Operation Manual: & Parts List
Operation Manual: & Parts List
HERQLIS HYDRAULIC
BREAKER
OPERATION MANUAL
& PARTS LIST
HQ50 / HQ80 / HQ140 / HQ220 / HQ340 / HQ450
MADE IN KOREA
Preface
This manual and parts list will explain the appropriate use, maintenance and inspection of
the Hydraulic Breakers to keep your breaker at the best performance and efficiency under
field conditions.
To ensure its best operation, we encourage you to carefully read this manual prior to its
installation and to observe the necessary maintenance and inspections. The faithful
compliance to the instructions in this manual will contribute to the best operational condition
and longer life of your breaker.
We would like to remind you that we are not responsible for problems and damages caused
by failure to follow our guidelines and/or to use genuine parts.
HERQLIS is dedicated to providing satisfying support for as long as you own your HERQLIS
Hydraulic Breaker. We appreciate your doing business with HERQLIS Hydraulic Breakers.
The operator should read and fully understand this manual before installing,
repairing or operating this hydraulic breaker.
Serious injury or death could result from the improper repair or service of this
breaker.
Repairs and / or service to this breaker must only be done by an authorized a
certified dealer.
-2-
Preface
Operation Manual
1. Safety Information 4
2. Safety Precautions 5
3. Technical Specifications 6
4. Structures and Working Principle 7
5. Installations and Removal 11
5-1 Fundamental Circuit for Hydraulic Breaker
5-2 General View of Breaker Installed on Base Machine
5-3 Installation
5-4 Removal
6. Installations and Removal of Chisel (Working Tool) 16
6-1 Installation
6-2 Removal
7. Operation 17
7-1 Precautions for Safety Operation
7-2 Safety Operation
7-3 Storage after Operation
7-4 Function of Cylinder Adjuster and Control Valve Adjuster
8. Maintenance 23
8-1 Information for Name Plate and Warning Labels
8-2 Moving and Lifting
8-3 Hydraulic oil
8-4 Greasing
8-5 Maintenance Interval
9. Inspection 29
9-1 Inspection and Charging of Nitrogen (N2) Gas
9-2 Pressure Setting
9-3 Seal Inspection
9-4 Wear Inspection
9-5 Inspection and Replacement of Through Bolt
9-6 Torque Table
10. Trouble Shooting 40
11. Tool Selection 42
11-1. Guide to Tool Choice
11-2. Tool Claim Judgment
Parts List 48
After Sales Service Report 70
-3-
1. Safety Information
Before Operation
Many accidents are caused by disregarding the base rule of installation, operation and re
pair, or by neglecting the inspection before operation.
Before operation or repairing this breaker, be sure to read and fully understand the preve
ntive methods and warnings described on the breaker or in this manual.
Safety labels and messages are classified as below so that the user may understand the
warnings on the breaker or in this manual.
Signs used to indicate a statement of company policy directly or indirectly
related to the safety of personnel or protection of property.
Specified Works
This hydraulic breaker can be used for breaking, demolishing and drilling in mines, stone
breaking or building engineering work.
Do not use this hydraulic breaker for other works except the specified works
-4-
2. Safety Precautions
- Observe all the rules, cautions and procedures for safety when the breaker is operated
or repaired.
- Fulfill the work according to the signals already decided when cooperative work or work
by guide is done.
- Wear the clothes fit to your body not to be caught by the projection of the base machine
or the any lever.
- Wear the helmet, safety shoes, earplugs, etc, if necessary; wear a dustproof mask, prot
ective glasses and gloves.
- Usually clean the machine and keep a clear environment for working
- When the work is stopped or finished, be sure to set safety lock of the operation switch
of the breaker.
- When the operator gets out from the base machine, be sure to put the breaker on the g
round and stop the engine of base machine.
- Just after the operation is stopped, the temperature of hydraulic oil is very high, be care
ful of burning the skin.
