2019-Value Engineering Using Load-Cell Test Data of Barrette Foundations - A Case Study
2019-Value Engineering Using Load-Cell Test Data of Barrette Foundations - A Case Study
10.1680/jgeen.19.00246
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This paper presents a case history of the design, Osterberg load-cell testing, value engineering and revised
design by back-analysis of reinforced concrete barrette foundations, resulting in a reduction of barrette length by
about 11%, for the 100-storey La Maison tower in Dubai. Rectangular barrettes were selected as an efficient
foundation system to transfer 55 MN load per barrette after comparing the design with equivalent-sized circular
piles. Bi-directional static load testing results were back-analysed by a finite-element model to modify the
barrette length. The stiffness parameters were modified after calibrating against load-cell results, which was
matched with 20% modulus of elasticity from geophysics tests. The relation between unconfined compressive
strenght and skin friction was back-calculated and compared with commonly used methods in the United Arab
Emirates. Finite-element analysis of a group of barrettes with revised length showed settlement within limits.
Rivsing the barrette length by about 11% resulted in significant savings in cost as well as construction time.
Super-tall towers of height more than 300 m (CTBUH, 2018) in the United Arab Emirates
(UAE) are mostly supported by large diameter piles or barrettes deriving strength through
friction in weak and weathered carbonate rocks. The traditional deep foundation design
methods currently in use in the UAE, are developed for geological settings not similar to
UAE and are only verified for much smaller test loads and short pile depths and capacities.
The various design approaches, in estimating skin friction resistances using unconfined
compressive strength (UCS) values of rock result in huge variations in bearing capacity
(Poulos, 2009; Poulos, 2010; Charif and Najjar 2010; Russo et al., 2013; Badelow and Poulos,
2016; Katzenbach et al., 2016; Poulos, 2017; Latapie et al. 2018). The design methods for
rectangular barrette foundations in the region use the same theories for circular pile
foundations and under-predict barrette capacities. Foundation settlements are also over-
predicted and rarely match the actual measurements or load test data (Poulos, 2017;
Latapie et al., 2018; Alzaylaie, 2018).
Extensive geotechnical and geophysical investigation was conducted at the La Maison
project site to arrive at representative design profile and parameters. Foundation design
was a challenge due to the small footprint area and requirement to transfer load of 45−55
MN per pile to the weak carbonate rocks. In comparison with large diameter piles, barrettes
were chosen as efficient alternative. Barrettes were tested by bi-directional static load tests
(BSLT) as per standard requirements (ICE 2007, ICE 2016). Results were modelled in three-
dimensional (3D) finite-element modelling (FEM) and calibrated to revise ground stiffness
parameters and compared with modulus obtained from seismic testing. Barrette length was
then revised using the back-analysed load test data. 3D numerical group modelling was
performed to check group performance. Barrette group responses are presented in terms of
settlements.
The process of site characterisation and design of barrette foundations for the La Maison
tower, Osterberg load-cell (O-cell) load testing, back-analysis and numerical modelling
simulating the test and revision in design length of barrettes, achieving significant cost
savings for the La Maison Tower are presented in this paper.
2. The La Maison tower
The La Maison Tower is a major project of HDS Gale Estates Limited, Dubai and comprises of
an 80− 100 storey residential tower, one of the tallest in Dubai, on a two-level podium with
six basements. It is located in Business Bay, Dubai, approximately 2 km southeast of Burj
Khalifa. Selection of appropriate foundation system was a challenge due to the requirement
to transfer heavy loads of 45−55 MN per barrette to the weak carbonate rocks below,
through limited footprint area of 90 m x 60 m. Site location plan is presented in Google
earth satellite map in Figure 1. The site is relatively flat with reduced levels (RL) ranging from
2.81 m to 2.96 m with respect to the local Dubai standard reference datum. The foundation
cut off level was at -20 m RL.
3. Site geology
The near surface geology of coastal Dubai consists of quaternary marine, aeolian, sabkha
and fluvial deposits including mobile Aeolian dune sands, evaporite deposits and marine
sands, which overly variably cemented pleistocene deposits (aeolianite and marine
As part of initial design, design lengths of piles of various diameters and depths were
compared with the equivalent barrettes. Due to relatively smaller loading requirements
bored cast in situ pile foundations were adopted for entire podium structure. For the tower
area large diameter bored piles were initially considered, however due to the heavy loads
within small tower foot print the piles would be too long and have to be too closely spaced
in the layout, which would then reduce the efficiency of piles significantly. The structural
and other design requirements defined the cut-off level for tower area to be -20 m RL. The
groundwater level was considered at -1.5 m RL based on piezometer readings. Resistance at
the base was not considered in the design as is the accepted local practice in Dubai mainly
due to cavity risk and pile bottom cleaning issues. Pile C80 concrete with E value of 37.6 GPa
was considered based on actual concrete cube test results at site.
