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Chapter1: introduction
1.1 Project Overview
1.2 Project Objective
1.3 Project Flow
Chapter3: Sensors
3.1 control sensors
3.2 classification of measurement errors
3.3 type of sensors
3.4 application
List of Tables
List of Figures
List of Appendices
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CHAPTER-1 Introduction
Wireless sensor networks differ fundamentally from general data networks such as the
internet, and as such they require the adoption of a different design paradigm. Often
sensor networks are application specific; they are designed and deployed for special
purposes. Thus the network design must take into account the specific intended
applications. More fundamentally, in the context of wireless sensor networks, the
broadcast nature of the medium must be taken into account. For battery-operated
sensors, energy conservation is one of the most important design parameters, since
replacing batteries may be difficult or impossible in many applications. Thus sensor
network designs must be optimized to extend the network lifetime. The energy and
bandwidth constraints and the potential large-scale deployment pose challenges to
efficient resource allocation and sensor management. A general class of approaches –
cross-layer designs – has emerged to address these challenges. In addition, a rethinking
of the protocol stack itself is necessary so as to overcome some of the complexities and
unwanted consequences associated with cross-layer designs.
This edited book focuses on theoretical aspects of wireless sensor networks, aiming to
provide signal processing and communication perspectives on the design of large-scale
sensor networks. Emphasis is on the fundamental properties of large-scale sensor
networks, distributed signal processing and communication algorithms, and novel
cross-layer design paradigms for sensor networking. The design of a sensor network
requires the fusion of ideas from several disciplines. Of particular importance are the
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theories and techniques of distributed signal processing, recent advances in
collaborative communications, and methodologies of cross-layer design.
This book elucidates key issues and challenges, and the state-of-the-art theories and
techniques for the design of large-scale wireless sensor networks. For the signal
processing and communications research community, the book provides ideas and
illustrations of the application of classical theories and methods in an emerging field of
applications. For researchers and practitioners in wireless sensor networks, this book
complements existing texts with the infusion of analytical tools that will play important
roles in the design of future application-specific wireless sensor networks. For students
at senior and the graduate levels, this book identifies research directions and provides
tutorials and bibliographies to facilitate further investigations [1].
The book is divided into 4 chapters :
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Chapter-2 Wireless sensor networks
4
Perhaps one of the earliest research efforts in the direction was the low-power
wireless integrated micro sensors (LWIM) project at UCLA funded by DARPA . the
LWIM project focused on developing devices with low-power electronics in order to
enable large, dense wireless sensor networks. This project were succeeded by the
Wireless Integrated Networked Sensors (WINS) project a few years later , in which
researchers at UCLA collaborated with Rockwell science center to develop some of
the first wireless sensor devices. Other early project in this area, starting around
1999-2000. Were also primarily in academia, at several places included MIT,
Berkeley and USC [2].
Researchers at Berkeley developed embedded wireless sensor networking devices
called motes which were made publicly available commercially, along with TinyOS,
an associated embedded operating system that facilitates the uses of these devices
figure (1) shows the image of Berkeley mote devices the availability of these devices
as an easily programmable , fully functional , relatively inexpensive platform for
experimentation and real deployment has played a significant role in the ongoing
wireless sensor networks revolution
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• Detection: The process of discovering the existence of a physical phenomenon. A
threshold-based detector may flag a detection whenever the signature of a physical
phenomenon is determined to be significant enough compared with the threshold.
• Classification: The assignment of class labels to a set of physical phenomena being
observed.
• Resource: Resources include sensors, communication links, processors, on-board
memory, and node energy reserves. Resource allocation assigns resources to tasks,
typically optimizing some performance objective.
• Sensor tasking: The assignment of sensors to a particular task and the control of
sensor state (e.g., on/off, pan/tilt) for accomplishing the task.
• Node services: Services such as time synchronization and node localization that
enable applications to discover properties of a node and the nodes to organize
themselves into a useful network.
• Data storage: Sensor information is stored, indexed, and accessed by applications.
Storage may be local to the node where the data is generated, load-balanced across a
network, or anchored at a few points (warehouses).