- When you want to check the hydraulic system, stop the engine of base machine. And di
scharging the high pressure of input line.
-5-
3. Technical Specification
-6-
4. Structures and Working Principle
Model: HQ50 / HQ80 / HQ140 / HQ220 / HQ340 / HQ450
* For HQ-220 model has NO accumulator
<Fig.5-2>
- Cylinder
This contains the moving piston, which strikes the chisel. The seals for both ends of
the piston are also located in the cylinder. The seals for the upper end of the piston
are located in a removable seal retainer while the seals for the lower end of the
piston such as dust seal and u-packing are located in grooves directly into the
cylinder.
- Piston
The piston transfers impact power to the chisel, generated by hydraulic power.
- Seal Retainer
The seal retainer has oil seals to seal Nitrogen (N2) gas in back head and to prevent
hydraulic oil leakage.
- Control Valve
The valve controls piston reciprocation with hydraulic fluid distribution.
-7-
- Cylinder Adjuster
Turn the setting screw clockwise to decrease blows rate of hydraulic breaker,
counterclockwise to increase number of blows.
- Ring Bush
This guides the chisel, ring bush limits the upper position of the tool. This is
consumable part, which should be checked for wear limit to replace with new one.
-8-
-9-
- 10 -
5. Installations and Removal
5-1. Fundamental Circuit for Hydraulic Breaker
For piping installation on base machine, it is important to know the fundamental circuit to
which the piping belongs. Then piping can be connected correctly, properly and quickly.
<Fig. 5-1>
<Fig. 5-1> is shown one of the simplest hydraulic circuit in case of installing a service port
into the main control valve of base machine.
If the piping method is different with Fig. 5-1, consult attachment manufacturer
or us.
- 11 -
5-2.General View of Breaker Installed on Base Machine
Check the pipe lines for correctness of pressure, flows or pressure loss, if the
hydraulic pipe once is installed in the base machine.
A relief valve has to be installed, if there is no relief valve on the main control
valve of the base machine.
<Fig. 5-2>
- 12 -
5-3. Installation
Never insert your hand or fingers into the pin hole.
While aligning the arm hole, or moving the bucket, make sure that there are no
persons in the vicinity of arm or bucket of base machine.
It is dangerous to move the base machine suddenly during installation.
Wear the safety shoes to protect feet.
Be careful so that dust may not enter the hydraulic breaker and base machine.
Select a level ground where it is free from mud and dust or dirt.
If the bucket cylinder is retracted, the
installation will be easier.
<Fig. 5-3-2>
If the stop rings are secured with on
nut only, the service life of the bolt
may be shortened or the bolt may be
loosened out very quickly.
- 13 -
Do not allow the oil to drop onto the
ground.
Store the removed union cap and hose
plug in the toolbox.
When installing or removing the oil
hose and union cap, clean them fully
to prevent the dust and mud from <Fig. 5-3-4>
entering the hydraulic breaker or the
base machine.
8) Connect the hoses to stop valves at both
sides of arm.
9) Turn on the engine of the base machine, lift
the boom, operate the bucket cylinder and
check the hose of hydraulic breaker is
connected correctly.
10) Starts warm up the base machine. <Fig. 5-3-5>
Warm up the base machine by idling
for 5 minutes after starting the engine.
Move the boom and arm for approx. 5 <Fig. 5-3-6>
minutes after warm up operation to
raise the hydraulic oil temperature of
the base machine.
The tool may come out under oil
pressure in the pipe line. Do not stand
near of hydraulic breaker. <Fig. 5-3-7>
- 14 -
5-4. Removal
Personal injury can result from dropping pins during removal
Wear safety shoes to protect feet.
<Fig. 5-4-1>
2) Stop the engine.
7) Remove pins.
Cover the hydraulic breaker already
removed with sheet, and then store it in
doors. <Fig. 5-4-4>
- 15 -
6. Installations and Removal of Chisel (Working Tool)
6-1. Installation
Personal injury can result from dropping the tool during replacement.
