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Operation Manual: & Parts List

The document is an operation manual and parts list for HERQLIS hydraulic breakers models HQ50 through HQ450. It provides instructions on safely installing, operating, maintaining and inspecting the breakers. The manual explains the breakers' structures and working principles, and emphasizes following safety precautions to prevent injury and ensure proper breaker performance. It also contains technical specifications and diagrams of breaker components.

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anggie
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0% found this document useful (0 votes)
349 views62 pages

Operation Manual: & Parts List

The document is an operation manual and parts list for HERQLIS hydraulic breakers models HQ50 through HQ450. It provides instructions on safely installing, operating, maintaining and inspecting the breakers. The manual explains the breakers' structures and working principles, and emphasizes following safety precautions to prevent injury and ensure proper breaker performance. It also contains technical specifications and diagrams of breaker components.

Uploaded by

anggie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 62

HERQLIS-MANUAL

HERQLIS HYDRAULIC
BREAKER

OPERATION MANUAL
& PARTS LIST
HQ50 / HQ80 / HQ140 / HQ220 / HQ340 / HQ450

MADE IN KOREA
Preface
This manual and parts list will explain the appropriate use, maintenance and inspection of
the Hydraulic Breakers to keep your breaker at the best performance and efficiency under
field conditions.

To ensure its best operation, we encourage you to carefully read this manual prior to its
installation and to observe the necessary maintenance and inspections. The faithful
compliance to the instructions in this manual will contribute to the best operational condition
and longer life of your breaker.

We would like to remind you that we are not responsible for problems and damages caused
by failure to follow our guidelines and/or to use genuine parts.

HERQLIS is dedicated to providing satisfying support for as long as you own your HERQLIS
Hydraulic Breaker. We appreciate your doing business with HERQLIS Hydraulic Breakers.

 The operator should read and fully understand this manual before installing,
repairing or operating this hydraulic breaker.
 Serious injury or death could result from the improper repair or service of this
breaker.
 Repairs and / or service to this breaker must only be done by an authorized a
certified dealer.

-2-
 Preface
 Operation Manual

1. Safety Information 4
2. Safety Precautions 5
3. Technical Specifications 6
4. Structures and Working Principle 7
5. Installations and Removal 11
5-1 Fundamental Circuit for Hydraulic Breaker
5-2 General View of Breaker Installed on Base Machine
5-3 Installation
5-4 Removal
6. Installations and Removal of Chisel (Working Tool) 16
6-1 Installation
6-2 Removal
7. Operation 17
7-1 Precautions for Safety Operation
7-2 Safety Operation
7-3 Storage after Operation
7-4 Function of Cylinder Adjuster and Control Valve Adjuster
8. Maintenance 23
8-1 Information for Name Plate and Warning Labels
8-2 Moving and Lifting
8-3 Hydraulic oil
8-4 Greasing
8-5 Maintenance Interval
9. Inspection 29
9-1 Inspection and Charging of Nitrogen (N2) Gas
9-2 Pressure Setting
9-3 Seal Inspection
9-4 Wear Inspection
9-5 Inspection and Replacement of Through Bolt
9-6 Torque Table
10. Trouble Shooting 40
11. Tool Selection 42
11-1. Guide to Tool Choice
11-2. Tool Claim Judgment
 Parts List 48
 After Sales Service Report 70

-3-
1. Safety Information
 Before Operation

Many accidents are caused by disregarding the base rule of installation, operation and re
pair, or by neglecting the inspection before operation.
Before operation or repairing this breaker, be sure to read and fully understand the preve
ntive methods and warnings described on the breaker or in this manual.

Safety labels and messages are classified as below so that the user may understand the
warnings on the breaker or in this manual.

 Indicates a seriously dangerous situation, which, if not avoided, will result in


death or serious injury.
 This signal is to be limited to the most extreme situation.

 Indicates a potentially dangerous situation which, if not avoided, could result


in death or serious injury

 Indicates a potentially dangerous situation which, if not avoided, may result in


minor injury.


 Signs used to indicate a statement of company policy directly or indirectly
related to the safety of personnel or protection of property.

 Specified Works
This hydraulic breaker can be used for breaking, demolishing and drilling in mines, stone
breaking or building engineering work.

 Do not use this hydraulic breaker for other works except the specified works

-4-
2. Safety Precautions

 Keep the cautions and take a preventive measure for safety

 Observance of safety rules in work place

- Observe all the rules, cautions and procedures for safety when the breaker is operated
or repaired.
- Fulfill the work according to the signals already decided when cooperative work or work
by guide is done.

 Wear the protective tools for safety

- Wear the clothes fit to your body not to be caught by the projection of the base machine
or the any lever.
- Wear the helmet, safety shoes, earplugs, etc, if necessary; wear a dustproof mask, prot
ective glasses and gloves.
- Usually clean the machine and keep a clear environment for working

 Inspection for safety devices

- When the work is stopped or finished, be sure to set safety lock of the operation switch
of the breaker.
- When the operator gets out from the base machine, be sure to put the breaker on the g
round and stop the engine of base machine.

 Be careful from the oil pressure-input line

- Just after the operation is stopped, the temperature of hydraulic oil is very high, be care
ful of burning the skin.
- When you want to check the hydraulic system, stop the engine of base machine. And di
scharging the high pressure of input line.

-5-
3. Technical Specification

-6-
4. Structures and Working Principle
Model: HQ50 / HQ80 / HQ140 / HQ220 / HQ340 / HQ450
* For HQ-220 model has NO accumulator

<Fig.5-2>

- Cylinder
This contains the moving piston, which strikes the chisel. The seals for both ends of
the piston are also located in the cylinder. The seals for the upper end of the piston
are located in a removable seal retainer while the seals for the lower end of the
piston such as dust seal and u-packing are located in grooves directly into the
cylinder.

- Piston
The piston transfers impact power to the chisel, generated by hydraulic power.

- Seal Retainer
The seal retainer has oil seals to seal Nitrogen (N2) gas in back head and to prevent
hydraulic oil leakage.

- Control Valve
The valve controls piston reciprocation with hydraulic fluid distribution.

-7-
- Cylinder Adjuster
Turn the setting screw clockwise to decrease blows rate of hydraulic breaker,
counterclockwise to increase number of blows.

- Front Head Assembly


This retains the chisel using the chisel pin (rod pin). By removing these pins, the
tool can be replaced.

- Ring Bush
This guides the chisel, ring bush limits the upper position of the tool. This is
consumable part, which should be checked for wear limit to replace with new one.

- Chisel (Working Tool or Rod)


This transfers piston impact power to the objects. The type of chisel generally
divided into 4 kinds; H-Wedge, V-Wedge, Moil Point, Blunt.

