Aristo Mig 4004i Pulse

Light weight, multi-process inverter power source

The Aristo Mig 4004i Pulse power source is designed

®

for high quality and high productivity welding

applications. This multi-process welding package
features the latest inverter technology to efficiently weld
mild steel, stainless steel and aluminum using solid
or flux cored wire.
It also offers a considerably improved power factor,
better than 0.94 and an efficiency of 88%. This provides
minimized energy consumption and offers significant
reductions in your energy cost under similar welding
conditions.

„„ Pulse functionality reduces heat input and minimizes

spatter
„„ Up to 250 pre-programmed synergic lines
„„ QSet intelligent welding system
™

„„ Crater filling and adjustable burn back time

„„ Pre and post gas flows
„„ ESAB LogicPump prevents overheating of the torch

Aristo Mig 4004i Pulse shown with COOL 1 water cooler

„„ TrueArcVoltage system measures the correct arc
™

and Aristo U82 Plus control voltage at the contact tip (together with ESAB torches)

Visit esab.com for more information.

Industry
„„ Industrial and General Fabrication
„„ Energy
„„ Windtowers
„„ Transportation
„„ Railcars
„„ Mining
„„ Mobile Machinery
„„ Steel Industry
„„ Ship/Barge Building
„„ Offshore Oil

Aristo Mig 4004i Pulse with WeldCloud Top Box

online weld management platform
Aristo Mig 4004i Pulse
®

Specifications
Aristo Mig 4004i Pulse Power Source

Primary Voltage 380 – 460 V

Number of Phases 3 ph

Supply Frequency 50/60 Hz

Fuse Slow 20 A

Setting Range MIG (GMAW) 16 – 400 A

Setting Range STICK (SMAW) 16 – 400 A

Setting Range TIG (GTAW) 4 – 400 A

400 A/34 V @ 60% Duty Cycle
Welding Output
300 A/29 V @ 100% Duty Cycle
Open Circuit Voltage 55 V

Open Circuit Voltage VRD < 35 V

Energy Save Mode 40 W

Rated kVA 25.2 kVA

Power Factor at Maximum Current 0.94

Efficiency at Maximum Current 88%

Operating Temperature 14 – 104°F (-10 – 40°C)

Protection Class IP23

Insulation Class H

Dimensions L x W x H 24 x 10 x 17.5 in. (610 x 250 x 445 mm)

Weight
without COOL 1 98 lbs. (44.5 kg)
with COOL 1 128 lbs. (58 kg)
Application Class S

COOL 1 Water Cooling Unit (Optional)

Supply Voltage 24 VDC

Cooling Capacity 1.3 kW

Coolant Volume 1.2 gal (4.5 L)

Max Flow 0.8 gal/min (3.0 L/min)

Max Pressure 4.5 bar

Max Torch Height 28 ft. (8.5 m)

Dimensions L x W x H (includes filler tube) 24 x 10 x 10 in. (610 x 256 x 256 mm)

Weight
with coolant 36 lbs. (16.5 kg)
without coolant 26.5 lbs. (12 kg)
Aristo Mig 4004i Pulse
®

Specifications
Aristo Feed 3004 Wire Feeder
Supply Voltage 42 VAC
Wire Spool Capacity 40 lbs. (18 kg)
Max. Spool Diameter 12 in. (300 mm)
Wire Feed Speed 31.5 – 984 ipm (0.8 – 25 m/min)
Wire Dimensions: Steel/Stainless Steel .023 – 1/16 in. (0.6 – 1.6 mm)
Aluminum .040 – 1/16 in. (1.0 – 1.6 mm)
Cored Wire .030 – 1/16 in. (0.8 – 1.6 mm)
Dimensions L x W x H 27 x 11 x 16.5 in. (690 x 275 x 420 mm)
Weight 33 lbs. (15 kg)