Be sure to use a crane when handing the tool and such heavy parts.
1) Set the hydraulic breaker horizontally on wood blocks so that the accumulator may
be upper side.
2) Remove the rubber plug or spring pin ① and the stop pin ② into front head from
opposite side by using a Hydraulic Breaker and a press pin (Press pin ins stored in
tool box)
Before tapping the stop pin, make sure that there is no person where they
come out.
After the rubber plug ① removed and installed 2 or 3 times, the rubber plug ①
by new one.
3) Lift up the Rod pins ③ after insert the press pin into the hole of tool pin from bottom
side, and remove the tool pins from front head.
4) Insert the chisel into front head.
6-2. Removal
The removal of tool is in reverse order of installation.
- 16 -
7. Operation
Before starting the base machine which the hydraulic breaker is mounted, check to use the
machine safely and to prevent any trouble.
When you operate the base machine, which is mounted, hydraulic breaker,
read and understand fully this manual beforehand.
Injury or death can result from improper operation or poor maintenance.
Make sure of the safety from any trouble or any accident around the base
machine before starting.
Inspection
Check the base machine and the hydraulic breaker to use safely and to prevent any
trouble before operation.
Safety maintenance
Before starting the work, examine the geological and geographical feature of work site
and be careful of the ground crack or the building collapse.
Driving
Carry out driving while the hydraulic breaker is kept horizontally with ground and is 40
to 50 cm above ground.
Stopping
When the machine is stopped, the hydraulic breaker stands vertically and set the
chisel end on the ground.
- 17 -
7-2 Safety Operation
- 18 -
Do not use hydraulic breaker as hammering.
Because of hydraulic breaker is much heavier
than excavator bucket, such usage could result in
damage of the front head or swing mechanism of
the base machine.
- 19 -
7-3. Storage after Operation
When operation is interrupted or finished, move the base machine on level ground. Remove
mud from the breaker and set the breaker on wood blocks.
Do not touch the chisel just after working is finished, the chisel is very hot.
- Check whether oil leaks from hydraulic system and whether chisel is damaged.
- If the breaker is operated in river, dry breaker body and apply the grease to the front head.
7-3-2 When the breaker is not used for a long time-more than 3 weeks
If the following procedures are neglected, the rust is generated in the main
body to cause serious troubles.
When the breaker is not used for a long time, clean the outside of the breaker and
carry out the follow.
- Remove the nitrogen gas in the back head and accumulator, and then push the piston
into the cylinder.
- Assemble the chisel into front head and store the breaker indoors after applying the
grease to every part.
- 20 -
7-4. Function of Cylinder Adjuster and Control Valve Adjuster
HERQLIS breaker has a model that is equipped with the adjuster in which bpm (blows per
minute) can be adjusted by changing the piston stroke. However when the bpm is increased,
the impact force will decrease. Therefore the bpm must be adjusted in accordance with job
condition.
<Fig. 7-4-1>
When the cylinder adjuster is tightened fully, the piston stroke become maximum and the
impact blow (bpm) becomes the minimum.
The other way, when the adjuster is loosened about two turns, the piston stroke becomes
the minimum and the impact blows (bpm) becomes the maximum.
Even in case the adjuster is loosened more than two turns, the impact blows
will not increase
- 21 -
7-4-2 Valve Adjuster
The valve adjuster is installed on the valve housing. The impact blows and the oil
consumption increase when the adjuster is opened and when it is closed, the impact blows
and the oil consumption decrease.
When the oil flow from base machine is lower or when the hydraulic breaker has been
installed on large base machine, the valve adjuster can control amount of oil flow artificially.
The hydraulic breaker does not operate if the valve adjuster is fully closed.
<Fig. 7-4-2>
- 22 -
8. Maintenance
The unit serial number is showed on the bracket left side by steel name plate.
