Services: Service Menu Consulting Service Flow
Services: Service Menu Consulting Service Flow
A YOKOGAWA company
O E P M
OmegaLand Services provides a wide range of services, such as product maintenance services and educational services for each
product, consultation services to support the usage of modeling and simulation technologies to ensure process stability, create
control strategies, or consider processing capacity before plant renovation according to our customers’ requirements, and
engineering development services such as process model and operator training simulator development.
Person in
charge
Prototype usage
Engineer
measures decisions
& persons
concerned
Person in
Final countermeasure Engineer
charge
From the website provided by our company and dedicated to maintenance contract users, detailed
Providing information on
information useful for customers to continue using products is provided such as software revision
improvements and revisions
information about OmegaLand software products, function improvements, information about known
① We will respond to inquiries concerning the following product related troubles while customers use our
products..
● The product does not start
● The product does not operate correctly in normal usage
● The product does not work as described in the manual
Inquiries concerning
usage troubles ② When customers use products and develop process models, we will answer the following product
related troubles and inquiries
● The product does not start
● The product does not operate correctly in normal usage
● The product does not work as described in the manual
● A section of a manual is not understood
Contact
A YOKOKAWA company
A YOKOGAWA company
2-20-9 Nishi-Waseda, Shinjuku-ku, Tokyo, 169-0051 Japan
Phone: 81-3-3208-4921 Facsimile: 81-3-3208-4911
E-Mail [email protected] http://www.omegasim.co.jp
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Connect with the virt ual world
OmegaLand (Integrated Environment for Dynamic Simulation) connects people,
knowledge, expertise and experience, and the virtual world (simulation) in a variety of
forms by utilizing modeling technology and dynamic simulation technology in the plant
life cycle of manufacturing sites supporting production activities, then supports people in
C hange
the plant operation business more reliably, more safely, more securely and more We are facing the environmental changes like the rapidly proceeding energy
diversification, global population increase, economic and social structure changes,
efficiently.
concerns about global warming, water problems associated with global natural disasters,
furthermore the environment surrounding industrial production activities, such as entries
from other industries, contributing to local communities, compliance rules, is changing
dramatically from the global level to the regional level. Amid such changes, the difficulty of
Design operation is increasing at manufacturing sites and urgent measures are frequently
required in response to operation adjustments in accordance with fluctuations in raw
material prices, the retirement of experienced operators, and the loss of opportunities to
cope with unsteady operation and process fluctuations due to the penetration of
automatic control.
Engineering Improvement
C hallenges
Integrated Environment for Dynamic Simulation
At the manufacturing sites where it is required to respond to such environment changes,
more efficiency and safety are required than ever before: not only more stable and reliable
operation but also the reduction of specific energy consumption, yield improvements,
countermeasures to cyber terrorism and the extension of shutdown maintenance period.
Furthermore, with the evolution of computer science represented by statistical analysis
and practical applications of the considerable amounts of digital data accumulated day by
day, the advancement of computer science represented by AI technology makes it
possible to predict future trends of various phenomena. Even in the plant life cycle that
Operations
includes design, engineering, operation, conservation, and improvements, it is necessary
to not only carry out tasks based on past experiences but also to realize more stable, safe,
reliable and efficient operation by utilizing such technology.
S olutions
The OmegaLand integrated environment for dynamic simulation provided by Omega
Simulation is designed to solve such problems in the plant life cycle to support people
Maintenance
involved in diverse tasks through modeling and simulation technologies. For example, the
purpose of providing a plant operator training simulator (OTS) is not only for operators to
learn plant operating procedures, but also to provide an environment that enables
unprecedented and satisfying communication, by “connecting” young operators with
experienced operators, so as to pass on operational know-how at plant start-up and
techniques for dealing with abnormalities. Furthermore, even in the daily plant monitoring
operation tasks, mutual trust is born by interactive communication conducted through the
omegaLand
omegaLand
OTS, contributing to the prevention of human errors by establishing closer relationships.