• Embedded operating system (OS): The run-time system support for sensor network
applications. An embedded OS typically provides an abstraction of system resources
and a set of utilities [3].
A large, industrial facility typically has a relatively small control room, surrounded
by a relatively large physical plant. The control room has indicators and displays that
describe the state of the plant (the state of valves, the condition of equipment, the
temperature and pressure of stored materials, etc.), as well as input devices that
control actuators in the physical plant (valves, heaters, etc.) that affect the observed
state of the plant. The sensors describing the state of the physical plant, their displays
in the control room, the control input devices, and the actuators in the plant are often
all relatively inexpensive when compared with the cost of the armored cable that
must be used to communicate between them in a wired installation. Significant cost
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savings may be achieved if an inexpensive wireless means were available to provide
this communication. Because the information being communicated is state
information, it often changes slowly. Thus, in normal operation, the required data
throughput of the network is relatively low, but the required reliability of the network
is very high. A wireless sensor network of many nodes, providing multiple message
routing paths of multihop communication, can meet these requirements[4].
A further example is the use of wireless sensor networks for industrial safety
applications. Wireless sensor networks may employ sensors to detect the presence of
noxious, poisonous, or otherwise dangerous materials, providing early detection and
identification of leaks or spills of chemicals or biological agents before serious
damage can result (and before the material can reach the public). Because the
wireless networks may employ distributed routing algorithms, have multiple routing
paths, and can be self-healing and self-maintaining, they can be resilient in the face
of an explosion or other damage to the industrial plant, providing officials with
critical plant status information under very difficult conditions.
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Still another application in this area for wireless sensor networks is the heating,
ventilating, and air conditioning (HVAC) of buildings. HVAC systems are typically
controlled by a small number of strategically located thermostats and humidistats.
The number of these thermostats and humidistats is limited, however, by the costs
associated with their wired connection to the rest of the HVAC system. In addition,
the air handlers and dampers that directly control the room environment are also
wired; for the same reasons, their numbers are also limited.
The heat load generated by people in a building is quite dynamic, however. Diurnal,
hebdomadal, seasonal, and annual variations occur. These variations are associated
with the distribution of people in the building throughout the day, week, season, and
year; important changes also affect the heat load of the building at more irregular
intervals. For example, when organizations reorganize and remodel, space previously
used for offices may be used by heat-generating laboratory or manufacturing
equipment. Changes to the building itself must also be considered: interior walls may
be inserted, moved, or removed; windows, curtains, and awnings may be added or
removed, etc. Due to all these possible variations and, as nearly anyone who works in
an office building can attest, improvement is needed.
The root cause of such unsatisfactory HVAC function is that the control system lacks
sufficient information about the environment in the building to maintain a
comfortable environment for all. Because they do not require the expense of wired
sensors and actuators, wireless sensor networks may be employed to greatly increase
the information about the building environment available to the HVAC control
system, and to greatly decrease the granularity of its response. Wireless thermostats
and humidistats may be placed in several places around each room to provide
detailed information to the control system. Similarly, wireless bypass dampers and
volume dampers can be used in great number to fine-tune the response of the HVAC
system to any situation. Should everyone in an office area move to the conference
room for a meeting, for example, the system can respond by closing the volume
dampers in the office area, while opening the volume dampers in the conference
room. Should the group leave the building, the HVAC system may instruct the
wireless bypass dampers to respond to the change in total building heat load. Should
the group return during a driving rainstorm, the humidistat in the umbrella and coat
closet could detect the increased humidity in that closet. The HVAC system could
then place especially dry air there, without affecting the occupants elsewhere in the
building.