- Rod Pin (Tool Pin)


This is installed on the front head and prevents the chisel from coming off.

- Back Head Assembly


This contains the cushion chamber charged with nitrogen (N2) gas that compresses
during upward strokes of the piston and serves to provide maximum absorption of
piston recoil, efficiency storing this energy for the next blow.

- Through Bolts (Tension Bolts or Tie Rods)


These are used to assemble the front head, the cylinder and the back head. They
have to be constantly tightened to specified torque. Inspect the bolts for loosening,
and re-tighten them weekly.

-8-
-9-
- 10 -
5. Installations and Removal
5-1. Fundamental Circuit for Hydraulic Breaker

For piping installation on base machine, it is important to know the fundamental circuit to
which the piping belongs. Then piping can be connected correctly, properly and quickly.

<Fig. 5-1>

<Fig. 5-1> is shown one of the simplest hydraulic circuit in case of installing a service port
into the main control valve of base machine.


 If the piping method is different with Fig. 5-1, consult attachment manufacturer
or us.

- 11 -
5-2.General View of Breaker Installed on Base Machine


 Check the pipe lines for correctness of pressure, flows or pressure loss, if the
hydraulic pipe once is installed in the base machine.
 A relief valve has to be installed, if there is no relief valve on the main control
valve of the base machine.

<Fig. 5-2>

- 12 -
5-3. Installation


 Never insert your hand or fingers into the pin hole.


 While aligning the arm hole, or moving the bucket, make sure that there are no
persons in the vicinity of arm or bucket of base machine.
 It is dangerous to move the base machine suddenly during installation.
 Wear the safety shoes to protect feet.


 Be careful so that dust may not enter the hydraulic breaker and base machine.
 Select a level ground where it is free from mud and dust or dirt.

1) Set the hydraulic breaker on horizontal ground.


2) Remove the bucket form the base machine after disassembling the two pins.


 If the bucket cylinder is retracted, the
installation will be easier.

3) Move the base machine in the vicinity of


Hydraulic breaker, and align the pin hole of
arm with the pin hole of hydraulic breaker,
and then, inert the pins.
4) After the arm pin is inserted, lift the boom <Fig. 5-3-1>
and set the hydraulic breaker on the wood
blocks like <Fig.6-3-3>. Extend the bucket
cylinder, fit to the bucket link’s hole and
insert the pins.
5) Install the stop rings, align the bolt holes
and insert the bolts. Mutually lock double
nut.

 <Fig. 5-3-2>
 If the stop rings are secured with on
nut only, the service life of the bolt
may be shortened or the bolt may be
loosened out very quickly.

6) Stop the engine of the base machine turn


off the main switch and discharge the air
pressure in the hydraulic oil tank.
7) Remove the union caps from the hydraulic
breaker pipe of the arm end, and connect <Fig. 5-3-3>
the hoses after disassembling the hose plug.

- 13 -

 Do not allow the oil to drop onto the
ground.
 Store the removed union cap and hose
plug in the toolbox.
 When installing or removing the oil
hose and union cap, clean them fully
to prevent the dust and mud from <Fig. 5-3-4>
entering the hydraulic breaker or the
base machine.
8) Connect the hoses to stop valves at both
sides of arm.
9) Turn on the engine of the base machine, lift
the boom, operate the bucket cylinder and
check the hose of hydraulic breaker is
connected correctly.
10) Starts warm up the base machine. <Fig. 5-3-5>

* Hydraulic Hose Specification


Hose Length Adapter
Model (mm)
Pressure
Type
Diameter
HQ50, HQ80 1/2” 1500 R2 #5/#5
HQ140 3/4” 2000 4S #5/#5
HQ220 1” 2500 4S #5/#5
HQ340, HQ450 1 1/4” 2800 4S #3/#5
*R2:MAX245K / 4S (R12):MAX280K


 Warm up the base machine by idling
for 5 minutes after starting the engine.
 Move the boom and arm for approx. 5 <Fig. 5-3-6>
minutes after warm up operation to
raise the hydraulic oil temperature of
the base machine.

11) Turn the stop valves to “ON” position.


 The tool may come out under oil
pressure in the pipe line. Do not stand
near of hydraulic breaker. <Fig. 5-3-7>

- 14 -
5-4. Removal


 Personal injury can result from dropping pins during removal


 Wear safety shoes to protect feet.

1) Set the hydraulic breaker on clean and horizontal


Ground. Lock the packing brake of the base machine.

<Fig. 5-4-1>
2) Stop the engine.

3) Turn stop valve to “OFF” position.

4) Disconnect hoses from stop valves. Ensure no


Leakage occurs from hoses and stop valves

5) Apply union cap and plug to hose ends fittings to


Prevent oil releases.

6) Remove pins fixing fasteners. <Fig. 5-4-2>

7) Remove pins.

8) When pins have been withdrawn, move operating


Joystick slightly to take weight off remaining link pin.

9) Lift arm away from hydraulic breaker so that


Hydraulic breaker can be carried away, or another
Attachment mounted on the base machine.
<Fig. 5-4-3>


 Cover the hydraulic breaker already
removed with sheet, and then store it in
doors. <Fig. 5-4-4>

- 15 -
6. Installations and Removal of Chisel (Working Tool)

6-1. Installation


 Personal injury can result from dropping the tool during replacement.
 Be sure to use a crane when handing the tool and such heavy parts.

 Wear the safety shoes to protect feet.

1) Set the hydraulic breaker horizontally on wood blocks so that the accumulator may
be upper side.
2) Remove the rubber plug or spring pin ① and the stop pin ② into front head from
opposite side by using a Hydraulic Breaker and a press pin (Press pin ins stored in
tool box)

 Before tapping the stop pin, make sure that there is no person where they
come out.
 After the rubber plug ① removed and installed 2 or 3 times, the rubber plug ①
by new one.

3) Lift up the Rod pins ③ after insert the press pin into the hole of tool pin from bottom
side, and remove the tool pins from front head.
4) Insert the chisel into front head.

 Apply the grease on the surface of


shank area and impact area of tool.

5) Insert tool pins, and then assemble the stop


Pin and rubber plug or spring pin in front head.
6) Using a Hydraulic Breaker and a press pin, <Fig. 6-1-2>
Fasten the rubber plug or spring pin into front head.

6-2. Removal
The removal of tool is in reverse order of installation.

- 16 -
7. Operation
Before starting the base machine which the hydraulic breaker is mounted, check to use the
machine safely and to prevent any trouble.

 When you operate the base machine, which is mounted, hydraulic breaker,
read and understand fully this manual beforehand.

7-1. Precautions for Safety Operation

7-1-1. Precautions for Safety Operation


 Injury or death can result from improper operation or poor maintenance.
 Make sure of the safety from any trouble or any accident around the base
machine before starting.

