Cistron Infotek Private Limited

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFENED EXTENDED MOMENT CONNECTION

Column section Beam section

UC 356X406X235 UC 305X305X118

Dc = 381 mm = 15.00 in.

Bfc = 394.8 mm = 15.54 in. Db = 314.5 mm = 12.38 in.

twc = 18.4 mm = 0.72 in. Bfb = 307.4 mm = 12.10 in.

tfc = 30.2 mm = 1.19 in. twb = 12 mm = 0.47 in.

h = 290.2 mm = 11.43 in. tfb = 18.7 mm = 0.74 in.

ROOT RADIUS Zp = 1958000 mm3 = 119.48 in.3

Rr = 15.2 mm = 0.60 in.

Fy = 275 N/mm2 = 39.91 ksi Fy = 275 N/mm2 = 39.91 ksi

Fu = 410 N/mm2 = 59.51 ksi Fu = 410 N/mm2 = 59.51 ksi

E = 200000 N/mm2 = 29028 ksi

End plate bp = 36 mm ( TRY)

Fy = 350 N/mm2 = 50.80 ksi

For 36 MM thick plate
Fu = 490 N/mm2 = 71.12 ksi

Welding electrode E70XX (Refer Annexure-1 )

Fy = 482.3 N/mm2 = 70 ksi

Bolt grade 10.9 (Refer Annexure-1 )

Fy = 940 N/mm2 = 136 ksi Min Yield stress

Fu = 1040 N/mm2 = 151 ksi Min Ultimate tensile stress

F tv = 480 N/mm2 = 69.72 ksi Permissible shear stress

F tb = 749 N/mm2 = 108.68 ksi Permissible tensile stress

 Cistron Infotek Private Limited

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFENED EXTENDED MOMENT CONNECTION

Connection Geometry and Yeild -Line Mechanism

bp
g

de
pf0
tf
pf1
s

Dp
tw h1 h0

Dp = 2 x( de+Pfo)+Db = 555 mm

bpmax = bf + 1" = 307.4 + 25.4 = 332.80 mm Bfb= 307.4 mm

g max= bp - 2 x de = 201.0 mm

Provide bp = 320.0 mm = 12.60 in. < 332.80 mm 307.4 < 320<OR=332.8 So OK

g = 150.0 mm = 5.91 in. < 201.0 mm OK

pfi = 60 mm = 2.36 in. > 55 mm 55 < 60 SO OK

pfo = 60 mm = 2.36 in. > 55 mm 55< 60 SO OK

h0 = 365 mm = 14.38 in.

h1 = 226 mm = 8.92 in.

de = 60 mm = 2.36 in.

As per Clause 6.9.1, 6.9.2, 6.9.3 of AISC 358-05

Min. pfi and pfo = bolt dia + 1/2" for bolts upto 1 in. and 3/4" for bolts greater than 1"
 Cistron Infotek Private Limited

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFENED EXTENDED MOMENT CONNECTION

Beam side design

1 Connection design
1) Design Capcity of Member in Bending (IS 800- 2007 Cl. 12.11.2.1)
M uc = 1.2 x Zp x Fy / (1.1 x 1000)

= 1.2 x 1958000 x 275 / (1.1 x 1000)

M max = 587.4 Kn-m

= 5182.95 k-in.
2) Design Capacity of Main Beam in Shear (IS 800- 2007 Cl. 12.11.2.2)
50% x Fy x Db x twb/(1.1 x √3) =

F max = 272.37 Kn = 272.3 Kn

= 61.21 kips

2 Required dia of bolt [DG 4, CL:2.2.3]

2 M uc
d b Re q 'd =
πφFt (h0 + h1 )

= sqrt[(2 x 5182.95) / (3.14 x 0.75 x 108.68 ( 14.38 + 8.92))]

= 1.318 in. = 33.5 mm

Provide dia of bolt φ = 1.42 in = 36 mm

Tensile strength of bolt

Ptension Allow = Ft Ab P tension actual = 0 = 0 Kn

4
= 108.68 x pi /4 x 1.42 ^2
= 0.0 kips
= 172.1 kips = 765.6 Kn

Shear strength of bolt

Pshear Allow = Fv Ab P Shear actual = 272.37 = 34 Kn

8
= 69.72 x pi /4 x 1.42 ^2
= 7.7 kips
= 110.4 kips = 491.2 Kn

2 2
P tension actual P Shear actual
+
Ptension Allow Pshear Allow

2 2
0 34.04625
+ = 0.0048 Less Then 1.00 Hence OK
765.6 491.2
 Cistron Infotek Private Limited

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFENED EXTENDED MOMENT CONNECTION

3 No prying bolt moment

ΦMnp = 0.75 * 2 Pt ( h0 + h1 )

= 0.75 x 2 x 172.12 ( 14.38 + 8.92 )

= 6015.6 k-in. > Muc 5182.95 k-in.

