-)
power power
0.75
14 (2.1)
1.5 14 (2.1) 14 (2.1)
2.2 10 (5.3)
31.0 31.0
3.7 (3.5) (3.5) 8 (8.4) 10 (5.3) 12 (3.3)
5.5 6 (13.3) 8 (8.4) 8 (8.4)
14
8X2 6 6 (2.1)
7.5
(8.4X2) (13.3) (13.3)
11 6X2 4 4 (21.2)
15 (13.3X2) (21.2) 3 (26.7)
51.3 51.3 4X2 6X2
18.5 (5.8) (5.8) (21.2X2) 6X2 (13.3X2)
3- 3X2 (13.3X2) 4X2 10
22 10.6 6.2 16 24
Phase (26.7X2) (21.2X2) (5.3)
(1.2) (0.7) (1.3) (0.2)
200V 119 2X2 4x2 3X2
30
(13.5) (33.6X2) (21.2x2) (26.7X2) 8
1/0X2 3/0 4/0 (8.4)
37
119 (53.5X2) (85) (107.2)
239 (13.5) 2/0X2 1x2 1/0X2 6
45
(27) (67.4X2) (42.4x2) (53.5X2) (13.3)
1/0X2 2/0X2 3/0X2 4
55
(53.5X2) (67.4X2) (85X2) (21.2)
3/0X2 3/0X2 4/0X2
75
425 239 (85X2) (85X2) (107.2) 2
(48) (27) 4/0X2 4/0X2 300X2 (33.6)
90
(107.2X2) (107.2X2) (152X2)
3.7 12 (3.3)
31.0 31.0 14 (2.1) 14 (2.1)
5.5 10 (5.3)
(3.5) (3.5)
7.5 8 (8.4) 12 (3.3)
10 (5.3)
11 14
6 (13.3) 8 (8.4)
15 51.3 51.3 8 (8.4) (2.1)
18.5 (5.8) (5.8) 4 (21.2) 6 (13.3)
6 (13.3)
22 3 (26.7) 4 (21.2)
30 2 (33.6) 4 (21.2) 3 (26.7)
37 1/0 (53.5) 2 (33.6) 2 (33.6) 12 (3.3)
119 4X2 1 1/0 10
45 (13.5) 119 (21.2X2) (42.4) (53.5) (5.3)
(13.5) 1/0 4X2 3X2
55
(53.5) (21.2X2) (26.7X2) 8
3/0 3/0 4/0 (8.4)
75
(85) (85) (107.2)
239 4/0 1X2 1X2 6
3- 90
(27) 10.6 6.2 (107.2) (42.4X2) (42.4X2) (13.3) 16 24
Phase 1X2 1/0X2 2/0X2
110 (1.2) (0.7) (1.3) (0.2)
400V (42.4X2) (53.5X2) (67.4X2) 4
400 400 3/0X2 (21.2)
132
(203) (203) (85X2)
3/0X2 250X2 1
160
(85X2) 4/0X2 (127X2) (42.4)
4/0X2 (107.2X2) 300X2 1/0
200
239 (107.2X2) (152X2) (53.5)
(27) 300X2 350X2 400X2
220
425 (152X2) (177X2) (203X2) 2/0
(48) 350X2 400X2 250X3 (67.4)
280
(177X2) (203X2) (127X3)
4/0X3 250X3 300X3
315
(107.2X3) (127X3) (152X3)
600X2 600X2 400X3 4/0
355
(304X2) (304X2) (203X3) (107.2)
400X3 500X3 600X3
400
(203X3) (253X3) (304X3)
・“Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 230V maximum”
rated for 200V class input.
・“Suitable for use on a circuit capable or delivering not more than 42,000 rms symmetrical amperes, 480V maximum”
rated for 400V class input.
Connect power supplies described in the following table as the input power supply for your inverters. (short circuit standard)
Inverter model Maximum input voltage Input power supply current
FRN0.75VG7S-2 - FRN90VG7S-2 AC230V
42,000A or less
FRN3.7VG7S-4 - FRN400VG7S-4 AC480V
0-11
Compliance with European Standard
The CE marking presented on Fuji products is related to the Council Directive 89/336/EEC and the Low
Voltage Directive 73/23/EEC for the Electromagnetic Compatibility (EMC) in Europe.
Only the models in the 400V series comply with the standards above among the "FRENIC5000 VG7S" series.
The 200V series do not conform to the standards. Please note that products of the CT/HT use 18.5 kW and
the VT use 22 kW do not comply with the standards, and if you need to use compliant products, you should
use the products of the CT/HT use 22 kW and the VT use 30 kW which are models with larger capacities by
one grade.
1-2 Notes
See the notes below when you use the inverters in your products compliant with the Low Voltage Directive in
Europe.
・ The contact capacity for the alarm relay output (30A, B, C) and the relay signal output (Y5A, Y5C) is DC
48V, 0.5A.
・ Connect your inverter to the ground securely.
・ Connect a ring terminal to a wire when you attach it to the main circuit and inverter ground terminals.
・ Use an independent wiring for the inverter ground terminal G. (Do not connect two or more wires)
・ When you use an earth leakage breaker (RCD), you can use only the Type B for protection for the power
supply.
Also you should use a transformer for double insulation or reinforced insulation to insulate your inverter
from the power supply.
・ Use a molded case circuit breaker (MCCB) and a magnetic contactor (MC) compliant with the EN or IEC
standard.
・ For a power supply system (I-T NET) where a neutral point is not grounded, the control terminals are
provided as basic insulation in respect to the main circuit. When a person may touch them directly, you
should add an external insulation circuit for double insulation.
・ Use your inverter under a condition corresponding to the overvoltage category III and the pollution degree 2
or more prescribed in the IEC664. Install your inverter in a control panel (IP54 or more) with a structure
preventing water, oil, carbon and dusts from entering for meeting the pollution degree 2 or more.
・ Use a wire with the diameter and the type prescribed in the Appendix C of the EN 60204 for the
input/output wiring for your inverter.
・ When you install an external heatsink which is a heatsink for inverter external to the control panel, you
should install a protection cover preventing a capacitor and a breaking resistor installed on the heatsink
from being touched.
・ When you install an optional AC reactor, a DC reactor, and an external braking resistor, follow the
description below to prevent an electric shock due to touching the terminals and active electrical parts.
1) Install them in a casing or wall of the IP4X when a person may have an easy access to them.
2) Install them in a casing or wall of the IP2X when a person does not have an easy access to them.
0-12
Table 1-2 Applicable main circuit motor/wire size for compliance to Low Voltage Directive(400V series)
Fuse/MCCB
Rated current [A]
Tightening torque [N.m] Recommended wire size [mm2]
Applicable motor
L1/R,L2/SL3/T
P1,P(+),DB,N(-)
L1/R,L2/S,L3/T
( G)
Voltage
P(+),DB,N(-)
Inverter type
KW
Controller
Controller
P1,P(+)
U,V,W
U,V,W
FRN□
R0,T0
R0,T0
With Without
G
DCR DCR With Without
DCR DCR
Note: The used wires are 600V PVC insulated electric wire with permissible temperature of 70°C.
This wire is selected assuming that the ambient temperature is 50°C or less.
0-13
Contents
Instructions
Safety Instructionss
7. Function Description
(Arranged by Function) ・・・・・・・・・・ 7-1
7-1 If You Think Defective ・・・・・・・・・・・・・ 7-1
7-1-1 If You Think Defective ・・・・・・・・・ 7-1
7-1-2 What You Should Check First ・・ 7-1
7-2 Checks Using Flowchart ・・・・・・・・・・・ 7-3
7-2-1 Malfunctions not
Followed by Alarms ・・・・・・・・・・・ 7-3
7-2-2 Malfunctions Followed
Alarms ・・・・・・・・・・・・・・・・・・・・・・ 7-11
0-14
1. Before Use
1-1 Inspection After Receipt
Unpackage the product and perform the following checks.
If the product is found to have a fault, please contact the dealer
from which you purchased the product or the nearest sales
office of Fuji Electric.
(1) Read the nameplate to check that the product is the same
thing as ordered.
TYPE : Inverter type
FRN 30 VG7S - 4
Voltage class: 2 for 200V or 4 for 400V
Series name: VG7S Nameplate
Applicable motor capacity: 30 for 30kW
Model :FRENIC5000
(2) Check for broken or missing parts and damage caused to the cover/body during transportation.
· Do not energize a product with broken or missing parts or damaged during transportation.
Doing so may lead to electric shock or fire.
1-1
1-3 Handling of the Product
(1) Removal of Surface Cover
Loosen the surface cover fixing screws. Remove the cover by pulling the top of the cover as shown in
Figure 1-3-1.
Loosen the KEYPAD panel fixing screws. Carefully remove the KEYPAD panel with your fingers inserted
to the cutouts at the side of the KEYPAD panel. Careless handling may break connectors.
1-2
1-4 Transportation
Always hold the body during transportation.
Do not hold the cover or any other part. Doing so may break or fall the product.
When using a hoist or crane to transport a product with lifting holes, hang hooks and ropes to the holes.
1-5 Storage
Temporary Storage
Extended Storage
The requirements to be satisfied when storing the product for an extended period after purchased greatly
depend on the environment. General requirements are listed below.
(1) Satisfy the requirements for temporary storage.
If the storage period exceeds three months, the ambient temperature should be kept below 30 °C to protect
the dead electrolytic capacitor from deterioration.
(2) Carefully pack the product to prevent the intrusion of moisture, etc. Seal in a desiccant to keep the relative
humidity inside the pack below 70%, as a guide.
(3) The product will be often exposed to moisture or dust if left mounted on a unit or console, especially in a
building under construction. In such a case, remove the product and relocate in a well-conditioned place.
The electrolytic capacitor will be deteriorated if left dead for an extended period. Do not leave it dead for a
period exceeding a year.
1-3
2. Installation and Connection
2-1 Operating Conditions
Install the product under the conditions specified in Table 2-1-1.
2-1
2-2 Installation Procedure
(1) Install the product onto a rigid structure in the vertical direction with the letters, FRENIC5000 VG7S, seen
from the front and fix with specified bolts. Do not install upside down or in the horizontal direction.
Figure 2-2-1
(3) The cooling fins (heat sink) are heated to almost 90°C during operation of the inverter. The inverter
mounting surface should be made of a material capable of withstanding this temperature rise.
· Do not admit lint, paper, wooden chips, dust, metallic pieces, and any other foreign matters into the inverter
or allow them to stick to the cooling fins.
Doing so may lead to fire or accident.
2-2
To externally cool a 18.5kW or higher inverter, relocate the upper and lower mounting legs as shown in Figure
2-2-3. Remove the mounting leg fixing screws, relocate the legs, and fix with casing fixing screws. (The
casing fixing screws cannot be directly used for some models. See the following table.)
The mounting leg fixing screws become unnecessary after the legs are relocated.
Figure 2-2-3
· Use the screws provided with the inverter when relocating the mounting legs.
Failure to do so may lead to injury.
2-3
2-3 Electric Connections
Removing the surface cover exposes the terminal blocks. Correctly wire them after reading the following
instructions.
2-4
Basic Wiring Diagram
2-5
2-3-2 Wiring of Main Circuit and Grounding Terminals
Table 2-3-1 Functions of Main Circuit and Grounding Terminals
Terminal symbol Terminal name Description
L1/R, L2/S, L3/T Main circuit power input terminals Connected with three-phase power source.
U, V, W Inverter output terminals Connected with three-phase motor.
R0, T0 Auxiliary control power input terminals Connected with the same AC power source
as used for main circuit, as back-up power
source for control circuit.
P1, P(+) DC reactor connecting terminals Connected with (optional) input power-factor
correcting DC reactor.
P(+), DB Braking resistor connecting terminals Connected with (optional) braking resistor.
P(+), N(-) DC link circuit terminals Supplies DC link circuit voltage.
Connected with (optional) external braking
unit or (optional) power regenerative unit.
zG Inverter grounding terminals Grounds inverter chassis (casing).
Connected with earth.
(1) Main circuit power input terminals (L1/R, L2/S, and L3/T)
1) The main circuit power input terminals, L1/R, L2/S, and L3/T should be connected with the power source
via earth-leakage circuit breaker for line protection. Any phase may be connected to any lead. If the
zero-phase current is detectable by the upstream system, however, ordinary circuit breakers may be
used.
2) Connect a magnetic contactor so that the inverter can be disconnected from the power source to minimize
the influence of any failure when the inverter protective function is activated.
3) Do not start or stop the inverter by turning the main power switch on or off. Use the control circuit
terminals, FWD and REV, or the FWD, REV, and STOP keys on the KEYPAD panel to start or stop the
inverter. When the inverter is inevitably started or stopped using the main power switch, do not turn it on
or off more than once per hour.
4) Do not connect any terminal to a single-phase power source.
2-6
(2) Inverter output terminals (U, V, and W)
1) Connect three-phase motor leads to the inverter output terminals, U, V, and W with care not to connect a
wrong phase.
2) Do not connect a phase advancing capacitor or surge absorber (suppressor) to the inverter output
terminals.
3) If the wiring between the inverter and the motor is too long, a high-frequency current will run through the
wiring due to floating capacity to trip the inverter because of overcurrent, increase the leakage current,
and/or deteriorate the current indication accuracy. Therefore, the motor wiring length should not exceed
50m for 3.7kW or lower inverters or 100m for others, as a guide.
Connect the optional output circuit filter (OFL filter) if the wiring is too long.
4) When you use a motor with an encoder, limit the wiring distance between your inverter and motor to 100
m or less.
This limit is due to encoder characteristic. When the distance exceeds 100 m, you need an arrangement
such as inserting an isolation converter.
Without output circuit filter
When two or more motors are to be driven, the total length of wirings to those motors should not exceed 50m
for 3.7kW or lower inverters or 100m for 5.5kW or higher ones.
With output circuit filter
When two or more motors are to be driven, the total length of wirings to those motors should not exceed
400m.
Note: When a thermal relay is used between the inverter and the motor, especially for 400V series, the
thermal relay may malfunction even with a wiring length less than 50m. In this case, connect an
OFL filter or reduce the inverter operation noise (carrier frequency) using function code F26 (motor
sound (carrier frequency)).
2-7
(3) Auxiliary control power input terminals (R0 and T0)
If the magnetic contactor in the power supply circuit to
the inverter is turned off (open) when the protection
circuit is activated, the inverter control power supply is
shut off. As a result, alarm outputs (30A, B, and C)
are no longer retained and indications on the
KEYPAD panel go away. To prevent this, the same
AC voltage as used for the main circuit is applied to
the auxiliary control power input terminals, R0 and T0.