Inspection
Check the base machine and the hydraulic breaker to use safely and to prevent any
trouble before operation.

Warming up the machine


Especially in winter, warm up the base machine at first before the breaker operation.
If the breaking is done at low oil temperature without warming up the engine, the
piston and seals of breaker may be damaged.

Safety maintenance
Before starting the work, examine the geological and geographical feature of work site
and be careful of the ground crack or the building collapse.

7-1-2. Cautions when driving or stopping of base machine

Driving
Carry out driving while the hydraulic breaker is kept horizontally with ground and is 40
to 50 cm above ground.

Cautions on slope driving


When driving down on the slope, decrease the engine rpm and keep the angles with
boom and arm 90°to 110°

Stopping
When the machine is stopped, the hydraulic breaker stands vertically and set the
chisel end on the ground.

- 17 -
7-2 Safety Operation

Stop the operation, if hydraulic hoses vibrate


excessively.
Check to see if the high and low pressure hoses of
the breaker vibrate excessively. If so, the accumulator
may be defective and need to repair.
Check to see if any oil leakages from the hose
fitting, if so, retighten them.

Avoid blank firing to the utmost; stop the hydraulic


breaker operation as soon as the object is broken.
If operation continued, idle blows could result in
excessive wear of major components or parts
damage such as ring bush, piston, through bolt.
Etc.
While the blank firing (Idle blow), the
hammering sounds change.

Do not move rocks with end of chisel or with


hydraulic breaker body.

Do not use tool as a lever.


Hydraulic breaker could be damaged at through
bolt, chisel, front head, ring bush and front cover.

Move impact point of object, if the object does not


break within 30 seconds.

Do not use hydraulic breaker in water. Corrosion


of hydraulic breaker or non-lubrication could
result in further damage of the hydraulic
components. (Under water kit must be installed when
hydraulic breaker for working in water. Please contact our dealer, if
you need.)

- 18 -
Do not use hydraulic breaker as hammering.
Because of hydraulic breaker is much heavier
than excavator bucket, such usage could result in
damage of the front head or swing mechanism of
the base machine.

Do not operate hydraulic breaker with boom or


arm cylinders fully extended (bottomed out).
This may result in hydraulic breaker shock and
damage to the base machine. Maintain at least
100mm cylinder stroke of base machine.

Do not curl the chisel tip into arm or boom of base


machine when traveling or parking carrier.

Do not strike in one spot for more than 30


seconds. If object does not break, stop breaking
and then change the spot of object.
Working too long in one spot will create excessive
stone dust under chisel. Dust dampens impact
effect, and can damage piston seal.

Do not sling an object with the breaker.


The breaker and chisel may be damaged and
very dangerous to the adjacent workers or
machines.

Operate the hydraulic breaker only to the front


and rear of base machine. Do not use hydraulic
breaker at either side of base machine. This may
result in excavator overturning or damage in the
swing device of base machine.

- 19 -
7-3. Storage after Operation

7-3-1 When operation is Interrupted or after operation

When operation is interrupted or finished, move the base machine on level ground. Remove
mud from the breaker and set the breaker on wood blocks.


 Do not touch the chisel just after working is finished, the chisel is very hot.

- Check whether oil leaks from hydraulic system and whether chisel is damaged.
- If the breaker is operated in river, dry breaker body and apply the grease to the front head.

7-3-2 When the breaker is not used for a long time-more than 3 weeks


 If the following procedures are neglected, the rust is generated in the main
body to cause serious troubles.

 When the breaker is not used for a long time, clean the outside of the breaker and
carry out the follow.

- Remove the nitrogen gas in the back head and accumulator, and then push the piston
into the cylinder.

- Assemble the chisel into front head and store the breaker indoors after applying the
grease to every part.

- 20 -
7-4. Function of Cylinder Adjuster and Control Valve Adjuster

7-4-1 Cylinder adjuster

HERQLIS breaker has a model that is equipped with the adjuster in which bpm (blows per
minute) can be adjusted by changing the piston stroke. However when the bpm is increased,
the impact force will decrease. Therefore the bpm must be adjusted in accordance with job
condition.

<Fig. 7-4-1>

The cylinder adjuster is installed to the right side of the cylinder.

 The cylinder adjuster is fully tightened when the breaker is delivered.

When the cylinder adjuster is tightened fully, the piston stroke become maximum and the
impact blow (bpm) becomes the minimum.
The other way, when the adjuster is loosened about two turns, the piston stroke becomes
the minimum and the impact blows (bpm) becomes the maximum.

 Even in case the adjuster is loosened more than two turns, the impact blows
will not increase

- 21 -
7-4-2 Valve Adjuster

The valve adjuster is installed on the valve housing. The impact blows and the oil
consumption increase when the adjuster is opened and when it is closed, the impact blows
and the oil consumption decrease.
When the oil flow from base machine is lower or when the hydraulic breaker has been
installed on large base machine, the valve adjuster can control amount of oil flow artificially.

 The hydraulic breaker does not operate if the valve adjuster is fully closed.

<Fig. 7-4-2>

Adjusting At Oil Flow Operating Impact


Procedure BPM
Items delivery Rate Pressure Power

Open No Change Increase No Change Decrease


Cylinder Fully
Adjuster Closed
Closed No Change Decrease No Change Increase

Valve 2 1/2 Open Increase Increase Decrease Decrease


Adjuster Turn out Closed Decrease Decrease Increase Increase
Charging Increase Decrease Decrease Increase Increase
Pressure in Specified
Back Head Decrease Increase Increase Decrease Decrease

- 22 -
8. Maintenance

8-1. Information for Name Plate and Warning Labels

8-1-1. Serial numbering system

The unit serial number is showed on the bracket left side by steel name plate.
This is very important for management of repairing or spare parts ordering.

An example of the structure of serial number is as follows

M1/M2/Y/M3/R/S , where

M1 Model Line of hydraulic breaker


M2 Model Name of hydraulic breaker
Y Manufacture Year
M3 Manufacture Month (Jan : A, Feb : B,….Dec: L)
R/S Region and Serial No.

Example: HQ220-18AIN01
This is the hydraulic breaker model, HERQLIS HQ-220 (Top), which is made on
January, 2018 manufactured in SOUTH KOREA for Indian Customers.

- 23 -
8-1-2. Information for warning labels

1) ) Greasing label 2) General danger label


(P/No.: HERQLIS – ) (P/No.: HERQLIS - )

4) High noise level & Consult manual, Keep away


3) Lifting point label
warning label
(P/No. HERQLIS - )
(P/No.: HERQLIS - )

7) Accumulator high pressure


8) Back head not charged warning label
warning label
(P/No.: HERQLIS - )
(P/No.: HERQLIS - )

- 24 -
8-2. Moving and Lifting


Always use eye-blots when lifting & moving the hydraulic breaker, after fasten up to
bracket. Fasten the ropes to the shackles (four pieces) and lift the hydraulic breaker
up. Remove the eye-bolts before hydraulic breaker operation.