8
The wireless HVAC system can also solve one of the great problems facing the
HVAC engineer: balancing heating and air conditioning. It is often the case that heat
sources are not uniformly distributed throughout a building. In the home, for
example, kitchens tend to be warm, due to the heat of cooking, while bedrooms tend
to be cool. In winter, more heated air needs to be sent to the bedroom, where it is
cooler, and less heated air needs to be sent to the kitchen, where it is warmer. In
summer, however, just the opposite is true — more cooled air needs to be sent to the
kitchen, where it is warmer, and less cooled air needs to be sent to the bedroom,
where it is cooler. This difference between the air distribution of heating and air
conditioning is a difficult and expensive problem to solve with wired control
systems, because a volume damper to each room in the house must be independently
controlled. Often, the dampers are placed in a single, fixed position, leaving some
areas perpetually cold and others perpetually warm. With wireless sensors and
actuators in the HVAC system, however, the problem becomes trivial; the damper(s)
to each room can be controlled by the sensor(s) in each room, leading to perfect
system balance at any time of the year.
Such a wireless HVAC system has other advantages. Close monitoring of system
performance enables problems to be identified and corrected before occupant
complaints arise. In addition to the living-area sensors, wireless sensors may be
placed inside air ducts (to monitor the performance of heat exchange apparatus, for
example) without requiring maintenance personnel to make manual measurements
atop ladders. In addition, sensors may be placed in attics and crawlspaces that contain
ductwork; anomalous temperatures in such areas may indicate costly leaks of heated
or cooled air. For these reasons, total building HVAC costs should drop, while
occupant comfort would increase when wireless sensors and actuators are employed.
The home is a very large application space for wireless sensor networks. [13] Many of
the industrial applications just described have parallels in the home. For example, a
home HVAC system equipped with wireless thermostats and dampers can keep the
rooms on the sunny side of the house comfortable — without chilling the occupants
on the shady side of the house — more effectively than a home equipped with only a
single, wired thermostat. However, many other opportunities are available.
One application is the "universal" remote control, a personal digital assistant (PDA)-
type device that can control not only the television, DVD player, stereo, and other
9
home electronic equipment, but the lights, curtains, and locks that are also equipped
with a wireless sensor network connection. With the universal remote control, one
may control the house from the comfort of one's armchair. Its most intriguing
potential, however, comes from the combination of multiple services, such as having
the curtains close automatically when the television is turned on, or perhaps
automatically muting the home entertainment system when a call is received on the
telephone or the doorbell rings. With the scale and personal computer both connected
via a wireless sensor network, one's weight may be automatically recorded without
the need for manual intervention (and the possibility of stretching the truth "just this
once").
A major use of wireless sensor networks in the home is expected to be for personal
computer peripherals, such as wireless keyboards and mice. Such applications take
advantage of the low cost and low power consumption that are the sine qua non of
wireless sensor networks. Another application in the home is sensor-based
information appliances that transparently interact and work symbiotically together as
well as with the home occupant. These networks are an extension of the information
appliances proposed by Norman.
Toys represent another large market for wireless sensor networks. The list of toys
that can be enhanced or enabled by wireless sensor networks is limited only by one's
imagination, and range from conventional radio-controlled cars and boats to
computer games employing wireless joysticks and controllers. A particularly
intriguing field is personal computer (PC)-enhanced toys, which employ the
computing power of a nearby computer to enrich the behavior of the toy itself. For
example, speech recognition and synthesis may be performed by placing the
microphone and speaker in the toy, along with the appropriate analog-to-digital and
digital-to-analog converters, but employing a wireless connection to the computer,
which performs the recognition and synthesis functions. By not placing the relatively
expensive yet limited speech recognition and synthesis circuits in the toy, and using
the (much more powerful) computing power already present in the computer, the cost
of the toy may be significantly reduced, while greatly improving the capabilities and
performance of the toy. It is also possible to give the toy complex behavior that is not
practical to implement in other technologies [4].
Another major home application is an extension of the Remote Keyless Entry (RKE)
feature found on many automobiles. With wireless sensor networks, wireless locks,
door and window sensors, and wireless light controls, the homeowner may have a
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device similar to a key fob with a button. When this button is pressed, the device
locks all the doors and windows in the home, turns off most indoor lights (save a few
night lights), turns on outdoor security lights, and sets the home's HVAC system to
nighttime (sleeping) mode. The user receives a reassuring "beep" once this is all done
successfully, and sleeps soundly, knowing that the home is secure. Should a door be
left open, or some other problem exists, a small display on the device indicates the
source of the trouble. The network may even employ a full home security system to
detect a broken window or other trouble.