This is very important for management of repairing or spare parts ordering.
M1/M2/Y/M3/R/S , where
Example: HQ220-18AIN01
This is the hydraulic breaker model, HERQLIS HQ-220 (Top), which is made on
January, 2018 manufactured in SOUTH KOREA for Indian Customers.
- 23 -
8-1-2. Information for warning labels
- 24 -
8-2. Moving and Lifting
Always use eye-blots when lifting & moving the hydraulic breaker, after fasten up to
bracket. Fasten the ropes to the shackles (four pieces) and lift the hydraulic breaker
up. Remove the eye-bolts before hydraulic breaker operation.
<Fig. 8-2>
- 25 -
8-3. Hydraulic oil
When hydraulic breaker is used continuously, the oil temperature normalizes at certain
levels, depending on conditions and carrier. At such temperatures, hydraulic oil viscosity
should be 20-40 CST.
Usually, the hydraulic oil temperature of hydraulic breaker and base machine must
be controlled between 40°C and 60°C.
When you have operated the hydraulic breaker while the oil temperature exceeds
80°C, you must check the seals.
Hydraulic oil
Maker
ISO VG 68 ISO VG 46
- 26 -
8-4. Greasing
Insufficient greasing may cause abnormal wear of front cover and tool and tool
breakage.
<Fig. 8-4-1>
<Fig. 8-4-2>
Maker Grease
Esso Beacon Q2
Shell Retinax AM
- 27 -
8-5. Maintenance Interval
Before hydraulic breaker operation, be sure to check the following points.
Maintenance
Objects
Interval
Apply the grease in front head.
Check hydraulic oil temperature, piping and hose
Every 3 hours
connections, and working condition.
Check tightness of fasteners.
If rough skin on the chisel and rod pins is found, it must be
removed
Every 10 hours or
Daily Check the nitrogen gas pressure in back head.
Retighten the bracket bolts.
- 28 -
9. Inspection
Do not stand in front of the chisel while nitrogen gas is being charged in back
head.
The nitrogen gas in back head must be discharged completely when a through
bolt is being replaced or a main body is being disassembled.
<Fig. 9-1-1>
- 29 -
1) Connect gas hose to N2 gas cylinder.
2) Turn the handle of charging gauge counterclockwise before installing the charging gauge.
3) Install charging gauge to charging valve.
4) Connect other end of gas hose to charging gauge.
(Make sure that O-rings are installed on charging gauge)
5) Slowly turn the handle of charging gauge clockwise to set charging pressure and turn
handle of N2 gas cylinder clockwise.
6) Turn the handle of charging gauge counterclockwise, and then turn the handle of N2 gas
cylinder counterclockwise to close.
7) Close the cap of charging gauge after gas hose is relieved from charging gauge.
8) Recheck charging pressure in back head as turning the handle of charging gauge
clockwise.
Charging
Model
Pressure(bar)
HQ50 16~17
HQ80 16~17
HQ140 16~17
HQ220 16~17
HQ340 16~17
HQ450 16~17
- 30 -
9-1-2. Accumulator charging pressure
Must be tightened the accumulator body and accumulator cover before
charging the nitrogen gas in accumulator assembly.
<Fig. 9-1-2>
- 31 -
A) Inspection of charging pressure
1) Turn the handle of charging gauge counterclockwise.
2) Remove the plug on the accumulator and tighten charging gauge completely.
3) Remove the cap of adjuster from accumulator.
4) Turn the adjuster counterclockwise slowly to indicate accumulator charging
pressure.
5) Remove charging gauge and tighten plug and cap.
(Ensure O-rings must be installed in plug and cap.)
The pressure setting for hydraulic breaker must be lower than the base machine pressure
setting in order to protect the main pump of base machine.
Normally, set the pressure for hydraulic breaker about 5-10kg/cm²lower than base machine
pressure setting, when the main pressure of base machine is lower than below table.