<Fig. 8-2>

Model Eye bolt size (mm) Wire rope size (Ø)


HQ50 M12 Ø6
HQ80 M16 Ø8
HQ100 M20 Ø 12
HQ220 M24 Ø 16
HQ340, HQ450 M30 Ø 20

- 25 -
8-3. Hydraulic oil

■ Recommended hydraulic oil


Normally, any hydraulic oil originally intended for base machine can be used in the
hydraulic breaker. However, since working with hydraulic breaker will heat the oil much
more than in normal excavation works. Therefore, oil viscosity must be checked.

When hydraulic breaker is used continuously, the oil temperature normalizes at certain
levels, depending on conditions and carrier. At such temperatures, hydraulic oil viscosity
should be 20-40 CST.

 Usually, the hydraulic oil temperature of hydraulic breaker and base machine must
be controlled between 40°C and 60°C.
 When you have operated the hydraulic breaker while the oil temperature exceeds
80°C, you must check the seals.

Hydraulic oil
Maker
ISO VG 68 ISO VG 46

Esso Nuto H68 Univis N 46

Shell Tellus oil 68 Tellus oil 46

Mobile DTE 16 DTE 15

Gulf Harmony 68 Harmony 46

For hot weather use For cold weather use

■ Replacement of hydraulic oil & oil filter


Contamination of hydraulic oil may result in part damage, not only in hydraulic breaker, but
also in carrier main components. We recommend hydraulic oil filters replacement as show
n in the following table, which is based on 100% hydraulic breaker operation.

First 250 hours


Hydraulic oil
Every 600 hours Based on 100% hydraulic breaker
First 50 hours operation
Oil filters
Every 100 hours

- 26 -
8-4. Greasing


 Insufficient greasing may cause abnormal wear of front cover and tool and tool
breakage.

 Apply grease to grease nipple on front head every 3 hours.


 Adapt grease interval and amounts according to chisel wear and working conditions.

 Chisel shank must be well lubricated


before installed in front head.
 Greasing label

<Fig. 8-4-1>

 While greasing, hydraulic breaker must


be upright against the chisel, to ensure
that grease will penetrate between chisel
and ring bush.

<Fig. 8-4-2>

Maker Grease

Esso Beacon Q2

Shell Retinax AM

Mobile Mobile Grease special


<Fig. 8-4-3>

- 27 -
8-5. Maintenance Interval


 Before hydraulic breaker operation, be sure to check the following points.

Maintenance
Objects
Interval
 Apply the grease in front head.
 Check hydraulic oil temperature, piping and hose
Every 3 hours
connections, and working condition.
 Check tightness of fasteners.
 If rough skin on the chisel and rod pins is found, it must be
removed
Every 10 hours or
Daily  Check the nitrogen gas pressure in back head.
 Retighten the bracket bolts.

 Check the clearance between chisel and front cover.


Every 50 hours or  Check hydraulic hoses.
Weekly
 Retighten the through bolts.

 Recommend factory inspection by authorized service


personnel.
 Check all hydraulic pipe and hose connections.
Every 1000 hours
or 6 months  Check Hose interference from carrier movement.
 Check the conditions of oil filter, accumulator diaphragm,
through bolts and rod pins.

 Check all hydraulic pipe and hose connections.


 Check hose interference with excavator boom.
 Check the conditions of oil filter, accumulator diaphragm and
Every 2,000 hours
or Annually through bolts.
 Check all seals.
 Check the conditions of piston, front cover and ring bush.

- 28 -
9. Inspection

9-1. Inspection and Charging of Nitrogen (N2) Gas


 Do not stand in front of the chisel while nitrogen gas is being charged in back
head.
 The nitrogen gas in back head must be discharged completely when a through
bolt is being replaced or a main body is being disassembled.

 Use nitrogen gas only.


 The temperature of the hydraulic breaker main body must be normal when
inspection or charging of nitrogen gas in back head.

9-1-1. Back head charging pressure

<Fig. 9-1-1>

- 29 -
1) Connect gas hose to N2 gas cylinder.
2) Turn the handle of charging gauge counterclockwise before installing the charging gauge.
3) Install charging gauge to charging valve.
4) Connect other end of gas hose to charging gauge.
(Make sure that O-rings are installed on charging gauge)
5) Slowly turn the handle of charging gauge clockwise to set charging pressure and turn
handle of N2 gas cylinder clockwise.
6) Turn the handle of charging gauge counterclockwise, and then turn the handle of N2 gas
cylinder counterclockwise to close.
7) Close the cap of charging gauge after gas hose is relieved from charging gauge.
8) Recheck charging pressure in back head as turning the handle of charging gauge
clockwise.

 When nitrogen gas is charged in back head completely by the above


procedures 1) through 8),
 Disconnect charging gauge from charging valve of back head after turning the
handle of charging gauge counterclockwise. But, if need to adjust the
pressure of charging gas in back head by the procedures 9) to 13) mentioned
below.

9) Disconnect the gas hose from charging gauge.


10) Install charging gauge on charging valve of back head completely.
11) When turn the handle of charging gauge clockwise, gas pressure in back head is
indicated on pressure gauge.
12) If gas pressure is low, again perform operations 1) through 8). Repeat until gas pressure
rises to specified pressure.
13) If gas pressure is excessive, slowly turn the adjuster of charging gauge counterclockwise,
and then gas pressure leaks from back head. When correct amount of gas pressure is
shown, close the adjuster clockwise. When gas pressure is excessively high, breaker will
not operate.
Ensure that gas pressure is at specified pressure and o-ring in charging gauge is installed.

Charging
Model
Pressure(bar)
HQ50 16~17

HQ80 16~17

HQ140 16~17
HQ220 16~17
HQ340 16~17

HQ450 16~17

- 30 -
9-1-2. Accumulator charging pressure


 Must be tightened the accumulator body and accumulator cover before
charging the nitrogen gas in accumulator assembly.

 Use nitrogen gas only


 The temperature of the hydraulic breaker main body must be normal when
inspection or charging of nitrogen gas accumulator.

 Be sure to use charging gauge for charging the nitrogen gas.


(If the nitrogen gas is charged from gas cylinder without charging gauge, the
diaphragm may be damaged)

<Fig. 9-1-2>

- 31 -
A) Inspection of charging pressure
1) Turn the handle of charging gauge counterclockwise.
2) Remove the plug on the accumulator and tighten charging gauge completely.
3) Remove the cap of adjuster from accumulator.
4) Turn the adjuster counterclockwise slowly to indicate accumulator charging
pressure.
5) Remove charging gauge and tighten plug and cap.
(Ensure O-rings must be installed in plug and cap.)