Outside of the home, the location-aware capabilities of wireless sensor networks are
suitable for a diverse collection of consumer-related activities, including tourism [17]
and shopping.[18], [19] In these applications, location can be used to provide context-
specific information to the consumer. In the case of the tourism guide, the user is
provided only information relevant to his present view; in the case of the shopping
guide, the user is provided information relevant to the products before him, including
sale items and special discounts and offers.
The wireless security system described above for the home can be augmented for use
in industrial security applications. Such systems, employing proprietary
communication protocols, have existed for several years. They can support multiple
sensors relevant to industrial security, including passive infrared, magnetic door
opening, smoke, and broken glass sensors, and sensors for direct human intervention
(the "panic button" sensor requesting immediate assistance).
As with many technologies, some of the earliest proposed uses of wireless sensor
networks were for military applications. One of the great benefits of using wireless
sensor networks is that they can be used to replace guards and sentries around
defensive perimeters, keeping soldiers out of harm's way. In this way, they can serve
the same function as antipersonnel mines, without the attendant hazard mines
represent to allied personnel during the battle (or the civilian population afterward).
In addition to such defensive applications, deployed wireless sensor networks can be
used to locate and identify targets for potential attack, and to support the attack by
locating friendly troops and unmanned vehicles. They may be equipped with acoustic
microphones, seismic vibration sensors, magnetic sensors, ultra wideband radar, and
other sensors.[22]
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Wireless sensor networks can be small, unobtrusive, and camouflaged to resemble
native rock, trees, or even roadside litter. By their nature, multihop networks are
redundant. These networks have distributed control and routing algorithms (i.e.,
without a single point of failure), a feature that makes them difficult to destroy in
battle.[23] The use of spread spectrum techniques, combined with the bursty
transmission format common to many wireless sensor networks (to optimize battery
life), can give them a low probability of detection by electronic means. The relative
location determination capability of many ad hoc wireless sensor networks can
enable the network nodes to be used as elements of a retro directive array of
randomly distributed radiating elements; such an array can be used to provide
exfiltration of the sensor network data. [4]The relative location information is used to
align the relative carrier phase of the signals transmitted by each node; with this
information, the exfiltrated data may be transmitted not just in the direction of the
incoming signal, but in any desired direction. Beam forming techniques can also be
applied to the sensors themselves, to enhance their sensitivity and improve detection
probabilities.
Wireless sensor networks can also be effective in the monitoring and control of
civilian populations with the use of optical, audio, chemical, biological, and
radiological sensors to track individuals and groups. The control of wireless sensor
networks and the data they produce in a free society, while an important public
policy discussion,[28] is outside the scope of this text.
This information can also be used as a competitive advantage; by being able to tell a
customer exactly where his product is (or even where the component parts of his
product are) in the supply chain, the customer's confidence of on-time delivery (and
opinion of the seller's competence) rises. This has already been used extensively in
the package shipping industry, so much so that customers expect this service as a
matter of course — a shipper that cannot tell a customer where his package is at any
given time is rarely reused [4].
The use of wireless sensor networks for the tracking of nuclear materials has already
been demonstrated in the Authenticated Tracking and Monitoring System (ATMS).
The ATMS employs wireless sensors (including the state of the door seal, as well as
infrared, smoke, radiation, and temperature sensors) within a shipping container (e.g.,
a railroad car) to monitor the state of its contents. Notification of sensor events are
wirelessly transmitted within the shipping container to a mobile processing unit,
connected to both a Global Positioning System (GPS) receiver and an International
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Maritime Satellite (INMARSAT) transceiver. Through the INMARSAT system, the
location and status of each shipment may be monitored anywhere in the world.