HQ220 180~200
- 32 -
9-3. Seal Inspection
9- - . 1. If any hydraulic oil leakage from hydraulic breaker is discovered, faulty seals
should be replaced.
To figure out if seals are bad, refer to following drawing:
<Fig. 9-3>
2) When bad seal is found, the cause of the damage must be determined and rectified.
When seal is changed, apply grease to seal and seal seat, and hold seal firmly with thumb,
index and middle fingers.
Be careful not to break seal through excessive deformation.
If the clearance between tool and front cover is too big, this could cause damage or
breakage of chisel through piston irregular contact.
The following table is shown the wear limit of hydraulic breaker chisel and front cover for
reference.
<Fig. 9-4-1>
- 33 -
9-4-2. Rod Pin (Tool Pin)
Change the face of rod pins every 100 to 150 hours of actual operation.
Replace rod pins every 500 hours of actual operation
A) When each rod pin is excessively deformed, it is difficult to replace the chisel,
therefore, after operating the hydraulic breaker every 100 to 150 hours, change the
face of each pin which comes in contact with the chisel (The faces of each pin can
be used)
B) When replacing each rod pin, check each part for wear, breakage, scores, etc.,
especially, remove burrs and swelling on rod pins.
C) Replace tool after grinding the worn parts of front cover and rod pins. Insert a new
rod pin after grinding the scuffed parts of the front head in use.
<Fig. 9-4-2>
- 34 -
9-5. Inspection and Replacement of Through Bolt
Discharge N2 gas in back head completely before loosening through bolts.
1) Discharge nitrogen (N2) gas in back head completely prior to loosening through bolts.
2) Remove all through bolts, and inspect for presence of any cracks and damages on
through bolts.
3) When through bolts are assembled, tighten bolts on turn at a time in diagonal
sequence; not to try turn each bolt completely at once.
4) Use torque wrench of specified range.(Refer to torque table)
<Fig. 9-5>
(1) Before starting the hydraulic breaker operation, check all kinds of bolts and nuts for
tightness including the through bolts, socket bolts for accumulator, valve housing socket
bolts, valve cover socket bolts and bracket bolts. Also be sure to tighten again any loose
bolts and nuts to the specified torque. Using the hydraulic breaker with loose bolts and nuts
will cause not only oil leakage but also damages to the screw threads and breakage to the
bolts. These can also lead to defective operation.
(2) After first 10 hours of operation, retighten the bolts and nuts of all components and
sections.
(3) At first, lightly tighten the bolts and nuts by referring to the following torque force. The
bolts and nuts should be screwed down alternately and diagonally until the bolts and nuts
are tightened to the uniform torque.
Through Bolt
<Fig. 9-6-2>
10. Trouble-Shooting
This trouble-shooting guide has been prepared to aid the operator to locate the probable
cause and then remedy when trouble occurs. If trouble has been caused, obtain details as
following checkpoints indicate and contact your nearest local service person or distributor
workshop of HERQLIS
Check below mentioned items and contact service shop to check and repair
any item which operator cannot remedy.
Oil leakage
Between control valve and Oil leakage from reassembly Clean oil and check if seal is
D
surface of cylinder of breaker after overhaul damaged or any loosen bolts
Oil leakage
Between cylinder and head
E Replace damaged o-ring
cap
Oil leakage
Loosen plugs of assembled on
Between cylinder and front the surface of cylinder
F Oil is leaking
head Retighten the plug
Replace the damaged seals
- 36 -
Trouble Shooting Guide
Sudden reduction Accumulator gas leakage Replace o-ring, or refill nitrogen gas
power and
pressure line
vibration Diaphragm damage Replace diaphragm
- 37 -
11. Tool Selection
The correct choice of the most suitable tool for a certain job is crucial not only
in increasing hydraulic breaker productivity, but also for the life of the tool
itself.