= 681.8 Kn-m > Muc 587.4 Kn-m OK

Determining required thickness of end plate

4 End plate yield mechanism parameter [DG 4, TABLE 3.1]

s = 1/2 bp g

= 0.5 x sqrt( 12.6 x 5.91 )

= 4.315 in. = 109.601 mm >pfi OK

de = 2.36 in. = 60 mm <s

bp   1 1  1  
For 4E
Yp =  h1  +  + h0   − 1 / 2  + 2 h1 ( p fi + s ) [ ]
2   p fi s  p 
 fo   g

= 92.22 in. = 2342.39 mm

1.11φMmax
t p Reqd. =
φb f ypYp
= 1.11 x 6015.59
0.9 x 50.8 x 92.22

= 1.258 in. = 31.95 mm

Provide thickness of end plate tp = 36 mm = 1.42 in. OK

5 Factored beam flange force

Ffu = Mmax / (db - tfb )

= 5182.95 / ( 12.38 - 0.74 )

= 445.27 kips = 1981.45 kN

Ffu = 222.635 kips 990.73 kN

2
 Cistron Infotek Private Limited

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFENED EXTENDED MOMENT CONNECTION

End plate checks

6 Check for shear yielding of extended portion of end plate

ΦRn = 0.9 ( 0.6 Fyp ) bp tp

= 0.9 ( 0.6 x 50.8) x 12.6 x 1.42

= 490.813 kips > 222.64 kips OK

= 2184.12 kN > 990.73 kN

7 Check for shear rupture of extended portion of end plate

An = [ bp - 2 (db + 1/8 ) ] tp

= [ 12.6 - 2 ( 1.42 + 0.125 ) ] 1.42

= 13.5 in.2 8709.66 sq.mm

ΦRn = 0.75 ( 0.6 Fu ) An

= 0.75 ( 0.6 x 71.12) x 13.5

= 432.054 kips > 222.64 kips OK

= 1922.64 kN > 990.73 kN

8 Check for compression bolt shear rupture strength

ΦRn = 0.75 nb Fv Ab

= 0.75 x 4 x 69.72 x pi /4 x 1.42^2

= 331.24 kips > Vu , 61.21 kips OK

= 1474.02 kN > Vu , 272.38 kN

9 Check for compression bolt bearing/tearout

a. For end plate

ni = 2 No of inner bolts

no = 2 No of outer bolts

Bearing strength = 2.4 db tp Fu

= 2.4 x 1.42 x 1.42 x 71.12

= 344.18 kips/bolt = 1531.6 Kn/bolt

 Cistron Infotek Private Limited

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFENED EXTENDED MOMENT CONNECTION

Tear out of outer bolt

Lc = (Pfi + tfb + Pfo) - (Dia of bolt + 1/16)

= ( 2.36 + 0.74 + 2.36) - ( 1.42 + 1/16 )

= 3.92 in = 99.568 mm

Rn,inner = 1.2 Lc tp Fu

= 1.2 x 3.92 x 1.42 x 71.12

= 475.06 kips > 344.18 kips

= 2114.02 kN > 1531.60 kN
Bearing controls for inner bolt

ΦRn = 4 x ( 0.75 x 344.18)

= 1032.54 kips > Vu , 61.21 kips OK

= 4594.8 kN > Vu , 272.38 kN
b. For column flange

tfc = 1.19 in.

ΦRn = 1032.54 ( 1.19 / 1.42 ) ( 59.51 / 71.12)

= 724.04 kips > Vu , 61.21 kips OK

= 3221.98 kN > Vu , 272.38 kN

10 Design of weld

a. Beam flange to end plate weld

CJP weld shall be provided using E70XX electrodes.

b. Beam web to to end plate weld

w reqd. = ( 0.6 Fy twb ) / ( 2 x 0.707 x Φ ( 0.6 Fv ) )

= 0.6 x 39.91 x 0.47 / ( 2 x 0.707 x 0.75 x 0.6 x 70 )

= 0.25 in.