A safety factor of 2.5 for the allowable skin friction was considered. Load capacity of single
pile for various shaft diameters and their equivalent barrettes were estimated. After careful
design considerations, barrettes were selected as the efficient foundation system under the
There has not been much of acceptable design basis for rock socketed piles until early
1960s. Subsequent research in later years resulted in good design methods which take in to
account applied mechanics and properties of the rock socket (William and Pells, 1980;
William et al. 1981, Bowles J E 1997). Publications released in the 1980’s presented
substantial field and laboratory testing and theoretical study results amongst which
Williams et al. (1980), Horvath (1978), Carter and Kulhawy (1987) and Zhang & Einstein
(1998) are notable. Several commonly used correlations in UAE and Dubai, predict bearing
capacity of rock socketed friction piles from unconfined compression strength (UCS) of
intact rock which deviate significantly from results of field load tests as reported by Alrifai
(2007), Haberfield et al. (2008); Ibrahim et al. (2009). Poulos & Davids (2005) and Poulos &
Bunce G (2008). There are several methods that use correlations derived from local geology
and from UCS results validated by load tests which are considered to be many times over
conservative (Zhang Y et al, 2013, Latapie et al., 2018). Most of these methods are
developed based on load tests conducted in geological settings different from UAE. The
predictions of bearing capacity from several of these existing and widely used correlation
give a wide range of results which is demonstrated in Figure 4 using design profile at the
tower location. This substantiate the need to develop a more acceptable and economical
but safe design method applicable for barrettes in the Middle East region and O-cell testing
and back-analysis can help to achieve this (Guoliang & Weiming 2012).
The preliminary barrette test capacity was established using Horvath and Kenney (1979).
Barrette capacities were then revised using load test results to get a more appropriate and
safe design value. The initial design of barrettes, load testing by O-cell and value
engineering, back-analysis and redesign are discussed below.
5.2 Design using Horvath and Kenney (1979) method - piles v. barrettes
As it is an accepted method for tall tower designs in the Middle East, the axial pile and
barrette capacity is calculated using below equation by using Horvath and Kenney (1979).
f s UCS 0.5 (1)
Where α is a coefficient which ranges from 0.20 for smooth and 0.30 for rough sides of pile.
UCS is the average unconfined compression strength for the layers considered and fs is the
ultimate skin friction for the layer. A value of α=0.3 is considered for the calculation of
ultimate unit side resistance.
5.2.1 Initial design – large diameter piles
The O-cell load test method was developed by Osterberg (1989) and its use has enhanced
the testing capabilities of barrettes worldwide. Osterberg (1999) presented examples of
tests and concluded that larger the strength of material the more the load capacity is
underestimated. He presented ratio of measured to estimated ultimate loads for various
tests conducted in soft soils to intermediate geo-materials and hard rock. The rock
formations in UAE fall under the intermediate geo-materials and accordingly there is a
significant difference between the estimated and measured values of load capacities, which
is also demonstrated by the back-analysis of data from barrette tests at La Maison tower.
6.1 O-cell testing of barrettes GB1, GB2 and GB3 at La Maison tower site
Three static bi-directional load tests were carried out in accordance with ASTM D1143/D
1143M-07 (2007) on barrettes of size 2.8 m x 1.2 m at locations with relatively weaker
ground conditions. A summary of the test data and inferences are presented in Table 5. The
load settlement curves from three barrette tests attached as Figures 6a, 6b and 6c, show
A single barrette was modelled in Plaxis3D to simulate the load test. The barrettes were
defined as volumetric elements. Interface was defined between soil/rock and barrettes to
take into account soil-structure interaction. A rigid interface, Rinter =1.0, was defined
between the soil/rock and the barrettes using the standard stiffness approach available in
Plaxis. After several iterations ground stiffness was modified to calibrate the model to
match the test results. The single barrette was also analysed using design parameters
obtained from initial soil testing as well as using the revised modulus as 20% of the stiffness
modulus from down hole seismic testing (Ed). The results are presented in Figures 7a, 7b and
7c. Table 6 provides a comparison of settlements obtained from initial soil parameters,
actual load test and using stiffness values estimated from geophysics data. It can be seen
that the settlements from model with ground stiffness as 20% of Ed is more in agreement
with the actual load test behaviour.