Although the inverter functions with no voltage
applied to these terminals, it is strongly recommended
to connect the voltage to R0 and T0 to ensure safe Figure 2-3-2 Wiring of Auxiliary Control
operation. Power Input Terminals
3) Connect a DC reactor for an inverter meeting the (a)Capacity ratio (b)Power supply
1000 system
following conditions and having a rated motor Power supply
output of 55 kW or less. transformer
transformer capacity
DC reactor required
Power supply
・ You connect a thyristor load to the same power DC reactor not required
MC
2-8
(5) Braking resistor connecting terminals (P(+) and DB)
The optional braking resistor may be externally DC reactor Braking resistor DB
(DCR)
mounted. It is required when the inverter is
2
operated frequently or under heavy inertia. (CM)
P DB (THR)
1) Connect the braking resistor terminals, P(+) and G 1
· Do not directly connect the braking resistor to the DC terminals, P(+) and N(-).
Doing so may lead to fire.
2-9
(7) Inverter grounding terminals (zG)
The inverter grounding terminals, zG, must be grounded to ensure your safety and for noise measures.
The Technical Standards for Electric Equipment requires metallic frames of electric equipment be grounded
to prevent disasters such as electric shock and fire. Connect the terminals as described below.
1) Connect to type D grounded poles for 200V series or type C grounded poles for 400V series according to
the Technical Standards for Electric Equipment.
2) Connect the earth terminal to the dedicated grounding pole of the inverter system using a thick, short lead.
Table 2-3-2
Voltage class Grounding work class Grounding resistance
200V Type D 100W or less
400V Type C 10W or less
Table 2-3-3 Voltage Ranges Requiring Reconnection of Auxiliary Power Switching Connector
Frequency [Hz] Supply voltage range [ V ]
50 380 to 398
60 380 to 430
· Check that the number of phases and rated voltage of the product agree with those of the
AC power source.
· Do not connect any AC power source to the output terminals, U, V, and W.
Doing so may lead to injury.
Note: The fan power switching connector, CN RXTX, is normally connected to L1/R-L3/T. Do not reconnect the
connector when no DC power inputs are used.
Always connect the same AC voltage as used for the main circuit to the auxiliary control power input
terminals, R0 and T0. Failure to do so deactivates the fan, which may overheat (OH1) and then fail the
inverter.
· Do not connect the fan power switching connector, CN RXTX, inside the inverter to a wrong terminal.
Doing so may fail the inverter.
· When DC power inputs are used, apply an AC power to R0 and T0 to drive the fan.
Failure to do so may fail the inverter.
2-10
CN RXTX
CN RXTX
Earth
leakage Magnetic Filter
breaker contactor L1/R
L2/S + C
Power
source L3/T
N(-)
L1/R
U
L2/S + C V
W
M
L3/T
CN RXTX
Fan
Reconnect CN RXTX
R0 to R0-T0 .
T0
Note 1: When a 15kW or lower inverter is combined with a PWM converter, do not directly connect any power
source to the auxiliary control power input terminals, R0 and T0. If connected to these terminals, the
power source should be insulated from the main power supply to the PWM converter with insulating
transformer.
Examples of wiring of the PWM converter are given in the instruction manual for PWM converter.
Note 2: 200V, 75kW or higher and 400V, 132kW or higher inverters contain no braking transistor.
2-11
The switching connectors are mounted in the power PC board at the
top of the control circuit PC board.
CN UX
CN RXTX
Note: When removing either connector, hold the top of the jaw
between fingers to release the latch and remove by pulling
upward.
When mounting, fully insert the connector and apply the latch
until it clicks.
FRN18.5VG7S-2 to FRN55VG7S-2
FRN18.5VG7S-4 to FRN110VG7S-4
FRN75VG7S-2 to FRN90VG7S-2
FRN132VG7S-4 to FRN220VG7S-4
CN UX is connected to U1
Table 2-3-4
Category
Terminal
Terminal name Function
symbol
13 Potentiometer power supply Supplies power (+10Vdc) to speed setting POT (1-5kW).
12 Voltage input Controls the speed according to the external analog input voltage
command.
· 0 to +10V DC/0 to 100%
Analog input
PLC PLC signal power supply Connected with output signal power source of PLC (Rated voltage: 24
(22-27)V DC ).
CM Digital input common A common terminal for digital input signals
Outputs monitor signals at analog DC voltages between 0 and ± 10V
Analog output
2-13
Y1 Transistor output 1 Outputs signals such as Running, Speed equivalence, Overload early
warning, ... and z as transistor outputs from inverter to specified
ports. For details, see 2.3.2 'Functions of Terminals'.
Y2 Transistor output 2 <Transistor Output Circuit Specifications>
Y3 Transistor output 3 Item min. typ. max.
Y4 Transistor output 4 ON level - 1V 2V
Operating
voltage OFF level - 24V 27V
Transistor output
CME Transistor output common A common terminal for transistor output terminals. Insulated from
terminals CM and 11.
30A,30B, Alarm relay output Outputs alarm signal as relay contact output (1SPDT) when inverter
30C (for any fault) stops due to alarm.
Relay output
Contact capacity: 250V AC, 0.3A, cos f = 0.3 (or 48V DC, 0.5A when
terminals
input
PGP,PGM Pulse generator power supply Supplies power (+15V DC (switchable to +12V DC)) to PG.
FA,FB Pulse generator output Output pulse generator signal with frequency divided to 1/n. (n is
programmable with function code E29.)
CM Pulse generator output A common terminal for FA and FB.
common
TH1,THC NTC/PTC thermistor Monitors motor temperature with NTC and PTC thermistors. For
Temperature
connection terminals PTC thermistor, motor overheat protection level can be set with
detection
· The shield of each control cable does not serve as a reinforced insulator. If the shield is broken for some
reason, a high voltage in the main circuit may invade the control signal circuit. The Low Voltage
Directive in Europe also prohibits the users to wire the inverter with a main circuit lead in contact with a
control lead.
Doing so may lead to electric shock.
2-15
Figure 2-3-13 Figure 2-3-14
Routing Inverter (18.5 kW or Securing Inverter (18.5 kW or
Higher) Control Circuit Leads Higher) Control Circuit Leads
2) FRN132VG7S-4 to FRN160VG7S-4
(a) Pull the wiring out along the left side panel as shown in Figure 2-3-15.
(b) Tie leads with bands (Insulock, for example) and secure with cable tie holders on the beams on the way
outward. The bands should be 3.8 mm or less in width and 1.5 mm or less in thickness as they are to be
passed through square holes (3.8 × 1.5).
2-16
2-3-4 Terminal Arrangement Chart
l Main circuit terminals
FRN 0.75~7.5VG7S-2 FRN 37~55VG7S-2
FRN 3.7~7.5VG7S-4 FRN 75~110VG7S-4
G G
P(+) P(+) N(-) N(-)
FRN 355,400VG7S-4
R0 T0
G G
2-17
l Control circuit terminals
Screw size : M3
2-18
3. Test Run
3-1 Preliminary Check and Preparation z U, V, W
Perform the following checks before starting operation.
(1) Check that the inverter is correctly wired.
Most importantly, the inverter output terminals, U, V, and
W should not be connected to a power source and the
earth terminal should be correctly grounded.
(2) No terminal or exposed live part should be short- Figure 3-1-1
circuited or grounded. Inverter Connection Diagram
(3) Check for loose terminals, connectors, and screws.
(4) Check that the motor is disconnected from mechanical
devices.
(5) Turn all switches off so that the inverter will not start or
malfunction when powered on.
(6) After power-up of the inverter, check that:
1) the KEYPAD panel gives indications as shown in
Figure 3-1-2 (no alarm message), and
2) the inverter contained fan is rotating.
(However, when the function code H06 “Cooling fan
ON-OFF control” is used, there may be a case where
the built-in fan is stopped.)
Figure 3-1-2
KEYPAD Panel Display with the Power ON
· Never turn the power switch on (closed) before mounting the face cover. Do not remove the cover while
the inverter is energized.
· Do not handle the inverter with wet hand.
Doing so may lead to electric shock.
the KEYPAD panel (with function code F01 set to 0 and F02 to 0). KEYPAD keys ,
(1) Turn the power on. Check that the speed indicated by
panel Ù Ú STOP
3-1
If the inverter is found to normally function in the test run, start regular operation.
· If any abnarmal condition is observed with the inverter or motor, immediately stop and locate the cause
(see 'Troubleshooting').
· Even after the inverter stops outputting, touching any of the inverter output terminals, U, V, and W may
lead to electric shock if a voltage is continuously applied to the main circuit power terminals, L1/R, L2/S,
and L3/T, and auxiliary control power terminals, R0 and T0. The smoothing capacitor remains live after
the power switch is turned off and requires some time until completely discharged.
When touching an electric circuit after the shut-down, check that the charge lamp is off or check with a
multimeter that the voltage has been reduced to a safe level (24V or less).
· Setting a function code in a wrong manner or without fully understanding this manual may cause the
motor to revolve at an unacceptable torque or speed, possibly resulting in accident or injury.
Accident on injury may result.
3-2
4. KEYPAD Panel
· If the user set the function codes wrongly or without completely understanding this user’s manual, the
motor may rotate with a torque or at a speed not permitted for the machine.
Accident or injury may result.
· The STOP key is effective only when its function has been set. Install an emergency stop switch
separately.
Accident may result.
4-1
(A) LED monitor:
Four-digit 7-segment display
Used to display various items of monitored data such as setting frequency, output frequency and alarm
code.
4-2
4-2 Alarm Mode
When multiple alarms occur at the same time, the contents of the alarms can be checked using the
Ù and Ú keys.
4-3
4-3 KEYPAD Operation System (Hierarchical Structure of LCD Screens)
PRG
1500
Operation Normal KEYPAD operation (Figure 4-3-1)
mode screen
An alarm
occurs.
PRG
4-4
Outline of Indications on Different Screens
No. Screen name Description
1 Operation mode You can change motor speed or switch LED monitor when this screen is shown on
KEYPAD during normal operation.
2 Program menu Function menu is shown on this screen for your selection. Select a desired
(Program mode) function from menu and press FUNC DATA to call screen for selected function. Menu
3 Function When a function is selected from program menu, the corresponding function
screens screen appears for execution of that function.
4 Detailed Functions that cannot be executed by function screens (change of function code
information settings and indication of causes of alarms) are displayed by detailed information
screen screen.
4-5
4-3-3 Program Mode
The KEYPAD operation (hierarchical structure of screens) in the program mode is illustrated below.
Program mode
FUNC
1500 OC DATA
*1
Function menu
(1)
Ù,Ú : Selects a code
FUNC
DATA
:Selects a directory FUNC : Saves data RESET
>>+Ù / Ú : Jumps to DATA (Code +1)
previous/next group 1500 OC
SET DATA
>> +PRG >> +PRG Ù,Ú : Changes a value
STOP+Ù,Ú:
Changes a special value
*1 1500 OC >> : Moves cursor
(2) CHECK DATA FUNC
Ù,Ú : Selects a code DATA
: Saves data
RESET
DATA :Selects a directory
FUNC (Code +1)
>> +Ù / Ú : Jumps to
previous/next group
FUNC
DATA
1500 OC 1500 OC
I/O CHECK
MONITOR Ù Ú
運転状態モニタ 運転状態モニタ
(3) 運転状態モニタ
1) Operation status 1 1) Input signals Ù Ú
運転状態モニタ
2) Input signals (via COMM)
運転状態モニタ
2) Operation status 2
3) Output
運転状態モニタsignals
4) Analog input signals
運転状態モニタ
(4) 5) Analog output status
運転状態モニタ
6) Operation status
運転状態モニタ
7) Effective sets of
motors/parameters
運転状態モニタ
8) Optional I/O terminal
status
運転状態モニタ
9) Optional communication
terminal status
運転状態モニタ
1500 OC 1500 OC 1500 OC
FUNC 10) AIO input status
Program menu DATA MAINTENANCE INFO ALARM INFO 運転状態モニタ
Ù Ú 11)運転状態モニタ
PG input status
Ù,Ú: Selects a
運転状態モニタ 運転状態モニタ
function between 12)運転状態モニタ
DIOA input status
(1) and (9). 運転状態モニタ 運転状態モニタ 13) DIOA input status (via
RESET
1) Operation status 1 1) Operation status 1 運転状態モニタ
COMM)
運転状態モニタ 運転状態モニタ
14) DIA/DIB input status
In operation (5) 2) Operation
運転状態モニタ status 2 2) Operation
運転状態モニタ status 2
mode only 15) DIOB input status
運転状態モニタ
3) Operation status 3 3) Operation
運転状態モニタ status
16) DIOB output status
4) Communication status 4) Communication
運転状態モニタ status
5) ROM version 1 5) Input signals
運転状態モニタ
6) ROM version 2 6) Input signals (via COMM)
運転状態モニタ Ù Ú
1500 OC 7) Output signals
運転状態モニタ
MEASURE LOAD 8) Operation status
(6) FACTOR 運転状態モニタ
F/D : Starts/stops 9) DIOA input status
運転状態モニタ
measurement 10) DIOA input status (via
COMM)
運転状態モニタ
11)運転状態モニタ
Alarm history 1
(7) 12) Multiple alarms
13) Alarm history 2
14) Alarm history 3
1500 COPY 1500 OC 1500 OC
COPY DATA *1 ALARM HISTORY FUNC CAUSE
Ù,Ú: Selects a (9) (8) Ù,Ú : Selects an alarm DATA
Ù,Ú : Scrolls over
process screens
F/D: Starts copying
RESET
*1: When the limiting function by the password (function code L01, L02) is active, you cannot select until the
password setting is completed. Usually you can select, though.
4-6
5. Function Selection
· When the retry function is selected, the inverter may restart automatically after tripping.
(Design the machine to ensure personal safety in the event of restart)
Accident may result.
· When the torque limiting function is selected, operating conditions may differ from preset conditions
(acceleration/deceleration time or speed). In this case, personal safety must be assured.
Accident may result.
· If AUTO RESTART is selected in the restart mode after momentary power failure (function code F14), the
inverter restarts automatically starting the motor rotation when the power is re-supplied.
Accident may result.
· When auto tuning (function code H01) is started, the motor, machine or equipment starts and stops
repeatedly. Ensure safety before performing auto tuning.
Accident may result.
· If the user set the function codes wrongly or without completely understanding this user’s manual, the
motor may rotate with a torque or at a speed not permitted for the machine.
Accident or injury may result.
· During pre-excitation, the speed adjuster does not function and the motor may be rotated by load
disturbance. When using pre-excitation, therefore, also use the machine brake.
Injury may result.
· If improper data is set at the function code related with speed adjuster as in the case of setting high gain
abruptly, the motor may hunt.
Injury may result.
5-1
Underline indicates a factory setting.
