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(Painting Works) : Inspection and Test Plan

This document outlines an inspection and test plan for painting works. It lists various items to be inspected including material inspection, surface preparation, painting application, and testing. Acceptance criteria are provided for each item from standards like SSPC, ASTM, and ISO. Responsibilities are assigned for inspections to be performed by the contractor, sub-contractor, and contractor's quality control company at different points like initial, random, and final. Inspections include visual checks, measurements, and destructive tests to ensure the painting works meet specifications.

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rize1159
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100% found this document useful (2 votes)
1K views2 pages

(Painting Works) : Inspection and Test Plan

This document outlines an inspection and test plan for painting works. It lists various items to be inspected including material inspection, surface preparation, painting application, and testing. Acceptance criteria are provided for each item from standards like SSPC, ASTM, and ISO. Responsibilities are assigned for inspections to be performed by the contractor, sub-contractor, and contractor's quality control company at different points like initial, random, and final. Inspections include visual checks, measurements, and destructive tests to ensure the painting works meet specifications.

Uploaded by

rize1159
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 2

ATTACHMENT 01 - ITP FOR PAINTING WORKS

INSPECTION AND TEST PLAN

[PAINTING WORKS] Page 1 of 2


eni iraq b.v. Rev.No. 01

DISCIPLINE PROJECT / CONTRACT NO. ITP DOC NO. LEGEND

PAINTING / COATING HAMMAR MISHIRIF DGS PROJECT 00251210CBSSJC011 R = Review Point/Document Review M = Monitoring

I = Inspection or Test

ACTIVITY SUB-CONTRACTOR LOCATION W= Witness Point (Inspection)

H = Hold Point

INSPECTION POINT
ITEM ACCEPTANCE REPORT FORM /
ACTIVITY PROCEDURE SAMPLE CONTRACTOR REMARKS
NO. CRITERIA CHECKLIST NUMBER SUB- CONTRACTOR
CONSTRUCTIO COMPANY
CONTRACTOR QC
N

1.0 MATERIAL INSPECTION

Approved supplier, product and


1.1
supplier's test certificates
00251210CJPCOA008 Periodically As per approved paint system SECL-GRAL001 I M R R

Material Receiving Inspection / Physical As per P.O. / Manufacturing


1.2
condition (expiry date, shelf life, etc)
00251210CJPCOA008 Each batch
recommendations
SECL-GRAL005 I W/R W/R W/R

Protected fromsun, rain and


Material Properly Stored / temperature controlled environment
1.3
Safeguarded / Containers integrity
00251210CJPCOA008 All materials
+15° C ~ +25° C
SECL-GRAL005 I W M M
(Ambient Temperature)

Type of quality of abrasive being used / 00251210CJPCOA079 ISO 11127-6


1.4
Batch / Part (i.e. Part A - Part B) 00251210CJPCOA069
Each batch / paint system
≤ 300 ᵤs/CM to 20°C
SECL-GRAL005 I W/R R M

Verification of dry air for blast cleaning


1.5
and spray application
00251210CJPCOA079 Every shift / day ASTM D4285 / Free of oil & moisture SECL-PNT001 I W M M

Preparation of Set of 3 panels to be


1.6 painted along with components / 00251210CJPCOA079 For each paint system Size: 300 x 500 x 5 mm SECL-PNT001 I I/W W W
perform destructive tests.

ISO 8502-6 / ISO 8502-9


1.7 Contaminants and soluble salt test 00251210CJPCOA079 Random / Spot Check ≤ 3µg/cm² for Stainless Steel (A.G) SECL-PNT001 I I/W W M
≤ 5µg/cm² for all others

2.0 PAINTING APPLICATION

For Primer (large areas): SSPC-SP 5


For Primer (minor areas): SSPC-SP 3 SECL-PNT001
2.1 Surface Preparation / Cleanliness 00251210CJPCOA079 Each area / section For bare SECL-PNT002 I I/W W M
metal cleaning: SSPC-SP11 SECL-PNT003
Before each coat: ISO 8502-3

Ambient Temp: >10°C


SECL-PNT001
2.2 Temperature (Ambient / Surface / etc) 00251210CJPCOA079 Random / Spot Check Steel Temp: 3°C > of dew point &
SECL-PNT002
I I/W W/R M
humidity of 85%
ATTACHMENT 01 - ITP FOR PAINTING WORKS
INSPECTION AND TEST PLAN

[PAINTING WORKS] Page 2 of 2


eni iraq b.v. Rev.No. 01

DISCIPLINE PROJECT / CONTRACT NO. ITP DOC NO. LEGEND

PAINTING / COATING HAMMAR MISHIRIF DGS PROJECT 00251210CBSSJC011 R = Review Point/Document Review M = Monitoring

I = Inspection or Test

ACTIVITY SUB-CONTRACTOR LOCATION W= Witness Point (Inspection)

H = Hold Point

INSPECTION POINT
ITEM ACCEPTANCE REPORT FORM /
ACTIVITY PROCEDURE SAMPLE CONTRACTOR REMARKS
NO. CRITERIA CHECKLIST NUMBER SUB- CONTRACTOR
CONSTRUCTIO COMPANY
CONTRACTOR QC
N

As per approved system


In-Process inspection of Shop Primer SECL-PNT001
2.3
Coat Application
00251210CJPCOA079 Random / Spot Check (DFT 18 ~ 20 microns)
SECL-PNT002
I I/W W/R M
(NDFT < 50%)

Inspection of Primer Coat prior to next


Water pressure (~20 Mpa) SECL-PNT001
2.4 coat (water cleaned by high-pressure 00251210CJPCOA079 Random / Spot Check
Wire Brush Scrubbing (if required) SECL-PNT002
I I/W W M
fresh water)

As per approved system


In-Process inspection of Intermediate SECL-PNT001
2.5
Coat Application (if required)
00251210CJPCOA079 Random / Spot Check (DFT - as per system)
SECL-PNT002
I I/W W M
(NDFT < 50%)

As per approved system


SECL-PNT001
2.6 Inspection of Top Coat Application 00251210CJPCOA079 Random / Spot Check (DFT - as per system)
SECL-PNT002
I I/W W W
(NDFT < 50%)

ASTM D4541 Type III


2.7 Adhesion Test (if required) 00251210CJPCOA079 Random / Spot Check (on test panels) SECL-PNT001 I I/W W/R W
(min 5MPa)

2.8 Holiday Test / Pinhole (if required) 00251210DBQRJA018 Entire completed section As per procedure SECL-PIP015 I I/W W W

Visual (No contamination, cracking


Safety Color Coding and Stenciling for
2.9
Identification
00251210CJPCOA079 Random / Spot Check blistering, damages or obvious SECL-PNT001 I W M M
defects) / As per drawing

Area to shall be less than:


<5% scattered
2.10 Repair / Touch Up Paint 00251210CJPCOA079 Random / Spot Check
<10% localized
SECL-PNT004 I I/W W M
< 1 m2 area

3.0 FINAL INSPECTION / PUNCH LIST

Punch Listing / Walkdown for Final


3.1
Inspection
00251210CJPCOA016 As per procedure As per relevant procedure SECL-PIP005 I I/W W W

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