Modified stiffness parameters were about three to 15 times the design modulus derived
from soil test data as presented in Table 7. Similar results were reported by other
researchers for rocks in UAE region. These ratios varied by four to 15 in similar study by
Latapie (2018). These results are also in good agreement with the results presented by
Haberfield (2013) and Alzaylaie (2018).
6.3 Back analysis and revised barrette capacity
The load test results were also back-analysed to examine the correlation of ultimate friction
with unconfined compression strength of rock. Mobilised skin friction for the three tests at
100%, 200% and 300% of the working load is presented in Figure 6d which is used to revisit
and revise the barrette design to match the results of 100% loading conditions from the load
test. Results of the modified capacity for a 2.80 x 1.20 m barrette are presented in Figure 8.
This modification is done conservatively to get quick authority approvals. Based on this for
54 MN load, barrette length of 42 m is found to be enough as against 48 m as per initial
design, resulting in a total length reduction of 11% based on value engineering. The saving
of 6 m length of barrettes is implemented as a conservative solution.
The best fit of UCS to skin friction correlation using only the three barrette test data showed
the following equation below the lower boundary limit for ultimate skin friction value.
fs=0.52(UCS)0.5 (2)
The best fit was represented by the equation
fs=0.81(UCS)0.5 (3)
This is demonstrated in Figure 9.
The revised design value adopted for the barrettes in the current design are however only
close to a factor on 0.4, applied in order to get additional factor of safety and to be on the
conservative side for quick approvals. It is however an improvement over the typical 0.2 to
0.3 values that is used for design of most of the existing towers in UAE.
The Barrette lengths and layout was modified with 42 m barrettes and 3D group model was
analysed by FEM GTS NX. For the group model, the barrettes and piles were defined as
beam elements. It is acknowledged that modelling barrettes as beam elements is relatively
simplistic approach, however the huge computational effort needed in modelling the large
group as volumetric elements and the additional time and effort does not outweigh the
benefits from such an exercise. Other published tall tower cases also have adopted similar
approach in successfully modelling the foundations (Badelow and Poulos, 2016, Ibrahim et
al.,2009). In modelling Kingdom Tower, embedded beam option (1D) was selected to model
the piles/barrettes (Leventis et. al. 2015). Such a relatively simplistic approach is therefore
adopted for modelling the large group of barrettes whereas in all the single barrette analysis
used to draw main conclusions in this paper barrettes are modelled as volumetric elements.
The soil/rock and the raft was modelled as volumetric element. The rigid interface
behaviour between the barrettes/piles and soil/rock was simulated using embedded beam
element. Embedded beam elements in MIDAS GTS NX are used in an embedded form inside
a mother element (plane strain element or solid element) with rigid link/interpolation link to
simulate soil-structure interaction. Group model results are presented in Figures 10a, 10b,
10c and 10d. A summary table of the 3D modelling analysis results is presented in Table 9
which are checked against limiting values of settlements summarized in Table 8 based on
published literature (Poulos, 2009) and found to be within acceptable limits. A lateral load
analysis was also performed and the loads were compared to be within limits, against the
lateral load causing 12 mm deflection.
For the final model and material properties selected, maximum vertical settlement for the
core was found to be 43 mm. Results of all load cases analysed are presented in Table 9.
Factor of safety was found to be well above 3 during loading stage. It is thus possible to
conclude that the barrette length optimization of 11% for all elements seems appropriate
for the given ground conditions and group settlements are also within acceptable limits.
8. Conclusions
The existing design practice in UAE for tall tower foundations lead to conservative results,
however, it is possible to learn from experience and arrive at more sustainable and
environment friendly solutions that allow optimum utilisation of resources. The main
conclusions drawn from the design and value engineering process of the La Maison tower,
are summarised in this section.
Barrettes are efficient foundation system for tall towers in UAE. Barrettes are better alternatives
to large diameter piles for tall towers when heavy foundation loads are to be transferred to
ground through small footprint areas especially in geological conditions like UAE where piles
derive strength predominantly from friction. As barrettes offer larger contact area higher
frictional capacities are mobilised. In case of La Maison tower, during initial design, by changing
the foundation option from piles to barrettes a total length reduction of 20% and saving of 27 m3
of concrete volume per barrette was achieved.
Correlation coefficient between skin friction and UCS for UAE rocks. Most of the traditional
design methods currently in use in the Middle East are based on pile load test data from non-
similar geological conditions and for much smaller test loads and smaller pile depths and which
under-predict capacities to a great extent. Based on O-cell measurements at La Maison tower
The authors acknowledge the support provided by the owner of La Maison tower, HDS Gales
States Limited, for allowing to use the project related data for research purpose and to
publish the results.