B) Charging accumulator with nitrogen gas


1) Perform the same inspection of charging pressure.
2) Connect gas hose to charging gauge and N2 gas cylinder.
3) Turn the adjuster counterclockwise after removal of the cap from adjuster.
4) Slowly turn handle of N2 gas cylinder counterclockwise to charge accumulator
with N2 gas.
5) When accumulator is charged with N2 gas completely, close the adjuster fully.
6) Turn the handle of N2 gas cylinder clockwise to close.
7) Loosen adjuster of charging gauge to discharge N2 gas remaining in gas hose.
8) Remove the gas hose from charging gauge to N2 gas cylinder.
9) After removing gas hose, adjust the pressure referring A) Inspection of
charging pressure
10) After charged accumulator with N2 gas, check gas leakage from adjuster, plug
hole of accumulator.

9-2. Pressure Setting

The pressure setting for hydraulic breaker must be lower than the base machine pressure
setting in order to protect the main pump of base machine.
Normally, set the pressure for hydraulic breaker about 5-10kg/cm²lower than base machine
pressure setting, when the main pressure of base machine is lower than below table.

If hydraulic breaker setting pressure is higher than below table:


The durability of main pump and service life of seal & chisel in hydraulic breaker will be
shorten.

If hydraulic breaker setting pressure is lower than below table:


Hydraulic breaker performance will decrease.

Recommended setting pressure for hydraulic breaker(bar)

HQ50, HQ80, HQ140 160~180

HQ220 180~200

HQ340, HQ450 200~210

- 32 -
9-3. Seal Inspection

 Replace seals every 2000 hours of actual operation.

9- - . 1. If any hydraulic oil leakage from hydraulic breaker is discovered, faulty seals
should be replaced.
To figure out if seals are bad, refer to following drawing:

<Fig. 9-3>

2) When bad seal is found, the cause of the damage must be determined and rectified.
When seal is changed, apply grease to seal and seal seat, and hold seal firmly with thumb,
index and middle fingers.
Be careful not to break seal through excessive deformation.

9-4. Wear Inspection

9-4-1. Front Cover

If the clearance between tool and front cover is too big, this could cause damage or
breakage of chisel through piston irregular contact.
The following table is shown the wear limit of hydraulic breaker chisel and front cover for
reference.

Model Wear Limit (mm)

HQ50, HQ80, HQ140 4

HQ220, HQ340, HQ450 6

<Fig. 9-4-1>

- 33 -
9-4-2. Rod Pin (Tool Pin)

 Change the face of rod pins every 100 to 150 hours of actual operation.
 Replace rod pins every 500 hours of actual operation

A) When each rod pin is excessively deformed, it is difficult to replace the chisel,
therefore, after operating the hydraulic breaker every 100 to 150 hours, change the
face of each pin which comes in contact with the chisel (The faces of each pin can
be used)

B) When replacing each rod pin, check each part for wear, breakage, scores, etc.,
especially, remove burrs and swelling on rod pins.

C) Replace tool after grinding the worn parts of front cover and rod pins. Insert a new
rod pin after grinding the scuffed parts of the front head in use.

<Fig. 9-4-2>

- 34 -
9-5. Inspection and Replacement of Through Bolt


 Discharge N2 gas in back head completely before loosening through bolts.

1) Discharge nitrogen (N2) gas in back head completely prior to loosening through bolts.
2) Remove all through bolts, and inspect for presence of any cracks and damages on
through bolts.
3) When through bolts are assembled, tighten bolts on turn at a time in diagonal
sequence; not to try turn each bolt completely at once.
4) Use torque wrench of specified range.(Refer to torque table)

<Fig. 9-5>

9-6. Torque Table

(1) Before starting the hydraulic breaker operation, check all kinds of bolts and nuts for
tightness including the through bolts, socket bolts for accumulator, valve housing socket
bolts, valve cover socket bolts and bracket bolts. Also be sure to tighten again any loose
bolts and nuts to the specified torque. Using the hydraulic breaker with loose bolts and nuts
will cause not only oil leakage but also damages to the screw threads and breakage to the
bolts. These can also lead to defective operation.
(2) After first 10 hours of operation, retighten the bolts and nuts of all components and
sections.
(3) At first, lightly tighten the bolts and nuts by referring to the following torque force. The
bolts and nuts should be screwed down alternately and diagonally until the bolts and nuts
are tightened to the uniform torque.

 Through Bolt

Model Torque (Kg-m)


HQ50 30
HQ80 40
HQ140 100
HQ220 150
HQ340 270
HQ450 300
<Fig. 9-6-1>
- 35 -
 Bracket Bolt

Model Torque (Kg-m)


HQ50 80
HQ80 100
HQ140 145
HQ220 200
HQ340 250
HQ450 350

<Fig. 9-6-2>
10. Trouble-Shooting
This trouble-shooting guide has been prepared to aid the operator to locate the probable
cause and then remedy when trouble occurs. If trouble has been caused, obtain details as
following checkpoints indicate and contact your nearest local service person or distributor
workshop of HERQLIS

 Check below mentioned items and contact service shop to check and repair
any item which operator cannot remedy.

 Oil leakage

Leakage area Condition Cause & Remedy


A large amount of oil is
Between the chisel and Leaking.
A Seals are damaged replace
front cover(front head) Check if it comes from oil or
grease

Oil leaking from the valve Loosen breaker hoses and


B Surface of breaker
housing and hose adapter bolts retighten

Oil leakage from reassembly Normal Condition; during


C Valve housing and cap bolts
of control valve overhaul assembly from lubrication

Between control valve and Oil leakage from reassembly Clean oil and check if seal is
D
surface of cylinder of breaker after overhaul damaged or any loosen bolts

Oil leakage
Between cylinder and head
E Replace damaged o-ring
cap
Oil leakage
Loosen plugs of assembled on
Between cylinder and front the surface of cylinder
F Oil is leaking
head Retighten the plug
Replace the damaged seals

- 36 -
 Trouble Shooting Guide

Symptom Cause Required action


1.Excessive nitrogen gas press of 1.Re-adjust nitrogen gas pressure in
back head back head.
2.Stop valve(s) closed 2.Open stop valve
3.Lack of hydraulic oil 3.Fill hydraulic oil
No blow out 4.Wrong pressure adjustment from 4.Re adjust setting pressure
relief valve 5.Tighten or replace
5.Faulty hydraulic hose connection 6.Replace back head o-ring, or seal
6.Hydraulic oil in back head retainer seals
infection

