Product Catalogue 2009

Welding and Cutting

Equipment

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 Contents
Page No.
Arc Equipment

• MMA-AC

- Transweld 400 ... 1

- THH630 ... 1

• MMA-DC

- RS400 /RS400E ... 2

- EasyWeld SSR 400 / 600 ... 2

- LHJ425/750 ... 3

- OrigoArc 150/200 ... 3

- MG320 ... 4

- LFD 1500/3000 ... 4

- Origo Arc 4001i A22 / A24 ... 5

- CaddyArc251i A32/A34 ... 5

- OrigoArc 410C / 650C / 810C ... 6

- 653CVCC ... 6

• Engine Driven Welder

- EDW350/400/500 2x300 ... 7

• MIG/MAG

- Power Compact 255 ... 8

- Migmatic 250 ... 8

- Smashweld 4000T ... 9

- LAB4000 ... 9

- AutoK400/600 ... 10

- Auto K 400/600 Synergic ... 11

- SCR 400(S) ... 12

- Origo Mig C3000i / Mig 3001i / 4001i ... 13

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 Page No.

- Aristo Mig U4000i / U5000i/5000i ... 14

- Origo Feed 3004 / 4804 MA23 / MA24 ... 15

- Aristo Feed 3004 / 4804 U6 / U8 ... 16

- MIG Torches ... 17

• DCTIG

- EasyWeld SSR 400-T/400 T -pulse ... 18

- CaddyTig 1500i/2200iTA33/TA34 ... 18

- OrigoTig3001i TA23/TA24 ... 19

- Aristo Tig 4000i TA4 / TA6 ... 20

• AC/DC TIG

- Heliarc 252 / 352 AC/DC ... 21

- Caddy Tig 2200i AC/DC, TA33 /TA34AC/DC ... 22

- Origo Tig 3000i AC/DC, TA24 AC/DC ... 23

- OrigoTig 4300iwAC/DC, TA24 AC/DC ... 24

• TIG Torches ... 25

• Air Plasma Cutting

- LPH35/50/80/120 ... 26

- PowerCut 650/875/1250/1500/1300/1600 ... 26

• SAW

- CPRA 800(S) / 1200(S) / 1200(T) ... 27

- SAW Tractor LW ... 27

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Industrial Gas Equipment

• Regulators / Blow Pipes / Flash Back Arrestors /

Small Cutting Machines / Tips and Nozzles / Hoses ... 28

Welding Automation
• Thyristorised SAW Power Sources — DC ... 29

• Thyristorised SAW Power Sources —AC ... 29

• A2 / A6 Process Controller PEH ... 29

• Orbital TIG Welding ... 30

• Tractor Automats:

- Miggytrac ... 31

- Railtrac ... 32

- Trippletrac / Multitrac / Mastertrac ... 33

- Rollerbeds / Positioners ... 34

- Friction Stir Welding ... 35

- Robotics for Arc Welding ... 36

- Range of Robots ... 37

Cutting Systems
• Profile Cutting Machines

- Ultrarex UXC / UXL-P / UXD-P ... 38

- Combirex CXL-P ... 39

- E-vent ... 39

- Eagle ... 39

- SuprarexSXE-P1 /SXE-P2/SXE-P3 ... 40

- Numorex NXB ... 41

- TelerexTXB ... 41

- Alpharex ... 41

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• Cutting Processes

- Oxy-fuel / Plasma / Precision Plasma Cutting ... 42

- Laser / Waterjet / Bevel Cutting ... 43

- Marking ... 43

• Environment ... 43

• Control Systems & Software ... 44

Welding Accessories
- Electrode Holder HC 600 ... 45

- Electrode Holder Fully Insulated Armour 600 ... 45

- Armour Earth Clamp 600 ... 45

- Armour Hand Shield ... 45

- Armour Head Shield ... 45

- Welding Cable Al 70 / 120 sq mm / Std & 40 FR ... 45

- Welding Cable Cu 35 / 50 / 70 / 95 / 120 sq mm ... 45

- EyeTech Auto Darkening Helmet (DIN Standard) ... 45

- Welding Curtain (DIN Standard) -

Dark Red, Green Transparent, Dark Green ... 45

The Esab Welding Institute ... 46

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TRANSWELD 400
Welding Transformer for Shop and Site Application
• Natural air cooled for increased safety of the transformer.
• Horizontal shunt core design ensures longer operational life of the
shunt-core moving mechanism.
• Well-spaced coils for adequate airflow to the transformer ensures
longer service life.
• Robust and compact construction to withstand rough handling at
sites.
• Ideal for TIG welding with optional TIG attachments.

Technical Data Transweld 400

Mains supply, V/Ph, Hz 415 / 2 Lines of 3, 50
Open circuit voltage, VAC (Max) 80
Welding current range, A 50 - 400
Output at 60% duty cycle, A 300
Class of insulation H
Type of cooling Natural Air
Dimensions, l x w x h, mm 600 x 410 x 720
Weight, Kg 115

THH 630
Welding Transformer for Industrial and Fematic Welding
• Heavy-duty fan cooled welding transformers for MMA welding with
basic, rutile and high recovery electrodes.
• Horizontal shunt core design ensures longer operational life of the
shunt-core moving mechanism.
• Well-spaced coils for adequate airflow to the transformer ensures
longer service life.
• Robust construction and rubber wheels for easy mobility.
• Ideal for TIG welding with optional TIG attachments.

Technical Data THH 630

Mains supply, V/Ph, Hz 415 / 2 Lines of 3, 50
Open circuit voltage, VAC (Max) 73 - 80
Welding current range, A 90 - 630
Output at 60% duty cycle, A 500
Class of insulation H
Type of cooling Forced Air
Dimensions, l x w x h, mm 820 x 675 x 1050
Weight, Kg 210

1
RS 400 / RS 400E
The All Purpose Thyristorised MMA Welding Rectifier
• Reliable and high performance tyristorised MMA welding rectifier
for projects, construction and pipe welding.
• Built-in Hot Start facility for easy arc striking.
• Burns all types of electrodes including cellulosic.
• Suitable for long lead welding with any type of electrode.
• Robust construction with large rubber wheels - ideal for site
applications.
• Remote Control to adjust welding current during welding.
• Ideal for TIG welding with optional TIG attachments.

Technical Data RS 400 RS 400E

Mains supply, Ph x V, Hz 3 x 415 ± 10%, 50 3 x 415 ± 10%, 50
Open circuit voltage, VDC (Max) 90 90
Welding current range, A 10 - 400 10 - 400
Class of insulation H H
Type of cooling Forced Air Forced Air
Dimensions, l x w x h, mm 825 x 695 x 1070 695 x 675 x 870
Weight, Kg 195 200

EasyWeld SSR 400 / 600

Fully Thyristorised Heavy Duty Thyristorised MMA Welding Rectifier
• Heavy-duty thyristorised rectifiers for shop and site use.
• Hex phase rectification ensures excellent welding output.
• Hot Start, prevention against electrode freezing and protection
against HF interference.
• True vertical welding characteristics.
• Remote Control to adjust welding current during welding.
• Ideal for TIG welding with optional TIG attachments.

Technical Data EasyWeld SSR 400 EasyWeld SSR 600

Mains supply, Ph x V, Hz 3 x 415±10%, 50 3 x 415±10%, 50

Open circuit voltage, VDC (Max) 100 100
Welding current range, A 10 - 400 10 - 600
Output at 60% duty cycle, A 400 600
Class of insulation H H
Type of cooling Forced Air Forced Air
Dimensions, l x w x h, mm 675 x 350 x 690 675 x 455 x 850
Weight, Kg 130 155

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LHJ 425 / 750
Heavy Duty MMA Welding Rectifiers for Welding and Gouging
• Heavy-duty MMA welding rectifiers for MMA welding with
electrodes of any class and arc gouging (LHJ 750).
• Stepless adjustment of welding current by hand crank.
• Fan cooled for optimum cooling of the power source.
• Rugged construction - body made of powder-coated
steel to suit all weather application.
• Large rubber wheels and handle - easy maneuverability.
• Suitable for Scratch TIG.

Technical Data LHJ 425 LHJ 750

Mains supply, Ph x V, Hz 3 x 415, 50 3 x 415, 50
Open circuit voltage, VDC (Max) 76 87
Welding current range, A 55 - 425 80 - 750
Output at 60% duty cycle, A 300 600
Class of insulation H H
Type of cooling Forced Air Forced Air
Dimensions, l x w x h, mm 780 x 950 x 870 780 x 950 x 870
Weight, Kg 185 225

Origo Arc 150 / 200

Single Phase Portable Inverters for MMA Welding
• Burns 2.5/3.15 mm electrodes of any class continuously.
• Practical and rugged design - convenient to use.
• Can be used with longer input supply cable - provides a
larger area of operation.
• Suitable for Scratch TIG.

Technical Data Origo Arc 150 Origo Arc 200

Mains supply, Ph x V, Hz 1 x 230±10%, 50 1 x 230±10%, 50

Fuse (slow), A 16 16
Open circuit voltage, VDC (Max) 60 - 75 60 - 75
Welding current range, A 4 - 150 5 - 180
Output at 60% duty cycle, A 110 140
Enclosure class IP 23C IP 23C
Application class S S
Standards of compliance IEC 60974-1, EN50199 IEC 60974-1, EN50199
Dimensions, l x w x h, mm 380 x 180 x 300 380 x 180 x 300
Weight, Kg 6.9 8

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MG320
Motor Generator Set
• Lower power rating
• Higher rated current at 100% duty cycle
• Higher OCV
• Overload and single phase protection
• Ammeter
• Remote control option
Induction Motor
Power Rating / Speed KW / RPM 14 / 2900
Start method Star / Delta
Generator
Welding current range A 30 - 320
Open circuit voltage (max.) V 100
Welding Current
100% duty cycle A 250
60% duty cycle A 300
55% duty cycle A 315
Recommended switch fuse rating A 50
Enclosure Drip Proof IP - 22
Insulation Class B
General
Dia. of coated electrode used mm 1.5 to 6.0
Net Weight Kg 320
Dimension l*w*h mm 840 x 612 x 935

LFD 1500/3000
Multi-operator power source
• For indoor and site use
• Portable regulater Recode.