<Fig. 11-1>
A: Chisel (Wedge)
- Suitable for all kinds of digging or narrow trenching on soft/medium stratified rocks.
B: Moil Point
- Suitable for fine / medium concrete demolition or for soft, non-stratified rocks.
- Second mining of soft/medium hard blocks.
C: Blunt (Flat end)
- Suitable for breaking blocks of up to medium hardness or to reduce the size of small
blocks.
- 38 -
11-2. Tool Claim Judgment
To help users use our product correctly, and ensure long operating life, these claim judgment
criteria present defect examples that may occur during operation, and the disposition
standards applicable in each case.
Breakage of piston impacting point or of rod pins contact corners is extremely rare. This
phenomenon occurs or when striking force is being concentrated on the chisel corners due
to unsatisfactory flatness of piston and chisel impacting point.
If such defect occurs, affected chisels may not be accepted by the supplier’s warranty policy.
The possibility of tool tip plastic deformation occurring due to piston is extremely slim. Such
defects may occur due to material strength deficiency, or brittleness, resulting from
unsatisfactory heat-treatment.
If such defect occurs, affected products may be accepted by the supplier’s warranty policy.
<Fig. 11-2-3>
- 39 -
Breakage inside basic line
Should product breakage occur in any direction at a point inside the front cover, as shown
below figures, this may be due to defective material, defective heat-treatment; chisel
deformation, or unsatisfactory shaping of chisel neck.
If such defect occurs, affected products may be accepted under warranty.
In addition to the causes described above, product breakage inside the basic line may also
occur if the interval between the front cover and tool widens due to excessive wear of front
cover, coupled with excessive bending load being applied to hydraulic breaker. If any trace
of seizure, caused by friction between the front cover and tool, is observed on the surface of
the tool body, and if it is clear that product breakage is centered on the area of such seizure,
affected products may be rejected under warranty.
<Fig.11-2-4>
<Fig.11-2-5>
- 40 -
Breakage outside basic line
Should product breakage occur at a point outside the front cover, as shown in <Fig.11-2-6>,
from the basic line shown in <Fig. 11-2-4>, this may be due to excessive bending load being
applied to the chisel. Such bending load occurs when, after chisel has been inserted into
material, the chisel is pulled or pushed, or when the chisel is struck and pushed when it is
not perfectly perpendicular to the surface of the material being worked on. Fractures, in
general, are of the form shown in <Fig. 11-2-7>. Fatigue breakage, of clamshell form,
develops in the areas near breakage start points, caused by stress concentration resulting
from bending loads, and then quickly radiates outward. Such type of breakage may also
occur due to scarring of the chisel body during use. As breakage occurring outside the basic
line is caused by improper working habits, as explained above, products incurring such
defects shall not be accepted under warranty. However, if a fatigue fracture start point occurs
within the chisel body, instead of on the surface of chisel as shown in <Fig.11-2-8>, affected
products will be accepted under warranty, as such breakage indicates material defect.
<Fig. 11-2-8>
- 41 -
Crushing of chisel tip
Breaker chisels are heat-treated to exhibit high breakage-and wear-resistance; and defects
such as crushing of the chisel tip <Fig.11-2-9> are not to be expected under normal
operation conditions. However if a chisel is hammering continuously for a long period of time
without crushing or puncturing the material being worked on, the temperature of the tip rises
extremely high, inducing annealing of the heat-treated material, and bringing on plastic
deformation (crushing), rather than wear. As explained above, improper working methods
causes crushing of the chisel tip, and, therefore, affected products will be rejected under
warranty.
<Fig.11-2-9>
The rates and types of chisel tip wear vary with work material and work method. If the
diameter of the worn tip of a chisel is less than 2/3 of the chisel body diameter, as shown in
<Fig.11-2-10> and if the tip of a new pointed chisel is worn down in excess of 50mm
lengthwise from the tip, this is considered normal tool wear. Hence, chisels exhibiting such
normal wear, as shown in <Fig.11-2-10>, will be rejected warranty claim.