F: Fundamental Functions Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Setting range
485 485
Link number Link number
number number
f00 0h 80( 50 h) Data 0 to 1 f27 1Bh 95( 5F h) Motor sound 0 to 3
protection 0 : Data change enable (Sound tone) 0 : level 0
1 : Data protection 1 : level 1
This is a function to protect writing from the Keypad 2 : level 2
panel. 3 : level 3
The protection of writing from the link (T-Link, RS485, f36 24h ( h) 30RY 0 to 1
etc.) is defined with H29 "Link function protection".
operation 0 : The relay(30) exites on trip mode.
f01 1h ( h) Speed setting 0 to 7 mode
N1 1 : The relay(30) exites on normal mode.
0 : KEYPAD operation ( ∧ and ∨ key)
f37 25h 96( 60 h) Stop speed 0.0 to 10.0 to 150.0 r/min
1 : Analog input (0 to ±10VDC) (Level) (The frequency is limited so as not to become 0.1Hz or
2 : Analog input (0 to +10VDC) less. (When using sensoless or V/F control))
3 : UP/DOWN control 1 (initial speed = 0 r/min) f38 26h 97( 61 h) Stop speed 0 to 1
4 : UP/DOWN control 2 (initial speed = last value) (Detection 0 : Reference value
5 : UP/DOWN control 3 (initial speed = Creep method)
1 : Detected value
speed 1 or 2)
It is fixed 0 to use the V/F control.
6 : DIA card input
f39 27h 98( 62 h) Stop speed 0.00 to 0.50 to 10.00 s
7 : DIB card input
(Zerospeed
f02 2h ( h) Operation 0 to 1 holding time)
method The method of operation is set. f40 28h 99( 63 h) Torque limiting 0 to 3
0 : KEYPAD operation (FWD or REV or STOP key) mode 1 0 : Torque limiting invalid
(LOCAL)
1 : Torque limiting
1 : FWD or REV signal input (REMOTE)
2 : Power limiting
The change of REMOTE/LOCAL is possible also by
RST+STOP key to the keypad panel. This operation 3 : Torque current limiting
corresponds to writing data of F02. f41 29h 100( 64 h) Torque limiting 0 to 3
f03 3h 81( 51 h) M1 Maximum 50 to 1500 to 24000 r/min mode 2 0 : Same limiting level (level 1) for 4 quadrants
speed 1 : Drive torque limiting (level 1),
f04 4h 82( 52 h) M1-Rated 50 to 24000 r/min and Brake torque limiting (level 2)
speed
2 : Upper torque limiting (level 1),
f05 5h 83( 53 h) M1-Rated 80 to 999 V and Lower torque limiting (level 2)
voltage
3 : Same limiting level for 4 quadrants
f07 7h 84( 54 h) Acceleration 0.01 to 5.00 to 99.99s
time 1 (level 1 and level 2 changeover)
100.0 to 999.9s
Level 1 and 2 is the data setting of the definition by F42,
1000 to 3600s 43 ahead.
f08 8h 85( 55 h) Deceleration 0.01 to 5.00 to 99.99s f42 2Ah 101( 65 h) Torque limiter 0 to 5
time 1 100.0 to 999.9s value 0 : Internal preset value by F44
1000 to 3600s (level 1) 1 : Ai terminal input value [TL-REF1]
f10 Ah 86( 56 h) M1 Electronic 0 to 2 selection
2 : DIA card input
thermal The motor overheating protection operates by using
overload relay 3 : DIB card input
NTC thermistor with the motor only for VG. In this
(Select) case, please make setting F10 Electronic thermal 4 : Link enabled
"Inactive". 5 : PID output
0 : Inactive (When you use the motor only for VG) f43 2Bh 102( 66 h) Torque limiter 0 to 5
1 : Active (for 4-pole standard motor, with self-cooling value 0 : Internal preset value by F45
fan) (level 2) 1 : Ai terminal input value [TL-REF2]
2 : Active (for Inverter motor, with separate cooling fan) selection
2 : DIA card input
f11 Bh 87( 57 h) M1 Electronic 0.01 to 99.99A 3 : DIB card input
thermal 100.0 to 999.9A
overload relay 4 : Link enabled
(Level) 1000 to 2000A 5 : PID output
f12 Ch 88( 58 h) M1 Electronic 0.5 to 75.0 min f44 2Ch 103( 67 h) Torque limiter -300 to 150 to 300 %
thermal value
overload relay (level 1)
(Thermal time
constant) f45 2Dh 104( 68 h) Torque limiter -300 to 10 to 300 %
value
f14 Eh ( h) Restart mode 0 to 5
after (level 2)
0 : Inactive (Trip and alarm when power failure occurs.)
momentary f46 2Eh 105( 69 h) Mechanical -300.00 to 0.00 to 300.00 %
power failure 1 : Inactive (Trip, and alarm when power recovers.) loss This is used when mechanical loss of the load makes
2 : Inactive (Deceleration to stop, and trip and alarm.) compensation amends.
3 : Active (Smooth recovery by continuous operation f47 2Fh 106( 6A h) Torque bias -300.00 to 0.00 to 300.00 %
mode)
set 1 This set value can be added to the torque reference
4 : Active (Momentarily stops and restarts at speed on
value.
power failure)
TB1, 2 and 3 are switched by DI and are used.
5 : Active (Momentarily stops and restarts at starting
speed) f48 30h ( h) Torque bias -300.00 to 0.00 to 300.00 %
f17 set 2 This set value can be added to the torque reference
11h ( h) Gain (terminal 0.0 to 100 to 200.0 %
12 input) value.
f18 12h ( h) Bias (terminal -24000 to 0 to 24000 r/min TB1, 2 and 3 are switched by DI and are used.
12 input) f49 31h ( h) Torque bias -300.00 to 0.00 to 300.00 %
f20 14h 89( 59 h) DC brake 0 to 3600 r/min set 3 This set value can be added to the torque reference
(Starting value.
speed)
TB1, 2 and 3 are switched by DI and are used.
f21 15h 90( 5A h) DC brake 0 to 100 % f50 32h ( h) Torque bias 0.00 to 1.00 s
(Braking level)
activation timer ( 300% / 1.00s )
f22 16h 91( 5B h) DC brake 0.0 to 30.0 s
(Braking time) Time up to 300% is set.
0.0 : (Inactive)
f51 33h 251( FB h) Torque 0 to 1
0.1 to 30.0 s
reference Polarity selection of the data output related to torque
f23 17h 92( 5C h) Starting speed 0.0 to 150.0 r/min monitor (AO, Keypad panel,code M)
(Speed) (The frequency is limited so as not to become 0.1Hz or (polarity)
0 : Display with torque polarity
less. (When using sensoless or V/F control))
1 : (+) for driving mode, and (-) for braking mode
f24 18h 93( 5D h) Starting speed 0.00 to 10.00 s
(Holding time) f52 34h ( h) LED monitor -999.00 to 1.00 to 999.00
coefficient The conversion coefficient to decide load axis rotation
f26 1Ah 94( 5E h) Motor sound 0.75 to 7 to 15 kHz (Display speed and the display value at the line speed displayed
(Carrier Freq.) A factory setting value of 75kW or more is 10kHz. coefficient A) in LED are set.
You can change the setting of a function indicated by during operation. Display value = Motor speed × (0.01 to 200.00)
You should stop operation to change the setting of other functions. The set data is effective only by 0.01 to 200.00 and
outside the range is invalid.
5-2
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Setting range
485 485
Link number Link number
number number
f53 35h ( h) LED monitor -999.00 to 1.00 to 999.00 f62 3Eh 108( 6C h) ASR1 (I-gain) 0.010 to 0.200 to1.000 s
coefficient The conversion coefficient to decide the reference value P control when setting 1.000
(Display of the PID adjustment machine and the display value
coefficient B) f63 3Fh 109( 6D h) ASR1 (Feed 0.000 to 9.999 s
(amount of the process) of the amount of feedback is forward gain)
set by using display coefficient A and B.
f64 40h 110( 6E h) ASR1 (Input 0.000 to 0.040 to 5.000 s
Display coefficient A ; Maximum value
filter)
Display coefficient B ; Minimum value
f65 41h 111( 6F h) ASR1 0.000 to 0.005 to 0.100 s
Display value = (Reference value or feedback value) * (Detection
(Display coefficient A - B) + B filter)
f54 36h ( h) LED display 0.0 to 0.2 to 5.0 s f66 42h 112( 70 h) ASR1 (Output 0.000 to 0.002 to 0.100 s
filter Filter to prevent LED from flickering by change of the filter)
display data. f67 43h 113( 71 h) S-curve 0 to 50 %
The filter is effective in all the data selected with F55. (Acc start side)
f55 37h ( h) LED 0 to 28 f68 44h 114( 72 h) S-curve (Acc 0 to 50 %
(Selection) 0 : Detected speed 1 or reference speed (r/min) end side)
(depending on F56 while motor is stopped) f69 45h 115( 73 h) S-curve (Dec 0 to 50 %
1 : Speed reference value 4 (ASR input) (r/min) start side)
2 : Output frequency after slip compensation (Hz) f70 46h 116( 74 h) S-curve (Dec 0 to 50 %
3 : Torque current reference (%) end side)
4 : Torque reference value (%) f73 49h ( h) Magnetic flux 10 to 100 %
5 : Torque (calculated value) (%) at light load
f74 4Ah 117( 75 h) Pre-exiting 0.0 to 10.0 s
6 : Inverter input power (kW or HP) (depending on F60)
time
7 : Output current (A)
f75 4Bh 118( 76 h) Pre-excitation 100 to 400 %
8 : Output voltage (V) initial Level
9 : DC link circuit voltage (V) f76 4Ch ( h) Speed limiter 0 to 3
10 : Magnetic flux reference (%) (Mode select) 0 : Limiting level 1 for forward rotation, and limiting level
11 : Magnetic flux (calculated value) (%) 2 for reverse rotation
12 : Motor temperature (℃) ("---" is displayed when NTC 1 : Limiting level 1 for both side rotation
thermistor unused.) 2 : Limiting level 1 for upper limit, and limiting level 2 for
13 : Load shaft speed (r/min) (depending on F56) lower limit
14 : Line speed (m/min) (depending on F56) 3 : Forword (Level 1) and reverse (Level 2). Add the [12]
15 : Ai adjusted value (12) (%) input as a bias.
16 : Ai adjusted value (Ai1) (%) f77 4Dh 79( 4F h) Speed limiting -110.0 to 100.0 to 110.0 %
(Level 1)
17 : Ai adjusted value (Ai2) (%)
f78 4Eh 254( FE h) Speed limiting -110.0 to 100.0 to 110.0 %
18 : Ai adjusted value (Ai3) (%)
(Level 2)
19 : Ai adjusted value (Ai4) (%)
f79 4Fh 119( 77 h) Motor 0 to 2
The following data becomes non-display by the mode selection (M1,
on the option. An effective motor (M1, 2 or 3) is selected by the
M2, M3) function or terminal.
20 : PID reference (%) (Display at the PID mode)
0 : M1 select
21 : PID feedback value (%) (Display at the PID mode)
The signal input by the terminal is given to priority.
22 : PID output value (%) (Display at the PID mode)
M1 select ; (MCH2,MCH3)=(OFF,OFF) (If there is
23 : Option monitor 1 (HEX) (Displayed with use of no allocation)
option)
M2 select ; (MCH2,MCH3)=(ON ,OFF)(ON,ON)
24 : Option monitor 2 (HEX) (Displayed with use of
option) 1 : M2 select (x function inactive)
5-3
Underline indicates a factory setting.
E: Extension Terminal Functions Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Setting range
485 485
Link number Link number
number number
e01 101h 120( 78 h) X1 terminal 0 to 63 e12 10Ch 131( 83 h) X13 terminal 0 to 25 to 63
function 0 to 3 : Multistep speed selection (1 to 15 steps) function
e13 10Dh 132( 84 h) X14 terminal 0 to 25 to 63
(0 : SS1, 1 : SS2, 2 : SS4, 3 : SS8)
function
4, 5 : ASR and ACC/DEC time selection (4 steps)
e14 10Eh ( h) X terminal 0000 to 01FF
(4 : RT1, 5 : RT2) function Setting of normal state of X1-X9.