= 6.35 mm

Provide weld w = 8 mm OK
 Cistron Infotek Private Limited

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFENED EXTENDED MOMENT CONNECTION

Column side design [DG 4, Pg 22]

11 Check for column flange for flexural yielding

s = 1/2 bfc g

= 0.5 x sqrt( 15.54 x 5.91 ) = 4.792 in. = 122 mm

c = pf0 + tfb + pfi

= 2.36 + 0.74 + 2.36 = 5.46 in. = 139 mm

Checking as Unstiffened column flange

bfc   1   1  2
Yc = h1  + h0   + [h1(s + 3c / 4) + ho(s + c / 4) + c2 / 2] + g / 2
2   s   s  g
= 102.57 in. = 2605.28 mm

Required unstiffened
1.11φM np
column flange thickness tfc1 =
φb Fyc Yc

= 1.11 x 6015.59
0.9 x 39.91 x 102.57

= 1.346 in. = 34.19 mm > tcf = 30.2 mm

Check as
stiffened column
(PLT4) Assume flange plate of thickness = 8 mm = 0.31 in.

pso = psi = (c - ts) / 2 = (5.46 - 0.31 ) / 2 = 2.575 in. <s OK

= 65.4 mm

For stiffened column flange thickness

b fc   1 1  1 1  2
Yc = h1  +  + h0  +  + [h1 (s + psi ) + h0 (s + pso )]
2   s psi   s pso  g

= 124.77 in. = 3169.16 mm

Required stiffened
1.11φM np
column flange thickness tfc1 = tcf + ts = 30.2 + 8
φb Fyc Yc
= 38.2 MM
= 1.11 x 6015.59
0.9 x 39.91 x 124.77

= 1.22 in. = 30.99 mm < (tcf + ts = 38.2 mm )

OK
 Cistron Infotek Private Limited

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFNED EXTENDED MOMENT CONNECTION

12 Check for local flange bending [AISC 360-05, J10.1]

2
ΦM cf = Φ b F yc Y c t cf

= 6346.42 k-in = 719 Kn-m

ΦRn = ΦMcf / (d - t fb )

= 6346.42 / (12.38 - 0.74)

= 545.23 kips > Ffu , 445.27 kips

= 2426.27 kN > Ffu , 1981.45 kN
Stiffener plate is not required

13 Check for local web yielding strength [DG 4, Pg 22]

Ct = 1 (Assume not at top of column)

Kc = 1.79 in. Kc = (tfc + a)/25.4 (for column)

N = 1.94 in. N = (tfb + 2a)/25.4 (for beam)

Φ d Rn = 0.9 C t ( 6k c + t bf + 2t p ) F yc t wc

= 0.9 x 1 ( 6 x 1.79 + 0.74 + 2 x 1.42 ) 39.91 x 0.72

= 370.09 kips < Ffu , 445.27 kips

= 1646.9 kN < Ffu , 1981.45 kN
Stiffener plate required.

14 Check for column web buckling strength [AISC 360-05, J10.5]

3
ΦRn = Φ 24 t w c E F yc
h

= 0.75 x 24 x 0.72^3 x sqrt (29027.58 x 39.91) / 11.43

= 632.66 kips > Ffu , 445.27 kips

= 2815.34 kN > Ffu , 1981.45 kN
Stiffener plate is not required
 Cistron Infotek Private Limited

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFNED EXTENDED MOMENT CONNECTION

15 Check for column web crippling strength [AISC 360-05, J10.3]

  N  t wc 
1.5
 EF t
2
φRn = φ 0.8t wc 1 + 3
    yc fc

   
  d c  t fc  
t wc

= 0.75 x 0.8 x 0.72^2[1+3((1.93685039370079/15)(0.72/1.19)^1.5)]x

sqrt(29027.58 x 39.91 x 1.19 / 0.72)

= 508.86 kips > Ffu , 445.27 kips

= 2264.43 kN > Ffu , 1981.45 kN
Stiffener plate is not required

16 Stiffener design force

F cu = F fu - min ΦRn

= 445.27 - min { 545.23, 370.09, 632.66, 508.86 }

= 75.18 kips
= 334.551 kN

17 Design of Continuity Plate [DG 13, CL:4.3]

Required cross-section of stiffener

Ast = Fcu = 75.18 = 1.64 in.2

Φ Fyst 0.9 x 50.8

Width of transverse stiffener

bs min = b/3 - tpz/2 = 12.1/3 - 0.72/2 = 3.67 in.

Thickness of transverse stiffener

tsmin = t/2 = 0.74/2 = 0.37 in.

Providing stiffener of full depth. b = 15.54 - 0.72 = 14.82 in.