1.Line leakage or blockage 1.Check lines


2.Clogged tank return line filter 2.Wash filter, or replace
3.Lack of hydraulic oil 3.Fill hydraulic oil
4.Hydraulic oil contamination, or 4.Replace hydraulic oil, rinse tank and
heat deterioration replace hydraulic oil inside lines
5.Poor main pump performance 5.Call an authorized service man
Low impact power 6.Back head nitrogen gas lower 6.Refill nitrogen gas
7.Low flow rate by miss-adjustment 7.Re-adjust reduction valve
of flow control pressure reduction 8.Rush down chisel by excavator
valve operation
8.Chisel out of range for blowing
position

1.Low nitrogen gas pressure in 1. Refill nitrogen gas and check


accumulator accumulator.
2.Bad piston or valve sliding (Replace diaphragm if need)
Irregular impact
surface 2.Call an authorized service man
3.Piston moves down/up to blank 3.Push down chisel by excavator
blow Hydraulic Breaker chamber. operation

1.Chisel diameter incorrect 1.Replace chisel with genuine


2.Chisel and pin jammed from replacement parts
Bad chisel chisel pin wear 2.Smoothen rough surface of chisel
movement 3.Jammed front bush and chisel 3.Smoothen rough surface of front
4.Deformed chisel and piston bush interior
contact area 4.Replace tool by new

Sudden reduction Accumulator gas leakage Replace o-ring, or refill nitrogen gas
power and
pressure line
vibration Diaphragm damage Replace diaphragm

Gas leakage 1.O-ring damage in related parts 1.Replace relevant o-ring

- 37 -
11. Tool Selection

111. Guide to Tool Choice

 The correct choice of the most suitable tool for a certain job is crucial not only
in increasing hydraulic breaker productivity, but also for the life of the tool
itself.

<Fig. 11-1>

A: Chisel (Wedge)

- Suitable for all kinds of digging or narrow trenching on soft/medium stratified rocks.
B: Moil Point

- Suitable for fine / medium concrete demolition or for soft, non-stratified rocks.
- Second mining of soft/medium hard blocks.
C: Blunt (Flat end)

- Suitable for breaking blocks of up to medium hardness or to reduce the size of small
blocks.

- 38 -
11-2. Tool Claim Judgment

To help users use our product correctly, and ensure long operating life, these claim judgment
criteria present defect examples that may occur during operation, and the disposition
standards applicable in each case.

 Breakage of piston impact area or rod pins contact corners

Breakage of piston impacting point or of rod pins contact corners is extremely rare. This
phenomenon occurs or when striking force is being concentrated on the chisel corners due
to unsatisfactory flatness of piston and chisel impacting point.
If such defect occurs, affected chisels may not be accepted by the supplier’s warranty policy.

<Fig. 11-2-1> <Fig. 11-2-2>

 Plastic deformation of piston impact area

The possibility of tool tip plastic deformation occurring due to piston is extremely slim. Such
defects may occur due to material strength deficiency, or brittleness, resulting from
unsatisfactory heat-treatment.
If such defect occurs, affected products may be accepted by the supplier’s warranty policy.

<Fig. 11-2-3>

- 39 -
 Breakage inside basic line

Should product breakage occur in any direction at a point inside the front cover, as shown
below figures, this may be due to defective material, defective heat-treatment; chisel
deformation, or unsatisfactory shaping of chisel neck.
If such defect occurs, affected products may be accepted under warranty.

In addition to the causes described above, product breakage inside the basic line may also
occur if the interval between the front cover and tool widens due to excessive wear of front
cover, coupled with excessive bending load being applied to hydraulic breaker. If any trace
of seizure, caused by friction between the front cover and tool, is observed on the surface of
the tool body, and if it is clear that product breakage is centered on the area of such seizure,
affected products may be rejected under warranty.

<Fig.11-2-4>

<Fig.11-2-5>

- 40 -
 Breakage outside basic line

Should product breakage occur at a point outside the front cover, as shown in <Fig.11-2-6>,
from the basic line shown in <Fig. 11-2-4>, this may be due to excessive bending load being
applied to the chisel. Such bending load occurs when, after chisel has been inserted into
material, the chisel is pulled or pushed, or when the chisel is struck and pushed when it is
not perfectly perpendicular to the surface of the material being worked on. Fractures, in
general, are of the form shown in <Fig. 11-2-7>. Fatigue breakage, of clamshell form,
develops in the areas near breakage start points, caused by stress concentration resulting
from bending loads, and then quickly radiates outward. Such type of breakage may also
occur due to scarring of the chisel body during use. As breakage occurring outside the basic
line is caused by improper working habits, as explained above, products incurring such
defects shall not be accepted under warranty. However, if a fatigue fracture start point occurs
within the chisel body, instead of on the surface of chisel as shown in <Fig.11-2-8>, affected
products will be accepted under warranty, as such breakage indicates material defect.

<Fig. 11-2-6> <Fig. 11-2-7>

<Fig. 11-2-8>

- 41 -
 Crushing of chisel tip

Breaker chisels are heat-treated to exhibit high breakage-and wear-resistance; and defects
such as crushing of the chisel tip <Fig.11-2-9> are not to be expected under normal
operation conditions. However if a chisel is hammering continuously for a long period of time
without crushing or puncturing the material being worked on, the temperature of the tip rises
extremely high, inducing annealing of the heat-treated material, and bringing on plastic
deformation (crushing), rather than wear. As explained above, improper working methods
causes crushing of the chisel tip, and, therefore, affected products will be rejected under
warranty.

<Fig.11-2-9>

 Chisel tip wear

The rates and types of chisel tip wear vary with work material and work method. If the
diameter of the worn tip of a chisel is less than 2/3 of the chisel body diameter, as shown in
<Fig.11-2-10> and if the tip of a new pointed chisel is worn down in excess of 50mm
lengthwise from the tip, this is considered normal tool wear. Hence, chisels exhibiting such
normal wear, as shown in <Fig.11-2-10>, will be rejected warranty claim.