A textbook example of the use of wireless sensor networks in agriculture is the rain
gauge. Large farms and ranches may cover several square miles, and they may
receive rain only sporadically and only on some portions of the farm. Irrigation is
expensive, so it is important to know which fields have received rain, so that
irrigation may be omitted, and which fields have not and must be irrigated. Such an
application is ideal for wireless sensor networks. The amount of data sent over the
network can be very low (as low as one bit — "yes or no" — in response to the "Did
it rain today?" query), and the message latency can be on the order of minutes. Yet,
costs must be low, and power consumption must be low enough for the entire
network to last an entire growing season.
The wireless sensor network is capable of much more than just soil moisture
measurements, however, because the network can be fitted with a near-infinite
variety of chemical and biological sensors. The data that is provided by such a
network is capable of providing the farmer with a graphical view of soil moisture;
temperature; the need for pesticides, herbicides, and fertilizers; received sunshine;
and many other quantities. This type of application is especially important in
vineyards, where subtle environmental changes may have large effects on the value
of the crop and how it is processed.
The location determination features of many wireless sensor networks also may be
used in advanced control systems to enable more automation of farming equipment
[4].
Many applications of wireless sensor networks are also used on ranches. Ranchers
may use wireless sensor networks in the location determination of animals within the
ranch and, with sensors placed on each animal, determine the need for treatments to
prevent parasites. Dairy farmers may use wireless sensors to determine the onset of
estrus in cattle, a labor-intensive manual process at present. Hog and chicken farmers
typically have many animals in cooled, ventilated barns. Should the temperature rise
excessively, many thousands of animals may be lost. Wireless sensor networks can
be used to monitor the temperature throughout the barn, keeping the animals safe.
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Wireless sensor networks may also be used for low-power sensing of environmental
contaminants such as mercury.[31] Integrated micro cantilever sensors sensitive to
particular contaminants can achieve parts-per-trillion sensitivities. These micro-
electromechanical (MEMS) sensors may be integrated with a wireless transceiver in
a standard complementary metal oxide semiconductor (CMOS) process, providing a
very low-cost solution to the monitoring of chemical and biological agents.
A market for wireless sensor networks that is expected to grow quickly is the field of
health monitoring. "Health monitoring" is usually defined as "monitoring of non-life-
critical health information," to differentiate it from medical telemetry, although the
definition is broad and nonspecific, and some medical telemetry applications can be
considered for wireless sensor networks.
Two general classes of health monitoring applications are available for wireless
sensor networks. One class is athletic performance monitoring, for example, tracking
one's pulse and respiration rate via wearable sensors and sending the information to a
personal computer for later analysis.[32] The other class is at-home health monitoring,
for example, personal weight management.[33] The patient's weight may be wirelessly
sent to a personal computer for storage. Other examples are daily blood sugar
monitoring and recording by a diabetic, and remote monitoring of patients with
chronic disorders.[34]
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A developing field related to both health monitoring and security is that of disaster
relief. For example, the wireless sensors of the HVAC system in a collapsed
multistory building (perhaps the result of an earthquake) can provide victim location
information to rescue workers if acoustic sensors, activated automatically by
accelerometers or manually by emergency personnel, are included. Water and gas
sensors also could be used to give rescuers an understanding of the conditions
beneath them in the rubble. Even if no additional sensors were included, the identities
and pre- and post-collapse locations of the surviving network nodes can be used to
help workers understand how the building collapsed, where air pockets or other
survivable areas may be, and can be used by forensic investigators to make future
buildings safer.
Wireless disaster relief systems, in the form of avalanche rescue beacons, are already
on the market. Avalanche rescue beacons, which continuously transmit signals that
rescuers can use to locate the wearer in time of emergency, are used by skiers and
other mountaineers in avalanche-prone areas. The present systems have their
limitations, however; principal among these is that they provide only location
information, and give no information about the health of the victim. In a large
avalanche, when emergency personnel can detect several beacons, they have no way
to decide who should be assisted first. It was recently proposed that these systems be
enhanced by the addition of health sensors, including oximeters and thermometers, so
that would-be rescuers would be able to perform triage in a large avalanche,
identifying those still alive under the snow[4].