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Connecting with people,
knowledge, expertise and e xperience
The goal of OmegaLand is to contribute to the improvement of plant operation with connecting
people, knowledge, expertise and experience which are the base of their stable, safe, reliable and
efficient operation at manufacturing sites, and supporting whole their production tasks.
O perations P roduction
OmegaLand supports the operations tasks. OmegaLand supports the production tasks
● Learning process principles ● Management of specific energy consumption per unit
● Plant operation including field operating devices
Production throughout the plant
● Operation taking production and energy efficiency into account ● Study of production efficiency of the entire plant
● Appropriate responses to changes in weather and ● Determination of production volumes taking supply and
production volumes demand balances into account, etc.
● Quick responses to abnormalities, etc.
Operations Maintenance
E ngineering M aintenance
OmegaLand supports the engineering tasks OmegaLand supports the maintenance tasks
● Process improvement investigation ● Examination of equipment abnormality causes
● Instrumentation system operation verification Engineering ● diagnosis of equipment performance
● Creation of standard operation procedure manuals ● Predictive maintenance etc.
● Verification of utility balances
● Control system investigation, etc.
Trainer O E
Visual Modeler O E P M
OmegaLand Trainer provides a high performance operator training environment with a high fidelity, high speed OmegaLand Visual Modeler is the core plant dynamic simulator of OmegaLand. It is a high-performance dynamic
performance precise plant model. For example, since it is possible to connect to the plant model using the DCS and safety simulator that can faithfully reproduce an entire plant, such as chemical, petrochemical, oil refining, LNG, water
instrumented system applications that are actually used in the plant, realistic training can be performed such as startup, purification, or power plants, etc., according to our customers’ various needs by using detailed process units. In
shutdown and troubleshooting operation procedures of control room or field operators. In addition, it can be used for addition, process models developed in Visual Modeler can also be used to develop systems that allow visualizing
designing operations according to the process behavior, verifying operations before reconfiguring the instrumentation detailed internal processes and predicting future trends of plants by tracking and capturing real plant controlled
and control system, creating standard operation procedure manuals, and verifying advanced control operations. variables and process values in real time via a network.
Educator O E M
Solver O E P M
OmegaLand Educator uses dynamic simulation models to enable studying the process principles required for plant OmegaLand Solver makes modeling possible without programming knowledge because numerical solutions can be
operators and engineers in a wide range of learning styles including personal learning and group learning by obtained simply by expressing equations as they are. For example, calculation results can be obtained simply by
instructors. For example, learning can be done on individual computers and remotely through networks by studying inputting as equations, calculations such as reactor analysis, heat exchanger heat transfer, process material balances
omegaLand
omegaLand
topics such as PID tuning methods, capacity losses due to heat exchanger fouling, material balances / heat balances or chemical equilibrium calculations. Moreover, it is possible to verify control system logic not only offline but also by
around a boiler, etc. In addition, applications that allow mastering unit operations by using general dynamic simulation connecting to a control system via OPC. Furthermore, a connection with the control system of an actual plant can be
models of distillation towers and compressors are also provided. used as an internal process visualization tool and as an optimization tool.
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Trainer O E
Visual Modeler O E P M
OmegaLand Trainer is mainly used as a plant operation training simulator for operators. There are two types of simulators: the OmegaLand Visual Modeler is the core plant dynamic simulator of OmegaLand. It is a high performance simulator that can be used
emulation type for which the GUI and control logic is developed in addition to the process model in the OmegaLand environment for various purposes. It has a physical property calculation function and a unit model calculation function that can faithfully
only, and the DCS software type for which the DCS application that is actually used in the real plant is connected to the plant model reproduce processes such as chemical, petrochemical, oil refining, LNG, water purification, or power plants by using plant level
to build a training environment. Both types are equipped with functions that enable to implement and manage training flexibly and detailed models. The engineering environment of OmegaLand Visual Modeler employs the latest UI technology and can be edited
effectively, to strengthen training evaluation functions, and to flexibly change the system configuration. Furthermore, by simulating while maintaining the simulation conditions even when the simulator is started. It is also possible to change the display of the variable
field operation conditions through graphic functions coordinated with 3D systems, it is possible to develop a more realistic training setting dialog according to differing roles such as engineer or instructor. In addition, by implementing a more user-friendly and
environment linked with the monitoring operation training in the instrument control room. intuitive UI, we have realized a dramatic improvement in engineering efficiency. With such highly efficient engineering performance,
excellent performance capabilities unparalleled during execution, and the enhancement of simulation execution environments that
■Main functions provided by Trainer
can connect with real plants on-line, places to utilize dynamic simulation technology will more than ever be expanded.