<Fig.11-2-10>
- 42 -
Parts
List
HQ 50
HQ 80
HQ 140
HQ 220
HQ 340
HQ 450
Bracket (Open / Side)
- 43 -
Exploded View of HQ50
- 44 -
HERQLIS HQ SERIES_HQ50-Main Body
- 45 -
Exploded View of HQ80
- 46 -
HERQLIS HQ SERIES_HQ80-Main Body
- 47 -
Exploded View of HQ140
- 48 -
HERQLIS HQ SERIES_HQ140-Main Body
No. Part No. Part Name Q’ty Remark
K140MB Main Body Assembly
K140BH Back Head Assembly
K140CY Cylinder Assembly
K140FH Front Head Assembly
K140TB Through Bolt Assembly
1 K14001 Back Head 1
2 K01502 Back Head Charging Valve Assembly 1
3 K14003 O-Ring 3
4 K14004 Cylinder 1
5 K14005 Seal Retainer 1
6 K14006 O-Ring 3
7 K14007 Socket Plug 3
8 K14008 Gas Seal 1
9 K14009 U-Packing 2
10 K14010 Lock Pin 1
11 K14011
12 K14012 Piston 1
13 K14013 Dust Seal 1
14 K14014 U-Packing 1
15 K14015 Buffer Seal 1
16 K10016 O-Ring 2
17 K10017 Adapter 2
18 K10018 Union Cap 2
19 K14019 Valve 1
20 K14020 Valve Cap 1
21 K14021 O-Ring 1
22 K14022 O-Ring 1
23 K14023 Valve Sleeve 1
24 K14024 Front Head 1
25 K01525 Grease Nipple 1
26 K14026 Rod Pin 2
27 K14027 Stop Pin 3
28 K10028 Rubber Plug 3
29 K14029 Front Head Pin 2
30 K14030 Ring Bush 1
31 K14031 Front Cover 1
32 K14032 Chisel : H-Wedge, V-Wedge, Moil, Blunt 1
33 K14033 Through Bolt Washer 4
34 K14034 Through Bolt 4
35 K14035 Through Bolt Hex. Nut 4
36 K01536 Air Check Valve 1
37 K01537 O-Ring 3
38 K14038 Through Bolt Round Nut 4
39 K14039 Snap Ring 2
40 K14040 Rubber Plug 2
- 49 -
Exploded View of HQ220
- 50 -
HERQLIS HQ SERIES_HQ220-Main Body
- 51 -
Exploded View of HQ340
- 52 -
HERQLIS HQ SERIES_HQ340-Main Body
No Part No. Part Name Q’ty Remark No Part No. Part Name Q’ty
K300MB Main Body Assembly 43 K30043 Valve Adjuster 1
K300BH Back Head Assembly 44 K30044 Valve Adjuster Nut 1
K300CY Cylinder Assembly 45 K27045 Heli-Sert Coil 4
K300FH Front Head Assembly 46 K27046 Acc. Holder Nut 1
K300TB Through Bolt Assembly 47 K27047 O-Ring 1
K300AC Accumulator Assembly 48 K27048 Back-up Ring 1
1 K30001 Back Head 1 49 K30049 Acc. Body 1
2 K01502 Back Head Charging Valve Assembly 1 50 K27050 Socket Bolt 4
3 K30003 O-Ring 4 51 K27051 Acc. Holder (A) 1
4 K30004 Cylinder 1 52 K27052 Acc. Holder (B) 1
5 K30005 Seal Retainer 1 53 K27053 Acc. Holder (C) 1
6 K30006 O-Ring 3 54 K27054 Acc. Holder Body Bolt 1
7 K30007 Socket Plug 3 55 K27055 Acc. Holder Pin 1
8 K30008 Gas Seal 1 56 K30056 Diaphragm 1
9 K30009 Step Seal 2 57 K27057 O-Ring 1
10 K30010 Lock Pin 1 58 G02258 Acc. Charging Valve 1
11 K30011 59 K27059 O-Ring 2
12 K30012 Piston 1 60 G02260 Acc. Charging Valve Cap 1
13 K30013 Dust Seal 1 61 K30061 Acc. Cover 1
14 K30014 U-Packing 1 62 K27062 Socket Bolt 12
15 K30015 Buffer Seal 1 63 K27063 Acc. Hex Plug 1
16 K30016 O-Ring 2
17 K30017 Adapter 2
18 K30018 Union Cap 2