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consumption to a minimum. It also allows for low latency communications between
the remote node and the base station. The disadvantage of such a network is that the
base station must be within radio transmission range of all the individual nodes and is
not as robust as other networks due to its dependency on a single node to manage the
network.
Figure 2
A mesh network allows for any node in the network to transmit to any other node in
the network that is within its radio transmission range. This allows for what is known
as multihop communications; that is, if a node wants to send a message to another
node that is out of radio communications range, it can use an intermediate node to
forward the message to the desired node. This network topology has the advantage of
redundancy and scalability.
If an individual node fails, a remote node still can communicate to any other node in
its range, which in turn, can forward the message to the desired location. In addition,
the range of the network is not necessarily limited by the range in between single
nodes, it can simply be extended by adding more nodes to the system. The
disadvantage of this type of network is in power consumption for the nodes that
implement the multihop communications are generally higher than for the nodes that
don’t have this capability, often limiting the battery life. Additionally, as the number
17
of communication hops to a destination increases, the time to deliver the message
also increases, especially if low power operation of the nodes is a requirement.
Figure 3
18
Figure 4
19
Figure 5
20
Chapter- 3 Sensors
Sensors are devices that convert a physical parameter such as room temperature,
blood pressure or wind speed into a signal that can be measured electrically. Other
sensor outputs are equally valid (e.g. visual output from a glass thermometer), but we
will confined our coverage to electrical output sensors as they are more compatible
with electronic measuring devices.
Once the physical parameter has been converted to an electrical equivalent it is easily
input into a computer or microprocessor for manipulating, analyzing and displaying.
Each year hundreds millions of sensors are manufactured. They are in domestic
appliances, medical equipment, industrial control systems, air-conditioning systems,
aircraft, satellites and toys. Sensors are becoming smarter, more accurate and
cheaper. They will play an ever increasing role in just about every field imaginable .
21
Figure 6
22
(1) Role of sensor in automation
• Flow of control:
Figure 7
Figure 8
23
• Application in Factory
<Pudding Production Process>
Table 1
24
(3) Use of sensor <basic function>
Table 2
Sensors: Acceleration
27
Applications include measurement of Acceleration, Angular Acceleration, Velocity,
Position, RPM or Angular Rate, Frequency, Impulse and Impulse Energy, Force, Tilt
and Orientation, and Motion Detection.
Encoders
Absolute encoders have a unique value for each mechanical position and thus the
position is known "absolutely". With this type of encoder, the position information is
never lost and is instantly available as a digital word on power-up.
Incremental encoders have output signals which repeat over the range of motion and
thus each mechanical position is not uniquely defined. The current position sensed is
only incremental from the last position sensed. Thus at power up, the position of an
incremental encoder is not known since the output signals are not unique to any
singular position. They are made up of 2 major parts, the disk and the sensor. The
disk of an incremental encoder is patterned with a single track of lines near the
outside edge of the disk. The disk count is defined as the number of dark/light line
pairs that occur per revolution (CPR). As a rule, one or more tracks are added to
generate a signal that occurs once per revolution (index signal), which can be used to
indicate zero or home on the encoder. Count and direction information can be
obtained from both absolute and incremental encoders.
28
Sensors: Chemical / Gas Concentrations
There are many different types of sensors for detection concentration levels of
chemicals and gasses. These sensors are critical for safety Catalytic Sensor
considerations in many industrial applications.
Table 3
Sensors: Humidity
Humidity sensors are used to measure the humidity in air, as a fraction of the
maximum amount of water that can be absorbed by air at a certain temperature.
Under normal atmospheric conditions and a given temperature this fraction can vary
between 0 ( absolute dry point ) and 100 (Condensation starting point ). This relative
humidity measurement is only valid under the above mentioned temperature
29
and atmospheric conditions, thus making very important the fact that the sensor must
not be affected by temperature or pressure changes. As a result it is obvious that
Temperature or Pressure Dependent sensing elements, such as Mechanical Devices
and Resistive type Sensors, are far behind of the respective non-dependent ones, such
as Capacitance sensors. Absorption based humidity sensors provide both temperature
and %RH (Relative Humidity) outputs.