Technical Specifications LFD 1500 LFD 3000

Rectifier
Input 3 x 415V 50 Hz 3 x 415V 50 Hz
87 KVA 163 KVA
Rated Output @ 60% duty cycle 1500A 3000A
Power Factor 0.93 0.95
Welding Line voltage - selectable 50 - 60 V 50 - 60 V
Weight 540 Kg 720 kg
Dimensions, d x w x h, mm 1020 x 870 x 1434 1020 x 870 x 1434
Control Unit RC 500 RC 500
Setting Range 6-593 6-593
Enclosure IP 22 IP 22

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Arc 4001i A22 / A24
Heavy Duty Inverters for MMA Welding
• Burns up to 6.3 mm electrodes of any class.
• Basic control Panel A22 and advanced control
panel A24 with digital display and finer controls.
• Adjustable arc-force and hot start options available.
• Dust filter and laquered electronics - increased reliability.
• Suitable for Scratch TIG.

Technical Data Arc 4001i

Mains supply, Ph x V, Hz 3 x 400±10%, 50
Fuse (slow), A 20
Open circuit voltage, VDC (Max) 91
Welding current range, A 16 - 400
Output at 60% duty cycle, A 320
Type of cooling Forced Air
Enclosure class IP 23
Application class S
Standards of compliance IEC/EN 60974 -1/-10
Dimensions, l x w x h, mm 652 x 249 x 423
Weight, Kg 40

Caddy Arc 251i A32 / A34

Portable inverter power sources for MMA Welding
• Burns up to 4.0 mm electrodes of any class continuously.
• Rugged design - impact resistant polymer design.
• Built-in PFC to eliminate harmonics, digital display, Arc Plus II
regulator common in A32 / A34 control panel.
• Adjustable arc force, hot start and 2 job memories (A34).
• Handles 100m long mains cable.
• LiveTIG Start for smooth and safe operation in TIG.
Technical Data Caddy Arc 251i
Mains supply, 3 x 400 V, 50 Hz
Fuse (slow), A 16
Open circuit voltage, VDC (Max) 78
Welding current range, A (TIG/MMA) 4 - 250 / 3 - 250
Output at 60% duty cycle, A 190
Enclosure class IP 23
Application class S
Standards of compliance IEC 60974 -1 / -10
Dimensions, l x w x h, mm 418 x 188 x 208
Weight, Kg 10.5

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Origo Arc 410c / 650c / 810c
Chopper Based DC Power Sources for MMAW / CAG / GTAW
• Robust construction to handle tough working conditions.
• Built-in arc force, hot start and anti stick functions.
• Burns electrodes of any class including cellulosic.
• Stepless welding current control and optional remote.
• Mains voltage compensation - stable welding.
• Digital VA meter to display the welding parameters
(optional for Origo Arc 410c).
Technical Data Origo Arc 410c Origo Arc 650c Origo Arc 810c
Mains supply, Ph x V, Hz 3 x 400±10%, 50 3 x 400±10%, 50 3 x 400±10%, 50
Fuse (slow), A 25 50 63
Open circuit voltage, VDC 56 56 56
Welding current range, A 20 - 400 20 - 650 20 - 800
Output at 60% duty cycle, A 310 490 630
Type of cooling Forced Air Forced Air Forced Air
Enclosure class IP 23 IP 23 IP 23
Application class S S S
Standards of compliance EN 60974 -1/-10 EN 60974 -1/-10 EN 60974 -1/-10
Dimensions, l x w x h, mm 1310 x 800 x 780 1310 x 800 x 780 1310 x 800 x 780
Weight, Kg 157 223 245
Special CVCC variants of the above are available in the 400 / 500 / 650A segment.

653 cvcc
Power Sources for MIG/MAG, SAW, MMA Welding and Arc Gouging
• Multi-process thyristorised welding power sources suitable for heavy
duty welding applications.
• MIG/MAG welding of all metals with 0.6 - 2.4 mm MS/Al/FC wire
and suitable wire feeder.
• Control PCBs are housed suitably to protect from dust and dirt and
permit longer operational life.
• Optional pulsing option available.
• Wide choice of functionalities with wire feeders MIG 4HD, Dura Drive
4-30 and Dura Drive 4-48.
Technical Data 653 cvcc
Mains supply, Ph x V, Hz 3 x 400±10%, 50
Open circuit voltage, VDC (Max) 59
Welding current range, A 50 - 750
Output at 60% duty cycle, A 750
Output at 100% duty cycle, A 600
Type of cooling Forced Air
Dimensions, l x w x h, mm 819 x 483 x 622
Weight, Kg 240

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EDW 350 / 400 / 500
Engine Driven Welder + Power Unit
• Diesel engine driven welding units for MMA welding and
auxiliary power supply unit.
• MMA welding with any class of electrode including cellulosic
with long lead.
• Remote control unit is provided as standard to adjust welding
parameters, while welding in progress.
• Highly efficient and powerful engine to work under any climatic
conditions.
• Needs minimum maintenance except regular wear-parts.

Technical Data EDW 350 EDW 400 / 500

Engine
Make Mahindra & Mahindra Cummins
Model 3305GM S3.8G4
No. of cylinders 3 4
Type of cooling Water Water
Starter 12V Lucas 12V Lucas
Battery capacity, Ah 75 120
Governor Mechanical Mechanical
Power at 1500 rpm, BHP 30 58
Fuel Diesel Diesel
Fuel tank volume, ltr 75 80
Fuel consumption, ltr/hr 3.2 4.5

Welding Output
Open circuit voltage, VDC 90 90
Welding current range, A 10 - 350 10 - 400 / 10 - 500
Output at 60% duty cycle, A 300 400
Electrode type All including cellulosic All including cellulosic
Electrode size, mm 4.0 / continuous 5.0 / continuous

Auxiliary Output
3Ph supply, kVA, V/Ph, Hz 7.5, 415 / 3, 50 10, 415 / 3, 50
1Ph supply, kVA, V/Ph, Hz 2.5, 230 / 1, 50 5, 230 / 1, 50

Size
Dimensions, l x w x h, mm 2600 x 1030 x 1800 2900 x 1400 x 2010
Weight approximate, Kg 900 1250
Undercarriage with tow bar 2 wheels as standard 2 wheels as standard

Noise Level
DB at 1 m distance 75 75
Compliance CPCB CPCB
Also available EDW 2 x 300 dual
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Power Compact 255
Compact MIG / MAG Welding Package
• Compact MIG/MAG packages with enclosed wire feeder.
• Spot, stitch and continuous welding operations.
• Adjustable burn back control
• Ideal for thin sheet fabrication and automotive industry.

Technical Data Power Compact 255

Power Source
Mains supply, Ph x V, Hz 3 x 415, 50
Open circuit voltage, VDC (Max) / steps 16 - 37 / 10
Welding current range, A 30 - 250
Output at 60% duty cycle, A 190
No. of inductance outlets 2
Spot / interval welding time, sec 0.2 - 2
Type of cooling Forced Air
Dimensions, l x w x h, mm 840 x 375 x 736
Weight, Kg 90
Wire Feeder (Enclosed)
Wire feed speed, m/min 1.5 - 22
Wire diameter, mm / type 0.8 - 1.2 / MS

Migmatic 250
Power Source for MIG / MAG Welding
• Heavy-duty design for high quality of welding.
• Digital V/A meters for display of welding parameters.
• Spot and stitch welding timer.
• Ideal for sheet metal and automotive industry.

Technical Data Migmatic 250

Power Source Migmatic 250
Mains supply, Ph x V, Hz 3 x 415, 50
Open circuit voltage, VDC (Max) / steps 16 - 34 / 10
Welding current range, A 30 - 250
Output at 60% duty cycle, A 250
Type of cooling Forced Air
Dimensions, l x w x h, mm 620 x 390 x 580
Weight, Kg 78
Wire Feeder Migmatic
Wire feed speed, m/min 1.5 - 22
Wire diameter, mm / type 0.8 - 1.2 / MS
Weight, Kg 6

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Smashweld 4000T
All Purpose Semi-Automatic Welding Equipment
• MIG/MAG welding on all metals including Al and Cu.
• Rubber wheels and gas cylinder base.
• Digital V/A Meter to display welding parameters.
• Variable inductance to minimize spatter.

Technical Data Smashweld 4000T

Power Source Smashweld 4000T

Mains supply, Ph x V, Hz 3 x 415, 50
Open circuit voltage, VDC (Max) / steps 18 - 45 / 20
Welding current range, A 20 - 400
Output at 60% duty cycle, A 270
Type of cooling Forced Air
Dimensions, l x w x h, mm 530 x 980 x 850
Weight, Kg 78
Wire Feeder Servo - III
Wire feed speed, m/min 1 - 22
Wire diameter, mm / type 0.6 - 1.2 / MS, Al, FC
Weight, Kg 11

LAB 4000
Heavy Duty Semi-Automatic MIG / MAG Welding Equipment
• MIG/MAG welding on all metals including Al and Cu.
• Rubber wheels and gas cylinder base.
• Digital V/A Meter to display welding parameters.
• Stepless adjustment of welding current.
• Variable inductance to minimize spatter.
Technical Data LAB 4000
Power Source LAB 4000
Main supply, Ph x V, Hz 3 x 415, 50
Open circuit voltage, VDC (Max) / steps 17 - 44 / stepless
Welding current range, A 40 - 360
Output at 60% duty cycle, A 320
Type of cooling Forced Air
Dimensions, l x w x h, mm 885 x 505 x 1065
Weight, Kg 153
Wire Feeder Servo - III
Wire feed speed, m/min 1 - 22
Wire diameter, mm / type 0.6 - 1.2 / MS, Al, FC
Weight, Kg 11

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Auto K 400 / 600
Thyristorised Power Sources for MIG / MAG Welding
• Heavy-duty thyritorised welding power sources for high quality
manual or mechanized MIG/MAG welding output.
• Hex phase rectification gives almost ripple free welding output
free from spatter.
• Stick-out control eliminates demand for operator's skill.
• Fresh Tip Treatment (FTT) control eliminates formation of
globules at the wire tip during weld stop condition.
• Fresh Arc Start (FAS) control instantaneously enhances the
arc-striking rate for better arc striking.
• Self hold circuitry with crater control module.
• Pre-flow of shielding gas with burn-back control for optimum
utilizations.
• An ideal choice for MIG/MAG welding application with
enhanced productivity and quality.