Ordering Information
Description Part Number
Aristo Mig 4004i Pulse, 460V 0465152882
Aristo Mig 4004i Pulse/3004 U6 Ready-To-Weld 0558102268
Aristo Mig 4004i Pulse/3004 U82 Plus Ready-To-Weld 0558102269
Aristo Mig 4004i Pulse/3004 U6 Basic 0558102226
Aristo Mig 4004i Pulse/3004w U6 Basic 0558102227
Aristo Mig 4004i Pulse/3004 U82 Plus Basic 0558102228
Aristo Mig 4004i Pulse/3004w U82 Plus Basic 0558102229
Aristo Mig 4004i Pulse U6 for PPG 26 KD Push-Pull Gun 0558102264
Aristo Mig 4004i Pulse U82 Plus for PPG 26 KD Push-Pull Gun 0558102265
Aristo Mig 4004i Pulse, with WeldCloud Top Box* 0445301881
*For more information on WeldCloud online weld management platform, see separate fact sheet.

Options & Accessories - Wire Feeders

Description Part Number
Aristo Feed 3004, U6 Encl. 10 pole, air-cooled 0460526486
Aristo Feed 3004w, U6 Encl. 10 pole, water-cooled 0460526896
Aristo Feed 3004, U82 Plus Encl. 10 pole, air-cooled* 0460526481
Aristo Feed 3004w, U82 Plus Encl. 10 pole, water-cooled* 0460526891
Aristo YardFeed 200w, U6 Encl. 10 pole, water-cooled 0459906896
*Requires Aristo U82 Plus 0460820881.

Options & Accessories

Description Part Number
Aristo U82 Plus 0460820881
Aristo U82 control cable extension, 24.6 ft. (7.5 m) 0460877891
Strain relief for welding gun 0457341881
Strain relief for connection cables 0459234880
Lifting eye 0458706880
Quick connector for Marathon Pac 899F50
Aristo Mig 4004i Pulse
®

Options & Accessories

Description Part Number
Inlet guide for Marathon Pac (use with 899F50) 0558002354
Remote control MTA1 CAN 0459491880
Remote control MT1 10Prog CAN 0459491882
Remote interconnection cable, 16.4 ft. (5 m) 0459960880
Remote adapter kit for Miggytrac/Railtrac 0459681880
Push-pull gun connection kit, basic 0459020883
Push-pull gun connection kit, remote WFS 0459681881
COOL 1 water cooler 0462300880
COOL 1 flow guard 0456855881
Adapter for 11 lbs. (5 kg) spool 0455410001
Spool cover, steel 0459431880
Adapter for spool diameter 17 in. (440 mm) 0459233880
Wheel kit for wire feeder 0458707880
Trolley 4-wheel - standard 0462151880

ARC23314A/NA/EN/10/15/Note: Specifications subject to change without notice. Products may vary from those pictured.
Trolley 4-wheel - standard, bracket (without COOL 1) 0463125880
Trolley 2-wheel 0460564880
Trolley 4-wheel - for MiniBoom 0460565880
Bracket kit to assemble power source to 2/4-wheel trolley 0461310880
Trolley 4-wheel stabilizer kit for counterbalance device 0460946880
MiniBoom counterbalance device** 0458705880
Interconnection Cable - 70mm2, 5.5 ft. (1.7 m) - air-cooled 0349312450
Interconnection Cable - 70mm2, 16.4 ft. (5 m) - air-cooled 0349312451
Interconnection Cable - 70mm2, 33 ft. (10 m) - air-cooled 0349312452
Interconnection Cable - 70mm2, 49 ft. (15 m) - air-cooled 0349312453
Interconnection Cable - 70mm2, 82 ft. (25 m) - air-cooled 0349312454
Interconnection Cable - 70mm2, 115 ft. (35 m) - air-cooled 0349312455
Interconnection Cable - 70mm2, 5.5 ft. (1.7 m) - water-cooled 0459528790
Interconnection Cable - 70mm2, 16.4 ft. (5 m) - water-cooled 0459528791
Interconnection Cable - 70mm2, 33 ft. (10 m) - water-cooled 0459528792
Interconnection Cable - 70mm2, 49 ft. (15 m) - water-cooled 0459528793
Interconnection Cable - 70mm2, 82 ft. (25 m) - water-cooled 0459528794
Interconnection Cable - 70mm2, 115 ft. (35 m) - water-cooled 0459528795
**Requires P/N 0460565880, 0461310880 and 0460946880.

ESAB / esab.com