List of notations
Alrifai L (2007) Rock socket piles at Mall of the Emirates, Dubai. Proceedings of the
Institution of Civil Engineers-Geotechnical Engineering, 160(2), 105-120.
Alzaylaie M (2018) Stiffness and Strength of Dubai Sedimentary Rock PhD Thesis, Technische
Universitat Darmstadt, Darmstadt Germany; https://tuprints.ulb.tu-
darmstadt.de/id/eprint/8153
ASTM D1143/D 1143M-07 (2007) American Standard Test Methods for Deep Foundations
Under Static Axial Compressive Load, ASTM International, West Conshohocken, PA,
USA
Bowles J E (1997) Foundation Analysis and Design, McGraw-Hill Publication, USA.
BS EN 1992-1-1 (2004) (English) Eurocode 2 Design of concrete structures - Part 1-1 General
rules and rules for buildings.
BS EN 1997-1 (2004) (English) Eurocode 7 Geotechnical design- Part 1 General rules.
Carter JP and Kulhawy FH (1987) Analysis and design of foundations socketed into rock. Res.
Rep. 1493-4, Geotechnical Engineering Group, Cornell University, Ithaca, New York.
Charif KH and Najjar SS (2010). Side friction along drilled shafts in weak carbonate rocks. The
Art of Foundation Engineering Practice - guide, pp. 190 – 204
CTBUH (Council on Tall Buildings and Urban Habitat) (2018) http://www.ctbuh.org
Badelow F and Poulos HG (2016), Geotechnical foundation design for some of the world’s
tallest buildings, The 15th Asian Regional Conference on Soil Mechanics and
Geotechnical Engineering, 96-108
Guoliang Dai and Weiming Gong (2012) Application of bi-directional static loading test to
deep foundations Journal of Rock Mechanics and Geotechnical Engineering, 4 (3):
269–275
Haberfield CM (2013) Tall Tower Foundations—from concept to construction. In: Phoon KK
(ed) Advances in foundation engineering. Research Publishing Services, Nandanam,
pp 33–65
Haberfield CM, Paul D and Ervin M (2008) Case History–Geotechnical; Design for the
Nakheel Tall Tower. ISSMGE Bulletin, 2(4), 5-9.
Calcisilti Conglomer
Paramet Symbol/U SAN Calcareni Conglomer Sandsto Siltsto
te (1, 2 ate (1, 3
er nit D te ate (2) ne ne
and 3) and 4)
Liquid -
LL [%] 22 - 29 - - - - -
Limit
-
Plastic
PL [%] 18 - 23 - - - - -
Limit
-
Plasticit
PI [%] 4 - - - - -
y Index
-
Fines
[%] 74 - 98 - - - - -
Content
Ei
7.6 –
(intact 44.20 – 4 – 455 4.1 – 1511 27 – 125
[MPa] - 600 271.7
modulus 811 (183) (48.73) (94.80) (112.8)
(48.35)
)
Elevation (m Unit
Thickness RQD UCS Φ' c' E
DMD) wt
Strata
Description
Top Bottom m kN/m3 % MPa Degrees MPa MPa
Gravelly
2.88 -10.00 12.88 18 - - 32 - 16
sand2
-
Calcarenite -14.20 4.20 20 95 2.20 39 0.20 185
10.00
-
Sandstone -23.00 8.80 20 95 0.75 41 0.07 110
14.20
Conglomerate -
-28.00 5.00 22 100 4.00 44 0.39 1100
1 23.00
Conglomerate -
-31.00 3.00 22 100 2.50 44 0.24 1100
2 28.00
-
Calcisiltite 1 -47.00 16.00 20 70 1.17 37 0.08 150
31.00
Conglomerate -
-50.00 3.00 20 100 1.05 44 0.10 250
3 47.00
-
Calcisiltite 2 -60.50 10.50 22 70 1.10 37 0.08 330
50.00
Conglomerate -
-63.80 3.30 20 100 1.15 43 0.11 700
4 60.50
-
Calcisiltite 3 -90.00 26.20 22 70 1.30 37 0.08 350
63.80
Table 4: Equivalent pile diameter and increase in perimeter for various barrette sizes
Equivalent Perimeter
Width Length Area Perimeter Area Perimeter
Dia. Pile Increase
W(m) L(m) (m2) (m) (m2) (m)
(m) (%)
Table 7 Stiffness factor – ratio of calibrated stiffness to the stiffness from lab tests and PMT initially adopted for
design
Siltstone/conglomerate 3
Total Settlements 80 mm
Differential Settlement
1/500
along the raft
Table 9 All load cases and settlement response under static and transient loads.
Max. Vertical
Max. Diff. Settlement
Settlement
No. Load Combination
mm 1/L