Technical Data Auto K 400 Auto K 600

Power Source
Mains supply, Ph x V, Hz 3 x 415±10%, 50 3 x 415±10%, 50
Open circuit voltage, VDC (Max) 55 68
Welding current range, A 60 - 400 60 - 600
Output at 60% duty cycle, A 400 600
Output at 100% duty cycle, A 310 470
Adjustment of welding current Stepless Stepless
Remote current regulator type RCU-AUTO K 400 RCU-AUTO K 400
Type of cooling Forced Air Forced Air
Dimensions, l x w x h, mm 675 x 350 x 690 617 x 455 x 850
Weight, Kg 122 160
Wire Feeder Servo - I Servo - II
Drive system DC motor DC motor
Speed control Stepless Stepless
Wire feed mechanism Double roll quick Double roll quick
changeover type changeover type
Length, m (Standard) 5 5
Length, m (Optional) 10 / 15 / 20 10 / 15 / 20 / 30
Wire feed speed, m/min 1.5 - 19 m/min 1.5 - 19 m/min
Wire diameter, mm / type 0.8 - 1.2 0.8 - 1.6
Weight, Kg 7 9

10
Auto K 400 / 600 Synergic
Thyristorised Power Sources with Synergic Feature for MIG / MAG
• Synergic feature coupled with the features of standard Auto
K 400 / 600 to operate in manual / synergic mode.
• Software based auto selection of parameters using inputs of
wire diameter, material and shielding gas.
• User settable non-volatile and editable job memories.
• Separate adjustment for crater.
• LCD display for welding parameters.
• Mounted on rubberized wheels for better mobility along with
gas cylinder base.

Technical Data Auto K 400 Synergic Auto K 600 Synergic

Power Source
Mains supply, Ph x V, Hz 3 x 415±10%, 50 3 x 415 50 Hz
Open circuit voltage, VDC (Max 55 64
Welding current range, A 60 - 400 60 - 600
Output at 60% duty cycle, A 400 600
Output at 100% duty cycle, A 310 470
Adjustment of welding current Stepless Stepless
Type of cooling Forced Air Forced Air
Dimensions, l x w x h, mm 930 x 480 x 800 675 x 455 x 850
Weight, Kg 115 180
Remote Current Regulator type DIGITAL
Synergic Pendant
Wire and gas combinations Wire Wire Dia Gas
for operation in the synergic mode Fe 0.8 / 1.2 / 1.6 CO2
SS 0.8 / 1.2 / 1.6 Argon Mix
Al 0.9 / 1.2 / 1.6 Argon
No. of job memories (User-defined) 9 9
Wire Feeder Servo - I Servo - II
Drive system DC motor DC motor
Speed control Stepless Stepless
Wire feed mechanism 2-roll quick changeover type 2-roll quick changeover type
4-roll drive optional 4-roll drive optional
Length of interconnection, mtr 5 5
Wire feed speed, m/min 1.5 - 19 m/min 1.5 - 19 m/min
Wire diameter, mm 0.8 - 1.2 0.8 - 1.6
Wire type MS / Al / FC MS / Al / FC
Weight, Kg 7 5 kg
* Auto K 600 Synergic is a 600A Model
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SCR 400(S)
MIG / MAG Welding units for Shipyard

• Heavy-duty thyristorised power sources designed specially to meet

the welding applications for shipyards.

• Wire feeder interconnection up to 50m possible

• Suitable for all types of wires - Solid/flux-cored

• Light weight and compact wire feeder for reaching all locations

• Standard 2-roll quick changeover mechanism or optional 4-roll drive

• Outstanding welding performance.

Technical Data SCR 400(S)

Power Source
Mains supply, Ph x V, Hz 3 x 415 ± 10%, 50
Welding current - Max, A 400
Dimensions, l x w x h, mm 710 x 435 x 760
Weight, Kg 149
Wire Feeder Type Servo
Wire feed mechanism 2-roll quick changeover type
4-roll drive optional
Weight, Kg 7

11
MIG C3000i MA6
MIG 3001i/4001i
• Lower power rating
• Higher rated current at 100% duty cycle
• Higher OCV
• Overload and single phase protection
• Ammeter
• Remote control option

Technical Data MIG C3000i MIG 3001i MIG 4001i

Mains voltage V, Hz 400, 3-50 / 60 4-300, 50/60 400, 3-50/60
Fuse, slow A 16 16 20
Mains cable, Ø mm2 4x2.5 4x2.5 4x4
Setting range A MIG / MAG 16-300 16-300 20-400
MMA - 16-400
TIG - 4-300 4-400
Permitted load MIG / MAG at
35% duty cycle A/V 300/29V 300/29,0 400/34
60% duty cycle A/V 240/26V 240/28,0 250/26.5
100% duty cycle A/V 200/24V 200/24,0 250/26.5
Open circuit voltage V 70-80 67 91
Open circuit power W 30 30 60
Control voltage V. Hz 42. 50/60 42, 50/60 42, 50/60
Dimensions lxwxh, mm 625x410x420 652x249x423 652x249x423
with cooling unit lxwxh. mm - 714x249x693 714x249x693
Weight 38 33 43.5
with cooling unit kg - 53.5 63.5
Insulation class H H H
Enclosure class IP 23C IP 23 IP 23
Application class S S S
Standards IEC/EN 60974-1,-10 IEC/EN 60974-1,-10 IEC/EN 60974-1,-10

Water colling unit CoolMidi 1800 CoolMidi 1000 CoolMidi 1000

Wire feeder Built-in 4-roll External 4-roll External 4-roll

0.8-25.0 m/min Feed 3004/Feed 4804 Feed 3004/Feed 4804
0.6-1.2mm upto 1.6mm upto 2.4mm
Panels MA 23 / 24 MA 23 / 24
MA6 U6 / U8 U6 / U8

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Aristo Mig U4000i / U5000i / 5000i
Heavy-duty Multi-process Inverter Power Sources for MIG/MAG
(Pulse / Synergic / Non-Pulse), MMA Welding and Arc Gouging
• Inverter power source for applications demanding high level of
performance.
• Robust construction, body made of aluminium to prevent corrosion
and handle tough working environments.
• Both Cooling Fan and Pump function on demand, extremely low
no-load power consumption.
• Communication system is based on CAN-bus for efficient control
with minimization of cables.
• Dust filter to handle tough and dirty working environment and avoid
grinding dust and metal particles inside the chassis of the power
source.
• Suitable for both manual and mechanized applications with
outstanding welding characteristics.

Technical Data Mig U4000i Mig U5000i / Mig5000i

Power Source
Mains supply, Ph x V, Hz 3 x 400±10%, 50 3 x 400±10%, 50
Open circuit voltage, VDC (Max) 80 80
Welding current range, A 16 - 400 / 4 - 400# 16 - 500 / 4 - 500#
Output at 60% duty cycle, A 320 500
Output at 100% duty cycle, A 250 400
Type of cooling Forced Air Forced Air
Enclosure class IP 23 IP 23
Application class S S
Standards of compliance IEC/EN 60974 -1 IEC/EN 60974 -1
IEC/EN 60974 -10 IEC/EN 60974 -10
Dimensions, l x w x h, mm 625 x 394 x 476 625 x 394 x 476 / 496
625 x 394 x 776* 625 x 394 x 776*
Weight, Kg 61 / 81* 69 / 89* / 71
Cooling Unit*
Cooling power, W** 2500* 2500*
Coolant 50% water and 50% water and
50% glycol* 50% glycol*
Coolant quantity, ltr 5.5* 5.5*
Maximum water flow, ltr/min 2* 2*

# Current range for TIG

* Applies to water cooled models Aristo Mig 4000iw / 5000iw only
** At 40 Deg C temperature difference and flow rate 1.5 ltr/min
U Version is Universal having HH TIG Functions

14
Aristo Feed 3004 / 4804 MA23
Aristo Feed 3004 / 4804 MA24
Wire Feeders for Aristo Mig 4000i / 5000i
• Heavy-duty construction with 4-roll drive.
• All feed rollers are geared and grooved for maximum grip and positive
force to facilitate better feeding.
• Digital V/A meter for displaying welding parameters.
• Remote control available optionally.
• Fully enclosed wire spool to protect the wire spool.

Technical Data Aristo Feed 3004 Aristo Feed 4804

Mains supply, Ph x V, Hz 1 x 42, 50 1 x 42, 50

Drive system 4-Roll Drive 4-Roll Drive
Length of interconnection, m 1.7/5/10/15/25/35 1.7/5/10/15/25/35
Max. diameter of wire spool, mm 330 / 440* 330 / 440*
Wire feed speed, m/min 0.8 - 25 0.8 - 25
Wire type MS / Al / FC MS / Al / FC
Wire diameter, mm 0.6 - 1.6 0.6 - 2.4
Enclosure class IP23 IP23
Standards of compliance IEC/EN 60974 -5/-10 IEC/EN 60974 -5/10
Dimensions, l x w x h, mm 690 x 275 x 420 690 x 275 x 420
Weight, Kg 17.5 22.5
Coolant - max pressure, bar 5** 5**

* Applies to water cooled models Aristo Feed 3004w / 4804w only, which are suitable for Aristo Mig
4000iw / 5000iw only
** With additional bobbin adapter

Panel (MMC) functions MA23 MA24

2/4 Stroke X X
Gas pre / post flow X X
Digital V/A meters X X
Gas purge / wire inching X X
Memory 3 set X X
QSet TM X
Crater filling X
Creep start X
Pre-programmed synergic lines X

15
Aristo Feed 3004 / 4804 U6
Aristo Feed 3004 / 4804 M0 + Aristo Pendant U8
Wire Feeders for Aristo Mig U4000i / U5000i
• Heavy-duty construction with 4-roll drive.
• All feed rollers are geared and grooved for maximum grip and positive
force to facilitate better feeding.
• Digital V/A meter for displaying welding parameters.
• Remote control available optionally.
• Fully enclosed wire spool to protect the wire spool.

Technical Data Aristo Feed 3004 Aristo Feed 4804

Mains supply, Ph x V, Hz 1 x 42, 50 1 x 42, 50
Drive system 4-Roll Drive 4-Roll Drive
Length of interconnection, m 1.7/5/10/15/25/35 1.7/5/10/15/25/35
Max. diameter of wire spool, mm 330 / 440** 330 / 440**
Wire feed speed, m/min 0.8 - 25 0.8 - 25
Wire type MS / Al / FC MS / Al / FC
Wire diameter, mm 0.6 - 1.6 0.6 - 2.4
Enclosure class IP23 IP23
Standards of compliance IEC/EN 60974 -5/-10 IEC/EN 60974 -5/-10
Dimensions, l x w x h, mm 690 x 275 x 420 690 x 275 x 420
Weight, Kg 17.5 22.5
Coolant - max pressure, bar 5* 5*
* Applies to water cooled models Aristo Feed 3004w/4804w only, which are suitable for Aristo Mig 4000iw/5000iw only.
** With additional bobbin adapter.