6 : 3 wire operation stop command (HLD) normal
open/closed 0 : Normally open
7 : Coast-to-stop command (BX)
1 : Normally closed
8 : Alarm reset (RST)
e15 10Fh 133( 85 h) Y1 terminal 0 to 1 to 47
9 : External Alarm (THR)
function 0 : Inverter running (RUN)
10 : Jogging operation (JOG)
1 : Speed existence signal (N-EX)
11 : Speed setting 2 / Speed setting 1 (N2/N1)
2 : Speed agreement signal (N-AG)
12 : Motor M2 selection (M-CH2)
3 : Speed egilivarent signal (N-AR)
13 : Motor M3 selection (M-CH3)
4 : Speed level detection 1 (N-DT1)
14 : DC brake command (DCBRK)
5 : Speed level detection 2 (N-DT2)
15 : ACC/DEC cleared to zero (CLR)
6 : Speed level detection 3 (N-DT3)
16 : Creep speed switching in UP/DOWN control
7 : Stopping on undervoltage (LU)
(CRP-N2/N1)
8 : Detected torque polarity (Braking/Driving) (B/D)
17 : UP command (UP)
9 : Torque limiting (TL)
18 : DOWN command (DOWN)
10 : Torque detection 1 (T-DT1)
19 : Write enable for KEYPAD (WE-KP)
11 : Torque detection 2 (T-DT2)
20 : PID control cancel (N/PID)
12 : KEYPAD operation mode (KP)
21 : Inverse mode changeover (IVS)
13 : Inverter stopping (STP)
22 : Interlock signal for 52-2 (IL)
14 : Operation ready output (RDY)
23 : Write enable through link (WE-LK)
15 : Magnetic flux detection signal (MF-DT)
24 : Operation selection through link (LE)
16 : Motor M2 selection status (SW-M2)
25 : Universal DI (U-DI)
17 : Motor M3 selection status (SW-M3)
26 : Pick up start mode (STM)
18 : Mechanical brake release signal (BRK)
27 : Synchronization command (PG (PR) optional
function) (SYC) 19 : Alarm indication signal 1 (AL1)
28 : Zero speed locking command (LOCK) 20 : Alarm indication signal 2 (AL2)
29 : Pre-exiting command (EXITE) 21 : Alarm indication signal 4 (AL4)
30 : Speed reference limiter cancel (N-LIM) 22 : Alarm indication signal 8 (AL8)
(Related function : F76, F77, F78) 23 : Fan operation signal (FAN)
31 : H41 [torque reference] cancel (H41-CCL) 24 : Auto-resetting (TRY)
32 : H42 [torque current reference] cancel (H42-CCL) 25 : Universal DO (U-DO)
33 : H43 [magnetic flux reference] cancel (H43-CCL) 26 : Heat sink overheat early warning (INV-OH)
34 : F40 [torque limiter mode 1] cancel (F40-CCL) 27 : Synchronization completion signal (SY-C)
35 : Torque limiter 2 / Torque limiter 1 (TL2/TL1) 28 : Lifetime alarm (LIFE)
36 : Bypass from ramp function generator (BPS) 29 : Under acceleration (U-ACC)
37, 38 : Torque bias reference 1/2 30 : Under deceleration (U-DEC)
(37 : TB1, 38 : TB2) 31 : Inverter overload early warning (INV-OL)
39 : DROOP selection (DROOP) 32 : Motor overheat early warning (M-OH)
40 : Zero hold command for Ai1 (ZH-AI1) 33 : Motor overload early warning (M-OL)
41 : Zero hold command for Ai2 (ZH-AI2) 34 : DB overload early warning (DB-OL)
42 : Zero hold command for Ai3 (option) (ZH-AI3) 35 : Link transmission error (LK-ERR)
43 : Zero hold command for Ai4 (option) (ZH-AI4) 36 : Load adaptive control under limiting (ANL)
44 : Ai1 polarity change (REV-AI1) 37 : Load adaptive control under calculation (ANC)
45 : Ai2 polarity change (REV-AI2) 38 : Analog torque bias hold (TBH)
46 : Ai3 polarity change (option) (REV-AI3) 39 to 47 : Option DO1 to 9 (O-DO1 to O-DO9)
47 : Ai4 polarity change (option) (REV-AI4) e16 110h 134( 86 h) Y2 terminal 0 to 2 to 47
48 : Inverse mode of PID output (PID-INV) function
e17 111h 135( 87 h) Y3 terminal 0 to 3 to 47
49 : PG alarm cancel (PG-CCL)
function
50 : Undervoltage cancel (LU-CCL)
e18 112h 136( 88 h) Y4 terminal 0 to 4 to 47
51 : Ai torque bias hold [H-TB] function
52 : STOP1 (The motor stops with normal deceleration e19 113h 137( 89 h) Y5 terminal 0 to 14 to 47
time.) (STOP1)
function
53 : STOP2 (The motor stops with deceleratime 4)
e20 114h 138( 8A h) Y11 terminal 0 to 26 to 47
(STOP2) function
54 : STOP3 (The motor stops with max, torque.) e21 115h 139( 8B h) Y12 terminal 0 to 26 to 47
(STOP3) function
55 : DIA data latch (DIA option) (DIA) e22 116h 140( 8C h) Y13 terminal 0 to 26 to 47
56 : DIB data latch (DIB option) (DIB) function
57 : Mulitiwinding motor cancel (SI (MWS) option) e23 117h 141( 8D h) Y14 terminal 0 to 26 to 47
function
(MT-CCL)
e24 118h 142( 8E h) Y15 terminal 0 to 26 to 47
58 to 63 : Option Di 1/2/3/4/5/6 (O-DI1 to 6)
function
e02 102h 121( 79 h) X2 terminal 0 to 1 to 63 e25 119h 143( 8F h) Y16 terminal 0 to 26 to 47
function
function
e03 103h 122( 7A h) X3 terminal 0 to 2 to 63 e26 11Ah 144( 90 h) Y17 terminal 0 to 26 to 47
function
function
e04 104h 123( 7B h) X4 terminal 0 to 3 to 63 e27 11Bh 145( 91 h) Y18 terminal 0 to 26 to 47
function
function
e05 105h 124( 7C h) X5 terminal 0 to 4 to 63 e28 11Ch ( h) Y terminal 0000 to 001F
function
function Setting of normal state of Y1to Y4,RY.
e06 106h 125( 7D h) X6 terminal 0 to 5 to 63 normally
function open/closed 0 : Normally open
e07 107h 126( 7E h) X7 terminal 0 to 7 to 63 1 : Normally close
function
e08 108h 127( 7F h) X8 terminal 0 to 8 to 63
function
e09 109h 128( 80 h) X9 terminal 0 to 9 to 63
function
e10 10Ah 129( 81 h) X11 terminal 0 to 25 to 63
function
e11 10Bh 130( 82 h) X12 terminal 0 to 25 to 63
function
5-4
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Setting range
485 485
Link number Link number
number number
e29 11Dh 146( 92 h) PG pulse 0 to 9 e51 133h ( h) Ai3 function 0 to 18
output 0 : No dividing selection (When the AIO option is installed, this is displayed.)
selection
1 : 1/2 e52 134h ( h) Ai4 function 0 to 18
2 : 1/4 selection (When the AIO option is installed, this is displayed.)
3 : 1/8 e53 135h ( h) Gain -10.000 to 1.000 to 10.000 (times)
4 : 1/16 adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
analog input
5 : 1/32 with KEYPAD panel.
(Ai1)
6 : 1/64 Using F/D key causes data writing onto nonvolatile
0 to 6: Internal PG inputs are output after being divided. memory.
7 : Pulse oscillation mode (A/B 90° phase difference e54 136h ( h) Gain -10.000 to 1.000 to 10.000 (times)
signal) adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
analog input
Internal speed reference is output after pulse with KEYPAD panel.
(Ai2)
conversion. Using F/D key causes data writing onto nonvolatile
8 : PG (PD) memory.
Pulse inputs for position encoder are directly output. e55 137h ( h) Gain -10.000 to 1.000 to 10.000 (times)
9 : PG (PR) adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
analog input
Pulse inputs for position command are directly with KEYPAD panel.
(Ai3)
output. Using F/D key causes data writing onto nonvolatile
e30 11Eh ( h) Motor OH 100 to 150 to 200°C memory.
protection It is effective when NTC thermistor is used with selected (When the AIO option is installed, this is displayed.)
(temperature) motor (M1,M2). e56 138h ( h) Gain -10.000 to 1.000 to 10.000 (times)
e31 11Fh ( h) M-OH early 50 to 75 to 200 °C adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
warning analog input
It is effective when NTC thermistor is used with selected with KEYPAD panel.
(temperature) (Ai4)
motor (M1,M2). Using F/D key causes data writing onto nonvolatile
e32 120h 205( CD h) M1-M3 0.00 to 1.60 to 5.00 V memory.
(operation (When the AIO option is installed, this is displayed.)
level PTC) e57 139h ( h) Bias -100.0 to 0.0 to 100.0 %
e33 121h ( h) INV-OL early 25 to 90 to 100 % adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
warning analog input
with KEYPAD panel.
e34 122h ( h) M-OL early 25 to 90 to 100 % (Ai1)
Using F/D key causes data writing onto nonvolatile
warning memory.
e35 123h ( h) DB overload 0 to 100 % e58 13Ah ( h) Bias -100.0 to 0.0 to 100.0 %
protection adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
e36 124h ( h) DB-OL early 0 to 80 to 100 % analog input
with KEYPAD panel.
warning (Ai2)
Using F/D key causes data writing onto nonvolatile
e37 125h ( h) DB thermal 0 to 300 to 1000 s memory.
time constant
e59 13Bh ( h) Bias -100.0 to 0.0 to 100.0 %
e38 126h 147( 93 h) Speed 000 to 111 adjustment for
detection Use ∧ or ∨ key to write data onto RAM during editing
(N-DT1) (N-DT2) (N-DT3) analog input
method with KEYPAD panel.
0 : Detected speed (Ai3)
Using F/D key causes data writing onto nonvolatile
1 : Speed reference memory.
Only reference values are effective under VF control. (When the AIO option is installed, this is displayed.)
e39 127h 148( 94 h) N-DT1 Level 0 to 1500 to 24000 r/min e60 13Ch ( h) Bias -100.0 to 0.0 to 100.0 %
e40 128h 149( 95 h) N-DT2 Level -24000 to 1500 to 24000 r/min adjustment for
Use ∧ or ∨ key to write data onto RAM during editing
analog input
e41 129h 150( 96 h) N-DT3 Level -24000 to 1500 to 24000 r/min with KEYPAD panel.
(Ai4)
e42 12Ah 151( 97 h) N-AR 1.0 to 3.0 to 20.0 % Using F/D key causes data writing onto nonvolatile
detection width memory.
e43 12Bh 152( 98 h) N-AG 1.0 to 3.0 to 20.0 % (When the AIO option is installed, this is displayed.)
detection width e61 13Dh ( h) Filter 0.000 to 0.010 to 0.500 s
e44 12Ch 153( 99 h) N-AG off-delay 0.000 to 0.100 to 1.000 s adjustment for
timer analog input
(Ai1)
e45 12Dh 154( 9A h) Speed 0 to 21
e62 13Eh ( h) Filter 0.000 to 0.010 to 0.500 s
disagreement
adjustment for
alarm
analog input
e46 12Eh 155( 9B h) Torque 0 to 30 to 300 % (Ai2)
detection level When the V/F control is used, the calculation value is e63 13Fh ( h) Filter 0.000 to 0.010 to 0.500 s
1 set. adjustment for (When the AIO option is installed, this is displayed.)
e47 12Fh 156( 9C h) Torque 0 to 30 to 300 % analog input
detection level When the V/F control is used, the calculation value is (Ai3)
2 set. e64 140h ( h) Filter 0.000 to 0.010 to 0.500 s
adjustment for (When the AIO option is installed, this is displayed.)
e48 130h 157( 9D h) Magnetic flux 10 to 100 %
analog input
detection level
(Ai4)
e49 131h ( h) Ai1 function 0 to 18 e65 141h ( h) Increment/ 0.00 to 60.00 s
selection 0 : Input signal off (OFF) decremrnt
1 : Auxiliary speed setting 1 (before ramp function) limiter (Ai1)
(±10 V / ±Nmax) (AUX-N1) e66 142h ( h) Increment/ 0.00 to 60.00 s
2 : Auxiliary speed setting 2 (after ramp function) (±10 decremrnt
V / ±Nmax) (AUX-N2) limiter (Ai2)
3 : Torque limiter level 1 (±10 V / ±150 %) (TL-REF1) e67 143h ( h) Increment/ 0.00 to 60.00 s
4 : Torque limiter level 2 (±10 V / ±150 %) (TL-REF2) decremrnt (When the AIO option is installed, this is displayed.)
limiter (Ai3)
5 : Torque bias reference (±10 V / ±150 %) (TB-REF)
e68 144h ( h) Increment/ 0.00 to 60.00 s
6 : Torque reference (before limit function) (±10 V / decremrnt
±150 %) (T-REF) (When the AIO option is installed, this is displayed.)
limiter (Ai4)
7 : Torque current reference (±10 V / ±150 %) (IT-REF)
8 : Creep speed 1 for UP/DOWN control (±10 V /
±Nmax) (CRP-N1)
9 : Creep speed 2 for UP/DOWN control (±10 V /
±Nmax) (CRP-N2)
10 : Magnetic flux reference (+10 V / +100 %) (MF-REF)
11 : Detected line speed (±10 V / ±Nmax) (LINE-N)
12 : Motor temperature (+10 V / 200 °C) (M-TMP)
13 : Speed override (±10 V / ±50 %) (N-OR)
14 : Universal Ai (±10 V / ±4000 (h)) (U-AI)
15 : PID feedback (±10 V / ±20000 (d)) (PID-FB)
16 : PID reference (±10 V / ±20000 (d)) (PID-REF)
17 : PID correction gain (±10 V / ±4000 (h)) (PID-G)
18 : Option Ai (±10 V / ±7FFF (h)) (O-AI)
e50 132h ( h) Ai2 function 0 to 18
selection
5-5
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication
address
C: Control Functions of Frequency
Fcode Function name Setting range
485 Communication
Link number
number address
e69 Fcode Function name Setting range
145h ( h) AO1 function 0 to 1 to 31 485
selection Link number
0 : Detected speed 1 (0 to 10 Vdc / 0 to ±Nmax speed) number
(N-FB1+) c01 201h ( h) Jump speed 0 to 24000 r/min
1 : Detected speed 1 (0 to ±10 Vdc / 0 to ±Nmax (Speed 1)
speed) (N-FB1±) c02 202h ( h) Jump speed 0 to 24000 r/min
2 : Speed settig 2 (before ACC/DEC calculating) (0 to (Speed 2)
±10 Vdc / 0 to ±Nmax) (N-REF2) c03 203h ( h) Jump speed 0 to 24000 r/min
3 : Speed settig 4 (ASR input) (0 to ±10 Vdc / 0 to (Speed 3)
±Nmax) (N-REF4)
c04 204h ( h) Jump speed 0 to 1000 r/min
4 : Detected speed 2 (ASR input) (0 to ±10 Vdc / 0 to (Hysteresis)
±Nmax) (N-FB2±)
c05 205h 158( 9E h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
5 : Detected line speed (0 to ±10 Vdc / 0 to ±Nmax) speed 1 (Change by C21)
(LINE-N±)
c06 206h 159( 9F h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
6 : Torque current reference (0 to ±10 Vdc / 0 to speed 2 (Change by C21)
±150 %) (IT-REF±)
c07 207h 160( A0 h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
7 : Torque current reference (0 to 10 Vdc / 0 to ±150 %)
speed 3 (Change by C21)
(IT-REF+)
c08 208h 161( A1 h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
8 : Torque reference (0 to ±10 Vdc / 0 to ±150 %) (T-
REF±) speed 4 (Change by C21)
9 : Torque reference (0 to 10 Vdc / 0 to ±150 %) (T- c09 209h 162( A2 h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
REF+) speed 5 (Change by C21)
10 : Motor current (0 to 10 Vdc / 0 to 200 %) (I-AC) c10 20Ah 163( A3 h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
speed 6 (Change by C21)
11 : Motor voltage (0 to 10 Vdc / 0 to 200 %) (V-AC)
c11 20Bh 164( A4 h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
12 : Input power (0 to 10 Vdc / 0 to 200 %) (PWR)
speed 7 (Change by C21)
13 : DC link circuit voltage (0 to 10 Vdc / 0 to 800 V) (V-
c12 20Ch ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
DC)
speed 8 (Change by C21)
14 : Test voltage output (+10 Vdc) (P10)
c13 20Dh ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
15 : Test voltage output (-10 Vdc) (N10) speed 9 (Change by C21)
30 : Universal analog output (U-AO) c14 20Eh ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
31 : Option AO (O-AO) speed 10 (Change by C21)
e70 146h ( h) AO2 function 0 to 6 to 31 c15 20Fh ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
selection speed 11 (Change by C21)
e71 147h ( h) AO3 function 0 to 3 to 31 c16 210h ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
selection speed 12 (Change by C21)
e72 148h ( h) AO4 function 0 to 31 c17 211h ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
selection (When the AIO option is installed, this is displayed.) speed 13 (Change by C21)
e73 149h ( h) AO5 function 0 to 31 c18 212h ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
selection (When the AIO option is installed, this is displayed.) speed 14 / (Change by C21)
e74 14Ah ( h) Gain -100.00 to 1.00 to 100.00 (times) Creep speed 1
adjustment for c19 213h ( h) Multistep 0 to 24000 r/min / 0.00 to 100.00 % / 0.0 to 999.9 m/m
analog output speed 15 / (Change by C21)
(AO1)
Creep speed 2
e75 14Bh ( h) Gain -100.00 to 1.00 to 100.00 (times)
adjustment for c20 214h ( h) Multistep 0.000 to 0.100 s
analog output speed
(AO2) agreement
timer
e76 14Ch ( h) Gain -100.00 to 1.00 to 100.00 (times)
adjustment for c21 215h ( h) Multistep 0 to 2
analog output speed setting 0 : 0 to 24000 r/min
(AO3) definition
1 : 0.00 to 100.00%
e77 14Dh ( h) Gain -100.00 to 1.00 to 100.00 (times) 2 : 0.0 to 999.9 m/m
adjustment for (When the AIO option is installed, this is displayed.)