Applications Include:
1. Refrigeration
2. Drying Processes
3. Meteorology
4. Battery-powered systems
5. OEM assemblies
Figure 12
Flow Rate
A Ventura valve reduces the cross section of a pipe to create a pressure differential
from the normal pipe diameter. The pressure differential increases with the velocity
of the flow to aid in determining the flow rate.
A transit-time flow meter measures the effect of a liquid's flow velocity on bi-
directional acoustical signals. An upstream transducer (T1) sends a signal to a
downstream transducer (T2) that in turn sends a signal back. WhenFigurethere
13 is no flow,
the time to go from the T1 to T2 is the same as the time going from T2 to T1.
However, when there is flow, the effect of the liquid's flow velocity on the acoustical
signal is to assist the signal in the up to downstream direction and hinder the signal in
30
the down to upstream direction. This creates the time difference by which the liquid's
flow velocity, and ultimately the flow rate, is determined.
Pitot Tubes
Pitot tubes have been used in flow measurement for years. Conventional pitot tubes
sense velocity pressure at only one point in the flowing stream. Therefore, a series of
measurements must be taken across the stream to obtain a meaningful average flow
rate.
Flow Transducers
Fluid flowing through the sensor spins a magnetic rotor to induce a voltage in a
coil. An electronic circuit measures the frequency of the electrical pulses
generated and computes the flow rate. This rate is converted to a 0-5 VDC or 0-
20 MA output proportional to the flow rate and also used to control a relay. The
relay trip point may be present at the factory or adjusted by the user by turning
a potentiometer.
Sensors: Force
Force
Load Cells are intended for determination of static or dynamic tensile and
compressive loads and come in many different forms including compression, tension,
simple beam and single point. Force transducers can be used as Tension Load Cell
load cells, but can also be used in weighing applications and
measuring compression or tension. Load cells can be built
utilizing either transducers, LVDTs, strain gauges or piezoelectric sensors.
Figure 14
Strain Gauges
31
Strain gauges are used for the measurement of tensile and compressive strain in a
body and can therefore pick up expansion as well as contraction. Strain is caused in a
body by internal or external forces, pressures, moments, heat, Strain Gauges
or structural changes in the material. In general, most types
of strain gages depend on the proportional variance of electrical resistance to strain:
the piezoresistive or semi-conductor gage, the carbon-resistive gage, the bonded
metallic wire, and foil resistance gages.
The bonded resistance strain gage is by far the most widely used in experimental
stress analysis. They typically consist of a grid of very fine wire or foil bonded to the
backing or carrier matrix. The carrier matrix attaches to test Figure specimens
15 with an
adhesive. When the specimen is mechanically stressed (loaded), the strain on the
surface is transmitted to the resistive grid through the adhesive and carrier layers.
The strain is then found by measuring the change in resistance.
The bonded resistance strain gage is low in cost, can be made with a short gage
length, is only moderately affected by temperature changes, has small physical size
and low mass, and has fairly high sensitivity to strain.
Magnetic Fields
Magneto resistive sensors can determine the change in earth's magnetic field
due to the presence of a ferromagnetic object or position within the earth's
magnetic field. The high bandwidth allows detection of vehicles and other
ferrous objects at high speeds. The sensors are contactless and the working
distance is dependent on the ferromagnetic mass it is measuring. Applications
include Compassing and Navigation, Vehicle Detection, Virtual Reality,
Laboratory Instrumentation, Medical Instruments, Underground Boring
Equipment and Flux Gate Replacement.
Sensors: Pressure
Pressure Transducer
32
Pressure sensor applications include flow (HVAC), height of a column of liquid,
altitude, depth of a submerged object, position, sound (dbspl), Pressure Transducer - Motorola
barometric pressure, map, pressure drop, vacuum, volumetric displacement, and
weight.