Panel (MMC) functions AristoTM U6 AristoTM U8

QSetTM X
2/4 stroke X X
Crater filling X X
Creep start, Hot start and
adjustable burn-back time X X
Gas pre/post flow X X
Digital V/A meters X X
Pre-programmed synergic lines X X (>100)
Gas purge / wire inching X X
Memory 255 set X
Memory 255 set X
Pulse / synergic pulse X X
Create synergic lines X

# Can also be used with Aristo Mig 4000i / 5000i without TIG functionalities

16
MIG Torches - Air / Water Cooled
PSF 250 / 305 / 405 / 505 3/4.5m Air Cooled
PSF 410w / 510w 3/4.5m Water Cooled
• Heavy-duty construction.
• Ergonomically designed handle.
• All torches come with EURO connection as standard.
• All torches come with 50° swan neck as standard.
• Straight neck and 60° swan neck available optionally.
• 360° swiveling facility.
• Wide range of wear parts e.g. liners, contact tips and gas nozzles
available for welding in all positions.
• Conforms to international standard IEC/EN 60974-7.

Technical Data PSF 250 PSF 305 PSF 405 PSF 505
Type of cooling Air/Gas Air/Gas Air/Gas Air/Gas
Wire diameter, mm 0.6 - 1.0 0.8 - 1.2 0.8 - 1.6 1.0 - 2.4
Wire type MS/Al/FC MS/Al/FC MS/Al/FC MS/Al/FC
Rating, A @ % duty cycle 250@60% 315@60% 380@60% 475@60%
Length, m 3/4.5 3/4.5 3/4.5 3/4.5
Weight, Kg 1.8/2.5 2.5/3.3 3.1/4.2 3.9/5.3

Technical Data PSF 410w PSF 510w

Type of cooling Water Water
Wire diameter, mm 0.8 - 1.6 1.0 - 2.4
Wire type MS/Al/FC MS/Al/FC
Rating, A @ % duty cycle 400@100% 500@100%
Length, m 3/4.5 3/4.5
Weight, Kg 3.0/3.9 3.3/4.0

17
EasyWeld SSR 400-T
Thyristorised Power Source for DC TIG and MMA
• Robust and compact construction.
• Outstanding welding characteristics in TIG / MMA.
• Hex-phase rectification gives almost ripple free output.
• Suitable for all positional welding.
• True vertical welding characteristics.
• Built-in HF for smooth start in TIG.
• Higher OCV for better arc striking.
• Heavy-duty design, suitable for manual well as mechanized TIG applications of any kind.
• Built-in hot start and anti-stick in MMA improves droplet separation from the electrode and
improves weldability.
• Remote control for adjustment of welding current while welding in progress.

Technical Data EasyWeld SSR 400-T

Mains supply, Ph x V, Hz 3 x 415±10%, 50
Open circuit voltage, VDC (Max) 100
Welding current range, A 10 - 400
Output at 60% duty cycle, A 400
Output at 100% duty cycle, A 310
Class of insulation H
Type of cooling Forced Air
Dimensions, l x w x h, mm 675 x 350 x 690
Weight, Kg 155

New SSR 400-T Pulse comes with pendant for pulsing

Caddy Tig 1500i / 2200i TA33 / TA34

Single Phase Portable Inverters for DC TIG / Pulse TIG / MMA Welding
• Rugged design - impact resistant polymer design.
• Built-in PFC to counter harmonics, Arc Plus II regulator for smooth
output, handles 100m long mains cable.
• TIG - Start by HF/Lift Arc, up/down slope, pre/post gas.
• TA33 - Auto set of parameters based on plate thickness
• TA34 - Manually set pulse parameters in TIG.
Technical Data Caddy Tig 1500i Caddy Tig 2200i
Mains supply, 1 x 230 V, 50 Hz 1 x 230 V, 50 Hz
Fuse (slow), A 16 16
Open circuit voltage, VDC (Max) 72 72
Welding current range, A (TIG/MMA) 4 - 150 / 3 - 150 4 - 220 / 3 - 220
Output at 60% duty cycle, A 120 150
Enclosure class IP 23 IP23
Application class S S
Standards of compliance IEC 60974 -1 / -10 IEC 60974 -1 / -10
Dimensions, l x w x h, mm 488 x 188 x 208 488 x 188 x 208
Weight, Kg 9.2 9.4

18
Origo Tig 3001i TA24
Inverter Power Sources for DC TIG / Pulse TIG / MMA
• Inverter power sources for MMA, DC TIG (TA23) and also DC Pulse
TIG (TA24) with excellent welding output.
• Robust and compact construction.
• Digital display of the welding parameters.
• 2 job memories (TA24).
• All positional welding.
• Burns MMA electrodes of any class of size up to 5.0 mm.
• Trolley, remote hand / foot control optional.
Technical Data Tig 3001i (TA24)
Power Source Tig 3001i
Mains supply, Ph x V, Hz 3 x 400±10%, 50
Open circuit voltage, VDC (Max) 67
Welding current range, A (TIG) 4 - 300
Welding current range, A (MMA) 16 - 300
Output at 60% duty cycle, A 240
Output at 100% duty cycle, A 200
Type of cooling Forced Air
Enclosure class IP 23
Application class S
Dimensions, l x w x h, mm 652 X 249 X 423
Weight, Kg 30
Standards of compliance IEC/EN 60974 -1/-3
IEC/EN 60974 -10
Control Panel TA24
TIG start mode HF / Lift Arc
2/4 Stroke 2/4
Slope up, sec 0 - 10
Slope down, sec 0 - 10
Gas pre-flow, sec 0-5
Gas post-flow, sec 0 - 25
Pulse / background current, A 4 - 300
Pulse / background time, sec 0.001 - 2.5
Cooling Unit CoolMidi 1000
Coolant type 50% water /
50% ethylene glycol
Cooling power, W* 1100
Coolant volume, ltr 5
Max flow, ltr/min 4
Dimensions, l x w x h, mm 690 x 245 x 300
Weight (empty), Kg 14/19
Standards of compliance IEC/EN 60974 -2/-10
* At 40 Deg C temperature difference and flow rate 1.5 ltr/min

19
Aristo Tig 4000i TA4 / TA6
Inverter Power Sources for DC TIG / Pulse TIG / MMA
• Heavy-duty power sources for MMA, DC TIG (TA4) and also DC
Pulse TIG (TA6) with excellent welding output.
• Robust and compact construction.
• Dust filter to withstand tough working environment.
• 10 job memories (TA6).
• Welding thin sheets using pulse TIG (TA6).
• All positional welding with high efficiency and quality.
• Suitable for manual and mechanized TIG applications.
• Burns MMA electrodes of any class of size up to 6.3 mm.
• Trolley, remote hand / foot control optional.

Technical Data Tig 4000i (TA4) Tig 4000i (TA6)

Power Source Tig 4000i Tig 4000i

Mains supply, Ph x V, Hz 3 x 400±10%, 50 3 x 400±10%, 50
Open circuit voltage, VDC (Max) 90 90
Welding current range, A (TIG) 4 - 400 4 - 400
Welding current range, A (MMA) 16 - 400 16 - 400
Output at 60% duty cycle, A 320 320
Output at 100% duty cycle, A 250 250
Type of cooling Forced Air Forced Air
Enclosure class IP 23 IP 23
Application class S S
Dimensions, l x w x h, mm 625 x 394 x 476 625 x 394 x 476
625 x 394 x 776* 625 x 394 x 776*
Weight, Kg 59 / 79* 59 / 79*
Standards of compliance IEC/EN 60974 -1/-10 IEC/EN 60974 -1/-10
Cooling Unit*
Coolant type 50% water / 50% water /
50% ethylene glycol 50% ethylene glycol
Cooling power, W** 2500 2500
Coolant volume, ltr 5.5 5.5
Max flow, ltr/min 2 2
Control Panel TA4 TA6
TIG start mode HF / Lift Arc HF / Lift Arc
2/4 Stroke 2/4 2/4
Slope up, sec 0-5 0-5
Slope down, sec 0 - 10 0 - 10
Gas pre-flow, sec 0-5 0-5
Gas post-flow, sec 5 - 25 5 - 25
Pulse / background current, A -- 4 - 400
Pulse / background time, sec -- 0.001 - 0.1
* Applies to water cooled models Aristo Tig 4000iw TA4 / TA6 only
** At 40 Deg C temperature difference and flow rate 1.5 ltr/min

20
Heliarc 252 / 352 AC/DC
Thyristorised Power Sources for AC/DC TIG / DC Pulse TIG / MMA
• Heavy-duty power sources for MMA, AC/DC TIG and DC Pulse TIG.
with high quality welding output.
• Robust construction and proven design.
• Square wave AC output gives superior welding with improved
cleaning.
• AC wave balance control - allows adjustment from maximum
cleaning to maximum penetration.
• Arc force control — fine-tunes the arc for stick welding from soft to a
high penetration, digging arc.
• Complete solid-state design with no mechanical contactor, which
eliminates output drift as well as lowers maintenance and promotes
long life.
• Adjustable pre-flow and post-flow gas control - protects weld area
and extends tungsten life.
• Protected against overhearing and overcurrent.

