Fit Predictor
Version 1.10. HyperLineTM Smart Toolbox
✓ Imperial Units Metric Units
Job Information
Job number BG200014 - 001 Job date 06-08-2020 Client Ecopetrol Well LLanito 177
Rig Independece 204 Country Colombia District Not Listed Assembly date 6/3/2020
Stator serial # 50651 Rotor serial # 50079 Motor serial # 675-3230 Created by Yeisson Reyes
Remarks
Shop & Power Section Information
Power Section Size 6 3/4 in Power Section Model HyperLineTM 6 3/4 3:4 4.3 ULTRA HF (250)
Vector Tool TM Offset 0.010 in Last Stator Reline Date March 3, 2020 Accumulated Stator Hours 0 Hrs
Shop Temperature 75 degF Elastomer Type WW250 Rotor Coating Type Tungsten Carbide
Manufacturers Specifications
2US 1.5-US US 0.5-US STD 0.5-OS OS 1.5-OS 2OS 3OS
Stator Minor Diameter [in] * - - - - 3.067 - 3.143 - - -
Rotor Mean Diameter [in] - - - - 3.112 - 3.112 - - -
Fit on Surface [in] ** - - - - 0.045 - -0.031 - - -
TM
* Vector Tool Minor Diameter corrected at shop temperature ** Positive fit indicates interference. Negative fit indicates clearance.
Measured Dimensions
2US 1.5-US US 0.5-US STD 0.5-OS OS 1.5-OS 2OS 3OS
Stator Minor Diameter [in] * - - - - 3.080 - - - - -
Rotor Mean Diameter [in] - - - - 3.115 - - - - -
Fit on Surface [in] ** - - - - 0.035 - - - - -
TM
* Vector Tool Minor Diameter ** Positive fit indicates interference. Negative fit indicates clearance.
Well and Hydraulics Data Information
Flow Rate 750.00 gpm
Start End
Nozzle TFA 0.690 in2 Depth Depth
Avg. Bit Pressure Loss 979.30 psi Downhole Circulating Temperature 116 degF 130 degF
Expected Standpipe Pressure 1600.00 psi True Vertical Depth (TVD) 1195 ft 7509 ft
Expected Run Time 50.00 Hrs Mud Weight 8.9 ppg 9.1 ppg
Fluid System Name Polymer
Fluid Company Halliburton Fluid Type WBM Fluid Base Water
Max. Expected Diff. Pressure 600.00 psi Min. Expected Diff. Pressure 400.00 psi Avg. Expected Diff. Pressure 500.00 psi
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© 2020 Weatherford. All rights reserved
Fit Predictor
Version 1.10. HyperLineTM Smart Toolbox
Results
Rotor - Stator Fit
Start Depth End Depth
2US - - - -
1.5US - - - -
US - - - -
0.5US - - - -
STD 4.630 % 0.103 in 2.615 mm l Lifetime + Performance 4.570 % 0.101 in 2.578 mm l Lifetime + Performance
0.5OS - - - -
OS 1.960 % 0.036 in 0.924 mm Loose Fit 1.970 % 0.037 in 0.931 mm Loose Fit
1.5OS - - - -
2OS - - - -
3OS - - - -
Power Section Evaluation
Power Section Selection Fit Configuration Target Fit on Surface
6 3/4 3:4 4.3 ULTRA HF (250) Standard (STD) Standard (STD) From -0.028 in to +0.065 in
<< Loose -0.019 0.000 0.019 0.039 0.057 0.075 0.094 0.112 0.130 0.149 0.173 Tight >>
-1.000 -0.019 -0.010 0.000 0.010 0.019 0.029 0.039 0.048 0.057 0.066 0.075 0.083 0.09 0.097 0.105 0.112 0.121 0.130 0.139 0.149 0.161 0.173
On Surface -0.028 -0.019 -0.010 0.000 0.010 0.019 0.029 0.039 0.048 0.065 0.066 0.075 0.083 0.090 0.097 0.105 0.112 0.121 0.130 0.139 0.149 0.161 0.173
t
0.035
Start Depth
Relative Fit t
4.630 % 0.103
0.1
End Depth
Relative Fit t
4.570 % 0.101
0.1
Results are shown in: inches [in] * Based on Vector Tool TM Minor Diameter ** Positive fit indicates interference. Negative fit indicates clearance.
Loose Longer Long Lifetime + Maximum Tight
Fit Lifetime Good Performance Performance Fit
Remarks
1. Normalized Stator Minor Diameter is 3.061 in. Normalized Fit on Surface is 0.045 in. Normalized Target Fit on Surface: from -0.018 in to 0.075 in (Actual Dimensions).
2. Normalized Fluid Velocity, Normalized Sliding Velocity and Normalized Flexing Frequency are: 0.77, 0.78, and 0.21, respectively.
3. Use sensitivity analysis module to determine the acceptable ranges of temperature and swelling/shrinkage percentage.
4. The use of Tungsten Carbide coatings is recommended when the mud flow rate exceeds 85% of maximum allowable mud flow rate.
www.weatherford.com
© 2020 Weatherford. All rights reserved
Fit Predictor
Version 1.10. HyperLineTM Smart Toolbox
Imperial Units Metric Units
Sensitivity Analysis
FALSE FALSE FALSE FALSE FALSE FALSE
Expected Initial Final Fit on Surface ∆Volume Expected
Flow Circulating Circulating Interference Swelling Differential
Rate Temperature Temperature Pressure
Clearence Shrinkage
750 116 130 0.035 0.61 500
gpm degF degF in % psi
[2839.1lpm] [46.7degC] [54.4degC] [0.889mm] [0.61%] [3447kPa]
Fit Sensitivity vs. Temperature
0.110 2.794 Start Depth End Depth
Fit [mm]
Fit [in]
0.100 2.540
◄ 0.103 in [2.611mm] ◄ 0.101 in [2.575mm]
0.090 2.286
110 120 130 140 Long Lifetime Long Lifetime
43 49 54 60 Good Performance Good Performance
Downhole Temperature [degF] [degC] Initial Relative Fit Final Relative Fit
[ 4.62 % ] [ 4.57 % ]
Sensitivity Analysis Actual Data