33
6. Electropneumatic transducers are used to provide regulated air pressures for
the control of process systems. Typically, electropneumatic transducers are of
three basic types: voice-coil beam, voice-coil beam dampened by an oil
dashpot, and torque motor.
o Voice-coil beam transducers use a nozzle/flapper arrangement to
convert a small mechanical motion into a proportional pneumatic signal.
o Damped transducers operate in a similar manner except that the arm
controlling flapper position is attached to a float suspended in silicone oil.
o Torque-motor transducers also have similar operating principles, except
that a conventional torque motor replaces the voice-coil beam
arrangement to position the flapper.
Sensors: Sound
Sound
Microphones
A sensor for detecting sound is, in general, called a microphone. The microphone can
be classified into several basic types including dynamic, Sound Sensor
electrostatic, and piezoelectric according to their conversion
system.
The dynamic microphone still has big demands primarily in the music world, while
the piezoelectric microphone is extensively used primarily for a microphone for low-
frequency sound-level meters. Figure 17
The condenser microphones are available in two types: bias type and back
electrets type. The difference is whether the DC voltage is applied from the
outside or permanently electrically polarized polymer film is used in place of
applying voltage. In general, the bias type provides higher sensitivity and
stability.
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Sound Intensity Microphones
Sound intensity is a measure of the "flow of energy passing through a unit area per
unit time" and its measurement unit is W/m2. The sound intensity microphone probe
is designed to capture sound intensity together with the unit direction of flow as a
vector quantity. This is achieved by incorporating more than one microphone in a
probe to measure the sound energy flow. Conventional microphones can measure
sound pressure (unit: Pa), which represents sound intensity at a specific place (one
point), but can measure the direction of flow. The sound intensity microphone is
therefore used for sound source probing and for measuring sound power.
Sensors: Temperature
Temperature
Typical applications for temperature sensors include: Temperature Sensors
Sensor Types
Probes are made from largely non-conducting and low thermal conductance
material, resulting in high stability and low susceptibility to interference, and in
increased operator safety. Optical cables also have a much higher information-
carrying capacity and are far less subject to interference than electrical
conductors.
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7. Silicon Temperature Sensors - Integrated circuit temperature sensors differ
significantly from the other types in a couple of important ways. The first is
operating temperature range. A temperature sensor IC can operate over the
nominal IC temperature range of -55 C to +150 C. Some devices go beyond
this range while others, because of package or cost constraints, operate over a
narrower range. The second difference is functionality. A silicon temperature
sensor is an integrated circuit, including extensive signal processing circuitry
within the same package as the sensor.
Sensors: Velocity
Velocity
Figure 19
Handheld Tachometer
Passing a magnet through the coil form generates a voltage proportional to the
magnets velocity and field strength. This output signal is used to carefully
monitor component velocities in various applications.
Tachometer
The tachometer measures the angular velocity of a rotating shaft using one of
two methods. The first type connects a DC generator (motor) to the shaft which
produces a voltage proportional to the increase in shaft angular velocity. The
second type utilizes a magnet with a pickup coil. As the magnet passes the coil a
pulse is generated. The pulse magnitude and frequency are proportional to the
angular speed.
3.4 Applications:
Sensors are used in everyday objects such as touch-sensitive elevator buttons and
lamps which dim or brighten by touching the base. There are also innumerable
applications for sensors of which most people are never aware. Applications include
cars, machines, aerospace, medicine, manufacturing and robotics.
A sensor's sensitivity indicates how much the sensor's output changes when the
measured quantity changes. For instance, if the mercury in a thermometer moves 1
cm when the temperature changes by 1 °C, the sensitivity is 1 cm/°C. Sensors that
measure very small changes must have very high sensitivities. Sensors also have an
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impact on what they measure; for instance, a room temperature thermometer inserted
into a hot cup of liquid cools the liquid while the liquid heats the thermometer.
Sensors need to be designed to have a small effect on what is measured; making the
sensor smaller often improves this and may introduce other advantages.
Technological progress allows more and more sensors to be manufactured on a
micro-scopic scale as micro-sensors using MEMS technology. In most cases, a
micro-sensor reaches a significantly higher speed and sensitivity compared
with macroscopic approaches.
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Figure 20
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