Technical Data Heliarc 252 Heliarc 352

Mains supply, Ph/L x V, Hz 2/3 x 400±10%, 50 2/3 x 400±10%, 50

Open circuit voltage, V (Max) 79 79
Welding current range, A 5 - 320 3 - 380
Output at 40% duty cycle, A 250 350
Type of cooling Forced Air Forced Air
Dimensions, l x w x h, mm 823 x 463 x 635 823 x 463 x 635
Weight, Kg 180 214
TIG torch, air cooled HW-26 HW-26
TIG torch, water cooled HW-18 HW-18
Torch length, HW-26/18, m 3.8 / 7.6 3.8 / 7.6
Foot switch, TIG FC-5B EHD FC-5B EHD
Torch control, TIG TC-2B TC-2B
Digital Meter Optional Standard
Pulse control kit Optional Optional
Slope control kit Optional Optional
Power factor correction kit Optional Optional
Cooling Unit WC-8C WC-8C
Trolley with 2-cylinder rack TR-23A Truck Kit TR-23A Truck Kit

21
Caddy Tig 2200i AC/DC, TA33 / TA34 AC/DC
Inverter Power Sources for AC/DC TIG / DC Pulse TIG / MMA
• Portable power sources with wide functionalities.
• Digital display, 2 job memories.
• TA33 - parameters adjusted based on plate thickness.
• TA34 - manually adjust all parameters.
• Burns MMA electrodes of any class of size up to 4.0 mm.
• Trolley and remote control available optionally.
Technical Data Tig 2200i AC/DC Tig 2200i AC/DC
(TA33 AC/DC) (TA34 AC/DC)
Power Source Tig 2200i Tig 2200i
Mains supply, Ph x V, Hz 1 x 230±10%, 50 1 x 230±10%, 50
Open circuit voltage, VDC (Max) 64 64
Welding current range, A (TIG) 4 - 220 4 - 220
Welding current range, A (MMA) 16 - 160 16 - 160
Output at 60% duty cycle, A 150 150
Type of cooling Forced Air Forced Air
Enclosure class IP 23 IP 23
Application class S S
Dimensions, l x w x h, mm 418 X 188 X 345 418 X 188 X 345
Weight, Kg 15 15
Standards of compliance IEC/EN 60974 -1/-3 IEC/EN 60974 -1/-3
IEC/EN 60974 -10 IEC/EN 60974 -10
Control Panel TA33 TA34
TIG start mode HF / Lift Arc HF / Lift Arc
2/4 Stroke 2/4 2/4
Slope up, sec 0 - 10 0 - 10
Slope down, sec 0 - 10 0 - 10
Gas pre-flow, sec Preset Preset
Gas post-flow, sec 0 - 10 5 - 25
Pulse frequency DC, sec -- 0.01 - 2.5
Frequency AC, Hz -- 10 - 150
AC balance, % -- 50 - 98
Plate thickness, mm 1-5 --
Cooling Unit CoolMini CoolMini
Coolant type 50% water, 50% 50% water, 50%
mono ethylene glycol mono ethylene glycol
Cooling power, W* 780 780
Coolant volume, ltr 2.2 2.2
Max flow, ltr/min 2 2
Dimensions, l x w x h, mm 407 x 188 x 151 407 x 188 x 151
Weight (empty), Kg 4.5 4.5
Standards of compliance IEC/EN 60974 -2/-10 IEC/EN 60974 -2/10

* At 40 Deg C temperature difference and flow rate 1.0 ltr/min

22
Origo Tig 3000i AC/DC, TA24 AC/DC
Inverter Power Sources for AC/DC TIG / DC Pulse TIG / MMA
• Designed to weld any metal e.g. aluminium, copper,
stainless steel and its alloys with high performance.
• Digital display, 2 job memories.
• QWave - High performance AC welding with low noise.
• Electrode preheating - excellent arc start and extended
electrode life-time.
• Energy save made - cooling fan and pump on demand.
• Burns MMA electrodes of any class of size up to 5.0 mm.
• Trolley, remote hand / foot control optional.

Technical Data Tig 3000i AC/DC, TA24 AC/DC

Mains supply, Ph x V, Hz 3 x 400±10%, 50
Open circuit voltage, V (Max) 64
Welding current range, A (TIG) 4 - 300
Welding current range, A (MMA) 16 - 300
Output at 60% duty cycle, A 240
Output at 100% duty cycle, A 200
Type of cooling Forced Air
Enclosure class IP 23C
Application class S
Dimensions, l x w x h, mm 652 X 412 X 423
Weight, Kg 42
Standards of compliance IEC/EN 60974 -1 / -3 / -10
TIG start mode HF / Lift Arc
2/4 Stroke 2/4
Slope up, sec 0 - 10
Slope down, sec 0 - 10
Gas pre-flow, sec 0-5
Gas post-flow, sec 5 - 25
Pulse / background current, A 4 - 300
Pulse / background time, sec 0.01 - 2.5
AC balance, % 50 - 98
AC frequency, Hz 10 - 152
Electrode preheating 1 - 100
Cooling Unit CoolMidi 1800
Coolant type 50% water / 50% ethylene glycol
Cooling power, W* 1700
Coolant volume, ltr 4.2
Max flow, ltr/min 4
Dimensions, l x w x h, mm 710 x 385 x 208
Weight (empty), Kg 19
Standards of compliance IEC/EN 60974 -2 / -10
* At 40 Deg C temperature difference and flow rate 1.5 ltr/min

23
Origo Tig 4300iw AC/DC, TA24 AC/DC
Heavy-duty Inverter Power Sources for Manual / Mechanized TIG (AC/DC TIG / DC
Pulse TIG) and MMA Welding
• Designed to weld any metal e.g. aluminium, magnesium,
copper and its alloys, MS and SS with high performance.
• Robust construction, Digital display, 2 job memories.
• QWave - High performance AC welding with low noise.
• Electrode preheating - excellent arc start and extended
electrode life-time.
• VRD - Voltage Reduction Device, safety feature in MMA.
• Energy save made - cooling fan and pump on demand.
• Burns MMA electrodes of any class of size up to 6.3 mm.
• Arc force, hot start, polarity switch for welding in MMA.
• Trolley and remote hand / foot control optional.
Technical Data Tig 4300iw AC/DC, TA24 AC/DC
Mains supply, Ph x V, Hz 3 x 400±10%, 50
Open circuit voltage, V (Max) 83
Welding current range, A (TIG) 4 - 430
Welding current range, A (MMA) 16 - 430
Output at 60% duty cycle, A 400
Output at 100% duty cycle, A 310
Type of cooling Forced Air
Enclosure class IP 23
Application class S
Dimensions, l x w x h, mm 625 x 394 x 776
Weight, Kg 95
Standards of compliance IEC/EN 60974 -1 / -2 / -3 / -10
TIG start mode HF / Lift Arc
2/4 Stroke 2/4
Slope up, sec 0 - 10
Slope down, sec 0 - 10
Gas pre-flow, sec 0-5
Gas post-flow, sec 5 - 25
Pulse / background current, A 4 - 430
Pulse / background time, sec 0.01 - 2.5
AC balance, % 50 - 98
AC frequency, Hz 10 - 152
Electrode preheating 1 - 100
Cooling Unit Built-in
Coolant type 50% water / 50% mono ethylene glycol
Cooling power, W* 2000
Coolant volume, ltr 5.5
Max flow, ltr/min 2

* At 40 Deg C temperature difference and flow rate 1.0 ltr/min

24
TIG Torches - Air / Water Cooled
TXH 150/200 4/8m Air Cooled
TXH 250w/400w/400w HD 4/8m Water Cooled
TXH 150r/200r 4/8m Air Cooled with Remote Functions
TXH 250w/400w/400w HD 4/8m Water Cooled with Remote Functions
TXH 150V/200V 4/8m Air Cooled for Scratch TIG
• Rugged construction - trouble free operation with minimum maintenance.
• Ergonomically designed handle.
• Effective cooling system.
• All torches come with OKC connection as standard.
• TXH 150r/200r/250wr/400wr/400wr HD TIG
torches available with remote control for
CAN-bus based TIG machines i.e. for
Caddy Tig 2200i AC/DC, Origo Tig 3000i,
Origo Tig 3000i AC/DC, Aristo Tig 4000i and
Origo Tig 4300iw AC/DC.
• Gas valve mounted TIG torches TXH 150V/
200V for scratch TIG using rectifiers.
• Wide range of wear parts e.g. collet, collet
body, nozzle, and gas lens available for
welding in all positions.
• All the TIG torches conform to international
standard IEC/EN 60974-7.

Technical Data TXH 150 / TXH 200 /

TXH 150r / TXH 200r /
TXH 150V TXH 200V
Type of cooling Air / Gas Air / Gas
Connection OKC 25 / 50 OKC 50
Size of TIG rod, mm 1.0 - 3.2 1.0 - 4.0
Rating, A@% duty cycle 150 @ 35% 200 @ 35%
Length, m 4/8 4/8

Technical Data TXH 250w / TXH 400wr TXH 400w HD /

TXH 250wr TXH 400w /

Type of cooling Water Water Water

Connection OKC 50 OKC 50 OKC 50
Size of TIG rod, mm 1.0 - 3.2 1.0 - 4.8 1.0 - 4.8
Rating, A@% duty cycle 250 @ 60% 400 @ 35% 430 @ 35%
Length, m 4/8 4/8 4/8

25
LPH 35 / 50 / 80 / 120
Rugged Power Sources for Air Plasma Cutting
• Faster and economical on Al, SS and CS below 20 mm.
• Cutting can be done from gauge thickness to thick plates.
• Very safe and convenient.
• No distortion even on sheets below 6 mm.
• Light weight torches make cutting effortless.
• Circle and profile cutting attachments available optionally.
Technical Data LPH 35 LPH 50 LPH 80 LPH 120
Mains supply, PhxV, Hz 3x415, 50 3x415, 50 3x415, 50 3x415, 50
OCV, VDC (Max) 295 320 310 310
Output@% duty cycle, A -- -- --
Pressure, bar 3.5 - 7 4.5 - 7 4.5 - 7 4.5 - 7
Cutting capacity, mm 8/12* 12/15* 25/35* 35/45*
Enclosure class IP23 IP23 IP23 IP23
Type of cooling Forced Air Forced Air Forced Air
Dimensions, lxwxh, mm 610x255x515 680x325x515 760x390x845 760x390x845
Weight, Kg 52 89 131 167
Torch/length, m PT-30KK/4 PT-27/7.6 PT-27/7.6 PT-25/7.6

* Quality cut / sever capacity

PowerCut 650 / 875 / 1250 / 1500

Inverter Power Sources for Air Plasma Cutting
• Inverter based power source, excellent cutting output.
• Robust and compact construction.
• Cuts thin sheets of gauge thickness to thick plates.
• Cutting packages with mechanized cutting torch also available for
PC-875, PC-1250 and PC-1500.
• Circle and profile cutting attachments available optionally.
Technical Data PC-650 PC-875 PC-1250 PC-1500***
Mains supply, PhxV, Hz 1x230*, 50 3x400, 50 3x400, 50 3x400, 50
OCV, VDC (Max) 290 275 278 (typical) 278
Output@% duty cycle, A 40 @ 40% 60@ 60% 70 @ 100% 90 @ 60%
Air supply, ltr/min / bar 118/5.5 150/5.2 165/5.5 165/5.5
Cutting capacity, mm 15.9/19** 22/32** 32/38** 38/45**
Type of cooling Forced Air Forced Air Forced Air Forced Air
Dimensions, lxwxh, mm 483x318x416 516x275x409 800x318x419 800x318x419
Weight, Kg 24 39.5 39 42.7
Manual cutting torch PT-31XLPC PT-32EH PT-32EH PT-32EH
Torch length, m 7.6/15.2 7.6/15.2 7.6/15.2 7.6/15.2
* Also available in 3 x 400V version
** Quality cut / sever capacity
*** PC 1300 / PC 1600 are new version with no HF interference for CNC application.