( PLT3 ) t = 10 mm = 0.39 in. OK

Ast = 5.78 in.2 > 1.64 in.2 OK

Ast = 3729.0248 sq.mm > 1058.0624 sq.mm

 Cistron Infotek Private Limited

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFNED EXTENDED MOMENT CONNECTION

Column flange to continuity plate weld

w reqd. = ( Fcu ) / ( 2 x 0.707 x Φ ( 0.6 Fv ) x b )

= (75.18 ) / ( 2 x 0.707 x 0.75 x 0.6 x 70 x 14.82 )

= 0.12 in.

= 3.048 mm

Provide weld w = 6 mm OK

18 Check for web panel zone shear [AISC 360-05, J10.11]

 3b fc tcf2 
φRn = 0.9 * 0.6 Fy d c t w 1 + 
 d b d ct w  [conditioned to Pr<0.75Pc]

= 0.9 x 0.6 x 39.91 x 15 x 0.72 x

[ 1+ ( 3 x 15.54 x 1.19^2 ) / (12.38 x 15 x 0.72 ) ]

= 347.68 kips < Ffu , 445.27 kips

= 1547.18 kN < Ffu , 1981.45 kN
Doubler plate required

19 Design of web doubler plate

Shear force in web doubler plate

doubler plate width
Vudp = 445.27 - 347.68
= COL DEPTH-2( FLANGTH TH +ROOT RADIUS) -10mm
= 97.59 kips
= 280 mm

Required thickness tpw

= (Vudp / Φ 0.6 Fy dc) /2
each side

= ( 97.59 / 0.9 x 0.6 x 50.8 x 15 ) / 2

= 0.12 in.

Provide tp = 0.31 in. = 8 mm OK

(PLT1)

Provide web doubler plate minimum = 8 mm - 2 mm = 6

mm
 Cistron Infotek Private Limited

Cistron Infotek Private Limited

Rev. Prepared By Date Chk. By Date
Client : Reliance Industries Limited
Project : J3 PROGRAMME
Subject : Moment Connection
0 CNR 26-Dec-13 RG 26-Dec-13
DESIGN OF FOUR BOLT UNSTIFFNED EXTENDED MOMENT CONNECTION

20 SUMMARY OF DESIGN

Connection design for Section Capacity

Column section Beam section
Moment = 587 Kn-m
UC 356X406X235 UC 305X305X118
Shear = 272 kn
Fy 275 275 N/mm2

GRADE OF BOLT 10.9

End plate Fy = 350 N/mm2

Welding electrode E70XX Fy = 482.3 N/mm2

End plate details

φ Bp Dp g Pfi Pfo de tp w
mm mm mm mm mm mm mm mm mm
36 320 555 150 60 60 60 36 8

Continuity PLT3 Column Web Doubler plate PLT1

Ts Ws Bd Dd Td Wd
mm mm mm mm (min) mm mm (Min)
10 280 555 8

Col Flange PLT4 PLT3 Ws = 6 mm

Tfp Wfp PT1 Wd = 6 mm
mm mm
8 8
Annexure-1 Cistron Infotek Private Limited

Bolt Properties

Diameter Dia
Stress Stress area
of of
Edge area in in bolt edge
Bolt Hole
dist bolt shank thread distance
D Asb Anb
mm mm 2 2
mm mm mm

20.0 22.0 35.0 314.0 245.0 35.0

24.0 26.0 40.0 452.0 353.0 40.0

30.0 33.0 50.0 706.0 561.0 50.0

36.0 39.0 60.0 1017.0 817.0 60.0

High Strength Bolts Grade = 8.8

Min Ultimate tensile stress Fub = 800 Mpa Ref: Table 3 - IS 1367 (Part 3) : 2002

Min Yield stress Fyb = 640 Mpa Ref: Table 3 - IS 1367 (Part 3) : 2002

Permissible shear stress Vdsb = fub / (1.25 * sqrt (3))

= 369.50 Mpa

Permissible tensile stress F tb = (0.9 * fub)/ mb

= 576 Mpa

High Strength Bolts Grade = 10.9

Min Ultimate tensile stress Fub = 1040 Mpa Ref: Table 3 - IS 1367 (Part 3) : 2002

Min Yield stress Fyb = 940 Mpa Ref: Table 3 - IS 1367 (Part 3) : 2002

Permissible shear stress Vdsb = fub / (1.25 * sqrt (3))

= 480.36 Mpa

Permissible tensile stress F tb = (0.9 * fub)/ mb

= 748.8 Mpa

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