analog output Defines setting methods of C05 to C19. With selection
(AO4) of “1”, the setting range applies to the max speeds (F03,
A06, A40) of selected motor. Refer to F79 for motor
e78 14Eh ( h) Gain -100.00 to 1.00 to 100.00 (times) selection.
adjustment for (When the AIO option is installed, this is displayed.)
analog output c25 219h ( h) Speed setting 0 to 7
(AO5) N2 * Same as ( F01 )
e79 14Fh ( h) Bias -100.0 to 0.0 to 100.0 % c29 21Dh ( h) Jogging speed 0 to 50 to 24000 r/min
adjustment for c30 21Eh ( h) ASR-JOG 0.1 to 10.0 to 200.0 (times)
analog output
(AO1) (P-gain)
e80 150h ( h) Bias -100.0 to 0.0 to 100.0 % c31 21Fh ( h) ASR-JOG 0.010 to 0.200 to 1.000 s
adjustment for (I-gain) P control when setting 1.000
analog output
c32 220h ( h) ASR-JOG 0.000 to 0.040 to 5.000 s
(AO2)
(Input filter)
e81 151h ( h) Bias -100.0 to 0.0 to 100.0 %
c33 221h ( h) ASR-JOG 0.000 to 0.005 to 0.100 s
adjustment for
analog output (Detection
(AO3) filter)
e82 c34 222h ( h) ASR-JOG 0.000 to 0.002 to 0.100 s
152h ( h) Bias -100.0 to 0.0 to 100.0 %
adjustment for (When the AIO option is installed, this is displayed.) (Output filter)
analog output c35 223h ( h) Acceleration 0.01 to 5.00 to 99.99s
(AO4) time JOG 100.0 to 999.9s
e83 153h ( h) Bias -100.0 to 0.0 to 100.0 % 1000 to 3600s
adjustment for (When the AIO option is installed, this is displayed.)
analog output c36 224h ( h) Deceleration 0.01 to 5.00 to 99.99s
(AO5) time JOG 100.0 to 999.9s
e84 154h ( h) Filter 0.000 to 0.010 to 0.500 s 1000 to 3600s
adjustment for c37 225h ( h) S-curve JOG 0 to 50 %
analog output
(Start side)
(AO1-5)
c38 226h ( h) S-curve JOG 0 to 50 %
You can change the setting of a function indicated by during operation. (End side)
You should stop operation to change the setting of other functions. c40 228h ( h) ASR2 0.1 to 10.0 to 200.0 (times)
(P-gain)
c41 229h ( h) ASR2 0.010 to 0.200 to 1.000 s
(I-gain) P control when setting 1.000
c42 22Ah ( h) ASR2 0.000 to 9.999 s
(F/F-gain)
c43 22Bh ( h) ASR2 0.000 to 0.040 to 5.000 s
(Input filter)
c44 22Ch ( h) ASR2 0.000 to 0.005 to 0.100 s
(Detection
filter)
c45 22Dh ( h) ASR2 0.000 to 0.002 to 0.100 s
(Output filter)
5-6
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication
address
P: Motor Parameters
Fcode Function name Setting range
485 Communication
Link number
number address
c46 Fcode Function name Setting range
22Eh ( h) Acceleration 0.01 to 5.00 to 99.99s 485
time 2 Link number
100.0 to 999.9s number
1000 to 3600s p01 301h ( h) M1 Control 0 to 3
c47 22Fh ( h) Deceleration 0.01 to 5.00 to 99.99s method 0 : Vector control
time 2 100.0 to 999.9s 1 : Sensorless vector control
1000 to 3600s 2 : Simulation operation mode
c48 230h ( h) S-curve 2 0 to 50 % 3 : Vector control (Synchronous motors)
(Start side) p02 302h ( h) M1 selection 0 to 37 (Target ROM No. H1/20011 or later)
c49 231h ( h) S-curve 2 0 to 50 % (for Motor Display (kW,HP) changes by setting F60.
(End side) parameter
setting) 0 to 35: Settings for motors dedicated for VG7
c50 232h ( h) ASR3 0.1 to 10.0 to 200.0 (times)
Data at F04, F05, and P03 to P27are automatically set
(P-gain) and write-protected.
c51 233h ( h) ASR3 0.010 to 0.200 to 1.000 s 36: P-OTHER
(I-gain) P control when setting 1.000 Data at F04, F05, and P03 to P27 are write-protected
c52 234h ( h) ASR3 0.000 to 9.999 s and cannot be overwritten.
5-7
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
5-8
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Setting range
485 485
Link number Link number
number number
h40 428h ( h) RS485 0 to 1 to 2 h71 447h ( h) Reserved 2 0 to 6
(Protocol) 0 : FUJI inverter protocol It is not necessary to set usually.
1 : SX bus (FUJI private link) protocol If these tuning are finished, this data code returns to 0.
2 : Modbus RTU protocol 0 : Inactive
Please set 1 (SX bus protocol) when you use the PC 1 : ACR system tuning
loader of the VG7 exclusive use. 2 : Voltage gain tuning (execution without connecting
h41 429h 209( D1 h) Torque 0 to 5 motor)
reference 0 : Internal ASR output 3 : Voltage sensor offset tuning
selection
1 : AI terminal input (T-REF) 4 : Current sensor balance tuning
2 : DIA card input 5 : Magnet pole position tuning (for SM driving)
3 : DIB card input 6 : Shunt resistor gain tuning
4 : Link input h72 448h ( h) Reserved 3 0 to 9999
5 : PID 0 : standard
h42 42Ah 210( D2 h) Torque current 0 to 4 1 to 9999 : Undecided
reference 0 : Internal ASR output h73 449h ( h) Reserved 4 0 to 9999
selection
1 : AI terminal input (IT-REF) 0 : standard
2 : DIA card input 1 to 9999 : Undecided
3 : DIB card input
4 : Link input
h43 42Bh 211( D3 h) Magnetic flux
reference
0 to 3 A: Alternative Motor Parameters
0 : Internal calculation value
selection
1 : AI terminal input (MF-REF) Communication
address
2 : Function setting value (H44) Fcode Function name Setting range
485
3 : Link input Link number
number
h44 42Ch 212( D4 h) Magnetic flux 10 to 100 % a01 501h ( h) M2-Control 0 to 1
reference
method M2 is an induction motor only for the vector control.
value
h46 42Eh 215( D7 h) Observer 0 to 2 0 : Vector control with PG
(Mode select) 0 : Inactive 1 : Vector control without PG
1 : Active (load disturbance observer) a02 502h ( h) M2-Rated 0.00 to 500.00kW at F60=0
capacity 0.00 to 600.00HP at F60=1
2 : Active (oscillation suppressing observer)
h47 42Fh 216( D8 h) (P-gain 1)(M1) 0.00 to 1.00 (times) a03 503h ( h) M2-Rated 0.01 to 99.99A
current 100.0 to 999.9A
h48 430h ( h) (P-gain 2)(M2) 0.00 to 1.00 (times)
h49 431h 217( D9 h) (I-gain 1)(M1) 0.005 to 0.100 to 1.000 s 1000 to 2000A
h50 a04 504h ( h) M2-Rated 80 to 999 V
432h ( h) (I-gain 2)(M2) 0.005 to 0.100 to 1.000 s
voltage
h51 433h 218( DA h) Load inertia 0.01 to 50.000 (kg.m2 )
a05 505h ( h) M2-Rated 50 to 1500 to 24000 r/min
M1 (Target ROM No. H1/20064 or later) speed
h52 434h ( h) Load inertia 0.01 to 50.000 (kg.m2 ) a06 506h ( h) M2-Maximum 50 to 1500 to 24000 r/min
M2 (Target ROM No. H1/20064 or later) speed
h53 435h 213( D5 h) Line speed 0 to 3 a07 507h ( h) M2-Poles 2 to 4 to 12 (poles)
feedback 0 : Line speed disabled a08 508h ( h) M2-%R1 0.00 to 30.00 %
selection
1 : Line speed (analog input) (AI-LINE) a09 509h ( h) M2-%X 0.00 to 50.00 %
2 : Line speed (digital input) (PG(LD)) a10 50Ah ( h) M2-Exciting 0.01 to 99.99A
3 : High level selected signal current 100.0 to 999.9A
h55 437h ( h) Zero speed 0 to 5 to 100 (times) 1000 to 2000A
control (Gain)
a11 50Bh ( h) M2-Torque 0.01 to 99.99A
h56 438h ( h) Completion 0 to 100 (pulse) current 100.0 to 999.9A
range
1000 to 2000A
h57 439h ( h) OU alarm 0 to 1
prevention a12 50Ch ( h) M2-Slip 0.001 to 10.000 Hz
0 : Inactive
(Driving)
1 : Active
a13 50Dh ( h) M2-Slip 0.001 to 10.000 Hz
h58 43Ah ( h) OC alarm 0 to 1 (Braking)
prevention 0 : Inactive a14 50Eh ( h) M2-Iron loss 0.00 to 10.00 %
1 : Active coefficient 1
h60 43Ch ( h) Load adaptive 0 to 3 a15 50Fh ( h) M2-Iron loss 0.00 to 10.00 %
control coefficient 2
0 : Inactive
function 1 a16 510h ( h) M2-Iron loss 0.00 to 10.00 %
1 : Method 1
coefficient 3
2 : Method 2
a17 511h ( h) M2-Magnetic 0.0 to 100.0 %
3 : Method 3 saturation
h61 43Dh ( h) Load adaptive 0 to 1 coefficient 1
control 0 : Winding up on forward rotation a18 512h ( h) M2-Magnetic 0.0 to 100.0 %
function 2 saturation
1 : Winding down on forward rotation
coefficient 2
h62 43Eh ( h) Winding up 0.0 to 999.9 m/min
a19 513h ( h) M2-Magnetic 0.0 to 100.0 %
speed
saturation
h63 43Fh ( h) Counter weight 0.00 to 600.00 (t) coefficient 3
h64 440h ( h) Safety 0.50 to 1.00 to 1.20 a20 514h ( h) M2-Magnetic 0.0 to 100.0 %
coefficient (for saturation
rated torque) coefficient 4
h65 441h ( h) Machine 0.500 to 1.000 a21 515h ( h) M2-Magnetic 0.0 to 100.0 %
efficiency saturation
h66 442h ( h) Rated loading 0.00 to 600.00 (t) coefficient 5
h68 444h ( h) Alarm data 0 to 1 a22 516h ( h) M2-Secondary 0.001 to 9.999 s
delete time constant
If these tuning are finished, this data code returns to 0.
a23 517h ( h) M2-Induced 0 to 999 V
h70 446h ( h) Reserved 1 0 to 9999
voltage
0 : Standard coefficient
1 : Lift a24 518h ( h) M2-R2 0.000 to 5.000
2 to 9999 : Undecided correction
coefficient 1
You can change the setting of a function indicated by during operation. a25 519h ( h) M2-R2 0.000 to 5.000
You should stop operation to change the setting of other functions. correction
coefficient 2
5-9
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication
address
O: Optional Functions
Fcode Function name Setting range
485 Communication
Link number
number address
a26 Fcode Function name Setting range
51Ah ( h) M2-R2 0.010 to 5.000 485
correction Link number
number
coefficient 3
o01 601h 245( F5 h) DIA function 0 to 1
a27 51Bh ( h) M2-Exciting 0.000 to 5.000 select
current 0 : Binary
correction 1 : BCD
coefficient o02 602h 246( F6 h) DIB function 0 to 1
a28 51Ch ( h) M2-ACR-P 0.1 to 1.0 to 20.0 select 0 : Binary
gain
1 : BCD
a29 51Dh ( h) M2-ACR-I gain 0.5 to 1.0 to 100.0 ms
o03 603h ( h) DIA BCD input 99 to 1000 to 7999
a30 51Eh ( h) M2-PG pulses 100 to 1024 to 60000 speed setting
a31 51Fh ( h) M2-thermistor 0 to 1 to 3 o04 604h ( h) DIB BCD input 99 to 1000 to 7999
selection 0 : No use thermistor speed setting
1 : NTC thermistor o05 605h ( h) Pulse 0 to 1
2 : PTC thermistor feedback 0 : Build-in PG
select
3 : Ai (M-TMP) 1 : PG(PD) option
Please do the protection level setting of the motor at o06 606h ( h) Line speed 100 to 1024 to 60000 (P/R)
E30-E32. detection
a32 520h ( h) M2-Electronic 0 to 2 (digital) (PG
thermal pulses)
The motor overheating protection operates by using
overload relay NTC thermistor with the motor only for VG. In this o07 607h ( h) Line speed 0 to 1000 to 9999
(Selection) case, please make setting a Electronic thermal detection
"Inactive". (digital) (Pulse
correction
0 : Inactive function 1)
1 : Active (for standard motor, self-cooling fan) o08 608h ( h) Line speed 0 to 1000 to 9999
2 : Active (for inverter motor, separate cooling fan) detection
a33 521h ( h) M2-Electronic 0.01 to 99.99A (digital) (Pulse
thermal correction
100.0 to 999.9A function 2)
overload relay
(Level) 1000 to 2000A o09 609h ( h) Definition of 0 to 16
a34 522h ( h) M2-Electronic 0.5 to 75.0 min absolute PG
thermal signal input
overload relay o10 60Ah ( h) Magnetic pole 0000 to FFFF
(Thermal time position offset
constant) o11 60Bh ( h) Salient pole 1.000 to 3.000
a35 523h 229( E5 h) M3-Rated 0.00 to 500.00kW at F60=0 ratio
capacity 0.00 to 600.00HP at F60=1 o12 60Ch ( h) Pulse 0 to 2
a36 524h 230( E6 h) M3-Rated 0.01 to 99.99A reference 0 : PG(PR) option
current select
100.0 to 999.9A 1 : Internal input
1000 to 2000A o13 60Dh ( h) Pulse train 0 to 2
a37 525h 231( E7 h) M3-Rated 80 to 999 V input form 0 : Phase difference 90° between A-phase and B-phase
voltage selection
1 : A-phase : Reference pulse, B-phase : Reference
a38 526h 232( E8 h) M3-Maximum 80 to 999 V sign
voltage 2 : A-phase : Forward pulse, B-phase : Reverse pulse
a39 527h 233( E9 h) M3-Rated 50 to 1500 to 24000 r/min o14 60Eh 247( F7 h) Reference 0 to 1000 to 9999
speed (Target ROM No. H1/20012 or later) pulse
a40 528h 234( EA h) M3-Maximum 50 to 1500 to 24000 r/min correction 1
speed (Target ROM No. H1/20012 or later) o15 60Fh 248( F8 h) Reference 0 to 1000 to 9999
a41 529h 235( EB h) M3-Poles 2 to 4 to 12 (poles) pulse
a42 correction 2
52Ah 236( EC h) M3-%R1 0.00 to 30.00 %
o16 610h 249( F9 h) APR P-gain 0.0 to 1.0 to 999.9 (times)
a43 52Bh 237( ED h) M3-%X 0.00 to 50.00 %
o17 611h 250( FA h) Feed forward 0.0 to 1.5 (times)
a44 52Ch 238( EE h) M3-Exciting 0.01 to 99.99A
gain
current 100.0 to 999.9A
o18 612h ( h) Deviation over 0 to 65535 (pulse)
1000 to 2000A width
a45 52Dh 239( EF h) M3-Slip -20.000 to 0.000 to 5.000 Hz o19 613h ( h) Deviation zero 0 to 20 to 1000 (pulse)
compensation width
control
o30 61Eh ( h) Action on 0 to 3
a46 52Eh 240( F0 h) M3-Torque 0.0 to 20.0 communica- 0: Forced stop
boost 0.0 : Automatic torque boost (for CT load) tion error 1: Stops after preset operation time.