26
CPRA 800(S) / 1200(S)
Power Sources for SAW
• Rugged construction with sheet metal body, mounted on
rubberized wheels.
• Heavy-duty construction, designed for continuous applications
up to 1000 Amps.
• 4-step voltage control in coarse and fine mode.
• Mains voltage compensation ensures minimal fluctuation in arc voltage.
• Built-in protection against thermal overloading.
• Power and control units are housed separately for the easy of servicing.

SAW Tractor LW - Tractor Mounted Welding Head

• Heavy-duty design ensures stable wire feeding and good welding output.
• Available in standard tractor mountable version and
optional boom mountable version.
• Nozzle designed suitably for a no. of applications e.g.
linear / fillet welding etc.
• User-friendly control panel with controls within easy reach
of operator, for adjustment of parameters, while welding
in progress.
• Creep feed start for non-explosive and smooth start of
the welding.

Technical Data CPRA 800(S) CPRA 1200(S)

Power Source
Mains supply, Ph x V, Hz 3 x 415, 50 3 x 415, 50
Open circuit voltage, VDC 22 - 55 30 - 60
Output at 100% duty cycle, A 800 1000
Type of cooling Forced Air Forced Air
Dimensions, l x w x h, mm 960 x 760 x 880 1000 x 800 x 900
Weight, Kg 325 375
Welding Head SAW Tractor LW SAW Tractor LW
Wire (single) diameter range, mm 2.4 - 5.0 / 6.3* 2.4 - 5.0 / 6.3*
Wire feed speed, m/min 0.3 - 18 0.3 - 18
Welding current range, A 200 - 1200 200 - 1200
Vertical adjustment, mm 100 100
Swivel arrangement, degree 180° 180°
Speed range of tractor, m/min 0.15 - 15 0.15 - 15
Wheel center of tractor, mm 350 350
Dimensions, l x w x h, mm 1368 x 410 x 1145 1368 x 410 x 1145
* Standard / Optional
* CPRA 1200 (T) is a New fully Thyristorised Version.
27
Industrial Gas Equipments

Single Stage Regulators Double Stage Regulators

Cutting / Heating Blowpipes Nozzles and Tips

Small Cutting Machines (PUG / PUG NM) Flash Back Arrestors (Acetylene / Oxygen)

Dura Hose Blue/Red - 5/8/10 mm

Blue - Oxygen / Red - Acetylene

28
Welding Automation

Thyristorised SAW Power Sources - DC

LAF 635 / 1000 / 1000M / 1250 / 1250M / 1600 / 1600M
• Excellent welding characteristics throughout the
entire current and voltage.
• Good arc stability at low as well as high voltages.

LAF 635 LAF 1000 LAF 1000M LAF1250M LAF 1250M LAF 1600M LAF 1600M

Mains supply, V/Hz 400/50-60 400/50-60 400/50-60 400/50-60 400/50-60 400/50-60 400/50-60
Max output at 60% duly cycle, A 800/44 1000/44 1000/44 - - - -
Max output at 100% duty cycle, A 630/44 800/44 800/44 1250/44 1250/44 1600/44 1600/44
Setting range, A/V, MIG/MAG 50/17-630/44 50/17-1000/45 50/17-1000/45 60/17-1250/44 60/17-1250/44 - -
Setting range, A/V, SAW 30/21-800/44 40/22-1000/45 40/22-1000/45 40/22-1250/44 40/22-1250/44 40/22-1600/46 40/22-1600/46
Open circuit voltage, V 54 52 52 51 51 54 54
No load power, W 150 145 145 220 220 220 220
Efficiency at max current 0.84 0.84 0.84 0.87 0.87 0.86 0.86
Power factor at max current 0.90 0.95 0.95 0.92 0.92 0.87 0.87
Voltage, 3 ph 60 Hz, V 400/415 400/415/500 230/400/415/ 400/415/500 230/400/415/ 400/415/500 230/400/415/
500 500 500
Voltage, 3 ph 60 Hz, V 440 400/440/550 230/400/440/ 400/440/550 230/400/440/ 400/440/550 230/400/440/
550 550 550
Endosure class, protection IP 23 IP 23 IP 23 IP 23 IP 23 IP 23 IP 23
External dimensions, LxWxH, mm 670x490x1090 646x552x1090 646x552x1090 774x598x1428 774x598x1428 774x598x1428 774x598x1428
Weight, kg 260 330 330 490 490 585 585

Thyristorised SAW Power Sources - AC

TAF 800 / 1250
• Heavy-duty thyristorised AC power sources with square wave output.
• Excellent arc ignition characteristics and good welding properties.
• Ideal for SAW.
TAF 800 TAF 1250
Max output at 100% doty cycle, A 800 1250
Setting range, A/V 300/28-800/44 400/28-1250/44
Open circuit voltage, V 71 72
Efficiency at max current 0.86 0.86
Power factor at max current 0.75 0.76
Voltage, 1 ph 50 Hz, V 400/415/500 400/415/500
Voltage, 1 ph 60 Hz, V 400/440/550 400/440/550
Enclose class, protection IP 23 IP 23
External dimensions, LxWxH, mm 774x598x1228 74x598x1228
Weight kg 495 608

A2/A6 Process Controller PEH

• Control boxes usable for SAW and GMAW
together with A2/A6 automatic welding
machines.
• Adaptable to LAF/TAF series of power
sources, technical specifications as under.
Enclosure class, protection IP 23
External dimensions, LxWxH, mm 355x210x164
Mains supply, V/Hz 42 (AC)/50-60
Weight, kg 5.5
Max power consumption, VA 900

29
Orbital TIG Welding
A21 PRB/PRC/PRD 100/PRD 160/ POC 12-60, Aristo Mech Tig 4000iw

The ESAB welding program for mechanised tube welding is based on the TIG welding method
with a non-consumable tungsten electrode. To further improve weld quality and decrease costs,
ESAB have developed microprocessor controlled power sources for orbital TIG welding, the
Aristo MechTig 4000iw with control boxes Aristo MechControl 2 and 4.
A21 PRB welding head is compact and easy to use as a result of its unique
pincer action, which reduces setting-up times to a minimum. The welding
head is positioned and secured around the tube with great accuracy in
seconds. The PRB welding heads are available in three sizes for tubes
with outer diameters of 17 to 170 mm.

A21 PRC welding head has a weaving movement and arc voltage control,
which produces higher productivity and better welding quality, particularly
when welding thick-walled tubes.

A21 PRD 100 welding head is designed for high precision, and quality. It
is a TIG welding head for tubes with an outer diameter of 100 mm or
higher. Due to compact design and low profile it requires only 73 mm
clearance around the tube. This is water-cooled welding head usable up
to 400A.

A21 PRD 160 is a water-cooled flexible pipe-welding head for pipes with
an outer diameter of 160 mm or more. It consists of an articulated carriage
that travels around the pipe on a rack adapted to match the diameter of
the pipe. To ensure maximum flexibility it is built in modular form.

A21 POC 12-60 is a welding head for tube-to-tube sheet TIG welding. It is
a precision-built, robust and versatile welding head 12 to 60 (93) mm outer
tube diameter. It has a very high centering accuracy and centering mandrels
are available for inner tube diameters from 10 mm.

Aristo MechTig 4000iw is designed to work together with the Aristo

MechControl 2 and 4. This is a 400A heavy-duty inverter based power
source having compact design with outstanding welding characteristics.
Connection cables up to 8m provide a working range of 16m.

30
Tractor Automats - Miggytrac
Miggytrac 1001
It is a compact motor powered tractor into which a standard ESAB
welding torch can be attached. It is mounted on four driving
wheels together with the magnet ensuring stable operation. The
magnet holds the tractor in the correct position on the work-piece,
even if it is bent or angled.

Welding speed, m/min 0.15-1.2

Control voltage, V, AC 36-46
Power, W 20
Weight, kg 7
External dimensions, LxWxH, mm 266x257x267

Miggytrac 2000
It is a small, compact, motor-operated trolley designed for the
mechanisation of GMAW, gas metal arc welding, in particular.
The permanent magnet built-in magnet, which can be switched
on/off, holds the tractor in the correct position on the work-piece.

Travel speed, m/min 2.5

Weldilng speed, m/min 0.15-1.5
Control voltage, V, AC 36-42
Max power consumption, W 25
Intermittent welding range, cm 1-99
Crater fill duration, s 0-9.9
Weight, kg 8.5
External dimensions, LxWxH, mm 400x340x370

Miggytrac 3000
It is a small, compact, motor-powered tractor with four wheel
drive, integrated wire feed and water-cooled welding torch,
designed for horizontal MIG/MAG welding of plates and beams.
The carriage follows the weld joint by one front and one rear
guide and wheel.

Travel speed, m/min 2.5

Welding speed, m/min 0.15-1.5
Control voltage, V, AC 36-46
Max power consumption, W 80
Intermittent welding range, cm 1-99
Crater fill duration, cm 0-9.9
Weight, kg 17
External dimensions, LxWxH, mm 370x400-530x520

31
Tractor Automats - Railtrac
Railtrac F1000
Railtrac F1000, Flexi, for welding and thermal cutting.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick assembly and easy operation
• Programmable with five programs
• Calibrated setting values in cm, mm and sec
• Programmable "backfill" for crater filling

Railtrac FR1000
Railtrac FR1000, Flexi Return, for welding and outing with automatic return.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in mm, cm and sec
• Programmable "backfill" for crater filling

Railtrac FWR1000
Railtract FWR1000, Flexi Weaver Return, for oscillated welding with automatic return.
• Welds in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in mm, cm and sec
• Programmable "backfill" for crater filling

Railtrac FW1000/FW1000 L
Railtract FW1000, Flexi Weaver, for oscillated welding. The Railtrac FW 1000 can be
delivered in a "FW1000 L" version if the welding process need to be done with a lower
welding speed than with FW1000.
o Welds and outs in all positions on magnetic and non-magnetic materials
o Quick set-up and easy operation
o Programmable with five programs

Railtrac BV1000 / BVR1000

Railtrac BV1000 and BVR1000 are two automatic units for mechanising the repair and hardfacing
of rail pro?les smoothly and efficiently. The equipment can be assembled, and controlled quickly
and easily by one person. Learning to use it is easy and extremely fast.