<Fig.11-2-10>

- 42 -
Parts
List
 HQ 50
 HQ 80
 HQ 140
 HQ 220
 HQ 340
 HQ 450
 Bracket (Open / Side)

- 43 -
Exploded View of HQ50

- 44 -
HERQLIS HQ SERIES_HQ50-Main Body

No. Part No. Part Name Q’ty Remark


K030MB Main Body Assembly
K030BH Back Head Assembly
K030CY Cylinder Assembly
K030FH Front Head Assembly
K030TB Through Bolt Assembly
1 K03001 Back Head 1
2 K01502 Back Head Charging Valve Assembly 1
3 K03003 O-Ring 3
4 K03004 Cylinder 1
5 K03005 Seal Retainer 1
6 K01506 O-Ring 3
7 K01507 Teflon Plug 3
8 K03008 Gas Seal 1
9 K03009 U-Packing 2
10 K03010
11 K03011
12 K03012 Piston 1
13 K03013 Dust Seal 1
14 K03014 U-Packing 1
15 K03015 Buffer Seal 1
16 K01516 O-Ring 2
17 K01517 Adapter 2
18 K01518 Union Cap 2
19 K03019 Valve 1
20 K03020 Valve Cap 1
21 K03021 O-Ring 1
22 K01522 O-Ring 1
23 K03023 Valve Sleeve 1
24 K03024 Front Head 1
25 K01525 Grease Nipple 1
26 K03026 Rod Pin 1
27 K01527 Spring Pin 1
28 K01528 Spring Pin 4
29 K03029 Stop Pin 2
30 K03030 Ring Bush 1
31 K03031 Front Cover 1
32 K03032 Chisel : H-Wedge, V-Wedge, Moil, Blunt 1
33 K03033 Through Bolt Washer 4
34 K03034 Through Bolt 4
35 K03035 Through Bolt Hex. Nut 4
36 K01536 Air Check Valve 1
37 K01537 O-Ring 2

- 45 -
Exploded View of HQ80

- 46 -
HERQLIS HQ SERIES_HQ80-Main Body

No. Part No. Part Name Q’ty Remark


K070MB Main Body Assembly
K070BH Back Head Assembly
K070CY Cylinder Assembly
K070FH Front Head Assembly
K070TB Through Bolt Assembly
1 K07001 Back Head 1
2 K01502 Back Head Charging Valve Assembly 1
3 K07003 O-Ring 3
4 K07004 Cylinder 1
5 K06005 Seal Retainer 1
6 K06006 O-Ring 3
7 K06007 Socket Plug 3
8 K06008 Gas Seal 1
9 K06009 Step Seal 2
10 K07010 Lock Pin 1
11 K07011
12 K07012 Piston 1
13 K06013 Dust Seal 1
14 K06014 U-Packing 1
15 K07015
16 K01516 O-Ring 2
17 K01517 Adapter 2
18 K01518 Union Cap 2
19 K07019 Valve 1
20 K07020 Valve Cap 1
21 K07021 O-Ring 1
22 K01522 O-Ring 1
23 K07023 Valve Sleeve 1
24 K07024 Front Head 1
25 K01525 Grease Nipple 1
26 K07026 Rod Pin 2
27 K06027 Spring Pin 1
28 K06028 Spring Pin 4
29 K07029 Stop Pin 2
30 K07030 Ring Bush 1
31 K07031 Front Cover 1
32 K07032 Chisel : H-Wedge, V-Wedge, Moil, Blunt 1
33 K07033 Through Bolt Washer 4
34 K07034 Through Bolt 4
35 K07035 Through Bolt Hex. Nut 4
36 K01536 Air Check Valve 1
37 K01537 O-Ring 2

- 47 -
Exploded View of HQ140

- 48 -
HERQLIS HQ SERIES_HQ140-Main Body
No. Part No. Part Name Q’ty Remark
K140MB Main Body Assembly
K140BH Back Head Assembly
K140CY Cylinder Assembly
K140FH Front Head Assembly
K140TB Through Bolt Assembly
1 K14001 Back Head 1
2 K01502 Back Head Charging Valve Assembly 1
3 K14003 O-Ring 3
4 K14004 Cylinder 1
5 K14005 Seal Retainer 1
6 K14006 O-Ring 3
7 K14007 Socket Plug 3
8 K14008 Gas Seal 1
9 K14009 U-Packing 2
10 K14010 Lock Pin 1
11 K14011
12 K14012 Piston 1
13 K14013 Dust Seal 1
14 K14014 U-Packing 1
15 K14015 Buffer Seal 1
16 K10016 O-Ring 2
17 K10017 Adapter 2
18 K10018 Union Cap 2
19 K14019 Valve 1
20 K14020 Valve Cap 1
21 K14021 O-Ring 1
22 K14022 O-Ring 1
23 K14023 Valve Sleeve 1
24 K14024 Front Head 1
25 K01525 Grease Nipple 1
26 K14026 Rod Pin 2
27 K14027 Stop Pin 3
28 K10028 Rubber Plug 3
29 K14029 Front Head Pin 2
30 K14030 Ring Bush 1
31 K14031 Front Cover 1
32 K14032 Chisel : H-Wedge, V-Wedge, Moil, Blunt 1
33 K14033 Through Bolt Washer 4
34 K14034 Through Bolt 4
35 K14035 Through Bolt Hex. Nut 4
36 K01536 Air Check Valve 1
37 K01537 O-Ring 3
38 K14038 Through Bolt Round Nut 4
39 K14039 Snap Ring 2
40 K14040 Rubber Plug 2

- 49 -
Exploded View of HQ220

- 50 -
HERQLIS HQ SERIES_HQ220-Main Body

No. Part No. Part Name Q’ty Remark

K220MB Main Body Assembly


K220BH Back Head Assembly
K220CY Cylinder Assembly
K220FH Front Head Assembly
K220TB Through Bolt Assembly
1 K22001 Back Head 1
2 K01502 Back Head Charging Valve Assembly 1
3 K19003 O-Ring 3
4 K22004 Cylinder 1
5 K22005 Seal Retainer 1
6 K22006 O-Ring 3
7 K22007 Socket Plug 3
8 K19008 Gas Seal 1
9 K19009 Step Seal 2
10 K22010 Lock Pin 1
11 K22011
12 K22012 Piston 1
13 T19013 Dust Seal 1
14 T19014 U-Packing 1
15 T19015 Buffer Seal 1
16 K22016 O-Ring 2
17 K17017 Adapter 2
18 K17018 Union Cap 2
19 K22019 Valve 1
20 K22020 Valve Cap 1
21 K19021 O-Ring 1
22 K22022 O-Ring 1
23 K22023 Valve Sleeve 1
24 K22024 Front Head 1
25 K01525 Grease Nipple 1
26 K22026 Rod Pin 2
27 G02127 Stop Pin 3
28 K22028 Rubber Plug 3
29 K22029 Front Head Pin 2
30 K22030 Ring Bush 1
31 K22031 Front Cover 1
32 K22032 Chisel : H-Wedge, V-Wedge, Moil, Blunt 1
33 K22033 Through Bolt Washer 4
34 K22034 Through Bolt 4
35 K22035 Through Bolt Hex. Nut 4
36 K01536 Air Check Valve 1
37 K01537 O-Ring 3
38 K22038 Through Bolt Round Nut 4
39 K19039 Snap Ring 2
40 K19040 Rubber Plug 2
41 K19041 O-Ring 1
42 K19042 Back-up Ring 2
43 K19043 Valve Adjuster 1
44 K19044 Valve Adjuster Nut 1