0.1 to 0.9 : Manual torque boost (for Square torque
load) 2: Stops if transmission error continues longer than the
operation time.
1.0 to 1.9 : Manual torque boost (for VT load)
3 : Continuous operation.
2.0 to 20.0 : Manual torque boost (for CT load)
o31 61Fh ( h) LINK error 0.01 to 0.10 to 20.00 s
a47 52Fh 241( F1 h) M3-Thermistor 0 to 1 to 3 (Timer)
selection 0 : No use thermistor o32 620h ( h) LINK format 0 to 1
1 : NTC thermistor select 0 : 4W + 4W
2 : PTC thermistor 1 : 8W + 8W
3 : Ai (M-TMP) o33 621h 253( FD h) Multi-winding 0 to 1
Please do the protection level setting of the motor at motor system 0 : Inactive
E30-E32. (mode)
1 : Active
a48 530h 242( F2 h) M3-Electronic 0 to 2
thermal o34 622h ( h) Multi-winding 1 to 5
0 : Inactive (when using PTC thermistor) motor system
overload relay The numbers of slave units except master unit are set
(Selection) 1 : Active (for standard motor, self-cooling fan) (Slave station when multi-winding motor system is effective.
2 : Active (for inverter motor, separate-cooling fan) number)
a49 531h 243( F3 h) M3-Electronic 0.01 to 99.99A o35 623h ( h) Link station 0 to 255
thermal address
100.0 to 999.9A
overload relay o36 624h ( h) Link system 0 to 1 to 155
(Level) 1000 to 2000A slave station (Target ROM No. H1/20062 or later)
a50 532h 244( F4 h) M3-Electronic 0.5 to 75.0 min o37 625h ( h) Communica- 00 to 10 to 24
thermal
tion definition
overload relay
setting
(Thermal time
constant) o38 626h ( h) UPAC 0 to 2
(Start/stop) 0 : Stop UPAC
You can change the setting of a function indicated by during operation.
1 : Start UPAC
You should stop operation to change the setting of other functions.
2 : Start UPAC (Initialized start)
Definition whether the instruction data from UPAC
option is made active or inactive.
5-10
Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
Communication Communication
address address
Fcode Function name Setting range Fcode Function name Data setting range
485 485
Link number Link number
number number
o39 627h ( h) UPAC memory 00 to 1F u28 B1Ch ( h) USER P28 -32768 to 32767
When the UPAC stop is changed, a pertinent field is set. u29 B1Dh ( h) USER P29 -32768 to 32767
0 : Hold u30 B1Eh ( h) USER P30 -32768 to 32767
1 : zero clear u31 B1Fh ( h) USER P31 -32768 to 32767
1bit : IQ field u32 B20h ( h) USER P32 -32768 to 32767
2bit : M field u33 B21h ( h) USER P33 -32768 to 32767
3bit : RM field u34 B22h ( h) USER P34 -32768 to 32767
4bit : FM field
u35 B23h ( h) USER P35 -32768 to 32767
5bit : SFM field
u36 B24h ( h) USER P36 -32768 to 32767
o40 628h ( h) UPAC address 100 to 255
u37 B25h ( h) USER P37 -32768 to 32767
Setting of UPAC address number in which RS485
communication is used when personal-computer u38 B26h ( h) USER P38 -32768 to 32767
accesses UPAC application. u39 B27h ( h) USER P39 -32768 to 32767
u40 B28h ( h) USER P40 -32768 to 32767
u41 B29h ( h) USER P41 -32768 to 32767
L: Lift Function u42 B2Ah ( h) USER P42 -32768 to 32767
u43 B2Bh ( h) USER P43 -32768 to 32767
Communication
address u44 B2Ch ( h) USER P44 -32768 to 32767
Fcode Function name Setting range u45
485 B2Dh ( h) USER P45 -32768 to 32767
Link number
number u46 B2Eh ( h) USER P46 -32768 to 32767
l01 901h ( h) Password data 0 to 9999 u47 B2Fh ( h) USER P47 -32768 to 32767
1
u48 B30h ( h) USER P48 -32768 to 32767
l02 902h ( h) Password data 0 to 9999
2 u49 B31h ( h) USER P49 -32768 to 32767
l03 903h ( h) Lift rated 0.0 to 100.0 to 999.9 m/m u50 B32h ( h) USER P50 -32768 to 32767
speed u51 B33h ( h) USER P51 -32768 to 32767
l04 904h ( h) Preset 0 to 2 u52 B34h ( h) USER P52 -32768 to 32767
S-curve 0 : Inactive u53 B35h ( h) USER P53 -32768 to 32767
(selection) <Normal accel/decel, S-curve (15 steps, S-curve 5)> u54 B36h ( h) USER P54 -32768 to 32767
1 : Method 1 u55 B37h ( h) USER P55 -32768 to 32767
For VG3/VG5. accel/decel can be controlled via terminal u56 B38h ( h) USER P56 -32768 to 32767
12 with SS1, SS2, and SS4 all OFF.
u57 B39h ( h) USER P57 -32768 to 32767
2 : Method 2
u58 B3Ah ( h) USER P58 -32768 to 32767
For VG7. zero speed is selected with SS1, SS2, and
SS4 all OFF. u59 B3Bh ( h) USER P59 -32768 to 32767
l05 905h ( h) S-curve 1 0 to 50 % u60 B3Ch ( h) USER P60 -32768 to 32767
l06 906h ( h) S-curve 2 0 to 50 % u61 B3Dh ( h) USER P61 -32768 to 32767
l07 907h ( h) S-curve 3 0 to 50 % / U-Ai1
l08 908h ( h) S-curve 4 0 to 50 % u62 B3Eh ( h) USER P62 -32768 to 32767
l09 909h ( h) S-curve 5 0 to 50 % / U-Ai2
l10 90Ah ( h) S-curve 6 0 to 50 % u63 B3Fh ( h) USER P63 -32768 to 32767
l11 90Bh ( h) S-curve 7 0 to 50 % / U-Ai3
l12 90Ch ( h) S-curve 8 0 to 50 % u64 B40h ( h) USER P64 -32768 to 32767
l13 90Dh ( h) S-curve 9 0 to 50 % / U-Ai4
l14 90Eh ( h) S-curve 10 0 to 50 %
l15 90Fh ( h) Maker 0 to 1
U: User Functions
Communication
address
Fcode Function name Setting range
485
Link number
number
u01 B01h 219( DB h) USER P1 -32768 to 32767
u02 B02h 220( DC h) USER P2 -32768 to 32767
u03 B03h 221( DD h) USER P3 -32768 to 32767
u04 B04h 222( DE h) USER P4 -32768 to 32767
u05 B05h 223( DF h) USER P5 -32768 to 32767
u06 B06h 224( E0 h) USER P6 -32768 to 32767
u07 B07h 225( E1 h) USER P7 -32768 to 32767
u08 B08h 226( E2 h) USER P8 -32768 to 32767
u09 B09h 227( E3 h) USER P9 -32768 to 32767
u10 B0Ah 228( E4 h) USER P10 -32768 to 32767
u11 B0Bh ( h) USER P11 -32768 to 32767
u12 B0Ch ( h) USER P12 -32768 to 32767
u13 B0Dh ( h) USER P13 -32768 to 32767
u14 B0Eh ( h) USER P14 -32768 to 32767
u15 B0Fh ( h) USER P15 -32768 to 32767
u16 B10h ( h) USER P16 -32768 to 32767
u17 B11h ( h) USER P17 -32768 to 32767
u18 B12h ( h) USER P18 -32768 to 32767
u19 B13h ( h) USER P19 -32768 to 32767
u20 B14h ( h) USER P20 -32768 to 32767
u21 B15h ( h) USER P21 -32768 to 32767
u22 B16h ( h) USER P22 -32768 to 32767
u23 B17h ( h) USER P23 -32768 to 32767
u24 B18h ( h) USER P24 -32768 to 32767
u25 B19h ( h) USER P25 -32768 to 32767
u26 B1Ah ( h) USER P26 -32768 to 32767
u27 B1Bh ( h) USER P27 -32768 to 32767
5-11
Function codes “S” and “M” are codes to access the inverter Underline indicates a factory setting.
Items without underline have different factory settings according to capacity.
through links (RS485, T-Link, SX communication, field bus, etc).
Communication
You cannot use them with the KEYPAD panel. address
Though you can access the codes “F” to “U” codes through these Fcode
485
Function name Data setting range
Link number
links, these links are specifically designed to access the code “S” number
for operation and control and the “M” for data monitoring. M48 830h 62( 3E h) Cooling fan life 0 to 65535 h
M49 831h 63( 3F h) Speed setting 1 -24000 to 24000 r/min
(before multistep speed command) : (data)*Nmax/20000
S: Serial Communication Functions M50 832h 64( 40 h) Speed setting 2 -24000 to 24000 r/min
(before calculation of accel/decel.) : (data)*Nmax/20000
Communication
address M51 833h 65( 41 h) Speed setting 3 (after speed limit) -24000 to 24000 r/min
Fcode Function name Data setting range : (data)*Nmax/20000
485
Link number
number M52 834h 66( 42 h) Control output 1 0000 to FFFF
S01 701h 1( 1 h) Frequency / speed reference (Setting 1) -24000 to 24000 r/min M53 835h 67( 43 h) Control output 2 0000 to FFFF
: (data)*Nmax/20000 M54 836h 68( 44 h) Control output 3 0000 to FFFF
S02 702h 2( 2 h) Torque reference 0.01% / 1d M55 837h 69( 45 h) Option monitor 1 0000 to FFFF
S03 703h 3( 3 h) Torque current reference 0.01% / 1d M56 838h 70( 46 h) Option monitor 2 0000 to FFFF
S04 704h 4( 4 h) Magnetic-flux reference 0.01% / 1d M57 839h 71( 47 h) Option monitor 3 0 to 65535
S05 705h 5( 5 h) Orientation position reference 0000 to FFFF M58 83Ah 72( 48 h) Option monitor 4 0 to 65535
S06 706h 6( 6 h) Operation method 1 0000 to FFFF M59 83Bh 73( 49 h) Option monitor 5 -32768 to 32767
S07 707h 7( 7 h) Universal Do 0000 to FFFF M60 83Ch 74( 4A h) Option monitor 6 -32768 to 32767
S08 708h 8( 8 h) Acceleration time 0.0 to 3600.0 s
S09 709h 9( 9 h) Deceleration time 0.0 to 3600.0 s
S10 70Ah 10( A h) Torque limiter level 1 0.01% / 1d
S11 70Bh 11( B h) Torque limiter level 2 0.01% / 1d
S12 70Ch 12( C h) Operation method 2 0000 to FFFF
M: Monitoring Functions
Communication
address
Fcode Function name Data setting range
485
Link number
number
M01 801h 15( F h) Speed setting 4 (ASR input) -24000 to 24000 r/min
: (data)*Nmax/20000
M02 802h 16( 10 h) Torque reference 0.01% / 1d
M03 803h 17( 11 h) Toque current reference 0.01% / 1d
M04 804h 18( 12 h) Magnetic-flux reference 0.01% / 1d
M05 805h 19( 13 h) Output frequency reference 0.1Hz / 1d
M06 806h 20( 14 h) Detected speed value -24000 to 24000 r/min
: (data)*Nmax/20000
M07 807h 21( 15 h) Calculated torque value 0.01% / 1d
M08 808h 22( 16 h) Calculated torque current value 0.01% / 1d
M09 809h 23( 17 h) Output frequency 0.1Hz / 1d
M10 80Ah 24( 18 h) Motor output 0.1kW / 1d
M11 80Bh 25( 19 h) Output current rms value 0.1A / 1d
M12 80Ch 26( 1A h) Output voltage rms value 0.1V / 1d
M13 80Dh 27( 1B h) Operation method (final command) 0000 to FFFF
M14 80Eh 28( 1C h) Operation status 0000 to FFFF
M15 80Fh 29( 1D h) Output terminals Y1 - Y18 0000 to FFFF
M16 810h 30( 1E h) Latest alarm data 0 to 48
M17 811h 31( 1F h) Last alarm data 0 to 48
M18 812h 32( 20 h) Second last alarm data 0 to 48
M19 813h 33( 21 h) Third last alarm data 0 to 48
M20 814h 34( 22 h) Accumulated operation time 0 to 65535 h
M21 815h 35( 23 h) DC link circuit voltage 1V / 1d
M22 816h 36( 24 h) Motor temperature 1 °C / 1d
M23 817h 37( 25 h) Type code 0000 to FFFF
M24 818h 38( 26 h) Capacity code 0 to 29
M25 819h 39( 27 h) Inverter ROM (main control) version 0000 to FFFF
M26 81Ah 40( 28 h) Communication error code 0 to 65535
M27 81Bh 41( 29 h) Speed setting on alarm -24000 to 24000 r/min
: (data)*Nmax/20000
M28 81Ch 42( 2A h) Torque reterence on alarm 0.01% / 1d
M29 81Dh 43( 2B h) Torque current reference on alarm 0.01% / 1d
M30 81Eh 44( 2C h) Magnetic-flux reference on alarm 0.01% / 1d
M31 81Fh 45( 2D h) Output frequency reference on alarm 0.1Hz / 1d
M32 820h 46( 2E h) Detected speed on alarm -24000 to 24000 r/min
: (data)*Nmax/20000
M33 821h 47( 2F h) Calculated torque on alarm 0.01% / 1d
M34 822h 48( 30 h) Calculated torque current on alarm 0.01% / 1d
M35 823h 49( 31 h) Output frequency on alarm 0.1Hz / 1d
M36 824h 50( 32 h) Motor output on alarm 0.1kW / 1d
M37 825h 51( 33 h) Output current rms value on alarm 0.1A / 1d
M38 826h 52( 34 h) Output voltage rms value on alarm 0.1V / 1d
M39 827h 53( 35 h) Operation method on alarm 0000 to FFFF
M40 828h 54( 36 h) Operation status on alarm 0000 to FFFF
M41 829h 55( 37 h) Output terminal on alarm 0000 to FFFF
M42 82Ah 56( 38 h) Accumulated operation time on alarm 0 to 65535 h
M43 82Bh 57( 39 h) DC link circuit voltage on alarm 0.1V / 1d
M44 82Ch 58( 3A h) Inverter intemal temperature on alarm 1 °C / 1d
M45 82Dh 59( 3B h) Heat sink temperature on alarm 1 °C / 1d
M46 82Eh 60( 3C h) Main circuit capacitor capacity 0 to 100 %
M47 82Fh 61( 3D h) PC board capacitor life on alarm 0 to 65535 h
5-12
6. List of Inverter Protective Functions
· The motor coasts when an alarm is issued. Install a brake on the driven machine side if you need to stop
the motor.