Rail length, m 2
Welding speed, m/min 0.1-1.5
Weaving range, mm 1-80
Weaving speed, mm/s 7-50
Max power consumption, W 80
Control voltage, V, AC 36-46
Crater fill duration, s 0-9.9
Zero-line shift, mm 25 (+-12.5)
Programmable edge length, cm 6-99
Weight, kg 7

The track for all the above models of Railtrac are made of Aluminium and can be either ex-
tended or cut to get the required length.

32
Tractor Automats - Trippletrac / Multitrac / Mastertac

A2 Trippletrac
It is a three-wheeled tractor carriage steers with the front wheel.
It is used for internal circumferential welding of large cylindrical
objects due to its clever design with a steering wheel. The tractor
can be equipped with A2-A6 Process Controller PEH or A2
Welding Controller PEI.

Max load at 100% duty cycle, A 800

Wire feed max, m/min 0.2-9.0
Travel speed, m/min 0.1-1.7
External dimensions, LxWxH, mm 594x686x956
Weight, excl wire and flux, kg 47

A2 Multitrac with
A2/A6 Process Controller PEH
The A2 Multitrac with the A2/A6 process controller PEH is
available for both SAW and the GMAW. If the SAW-version is
chosen, the A2 Multitrac is capable of working with single or twin
wire.

Wire Ø, unall, solid 1.6-4.0 2x1.2-2.5 0.8-1.6 0.8-1.6

Wire Ø, SS 1.6-4.0 2x1.2-2.5 0.8-1.6 0.8-1.6
Wire Ø, AI - - 1.2-1.6 1.0-2.0
Wire Ø, CW 1.6-4.0 - 1.2-2.4 1.2-2.4
Wire feed, m/min 0.2-9 0.2-9 0.2-16 2.0-25
Travel speed, m/min 0.1-1.7 0.1-1.7 0.1-1.7 0.1-1.73
External dimensions, 870x400 870x400 870x400 870x400
LxWxH, mm x830 x830 x830 x830
Weight, kg 47 47 43 43

A6 Mastertrac
It is a heavy-duty self-propelled, fourwheel drive, automatic
welding machine. The advanced electronic control provides high
precision and the digital display enables all the welding
parameters to be preset accurately. It can be used for SAW as
well as for GMAW.

Max load at 100% 1500 600 1500 2x1500

ditu cycle, A
Wirediameter, mm 3.0-6.0 1.0-3.2 2x2.0-3.0 2x3.0-6.0
Wire lead, m/min 0.2-4.0 0.8-16.6 0.2-4.0 0.2-4.0
Travel speed, m/min 0.1-2.0 0.1-2.0 0.1-2.0 0.1-2.0
External dimensions, 1410x750 1410x750 1410x750 1410x990
LxWxH, mm x850 x850 x850 x850

33
Roller Beds
Esab offers a wide range of roller beds with capacity varying
from 5 - 250 tons. The roller beds have mechanical adjustment
for circular work-pieces and self-aligning roller beds, which
automatically adapt o the roller bed diameter. These roller beds
are designed to operate in combination with A2/A6 automatic
welding equipment and Esab’s columns and booms.

Positioners
Esab offers a comprehensive range of positioners for automatic
welding. These very versatile welding tools enable welding to be
carried out in the optimum positions to benefit the quality of the
work. The positioners can be integrated with A2/A6 automatic
welding equipment.

34
Friction Stir Welding
Legio Friction Stir Welder

The LEGIO combines the latest technology with proven quality. The
modular system makes it possible to assemble welding stations to suit
the most varied Friction Stir Welding applications.

The LEGIO system consists of five basic designs in a series of seven

sizes, covering a welding depth of 1.2 mm (.045 in) to 60 mm (2.4 in).
These basic types can be supplemented with different types of equip-
ment to suit the most varied production needs and give maximum flex-
ibility to any production line.

The versatile Legio family includes linear motion with single or dual (over /under) heads, with or
without tables. Dual axis (x-y) model is available with or without table. Tables include a whole
pattern for attaching fixtures.

Legio includes ESAB HMI control specifically designed for the Friction Stir Welding. It is a closed
loop welding control, with ability to control Z-axis either by pressure or by position. PC network
connections and data transfer are available optionally.

Friction Stir Welding

Super Stir Friction Stir Welder

The SuperStir program includes a variety of machines developed from

a standarized SuperStir base unit having working ranges of 0.5x1.5m
(19.7x59in) up to 10x20m (33x66 ft) within the same concept.

This includes customized models of various designs for specific customer

requirements in different production areas.

These different designs are used worldwide in R&D centers for joining of extrusions to panels, in
production of pressure vessels as well as small parts for the automotive and electronic industries.

35
Robotics for Arc Welding
Esab offers a wide range of automated welding solutions using a
range of robots from ABB. Robotics can provide a cost-effective
and modular solution for a variety of welding applications with
increased productivity. The various advantages of using robotics
are:

Built on an Open Structure

The robots are equipped with a wide range of universal
communications interfaces, configurable from S4Cplus, the
robot's controller. They can be connected to a PC for servicing
purposes or the factory data network using one or two Ethernet
links. The robots controller contains the standard field-buses and
serial-channels for interfaces with a wide range of power sources
and distributed devices.

Flexibility - Develop Custom Functionality

Using the arc-welding software ArcWave the robots can be
configured. For advanced and critical welding applications
customized functionality can be configured using RAPID, the high
level programming language from ABB.

Pre-program Offline
New programs can be created, programs can be stimulated or
robots can be pre-programmed for a specific functionality.

Position Anywhere - Portability

The robots can be mounted on a wall or inverted from gantries,
columns with booms and elevators for heavy-duty welding,
allowing for a wide variety of working range capabilities. Work-
piece positioners with one or two axis can also be added to this
to increasing the flexibility in positioning.

High Level of Accuracy

The software is designed to achieve high-level accuracy to
maintain the quality in the welding applications.

36
Range of Robots

IRB 140
ABB's fastest and smallest arm-based industrial robot.
Highly flexible with slim wrist, 6-axis robot able to reach
into narrow, small spaces. Easy-to-mount equipment.
Robust and compact. The standard IRB 140 can be
mounted at any angle without modification for optimum
reach and efficiency. Load capacity: 5 kg; supplementary
load is: 1.5 kg; reach: 0.81 meters.

IRB 1400
Robust, well-proven, 6 axis, arm-based
industrial robot with a large installed
base. Well-balanced arm construction,
plus maintenance-free gearboxes and
cabling, reducing noise levels and
maintenance requirements. Load
capacity: 5 kg; reach: 1.44 meters.

IRB 2400L
Slim yet robust arm-based, 6-axis robot. All the
IRB 2400 industrial robots are ideal for arc-
welding applications. Features unlimited axis
6. IRB 2400L load capacity is 7 kg; reach 1.8
meters. IRB 2400/10 load capacity is 10 kg;
reach 1.5 meters. IRB 2400/16 load capacity;
16 kg; reach: 1.5 meters.

IRB 4400
Compact, versatile robot with medium to
heavy handling capacity. The B-axis robot
can handle loads up to 60 kg, or up to 45
kg at very high speeds. Reach: 1.96 meters.

37
Cutting Systems
Profile Cutting Machines
Ultrarex UXC
ULTRAREX UXC is a  Easy installation and
cantilever maching with operation
coordinate drive system
 An oxy-fuel cutting torch
– ideal for production
and/or a small plasma unit
systems with plate widths of
of 50 - 100 amps can be
up to 2m. The machine is
installed.
equipped with a 1:1 photo-
electric tracing head and  Expansion options from
allows for facilitated optical control to compre-
processing of scribed paper hensive numerical control.
templates or scan drawings.

Ultrarex UXL-P
ULTRAREX UXL-P is a multi- plasma and oxy fuel cutting.  Plasma system up to 100 A
purpose CN-controlled portal  Cutting width up to 2 m  Installation of 2 automatic
machine designed for torch carriages possible
restricted working areas,  Oxy-fuel cutting up to 50
which can be used for both mm material thickness  Integrated functions such
as capacitive height control
automatic ignition and hole
piercing for working
convenience and optimum
cutting quality.
 Efficient work preparation
by ESAB Vision control,
high dimensional accuracy
and exact repeatability.

Ultrarex UXD-P
ULTRAREX UXD-P provides  Operating speeds up to  Double rack and pinion
for flexibility and versatibility. 20 m / min drive for highly precise
This is an extremely cutting
productive CN-controlled  Cutting width up to 2.5 m
portal machine and allows for
both plasma and oxy-fuel  Plasma and/or oxy-fuel
cutting. The low dead weight cutting applications
and the high stiffness of the
machine ensure rapid  Up to two torch carriages
accelration and deceleration - can be used fully automati-
two considerable factors for cally
high-quality cutting processes.

38
Combirex CXL-P
The solid COMBIREX CXL-P  Modular design with
can be fitted with up to four versatile CNC system.
cutting tools - both plasma  Three sizes available
and oxy-fuel cutting torches. (2,500, 3,000, 3,500 mm)
Due to its special design, the
machine is remarkably  Runway rail extension up to
versatile and flexible. Its 18m
modular concept renders  Plasma and/or oxy-fuel
COMBIREX CXL-P fit for cutting
future production challenges.

E-Vent
E-Vent is a new type of * depending on material  Extensive software with
plasma cutting system with  High cutting speed of up to many industry-specific
NC control and software, 20 m/ min functions
especially designed as an  Optional connecton to
integrated solution for  Maximum cutting range of
up to 2,000 x 8,000 mm networks
automated production
processes in the fields of  Maximum cutting thickness
heating ventilation air 8 mm
conditioning and insulation.
 Can be installed and
commissioned in only one
day.
 ESAB plasma for cutting of
steel plates (even
galvanized), stainless steel
and aluminium smooth and
dross-free*

Eagle
The versatile EAGLE portal highest cutting quality in a
cutting machine is perfectly cutting thickness range from
adapted to ESAB precision 0.75 to 30 mm.
plasma systems and is
 Cutting widths up to
available for numerous plate
3,000 mm
sizes. The entire design
combines many functions and  Pre-selection of cutting
features optimized efficiency parameters via data base in
as well as an improved plate compliance with plate
handling. It is distinguished by thickness
up-to-date design and the
 Operating speed up to
integration of advanced
35 m/min
technologies while combining
high productivity, extraordi-  Optimum dynamical values
nary accuracy and progres-
sive process integration with

39
Suprarex SXE-P1
SUPRAREX SXE-P1 is a  Operating speeds up to positioning, automatic
high-performance heavy-load 24 m/min ignition, automatic height
portal machine with CNC and  Cutting widths up to control, automatic gas
a modular design perfectly 3,700 mm adjustment and regulation
meeting most various client's
requirements. The machine  Up to 6 yool carriages
provides driving precision  Areas of application:
and a strong beam design. oxy-fuel cutting, plasma
This gives the machine cutting, marking tools for
flexibility to adapt the different fully automated processes
processes of oxy-fuel cutting,  Automatic functions:
plasma cutting and marking. automatic tool carriage

Suprarex SXE-P2
SUPRAREX SXE-P2 is  SXE-P2 is recommended
based on the same modular for specialized tools, in
functional concept and was particular bevelling units.
extended on this basis. The  Cutting width up to 4,700
advantages of this machine mm
are its flexibility for solutions
regarding specialized client's  Up to 8 tool carriages
requirements.