19 K30019 Valve 1
20 K30020 Valve Cap 1
21 K30021 O-Ring 1
22 K22022 O-Ring 1
23 K30023 Valve Sleeve 1
24 K30024 Front Head 1
25 K01525 Grease Nipple 1
26 K30026 Rod Pin 2
27 K30027 Stop Pin 3
28 K10028 Rubber Plug 3
29 K30029 Front Head Pin 2
30 K30030 Ring Bush 1
31 K30031 Front Cover 1 31A is for box frame
32 K30032 Chisel : H-Wedge, V-Wedge, Moil, Blunt 1
33 K30033 Through Bolt Washer 4
34 K30034 Through Bolt 4
35 K30035 Through Bolt Hex. Nut 4
36 K01536 Air Check Valve 1
37 K01537 O-Ring 3
38 K30038 Through Bolt Round Nut 4
39 K14039 Snap Ring 2
40 K14040 Rubber Plug 2
41 K19041 O-Ring 1
42 K19042 Back-up Ring 2
- 53 -
Bracket (Box Type)
- 54 -
Bracket _Box Type
1 BB001 Frame 1
2 BB002 Mount Cap 1
3 BB003 Bracket Pin 2
4 BB004 Stop Ring 2
5 BB005 Hex Head Bolt 2
21 BB021 Washer 9
22 BB022 Hex Head Bolt 12
23 BB023 Hex Nut 24
24 BB024 Spring Washer 12
25 BB025 T-Bush 4
26 BB026 Hose 2
27 BB027 Hose Plug 2
28 BB028 Grease Nipple 2
- 55 -
Options
3 Cap HQ 103202 1
5 HQ 303200
N2 Gas Cylinder 1
6 HQ 303100
7 O-ring HQ 513212 1
- 56 -
Service
Report
Delivery Report
Service Report
- 57 -
Delivery & Installation Service Report
Ref. No :________________
Distributor:
____________________ ___________________________
City Province / State
Customer: _____________________________________________________
Name
____________________ ___________________________
City Province / State
I hereby acknowledge that the subject was delivered in satisfactory condition and operates pr
operly, and that I receive operation manual & parts list as to its proper operation, preventive
maintenance, and that all aspect of the standard warranty has been fully explained to me.
This Report is to check if breaker is correctly delivered and equipped on base mach
ine.
Distributor should correctly draw up this report because this will be a major date i
n case warranty claim arise in the future. Without this report delivered to Distribut
or, the warranty date shall be regarded as and begins with the arrival date of the ca
rrying vessel.
This report must be written within 1 week after the date of delivery of breaker unit
to the customer, and also be forwarded to HERQLIS Co., Ltd. by fax or email, oth
erwise warranty claims shall not carry out accordingly.
Service Report
No. Parts No. Parts Name Q’ty Photo No. Type of service
Inspector’s Comment
Claimed by Received by
_____________________________ _____________________________
Customer Distributor
Photo Information in details
Base Machine Parts Name
Breaker Model Parts Number
Serial No. of Chisel Frame Type
Photo No.(file Name) Kinds of Rock
Location of Job site Type of Hose
Inspector’s Comment
HERQLIS HYDRAULLIC BREAKER
Model
Serial No.
Date Purchased
Dealer Address
Notes