- 51 -
Exploded View of HQ340

- 52 -
HERQLIS HQ SERIES_HQ340-Main Body
No Part No. Part Name Q’ty Remark No Part No. Part Name Q’ty
K300MB Main Body Assembly 43 K30043 Valve Adjuster 1
K300BH Back Head Assembly 44 K30044 Valve Adjuster Nut 1
K300CY Cylinder Assembly 45 K27045 Heli-Sert Coil 4
K300FH Front Head Assembly 46 K27046 Acc. Holder Nut 1
K300TB Through Bolt Assembly 47 K27047 O-Ring 1
K300AC Accumulator Assembly 48 K27048 Back-up Ring 1
1 K30001 Back Head 1 49 K30049 Acc. Body 1
2 K01502 Back Head Charging Valve Assembly 1 50 K27050 Socket Bolt 4
3 K30003 O-Ring 4 51 K27051 Acc. Holder (A) 1
4 K30004 Cylinder 1 52 K27052 Acc. Holder (B) 1
5 K30005 Seal Retainer 1 53 K27053 Acc. Holder (C) 1
6 K30006 O-Ring 3 54 K27054 Acc. Holder Body Bolt 1
7 K30007 Socket Plug 3 55 K27055 Acc. Holder Pin 1
8 K30008 Gas Seal 1 56 K30056 Diaphragm 1
9 K30009 Step Seal 2 57 K27057 O-Ring 1
10 K30010 Lock Pin 1 58 G02258 Acc. Charging Valve 1
11 K30011 59 K27059 O-Ring 2
12 K30012 Piston 1 60 G02260 Acc. Charging Valve Cap 1
13 K30013 Dust Seal 1 61 K30061 Acc. Cover 1
14 K30014 U-Packing 1 62 K27062 Socket Bolt 12
15 K30015 Buffer Seal 1 63 K27063 Acc. Hex Plug 1
16 K30016 O-Ring 2
17 K30017 Adapter 2
18 K30018 Union Cap 2
19 K30019 Valve 1
20 K30020 Valve Cap 1
21 K30021 O-Ring 1
22 K22022 O-Ring 1
23 K30023 Valve Sleeve 1
24 K30024 Front Head 1
25 K01525 Grease Nipple 1
26 K30026 Rod Pin 2
27 K30027 Stop Pin 3
28 K10028 Rubber Plug 3
29 K30029 Front Head Pin 2
30 K30030 Ring Bush 1
31 K30031 Front Cover 1 31A is for box frame
32 K30032 Chisel : H-Wedge, V-Wedge, Moil, Blunt 1
33 K30033 Through Bolt Washer 4
34 K30034 Through Bolt 4
35 K30035 Through Bolt Hex. Nut 4
36 K01536 Air Check Valve 1
37 K01537 O-Ring 3
38 K30038 Through Bolt Round Nut 4
39 K14039 Snap Ring 2
40 K14040 Rubber Plug 2
41 K19041 O-Ring 1
42 K19042 Back-up Ring 2

- 53 -
Bracket (Box Type)

- 54 -
Bracket _Box Type

No. Part No. Part Name Q'ty Remark

1 BB001 Frame 1
2 BB002 Mount Cap 1
3 BB003 Bracket Pin 2
4 BB004 Stop Ring 2
5 BB005 Hex Head Bolt 2

6 BB006 Hex Nut 4


7 BB007 Front Side Plate 2
8 BB008 Front Top Plate 1
9 BB009 Front Bottom Plate 1
10 BB010 Back Head Plate 3
11 BB011 Upper Cushion 1
12 BB012 Lower Cushion 1
13 BB013 Tool Pin Plug 4
14 BB014 Stop Pin Plug 7
15 BB015 Cover Plate 1

16 BB016 Hose Guide 2


17 BB017 Back Head Holder 1
18 BB018 Socket Bolt 6
19 BB019 Washer 2
20 BB020 Socket Bolt 9

21 BB021 Washer 9
22 BB022 Hex Head Bolt 12
23 BB023 Hex Nut 24
24 BB024 Spring Washer 12
25 BB025 T-Bush 4

26 BB026 Hose 2
27 BB027 Hose Plug 2
28 BB028 Grease Nipple 2

- 55 -
Options

1) Nitrogen gas charging kit

No. Part Name Part No. Quantity

1 Pressure Gauge HQ 203200 1

2 Charging Gauge HQ 10320A 1

3 Cap HQ 103202 1

4 Gas Hose HQ 403200 1

5 HQ 303200
N2 Gas Cylinder 1
6 HQ 303100

7 O-ring HQ 513212 1

- 56 -
Service
Report

 Delivery Report
 Service Report

- 57 -
Delivery & Installation Service Report

Ref. No :________________

Distributor:

____________________ ___________________________
City Province / State

Customer: _____________________________________________________
Name
____________________ ___________________________
City Province / State

Base Machine Hydraulic Breaker


Maker Model Name
Model Serial No.
Operating Weight Date of Arrival
(ton) to the port

Warranty Start ________________ Expiry Date: ______________

I hereby acknowledge that the subject was delivered in satisfactory condition and operates pr
operly, and that I receive operation manual & parts list as to its proper operation, preventive
maintenance, and that all aspect of the standard warranty has been fully explained to me.

Delivered by ___________________ ________________________


Date

Installed by ___________________ _______________________


Date

Signature ____________________ _______________________


Customer Distributor
How to use Delivery Report

 This Report is to check if breaker is correctly delivered and equipped on base mach
ine.

 Distributor should correctly draw up this report because this will be a major date i
n case warranty claim arise in the future. Without this report delivered to Distribut
or, the warranty date shall be regarded as and begins with the arrival date of the ca
rrying vessel.

 This report must be written within 1 week after the date of delivery of breaker unit
to the customer, and also be forwarded to HERQLIS Co., Ltd. by fax or email, oth
erwise warranty claims shall not carry out accordingly.
Service Report

Ref. No: ______________


Date of Service: ______________
Date of Installation: ______________

Base Machine Hydraulic Breaker


Maker Model
Model Serial No.
Operating Days Working days
Daily average
Location
working hours
Operator’s
comments

No. Parts No. Parts Name Q’ty Photo No. Type of service

Inspector’s Comment

Claimed by Received by

_____________________________ _____________________________
Customer Distributor
Photo Information in details
Base Machine Parts Name
Breaker Model Parts Number
Serial No. of Chisel Frame Type
Photo No.(file Name) Kinds of Rock
Location of Job site Type of Hose

Attach Photo Here!

Inspector’s Comment
HERQLIS HYDRAULLIC BREAKER

Visit Us: www.herqlis.com

Model
Serial No.
Date Purchased
Dealer Address

Notes

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