Suprarex SXE-P3
SUPRAREX SXE-P3 is the service, requiring only a
ideal choice for cutting widths minimum of operation and
of up to 7,200 mm. The ensuring a high degree of
strong beam design is availability.
suitable for all conventional
 Cutting widths ofup to
cutting processes, in
7,200 mm
particular also for oxyfuel
cutting. This machine has  Up to 12 tool carriages
been designed for multi-shift

40
 Numorex NXB
NUMOREX, which can be  Operating speeds of up to
fitted with highly advanced 25 m/min
cutting tools, is remarkably  Machines size up to 8,000
versatile and flexible mm
Maintenance-free, brushless
motors in combination with  Heavy-load tool carriages
hgihly dynamic planet gears automatic multiple-tool/
smoothly drive lonitudinal and process carriage, plasma
transversal axles. They VBA, triple oxyfuel cutting
provide an absolute guiding torch units
accuracy and exact
positiioning as well as high
accelration values.

Telerex TXB
With regard to size and  The large number of  Machine size up to
capacity, TELEREX rounds- TELEREX portal cutting 32,000 mm
off the ESAB product range machines succesfully  Specialized tools:
towards the high end, The commissioned worldwide Vacublast jet, grinding
leading and most efficient emphasizes this devices, plasma marking
system in the field of large achievement. systems, plasma and/or
cutting systems, which is oxy-fuel bevelling units
used in the shipbuilding
industry, for bridge
construction and in pressure
vessel production meets the
requirements of highest
precision, productivity and
economic efficiency.

Alpharex
ALPHAREX laser cutting application, 3 kW, 4 kW or  Bevel cutting
systems are equipped with 5 kW CO2 lasers are used.  High dynamics and speed,
laser resonators and optics ALPHAREX is not only since all movements are
from Trumpf, the leading capable of cutting sheet performed by the cutting
provider of laser technology, material, but also of thick head
Depending on the area of structural steel plates,  Optimum adaptation of the
stainless steel and aluminum. entire system
 Constant cutting quality
over the entire working
area
 Cutting widths of up to
5,000 mm; 25 mm cutting
thickness for structural
steel

41
Cutting Processes
Oxy-fuel Cutting
Oxy-fuel cutting is the flame improvements to market cutting in accordance with
cutting process most maturity. the given plate thickness.
frequently used for cutting  CoolJet torches cool the
structural steel and large cutting chamber during
plates. Oxy-fuel gases are cutting and thus ensure
used for cutting low-a loy and extended service life
steels with thicknesses of wear parts.
between 3 mm and 600 mm.
ESAB has gained  Flame control and
comprehensive experience monitoring of cutting
for this process in the process.
industry.  The "cutting parameters"
On this basis, ESAB carries option of the ESAB Vision
on its development efforts control system exactly
and continuously brings adjusts all data relevant to

Plasma Cutting
A plasma cutting process is thicknesses of up to 160 mm The design philosophy
suitable for conductive metals can be cut. behind is oriented towards
and allows for highest cutting manless operation to the
speeds. If efficient energy For more than 40 years largest possible extent, with
sources of up to 1,000 amps ESABB has been a pioneer control of all cutting
are used, metals with in plasma technology. Many parameters by the automated
thousands of ESAB plasma files of the ESAB Vision
systems have been control system.
commissioned all over the Targets are:
world. Our extensive product
and accessories ranges  Cutting quality independent
transport our expertise of operator
directly to the client and  Constantly high-quality
provide clients with highest work pieces
cutting quality at the lowest  Shortened setting times
possible cost. between different orders
 Optimum relation between
cutting quality and cost

Precision Plasma Cutting

ESAB Precision Plasma minimum distortion due to
Cutting produces excellent heat.
cutting qualities and an The low consumption of wear
extremely high degree of parts and the long service life
accuracy for cutting of the system furthermore
thicknesses of up to 30 mm. reduce operating cost. One
The generated plasma jet single plasma torch is used
provides absolute precision, for marking and cutting. This
narrowest cutting joints, low additionally lowers cost and
angular deviation and increases the accuracy
between the two processes.
42
 Laser Cutting
The 3 kW, 4kW or 5 kW CO2 marking with the same tool,
laser cutting system is a very high process speed, narrow
flexible tool. The significant cutting joint, minimum
advantages are cutting of distortion due to heat and
thicknesses up to 25 mm. extremely high accuracy.

Waterjet Cutting
Cutting with a high-pressure cutting jet, many materials,
waterjet is an alternative to also non-metal, may be cut
conventional thermal cutting with excellent precision.
processes. By adding
abrasive substances to the

Bevel Cutting
ESAB has developed a large VBA-Wrist is a rapid bevel
number of tools for bevel cutting tool for accurate V-
preparation: cuts of +-50.
Triple oxy-fuel cutting torch Laser bevelling allows for
units for V, X, Y, and K-cuts precise bevel cuts due to
in structural steel with the high laser beam quality
thicknesses of up to 75mm

Marking
ESAB has introduced short start-up time and Pneumatic signing is an
marking systems for the most permanent metal marking. alternative marking method
different tasks of line and text Inkjet marking represents if the plate concerned is to
marking on the market. The the most rapid marking be drilled subsequently
automation of these marking solution and is capable of (pneumatic hammer
applications has significant line, text and bar code device).
advantages for work marking in manifold
processes and reduces cost. shapes and sizes.
Plasma marking for line Pen marking is used on
widths between 0.6 mm polished aluminum and
and 3 mm. The largest stainless steel surfaces if
advantage is the marking the surface is to remain
speed of up to 18 m/min, a unaffected.

Environment
ESAB have supplied plants with integrated cutting For automatic loading and
environmentally compatible tables for flame cutting, unloading, a specialized
flue gas and dust filter submerged and dry plasma conveyor technology is
systems for many years. cutting. offered.
ESAB offer complete turnkey
43
Control Systems and Software

ESAB Vision Controllers

The ESAB Vision product The control systems have The numerical control
family comprises of various interactive fault diagnostics systems from ESAB are
numerical control systems. All which can be linked to efficient, function-oriented
cutting parameters are set remote systems to aid trouble and easy to operate.
and controlled by the NC shooting.
control. Integrated cutting data base
The bus connection system for fully automated production
reduces cabling and conduit cycles.
requirements eliminating
sources of electrical Dynamic speed regulation for
interference while aiding the optimum cutting results
ease of upgrading equipment Fixed program library
at a later date.

Columbus Software
In the increasingly complex COLUMBUS is a proven
surroundings of a demanding software package with a
production environments it is modular structure for 2D
essential to have an efficient cutting which consistently
2D programming system. adapts to your individual
cutting requirements.

44
Welding Accessories

HC 600 Armour 600 Armour 600

600A Electrode Holder 600A Fully Insulated 600A Earth Clamp
Electrode Holder

Armour Armour Welding Cable - STD / HOFR

Hand Shield Head Shield Al - 70 / 120 sq mm
Cu - 35 / 50 / 70 / 95 / 120

Auto Darkening Helmet Weld Curtain (DIN Standard) - Dark Red,

(DIN Standard) - EyeTech Green Transparent, Dark Green

45
The Esab Welding Institute
ESAB GLOBAL is an acknowledged world leader in welding,
cutting and working environment and has a global policy in
place stressing the importance of training.

ESAB INDIA as a member of the group runs a full-fledged

training institute for welding education and safety at Taratala,
Kolkata that is popularly known as "THE ESAB WELDING
INSTITUTE".

The fully updated facility is open to public and offers training

in three distinct areas and follows a training calendar through
the year:

• Engineers/Supervisors Training Program

• Welders Training Program
• Technical Services

Apart from these basic training programs, tailor-made courses are offered to suit corporate needs.
The welding institute over a period of time has earned public recognition and appreciation for the
following:

• Many successful candidates working in Gulf-Countries/ Canada

• 3 months crash course on ARGON/TIG welding
• Training of all with or without previous welding knowledge
• Expertise on pipe construction
• Training on all common materials: M.S/S.S/ /AL/Cu etc.
• Certification recognised by the trade

Other courses are

• Engineers/Supervisors Training Program

• Welders Training Program/Weld Inspection Course
• Technical Services/Marine Engineer's Welding Course

For further details please contact:

Manager
The Esab Welding Institute
P-41, Taratala Road
Kolkata - 700088

Tel : +91 - 33 - 24014517 Extn. 218

+91 - 33 - 24019381 (D)
+91 - 9331936163
Fax : +91 - 33 - 24014427

46
 ESAB INDIA LIMITED

Registered and Head Office

Plot No. 13, 3rd Main Road, Industrial Estate,
Ambattur, Chennai - 600058
Tel : 044-42281100
Fax : 044-42281107

Equipment Factories
Taratala, Kolkata and Irungattukottai, Chennai

Divisional Sales:
Email: [email protected]

Central Regional Office

No. 218, Ashirvad
South Ambazari Road
Bajaj Nagar, Nagpur 440010
Tel (0712) 222 9547 / 48
Fax (0712) 222 9549
Email [email protected]

Eastern Regional Office Western Regional Office

P41 Taratala Road 501/502, 5th Floor, Sagar Tech-B
Kolkata 700088 Andheri Kurla Road, Saki Naka
Tel (033) 2401 9671 Andheri East, Mumbai 400072
Fax (033) 2401 4427 Tel (022) 2851 7386
Email [email protected] Fax (022) 2852 4974
Email [email protected]

Northern Regional Office Southern Regional Office

71/1 Najafgarh Road Karamuttu Centre, 6th Floor,New No. 634,
New Delhi 110015 Anna Salai, Nandanam, Chennai 60035
Tel (011) 4142 7091 Tel (044) 4204 0294 / 95
Fax (011) 4142 7099 Fax (044) 4204 0289
Email [email protected] Email [email protected]
2