Function Functional Overview
Loading initial conditions A function for loading the conditions at the start of training into the simulator.
Start/Freeze Starts or temporarily suspends training.
Timescale change Changes the simulation execution speed to 1/8 to 8 times.
Snapshot save/load Temporarily saves or restores conditions in the course of training.
Malfunction Deliberately generates abnormal plant conditions and equipment failures.
Replay evaluation A function for reproducing the training operations as they were performed.
Field operation simulation Simulates field operations using graphics.
Automatic operation Performs training according to procedures designed in advance. Trainer instructor window
Educator O E M
OmegaLand Educator is an educational application that uses dynamic simulation. It can be used by selecting simulators (multiple
selections are possible) from the application group: operation principle editions and basic unit editions. The main purpose of the
operation principle editions is to learn the theories and rules of processes, while the aim of the basic unit editions is to teach unit
operations. These products include process models specialized for each application, with operation windows, figures and tables that
allow observing important feature quantities and their changes according to the exercises. There are also various exercises that can
be studied repeatedly according to the level of the trainee, and many themes available to efficiently learn the process principles and
unit operations. A dedicated learning booklet is also included. In addition, there is also a network version that can be used by a large
number of participants at once, and that allow trainees to use the applications separately, assign applications that you want them
to attend, and manage their attendance records. OmegaLand
Educator will support efficient acquisition of practical knowledge
and skills, since it is easy to use and enables each trainee to Example of Solver development window Example of edition / execution window of
experience the behavior of processes for actual operation that until Visual Modeler
now could only be taught in classrooms.
In addition Visual Modeler and OmegaLand provide a graphic function included in the dynamic simulation environment, an external
■Educator applications
I/F group capable of connecting with third party simulators, a combination of instructor functions capable of efficiently generating
Type Purpose
abnormal conditions and monitoring the operating conditions, so that a simulation environment that meets all the plant related
Operation principles edition Learning theories and principles of fluid, heat transfer, PID tuning etc. Heat transfer application
Basic units edition Mastering unit operations for distillation, compression etc. learning window
needs is provided. As the core plant dynamic simulator of OmegaLand, OmegaLand Visual Modeler provides befitting performance
for the next generation dynamic simulators that will connect people, knowledge, expertise and experience, and support people in
Solver
the manufacturing field to respond to a variety of changing requirements.
O E P M
OmegaLand Solver can perform numerical calculations simply by inputting a equation model created without considering calculation
algorithms by use of the functions of the EQUATRAN equation solving software. Therefore, it is possible to solve a mathematical
model in a short time compared to a programming language. A model creation function in the C language is also offered for users
who are familiar at solving numerical calculations with programming languages. Interactive dynamic simulation and static simulation
can be performed by defining the created equation model as a unit on a graphical interface and combining those units. In addition,
since it can be connected to a real plant via an OPC interface, OmegaLand Solver can be utilized as an online system for plant
visualization, or equipment diagnosis by balance calculations, through model calculation using real-time process data of real plants.
By combining them with graphic functions, simulation results can be displayed in an easily understandable manner.
■Conventional System ■Solver
Problem Problem
omegaLand
Calculation results Calculation results Example of Solver
development window OmegaLand Integrated Dynamic Simulation Environment
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