An accident may occur.
· When you reset the inverter while applying the operation command, the motor restarts suddenly. Make
sure the operation command is turned off before you restart.
Related
Function Description Display function
code
DB resistor When the built-in braking resistor overheats, the inverter stops discharging and dbh E35 - 37
overheating running.
You must set the function codes E35 to 37 corresponding to the resistor (built-
in/external).
DC fuse blown When a fuse at the main DC circuit blows due to a short-circuit in the IGBT dcf
circuit, the inverter stops operation. This function prevents secondary
disaster. A damage to the inverter is suspected and contact FUJI
immediately.
Ground fault Activated by a ground fault in the inverter output circuit. If a large current ef
flows due to ground fault, the overcurrent protective function may operate to
protect the inverter. Connect a separate earth-leakage protection relay or an
earth-leakage circuit breaker for accident prevention such as human damage
and fire.
Excessive Activated when the position deviation between the reference and the detected d0 o18
position values exceeds the function code o18 "Excessive deviation value" in
deviation synchronized operation.
The option code "o" becomes valid and is displayed on the KEYPAD panel
after installing options.
Memory error Activated when a fault such as "write error" occurs in the memory. er1
KEYPAD panel Activated if a communication error is detected between the inverter control er2 F02
communication circuit and the KEYPAD panel when the start/stop command from the KEYPAD
error is valid (function code F02=0).
Note: KEYPAD panel communication errors do not indicate the alarm display
and issue the alarm relay output when the inverter is operated by external
signal input or the link function.
The inverter continues operating.
CPU error Activated when a CPU error occurs due to noise. er3
Network error Activated if a communication error occurs due to noise when the inverter is er4 o30,31
operated through T- Link, SX bus or field bus.
RS485 Activated if: er5 H32,H33
communication - RS485 communication error occurs while the function code H32 is set to 0 to H38
error 2.
- A disconnection continues for more than the specified period of 0.1 to 60.0
with the function code H38.
Operation Activated if multiple network options (T- Link, SX bus, and field bus) are er6
procedure error installed. Though you can install multiple SI, DI and PG options, this error is
issued if the two SW settings are identical.
Activated when you use H01 and H71 to start auto-tuning while either [BX],
[STOP1], [STOP2], or [STOP3] is ON. Activated when you do not turn ON the
FWD key on the KEYPAD panel for more than 20 sec after you selected the
auto-tuning operation of H01 and H71.
Output wiring Activated when the measured data are out of the motor characteristic data er7 H01,H71
error range during executing tuning or the wires are not connected in the inverter
output circuit.
A/D converter Activated when an error occurs in the A/D converter circuit. er8
error
Speed Activated when the deviation between the speed reference (speed setting) and er9
disagreement the motor speed (detected speed, predicted speed) becomes excessive.
UPAC error Activated when a hardware failure in the UPAC option, a communication error era
with the controller part of the inverter or a backup battery exhaustion occurs.
6-1
Related
Function Description Display function
code
Inter-inverter Activated when a communication error occurs in an inter-inverter erb
communication communication using the high-speed serial cards (optional).
error
IPM error Activated when the self cut-off function of the IPM operates due to an 1pe
overcurrent or overheat.
Input phase The inverter is protected from being damaged due to input phase loss. lin
loss
Undervoltage Activated if the DC link circuit voltage decreases to the undervoltage level due lu F14
to a reduction in the supply voltage. The alarm output is not issued when the
DC link circuit voltage decreases and the function code F14 is set to "3 to 5".
n Undervoltage detection level:
200V series: 186Vdc, 400V series: 371Vdc.
NTC thermistor Activated if the thermistor circuit is disconnected when the application of NTC nrb P30,A31
disconnection thermistors to corresponding motors (M1, 2, 3) is specified with the function A47
codes P30, A31 and A47.
Overcurrent Activated if the momentary value of the inverter output current exceeds the 0c
overcurrent detection level due to a short-circuit or ground fault.
Inverters with a capacity of 15 kW use an IPM (Intelligent Power Module). This
protection function is activated when an alarm (such as overcurrent) is detected
on the IPM.
Overheating at Activated if the temperature of the heat sink to cool the rectifier diodes and the 0h1
heat sink IGBTs increases due to cooling fan stoppage.
External alarm The inverter stops on receiving the external alarm signal (THR). 0h2 E01 - E04
It is activated by a terminal signal when the control circuit terminals (THR
assignment) are connected to alarm terminals of external devices such as a
braking unit or a braking resistor.
Inverter internal Activated if the ambient temperature of the control PC board increases due to 0h3
overheat poor ventilation of the inverter.
Motor overheat Activated if the temperature detected by the NTC thermistor built in the VG7 0h4 E30,E31
dedicated motor exceeds the data of the function code E30 "Motor overheat
protection".
Motor 1 Activated when the motor 1 current (inverter output current) exceeds the 0l1 F11
overload operation level set by function code F11.
Motor 2 Activated when the motor 2 current (inverter output current) exceeds the 0l2 A33
overload operation level set by function code A33.
Motor 3 Activated when the motor 3 current (inverter output current) exceeds the 0l3 A49
overload operation level set by function code A49.
Inverter unit Activated if the output current exceeds the overload characteristic of the 0lu
overload inverse time characteristic.
Overspeed Activated if the motor speed (detected speed value/predicted speed value) 0s F03,A06
exceeds 120% of the specified value by the function code "maximum speed". A40
Overvoltage Activated if the DC link circuit voltage exceeds the overvoltage level due to an 0u
increase of supply voltage or regenerative braking current from the motor.
However, the inverter cannot be protected from excessive voltage (high
voltage, for example) supplied by mistake.
n Overvoltage detection level
200V series: 400Vdc, 400V series: 800Vdc
PG error Activated when the pulse generator terminal PA/PB circuits are disconnected. p9
It is not activated when the sensorless control or the V/f control is selected.
Charging circuit Activated if the bypass circuit of the DC link circuit is not formed (the magnetic pbf
error contactor for the charging circuit bypass is not closed) two minutes after power
is supplied.
Note 1: All protective functions are reset automatically if the control power voltage decreases to where
maintaining the operation of the inverter control circuit is impossible.
Note 2: Fault history data is stored for the last ten trips.
Note 3: Stoppage due to a protective function can be reset by the RST key of the KEYPAD or turning OFF and
then ON between the X terminal (RST assigning) and the CM. Note that this action is invalid if the
cause of an alarm is not found and resolved.
Note 4: In addition to these protective functions, there can be further protective from surge voltage by
connecting surge suppressors to the main circuit power terminals (L1/R, L2/S, L3/T) and the auxiliary
control power terminals (R0, T0).
6-2
7. Function Description (Arranged by Function)
7-1 If You Think Defective
· After the inverter protective function was activated and you removed the cause, if you reset the alarm
while the operation command has been set to ON, the inverter restarts. Reset the alarm after you confirm
the operation command has been set to OFF.
You may be injured.
This section describes how to use the KEYPAD panel to investigate causes though the protective function is
not activated, but an inverter does not operate as instructed. Then the flowcharts illustrate the procedures.
7-1
(3) Have you entered the speed reference?
Confirm the speed reference (N*) on the "Operation monitor" when you have 1500
directed the speed reference by the KEYPAD panel, external analog input, or N*=´´´´´ r/m
through the link (T-Link or RS485) or the UPAC. If the "N*" is blank, the inverter N =´´´´´ r/m
has not received the speed reference. f* = ´´´ Hz
TRQ =´´´ %
When you use the analog input [12] to provide the speed reference, you
can check the voltage on the "I/O check" screen of the KEYPAD panel. 1500
Since the displayed voltage is the one the inverter recognizes, you can 12 = ± ´´.´ V
check the [12] input on this screen. Ai 1 = ± ´´.´ V
When you use the [12] and the value fluctuates, you can check if the Ai 2 = ± ´´.´ V
analog reference itself fluctuates.
In the same manner, check the auxiliary speed reference supplied to the analog
input Ai1 and Ai2.
7-2
7-2 Checks Using Flowchart
7-2-1 Malfunctions not Followed by Alarms
(1) Vector control and sensorless vector control
1) Motor does not run.
Are charge lamp and NO Is circuit breaker or NO Turn on circuit breaker
Motor does not run. LCD of KEYPAD magnetic contactor
or magnetic contactor.
panel ON? turned on?
YES YES
YES
NO
YES
7-3
2) Motor runs but does not change speed
YES
YES
YES
KEYPAD
panel Can you press
Which means do you NO
∧ or ∨
use to set speed?
to change speed?
UP/DOWN
setting
Multistep Analog input YES
Does speed signal
speed setting
(0 to ±10V) change?
NO
YES
Are correct data for
multistep speed setting NO
(code C05 to C21)
specified?
YES
Are acceleration/
deceleration times
YES Inverter fault is
Rewrite data according are too long NO
suspected.
to specification. (code F07, F08, C35,
Contact FUJI.
C36, C46, C47, C56,
C57, C66 and C67)?
7-4
3) Motor runs only at low speed
NO
YES
NO
Is phase sequence of
wiring from PG correct? NO
Is wiring connected? Adjust wiring.
Is shield for wiring
installed correctly?
YES
YES
YES
Do motor parameters
(function code P and A) NO Is motor dedicated
match companion to VG7?
motor?
NO
YES
Execute motor
parameter tuning
Inverter fault is (function code H01).
suspected.
Contact FUJI.
7-5
4) Motor presents hunting
YES
Do motor parameters
(function code P and NO Is motor dedicated to
A) match companion VG7?
motor?
NO
YES
NO
NO Inverter fault is
Does load fluctuates? suspected.
Contact FUJI.
YES
7-6
6) Motor generates abnormal heat
Change data of
Motor generates function code P02
abnormal heat. to match.
YES
NO
YES
Execute motor
NO parameter tuning
Does motor operate at very (function code H01).
low speed continuously?
YES
NO
NO
YES
Inverter fault is
suspected.
Contact FUJI.
Phase sequence of main circuit wiring (U, V, W) between inverter and motor does not match in
sensorless control.
Or, function data for speed reference are incorrect.
7-7
(2) V/f control
1) Motor does not run.
YES YES
Check for low voltage,
Is voltage on main phase loss,
Remove cause of YES NO
Does LCD show circuit power defective connection
alarm and restart
alarm mode screen? terminals (L1/R, L2/ or poor contact
after resetting alarm.
S, L3/T) normal? to take correct
NO measure.
YES
Increase torque
boost value.
7-8
2) Motor runs but does not change speed
YES YES
Inverter fault or
malfunction due to NO Are acceleration/deceleration
noise is suspected. times too long.
Contact FUJI.
YES
7-9
3) Motor stalls during acceleration
Is acceleration time
Motor stalls during (function code F07, YES Increase
acceleration. C46, C56 or C66) acceleration time.
short?
NO
NO NO
NO
Inverter fault or
Is correct torque YES malfunction due to
boost (function code
noise is suspected.
A46) specified?
Contact FUJI.
NO
YES
NO
Inverter fault or
malfunction due to
noise is suspected.
Contact FUJI.
7-10
7-2-2 Malfunctions Followed by Alarms
(1) Overcurrent
1) Vector control and sensorless vector control
Over current IPM Error Is the carrier frequency setting NO Specify the carrier frequency setting
OC IPE between 2 and 15kHz? between 2 and 15kHz.
YES
NO
NO
Increase data for exciting current
Did overcurrent happen during motor YES (function code P08 or A10)
parameter tuning
and execute motor parameter
(function code H01).
tuning again.
NO
NO
YES
NO
Is PG defective? YES
Replace motor PG.
Use oscilloscope to check PG waveform.
NO
NO
7-11
2) V/f control
Over current IPM Error
OC IPE
YES YES
Inverter fault or
malfunction due to
noise is suspected. NO Did load change
Contact FUJI. abruptly?
YES
7-12
(2) Ground fault
NO
NO
Note: The protective function from ground fault is installed on models of 18.5kW or more.
The fuse is provided to prevent a secondary disaster such as a fire. You cannot operate inverter with the
fuse blown. When this alarm is issued, turn off the power immediately, identify the cause following the
description below, and replace the inverter.
When this alarm is issued, do not turn on the power and contact us.
NO
NO
NO
7-13
(4) Overvoltage
1) Vector control and sensorless vector control
YES
NO
YES Use torque limiter function
Is braking resistor installed? (function code F40 to 45)
to limit braking torque to 3 to 10%.
NO
NO Consider braking torque application.
Is braking torque necessary? You need braking unit for models of
75kW or more in 200V series and
YES 132kW or more in 400V series.
YES
Is braking resistor connection incorrect? Adjust connection.
NO
NO
7-14
2) V/f control
Overvoltage
OU
Decrease power
supply voltage lower NO
Is power supply voltage within specification?
than maximum
specification.
YES YES YES
YES
Does overvoltage occur on sudden removal of load?
NO NO NO
NO
Reduce moment of YES
Can you specify smaller moment of inertia of load?
inertia of load.
NO NO NO
Consider
NO application of
Are braking device or DC braking function
braking device or
(function code F20 to F22) used?
DC braking
function.
YES YES YES
7-15
(5) Undervoltage
Undervoltage
LU
7-16
(6) Inverter internal overheat and overheating at heat sink
YES
Is load too heavy? Decrease load.
NO
YES
YES
YES
Remove obstacle.
7-17
(7) External alarm
Is alarm terminal of
external device Connect alarm terminal.
connected to digital NO When you do not want to
input terminal do so, change definition of
(X terminal) to which digital input terminal
External fault [THR] (X terminal).
assigned?
YES
YES
YES
YES
7-18
(8) Motor overheat
YES NO
Review power supply
Is air passage of cooling YES system.
fan stuffed?
NO Remove obstacle.
YES
YES Decrease load.
Is load too heavy?
Increase motor capacity.
NO
Use function
code P02 to select
corresponding motor.
Do motor parameters NO Inverter specifies VG7
(function code P and A) motor parameters
match companion motor? automatically.
YES YES
Is motor dedicated to
VG7?
NO
Execute motor parameter
tuning
Is function code (function code H01).
specified according
to thermistor
NO
(PTC or NTC)? Specify function code
according to thermistor.
YES Check if activation level
(E32) is specified
Replace thermistor with correctly when you use
spare. PTC thermistor.
NO Thermistor is defective.
Does Motor overheat
Operate with spare
alarm repeat?
thermistor.
YES
7-19
(9) Inverter overload and motor overload
Do electronic thermal
NO Disable electronic thermal
relay characteristics
relay and connect external
match motor overload
thermal relay.
characteristics?
YES
Are data for electronic
thermal relay (function NO
code F10 to 12, A32 to Specify correct level.
A34 or A48 to A50)
correct?
NO
YES Decrease load or increase
Is load too heavy?
capacity.
NO Is reference speed
fluctuating?
(10) PG error
PG error
P9
NO
Is wiring from PG NO
Adjust wiring.
disconnected?
YES
YES
YES
7-20
(11) Overspeed
Overspeed
OS
YES NO
Is inverter output
YES Provide wiring for
terminal (U, V, W)
inverter output terminal
circuit
(U, V, W) circuit.
disconnected?
NO
Inverter fault is
suspected.
Contact FUJI.
YES
Is PG waveform NO Review wiring.
normal? Replace PG.
YES
Is data of PG pulse NO
number correct Match to motor PG.
(code P28 or A30)?
7-21
(12) NTC thermistor disconnection
NTC thermistor
disconnection
nrb
Specify "Thermistor
Is motor provided with NO selection (function
thermistor? code P30,
A31 or A47)" again.
YES
Is motor thermistor
signal cable YES Connect following
disconnected wiring diagram.
(THC-TH1)?
NO
NO
Replace thermistor
with spare.
YES
Inverter fault
is suspected.
Contact FUJI.
NO
Is braking resistor Is braking resistor
YES
connection disconnected?
incorrect? Is resistance correct?
NO YES
You must replace
braking resistor
Is fan power supply
switching connector YES
set to R0-T0 side Change setting.
by mistake
(see page 2-11)?
NO
Inverter fault is
suspected.
Contact FUJI.
7-22
(14) Memory error (Er1)
Review the function data before you turn off the power when the memory error occurs. When the data
are correct, the error is limited to data in the back up memory. Only if you can use "All save" to save data
without reoccurence of Memory error, you can operate the inverter. Check the printed circuit board
visually for dusts.
When the function data are abnormal, or memory error occurs frequently while function data are normal,
an inverter fault is suspected. Contact FUJI.
Inverter is normal.
You can continue to
operate.
Does KEYPAD YES If KEYPAD panel
panel display normal communication error
data? occurs frequently,
inverter fault is
NO suspected.
Contact FUJI.
Inverter is defective.
Contact FUJI.
7-23
(16) CPU error and A/D converter error
NO
Inverter fault is
suspected.
Contact FUJI.
NO
Do motor parameters
NO Review data and execute
(function code P and
motor parameter tuning
A) match companion
(function code H01) again.
motor?
YES
Inverter fault is
suspected.
Contact FUJI.
7-24
(18) RS485 communication error
YES NO
Is "No response error Does inverter
detection time" (function code NO communicate regularly in
H38) setting disabled? specified time?
YES YES
Use maintenance Is communication line
NO YES Review
information of KEYPAD physically
communication line.
panel to check RS485 disconnected?
error code.
YES
Review device configuration to
Is total length of communication decrease total wiring length to less
line within specification? NO than specification.
Non-shielded: Max. 10m If you use shielded line,
Shielded: Max. 500m use commercial shielded
YES RS485 converter.
YES
YES
YES
Inverter noise is suspected.
Does decreasing baud rate Use "Mode selection on no response
YES
(function code H34) down to error (H32)" to determine whether
2,400bps eliminate alarm? you can continue operation.
NO
Contact FUJI.
7-25
(19) Input phase loss
YES
NO
Inverter fault or
Is imbalance rate in three- NO malfunction due to
phase power supply more
noise is suspected.
than 2%?
Contact FUJI.
YES
NO Install DC REACTOR
Is DC REACTOR used? (optional, standard for 75 kW
or more models)
YES
YES
NO
7-26
(21) Operation procedure error
NO
NO
Contact FUJI.
(22) Others
The following alarms are related to options. See User’s Manual for details.
Er4 : Network error. When T-Link, SX bus or field bus option is installed.
ErA : UPAC error. When UPAC option is installed.
Erb : Inter-inverter communication error. When SI option is installed.
7-27
8. Maintenance and Inspection
Proceed with daily inspection and periodic inspection to prevent malfunction and ensure long-term reliability.
Note the following:
· Start the inspection at least five minutes after turning off the power supply for inverter rated at 22kW or
less, and ten minutes for inverter rated at 30kW or more. (Check that the charge lamp (CRG) goes off,
and that the voltage is 25V DC or less between terminals P(+) and N(-).
Electric shock may result.
· Only authorized personnel should perform maintenance and component replacement operations.
(Remove metal jewelry such as watches and rings.)
(Use insulated tools.))
Never modify the inverter.
Electric shock or injury may result.
For the replacement parts, contact your nearest service center.
8-1
Table 8-2-1 Periodical inspection list
Check parts Check items How to inspect Evaluation Criteria
Environment 1) Check the ambient temperature, 1) Conduct visual inspection 1) The specified standard
humidity, vibration, atmosphere (dust, and use the meter. value must be satisfied.
gas, oil mist, water drops). 2) Visual inspection 2) The area is clear.
2) Is the area surrounding the equipment
clear of foreign objects.
KEYPAD panel 1) Is the display hard to read? 1),2) Visual inspection 1),2) The display can be
2) Are the characters complete? read and is not
abnormal.
Structure such as a 1) Is there abnormal sound or vibration? 1) Visual and aural 1),2),3),4),5) Not abnormal
frame or cover 2) Are nuts or bolts loose? inspection
3) Is there deformation or damage? 2) Tighten.
4) Is there discoloration as a result of 3),4),5) Visual inspection
overheating?
5) Are there stains or dust?
Common 1) Are there loose or missing nuts or 1) Tighten. 1),2),3) Not abnormal
bolts? 2),3) Visual inspection Note: Discoloration
2) Are there deformation, cracks, of the bus bar
damage, anddiscoloration due to does not indicate a
overheating or deterioration in the problem.
equipment and insulation?
3) Are there stains and dust?
Conductor and 1) Is there discoloration or distortion of a 1),2) Visual inspection 1),2) Not abnormal
wire conductor due to overheating?
2) Are there cracks, crazing or
discoloration of the cable sheath?
Terminal block Is there damage? Visual inspection Not abnormal
Smoothing 1) Is there electrolyte leakage, 1),2) Visual inspection 1),2) Not abnormal
capacitor discoloration, crazing, or swelling of 3) * Estimate life expectancy 3) Capacitance ³ initial
Main circuit
8-2
* Estimation of life expectancy based on maintenance information
The maintenance information is stored in the inverter KEYPAD panel and indicates the electrostatic
capacitance of the main circuit capacitors and the life expectancy of the electrolytic capacitors on the control
PC board and of the cooling fans. Use this data as the basis to estimate the life expectancy of parts.
1) Determination of the capacitance of the main circuit capacitors
This inverter is equipped with a function to automatically indicate the capacitance of the capacitors
installed in the main circuit when powering up the inverter again after disconnecting the power according
to the prescribed conditions.
The initial capacitance values are set in the inverter when shipped from the factory, and the decrease
ratio (%) to those values can be displayed.
Use this function as follows:
(1) Remove any optional cards from the inverter. Also disconnect the DC bus connections to the main circuit
P(+) and N(-) terminals from the braking unit or other inverters if connected. The existing power-factor
correcting reactor (DC reactor) need not be disconnected.
A power supply introduced to the auxiliary input terminals (R0, T0) that provides control power should be
isolated.
(2) Disable all the digital inputs (FWD, REV, X1-X9) on the control terminals. Also disconnect RS485
communication if used.
Turn on the main power supply. Confirm that the cooling fan is rotating and that the inverter is not
operating. (There is no problem if the "OH2 External thermal relay tripped" trip function is activated due to
the digital input terminal setting off.)
(3) Turn the main power off.
(4) Turn on the main power again after verifying that the charge lamp is completely off.
(5) Open the maintenance information on the KEYPAD panel and confirm the capacitance values of the built-
in capacitors.
Electrolytic capacitor on
61,000hours
control PC board
8-3
8-3 Measurement of Main Circuit Electrical Quantity
The indicated values depend on the type of meter because the harmonic component is included in the voltage
and current of the main circuit power (input) and the output (motor) side of the inverter. When measuring with
a meter for commercial power frequency use, use the meters shown in Table 8.3.1.
The power-factor cannot be measured using power-factor meters currently available on the market, which
measure the phase difference between voltage and current. When power-factors must be measured, measure
the power, voltage, and current on the input side and output side, then calculate the power-factor using the
following formula:
Power [ W ]
Power - factor = ´ 100[%]
3 ´ Voltage[ V] ´ Current[ A]
Symbol
Note: When measuring the output voltage using a rectifier type meter, an error may occur.
Use a digital AC power meter to ensure accuracy.
8-4
8-4 Insulation Test
Avoid testing an inverter with a megger because an insulation test is completed at the factory. If a megger test
must be completed, proceed as described below. Use of an incorrect testing method may result in product
damage.
If the specifications for the dielectric strength test are not followed, the inverter may be damaged. If a dielectric
strength test must be completed, contact your local distributor or nearest Fuji Electric sales office.
8-5
9. Compliance with Standards
9-1-2 Notes
See the notes on page 0-7 when you use inverters as UL/cUL approved products.
Only the models in the 400V series comply with the standards above among the "FRENIC5000 VG7S" series.
The 200V series do not conform to the standards. Please note that products of the CT/HT use 18.5 kW and the
VT use 22 kW do not comply with the standards, and if you need to use compliant products, you should use the
products of the CT/HT use 22 kW and the VT use 30 kW which are models with larger capacities by one grade.
9-3-2 Notes
See the notes on page 0-12 when you use inverters as products compliant to the Low Voltage Directive in
Europe.
9-2
Table 9-1 RFI Filter Dimension List
External Installation Ferrite ring (number)
Figure
Applicable Rated Maximum Filter
Filter type dimension dimension Control
inverter type current rating installation Main circuit
terminal
Communi-
L,W,H[mm] Y,X[mm] cable cation cable
cable
FRN3.7VG7S-4(CT/HT/VT)
290x70
FS5941-40-47 FRN5.5VG7S-4(CT/HT/VT) 40A 275x45 M6(4) - - - 9-1
FRN7.5VG7S-4(CT/HT/VT) x185
ZCAT203 ZCAT203
FRN11VG7S-4(CT/HT/VT) ACL-74B 9-2
FS5941-60-52 60A 329x80 2-0930 2-0930
FRN15VG7S-4(CT/HT/VT) 314x55 M6(4) (1) 9-3
x185 (2) (2)
FS5941-86-52 FRN22VG7S-4(CT/HT/VT) 86A - - - 9-2
435x200
RF3100-F11 FRN30VG7S-4(CT/HT) 100A x130 408x166 M6(4) - - -
FRN30VG7S-4(VT)
FRN37VG7S-4(CT/HT/VT)
FRN45VG7S-4(CT/HT/VT) 495x200 9-4
RF3180-F11 180A Three- 468x166 M6(4) - - -
FRN55VG7S-4(CT/HT/VT) x160
FRN75VG7S-4(CT/VT) phase
FRN90VG7S-4(CT) 480VAC
FRN90VG7S-4(VT)
250x587
RF3280-F11 FRN110VG7S-4(CT/VT) 280A 560x85 M6(6) - - -
FRN132VG7S-4(CT) x205
FRN132VG7S-4(VT) 9-5
FRN160VG7S-4(CT/VT) 250x587
RF3400-F11 400A 560x85 M6(6) - - -
FRN200VG7S-4(CT/VT) x205
FRN220VG7S-4(CT)
FRN220VG7S-4(VT) - - - 9-6
FRN280VG7S-4(CT/VT)
688x364
RF3880-F11 FRN315VG7S-4(CT/VT) 880A 648x150 M6(6) F200160 9-6
FRN355VG7S-4(CT/VT) x180 - -
(3) 9-7
FRN400VG7S-4(CT/VT)
9-3
(FS5941-40-47)
Figure 9-1
(FS5941-60-52,FS5941-86-52)
Figure 9-2
9-4
131 MAX
36 19.5
61
32 9
(ACL-74B) (ZCAT2032-0930)
Figure 9-3
Dimension [mm]
Filter type
W W1 H H1 D
RF3100-F11 200 166 435 408 130
RF3180-F11 200 166 495 468 160
(RF3100-F11, RF3180-F11)
Figure 9-4
9-5
6
(RF3280-F11, RF3400-F11)
Figure 9-5
6
(RF3880-F11)
Figure 9-6
(F200160)
Figure 9-7
9-6
Metal control panel
Turn twice (wind onece) input wires and earth wire around ferrite ring only for 11.15kW.
9-7